Vestil AHS-8-10-12 Use and Care Manual
Contents
1. 16 Gantry crane telescoping tube 28 514 151 AHS 8 15 7 28 514 150 AHS 8 15 9 28 514 149 AHS 8 15 10 28 514 009 AHS 8 15 12 28 514 010 AHS 8 15 14 28 514 124 AHS 8 15 16 4 16 132 064 PH 8 3 RB 4 WAY swivellockcaster 1 4 in zinc plated lock washer 8 O 6 19211 A in 13A325structuralnut 1 8 7 19211 in 13x2in A325 structural bolt 8 8 1120 J Hin 13x 1 in zinc plated HHCS 2 bolt 9 37030 in 13nyloninsertlocknut 16 A Copyright 2013 Vestil Manufacturing Corp Page 15 of 25 FIG L Exploded Parts Diagram for Models AHS 8 20 12 AHS 8 20 14 AHS 8 20 16 tem no Partno Description Quantity 1 Gantry crane leg assembly 28 514 122 AHS 8 20 12 28 514 123 AHS 8 20 14 28 514 123 AHS 8 20 16 EN Gantry crane telescoping tube 3 28 514 009 AHS 8 20 12 28 514 010 AHS 8 20 14 28 514 124 AHS 8 20 16 6 19211 A in 13A325structuralnt et 1 8 7 19211 B in 13x2in A325 structural bolt 1 8 O 8 1120 J Hin 13x 1 in zinc plated HHCS 2 bolt 9 37030 in 13nyloninsertlocknut 16 Copyright 2013 Vestil Manufacturing Corp Page 16 of 25 FIG M Exploded Parts Diagram for Model AHS 10 15 10 Part no Description mE temno 1 28 014 294 Steel I beam O ana Ee ona 28 514 156 AHS 10 15 10 a S Gantry crane telescoping tube ra 28 514 12. 1kg 3636kg 4m 57cm L 25 4cm H 2m 62cm to 4m 29cm 228 6cm 12 7cm 605 9kg 3636kg 4m 57cm L 25 4cm H 3m 23cm to 4m 90cm 228 6cm 12 7cm 661 8kg 3636kg 6m 10cm L 30 5cm H 2m 31cm to 3m 68cm 195 6cm 15 2cm 675kg 3636kg 6m 10cm L 30 5cm H 2m 62cm to 4m 29cm 228 6cm 15 2cm 721 8kg 3636kg 6m 10cm L 30 5cm H 3m 23cm to 4m 90cm 7228 sei 15 2cm UE DES 4545kg 4m 57cm L 30 5cm H 1m 98cm to 3m 5cm 163 8cm 15 2cm qs S AHS Option AHS 2 4 TLC TOTAL LOCKING CASTERS SET OF 4 ONLY FOR 2 000 amp 4 000LB CAPACITY MODELS Copyright 2013 Vestil Manufacturing Corp Page 3 of 25 SAFETY PRINCIPLES Vestil Manufacturing Corp recognizes the critical importance of workplace safety Employers are responsible for instructing employees to use the product properly Employees and any other person who might foreseeably assemble use repair or perform maintenance on the crane must read and understand every instruction BEFORE it Crane operators should have access to the manual at all times and should review the directions as necessary If you do not understand an instruction ask your supervisor or employer for clarification Failure to adhere to the directions in this manual might lead to serious personal injury or even death Although Vestil diligently strives to identify foreseeable hazardous situations this manual cannot address every c
3. Le E Copyright 2013 Vestil Manufacturing Corp Page 12 of 25 FIG I Exploded Parts Diagram for Models AHS 6 20 12 AHS 6 20 14 8 AHS 6 20 12 Gantry crane leg assembly 28 514 019 AHS 6 20 12 28 514 020 AHS 6 20 14 28 514 020 AHS 6 20 16 Gantry crane telescoping tube 28 514 009 AHS 6 20 12 28 514 010 AHS 6 20 14 28 514 124 AHS 6 20 16 28 516 053 Beam clamp either spur clamp or welded beam clamp 28 612 003 Adjustment pin assembly with chain Flat washer Copyright 2013 Vestil Manufacturing Corp Page 13 of 25 FIG J Exploded Parts Diagram for Models AHS 8 10 12 AHS 8 10 14 amp AHS 8 10 16 Gantry crane leg assembly 28 514 122 AHS 8 10 12 28 514 123 AHS 8 10 14 28 514 123 AHS 8 10 16 Gantry crane telescoping tube 28 514 009 AHS 8 10 12 28 514 010 AHS 8 10 14 28 514 124 AHS 8 10 16 in zinc plated lock washer 7 19211 B in 13x2in A325 structural bot 8 8 11200 in 13x 1 in zinc plated HHCS 2 bolt 9 37030 7in 13nylninsetlocknut 16 Copyright 2013 Vestil Manufacturing Corp Page 14 of 25 FIG K Exploded Parts Diagram for Models AHS 8 15 7 AHS 8 15 9 AHS 8 15 10 AHS 8 15 12 AHS 8 15 14 amp AHS 8 15 16 Quantity 28 014 270 Steel l beam 1 Gantry crane leg assembly 28 514 155 AHS 8 15 7 28 514 154 AHS 8 15 9 28 514 153 AHS 8 15 10 28 514 122 AHS 8 15 12 28 514 123 AHS 8 15 14 28 514 123 AHS 8 15
4. 0 14 amp 2 10 16 Safety Principles Fig B Exploded parts diagram AHS 2 15 series Safety Guidelines Fig C Exploded parts diagram AHS 2 20 12 2 20 14 amp 2 20 16 Assembly Instructions Fig D Exploded parts diagram AHS 4 10 12 4 10 14 amp 4 10 16 Use Instructions Fig E Exploded parts diagram AHS 4 15 series Inspections amp Maintenance Fig F Exploded parts diagram AHS 4 20 12 4 20 14 amp 4 20 16 Product Markings amp Labels Fig G Exploded parts diagram AHS 6 10 12 6 10 14 amp 6 10 16 Limited Warranty Fig H Exploded parts diagram AHS 6 15 series Fig Exploded parts diagram AHS 6 20 12 6 20 14 amp 6 20 16 Fig J Exploded parts diagram AHS 8 10 12 8 10 14 amp 8 10 16 Fig K Exploded parts diagram AHS 8 15 series Fig L Exploded parts diagram AHS 8 20 12 8 20 14 amp 8 20 16 Fig M Exploded parts diagram AHS 10 15 10 Copyright 2013 Vestil Manufacturing Co Page 1 of 25 PRODUCT INTRODUCTION Thank you for purchasing a Steel Adjustable Height Gantry Crane crane gantry crane or simply AHS Each AHS conforms to generalized performance specifications disclosed in this manual and fulfills our demanding standards for quality safety and durability Although operation and assembly are relatively intuitive all persons who might participate in assembly use or maintenance of this crane must familiarize themselves with the instructions provided in this manual Each of the AHS series variants listed below is
5. 10533 hein 18 x 4in HHCS 2 zinc plated bolt Copyright 2013 Vestil Manufacturing Corp Page 10 of 25 FIG G Exploded Parts Diagram for Models AHS 6 10 12 AHS 6 10 14 AHA 6 10 16 Item no 28 014 264 Steel I beam 1 Gantry crane leg assembly 28 514 019 AHS 6 10 12 28 514 020 AHS 6 10 14 28 514 020 AHS 6 10 16 Gantry crane telescoping tube 28 514 009 AHS 6 10 12 28 514 010 AHS 6 10 14 28 514 124 AHS 6 10 16 in zinc plated lock washer 6 19211 A in 13A325 structural nut 1 8 7 1921t B in 13x2in A325strctualbot 8 8 33624 hein 14 zinc plated lock washer 16 9 13155 he in 14 UNCx1 in zinc plated HHCS 5 bolt 16 12 JjHhatwahe Jj 4 Copyright 2013 Vestil Manufacturing Corp Page 11 of 25 FIG H Exploded Parts Diagram for Models AHS 6 15 7 AHS 6 15 9 AHS 6 15 10 AHS 6 15 12 AHS 6 15 14 amp AHS 6 15 16 28 514 148 28 514 147 28 514 146 28 514 019 28 514 020 28 514 020 28 514 151 28 514 150 28 514 149 28 514 009 28 514 010 28 514 124 Quantity 28 014 268 Steel beam 1 Gantry crane leg assembly AHS 6 15 7 AHS 6 15 9 AHS 6 15 10 AHS 6 15 12 AHS 6 15 14 AHS 6 15 16 Gantry crane telescoping tube AHS 6 15 7 AHS 6 15 9 AHS 6 15 10 AHS 6 15 12 AHS 6 15 14 AHS 6 15 16 Adjustment pin assembly with chain Hatwaher O tem no 6
6. 2cm 439 5kg 1818kg 3m 5cm L 20 3cm H 2m 59cm to 4m 27cm 226 1cm 15 2cm 486 8kg 1818kg 3m 5cm L 20 3cm H 3m 20cm to 4m 88cm 226 1cm 15 2cm 534 1kg 1818ko 4m 57cm L 20 3cm H 1m 52cm to 2m 13cm 119 4cm 15 2cm 387 7kg 1818kg 4m 57cm L 20 3cm H 1m 83cm to 2m 74cm 149 9cm 15 2cm 422 7kg 1818kg 4m 57cm L 20 3cm H 1m 98cm to 3m 5cm 165 1cm 15 2cm 440 9kg 1818kg 4m 57cm L 20 3cm H 2m 29cm to 3m 66cm 195 6cm 15 2cm 481 4kg 1818kg 4m 57cm L 20 3cm H 2m 59cm to 4m 27cm 226 1cm 15 2cm 574 5kg 1818ko 4m 57cm L 20 3cm H 3m 20cm to 4m 88cm 226 1cm 15 2cm 635 5kg 1818kg 6m wk L a 2m 29cm to 3m 66cm ripe 6cm 12 lcm E cest 1818kg 6m vem L 25 LE I 2m 59cm to 4m 27cm 226 1cm 12 7cm iu 20ft 10in 10ft 6in to 16ft 89in Bin 1501 1818kg 6m ao L E dn 3m 20cm to 4m 88cm 226 1cm 12 7cm 682 3kg Copyright 2013 Vestil Manufacturing Corp Page 2 of 25 Base Width in Inches cm Capacity in Overall Beam Length amp Pounds Height in Feet and Inches kg amp centimeters 2727kg 3m 5cm L 20 3cm H 2m 31cm to 3m 68cm 195 6cm 15 2cm 453 6kg 2727kg 3m 5cm L 20 3cm H 2m 62cm to 4m 29cm 226 1cm 15 2cm 500 5kg 2727kg 3m 5cm L 20 3cm H 3m 23cm to
7. 4m 90cm 226 1cm 15 2cm 549 1kg 2727kg 4m 57cm L 25 4cm H 1m 55cm to 2m 16cm 123 2cm 12 7cm 461 4kg 2727kg 4m 57cm L 25 4cm H 1m 85cm to 2m 77cm 154 7cm 12 7cm 496 4kg 2727kg 4m 57cm L 25 4cm H 2m 1cm to 3m 7cm 169cm 12 7cm 514 5kg 2727kg 4m 57cm L 25 4cm H 2m 31cm to 3m 68cm oe 1cm 12 lcm 543 2kg 2727kg 4m 57cm L 25 4cm H 2m 62cm to 4m 29cm cee 6cm 212 Tem OM 2727kg 4m 57cm L 25 4cm H 3m 23cm to 4m 90cm ee 6cm 12 Tem mas 2727kg 6m 10cm L 25 4cm H 2m 31cm to 3m 68cm Eso 1cm 2 Tem CSS M 2727kg 6m 10cm L 25 4cm H 2m 62cm to 4m 29cm ieee 6cm 12 Tom ma rm 2727kg 6m 10cm L 25 4cm H 3m 23cm to 4m 90cm 228 6cm 12 7cm 699 1kg 3636ko 3m 5cm L 25 4cm H 2m 31cm to 3m 68cm 195 6cm 12 7cm 501 4kg 3636kg 3m 5cm L 25 4cm H 2m 62cm to 4m 29cm 228 6cm 12 7cm 548 2kg h sem il 254em 3636kg 3m 5cm L 25 4cm H 3m 23cm to 4m 90cm 228 6cm 12 7cm 599 5kg 3636kg 4m 57cm L 25 4cm H 1m 52cm to 2m 13cm 116 8cm 12 7cm 450 9kg 3636kg 4m 57cm L 25 4cm H 1m 83cm to 2m 74cm 147 3cm 12 7cm 492 7kg 3636ko 4m 57cm L 25 4cm H 1m 98cm to 3m 5cm 162 6cm 12 7cm 514 5kg 3636kg 4m 57cm L 25 4cm H 2m 31cm to 3m 68cm 195 6cm 12 7cm 559
8. 57 AHS 10 15 10 3 E ees ex3 delle Stee saso ga 5 33626 Yin zinc plated lock washer JE TE M O 7 192118 in 13 x 2in A325strctualbot 1 8 8 11200 in 13x 1 in zinc plated HHCS 2 bolt 9 37030 in 13nyloninsertlocknut 18 Copyright 2013 Vestil Manufacturing Corp Page 17 of 25 Assembly Instructions AWARNING If the crane is improperly assembled it might malfunction and result in serious personal injuries Read this instruction manual in its entirety before assembling the crane only assemble the crane if you fully understand both the associated risks and the manufacturer approved assembly procedure discussed below e Failure to apply the assembly procedure described in Steps 1 6 below constitutes misuse of the product e ONLY qualified personnel should assemble the crane e DO NOT modify the crane in any way unless and until you receive written approval from Vestil e DO NOT use the crane if you notice damage to or deformation of the beam teletubes or any component of either of the leg assemblies Using the crane despite weakness of a structural component could result in crane collapse DO NOT use the crane if any of the hardware bolts nuts clamps etc is damaged you could sustain serious injuries if the crane collapses Contact Vestil to order replacement parts DO NOT use the crane if any of the casters is damaged A damaged ca
9. AHS 2 15 12 B 28 514 017 AHS 2 15 14 o 4 Ld 6 NEN SEN MES NER a 10 28 514 017 AHS 2 15 16 46 in 18 x in HHCS 2 zinc plated bolt 0 4 Adjustment pin assembly with chain 2 1 2 3 4 5 T 1 Copyright 2013 Vestil Manufacturing Corp Page 6 of 25 FIG C Exploded Parts Diagram for Models AHS 2 20 12 AHS 2 20 14 AHS 2 20 16 tem no Partno Description Q 1 Gantry crane leg assembly frame 28 514 016 AHS 2 20 12 28 514 017 AHS 2 20 14 28 514 017 AHS 2 20 16 Gantry crane telescoping tube 28 514 009 AHS 2 20 12 28 514 010 AHS 2 20 14 28 514 124 AHS 2 20 16 7 8 33620 einzincplatedlockwasher 1 16 9 110533 6 in 18 x in HHCS 2 zinc plated bolt Copyright 2013 Vestil Manufacturing Corp Page 7 of 25 FIG D Exploded Parts Diagram for Models AHS 4 10 12 AHS 4 10 14 amp AHS 4 10 16 Gennes ar nes ese rr 1 28014264 Stel beam gt 1 1 1 S 1 ony crane leg assembly frame 28 514 016 AHS 4 10 12 28 514 017 AHS 4 10 14 28 514 017 AHS 4 10 16 Gantry crane telescoping tube 28 514 009 AHS 4 10 12 28 514 010 AHS 4 10 14 28 514 124 AHS 4 10 16 4 16132208 GEN B2 Scaster S O 4 5 33626 in zinc plated lock washer Le 6 19211 A in 13 A325 structural nut 1 1 8 O 7 319211 in 13x2in A325 structural bolt n o 8 8 33620 gin z
10. AHS manual 1011 rev 1 9 2014 Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll Free 800 348 0868 Fax 260 665 1339 Url www vestilmfg com Email sales vestil com AHS Series Steel Adjustable Height Gantry Cranes Instruction Manual Receiving instructions After delivery IMMEDIATELY remove the packaging from the Hook Base in a manner that preserves the packaging and maintains the orientation of the product in the packaging then inspect the product closely to determine whether it sustained damage during transport If damage is discovered during the inspection immediately record a complete description of the damage on the bill of lading If the product is undamaged discard the packaging NOTES 1 Compliance with laws regulations codes and non voluntary standards enforced in the location where the product is used is exclusively the responsibility of the owner end user 2 VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either a Instructions in this manual or b Information provided on labels affixed to the product Neither is Vestil responsible for any consequential damages sustained as a result of failing to exercise sound judgment while assembling installing using or maintaining this product Table of Contents Table of Figures Product Introduction Fig A Exploded parts diagram AHS 2 10 12 2 1
11. Corp Page 20 of 25 Use Instructions Before using the crane for the first time perform the Initial Inspection described on p 22 AWARNING Crane operators are responsible for operating the crane in a safe manner To reduce the likelihood of serious personal injuries or death resulting as a consequence of negligent operation Only qualified designated crane operators should use this device The operating instructions in this manual supplement safe crane and hoist operation practices learned during your training program ALWAYS apply the safe material handling practices learned during your training program for example practical operating examination All personnel not participating in crane use must stay out of the crane operation area during use Be certain no part of any person or object is under any part of the boom l beam or the suspended load at any time and particularly before lowering it Instruct all persons to remain at a safe distance during operation Always carefully watch the boom and any load hanging from it while using the crane Always follow the hoist and trolley manufacturers instructions regarding proper use of their products BEFORE the load is connected to the hoist lock or immobilize the casters for instance with chocks DO NOT use the crane and notify your supervisor and authorized maintenance personnel if 1 you observe any damage or hear unusual noise during operation 2 if you observe any warping or deformat
12. d at your work site then raise the load only as high as is necessary to position it Once the load is properly centered above the work location lower the load until it is fully supported by the ground or work surface and disconnect the load from the hoist Return the crane and hoist to their storage locations If you must move the load to a different location return the load to the ground or other supporting surface e g pallet and disconnect it from the hoist Move the crane and load separately to the desired work location Only use the crane to lift loads Festoon Kit option I BEAM SHOWN FOR REFERENCE V ONLY NOT INCLUDED IN OX p em no Partno Description Hold down plate beam clamp s in 16 x 1in turned eye bolt in zinc plated flat washer 6 36106 in 16 zinc plated hex nut T7 37030 hin 13 nylon insert lock nut LM 8 11211 hin 13x2in HHCSzincplatedbolt 4 S zincplated USS fat wee 10 45503 gin wire rope 1 in longer than 1 beam 1 11 34785T4 Quick grip wire rope clamp 2 L i1z ovx Paste cablie 1 13 O RING1S Me lring 1 6 14 FCOIL 143 001 Coiled power cord 1 Copyright 2013 Vestil Manufacturing Corp Page 22 of 25 Inspections and Maintenance Owner s end user s of the crane should apply Occupational Safety and Health Administration OSHA c
13. distinguishable by load supporting capacity beam length and vertical adjustment range Specifications for each variant appear in the table below JI tt Range of Adjustable Height in Feet and Flange Width in Net Weight in Inches meters and Inches Pounds kg centimeters cm 909kg 3m Sm T 15 2cm H 2m 29cm to 3m 66cm 195 6cm 7 62cm 404 5kg 909kg 3m Sem T 15 2cm H 2m 59cm to 4m 27cm 226 1cm 7 62cm 452 7kg 908kg 3m Sm 4 15 ED H 3m 20cm to 4m 88cm 200 1cm 7 62cm 504 5kg Cr NE ON tba meee min Rina Neo 4m sem 15 em n 1m 52cm to 2m 13cm A 4cm 7 62cm 367 3kg 909kc 4m EE Jr Ko H 1m 83cm to 2m 74cm 149 9cm 7 62cm 401 8kg 909kg 4m 57cm L 15 2cm H 1m 98cm to 3m 5cm 165 1cm 7 62cm 420kg 909kg 4m 57cm L 15 2cm H 2m 29cm to 3m 66cm 195 6cm 7 62cm 444 5kg 909kg 4m 57cm L 15 2cm H 2m 59cm to 4m 27cm 226 1cm 7 62cm 492 7kg 909kg 4m 57cm L 15 2cm H 3m 20cm to 4m 88cm 226 1cm 7 62cm 545kg 909ko 6m 10cm L 20 3cm H 2m 29cm to 3m 66cm 195 6cm 15 2cm 484 5kg 909kg 6m 10cm L 20 3cm H 2m 59cm to 4m 27cm 226 1cm 15 2cm 532 7kg AHS 2 20 16 Moet L 203ohi 909kg 6m 10cm L 20 3cm H 3m 20cm to 4m 88cm 226 1cm 15 2cm 1114 5kg seni 20 3cm 1818kg 3m 5cm L 20 3cm H 2m 29cm to 3m 66cm 195 6cm 15
14. duct Unauthorized modifications DO NOT modify the product IN ANY WAY without first receiving written authorization from Vestil Modification s might make the product unsafe to use or might cause excessive and or abnormal wear Do any other warranties apply to the product Vestil Manufacturing Corp makes no other express warranties All implied warranties are disclaimed to the extent allowed by law Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty estil Copyright 2013 Vestil Manufacturing Corp Page 25 of 25
15. he beam into the gap between the beam clamp and the top of the teletubes see dotted oval in FIG 2B below then secure the flange on the opposite side to the top of the teletubes by installing the remaining beam clamps as shown in the diagram below Fig 2A End View of I beam Connection to Beam Bracket of Teletube Fig 2B Clamp the beam to the tops of the teletubes Top view of beam connection to teletube a ly Beam bracket Teletube Item no Partno Description Quantity 5 33620 in lockwasher 8 6 19211 A 4in 13strctualntt 8 7 19211 4in 13x2inbot 8 tem numbers match item numbers from exploded parts diagrams on p 5 17 Copyright 2013 Vestil Manufacturing Corp Page 19 of 25 Step 3 Tighten the beam clamp fasteners to 50 52 ft lb of torque Step 4 Stand the crane on its feet Rotate the crane onto its feet in a controlled manner For instance attach a hoist chain to the beam and then slowly raise the beam until the crane rotates to stand on its feet Alternatively raise the crane with a fork truck Position the forks under the l beam and slowly raise the beam until the crane rotates onto its feet in a controlled manner Approach the crane with a fork truck from this side and slide the forks under the beam Slowly raise the beam and slowly drive forward until the crane stands on its feet HAWARNING po nor raise the beam un
16. inc platedlock washer o 1 1 16 9 11053 hein 18 x in HHCS 2 zinc plated bolt r ls in T USS flat washer 11 28516053 Beam damp either spur clamp or welded beam clamp E 12 28 612 003 Adjustment pin assembly with chain o Z o 1 1 2 Copyright 2013 Vestil Manufacturing Corp Page 8 of 25 FIG E Exploded Parts Diagram for Models AHS 4 15 7 AHS 4 15 9 AHS 4 15 10 AHS 4 15 12 AHS 4 15 14 amp AHS 4 15 16 item no Partno Description Quantity 1 28 014 265 Steel l beam 1 Gantry crane leg assembly 28 514 145 AHS 4 15 7 28 514 144 AHS 4 15 9 28 514 143 AHS 4 15 10 28 514 016 AHS 4 15 12 28 514 017 AHS 4 15 14 28 514 017 AHS 4 15 16 Gantry crane telescoping tube 28 514 151 AHS 4 15 7 28 514 150 AHS 4 15 9 28 514 149 AHS 4 15 10 28 514 009 AHS 4 15 12 28 514 010 AHS 4 15 14 28 514 124 AHS 4 15 16 9 11053 j hein 18 x in HHCS 2 zinc plated bolt Copyright 2013 Vestil Manufacturing Corp Page 9 of 25 FIG F Exploded Parts Diagram for Models AHA 4 20 12 AHA 4 20 14 AHA 4 20 16 tem no Partno Description Quantity 1 1 Gantry crane leg assembly 28 514 016 AHS 4 20 12 28 514 017 AHS 4 20 14 28 514 017 AHS 4 20 16 Gantry crane telescoping tube 28 514 009 AHS 4 20 12 28 514 010 AHS 4 20 14 28 514 124 AHS 4 20 16 7 in 13 x 2 in A325 structural bolt 8 33620 einzincpletedlockwasher 16 9 1
17. inspection before it is used An appointed person whose approval is required before the rope may be used must inspect the rope for all types of deterioration A certification record must be available for inspection The record must include at least the date of inspection the signature of the person who performed the inspection and an identifier for the rope inspected Copyright 2013 Vestil Manufacturing Corp Page 23 of 25 A crane which has been idle for a period of 1 month or more but less than 6 months shall e undergo a Frequent inspection before being returned to service A crane which has been idle for a period of over 6 months shall be given a Complete inspection before placing in service Standby cranes shall be given a Frequent inspection at least semi annually twice per year 1 inspection each 6 months Product Markings and Labels NOTE Periodically inspect the labels affixed to the product Clean the labels as necessary to maintain legibility from a reasonable viewing distance Contact the manufacturer for replacement labels e STATIC CAPACITY LA CAPACIDAD CONSTANTE CAPACIT STATIQUE qi rre ace Both Sides Lo s One eg i ath End i ITANE CPO CJ i One Leg CAPACH STATA Each End Voir le guide d ititsaton pow les imp catfs d inspection et de wir fication 20 LOGO Large Copyright 2013 Vestil Manufact
18. ion of the beam the teletubes the load hook or chain or cable Height adjustment Support the l beam so that the height adjustment pins can be removed Fig 6 Pin teletube at selected height for instance with the tines of a fork truck or by attachment to an overhead hoist Raise the beam to the desired height then pin the teletubes to the leg assemblies Each pin must extend completely through the leg assemblies see Fig 6 Proper loading Position the trolley and hoist directly above the load Proper centering ip requires the operator to center the trolley and hoist above the center of Hf the load as well as to position the long axis of the beam above the center of the load Proper positioning is diagrammed below in Fig 7 Teletube Fig 7 Proper Load Lifting Leg assembly Properly centered hoist amp trolley Properly centered l beam l beam 4 Trolley Trolley amp A Host Heist eki Height f Cotter pin adjustment pin m NE am edem a m m m anni L m ij L m Improperly centered I beam et ia 0 beam g S a Trolley amp Hoist _ Hoist a chain cable amo m Ti A Beam center long axis IA Copyright 2013 Vestil Manufacturing Corp Page 21 of 25 Connect the load to the hoist chain cable according to the instructions supplied with your hoist and the method applie
19. less all other persons have moved to a location away from and behind the fork truck Step 5 Connect the casters to the legs instructions show standard casters Attach each caster to the foot of each leg using the hardware shown in Fig 5B Raise the crane 8 to 10 inches off of the ground with a fork lift or hoist Position a caster underneath each foot as shown in Figures 5A amp 5B below Slide a lock washer 8 followed by a flat washer 10 onto a 1 1 4in bolt 5 and feed the bolt up through the bolt holes in the caster and foot cap photo D Put a lock washer 8 onto the bolt and fasten a nut 7 to the end of the bolt Dip E ACMM CI MCCC v a I I Fig 5D Caster attachment AHS 6k amp 8k models Leg Assembly GFN 8 2 S caster I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I hs in zinc plated lock 4 PH 8 3 RB 4 way swivel lock l washer caster i washer i 10 in zinc plated USS flat 9 Ie in 14 x 1in HHCS 45 washer zinc plated bolt Le in zinc plated lock washer 7e in 13 lock nut I I I I I I I I I l I I 9 5 in 18 x in HHCS 2 18 As in 14 zinc plated lock I I O po d po d po 1 I I I zinc plated bolt I I I I I I I I 2 B8in x 3in ductile steel caster 4 Leg assembly 8 9 Copyright 2013 Vestil Manufacturing
20. onceivable danger The end user is ultimately responsible for exercising sound judgment at all times Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the recommended maintenance and operation instructions that appear either in this manual or on labels affixed to the product This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS These signal words announce an associated safety message The reader must understand that the signal word chosen indicates the seriousness of the described hazard Identifies a hazardous situation which if not avoided WILL result in DEATH or VV Neja SERIOUS INJURY Use of this signal word is limited to the most extreme situations Identifies a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE injury Identifies practices likely to result in product property damage such as operation that NOTICE might damage the crane SAFETY GUIDELINES Failure to read and understand the instructions included in this manual before using or servicing the crane constitutes misuse of the product AA DANGER Electrocution might result if the crane contacts electrified wires Reduce the likelihood that an operator or bystander might be electrocuted by applying common sense gt DO not assemble
21. or use the crane in an area where it might contact electrified wires gt DO NOT contact electrified wires with the crane gt Before using the crane always inspect the usage area for conditions that might require special precautions LAWARNING Material handling is dangerous Improper or careless operation might result in serious personal injuries sustained by the crane user s and bystanders Always apply the following e DO NOT use a structurally damaged malfunctioning crane ALWAYS inspect the crane before each use according to the inspection instructions on p 22 23 DO NOT use the crane unless it passes every part of the prescribed inspection i e do not use the crane if it is damaged DO NOT attempt to lift a load that weighs more than the maximum rated load of your crane model see Specifications table on p 2 3 capacity labels on product and label placement diagram on p 23 DO NOT stand beneath or travel under the crane if a load is suspended and DO NOT permit any person to stand beneath or travel under the load Inform all persons in the area that you are going to use the crane instruct them to stay clear of the device and the supported load during operation DO NOT allow people to ride on the load e ALWAYS load the crane according to the Proper loading recommendations on p 21 22 Failure to properly position a load might cause the load to swing as it rises off of the ground and a swinging load might and cause serious inju
22. rane inspection procedures see 29 CFR 1910 179 by visiting http www osha gov and navigate to Regulations then to General Industry standards section 1910 179 However the end user should realize that occupational safety and health laws and regulations of the state where the crane is used rather than federal OSHA regulations are controlling authority Inspections are classified according to the intervals at which inspection should be performed The identity of the components to be inspected and the degree to which those components wear deteriorate or malfunction determine how frequently you must inspect the crane 29 CFR 1910 179 j describes the various inspections the end user is responsible for performing on this crane 1 Initial inspection before a new or modified crane may be used for the first time it must be inspected to insure normal condition Conduct a Frequent inspection as described next After the first use the crane end user owner must conduct the following 2 types of inspection 2 Frequent inspection 29 CFR 1910 179 j 1 ii a Daily to monthly intervals The following items shall be inspected for defects at the intervals specifically indicated including observation during operation for any defects which might appear between inspections All deficiencies such as those listed shall be carefully examined to determine whether they constitute a safety hazard e Inspect daily All functional operating mechanisms
23. rranty Before providing warranty service Vestil may require you to send the entire product or just the defective part or parts to its facility in Angola IN The warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders lt also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original components is 90 days The warranty period begins on the date when Vestil ships the product to the warrantee If the product was purchased from an authorized distributor the period begins when the distributor ships the product Vestil may extend the warranty period for products shipped from authorized distributors by up to 30 days to account for shipping time If a defective part is covered by the warranty what will Vestil do to correct the problem Vestil will provide an appropriate replacement for any covered part An authorized representative of Vestil will contact you to discuss your claim What is not covered by the warranty 1 Labor 2 Freight 3 Occurrence of any of the following automatically voids the warranty e Product misuse Negligent operation or repair Corrosion or use in corrosive conditions Inadequate or improper maintenance Damage sustained during shipping Accidents involving the pro
24. ry to the operator s or others as a consequence DO NOT use the crane if any label see p 23 is unreadable damaged or absent Contact Vestil for replacement label s as needed DO NOT use to crane to move transport loads ONLY use the crane to lift loads Copyright 2013 Vestil Manufacturing Corp Page 4 of 25 FIG A Exploded Parts Diagram for Models AHS 2 10 12 AHS 2 10 14 AHS 2 10 16 tem no Partno Description O O Z Quantity Gantry crane leg assembly frame 28 514 016 AHS 2 10 12 28 514 017 AHS 2 10 14 28 514 017 AHS 2 10 16 Gantry crane telescoping tube 28 514 009 AHS 2 10 12 28 514 010 AHS 2 10 14 28 514 124 AHS 2 10 16 6 19211 A 5in 13A325strctualnut O 8 33620 sin zinc plated lockwasher Z o Z o 16 9 11053 j hein 18 x in HHCS 2 zinc plated bolt Copyright 2013 Vestil Manufacturing Corp Page 5 of 25 FIG B Exploded Parts Diagram for Models AHS 2 15 7 AHS 2 15 9 AHS 2 15 10 AHS 2 15 12 AHS 2 15 14 AHS 2 15 16 r p LM M ed a tem no Partno Description Quantity Steel I beam 1 Gantry crane telescoping tube 28 514 151 AHS 2 15 7 28 514 150 AHS 2 15 9 28 514 149 AHS 2 15 10 28 514 009 AHS 2 15 12 28 514 010 AHS 2 15 14 28 514 124 AHS A 15 16 B Gantry crane leg assembly 28 514 145 AHS 2 15 7 28 514 144 AHS 2 15 9 28 514 143 AHS 2 15 10 28 514 016
25. ster may cause the crane to tip over while hoisting or supporting a load Modifying the crane in any way without first receiving written approval of the modification from Vestil automatically voids the limited warranty The crane is designed for both indoor and outdoor use However it should be sheltered from the weather when not in use Inspect the crane for damage before each use Step 1 Fasten the telescoping tubes to the leg assemblies then fasten two beam clamps to the beam bracket Lay the leg assemblies 2 flat on the ground and then slide the telescoping tubes 3 into the corresponding sleeves of the leg assemblies Insert the telescoping tubes teletubes until the 3 pinhole in the teletubes aligns with the pinhole in the leg assemblies as is depicted in Fig 1A below Both teletubes must be pinned to a leg assembly through the same 3 pinhole To pin each teletube to a leg assembly use an adjustment pin with chain see exploded parts diagram that corresponds to your crane model Adjustment pin with Fig 1A Teletube to Leg Assembly 4 h chain part no 28 Connections FA Pin teletube to leg assembly Fig 1B Beam Clamp to Leg Bracket Connection LN Yo in zinc plated lock washer a in 13 A325 structural nut 15 in 13 x 2in A325 structural bolt Copyright 2013 Vestil Manufacturing Corp Page 18 of 25 Step 2 Couple l beam to telescoping tubes Insert the flange of t
26. t manufacturer s recommendations 3 Periodic inspection 29 CFR 1910 179 j 1 ii b 1 to 12 month intervals Complete inspections of the crane shall be performed at intervals depending upon its activity severity of service and environment or as specifically indicated below Perform all of the requirements described for frequent inspections and the following bulleted items Carefully examine the crane for any problems such as those listed below to determine whether they constitute a safety hazard e Deformed cracked or corroded members e Loose bolts or rivets e Cracked or worn sheaves and drums e Worn cracked or distorted parts such as pins bearings shafts gears rollers locking and clamping devices Excessive wear on brake system parts linings pawls and ratchets e Load wind and other indicators over their full range for any significant inaccuracies e Gasoline diesel electric or other power plants for improper performance or noncompliance with applicable safety requirements e Excessive wear of chain drive sprockets and excessive chain stretch e Electrical apparatus for signs of pitting or any deterioration of controller contactors limit switches and pushbutton stations Cranes not in regular use for each of the 3 bullet points below in addition to the crane inspection all rope which has been idle for a period of a month or more due to shutdown or storage of a crane on which it is installed must be given a thorough
27. uring Corp Page 24 of 25 LIMITED WARRANTY Vestil Manufacturing Corporation Vestil warrants this product to be free of defects in material and workmanship during the warranty period Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty after we receive a proper request from the warrantee you for warranty service Who may request service Only a warrantee may request service You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid What is an original part An original part is a part used to make the product as shipped to the warrantee What is a proper request A request for warranty service is proper if Vestil receives 1 a photocopy of the Customer Invoice that displays the shipping date AND 2 a written request for warranty service including your name and phone number Send requests by any of the following methods Mail Fax Email Vestil Manufacturing Corporation 260 665 1339 sales vestil com 2999 North Wayne Street PO Box 507 Phone Angola IN 46703 260 665 7586 In the written request list the parts believed to be defective and include the address where replacements should be delivered What is covered under the warranty After Vestil receives your request for warranty service an authorized representative will contact you to determine whether your claim is covered by the wa
28. wheels casters teletubes leg tubes pins and yokes for maladjustment interfering with proper operation Verify that the wheels casters roll smoothly by pushing pulling the crane 4 6 feet in one direction e Inspect daily Look for deterioration or leakage in lines tanks valves drain pumps and other parts of air or hydraulic systems not applicable e Inspect daily visually inspect monthly and make a certification record which includes the date of inspection the signature of the person who performed the inspection and the serial number or other identifier of the hook inspected Hooks with deformation or cracks Immediately discard hooks with cracks or that have a throat opening that is more than 15 percent in excess of normal throat opening or that are twisted more than 10 from the plane of the unbent hook e Inspect daily visually monthly inspection with a certification record which includes the date of inspection the signature of the person who performed the inspection and an identifier of the chain which was inspected Hoist chains including end connections for excessive wear twist distorted links interfering with proper function or stretch beyond hoist manufacturer s recommendations e Inspect weekly All functional operating mechanisms wheels casters teletubes leg tubes pins and yokes bolts and nuts including anchor bolts and nuts for excessive wear e Inspect weekly Rope reeving for noncompliance with hois
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