Lincoln Electric K2166-3 Instructions / Assembly
Contents
1. Tungsten Range 020 5 82 in 0 5 4 0mm 020 1 8 in 0 5 3 2mm HOOK UP KITS KP504 KP505 KP 506 For PTW 18 and PTW 20 For PTA 9 PTA 9F PTA 17 For PTA 17V and PTA 26V PTA 17F PTA 26 and PTA 26F Part No Qty Industry Ref Description No Qty Industry Ref Description SE SE 1 a 19558 2 Gas Hose 12 5 ft 8 8m 18 in 457mm with 5 8 18 From solenoid right hand male valve to power fittings cable adapter 19558 4 Water Hose 40V76 12 5 ft 3 8m 19558 1 Gas Hose 40V77 12 5 ft 8 8m Water Adapter 2 c 19558 5 Fittings 5 8 ft 15 8mm 19558 6 Water Hose 11N18 Coupler 19257 1 Power Cable 45V11 Adapter POWER CABLE ADAPTERS 19558 1 Gas Hose D 40V77 12 5 ft 3 8m These adapters connect torch hoses to the power source output stud Three types are available One for water cooled torches one for small air cooled torches and one for large air cooled torches Industry Pictured above are the three types of Power Cable Adapters available ee Reference a 519257 1 Left Hand Threads Water cooled torches No No Description b S19257 2 Right Hand Threads Large Air cooled torches c 519257 3 Small Air cooled torches S19257 1 45V11 PTW 18 Torch Gee Industry Reference No Description 19257 3 19257 2 PTA 26 Torch 519257 3 105257 105257 PTA 9 Torch PTA 17 Torch 19257 2 PTA 26V Torch2. No In mm Nozzle Orifice Size Diameter 16th of an inch LINCOLN 5 ELECTRIC EXPENDABLE PARTS COLLET COLLET BODY ALUMINA NOZZLES GAS LENS COLLET BODIES ALUMINA GAS LENS NOZZLES BACK CAPS Parts shown are not actual size Magnum PTA 17 PTA 17V PTA 17F PTA 26 PTA 26V and PTA 26F TIG Torches Magnum PTW 18 TIG Torch Tungsten Industry Diameter Ref No In mm 19498 1 19498 2 Collet 19498 3 19498 4 19498 5 226 Tungsten Diameter In mm Industry Ref No 19500 1 13N25 19500 2 18N25 Collet 19500 3 13N27 Body S19500 4 13N28 19500 5 13N29 26 406488 Nozzle Orifice Size Industry Diameter 16th of Ref No In mm an inch 19367 6 19367 5 19367 4 1 27 32 19367 3 46 8mm 19367 2 S19367 1 Industry Ref No S19502 1 Lens Collet Bodies requires a 19502 2 519515 8 64NO1 Gas Lens 19502 3 d Insulator 19502 4 Nozzle Orifice Size Industry Diameter 16th of Ref No In mm an inch Tungsten Diameter In mm II Note Use of these Gas 19502 5 19502 6 19369 5 19369 4 19369 3 19369 2 19369 1 19369 6 17 Part Industry R No Ref No Note Use of these Alumina Gas Lens Nozzles Back 519514 1 57Y02 Long E as Lens Insulator Cap 19514 2 57TY04 Short ADVANTAGE LINCOLN Performance e All Magnum TIG torches are made from the highest quality materials t
3. and 11 for more information These accessories will need replace ment periodically It is recommended that when a given size is needed more than one of that size be purchased TYPICAL CURRENT RANGES FOR TUNGSTEN ELECTRODES oi A DCEN DCEP Balanced Wave Unbalanced Wave Tungsten Electrode Diameter in mm 1 2 Thoriated Tungsten 1 2 Thoriated Tungsten 1 2 Thoriated Tungsten Zirconiated Pure Tungsten Tungsten 1 2 Thoriated Tungsten Zirconiated Alumina Nozzle Size Pure 1 With Argon gas 2 DCEP is not commonly used in these sizes EL REGULATOR 4 7 2 zer Ost CR ac ES C OMERA TICH 4 4 d Es i z LOPTIGHALI TER MASH K ms E TIC TORCH ro ou WIR WATER WOR SHIELCHM 5 wE 7 ar ie ed 77 Gs atin MECE T Ze Cause K wm e kal UW a WEN ORDERING INFORMATION Product Number 1782 6 1782 7 1782 8 1782 9 1783 6 1783 7 1783 8 1783 9 Product Number AIR COOLED TIG TORCHES Maximum Amperage AC DC Maximum Amperage AC DC Tungsten Range 020 1 8 in 0 5 3 2mm 020 1 8 in 0 5 3 2mm 020 5 32 in 0 5 4 0mm 020 5 32 in 0 5 4 0mm 020 5 32 in 0 5 4 0mm 020 5 32 in 0 5 4 0mm 020 5 82 in 0 5 4 0mm 020 5 32 in 0 5 4 0mm
4. S19257 3 105257 PTA 17V Torch 19257 2 PTA 26F Torch 19257 3 LINCOLN amp ELECTRIC 0 105257 PTA 17F Torch PARTS KITS Magnum Parts Kits provide all the torch accessories you need to start welding Parts kits provide collets collet bodies a back cap alumina nozzles and tungstens in a variety of sizes all packaged in an easy to carry reclosable box Four kits are available for these torches KP507 For PTA 9 and PTA 9F Part Industry 7 No Ref No Description mm 5195188 9513 3 41V24 Back Cap 19497 2 13N Colle 040 819497 3 13N Colle 1 16 19499 2 13N Collet Body 19499 3 13N Collet Body 3 ina Nozzle ane ina Nozzle 3N10 ina Nozzle Tungsten Electrode 2 thoriated 040 x 7 1 0 178mm Tungsten Electrode 2 thoriated 1 16 x 7 1 6 178mm KP509 For PTW 18 PTA 26 PTA 26V and PTA 26F Industry Ref No Description 57Y04 Back Cap N23 Collet N24 Collet N25 Collet N31 Collet Body N32 Collet Body N28 Collet Body DOO N49 Alumina Nozzle N48 Alumina Nozzle N46 Alumina Nozzle eebe Tungsten Electrode 2 thoriated 1 16 x 7 1 6 x 178mm Tungsten Electrode 2 thoriated 3 32 x 7 2 4x 178mm Tungsten Electrode 2 thoriated 1 8 7 3 2 x 178mm KP508 For PTA 17 PTA 17V and PTA 17F Industry Ager Ref No Description mm 19514 2 57Y04 Back Cap
5. handle valve and one for air cooled torches without a handle valve IS COLLETS These hold the tungsten firmly in your torch They are purchased according to tungsten size and must be used with the proper corresponding collet bodies or gas lens collet bodies IS COLLET BODIES 8 GAS LENS COLLET BODIES Collet bodies hold the collet and tungsten in place Gas lens collet bodies are used where precise control of shielding gas flow is required t ALUMINA NOZZLES These nozzles made of a high tem perature ceramic material protect the collet body and direct the gas flow to the weld Choose them according to the chart on this page for your specific application IS BACK CAP For special applications only Each torch comes with one back cap which is sufficient for most applications However longer and shorter back caps are available for each torch when specific applications require them GG TUNGSTEN ELECTRODE Your welding supplier can provide you with the proper electrode for your application Use the chart listed below as a guide for ordering the appropriate tungsten i MAGNUM PARTS KITS Magnum Parts Kits provide all the torch accessories you need to start welding Parts Kits provide collets collet bodies a back cap alumina nozzles and tungstens in a variety of sizes all packaged in an easy to carry reclosable box Four kits are available for these torches KP 507 KP 508 KP 509 and KP 510 See page 6 10
6. D MAGNUM PRO TORCH TIG TORCH AND CABLE ASSEMBLIES PRO TORCH TIG TORCHES AN PTA 26 Lincoln Electric s new and expanded line of Pro Torch TIG torches provides a wide range of both air cooled and water cooled torches in various amperage ranges to meet the perfor mance needs of the professional The Pro Torch TIG torches are available in industry standard sizes In addition to the fixed head versions Lincoln offers models with gas valves for use on machines that don t have gas solenoids as well as flexible head models for the hard to reach welds The Pro Torch torches are compatible with your existing stock of Magnum TIG torch expendable parts as well as with other industry standard major brands For ease of interchangeability industry reference numbers are listed in the expendable parts tables The Pro Torch line offers the following professional features e Comfortable knurled handle for a non slip sure grip for precise control Flexible light weight torch cable High quality construction for long life 2 7 a Z PTA 17 K1781 PTA 9 and 9F Air cooled TIG torch rated 125 amps at 60 duty cycle The PTA 9F is equipped with a flexible head for easy maneuverability into tight places e Tungsten Range 020 1 8 0 5 3 2mm e Cable Lengths 12 5 or 25 ft K1782 PTA 17 PTA 17V and PTA 17F Air cooled TIG torch rated 150 amps at 60 duty cycle The PTA 17V is equippe
7. ble w gas 7A amp 7 have right handed threads Tungsten Electrode See chart on page 3 10 REPLACEMENT PARTS WATER COOLED REPLACEMENT PARTS SEE EXPENDABLE PARTS ON PAGES 13 7 AND 8 D 9 CH Tungsten Electrode See chart on page 3 Torch body w gaskets PTW 20 Torch handle PTW 18 Gas hose 12 5 3 8m PTW 18 Gas hose 12 5 3 8m PTW 20 Power cable 12 5 8 8m PTW 18 Power cable 12 5 8 8m PTW 20 Power cable 25 7 6m PTW 18 Power cable 25 7 6m PTW 20 Water hose 12 5 8 8m PTW 18 Water hose 12 5 8 8m PTW 20 Water hose 25 7 6m PTW 18 Water hose 25 7 6m PTW 20 Back cap long w O ring 10 pack PTW 18 Back cap long w O ring 10 pack PTW 20 Back cap medium w O ring 10 pack PTW 20 Back cap short w O ring 10 pack PTW 18 Back cap short w O ring 10 pack PTW 20 Collet Collet body Alumina nozzle Gas lens insulator Collet body gas lens Alumina nozzle gas lens Power water return C 5 Water 6 6 has left handed threads only 11 T ee REMEMBER OUR COMPLETE LINE OF POWER SOURCES SQUARE WAVE TIG 175 PRO ADVANTAGES Designed for AC amp DC TIG and stick welding Full range capability from 12 to 175 amps Comes as a complete package including TIG torch all accessories needed for the TIG torch a stick electrode holder gas pressure regu
8. d corrosive materials Dimensions 34 8 x 22 3 x 26 0 884 x 565 x 660 mm Lift hook add 3 4 87mm See Lincoln publication E3 50 for more information The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no liability with respect to such information or advice We expressly disclaim any warranty of any kind including any warranty of fitness for any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in ap
9. d with a valve for gas flow control The PTA 17F is equipped with a flexible head for easy maneuverability into tight places e Tungsten Range 020 5 32 0 5 4 0mm Cable Lengths 12 5 or 25 ft K1783 PTA 26 PTA 26V and PTA 26F Air cooled TIG torch rated 200 amps at 60 duty cycle The PTA 26V is equipped with a valve for gas flow control The PTA 26F is equipped with a flexible head for easy maneuverability into tight places e Tungsten Range 020 5 32 0 5 4 0mm Cable Lengths 12 5 or 25 ft K1785 PTW 20 Water cooled TIG torch rated 250 amps at 100 duty cycle e Tungsten Range 020 1 8 0 5 3 2mm e Cable Lengths 12 5 or 25 ft K1784 PTW 18 Water cooled TIG torch rated 350 amps at 100 duty cycle e Tungsten Range 020 5 32 0 5 4 0mm e Cable Lengths 12 5 or 25 ft WHAT YOU NEED TO GET STARTED Along with your torch you will need to purchase the following Magnum TIG Torch Accessories to begin welding IS POWER CABLE ADAPTER This adapter connects torch hoses to the power source output stud Three types are available One for water cooled torches one for small air cooled torches and one for large air cooled torches VS HOOK UP KIT These kits contain the necessary hoses and accessories to connect between your gas regulator power source and water supply Three are available One for water cooled torches one for air cooled torches with a
10. dle PTA 9 17 17V Torch handle PTA 26 26V Torch handle PTA 9F 17F Torch handle PTA 26F Power cable amp gas 12 5 3 8m PTA 9 17 17V Power cable amp gas 12 5 3 8m PTA 26 26V Torch body w gaskets PTA 26V 19511 1 19511 2 24930 24931 57Y01R 46V28R Power cab Power cab Power cab Power cab e amp gas 25 7 6m PTA 9 17 17V e amp gas 25 7 6m PTA 26 26V e w gas 12 5 8 8m PTA 9 17 17V e w gas 12 5 8 8m PTA 26 26V 57Y03R Power cable w gas 25 7 6m PTA 9 17 17V 46V30R Power cable w gas 25 7 6m PTA 26 26V 19257 3 105257 Power Cable Adapter PTA 9 17 17V 19257 2 45V62 Power Cable Adapter PTA 26 26V Back cap long w O ring 10 pack PTA 9 Back cap long w O ring 10 pack PTA 17 17V 26 26V Back cap medium w O ring 10 pack PTA 9 Back cap short w O ring 10 pack PTA 9 Back cap short w O ring 10 pack PTA 17 17V 26 26V Cup gasket 10 pack PTA 9 Cup gasket 10 pack PTA 17 17V 26 26V Collet Collet body Alumina nozzle Gas lens insulator Collet body gas lens Alumina nozzle gas lens Item 1 1 1 2 2 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7A 8 8 lt e 19515 6 598882 19515 7 18CG SEE EXPENDABLE PARTS ON PAGES 7 AND 8 op gy 8A 8 5 IND 10 13 2 4 9 6 Ine eel SS ESSERE EA 1 6 Power cable amp gas 7A Power ca
11. ina Nozzle ina Nozzle ina Nozzle Tungsten Electrode 2 thoriated 040 x 7 1 0 178mm Tungsten Electrode 2 thoriated 1 16 1 6 7 178mm Tungsten Electrode 2 thoriated 3 32 7 2 4 x 178mm KP510 For PTW 20 Industry Ref No Description 19513 3 41V24 Back Cap 3N23 3N24 ina Nozzle ina Nozzle ina Nozzle Tungsten Electrode 2 thoriated 1 16 7 1 6x 178mm Tungsten Electrode 2 thoriated 3 32 7 2 4 x 178mm Tungsten Electrode 2 thoriated 1 8 7 3 2 x 178mm EXPENDABLE PARTS ALUMINA NOZZLES GAS LENS COLLET BODIES ALUMINA GAS LENS NOZZLES BACK CAPS Sa RB Parts shown are not actual size 19497 1 19497 2 19497 3 19497 4 19497 5 19499 1 19499 2 19499 3 24 19499 5 19368 1 19368 2 Alumina 19368 3 Nozzle S19368 4 S19368 5 S19368 6 Par No S19501 1 19501 2 19501 3 24 19501 5 Part No Alumina 19370 1 Gas S19370 2 Lens 19370 3 Nozzle 19370 4 19513 1 19513 2 19513 3 Industry Ref No In mm Magnum PTA 9 PTA 9F amp PTW 20 TIG Torches Tungsten Industry Diameter Ref No In mm Tungsten Industry Diameter Ref No In mm Nozzle Orifice Size Industry Diameter 16th of Ref No In mm an inch 1 5 32 29 3mm Tungsten Industry Diameter Ref
12. lator and flow gauge hoses cables foot amptrol starter pack of stick elec trodes and much more 0 5 second preflow timer and 15 second afterflow timer Built in Auto Balance high frequency arc starter stabilizer and gas solenoid valve Dimensions 19 5 x 13 7 x 25 0 495 x 348 635 mm See Lincoln publication E3 35 for more information SQUARE WAVE TIG 275 ADVANTAGES e Designed for AC amp DC TIG and stick welding e Full range capability from 5 to 315 amps e Features TIG Pulser keys for pulsed welding applications on thin materials e Standard gas solenoid Standard postflow timer e Built in Auto Balance e Special encapsulating material is used on power assembly and connections and is torture chamber proven to protect against moisture and corrosive materials Dimensions 24 0 x 19 0 x 28 0 610 x 483 x 711 mm Lift hook add 3 5 90mm See Lincoln publication E3 41 for more information Customer Assistance Policy SQUARE WAVE TIG 355 ADVANTAGES Designed for AC amp DC TIG and stick welding Full range capability from 2 to 400 amps Can be used in applications using robotics and weld positioners Standard water solenoid for use with Magnum water coolers 5 second preflow timer and 55 second afterflow timer Built in Auto Balance Special encapsulating material is used on power assembly and connections and is torture chamber proven to protect against moisture an
13. o assure high performance and long life The unique non slip handle contains horizontal ribs for comfort easy maneuverability and a no slip grip Select torches have a convenient gas control valve on the torch to quickly and easily control the shielding gas flow when a solenoid is not employed Super flex cables made of high quality vinyl and rubber reduce operator strain and fatigue Versatility e Magnum TIG torches are used for a variety of applications in power plant construction job shops tool and die work construction sites and production plants OPTIONAL ACCESSORIES QUICK CONNECT PLUG For connection of PTA 9 or PTA 17 torches to Square Wave TIG 175 Order 22529 1 WATER COOLERS Energy efficient long life coolers Cooler 10 Order K877 1 Cooler 20 Order K869 1 Mounting Bracket Order K559 2 AMPTROLS Used to remotely control amperage Foot Amptrol Order K870 Hand Amptrols Order K963 1 for use with PTA 9 PTA 17 and PTW 20 torches Order K963 2 for use with PTA 26 and PTW 18 torches e Many of the TIG expendable parts are interchangeable with each other ensuring maximum versatility across the torch family Expendable parts are also inter changeable with some non Magnum parts Use the Industry Reference Numbers as a cross reference guide to order Magnum parts for the highest quality expendables available Maximum Durability e TIG torch bodies are made from copper conduc
14. plying these types of fabrication methods and service requirements DISTRIBUTED BY LINCOLN 5 ELECTRIC THE LINCOLN ELECTRIC COMPANY Local Sales and Service through Global Subsidiaries and Distributors Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com Magnum E12 150 3 00
15. tors and silicon rubber insulation ensuring durability and long life Gas Control Valve PTA 17 and PTA 26 are available with a gas control valve for use on machines without gas solenoids Order PTA 17V or PTA 26V STRAIN RELIEF BOOT For Quick Connect Plug Order M17255 B ZIPPERED CABLE COVERS Optional zippered cable covers are available for 12 5 ft 8 8m and 25 ft 7 6m torches which protects the torch cables in high abrasion applications Order K918 1 12 5 ft or K918 2 25 ft 1 PC Vs 2 PC Cable Ends 1 Piece cables consist of a power conductor inside a rubber hose 2 Piece cables consist of a separate power conductor and a braided gas hose Flexible Head Torches PTA 9 PTA 17 and PTA 26 torches are available with flexible heads for easy manueverability in tight places Order PTA 9F PTA 17F or PTA 26F ES Ct TWIST TORCH ADAPTER For connection of PTA 9 or PTA 17V torches 1 piece cable to power sources with Twist Mate connections Order K960 1 LINCOLN 5 ELECTRIC REPLACEMENT PARTS AIR COOLED REPLACEMENT PARTS e No Ref No Description 19258 1 Torch body w gaskets PTA 9 19259 1 Torch body w gaskets PTA 17 19260 1 Torch body w gaskets PTA 26 VS 2 19259 2 Torch body w gaskets PTA 17V 19260 2 VS 1 19515 1 19515 2 No Valve knob w O Ring PTA 17V Valve knob w O Ring PTA 26V Torch han
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