General International 15-232 M1 Use and Care Manual
Contents
1. 1 Make sure the power switch is in the off position and that the unit is unplugged from the power source 2 Using an allen key n aT cap screw enough to allow the head to tilt Fig 3 Position and hold the head at the desired angle Fig 4 Re tighten the cap screw and make sure the sanding belt is firmly held in place before starting the machine SANDING BELT INSTALLATION REPLACEMENT Standard size 1 3 4 or 2 by 31 7 8 or 32 replacement belts can be purchased in varying grits depending on avai lability from your local tool abrasives or sharpening supply dealer These are standard sizes that should be readily available in most areas The use of any other size is not recommended and can lead to serious injury and or damage to the machine For best unobstructed access remove the tool rest belt guard and belt cover 1 To extend belt life and avoid premature breakage take note of the direction arrows printed on the inside of the sanding belt to make sure you install the belt in the correct direction 2 Pull and hold down the belt tension lever and remove the sanding belt 3 Install a new belt by slipping it onto the lower wheel first 4 Pull and hold down the belt tension lever and fit the upper portion of the belt onto the upper wheel 5 Release the belt tension lever gently to re tension the belt Note belt tracking adjustments may be necessary after chan ging or replacing a sandin2. WHEEL GUARDS AND SPARK GUARDS The supplied eye shields wheel guards and spark guards should be maintained properly installed on the unit and used all times 3 REPLACE DAMAGED PARTS OR COMPONENTS IMMEDIATELY Damaged parts or components may lead to a haz ardous situation that could cause serious injury Replace any damaged parts or components before operating the unit 4 INSPECT GRINDING WHEELS BEFORE EACH USE Handle grinding wheels carefully A damaged or chipped grinding wheel can discharge debris towards the operator at high speeds Before installing or replacing a grinding wheel as well as before each use take a moment to inspect the grinding wheel s for cracks chips or other visible signs of damage Do not use a damaged wheel Tighten the spindle nut enough to hold the grinding wheel firmly but do not over tighten as excessive clamping force can damage the wheel Use only the wheel flanges provided with the grinder and do not remove the blotter or label on either side of the grinding wheel When replacing a grinding wheel select only wheels that are rated to a higher maxi mum R PM than the maximum of the Bench Grinder 5 ADJUST TOOL RESTS AND SPARK GUARDS AS NEEDED The diameter of the grinding wheels will decrease with use Adjust the tools rests and sparks guards accordingly to maintain a distance of 1 16 from the wheel 6 DO NOT STAND IN FRONT OF THE BENCH GRINDER DURING START UP To avoid p
3. stop remove the yellow switch key by gently pulling it outward Remove the switch key whenever the grinder is not in use Store it in a safe place and out of the reach of children GRINDER OPERATION Always wear eye protection Hot sparks are produced during grinding operations 1 The power switch must be in the OFF position 2 Make sure the spark guard and tool rest is set 1 16 from the grinding wheel Before starting the machine turn the grinding wheel by hand one full turn to make certain the wheel does not come into contact with the spark guard or tool rest Plug in the power cord to an appropriate power source Stand to the side of the bench grinder and turn it ON Allow the grinding wheel to come up a steady speed for at least one minute Adjust the eye shield as needed and place the workpiece on the tool rest Slowly move the workpiece towards the grinding wheel until it lightly touches Move the work piece back and forth across the front surface of the grinding wheel removing the amount of material desired NEVER GRIND ON THE SIDES OF THE GRINDING WHEELS 10 For drill bits lay the drill bit flat in the V groove Firmly hold on to the drill bit shank Slide the drill bit towards the grinding wheel until it lightly touches Keep the drill bit flat in the V groove and rotate the drill bit Dip the hot end of the workpiece into the water in the quench tray to cool it as neede
4. Attach the tool rest 1 to the support 7 using the flat washer 2 and adjustment knob 3 from the shield spark guard hardware bag Thread the two short hex head bolts 4 through the two washers 5 from the fastening hardware bag and through the tool rest support 7 and into the wheel housing 6 Adjust the tool rest until it is 1 16 from the grinding wheel and then firmly tighten the hex head bolts holding the support INSTALLING THE EYE SHIELD Install the spark guard 1 to the inside left side of the wheel cover 2 using a flat washer 3 and hex head bolt 4 Adjust the spark guard until it is 1 16 from the grinding wheel Firmly tighten the hex head bolt INSTALLING THE WHEEL DRESSER Assemble the eye shield to the spark guard 1 by inserting the carriage bolt 2 through eye shield 3 spark guard 1 and the sleeve 4 as shown Secure the assembly to the spark guard using a flat washer 5 and lock knob 6 and tighten until the eye shield remains in the desired position Peel off the adhesive backing from the wheel dresser holder 1 Stick the holder on the top of the bench grinder 2 Insert the wheel dresser 3 on the holder INSTALLING THE QUENCH TRAY The quench tray is provided to cool the workpiece during and after grinding 1 Slide the quench tray onto the base of the machine as shown 2 Partially fill the quench tray with water Do not over fi
5. DRESSER HOLDER 1 15232 81 ADHESIVE TAPE 1 15232 82 SET SCREW 1 4 x 20L 2 15232 83 SPRING WASHER 1 4 3 15232 84 HEX NUT 1 4 3 15232 85 KNOB 1 4 15232 86 HEX SCREW M8 x 12MM 1 15232 87 6MM 1 15232 88 SET SCREW 3 16 x 5 16 2 15232 89 LABEL 2 15232 90 PLASTIC KNOB 1 4 2 15232 91 SET SCREW 1 4 x 1 4 1 15232 92 FIXING PLATE SB 1 4 1 15232 93 TOOL REST 1 4A 2 15232 94 TOOL REST 1 4B 1 15232 95 SUPPORT PLATE 168 x 61MM 1 15232 96 NUT M5 x 16MM 2 15232 97 SPRING PIN M4 x 16MM 1 15232 98 1 4 x 28MM 1 15232 99 COVER BRACKET 1 4 1 15232 100 SOCKET SCREW M5 x 10MM 2 15232 102 CONDENSER CLAMP 1 15232 103 BELT GUARD LOWER 1 15232 104 HEX NUT 3 16 15232 105 HEX SCREW 6 x 12MM 2 15232 106 CHAIN 11 25CM 1 GENERALY UNTERNATI NA V NE s 8360 Champ d Eau Montreal Quebec Canada 1Y3 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
6. grinder when tired distracted or under the effects of drugs alcohol or any medication that impairs reflexes or alertness Keep the work area well lit clean and free of debris or clutter Keep children and visitors at a safe distance do not permit them to operate the unit Childproof and tamper proof your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized or unsupervised use Stay alert Give your work your undivided attention Even a momentary distraction can lead to serious injury Do not wear loose clothing gloves bracelets neck laces or other jewelry while operating machinery Wear protective hair covering to contain long hair and wear non slip footwear Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and wear eye ear and respiratory protection devices Keep hands and other body parts well away from the sanding belt and grinding wheel and all other moving parts Do not clear grinding or sanding dust away with hands use a brush Make sure the sanding belt and grinding wheel are running at full operating speed before sanding or grinding Do not force the sanding belt or grinding wheel or push too hard The unit will perform better safer and more effectively at the speed or rate for which it was designed Never leave the power on or the machine running while it is unattended Use recommended s
7. tubular steel column Water tray steel column Included 15 232 PART NO DESCRIPTION SPECIFICATION QTY 15232 01 BASE 15 661M1 1 15232 02 SLEEVE 114 4 x 110 8 x 115L 15232 03 STATOR 111 x 53 x 50 15232 04 ROTOR 53 x 50 x 16 1 15232 05 MOTOR FAN 85 x 15 8 15232 06 BEARING 620227 2 15232 07 SPRING WASHER 1 4 1 15232 08 HEX NUT M5 2 15232 09 FLAT WASHER 5 16 x 18 x 2T 1 15232 10 FLAT WASHER 1 4 x 16 x 2T 1 15232 11 OUTER MOTOR GUARD LF G1500VH 15232 12 OUTER MOTOR GUARD L 5845810 1 15232 13 PHILLIPS HEAD SCREW M5 x 135L 20MM 2 15232 14 SPRING WASHER M5 2 15232 15 INNER WHEEL GUARD R 1 4CS 1 2MM 1 15232 16 PHILLIPS HEAD SCREW W WASHER 1 4 x 3 8 3 15232 17 WHEEL FLANGE 1 4 HP 12 7MM x 2 5T 3 15232 18 BELT HOSING SB 1 4 1 15232 19 HEX NUT 1 2 RIGHT 1 15232 20 OUTER WHEEL GUARD 1 4C 1 2MM 1 15232 21 BELT COVER SB 1 4 1 15232 22 GRINDING WHEEL 6 x 3 4 x 1 2 A60 1 15232 23 SANDING BELT 45 x 810 60 1 15232 24 IDLE ROLLER SB 1 4 1 15232 25 PHILLIPS HEAD SCREW 3 16 x 1 4 5 15232 26 TOOL REST SUPPORT RIGHT 1 15232 27A TOOL REST RIGHT 1 15232 28 FLAT WASHER 1 4 x 16 x 2T 4 15232 29 KNOB 1 4 x 1 1 15232 30 FLAT WASHER 5 16 x 18 x 2T 2 15232 31 HEX SCREW 5 16 x 1 2 2 15232 32 DRIVE ROLLER SB 1 4 1 15232 33 HEX NUT 1 2 LEFT 1 15232 35 CONDENSER 12UF 250V 1 15232 36 CABLE 1OOMML 5120H 18 2 15232 37 SWITCH J 9301A 4P 15232 38 CORD PLATE 1 15232 39 STRAIN RELIEF
8. 18MM 16 x Imm 1 15232 40 QUENCH TRAY 137 x 33 x 2 5T 1 15232 41 PHILLIPS HEAD SCREW 3 16 x 3 8 2 15232 42 SLEEVE SCREW 8 x 40L 1 15232 43 SB 1 4 1 15232 44 SWITCH PLATE 100 x 60 x 2T 15232 45 BEARING 620072 2 15232 46 POWER CORD SJT18 x 3C x 2 1M 1 15232 47 FLAT WASHER 1 4 x 16 x 2T 2 15232 48 PLATE 5845810 1 15232 49 HEX NUT 1 4 1 15232 50 W WASHER amp SCREW ROUND 4 15232 51 STRAIN RELIEF 6N 4 15232 52 PHILLIPS HEAD SCREW W WASHER __3 16 x 1 4 5 15232 53 SPROCKET WASHER M5 1 PARTS LIST PARTS LIST 15 232 PART NO DESCRIPTION SPECIFICATION QTY 15232 54 COPPER WASHER 5MM 1 15232 55 PHILLIPS HEAD SCREW W WASHER __ 3 16 x 1 4 1 15232 56 EYE SHIELD 15232 57 C RING 5 16 1 15232 58 C RING 5 10 1 15232 59 SEAT IDLE ROLLER SB 1 4 1 15232 60 ADJUSTING KNOB 6MM 1 15232 61 SCREW 6MM 15232 62 SPRING SB 1 4 1 15232 63 SCREW 1 4 x 2 1 2 L 1 15232 64 SPRING SOCKET SB 1 x 6 1 15232 65 HANDLE 1 4 1 15232 66 SPARK GUARD 1 15232 67 HEX SCREW 1 4 x 1 2 1 15232 68 BELT TENSION LEVER 1 4 x 1 4 1 15232 69 TERMINAL 73B 2 15232 70 TERMINAL U2 2 15232 71 WORK LIGHT 110V 10w 1 15232 72 PHILLIPS HEAD SCREW WITH WASHER 1 4 x 5 8 1 15232 73 SLEEVE 13x 6 5 x 5 3L 1 15232 74 1 15232 75 WHEEL DRESSER COVER UPPER 1 15232 76 DRESSING STONE 42 x 28 x 20MM 1 15232 77 DRESSER HANDLE 1 15232 78 PHILLIPS HEAD SCREW 3 16 x 1 1 4 1 15232 79 HEX NUT 3 16 1 15232 80 WHEEL
9. ORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and cause over heating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord BE SURE YOUR EXTENSION CORD IS PROPERLY WIRED and in good condition Always replace a damaged extension cord or have it repaired by a qualified per son before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tools This cir cuit must not be less than 12 wire and should be pro tected with a 15 Amp time delay fuse Before connect ing the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor REQUIREMENTS This tool is intended for use on a circuit that has a receptacle like the one illustrated in Figure 0 Figure Q shows a 3 prong electrical plug and receptacle that has a grounding conductor If a properly grounded receptacle is not available an adapter Figure be used to temporarily con nect this plug to a 2 contact grounded
10. SETUP amp ASSEMBLY MANUAL SEE BELT SANDER GRINDER Double sealed ball bearing construction Adjustable aluminium tool rest Flexible gooseneck style work light Quick change belt tension lever facilitates fast belt changes Belt sander operates horizontally and vertically and can be locked at any angle in between Perfect for knife honing and sharpening or general shop use 3450 RPM grinder speed to handle just about any metal grinding application and 4900 FPM belt speed for sanding both hard and soft woods 1 60 grit sanding belt amp grinding wheel included BELT SIZE 1 34 x 31 7 44 x 810 mm WHEEL SIZE 6 x 34 x 1 152 x 19 x 13 mm BELT SPEED 4900 FPM 1500 M MIN GRINDER SPEED 3450 RPM MOTOR 14 120 V 3 7 A WEIGHT 15 2 3 2 REVISION 2 OCTOBER 17 06 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THAN K YOU for choosing this General International model 15 232 Belt sander grinder This Belt sander grinder has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service To ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpo
11. ause we are committed to making constant improvements General International reserves the right to make changes to compo nents parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied However special orders and after factory modifications may render some or all information in this manual inapplicable to your machine Further as several generations of this belt sander grinder and several versions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your machine exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification Rules for Safe Operation To help ensure safe operation please take a moment to learn the machine s applications and limita tions as well as potential hazards General International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it s equipment Make sure that the operator has been proper ly trained and has read and understands the owners manual before operating any machinery Do not operate this belt sander bench
12. d When finished grinding turn off the machine pushing down on the power switch Caution it will take a few minutes for the grinding wheel to come a complete stop Avoid contact with the housing until it is cool Unplug the unit and to prevent unauthorized use remove the switch key and store it in a safe place USING THE WHEEL DRESSER The wheel dresser is used on the grinding wheel to remove imperfections or built up material as well as to square up or re surface the grinding edge of the wheel Turn the bench grinder Let the grinding wheel come up to a steady speed for one minute Place the wheel dresser 2 flat on the tool rest 1 with the flat face of the dressing stone facing the grinding wheel Firmly hold the handle of the wheel dresser and slowly move the wheel dresser forward making light contact with the grinding wheel 3 Move the wheel dresser from side to side across the tool rest until the edge of the wheel is square and the surface is clean When finished turn off the machine and let the grinding wheel come to a complete stop Inspect the grinding wheel for any damage The grinding wheel may now be slightly smaller in diameter after dressing Readjust the tool rests and spark guards as needed to maintain a 1 16 clearance to the grinding wheel CHANGING GRINDING WHEEL To avoid injury from accidental starting always make sure the switch is in the off position and unplu
13. e old wheel Fig O 5 and put a new one on Re install the flange and the nut Note over tightening can crack the wheel 8 9 Re install the end plate Re install and adjust the tool rest amp eye shield SANDING BELT OPERATION ALWAYS WEAR EYE PROTECTION N 7 Slowly move the workpiece towards the belt until it lightly touches Move the workpiece back and forth across the front surface of the belt removing the amount of material desired 12 The power switch must be in the off position Before starting the machine make sure tool rest is set 1 16 from the sanding belt turn the belt wheel by hand one full turn to make certain that the belt does not come into contact with the tool rest Plug in the power cord to an appropriate power source Stand to the side of the unit and turn it on Allow the belt to come up to a steady speed for at least one minute Place the workpiece on the tool rest When finished sanding turn off the machine by pushing down on the power switch Caution it will take a few minutes for the belt to come a complete stop Avoid contact with the housing uniil it is cool Unplug the unit and to prevent unauthorized use remove the switch key and store it in a safe place SANDING BELT ANGLE ADJUSTMENT Depending on your needs and on the sanding application the sanding belt assembly can be adjusted to any angle from vertical to horizontal
14. ernational disclaims any real or implied warranty and holds itself harmless for any injury which may result from such use Additional Safety Instructions for Bench Grinders Because each shop situation is unique no list of safety guidelines can ever be complete The most important safety feature in any shop is the knowledge and good judgement of the user Use common sense and always keep safety considerations as they apply to your individual shop situation first and foremost in mind If you have any doubts about the safety of an operation you are about to perform STOP Do not perform the operation until you have validated from qualified individuals if the operation is safe to perform and what is the safest method to perform it 1 LIMIT EXPOSURE TO DUST Some dust created by power sanding sawing grinding drilling and similar operations contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm Some examples include Lead from lead based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this types of work To reduce your exposure to these chemicals work in a well ventila ted area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles 2 ALWAYS USE EYESHIELDS
15. es they are not safety goggles NOTES Glasses or goggles not in compliance with ANSI 287 1 could result in serious injury ELECTRICAL GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for elec tric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper recepta cle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The con ductor with green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded USE ONLY 3 WIRE EXTENSION CORDS THAT HAVE 3 PRONG GROUNDING PLUGS AND 3 POLE RECEPTACLES THAT ACCEPT THE TOOL S PLUG REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY GUIDELINES FOR EXTENSION CORDS USE PROPER EXTENSION C
16. g belt Turn on the machine on for 5 10 seconds to visually confirm the belt tracking If the belt is tracking straight on the middle of the rollers you are ready to sand re install the belt cover belt guard and the tool rest and proceed with normal operations If the belt is not tracking straight on the middle of the rollers follow the instructions in the next section belt tracking before proceeding to normal sanding operations BELT TRACKING Though not essential proper belt tracking having the belt running straight and as close to the center of the rollers as possible can prolong belt life and avoid having the belt slip off during operation To adjust belt tracking 1 Loosen the inner lock knob 2 2 Turn the adjustment knob clockwise or counter clock wise as needed 3 to adjust the belt tracking 3 Turn on the machine for 5 10 seconds to visually confirm the belt tracking Repeat this adjustment process as needed until the belt is tracking on the center of rollers 4 Tighten the inner lock knob 2 to lock in the belt tracking 5 Re install the belt cover belt guard and the tool rest and proceed with normal operations MAINTENANCE Turn the power switch OFF and unplug the power cord from its power source prior to any maintenance LUBRICATION The belt sander bench grinder has sealed lubricated bearings in the motor housing that do not require any additional lubrication CAUTION re
17. g the machine from the power source before changing wheel Standard size 6 dia X 3 4 wide x 1 2 arbor replacement grinding wheels can be purchased in varying grits depending on availability from your local tool abrasives or sharpening supply dealer This is a standard size wheel that should be readily available in most areas The use of any other size is not recommended and can lead to serious injury and or damage to the machine Note do not remove the cardboard discs blotters from the sides of a new wheel because they work with the flanges to hold and secure the wheel on the arbor Inspect the new wheel for cracks or other visible signs of damage that may have been caused during transport handling or storage Discard the wheel if any such damage is found Both end plates will need to be removed for wheel changes 7 Rotate the eye shield to the up position for access to the grinding wheel tool rest Loosen the lock knob and remove the tool rest Remove the 5 screws Fig O 41 and take off the end plate Fig O 2 At the opposite end of the unit unscrew the lock knob and remove the sanding belt end plate O While holding the nut on the sanding belt side Fig Q with a wrench or socket remove the grinding wheel by turning the nut Fig O 43 in the counterclockwise direction with an open end wrench or socket Fig O With the nut removed take off the outer flange Fig O 4 slide off th
18. ll Do not use any liquid in the quench tray other than water 3 Dip the workpiece into the water after grinding to cool it Do not apply water directly onto the grinding wheel INSTALLING THE BELT GUARD 1 Loosen the two hex bolts on the lower right face of the belt 2 Fit the belt guard in place making sure to slide the fingers between the flat and lock washers 3 Position the belt guard approximately 1 16 away from the belt and tighten the bolts to secure it in place INSTALLING THE SANDING BELT TOOL REST 1 The sanding belt tool rest comes in it s hardware bag partially assembled 2 Fit the tool rest 3 to the unit using the bolt 1 and washer 2 as shown 3 Position the tool rest 1 16 away from the sanding belt and tighten the bolt to secure the tool rest in place INSTALLING THE BELT TENSION LEVER 1 Screw the threaded end of the belt tension lever into the threaded hole in the spring socket 2 Tighten down the nut on the end of the shaft to the socket to secure the lever in place FLEXIBLE WORK LIGHT The flexible work light operates on the same switch as used to turn the machine on or off The light can be moved and positioned to suit your needs for the application or operation being performed For bulb replacement use a 110 V 10 watt or less medium base track light bulb Do not use a light bulb that extends past the end of the light housing Unplug the machine before insta
19. lling or removing the bulb Make sure the bulb has sufficiently cooled before handling 10 SECURING THE BELT SANDER GRINDER TO A WORK SURFACE Note To avoid tipping over or sliding during operations the machine should be secured to the work surface 1 Belt sander 1 The base of the unit has 2 mounting holes allowing the Bench grinder user to permanently mount the unit to a workbench or Hex head holt 2 Place the unit on the work surface mark the holes on 4 Flat washer the work surface and drill 3 8 holes Use appropriate length bolts washers and nuts hardware not inclu 3 Workbench or stand ded to secure the unit to the bench 6 Flat washer 3 If the workbench moves or shakes during operation 7 Lock washer the workbench must be fastened to the floor 8 Hex nut 4 The unit is designed for use on horizontal surfaces 9 Jamb nut only Motor damage may result when mounted non horizontal surface OPERATIONS ADJUSTMENTS AND CONTROLS This machine is designed for hand held grinding sharpen ing cleaning and sanding operations The on off switch key is designed to prevent unauthorized use when removed from the switch 1 To turn the unit on insert the yellow switch key 1 lt firmly into the key slot 2 of the switch Lift the switch up to the on position to start the unit To turn the unit off push the switch down 1 When the belt sander grinder comes to a complete
20. move and replace grinding wheel or sanding belt if there is any damage at all Failure to replace a damaged wheel or belt can cause serious injury to the operator CAUTION do not use flammable materials to clean the belt sander bench grinder A clean dry rag or brush is all that is needed remove dust and debris buildup CAUTION remove and replace a damaged power cord or plug immediately Repairs to the unit should be performed by qualified and trained personnel only Contact your nearest General International dealer for authorized service Unauthorized repairs or replacement with non factory parts could cause serious injury to the operator damage to the bench grinder and void the warranty RECOMMENDED OPTIONAL ACCESSORIES FOR YOUR BELT SANDER GRINDER We offer a large variety of products to help you increase productivity accuracy and safety when using your machine Here s is but a small sampling of the accessories that are available from your local General International dealer Replacement Replacement Grinding Wheels Sanding Belts 15625 20 36 Grit 15 233 60 Grit 15232 22 60 Grit 15 234 80 Grit 15660 22 100 Grit 15 236 100 Grit 15 237 120 Grit 15 238 150 Grit Stand z Stand 15 700 cUm 315 710 34 863 mm high 34 863 mm high stand stand for 6 or 8 for 6 8 or 10 bench bench grinder T grinders Heavy duty cast Heavy duty cast iron iron table amp base tubular table amp base
21. nect the machine to a power source until assembly and adjustment steps are completed and you have read and understood the safety and operating instructions 10 mm 13 mm open end wrench Large flat head amp medium phillips head screw drivers Carefully unpack and remove the unit and its com ponents from the box and check for missing or damaged items as per the list of contents below Note Report any missing or damaged items to your General International distributor immediately LIST OF CONTENTS QTY MACHINE PARTIALLY ASSEMBLED SPARK GUARD 1 WHEEL DRESSER HOLDER 1 WHEEL DRESSER 1 EYE SHIELD SPARK GUARD HARDWARE BAG 1 TOOL REST oed ric oe ied pes S ten 1 QUENCH TRAY 1 O BELT SANDER HARDWARE BAG 1 Q BELT GUARD 1 EYE SHIELD u unu huahana esl 1 TOOL REST SUPPORT 1 Q FASTENING HARDWARE BAG 1 ASSEMBLY INSTRUCTIONS INSTALLING THE RIGHT SIDE GRINDER TOOL REST The Bench Sander Grinder is supplied with two different tool rest assemblies The left side belt sander tool rest is entire ly flat The right side grinder tool rest is also flat but has a V groove for sharpening drill bits To assemble and install the right side grinder tool rest INSTALLING THE SPARK GUARD
22. otential injury caused by debris ejected from a damaged wheel stand to one side of the Bench Grinder when starting the unit While standing to the side turn the unit on wait one minute until the unit comes up to full speed before grinding 7 DO NOT OPERATE IN THE VICINITY OF FLAMMA BLE MATERIALS Bench grinders will produce sparks and debris dur ing grinding Be sure to keep flammable materials from the immediate vicinity Be sure to clean the grinding dust from the back of the Bench Grinder frequently 8 DO NOT FORCE THE WORKPIECE AGAINST THE GRINDING WHEEL Excessive force especially to a cold grinding wheel may damage the wheel and create a dangerous situation Apply the workpiece against the wheel slowly and use firm steady even pressure Do not grind against the sides of the grinding wheel and do not apply coolant direct to the grinding wheel 9 KEEP ALL WHEEL GUARDS IN PLACE Do not use the bench grinder with the wheel guards removed 10 KEEP THE TOOL RESTS FIRMLY TIGHTENED Inspect and re tighten tools rests before each use 11 USE THE SUPPLIED WHEEL DRESSER Always use the supplied wheel dresser to resurface the face of the grinding wheel 12 WEAR APPROVED EYE PROTECTION Any power tool can throw foreign objects into the eyes of the user or of those nearby Always wear safety goggles not glasses that comply with ANSI safety standard Z87 1 Everyday eyeglasses have only impact resistant lens
23. peed grinding wheels acces sories and work piece material Never stand or lean on the machine Serious injury could occur if the unit is tipped or if unintentional contact is made with its moving parts Before starting the unit make sure the grinding wheel is securely installed and tight to the arbor shaft Keep all guards and safety devices in place and in good working order If a guard must be removed for maintenance or cleaning make sure it is pro perly re installed before using the machine again Before performing any maintenance repairs or ad justments including belt or wheel changes make sure the power is off and the unit is unplugged Before plugging in and turning on the power make sure that any adjustment tools keys or wrenches have been removed and safely stored Always make sure that switch is in OFF position before plugging in the power cord Only use accessories that are made or designed for this machine The use of parts or accessories that are not recommended by General International will void any warranty claims and may result in injury Make sure the machine is properly grounded This unit is supplied with a three prong electric plug it should be plugged into a three pole electrical receptacle Never remove the third prong Do not use this belt sander bench grinder for any purpose other than it s intended use If used for other purposes General Int
24. receptacle The temporary adapter should be used only until a proper ly grounded receptacle can be installed by a qualified technician The adapter Figure has a rigid lug extending from it that MUST be connected to a perma nent earth ground such as a properly grounded receptacle box The Canadian Electrical Code pro hibits the use of the adapters check your local codes In all cases make certain the receptacle is pro perly grounded If you are not sure have a quali fied electrician check the receptacle This tool is for indoor use only Do not expose to rain or use in damp locations 3 Pr ng Plug L7 E F Grounding Prong LS 7 Pr perty Grunded J Frong Fecepbacie Grounding Lug 4 e g D Make Sure Thiz Connected bo a Lp ul Kraven Ground fom 2 Prong 2 Recepincie Adapter This tool must be grounded while in use to protect the operator from electrical shock MINIMUM GAUGE FOR EXTENSION CORDS AWG When using 120 volts only More than not more than 50 100 150 O e m b 6 6 w wm n u BELT SANDER GRINDER o BELT TENSION LEVER TOOL REST FOR GRINDER WORK LIGHT a SWITCH o WHEEL DRESSER hi QUENCH TRAY o EYE SHIELD 0 TOOL REST FOR SANDER O GRINDING WHEEL 0 SANDING BELT o BELT GUARD UNPACKING AND SET UP SET UP SAFETY ADDITIONAL REQUIREMENTS FOR SET UP For your own safety do not con
25. se is to familiarize you with the safe operation basic function and features of this Belt sander grinder as well as the set up maintenance and identification of its parts and componenis This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safe ty of performing a certain operation or procedure do not proceed until you can confirm from Knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference GENERAL INTERNATIONAL WARRANTY All component parts of General International machinery are carefully tested and inspected during all stages of production and each machine is thoroughly inspected upon completion of assembly Because of our commit ment fo quality and customer satisfaction General International agrees to repair or replace within a period of 24 months from date of purchase any genuine part or parts which upon examination prove to be defective in work manship or material In order to obtain this warranty all defective parts must be returned freight pre paid to General International Mfg Co Ltd Repairs attempted without our written authorization will void this warranty Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of prin ting Bec
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