General International 15-010 M1 Use and Care Manual
Contents
1. should protrude 1 8 to 1 4 approx past the motor drive roller and idle roller in order to be in complete contact with the abra sive belt The steel platen is initially set at the factory but due to vibrations over time may need to be re adjusted 1 Turn off and unplug the sander from the power source 2 Remove the sanding belt If needed refer back to section Replacement of the sanding belt 3 Use a straightedge or a combination square to measure the clearance between the steel platen and the drive roller and between the steel platen and the idle roller Q If the width of the gaps is more than 1 8 fo 1 4 approx or if the width of both gaps is not more or less the same re adjust the steel platen as follows 4 Loosen the two hex head bolts using the sup plied 14 mm wrench or a 14 mm socket wrench then tap on one or both sides of the steel platen to move it either forward or backward until you obtain a gap of 1 8 to 1 4 approx between the steel platen and each of the two rollers 5 Retighten the two hex head bolts then reinstall the sanding belt SPRING FATIGUE COMPENSATION ADJUSTMENT Over time repeated adjustment of the sanding belt tension knob will cause spring fatigue If you don t obtain proper tension by only adjusting the ten sion knob loosen the nut then turn the adjustment screw clockwise Retighten the nut Note Turn the screw in 1 turn increments2. BASIC FUNCTIONS 8 UNPACKING 8 ST KONG AS tr n dd a da do kt Ba io de IA 8 PLACEMENT WITHIN THE SHOP ESTABLISHING A SAFETY ZONE 9 LIFTING AND HANDLING THE MACHINE 9 ASSEMBLY INSTRUCTIONS 10 Reposition the auxiliary table mounting bracket 10 Install he tables gh deste ss ss ic ae a ss 10 Install the dusthood end guard 11 Connecting to a dust collector 11 BASIC ADJUSTMENTS 8 CONTROLS 11 Connecting fo a power source 11 Magnetic safety switch 12 Overload protection Circuit breaker 12 Front table height adjustment 12 Front fable inclination adjustment 13 Auxiliary table height adjustment 13 sanding belt tracking adjustment 13 MAINTENANCE 14 Periodic maintenance 14 Required maintenance 14 Replacement of he sanding belt 14 Replacement of the graphite coating on the platen 4 E MONN NON a 15 steel platen adjustment NN te n 16 spring fatigue compensation adjustment 16 Lubrication 9 09 8 8 16 RECOMMENDED OPTIONAL ACCESSORIES 17 PARTS LIST AND DIAGRAMS 18 CONTACT INFORMATION 22 RULES FOR SAFE OPERATION To help ensure safe operation
3. la D i 1 SANDING BELT TRACKING ADJUSTMENT KNOB SANDING BELT TENSION ADJUSTMENT KNOB AUXILIARY TABLE TOP COVER SANDING BELT G FRONT TABLE 6 X 108 VERTICAL EDGE BELT SANDER 15 010 Ml ATION OF MAIN PARTS AND COMPONENTS G END GUARD DUST HOOD Y MOTOR ASSEMBLY 0 ON OFF SWITCH O FRONT TABLE HEIGHT ADUSTMENT KNOB FRONT TABLE HEIGHT LOCK KNOBS O BASE W AUXILIARY TABLE HEIGHT ADJUSTMENT LOCKING LEVER BASIC FUNCTIONS This 6 x 108 vertical edge belt sander has been designed for sanding or polishing removing kerf or pencil marks on small workpieces such as chair legs or cabinet doors This sander is not intended and should not be used to sand any material other than wood The front table can be inclined left or right for sanding irregular workpieces and the auxiliary end table can be used for sanding round or curved surfaces Both tables are height adjustable allowing you to use different sections of the belt depending on the height of the workpiece for an even wearing of the sanding belt surface Carefully unpack and remove the sander and its components from the shipping crate and check for damaged or missing items as per the list of contents below Note Please report any damaged or missing items to your General International distributor immediately LIST OF CONTENTS QTY O SANDER tara leidos ol can anga a e RAN U FRONT TABEE aria tatoo e metre YAL AY
4. no go zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor It is advisable to take a few moments to either paint using non slip paint or using tape define on the floor the limits or perimeter of each machines safety zone Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit LIFTING AND HANDLING THE MACHINE THIS MODEL 15 010 SANDER IS VERY HEAVY TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE READ AND FOLLOW ALL RECOMMENDATIONS BELOW A forklift with steel cable or a hydraulic hand pallet truck will be required to lift the sander Note Before lifting the sander unscrew the hex head wood screws securing the machine fo it s shipping crate 6 using the supplied 14 mm open end wrench or a 14 mm socket wrench The four 1 2 Hex bolts and nuts are for bolting the sander to the floor for optional permanent installation SAFETY RULES FOR MACHINE LIFTING l Any equipment used fo lift this machine should have a rated capacity in excess of 453 Ibs 206 kgs 2 If using a steel cable make sure it is strong enough so it won t break during the lifting The forklift must only be driven by a licensed driver The forks of forklift must protrude beyond the underside of the machine Pay special attention
5. ON PENSE la 3 smaller batches with each batch being sanded with the table set at different heights to use in sequence the lower middle or upper portion of the belt FRONT TABLE INCLINATION ADJUSTMENT The front table can be inclined leff or right for sanding irregular workpieces 1 Loosen the two lock knobs and raise or lower one end of the table by hand either left or right 2 Re tighten the lock knobs to lock the table in position AUXILIARY TABLE HEIGHT ADJUSTMENT Adjusting the height of the auxiliary table allows an even wearing of the sanding belt surface by allowing you to use different sections of the belt depending on the height of the workpiece 1 Loosen the locking lever amp located on the auxiliary table mounting bracket 2 Raise or lower the auxiliary table by hand and tighten the locking lever SANDING BELT TRACKING ADJUSTMENT DO NOT ATTEMPT TO PERFORM ANY ADJUSTMENT WHILE THE MACHINE IS RUNNING ALWAYS TURN OFF AND UNPLUG THE SANDER BEFORE PERFORMING ANY ADJUSTMENT KEEP HANDS WELL AWAY FROM THE SANDING BELT AND ALL MOVING PARTS WHEN THE SANDER IS RUNNING Though not essential proper belt tracking having the belt running straight as evenly on the drums as possible can prolong belt life and avoid having the belt slip off during operation 1 Turn the sander on for 5 10 seconds to visually con firm the belt tracking If the belt is not tracking stra
6. necessary after changing or replacing a sanding belt to counterbalance for unevennesses between sanding belts If needed refer back to section Sanding Belt Tracking Adjustment Helpful hint on sanding belt tension Determining correct belt tension is somewhat subjective It is learned through experience and is somewhat dependant on personal preference A properly tensioned belt will last longer and be much less likely to break prematurely If the belt is too loose it will slip off during oper ation A belt that is too tight will break prematurely Make a sanding test and readjust if needed REPLACEMENT OF THE GRAPHITE COATING ON THE PLATEN The graphite coating on the platen will wear and over time require replacement Every 3 years approx in small shop settings and up to 10 years in home shop settings the graphite coating will begin to show visible signs of wear and will need to be peeled off using a solvent based stripper and removed A replacement graphite coated paper strip should be glued with contact cement onto the platen in it s place Note Most retail outlets that sell stationary power tools and abrasives products do stock graphite replacement strips for most popular sizes of sanders Note You first will have to remove the two knobs and the retaining plate Put them back in place after the replacement coating has been glued for a bet ter adhesion STEEL PLATEN ADJUSTMENT The steel platen
7. to the balance of the machine while lifting The motor side is much heavier Have another person help guide the way when lifting the machine SS Lower the machine slowly and carefully Do not let the machine drop or jolt onto the floor 10 ASSEMBLY INSTRUCTIONS SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE TED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO REPOSITION THE AUXILIARY TABLE MOUNTING BRACKET 1 Unscrew the upper bolt amp using the supplied 14 mm wrench and remove the auxiliary table moun ting bracket Remove the lower bolt INSTALL THE TABLES 3 1 Remove the two lock knobs located in front of the sander then thread the table height adjustment knob into the front table mounting bracket as shown in Unscrew and remove the two lock knobs then remove the top cover 2 Re install the mounting bracket as shown in with the rubber pads against the sander 2 4 Install the front table on the front table moun ting bracket and re install the two lock knobs to secure the table in place Insert the auxiliary table rod into the table bracket as shown in INSTALL THE DUST HOOD END GUARD a 1 Unscrew and remove the two hex bolts and wa 2 Install the dust hood end guard aligning the slots s
8. 010 11 HEX HEAD BOLT 15010 12 HEX NUT 3 8 16NC 15010 13 SPRING 150 10 14 PLATE COVER 15010 15 SOCKET HEAD BOLI 150 10 16 IDLER ROLLER BRACKET 150 10 17 SOCKET HEAD BOLT 15010 18 FRONT TABLE 15010 19 FRONT STEEL PLATE 150 10 20 TABLE SUPPORT 150 10 21 HEX HEAD BOLT 3 8 16UNCX 1 150 10 22 HEX HEAD BOLT 3 8 TOUNCX5 8 150 10 23 HINGE HOLDER 150 10 24 SPRING ADJUSTING BLOCK 150 10 25 SPRING 150 10 27 LOCK KNOB 9 16 18NCX 18X38 150 10 28 C RING 150 10 29 BEARING 150 10 30 TOP COVER 15010 31 IDLER ROLLER 15010 32 SANDING BELT 15010 33 TOP COVER SUPPORT 15010 34 PULLEY SHAFT 15010 35 STEEL PLATEN 15010 36 GRAPHITE COATING 15010 37 C RING 15010 38 HINGE PIN 15010 39 FRONT TABLE MOUNTING BRACKET 15010 40 BASE 15010 41 TABLE HEIGHT ADJUSTING KNOB 1 2 12NCX200X6 15010 42 HEX HEAD BOLT 1 4 20UNC 3 8 15010 43 FLAT WASHER 150 10 45 FLAT WASHER 150 10 46 BACK PANEL 150 10 47 LOCK KNOB SMALL 150 10 48 RETAINING PLATE 150 10 49 SOCKET HEAD BOLI 150 10 50 DRIVE ROLLER 15010 51 HEX HEAD BOLT 1 2 12UNCX 15010 52 HEX NUT 1 2 12ZUNC 150 10 53 SET SCREW 5 16 15010 54 MOTOR 15010 56 KEY 7X7X 0 150 10 57 DUST HOOD 15010 58A MAGNETIC SWITCH 150 10 59 FLAT WASHER 15010 61 ROUND HEAD BOLT M4 X0 7 PART NO 15010 63 15010 64 15010 65 15010 66 15010 67 15010 68 15010 70 15010 71 15010 72 15010 73 15010 74 15010 75 15010 78 15010 80 15010 81 15010 82 15010 83 15010 84 15010 85 15
9. 010 86 15010 154 15010 155 15010 156 15010 157 15010 158 15010 192 15010 193 15010 194 15010 195 15010 196 DESCRIPTION FLAT WASHER POWER CORD MOTOR CORD WARNING LABEL WARNING LABEL NAME PLATE STRAIN RELIEF LABEL STOP HEX HEAD BOLT WASHER HEX NUT FLAT WASHER FLAT WASHER HEX HEAD BOLT HEX HEAD BOLT RUBBER PAD SPACER SPACER LOCKING LEVER LOCK WASHER LABEL SET SCREW HEX NUT WARNING LABEL OPEN END WRENCH OPEN END WRENCH ALLEN KEY ALLEN KEY ALLEN KEY PARTS LIST 15 010 SPECIFICATION 5 16 18UNCX2 1 2 9 16 X23X2T 9 16 18UNC 1 2 X32MMXST 3 8 X23MMXST 3 8 16UNCX1 39MMX29XS3T 1 2 12UNCX30MM 3 8 5 16 18UNCX1 1 4 9 16 18UNC 12 14 MM 8 10 MM 4MM 5 MM 6 MM QTY MODEL 15 010 M1 8360 Champ d Eau Montreal Quebec Canada HIP ING Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
10. Always disconnect the tool from the power source before servicing changing accessories or sanding belts or before performing any maintenance or cleaning or if the machine will be left unattended Make sure that switch is in OFF position before plugging in the power cord Make sure the tool is properly grounded If equip ped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Do not use the sander for other than its inten ded use If used for other purposes GENERAL INTER NATIONAL disclaims any real implied warranty and holds itself harmless for any injury which may result from that use AN ELECTRICAL REQUIREMENTS N BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN WITH THE VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN AN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS NOTE VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 amp M3 3PHASE MOTORS MAY NOT BE FULLY DESCRIBED IN THIS MANUAL FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I D NAME PLATE ON THE MACHINE IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING ELECTRICAL CONN
11. ECTIONS Both a manual circuit breaker or similar device as well as an electrical plug similar to the one shown are re commended and should be installed by a qualified electrician Use locally approved wire that includes a separate grounding wire and a 3 prong grounding type plug with a matching receptacle GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock to the oper ator The motor of the Ml model of this machine is wired for 220V single phase operation As with many sta tionary industrial type machines because each instal lation situation is unique this sander is supplied without a plug The installation of an appropriate plug must be performed by a qualified electrician Ihe machine must be connected to an electrical source using a power cord that has a grounding wire which must also be properly connected to the grounding prong on the plug The outlet must be properly installed and ground ed and all electrical connections must be made in accordance with all local codes and regulations CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that i
12. SETUP amp OPERATION MANUAL 6 K 108 VERTICAL EDGE BELT SANDER FEATURES Tables can be adjusted up or down for full belt use Front table can be inclined left or right Innovative hinged dust hood accommo dates oversized stock 2 Easy adjustment of abrasive belt tension with one knob only Graphite backing reduces belt friction for longer belt life Single knob tracking control Auxiliary table allows curved sanding 2 Heavy steel base ensures a solid stable platform while sanding 2 Dynamically balanced 7 rubber drive roller and crowned 3 idler roller to ensure solid belt tracking Magnetic 2 step safety switch to prevent unwanted or unintentional start up is equipped with an extralarge easy access stop panel and a lock out key to prevent Unauthorized use of the sander SPECIFICATIONS BELT SIZE 6 X 108 152 x 2743 MM FRONT TABLE SIZE L X W 7 3 4 x 37 197 x 940 MM AUXILIARY TABLE SIZE L X W 11 3 4 x 19 299 x 483 MM DUST CHUTE OUTLET 4 102 MM BELT SPEED 3150 FPM BASE DIMENSIONS L X W 42 x 16 1 2 1067 x 419 MM MOTOR M1 2 HP 220 V 1 PH 14 A M2 2 HP 220 V 3 PH GA M3 2 HP 600 V 3 PH 2 5 A WEIGHT 462 LBS 210 KG 15 010 MI VERSION 2 REVISION 1 JUNE 08 10 19115210 Copyright General amp International 06 2010 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Que
13. TAB IE uta aa ata ee is n e RA aes O DUST HOOD END GUARD inner O TABLE HEIGHT ADJUSTIMENTKNOB ere GQ 4 MM ALLEN KEY sees w oka ba tad IO O S MM ALLEN RE ER denn De ER 6 MM ALLEN KEY irern O 12 14 MM OPEN END WRENCH rer O 8 10 MM OPEN END WRENCH eee The front table auxiliary table and dust hood end guard are stored inside the sander cabinet to prevent damage in shipping Unscrew the 8 bolts using the 10 mm wrench supplied and remove the back panel Remove the components from the ca binet and reinstall the back panel positioning it with the louvers facing downward See picture below The plastic protective film on the front table must be peeled off see picture below The plastic coating on the auxiliary table is not to be removed PLACEMENT WITHIN THE SHOP A SAFETY ZONE PLACEMENT WITHIN THE SHOP This machine should be installed and operated only on a solid flat and stable floor that is able to support the weight of the sander 453 Ibs 206 kgs and the operator Using the dimensions shown as a guideline plan for pla cement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic either passing shop visitors or other shop workers or other fools or machinery ESTABLISHING A SAFETY ZONE For shops with frequent visitors or multiple operators it is advisable to establish a safety zone around shop ma chinery A clearly defined
14. TART UP MAKE SURE THAT THE POWER SWITCH ON THE SANDER IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE SWITCH OFF Once the assembly steps have been completed plug the power cord into an appropriate outlet Refer back to the section entitled ELECTRICAL REQUIREMENTS and make sure all requirements and grounding instructions are fol lowed When sanding operations have been completed unplug the sander from the power source 12 ON OFF MAGNETIC POWER SWITCH This model 15 010 M1 is equipped with a Magnetic 2 step safety switch to prevent unwanted or unintentional startup and unauthorized use of the saw The switch assembly is equipped with a GREEN START button A an extra large easy access RED stop panel B and a lock out key C To start the molder Insert the lock out key C and press on the GREEN START button A To stop the molder Press on the RED STOP panel B Once the RED STOP panel has been pressed the saw can only be started by pressing once again on the RED STOP panel to release the green button then by pressing on the green button OVERLOAD PROTECTION CIRCUIT BREAKER The magnetic safety switch on this sander is equipped with an overload protection feature To prevent an electrical overload from damaging the motor in the event of a spike in line voltage or amperage draw the internal overload protector will automatically be tripped thereby cutting off power to t
15. bec Canada HIP 1Y3 Telephone 514 326 1161 e Fax 514 326 5555 e www general ca THANK YOU for choosing this General International model 15 010 6 X 108 Vertical Edge Belt Sander This sander has been carefully tested and inspected before ship ment and if properly used and maintained will provide you with years of reliable service lo ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and opera ting the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this sander as well as the setup maintenance and identification of ifs parts and compo nents This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain fo the unit as if was supplied from the factory at the time of printing Because we are commit ted to making constant improvements General International reserves the right to make changes to components paris or features of this unit as de
16. btained upon request from General International or an authorized distributor clearly stating the model and serial number of the unit if applicable and including an expla nation of ine complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is not required but documented proof of purchase i e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided atihe time of claim Warranty does not include failures breakage or defects deemed after inspection by General or Generale International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any generally considered con sumable parts or components Repairs made without the written consent of General International will void all warranty TABLE OF CONTENTS SAFETY RULES 5 ELECTRICAL REQUIREMENTS 6 Electrical CONNECTIONS 6 Grounding instructions sisie ada do 6 Ceu GO D G senat tie aiii ee DA 6 Check power connection for polarity 6 EXTENSION CON CAS sue taa ai nals eri 6 IDENTIFICATION OF MAIN PARTS AND COMPO NENTS orivers siii a ne 7
17. emed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory modifica tions may render some or all information in this manual inapplicable to your machine Further as several gene rations of this model of sander and several versions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your machine exactly If you have any doubts or ques tions contact your retailer or our support line with the model and serial number of your unit for clarification GENERAL amp GENERAL INTERNATIONAL WARRANTY All component parts of General General International and Excalibur by General International products are carefully insoected during all stages of production and each unit is Thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of Our commitment fo quality and customer satisfaction General and General International agree fo repair or replace any part or component which upon examination proves fo be defective in either workmanship or material to the original purchaser for the life of the tool However ine Limited Lifetime Warranty does not cover any product used
18. for profes sionnal or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifetime Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material fo the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distributor repair center or other location designated by General International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty claim form can also be used and can be o
19. hair and wear non slip footwear Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine and or the feed table surface before operating Keep hands well away from the sanding belts and all moving parts Use a brush not hands to clear away sanding dust Be sure sanding belts are securely installed on the sanding drums Do not operate the sander if the sanding belts are damaged or badly worn 13 20 21 22 23 Do not push or force the workpiece into the sander The machine will perform better and more safely when working at the feed rate for which it was designed Avoid working from awkward or off balance posi tions Do not overreach and keep both feet on floor lo minimize risk of injury in the event of workpiece kickback never stand directly in line with the sand ing belt or in the potential kickback pain of the work piece Keep guards in place and in working order If a guard must be removed for maintenance or clea ning be sure itis properly re attached before using the tool again Never leave the machine unattended while itis run ning or with the power on Use of parts and accessories NOT recommended by GENERAL INTERNATIONAL may result in equip ment malfunction or risk of injury Never stand on the machine Serious injury could occur if the sander is tipped over or if the sanding belt is unintentionally contacted
20. he motor To reset the overload protection switch after it has been tripped proceed as follows TO AVOID UNEXPECTED OR UNINTENTIONAL START UP BE CERTAIN THAT THE POWER SWITCH HAS BEEN SET TO THE OFF POSITION BEFORE RE SETTING THE CIRCUIT BREAKER 1 Set the power switch on the sander to the off posi tion and disconnect the machine from the power source Note If the sander is permanently connected fo a cir cuit hard wired set the wall panel circuit breaker or main circuit interrupter to the off position FRONT TABLE HEIGHT ADJUSTMENT Adjusting the height of the table allows an even wearing of the sanding belt surface by allowing you fo use diffe rent sections of the belt depending on the height of the workpiece To raise or lower the table 1 Loosen the two lock knobs then turn the height adustment knob until the table is at the desired height 2 Tighten the two lock knobs to secure the table in posi tion Tip To maximize belt usage when working with shorter work pieces periodically adjust the table height to system atically make use of various portions of the belt For example a series of 2 tall workpieces can be separated into Unscrew the 2 screws on top and bottom of the control box front cover then remove the front cover and press the blue reset button Reinstall the control box cover Reconnect ine sander to ine power source You can now restart the sander by pushing on the green button
21. hers located on both sides of the drive roller of the dust hood mounting bracket with the holes in the brackets on the sander as shown in then secure in place using the washers and hex head bolts previously removed CONNECTING TO A DUST COLLECTOR OPERATING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP The 4 diameter dust outlet on the dust hood end guard allows for connection to a dust collector not included Be sure to use appropriate sized hose and fittings not included and check that all connections are sealed tightly to help minimize airborne dust Note Minimum recommended dust collection CFM require ments for this sander is 1100 CFM If you do not already own a dust collection system consider contacting your General International dis tributor for information on our complete line of dust collection systems and accessories or visit our Web Site at www general ca ALWAYS TURN ON THE DUST COLLECTOR BEFORE STAR TING THE SANDER AND ALWAYS STOP THE SANDER BE FORE TURNING OFF THE DUST COLLECTOR CONNECTING TO A POWER SOURCE TO AVOID RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG REPLACE DAMAGED CORD OR PLUG IMMEDIATELY TO AVOID UNEXPECTED OR UNINTENTIONAL S
22. ight adjust as follows 2 Turn the tracking adjustment knob Y e Counter clockwise fo adjust the tracking upward e Clockwise to adjust the tracking downward Note If furfher adjustment is required tighten the lock nuts to obtain more spring compression AUXILIARY TABLE UNDERSIDE VIEW 3 Turn on the machine for 5 10 seconds fo visually confirm the belt tracking 4 As needed repeat this adjustment process until the belt is tracking evenly on the drums Note Belt tracking adjustments may be neces sary after changing or replacing a sanding belt to counterbalance for unevennesses be tween sanding belts MAINTENANGE MAKE SURE THE SANDER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PERIODIC MAINTENANCE e Keep the machine CLEAN and FREE OF DUST Vacuum or brush off any loose debris and wipe down the machine and the tables occasionally with a damp rag e Drums must always be kept clean Dirt on drums will cause poor tracking and belt slippage e Periodically inspect the ON OFF switch power cord plug and other parts for damage DO NOT OPERATE THE SANDER WITH A DAMAGED SWITCH POWER CORD PLUG OR OTHER PARTS REPLACE A DAMAGED PART IMMEDIATELY REQUIRED MAINTENANCE REPLACEMENT OF THE SANDING BELT sanding belt should be replaced when worn out Standard size 6 by 108 replacement belts can be purchased in a variety of grits from you
23. please take a moment to learn the machine s applications and limitations as well as poten tial hazards General International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment Do not operate the sander when tired distracted or under the effects of drugs alcohol or any medi cation that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the sander is in operation do not permit them to operate the sander Childproof and tamper proof your shop and alll machinery with locks master electrical switches and switch keys fo prevent unauthorized or unsu pervised use Stay alert Give your work your undivided atten tion Even a momentary distraction can lead to seri ous injury Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and wear eye ear and respiratory protection devices Do not operate this sander without an ade quate dust collection system properly installed and running Operating this sander without adequate dust collection can lead to equipment malfunction or dangerous situations for the operator or other individuals in the workshop Do not wear loose clothing gloves bracelets neck laces or other jewelry while the sander is in opera tion Wear protective hair covering to contain long
24. r General International dealer under the following parts numbers e 15011 6 x 108 Sanding Belt 80 Grit e 15012 6 x 108 Sanding Belt 100 Grit e 115 013 6 x 108 Sanding Belt 120 Grit or depending on availability from your local tool abrasives or sharpening supply dealer These are standard sizes that should be readily available in most areas The use of any other size is not recommended and can lead to seri ous injury and or damage to the machine Replace an installed worn sanding belt as follows 1 Unlock the two dust hood latches to access the 2 Flip the first section of the dust cover up 8 then flip drive roller the entire cover back 8 14 AUXILIARY TABLE UNDERSIDE VIEW 3 Unscrew and remove the two lock knobs then remove the top cover O Tip To extend belt life and avoid premature breakage take note of the direction arrows Y printed on the inside of the sanding belt to make sure you install the belt in the correct direction 5 Remove the worn sanding belt and install a new one onto the drums 4 Loosen the two lock nuts then turn the tension adjustment knob clockwise until the sanding belt is loose enough to be removed AUXILIARY TABLE UNDERSIDE VIEW 6 Turn the tension adjustment knob counter clockwise until the sanding belt is tight around the drums then tighten the two lock nuts to lock the adjust ment knob Note Belt tracking adjustments may be
25. recheck and adjust again as needed LUBRICATION NOTE The motor and all bearings are sealed and permanently lubricated no further lubrication is required Keep the tension mechanism hinge located at the rear of the sander beside the spring adjustment screw well lubricated Reapply lubricant on top of pin see picture above as needed Note Use any dry lubricant available at any hardware store 16 RECOMMENDED OPTIONAL ACCESSORIES Here are some of the optional accessories available from your local General International dealer For more information about our products please visit our website at www general ca DUST COLLECTORS Dust collectors contribute to a cleaner more healthful workshop environment We offer a wide selection of top quality dust collectors to suit all your shop needs SANDING BELTS STANDARD SIZE 6 BY 108 15 011 80 Grit 15 012 100 Grit 15 013 120 Grit BOOS DOGG Q 3 UNA EA i Vs IX SR SY 7 MW MIN PARTS LIST 15 010 PART NO DESCRIPTION SPECIFICATION QTY 15010 01 AUXILIARY TABLE 15010 02 END STEEL PLATE 15010 03 SELF TAPPING SCREW 8 15010 05 TABLE MOUNTING BRACKET 15010 06 LOCK KNOB 1 2 12NCX25X61 2 15010 07 WASHER 3 8 X20X2 24 15010 08 HEX HEAD BOLT 3 8 16NCX2 1 2 150 10 09 ADJUSTMENT KNOB 15010 10 SPRING HOLDER 15
26. s close to its amperage draw capacity However if an unusual amperage draw does not exist and a power failure still occurs contact a qualified technician or our service department CHECK POWER CONNECTION FOR POLARITY After the wires have been connected it is necessary to check if they are connected for proper polarity Press the start green button The sanding belt should move left to right as observed from the front of the machine If the sanding belt direction of rotation is incorrect press the stop red button and disconnect the sander from power Switch any two of the three wires at LI L2 L3 for M2 and M3 EXTENSION CORDS The use of an extension cord is not generally recom mended for 220V equipment If you find if necessary use only 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole receptacle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable for the amperage listed on the motor D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge TABLE MINIMUM GAUGE FOR CORD TOTAL LENGTH OF CORD IN FEET AMPERE NR Not Recommended
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