WEN 2305 Use and Care Manual
Contents
1. Polishing Wheel x 2 Polishing Wheel Arbor x 1 Grinding Bit x 10 Engraving Bit x1 Abrasive Cutting Disc x 8 Abrasive Stone x 1 NO Of WD PF 8 Sanding Disc x 6 9 Sanding Disc Arbor x1 10 Burr Bau Bit x 1 11 Sanding Drum x 4 12 Sanding Drum Arbor x 1 13 Spare Collet 2 3mm x 1 GETTING TO KNOW THE ROTARY TOOL KIT The rotary tool can be used for drilling milling grinding and polishing In addition it can be used for engraving cutting and removing rust It can be used on most metals glass wood and ceramics Collet Lock Brush Cover Speed Dial Operating the On Off Switch Collet Nut Prush Cover 1 The on off switch is located on the underside of the handle It has two setting O Off and I On 2 To switch on the tool press the switch into the I On position There is no need to hold it down as it will automatically lock in position 3 To switch the tool off simply press the switch back into the O Off position 4 Always ensure that the switch is in the Off position before connecting the tool to the mains Always disconnect the tool from the mains when not in use Power Switch Adjusting the Speed 1 The tool has a range of speed settings from 8 000 to 30 000 rpm The speed can be adjusted using the speed control wheel located on the top of the handle 2 There are some signs 1 2 3 6 and MAX marked on the wheel To increase2. a Keep guards in place and in working order Never operate the tool with any guard or cover removed Make sure all guards are operating properly before each use Remove adjusting keys amp wrenches Form a habit of checking to see keys and adjusting wrenches are removed from tool before turning it on Keep work area clean Cluttered work areas and work benches invite accidents m Do not use in dangerous environments Do not use power tools near gasoline or other flammable liquids in damp or wet locations or expose them to rain Keep work area well lighted a Keep children and visitors away All visitors should wear ANSI Z87 1 approved safety glasses and be kept a safe distance from work area m Make workshop childproof with padlocks master switches or by removing starter keys Don t force the tool It will do the job better and safer at the rate for which it was designed Use the right tool Do not force the tool or attachment to do a job for which it was not designed Wear proper apparel Do not wear loose clothing neckties or jewelry that can get caught in the tool s moving parts and cause personal injury Non slip footwear is recommended when working outdoors Wear protective hair covering to contain long hair Always wear ANSI Z87 1 approved safety glasses with side shields Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Secure work Use clamps or a vise to hold work when pra
3. an explosive atmosphere Normal sparking of the motor could ignite fumes m Use only outdoor extension cords with approved ground connection that are intended for use outdoors and so marked m Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the blade ALWAYS make sure you have good balance Allow the motor to come up to full speed before working 7 Do not use tool if switch does not turn it on and off Have defective switches replaced by an authorized service center n Replacement parts All repairs whether electrical or mechanical should be made by a qualified service technician at an authorized service center A WARNING when servicing use only identical WEN replacement parts Use of any other parts may create a hazard or cause product damage AN DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION THAT MAY IMPAIR YOUR JUDGMENT OR CONTROL Stay alert and exercise control Watch what you are doing and use common sense DO NOT operate tool when you are tired DO NOT RUSH Make sure work area has ample lighting to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw m Save these instructions Refer to them frequently and use them to instruct other users If you loan someone this tool loan them these instructions also m Use the proper extension cord Make sure your ext
4. speed turn the wheel towards the MAX sign To reduce speed turn the wheel towards the 1 sign 3 Asa guide use low speed for larger attachments and higher speed for small attachments 4 Do not force the tool Best performance is achieved by an even speed not high pressure High Speed Uses Higher speeds are better for carving cutting routing shaping Hardwoods metals and glass require high speed operation and drilling should also be done at high speeds Warning Do not use grinding wheels over 1 in diameter The tool s high speed can cause larger wheels to fly apart and could cause injury Low Speed uses Certain materials some plastics for example require a relatively slow speed because at high speed the friction of the tool generates heat and causes the plastic to melt Slow speeds usually are best for polishing operations employing the felt polishing accessories They may also be for working on delicate projects Fitting the Attachments 1 Before fitting the attachments ensure that the tool is unplugged from the mains 2 Turn the clamping jaw nut slowly whilst pressing the locking pin located in the jaw end of the tool 3 The locking pin will engage and prevent the jaw from turning 4 Keeping the locking pin depressed turn the clamping jaw nut to open the clamping jaw 5 Insert the required tool into the jaw 6 Clamp all attachments as short as possible Shafts that stick out too far may bend
5. to ship the tool back to us freight prepaid Under no circumstances shall WEN Products Great lakes Tool Mfg Inc be liable for any indirect incidental or consequential damages from the sale or use of this product Some states do not allow the exclusion or limitation of incidental or consequential damages Some states do not allow limitations on the length of an implied warranty This warranty provides you with specific legal rights and you may have other rights that vary from state to state 15
6. GAUGE RATING CHART EXTENSION CORD 25 50 75 100 125 150 175 200 LENGTH FEET AMPS AWG O to 10 0 10 1 to 13 0 13 1 to 15 15 to 18 Class II construction double insulated This product must not be connected to earth SAVE THESE INSTRUCTIONS Specific Safety Rules for Rotary Tool Kit 1 Check the work piece for any cracks knots nails or other obstructions before commencing operation 2 Never press the locking pin when the rotary tool is running 3 Do not cut any size work piece that is beyond the tool s capacity 4 Always grip the tool firmly 5 Always secure the work piece wherever possible 6 Always use safety spectacles a face mask and hearing protection 7 Ensure the tool is clear of the work piece before turning on 8 Never touch the moving parts by hand 9 Check the position of power cables when drilling into walls or floors 10 Do not remove the attachment from the tool until it has completely stopped 11 Do not touch the attachment after operation it will be very hot Allow it to cool down before removing it 12 Do not operate the tool in wet or damp conditions 13 Do not use the tool if the on off switch is faulty the plug or cable is damaged there is excessive sparking through the brush or spark bridges in the collector smoke or bad odours is produced caused by burnt insulating materials List of Accessories Attachments of the ROTARY TOOL KIT 40sets Drill Bit x 2
7. Symbol Indicates danger warning or caution may be used in conjunction with other symbols or pictographs Always follow the safety precautions to reduce the risk of fire electric shock and personal injury Note Advises you of information or instructions vital to the operation or maintenance of the equipment IMPORTANT Servicing requires extreme care and knowledge and should be performed only by a qualified service technician For service we suggest you return the tool to WEN PRODUCTS a division of Great Lakes Tool Mfg Inc for repair When servicing use only identical WEN replacement parts A WARNING Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions safety rules etc contained in this manual Failure to comply can result in accidents involving fire electric shock or serious personal injury Save this operator s manual and review frequently for continuing safe operation and instructing others who may use this tool Safe operation of this power tool requires that you read and understand this operator s manual and all labels affixed to the tool Safety is a combination of common sense staying alert and knowing how your tool works GENERAL INSTRUCTIONS FOR ALL POWER TOOLS READ ALL INSTRUCTIONS Know your power tool Read the operator s manual carefully Learn the application and limitations as well as specific potential hazards related to this tool
8. WEN Operation Instruction Manual Rotary Tool Kit 2305 Your new tool has been engineered and manufactured to WEN s high standards for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your tool properly and only for what it is intended you will enjoy years of safe reliable service SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS SECTION PAGE Technical Data 2 Rules for Safe Operation 3 General Instructions for All Power Tools 4 Extension Cords 8 Specific Safety Rules for ROTARY TOOL KIT 9 List of Accessories 40sets 10 Getting to know the ROTARY TOOL KIT 11 using the Attachments 12 Using the ROTARY TOOL KIT 14 Maintenance 14 Warranty 15 TECHNICAL DATA ROTARY TOOL KIT MODEL NUMBER 2305 RATING 120V 60Hz AC only INPUT 1 0AMP NO LOAD SPEED 8 000 30 000 rpm COLLET SIZE Supplied with 2 3mm amp 3 2mm collets WEIGHT 1 1 Ibs Rules for Safe Operation The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures Symbol Meaning AN Safety Alert
9. an authorized service center to avoid risk of personal injury m Protect your hearing Wear hearing protection during extended periods of operation Keep tools dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool PROTECT YOUR LUNGS Wear a face or dust mask if the operation is dusty N WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust mask that are specially designed to filter out microscopic particles m Guard against electrical shock by preventing body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures Inspect tool cords and extension cords periodically and if damaged have repaired by a qualified service technician Stay constantly aware of cord location and keep it away from the rotating wheel Never use in
10. ctical It s safer than using your hand and it frees both hands to operate the tool Do not overreach Keep proper footing and balance at all times Maintain tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Disconnect all tools When not in use before servicing or when changing attachments blades bits cutters etc all tools should be disconnected from power source Reduce the risk of unintentional starting Be sure switch is off when plugging in Use recommended accessories Consult the operator s manual for recommended accessories The use of improper accessories may cause risk of injury Never stand on tool Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted Direction of feed Feed work into a blade or cutter against the direction or rotation of the blade or cutter only Never leave tool running unattended Turn power off Don t leave tool until it comes to a complete stop m Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding or moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced by
11. ension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire gauge size A W G of at least 16 is recommended for an extension cord 25 feet or less in length If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Don t abuse cord Never carry tool by the cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges EXTENSION CORDS In the event of a malfunction or breakdown grounding provides a path or least resistance for electric current and reduces the risk of electrical shock Tools equipped with an electrical cord having an equipment grounding conductor must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided in any way If the plug does not fit the outlet have the proper outlet installed by a qualified electrician The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent overheating and motor burn out use the table below to determine the minimum wire size A W G extension cord Use only three 3 wire extension cords that have three 3 prong grounding plugs and three 3 pole receptacles that accept the tool s plug AMERICAN WIRE
12. ol as described in Fitting the Attachments SO PWNP Sanding Drum Arbor To fit a disc to the Sanding Drum Arbor unscrew the fitting screw 2 Remove the screw washer and rubber drum holder 3 Push the required Sanding Drum on to the rubber drum holder Ensure that the drum is completely pushed on to the holder so that edges of the drum and holder are aligned Replace the drum holder on the arbor Replace the washer and screw Tighten the screw until the disc is firmly secured Fit the arbor to the tool as described in Fitting the Attachments gt CON OO Polishing Wheel Arbor 1 Push the threaded point of the Polishing Wheel Arbor into the required polishing wheel 2 Twist the arbor anticlockwise to secure the polishing wheel firmly on to the arbor 3 Fit the arbor to the tool as described in Fitting the Attachments 4 Occasionally check the wheel during use to ensure it is still secure USING THE ROTARY TOOL KIT 1 Always wear face mask safety spectacles and hearing protection when using the tool 2 Always inspect the tool and attachments for damage before use Never use broken grinding discs or attachments with bent shafts Discard immediately 3 For milling or engraving hold the tool like a pen to allow better control Ensure the ventilation slots are kept clear to prevent overheating 4 For heavier work such as drilling hold the tool like a hammer 5 Use the correct attachment for
13. or cause the tool to vibrate 7 Tighten the clamping jaw nut again depressing the locking pin Ensure that the attachment is firmly secured in the jaws Changing the Collet 1 Before changing the collet ensure that the tool is unplugged from the mains 2 Turn the clamping jaw nut slowly whilst pressing the locking pin located in the jaw end of the tool 3 The locking pin will engage and prevent the jaw from turning 4 Keeping the locking pin depressed turn the clamping jaw nut continuously until the nut is completely unscrewed and detaches from the jaw 5 Remove the collet from the holder and replace it with the new collet Dispose of the old collet if it is broken or damaged 6 Replace the clamping jaw nut and retighten USING THE ATTACHMENTS There are a variety of attachments supplied with this tools Some of these come ready to use and can be fitted to the tool without any further assembly However others require fitting to an arbor before they can be used Attachment Arbor Required Arbor diameter Arbor diameter Arbor Polishing Wheels 1 2 mm amp Polishing Wheel 1 mm Arbor The attachments supplied may vary from those listed above Sanding Disc Arbor To fit a disc to the Sanding Disc Arbor unscrew the fitting screw Remove the screw and washer Place the required disc over the end of the arbor Replace the washer and screw Tighten the screw until the disc is firmly secured Fit the arbor to the to
14. the job 6 The abrasive stone supplied can be used to sharpen the engraving bit if required 7 This tool is supplied with a 3 2mm collet fitted already on the tool and a 2 3mm spare collet Always select the correct size of collet MAINTENANCE Warning Remove the plug from the socket before carrying out any adjustments servicing or maintenance 14 Never use water or other liquids to clean the electrical parts of the tool Always clean the tool after use Ensure that the ventilation slots do not become blocked to prevent overheating Remove the dispose of damaged attachments Check that the locking jaw is correctly aligned Limited One Year Warranty WEN Products a division of Great Lakes Tool Mfg Inc warrants its power tools to be free of defects from workmanship and materials for a period of one year from date of original purchase We will repair or replace at our option any tool covered by this warranty that after inspection is found to be defective in materials or workmanship during the warranty period This warranty does not apply if the tool has been misused abused subject to an accident altered repaired by others not authorized and is used in commercial or rental applications Normal wear and tear is also not covered by this warranty To take advantage of this warranty please contact us at 1 888 315 3080 or write to us at 501 Davis Rd Elgin IL 60123 You will need proof of purchase and be asked
Download Pdf Manuals
Related Search