General International 30-300 M1 Use and Care Manual
Contents
1. 11 PART NO 30300 01 30300 02 30300 03 30300 04 PARTS LIST 30 300 DESCRIPTION SPECIFICATION HEAD CASTING SET SCREW M10 X 1 5P 12 CUTTER HEAD HEX HD SCREW M8 X 1 25P 10 wo lt 30300 05 KNIVES 30300 06 KNIFE LOCKING BAR 30300 07 HEX HD SCREW 30300 08 KNIFE GAUGE 30300 09 HEX HD SCREW W WASHER 30300 10 HEX HD 30300 11 CAP SCREW 30300 12 30300 13 6206 2NSE KEY 8X8 X35 30300 14 30300 15 WASHER 8 X 30 X 3t 30300 19 20 30300 21 30300 22 30300 23 BUSH SPRING SCREW M22 X 1 5P 20 PLATE HEX HD SCREW M8 X 1 25P 20 M6 X 1 0P 16 30300 25 30300 26 30300 27 30300 28 30300 29 NUT M6 X 1 0P KEY 5X5X22 SPROCKET IT WASHER 6 2 X 22 X 3 HEX HD SCREW M X 1 0P 30300 30 30300 31 30300 32 30300 33 30300 34 30300 35 OUTFEED ROLLER SPROCKET SHAFT RETAINING RING STW 12 CHIP BREAKER NUT M12 X 1 75P 30300 36 30300 37 30300 38 PLATE SPRING WASHER 6 6 X 13 X 1 0 HEX HD SCREW M6 X 1 0P X 12 1 13 14 PARTS LIST 30 300 PART NO DESCRIPTION SPECIFICATION SHAFT BRACKET PRESSURE PLATE 30300 42 SPRING WASHER 8 2 x 15 4 x 2 30300 43 SHAFT _3030045 n 1 1 1 0 9ETSCREW 0 0 0 M XIO0P20 30300 46 PLATE SPRING 0 61 30300 47 CHIP DEFLECTOR P 30300 48 ANTFKICK FINGER 303 OLLAR 30300 50 SHAFT RETAINING RI ETW 15 30300 52 CUT LIMITER PLATE T HD MACH SCRE M5 X2. NNI AA N X 20 PARTS LIST 30 300 PART NO DESCRIPTION SPECIFICATION ary 30300 01 S STAND 1 30300 02 S COVER 2 30300 03 M X 1 0P 20 8 30300 94 S BAR 2 30300 05 S MOTOR MOUNT 1 30300 06 S SE M8 X 1 25P 8 4 30300 07 S COLLAR 1 30300 08 S ADJUSTING BOLT 2 30300 09 S HEX NUT M12 X 175P 8 30300 10 S WASHER 1 2 X 28 X 3 12 30300 11 S HEX HD SCREW M8 X 1 25P 25 4 30300 12 S WASHER 5 16 X 23 X 2 8 30300 13 S NUT M8 X 1 25P 6 30300 14 S MOT 1 30300 15 S KEY 5X 5X 30 be 30300 16 S HEX HD SCREW MI2X175P 60 4 30300 17 S POWER SUPPLY WIRE 1 30300 18 S RELIEF BUSHING 1 30300 19 S WASHER 5 16 X 16 X 1 8 8 30300 20 S HEX SCREW 2 30300 21 5 HEX NUT M8 X 1 25P 2 30300 22 S PEDAL ASSY 1 30300 23 S HEX SCREW M8 X 1 25P X 60 2 30300 24 S NUT M8 X 1 25P 2 W 2 30300 26 S SCREW M8 X 1 25P X 60 2 NOTES GEAR BOX PARTS LIST CLIP NOT SHOWN 30 300 PART NO DESCRIPTION SPECIFICATION QTY 30300 01 G GEAR BOX 30300 02 G OIL SEAL TC 28 X 40 X 8 1 30300 03 G BEARING 6204 ZZ 2 30300 04 G GEAR 1 30300 05 G CAP SCREW M X 1 0P 25 1 30300 06 G WASHER 6 2 x 22 x 3t 2 30300 07 G CAP SCREW M6 X 1 0P 12 30300 08 G BEARING 6201 5 30300 09 G GEAR 1 30300 10 G SHAFT 30300 11 G KEY 5 X 5 X 12 1 30300 12 G GEAR 1 30300 13 G KEY 5X5X 10 2 30300 14 G SHAFT 1 30300 15 G GEAR 1 30300 20 G KEY X X 40 3 30300 21 G BALL 1 30300 22 G SPRING 1 30300 23 G SHAFT 1 30300 24 G OIL SEAL SC24 1
3. PARTS LIST 30 300 PART NO DESCRIPTION SPECIFICATION QTY 30300 01T MIDDLE TABLE 1 ES ie C NAMNG 607 An 30300 04 T ECCENTRIC SHAFT 4 30300 05 T SET SCREW M X 1 0P 12 4 0 i1 XN c c cocco C C A 30300 07 T LOCKING BOLT 2 30300 08 T LOCKSMITH 2 30300 09 T KNOB 2 30300 10 T AP SCREW M8 X 1 25P 16 8 30300 11 T HEX HD SCREW M8 X 1 25P 25 6 30300 12 T SET SCREW M8 X 1 25P X 20 6 30300 13 T EXTENSION WING 1 30300 14 T EXTENSION WING PARTS LIST 30 300 PART NO DESCRIPTION SPECIFICATION QTY 30300 01 B BASE 1 30300 02 B SET SCREW M10 X 1 5P 12 8 30300 03 B COLUMN 3 30300 04 B COLUMN 1 30300 05 B LEAD SCREW 2 30300 06 B LEAD SCREW 1 30300 07 B NUT 4 30300 08 B BUSH 1 30300 09 B RETAINING RING RTW 38 1 30300 10 B KEY 4X 4X 10 1 30300 11 B GEAR 24T 1 30300 12 B RETAINING RING STW 12 1 30300 13 B BEARING 6202 4 30300 14 B RETAINING RING RTW 35 4 30300 16 B SPROCKET 10T 4 30300 17 B Fr WASHER 3 8 X 20 X 1 5 4 30300 18 B NUT MIO X 1 25P 4 30300 19 B WASHER 28 2 X 22X3 2 30300 20 B HEX HD SCREW M18 X 1 25P 25 2 30300 21 B BRACKET 30300 22 B SHAFT 1 30300 23 B SPROCKET 10T 2 30300 24 B RETAINING RING STW 15 30300 25 B CHAIN NO 40 x 16 6P 1 30300 26 B CRANE POST 4 30300 27 B RETAINING RING ETW 19 4 30300 28 B PIPE BAND 16 30300 29 B MACHINE SCREW M5 X 0 8P 10 32 30300 30 B EXPANSION BEND 8 N U Wd N SES NSS NN NN NN RSs NN NN
4. 0 8P X 12 30300 54 UPPER COVER 30300 55 p TY SOLER Ee 30300 57 ROLLER STAND Bp Um 3030 59 CAPSCREW Moxiop io 3030040 WORMGEARBOX 30300 61 CAP SCREW M6 X 1 0P 50 300 62 BEARING 6201 z RETAINING RING RTW 32 KEY 4X 4X10 HAND WHEEL WASHER 13 X 28 X 3 HANDLE SCALE PAN HD SCREW x CUT LIMIT POINTER z AXI 0 ULUMIPONER UU UU l UU t Oi D NWASHER ISS aa A E s Ub 88 8 il ee gt SPRING PIN SAFETY HATCH 30300 76 PAN HD SCREW M6 X 1 0P 12 PARTS LIST 30 300 PART NO DESCRIPTION SPECIFICATION er 30300 77 SAFETY HATCH 1 30300 78 CAP SCREW M8 X 1 25P 40 1 30300 79 PULLEY GUARD 1 30300 80 BOLT 2 30300 82 NUT 5 16 18NC 2 30300 83 BELT 3 30300 84 PULLEY COVER 3 30300 85 NUT 5 16 18NC 1 30300 86 SWITCH BOARD 2 30300 87 SWITCH 1 30300 88 HEX NUT 3 16 x 24 1 30300 89 NAME PLATE 2 30300 90 RIVET 2x5 1 30300 91 CHAIN 06B x 67P 4 30300 92 RELIEF BUSHING 1 30300 93 POWER SUPPLY WIRE PN 30300 94 TOOTH WASHER EWS FW SSP RI 30300 95 CAP SCREW MS X 1 0P 12 2 30300 96 SET SCREW M8 X 1 25P 8 11 30300 97 LABEL 30300 98 COLLAR 30300 99 SHAFT 30300 100 IDLE PULLEY du 30300 101 BRACKET 1 30300 102 SHAFT 1 30300 103 HANGER 71 K MESSER 30300 104 SPRING 1 30300 105 WASHER 8 2 X 22 X 3 1 30300 106 BRACKET M6 X 1 0P X 12 2 30300 107 CAP SCREW M6 X 1 25 X 18 1 30300 108 LABEL 2 30300 109 WARNING LABEL 1 30300 110 CAP SCREW M5 X 0 8 X 10 1
5. 30300 25 G SPROCKET 1 30300 27 G CHAIN 06B x 47 1 30300 28 G HEX HD SCREW M X 1 0P 16 1 30300 29 G CLUTCH 1 30300 30 G HANDLE 1 30300 31 G WASHER 6 3 X 13 X 1 5t 1 30300 32 G HEX HD SCREW M6 X 1 0P 12 1 30300 33 G OIL RING P 12 1 30300 34 G KNOB 30300 35 G PIN 8 x 20 2 30300 36 G PACKING PIECE 1 37 COVER 30300 38 G CAP SCREW M6 X 1 0P 25 30300 39 G OIL PLUG PTI 4 19 30300 40 G CAP SCREW M8 X 1 25P 50 30300 41 G KNIFE SETTING GAUGE ROD NOT SHOWN 30300 42 G KNIFE SETTING GAUGE FOOT NOT SHOWN _30300 43G C CLP NOTSHOWN 1 1 1 1 1 4 30300 44 G 17 19 MM WRENCH NOT SHOWN 5 2 4 2 4 1 6 _30300 45G 12 14 MM WRENCH NOTSHOWN 1 3030046 G 8 10 MM WRENCH NOTSHOWN _3030047G SCREW FOR DUST CHUTE NOT SHOWN 6 _3030048 G WASHER FOR DUST CHUTE NoTsHowN 6 Oo INTERNATI NALY M 1 AS 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts and service Fax 514 326 5555 order desk orderdeskGgeneral ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
6. and in good working order If a guard must be removed for maintenance or cleaning make sure it is prop erly re installed before using the machine again Make sure that anti kickback devices are in place and functioning properly and that the work piece is being fed through the machine in the right direction Before turning on the power make sure that any adjustment tools keys or wrenches have been removed and safely stored Use only accessories designed for the machine Make sure the machine is properly grounded If equipped with three prong plug if should be plugged into a three pole electrical receptacle Never remove the third prong Make sure the power supply is disconnected and locked out before performing any maintenance repairs or adjustments including any tool or blade changes Make sure that switch is in OFF position before plugging in the power cord Only use accessories that are made or designed for this machine The use of parts or accessories that are not recommended will void any warranty claims and may result in injury Do not use this machine for any purpose other than it s intended use If used for other purposes General International disclaims any real or implied warran ty and holds itself harmless for any injury which may result from such use GENERAL International Warranty All component parts of GENERAL International machinery are carefully inspected during all
7. stages of production and each unit is thoroughly inspected upon completion of assembly Because of our commitment to quallty GENERAL International agrees to repair or replace any part or parts which upon examination proves to be defective in elther work manship or material for a period of 24 months from date of purchase To obtain warranty all defective parts must be returned prepaid to GENERAL International Repairs made without the written consent of GENERALO International will void all warranty 20 SINGLE SURFACE PLANER 30 300 Thank you for choosing this General International model 30 300 planer This unit is carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service To ensure optimum performance and trouble free operation a reasonable amount of care and attention is required To get the most from your new planer please take the time to read this manual before assembling installing and oper ating the unit UNPACKING AND CLEANING To ensure maximum performance from your GENERAL INTERNATIONAL 20 planer clean it properly and install it accurately before use As soon as you receive the planer we recommend you follow these procedures 1 Finish removing the contents of the shipping carton and compare with the contents list 2 Report damage if any to your local distributor 3 Clean all rust protected surfaces with a mild solvent or kerose
8. starting on a new project this will save your time and money To check you will need the following supplies Straight scale Thickness gauge Home made gauge block of hard wood with the dimensions as shown in Fig 25 ASSEMBLING CHAIN If head casting is not parallel to table tilt planer on it s side Remove bolt C and loosen bolt D Fig 26 This will enable you to move the idler sprocket assembly E this procedure will release the tension of the chain Remove chain from sprocket on the end that must be adjusted When chain has to be released do not turn the sprocket more than one or two teeth Turn sprocket clockwise to decrease the distance and counter clockwise fo increase the distance between the table and head caster WARNING N ALWAYS DOUBLE CHECK THAT THE DIRECTION OF THE KNIVES ARE CORRECT AFTER YOU FINISH REPLACING THEM VERIFY THAT ALL HEX SCREWS ARE FIXED TIGHTLY 7 ADJUSTING CUTTING HEAD PARALLEL TO TABLE All parallel adjustments have been made to table before shipment no further adjustments are required The only verification you should make is to check indirectly the parallel of the cutter head and table Proceed with the fol lowing 1 Disconnect machine from the power source 2 Place gauge block between upper head casting and table make them contact slightly Fig 27 3 Move gauge block fo the opposite side making them to the same height 4 Follow the same procedures
9. to check the backside ADJUSTING SPRING TENSION OF FEED ROLLER The infeed roller A and the outfeed roller B are two of the major parts of automatic transmitting of planer Fig 27 To control pressure spring tensions are used Fig 28 CUTTING AND ROLLER Look at Fig 29 to follow with the following instructions No 1 is the infeed roll No 2 is the chipbreaker No 3 is the cutting head No 4 is the pressure bar No 5 is the outfeed roll ADJUSTING INFEED AND OUTFEED ROLLER Before starting with the adjustment you must check the position of the cutting head You will need 1 Thickness gauge 0 5m m 2 Home made gauge block First turn the wheel handle to make table upward Use hand to turn cutting head left and right to make blade contact with the gauge block Do not move the table or make any adjustments Fig 30 Cutting Roller Assembly Side View Cutterteod Chipbreaker CHECKING INFEED ROLLER Place gauge block under the cutterhead there must be a thickness gauge of 0 5m m to get the correct position Fig 31 Adjustments 1 Place gauge block under the infeed roller 2 Loosen nut no 2 turn screw no 1 this will make the infeed roller move upwards or downwards 3 Make infeed roller touch the top of gauge block 4 Once adjusted turn the nut tightly 2 and replace screw 1 Fig 32 5 The same procedures apply for the other end CHECKING OUTFEED RO
10. GENERAL ENTI PT F T Fi 1 5 FEATURES Heavy duty enclosed stand protects motor from dust and wood chips Positive gear design for quick and accurate table adjustments Large cast iron extension wings Built in table rollers reduce friction Large handwheel quickly adjusts table height Convenient top mounted return rollers allow smooth stock handling for consecutive planing multiple passes Comes with knife setting gauge Equipped with three 3 drive belts Built in mobile base with one step lock pedal OPERATING ANB MAINTENANCE INSTRUCTIONS SPECIFICATIONS TABLE SIZE 25 916 X 20 650 X 508 mm EXTENSION WING 2 SIZES 15 X 21 1 4 380 X 538 mm TOTAL SURFACE OF WORK TABLE 55 X 20 1437 X 506 mm MAX PLANING WIDTH 20 508 mm MAX THICKNESS OF STOCK 8 202 mm MAX DEPTH OF CUT 3 32 2 3 mm MIN LENGTH OF STOCK 6 2 4 172 mm NUMBER OF KNIVES 3 CUTTERHEAD SPEED 5000 RPM CUTS PER INCH 26 mm 78 16 FPM 4 87 MPM 62 5 20 FPM 6 10 MPM CUTTERHEAD DIAMETER 3 15 80 mm FEED RATES 2 16 amp 20 FPM 4 87 amp 6 1 MPM MOTOR 5 HP 220 V 1 PH 23 2 A WEIGHT 880 LBS 400 kg SAFETY RULES READ CAREFULLY BEFORE OPERATING THE MACHINE 10 Make sure that the operator has been properly trained and has read and understands the owners manual before operating any machinery Learn the machine s applications and it s limitations what if can and cannot do a
11. LLER 1 Place gauge block under outfeed roll Fig 32 2 Loosen nut no 2 and screw no 1 this will allow for the outfeed roller to move upwards or downwards 3 Make the roller touch the top of gauge block 4 When adjustments have been finished tighten nut 4 and replace screw 3 5 The same procedures apply for the other end CHECK HEIGHT OF PRESSURE BAR When adjusting pressure bar the correct position of wooden gauge is the same height as cutterhead as shown in Fig 33 Adjustment 1 Loosen screw no 1 and nut no 2 turn the screw to the right so that the pressure bar moves upward Fig 34 2 Place gauge block and 0 2m m thickness gauge under the cutterhead as shown in Fig 35 Place gauge block under pressure bar Make pressure bar touch the top of the gauge block Final turn the screw 1 tightly and replace the nut 2 ORO 10 CHECK HEIGHT OF CHIPBREAKER When adjusting the chipbreaker the correct position of wooden gauge is the same height as cutterhead as shown in Fig 35 Adjust process of screw and nut as shown in Fig 36 Adjustments 1 Place wooden gauge and thickness gauge as shown in Fig 35 2 Loosen screw no 1 and nut no 2 turn screw to the right to make chipbreaker move upward 3 Place gauge block under the chipbreaker 4 Make chipbreaker move downwards slowly until it touches the top of the gauge block 5 Once adjusted turn screw 1 tightly and replace the nut 2
12. hold in position Fig 21 Always check to make sure that the front and back height are the same There must be no slant between roller and table CHECKING AND REPLACING KNIVES Place knife gauge as shown in Fig 22 Knife gauge must be set on fix position when adjusting and proceed as follows Loosen six hex screws D on the knife locking bar C and be sure that knife doesn t have any pressure or stoppage from outside Spring E will raise knife F naturally making knife F contact with point B this would mean that the knife is in the proper position Tighten the six hex screws D on the knife locking bar C evenly Follow the same procedures to adjust the other two Fig 23 Fig 23 i UP A REMOVING KNIVES Fig 24 When removing knives proceed as follows 1 Loosen screw D and make sure that knife doesn t have pressure or stoppage from the outside 2 Remove knife F 3 Remove knife locking bar C 4 Remove the two springs E 5 Follow same procedures to remove other knives Fig 24 ADJUSTMENTS Before starting any adjustments disconnect the machine from the power source The manufacturer has adjusted all machines before shipment Verify that the screws are properly tightened The only time you will have to adjust your machine is when it has been functioning for a long time The adjustment will have to be made to adjust the precision of the machine Always check the adjustments before
13. ne Do not use lacquer thinner paint thinner or gasoline These will damage painted surfaces 4 To prevent rust apply a light coating of paste wax to surface CARRIAGE The planer has four lifting handles A they are pulled out when needed or pushed in when not in use Fig 1 USING A SLING When using a sling to carry machine lifting handles must be pulled out Fig 2 Try keeping sling parallel to machine and hold steady SWITCH MAGNETIC CONTACTOR CURCUIT FIG 3 Single phase motor Power source R T in put Motor source U W out put Grounding D Fig 4 POSITION GREASE E ou 1 women ws so C emo no e NO BEE no YES s sacar I no gt ves 7 psceEw vs wo 5 couwwcieN amp OL No ves Worm Gear is used to adjust the table up or down Fig 5 The oil in Gear Box must be changed after 2500 hours of work Fig 6 All chains must be lubricated regularly Fig 7 After 30 hours or more of work the lubrication of brack et must be changed Fig 8 The machine comes equipped with four head screws it is important to always keep them lubricated Fig 9 To ensure maximum performance always keep the sliding rollers of table lubricated Fig 10 CHANGE LUBRICANT When lubrication needs to be changed 1 Loosen the nut A on the outfeed hole 2 Clean out old lubrication and let it dry 3 Tighten nut A 4 Replace clean lub
14. ricant by hole B 4 E ar l 4 CONTROL THE DEPTH OF CUTTING The cutting depth scale is a combination of inch metric scale the cutting range is from 0 to 8 204 mm The dis tance between upward or downward of driving handle is 0 059 1 5mm one complete turn Before adjusting the table upward or downward loosen nut A after positioning to required position tighten nut A again to hold in position Fig 11 CHECKING PULLEY To verify that motor pulley B is in line with the shaft pulley of A using the edge of a straight scale check to see if they are on line with each other Fig 12 ADJUSTING MOTOR MOUNT If motor pulley B and shaft pulley A are not on line loosen screw as shown in Fig 13 move motor to left and right until adjusted to proper position and tighten the screw again ADJUSTING BELT TENSION Use the two bolts to adjust the belt tension Fig 14 When achieved proper position of adjustment tighten bolts to hold in place FEED ROLLER SPEED RATE Fig 45 The rate of speed is transmitted by shift gears located in gear box The shift gear handle A Fig 15 performs with three different methods of speed by using the shift handle to pull or push Fig 16 Position A feed roller is functioning on 20 FPM speed rate Position B feed roller is functioning on 0 speed rate Position C feed roller is functioning on 16 FPM
15. s well as the potential dangers that are particular to the unit Carefully follow all operating instructions and safety guidelines Keep the work area clean and well lit Do not wear loose fitting clothing or jewelry that may become caught in the machine or it s components asthis can lead to serious injury including amputation and or death Always wear proper face eye ear res piratory and body protection suitable to the opera tion being performed Keep hands and other body parts safely away from feed rollers cutters and all moving parts Do not clear away chips and sawdust with hands Use a brush Do not force or push the work piece too hard The unit will perform better safer and more effectively at the speed or rate for which it was designed Whenever possible use a dust collector to minimize health hazards Never leave the power on or the machine running while itis unattended Keep children away Make sure that visitors are kept at a safe distance from the work area Only use recommended speed culters accessories and work piece materials 11 Never stand or lean on the unit Serious injury could occur if the unit is tipped or if unintentional contact is made with its moving parts 12 Be sure the cutters are properly sharpened and securely locked in the cutterhead before starting the machine Never use dull bent cracked or otherwise damaged cutter knives Keep all guards and safety devices in place
16. speed rate ROLLER TRANSMITTING The purpose of the roller located on top of machine is transmitting stock after cutting and shaving workpieces This roll will save you lots of time and will speed up you re working rate Fig 17 CONNECTING DUST COLLECTOR Connect dust collector system to hood of machine located at the back of machine The dust collector will collect all dust and particles while planing in process this system will give a clean and safe working environment Fig 18 FEED ROLLER PRESSURE AJDUSTMENT The pressure of the feed roller will depend on the pressure set by the springs and screws To adjust the pressure you must loosen or tighten the bolt There are two sets of springs on both ends of the feed roller to ensure great results make sure both sides are at the same level pressure Fig 19 TRANSMITTING ROLLER ADJUSTMENT Verify that roller and table are both at the same height Fig 20 ADJUSTING TABLE ROLLER To reduce friction between stock and table two table rollers have been assembled on machine Adjustments will be needed when planing with the different types of wood Roller must be adjusted high when planing rough wood Roller must be adjusted low when planing smooth wood ADJUST ROLLER Disconnect machine from power source Place a straight level on table roller loosen screw A adjust your shaft B to the proper height and tighten back the screw to
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