General International 15-220 M1 Use and Care Manual
Contents
1. 16 2 15220 10 90030318 PHILLIPS HEAD SCREW 3 16 24UNC X 3 4 2 15220 11 M0000000 MOTOR 15220 12 90430690 KEY X 6 X 50 15220 13 90040415M SET SCREW MA X 0 7 X ISL 2 15220 14 30202001 WORM GEAR 15220 15 S0050610M __ SET SCREW M X 1 0 X TOL 2 15220 16 30202002 TRANSMISSION ROD M X 1 25 X 75L 15220 17 S0110800M HEX NUT M X 1 25 1 15220 18 30202003 CONNECTING ROD 2 15220 19 90210400 WASHER 1 4 X 19MM 4 15220 20 9012500M HEX NUT M5 2 15220 21 C1106804 BEARING 680422 1 15220 22 30202004 SPINDLE SEAT 1 15220 23 CL106006 BEARING 600622 1 15220 24 90520059 RETAINING RING C TYPE 1 15220 25 30202005 CONNECTING ROD NUT 4 15220 26 S0050506M SET SCREW M5 X 0 8 X 6L 2 15220 27 SOSETWOA RETAINING RING E TYPE 2 15220 28 30202020 CONNECTING SPINDLE 15220 29 30202006P WHEEL SEAT 15220 30 30202007P WHEEL 15220 31 S0010615M SET SCREW M X 1 0 X TOL 4 15220 32 30202008P WHEEL ARBOR 1 15220 33 30204010 ARBOR COVER 2 15220 34 90230400 LOCK WASHER 1 4 4 15220 35 90400415 KEY 4X4X 15 1 15220 36 CL106001 BEARING 6001ZZ 2 15220 37 90521200 RETAINING RING C TYPE SIW 12 2 15220 38 90530028 RETAINING RING C TYPE R 28 2 15220 39 90230506 LOCK WASHER 5 16 11 15220 40 90210500C FLAT WASHER 5 16 X 18 X 2T 11 15220 41 30202009 OIL CAP 15220 42 30202014 REAR OIL CAP 15220 43 90030304 PHILLIPS HEAD SCREW 3 16 24UNC X 1 4 2 15220 44 30203001 MAIN CASTING 1 15220 45 30203003 L BRACKET RIGHT 1 15220 46 30203003A L BRACKET LEFT 1 15220 472. hand tight f TIGHTEN n Step 2 Using the two 17 mm wrenches tighten the spindle no more than another 1 2 turn NOTE Do not overtighten the spindle in the seat or it may be very difficult to take off later BEFORE STARTING THE MACHINE Make sure the spindle is securely installed onto the arbor Make sure that the corresponding table insert is installed See the accompanying SELECTION GUIDE page 10 to select the correct INSERT TABLE for the spindle being used SELECTION GUIDE FOR TABLE INSERTS This machine is supplied with 5 spindles and four table inserts The spindle diameters range from 1 4 to 2 When changing spindles the table insert will need to be changed to the matching size Each plate has notch 6 to fit the alignment pin in the table to ensure that it is properly fitted and installed in the table opening There are 2 insert plates with oblong openings and 2 with round openings The oblong insert plates are used when the table is tilted for bevel sanding AN FAILURE TO USE THE PROPER INSERT WITH THE CORRESPONDING SPINDLE MAY RESULT IN INJURY AND OR DAMAGE TO THE MACHINE OR THE WORKPIECE The following chart explains which inserts can be used for different diameter spindles SPINDLE DIAMETER TABLE INSERT OPENING SHAPE SIZE VE uere HOO ROUND amp 87 OBLONG SMALL VZ 00000 HH HOO ROUND amp 87 OBLONG SMALL LO nea aan aan aaa anna n nana
3. years of reliable service To ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this oscillating spindle sander as well as the set up maintenance and identification of its parts and components This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference GENERAL INTERNATIONAL WARRANTY All component parts of General International machinery are carefully tested and inspected during all stages of production and each machine is thoroughly inspected upon completion of assembly Because of our commit ment to quality and customer satisfaction General International agrees to repair or replace within a period of 24 months from date of purchase any genuine part or parts which upon examination prove to be defective in work manship or material In order to obtain this warranty all defective parts must be returned freight pre paid to General Internat
4. 100 Grit 15 213E Sanding Sleeve 5 8 X 6 120 Grit 15 213F Sanding Sleeve 5 8 X 6 150 Grit 15 214A Sanding Sleeve 1 1 2 X 5 1 2 40 Grit 15 214B Sanding Sleeve 1 1 2 X 5 1 2 60 Grit Stand 15 214C sanding Sleeve 1 1 2 X51 2 80 Grit 215 230 15 214D Sanding Sleeve 1 1 2 X 5 1 2 100 Grit MEER 15 214E Sanding Sleeve 1 1 2 X 5 1 2 120 Grit 15 214F Sanding Sleeve 1 1 2 X 5 1 2 150 Grit 15 215A Sanding Sleeve 2 X 5 1 2 40 Grit 15 215B Sanding Sleeve 2 X 5 1 2 60 Grit 15 215C Sanding Sleeve 2 X 5 1 2 80 Grit 15 215D Sanding Sleeve 2 X 5 1 2 100 Grit 15 215E Sanding Sleeve 2 X 5 1 2 120 Grit 15 215F Sanding Sleeve 2 X 5 1 2 150 Grit Dust Collector We have a wide selection of dust collectors to suit all your shop needs Dust collectors contribute to a cleaner and more healthful workshop environment TOP SAVER cleaner GC 010 All in one table top rust remover and lubricant Reduces friction and pre vents binding Removes and inhibits rust and corrosion Repels dust and moisture Mod le 15 220 16 PARTS LIST 15 220 PART NO REF NO DESCRIPTION SPECIFICATION QTY 15220 01 30201001G BASE 1 15220 02 30201001A TOP PLATE 1 15220 03 S100 P1 STRAIN RELIEF 15220 04 L0000000 POWER CORD W PLUG 1 15220 05 S0030622M PHILLIPS HEAD SCREW M X 1 X 22L 4 15220 06 10107098 RUBBER FOOT 4 15220 07 90210400 WASHER 1 4 X 19MM 6 15220 08 901 10600M LOCK NUT M6 X 1 0 4 15220 09 90230300 LOCK WASHER 3
5. 90020820M CAP SCREW M8 X 1 25 X 20L 11 15220 48 30300028 90 TABLE STOP ROD M8 X 1 25 X TIOL 1 15220 49 90110600 HEX NUT M8 15220 50 40501011 TABLE TILT GUIDE BRACKET WITH SCALE RIGHT PARTS LIST 15 220 PART NO REF NO DESCRIPTION SPECIFICATION QTY 15220 51 40501011A TABLE TILT GUIDE BRACKET LEFT 1 15220 52 30204013G LOCKING LEVER 2 15220 53 90010516M PHILLIPS HEAD SCREW 4 15220 54 90050606M SET SCREW M X 1 0 X L 15220 55 10102022 ANGLE POINTER 15220 56 90220400 SPROCKET WASHER 1 4 1 15220 57 90030510M PHILLIPS HEAD SCREW M5 X 0 8 10L 1 15220 58 30203005 DUST PORT 1 15220 60 30203006 SPINDLE 22 X 119 1 15220 61 30203007 COVER 1 15220 62 90030508M SET SCREW M5 X 0 8 8L 2 15220 63 90520028 SNAP RING 1 15220 64 30203008 9 8 SPINDLE 2 15220 64A 30203008G 9 8 SPINDLE 15220 65 90400550 KEY 5 X 5 X 50 1 15220 66 30203015 DRUM 2 1 15220 67 30203014 DRUM 1 1 2 1 15220 68 30203017 1 2 SPINDLE 1 15220 69 30203018 1 4 SPINDLE 1 15220 70 30203019 1 2 CLAMP 15220 71 SEE LIST ON PG 14 FOR OPTIONAL REPLACEMENT SANDING SLEEVES 15220 72 SEE LIST ON PG 14 FOR OPTIONAL REPLACEMENT SANDING SLEEVES 15220 73 SEE LIST ON PG 14 FOR OPTIONAL REPLACEMENT SANDING SLEEVES 15220 74 SEE LIST ON PG 14 FOR OPTIONAL REPLACEMENT SANDING SLEEVES 15220 75 SEE LIST ON PG 14 FOR OPTIONAL REPLACEMENT SANDING SLEEVES 15220 76 30203019A 9 8 CLAMP 1 15220 77 30203019B 1 4 CLAMP 15220 78 30204001 MAIN TABLE 15220 79 20301002 LO
6. ATIONAL distributor for information on our complete line of dust collection systems or visit our Web Site at www general ca OPERATING INSTRUCTIONS BASIC FUNCTIONS OF THIS MACHINE This machine has been designed for sanding or polishing round or curved surfaces on wood plastic or metal materials It is ideal for use in smaller woodworking projects in a hobbyist home shop environment This machine is not designed with a continuous duty rating or for industrial applications CONNECTING TO A POWER SOURCE Plug the machine into a proper receptacle before connecting to the power source make sure that the switch is in the off position and that the power supply is of the same type as that stamped on the I D nameplate of the motor Running on low voltage will damage the motor T To avoid risk of shock or fire do not operate the unit with a damaged power cord or plug Replace damaged cord or plug immediately ON OFF SWITCH SAFETY PIN The switch assembly is equipped with a lock out safety pin When the pin is installed through the green on button the machine cannot be started To start the machine lift the red stop switch panel and remove the lock out pin Lower the stop panel and push the green ON button Wait for the spindle to reach full speed before sanding To stop the machine push on the RED STOP panel and wait for the spindle to come to a complete stop When you have finished using the machine be sure to re in
7. FOO ROUND amp 87 OBLONG SMALL 1 1 2 OJ ROUND amp 84 OBLONG LARGE Z sean ns nn AOU ROUND amp 84 OBLONG LARGE RECOMMENDED ADJUSTMENTS Step 1 Loosen both locking levers position the table at 0 and re tighten the locking levers 10 Step 2 With a spindle installed place a square on the table Rest the long section of the square against the sanding spindle The square should be flat against the table and the spindle from all four sides amp 90 TABLE STOP ROD Sten 3 sten 4 If the table needs adjustment loosen both lock levers Make sure the pointer reads 0 If the pointer needs and readjust the table position until the square is flat to be adjusted loosen the screw and adjust to the against the table and the sanding drum To allow correct position for more or less rear tilt adjust the table stop rod as needed Step 5 Once the table has been adjusted and locked in place at 90 adjust the 90 table stop rod to butt against the under side of the table allowing you to return to 90 repeatedly without further adjustments SETUP FOR BEVEL SANDING 1 Make sure the correct oblong opening table insert is in place See the accompanying SELECTION GUIDE page 10 to select the correct TABLE INSERT for the spindle being used 2 Loosen both locking levers and tilt the table until the p
8. SETUP amp OPERATION MANUAL dioec NNN OSCILLATING SPINDLE SANDER Rotating amp oscillating effect ensures exceptional finishing results Precision ground cast iron table On board side mounted spindle storage Tilting table for sanding beveled parts 2 diameter dust outlet with 2 to 4 adapter fitting included 5 interchangeable spindle assemblies 1 4 1 2 5 8 1 1 2 2 dia with 100 grit sand paper 11 2 amp 2 spindles come with rubber drums Includes 4 table inserts to accomodate different spindle sizes OSCILLATIONS PER MINUTE 29 LENGTH OF OSCILLATION 15 16 24 mm TABLE SIZE 14 1 2 x 14 1 2 368 x 368 mm TABLE TILT 0 45 TABLE HEIGHT FROM BOTTOM OF BASE 18 5 16 465 mm SPINDLE SIZES 1 4 TO 2 6 2 TO 50 8 mm I gt E eo DUST CHUTE OUTLET 2 50 8 mm SPINDLE SPEED 1720 RPM BASE DIMENSIONS L x W 14 1 2 x 14 V2 368 x 368 mm MOTOR V2 HP 110 V 7 5 A WEIGHT 81 LBS 37 k 9 VERSION 2 REVISION 2 JANUARY 2012 COPYRIGHT GENERAL INTERNATIONAL 2012 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THAN K YOU for choosing this General International model 15 220 oscillating spindle sander This machine has been carefully tested and inspected before shipment and if properly used and maintained will provide you with
9. WER FOLLOWER PLATE 1 1 2 amp 2 2 15220 80 20801002 UPPER FOLLOWER PLATE 1 1 2 1 15220 81 20301044 UPPER FOLLOWER PLATE 2 1 15220 82 902 10500 WASHER 5 16 X16 2 15220 83 90110500 5 16 NUT LH 2 15220 84 30204003 TABLE INSERT OBLONG 2 15220 85 30204004 TABLE INSERT ROUND 2 15220 86 30204005 TABLE INSERT ROUND 3 4 1 15220 87 30204006 TABLE INSERT OBLONG 3 4 1 15220 88 90310312 ALIGNMENT SPRING PIN 3 X 12M M 15220 89 30201003 COMBINATION WRENCH 14 17MM NOT SHOWN 15220 90 10105091 COMBINATION WRENCH 10 12 Nor SHOWN 15220 91 38010004 WARNING LABEL NOT SHOWN 15220 92 J2091001 I D LABEL NOT SHOWN 15220 93 WGO00000 1 SWITCH ASSEMBLY W COVER PLATE 15220 94 RED STOP SWITCH COVER PLATE 15220 95 WG000002 SWITCH BOX 15220 96 WG000003 SAFETY LOCK OUT PIN W CHAIN 15220 97 2 TO 4 DUST HOSE ADAPTOR 15 220 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
10. eeve Be sure the sanding spindle is securely installed in the machine before starting the machine Never leave the machine unattended while run ning or with the power on Do not sand without a table insert in place If an insert must be removed for maintenance or spindle changes make sure it is properly re installed before re starting the machine Hold the workpiece firmly against the table and use suitable support if the workpiece does not have a flat surface Never stand on or lean against this machine Serious injury could occur if the sander is tipped over or if the sanding spindle is unintentionally contacted 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Use only recommended parts and accessories The use of parts or accessories NOT recommended by General amp International may result in a risk of injury Make sure the machine is properly grounded If equipped with three prong plug it should be plugged into a three pole electrical receptacle Never remove the third prong Always disconnect the unit from the power source before changing accessories such as sanding spindles or sleeves or before performing any main tenance and adjustments or if the machine will be left unattended Make sure that switch is in the Off position before plugging in to a power source Be sure that all adjustment tools wrenches or other clutter are removed from the machine and safely sto
11. he spindle Double check that the sleeve is now on the spindle securely by pulling on the sleeve to make sure it does not slide off the spindle Step 2 Slide the sanding sleeve onto the spindle completely Note the sleeve should slide under the bracket clamp as shown Re tighten the screw on the bracket clamp to secure the sleeve in place Step 4 For the 1 1 2 and 2 spindles slide the sleeve onto the spindle Using the supplied 12 mm wrench tighten the nut on the top of the spindle by turning counter clockwise reverse thread Double check that the sleeve is now on the spindle securely by pulling on the sleeve to make sure it does not slide off the rubber drum If the sleeve slides on the drum continue tightening the nut Step 9 in 1 2 turn increments as needed ACCESSORY STORAGE SPINDLES TABLE INSERT PLATES Place the drums into their storage space on the right Store the table insert plates in the storage slots on the side of the machine left side of the machine INSTALLING SPINDLES ON THE MACHINE Note Reverse threads are used fo attach the spindle to the machine Make sure that the switch is in OFF position and that the power cord is unplugged If installed remove the table insert to allow better Sten 1 SSS Select the desired spindle and while holding the spindle seat in place with a 17 mm wrench screw the threaded end into the spindle seat counter clockwise reverse threads until
12. injury that may result from the improper use of i s eguipment 10 11 12 13 14 15 16 Do not operate this sander when fired distracted or under the effects of drugs alcohol or any medica tion that impairs reflexes or alertness Keep the work area well lit clean and free of debris Stay alert Give your work your undivided attention Even a momentary distraction can lead to serious injury Do not wear loose clothing gloves bracelets necklaces or other jewelry Wear face eye ear respiratory and body protection devices Wear protective hair covering to contain long hair and wear non slip footwear Keep hands well away from the spindle and all moving parts Do not clear chips and sawdust away with hands Use a brush Fine particulate dust is a carcinogen that can be hazardous to health Always work in a well ventila ted area and whenever possible use a dust collector to minimize health hazards Be sure the spindle has achieved full operating speed before beginning to sand Be aware of the direction of the spindle rotation before feeding the workpiece and always feed the workpiece against the rotation Do not force the spindle It will perform better and safer at the rate for which it was designed Keep children and shop visitors at a safe distance when the unit is running do not permit them to operate the machine Do not operate with a damaged spindle or with a damaged or torn sanding sl
13. ional Mfg Co Ltd Repairs attempted without our written authorization will void this warranty Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are committed to making constant improvements General International reserves the right to make changes to compo nents parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied However special orders and after factory modifications may render some or all information in this manual inapplicable to your machine Further as several generations of this oscillating spindle sander and several versions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your machine exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification Rules for Safe Operation To help ensure safe operation please take a moment to learn the machine s applications and limita tions as well as potential hazards General International disclaims any real or implied warranty and hold itself harmless for any
14. is green with or without yellow stripes is the equipment grounding con ductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A The tool has a grounding plug that looks like the plug illustrated in A on the sketch above A temporary adapter which looks like the adapter illustrated in B may be used to connect this plug to a 2 pole receptacle if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box This tool must be grounded while in use to protect the operator from electrical shock EXTENSION CORDS USE ONLY 3 WIRE EXTENSION CORDS THAT HAVE 3 PRONG GROUNDING PLUGS AND 3 POLE RECEPTACLES THAT ACCEPT THE TOOL S PLUG REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage li
15. its shipping container and check for missing or damaged items as per the list of contents below NOTE Please report any damaged or missing items to your GENERAL INTERNATIONAL distributor immediately LIST OF CONTENTS Separate and verify that all parts are in your accessories hardware bags ary p MACHINED M l f 1 ki RED STOP COVER 1 G DUST HOSE ADAPTOR 2 TO 4 1 SANDING SPINDLE HARDWARE Sanding drum spindle assembly 1 1 2 Sanding drum spindle assembly 2 i sahaino sleeve 5 8 T 1 Sanding sleeve 2 J 1 Polio Beere 1 44 A S 1 S RW 0m 8 1 Op NP a Se 1 oja VA A M f J 1 TABLE INSERT 2 oblong 1 TABLE INSERT 3 4 Oblong L 8 TABLE INSERT 3 4 round Mounted on the machine M TABLE INSERT 2 round 1 10 12 mm WRENCH 0 1 14 17 mm WRENCH 2 CLEAN UP T Be sure to work in a well ventilated area for the T Before starting the clean up process make sure the entire clean up process machine is not plugged into a power source Failure to comply may lead injury or cause damage to the machine All unpainted surfaces are covered with a protective coating that prevents r
16. loosen and counter clockwise fo tighten NOTE Never over tighten it may be difficult to remove the spindle later When table is set at a 90 angle sanding may be done from any corner or location on the table When the table is positioned at any angle other than 90 sanding should only be performed with the workpiece positioned below the centre point of the table photo Make sure the table tilt locking levers are secured and that the table is locked in place at the desired angle or tilt Always loosen both table tilt locking levers before changing the angle position of the table Never force the table If it does not tilt easily it may be that the locking levers may still be engaged Hold the workpiece firmly and work from a stable standing position To achieve the best finish results and to ensure maximum sanding sleeve life slowly move the workpiece back and forth across the entire surface of the sanding spindle MAINTENANCE Make sure the switch is in the OFF position and unplug the unit from the power source before performing any maintenance All bearings are sealed and permanently lubricated No further lubrication is needed Periodically inspect all hardware fittings and fasteners that may have loosened due fo vibration re tighten as needed To minimize airborne dust particles periodically inspect all dust collection fittings re tighten as needed Inspect the ON OFF SWITCH for damage before each use Keep
17. ointer is at the desired angle 3 Hold the table in place and tighten both locking levers CHANGING SANDING SLEEVES Make sure that the switch is in OFF position and that the power cord is unplugged Note Installing or changing sanding sleeves is best performed with the spindle removed from the machine Refer to page 8 Installing the sanding sleeves for step by step instructions REPLACEMENT SANDING SLEEVES Replacement sleeves can be purchased in varying grits depending on availability from any local tool or abrasives dealer in the following sizes 1 4 DIAMETER X LONG 1 1 2 DIAMETER X 5 1 2 LONG 1 2 DIAMETER X LONG 2 DIAMETER X 5 5 LONG 5 8 DIAMETER X 6 LONG CONNECT TO A DUST COLLECTOR off the dust collector T Before sanding connect the machine to a dust T Always turn on the dust collector before starting the collection system sander and always stop the sander before turning e There is a 2 diameter dust outlet on the rear of the machine allowing for the connection to a dust collector not included e AZ TO 4 DUST HOSE ADAPTOR is also included to facilitate if needed connection to a standard 4 dust collection hose Be sure to use appropriate size hose and fittings not included and check that all connections are sealed tightly to mini mize airborne dust lf you do not already own a dust collection system consi der contacting your GENERAL INTERN
18. red before turning on the unit Avoid working from awkward or off balance positions Do not overreach and always keep both feet firmly on the floor Remove yellow start key when machine is not run ning amp use the padlock When making a special change or adjustment always use the correct tool or wrench When using an extension cord be sure the cord is in good condition and heavy enough Always use safety glasses or proper face or dust protection Maintain tools with care if applicable Follow instructions for lubricating and changing acces sories Disconnect tools before servicing Always feed work against the direction of rotation Do not use this spindle sander for other than it s intended use If used for other purposes GENERAL INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use ELECTRICAL REQUIREMENTS Before connecting the machine to the power source ver In all cases make certain the receptacle is pro ify that the voltage of your power supply corresponds perly grounded If you are not sure have a guali with the voltage specified on the motor I D nameplate fied electrician check the receptacle A power source with greater voltage than needed can m ny 1O Ine 4561 as Wen damage 2 ZIN This tool is for indoor use only Do not expose to the machine If in doubt contact a qualified electrician k rain or use in damp location
19. s before connecting to the power source GROUNDING INSTRUCTIONS 3 Prong Plug 1 1 In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock to This motor of this machine is wired for 110V single phase operation and is equipped with a 3 conductor cord and a 3 prong grounded plug to fit a grounded type socket Do not remove the the 3rd prong grounding pin to make it fit into an old 2 hole wall socket If an adaptor plug is used it must be attached to the metal screw of the socket The wall socket must be properly installed and grounded Note The use of an adaptor plug is illegal in some areas Check you local codes em prm 1 je MT ka le 1 Grounding Prong Properly Grounded 3 Prong Receptacle DO NOT MODIFY THE PLUG PROVIDED If it will not fil your receptacle have the proper receptacle installed 2 in Make Sure This ifi ici uut fon is Connected to a by a qualified electrician A gt is Connected t DY y 7T P M u a pu u P m 7 4 s ant CHECK with a qualified electrician or service person if you do not 4123 N M Sie sena OHE eceptacle completely understand these grounding instructions or if you are not sure the tool is properly grounded Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that
20. stall the lock out pin and unplug the machine from the power source To avoid accidental manipulation by young children or others not qualified the use of a padlock is required To lock out the ON OFF witch just open the padlock insert it through the Start button hole and simply close the padlock Place the key in a safe place out of the reach of children 12 BASIC OPERATIONS Before operating this machine make sure you B re the sandina epindia s tedur i Inetalled In have read this manual attentively Failure to read Hs a no Ing spi urely I I and understand the instructions warnings and safe ty guidelines provided in this manual may lead to serious injury and or damage to machine or the Make sure the machine is installed on a flat sturdy workpiece and stable surface able to support the weight of the machine and the workpiece to be sanded Make sure the table tilt locking levers are secured and that the table is locked in place at the desired I tilt Maintain 1 6 mm clearance between table and ngre or 4 y sanding belt ull u Select and install a spindle that is smaller than the curve to be sanded Use an appropriate table insert plate that comes closest to the spindle without touching it Make sure that spindle is properly installed in the spindle seat With the supplied wrenches tighten the nut slightly beyond hancc tight NOTE Spindle threads are reversed Turn Clockwise to
21. sted on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge AMPERES EXTENSION CORD LENGTH AMPS 28 tes 501eci 75 feel 100 foe 150 toe 209 teet 14 12 2 10 NR 8 to 12 10 81 o 2 0 31 MM 15 to 20 10 010 10 NR NR NR 21 to 30 10 NR NR NN NR NR Based on limiting the line voltage drop to 5V at 150 of the rated amperes NR z Not Recommended VERTICAL OSCILLATING SPINDLE SANDER 15 220 ACCESSORY STORAGE Q TABLE INSERT BASE TABLE TILT LOCK LEVER CAST IRON TABLE SANDING SPINDLE SWITCH ASSEMBLY UNPACKING AND SET UP SET UP SAFETY ADDITIONAL REQUIREMENTS FOR SET UP N Serious personal injury could occur if you con nect the machine to the power source before you have completed the set up process DO NOT connect the machine to the power source until instructed to do so The MODEL 15 220M1 is a heavy machine 81 lbs shipping weight 37kg Do not over exert Arrange to have help nearby and ready for unpacking and set up Machinists square Medium Phillips Screwdriver An extra person for help lifting Carefully unpack and remove the unit and its components from
22. the machine CLEAN and FREE OF DUST to help dissipate heat Check and if necessary replace all damaged TABLE INSERTS SPINDLES or SANDING SLEEVES Periodically inspect the power cord and plug for damage If necessary replace the power cord and the plug at the first signs of visible damage Use only recommended parts and accessories The use of parts or accessories NOT recommended by General International may result in a risk of injury or damage to the machine RECOMMENDED OPTIONAL ACCESSORIES FOR YOUR OSCILLATING SPINDLE SANDER We offer a large variety of products fo help you increase pro ductivity accuracy and safety when using your oscillating spin dile sander Here s a small sampling of accessories available from your local General International dealer ITEM DECRIPTION 15 211A Sanding Sleeve 1 4 X 6 40 Grit 15 211B Sanding Sleeve 1 4 X 6 60 Grit 15 211C Sanding Sleeve 1 4 X 6 80 Grit 15 211D Sanding Sleeve 1 4 X 6 100 Grit 15 211E Sanding Sleeve 1 4 X 6 120 Grit 15 211F Sanding Sleeve 1 4 X 6 150 Grit 15 212A Sanding Sleeve 1 2 X 6 40 Grit 15 212B Sanding Sleeve 1 2 X 6 60 Grit 15 212C Sanding Sleeve 1 2 X 6 80 Grit 15 212D Sanding Sleeve 1 2 X 6 100 Grit 15 212E Sanding Sleeve 1 2 X 6 120 Grit 15 212F Sanding Sleeve 1 2 X 6 150 Grit 15 213A Sanding Sleeve 5 8 X 6 40 Grit 15 213B Sanding Sleeve 5 8 X 6 60 Grit 15 213C Sanding Sleeve 5 8 X 6 80 Grit 15 213D Sanding Sleeve 5 8 X 6
23. ust from forming during shipping and storage Peel off the plastic cover from the table and remove this protective coating by rubbing with a rag dipped in kerosene mineral spirits or paint thinner Dispose of potentially flammable solvent soaked rags according to manufacturer s safety recommendations A putty knife held flat to avoid scratching the surface may also be used to scrape off the coating followed by clean up with solvent Avoid rubbing the machine s painted surfaces as many solvent based products will remove paint For optimum performance from your machine make sure you clean all metal surfaces of the spindles with a mild solvent or kerosene To prevent rust apply a light coating of paste wax or regular applications of General International Top Saver item GC 010 or similar after market protectants to the table surface ASSEMBLY INSTRUCTIONS The unit should be installed on a flat sturdy and stable surface able to support the weight of the machine T Never install the machine over the edge of a table T Never liff the machine by the table hold and lift or workbench from the insets on the cabinet Make sure that the switch is in OFF position and that the power cord is unplugged amp install the red stop switch cover plate INSTALL THE SANDING SLEEVES ONTO THEIR CORRESPONDING SPINDLES Step 1 For 1 4 1 2 amp 5 8 spindles loosen the screw on the bracket clamp at the bottom of t
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