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Proxxon 37172 Use and Care Manual

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1. 09 ZS 89 6S E ZE LE 6 9L GSL8EZ8 Z LL OL 6 7 968 9 ee b9 6 A Y c9 13 SERVICE AND REPAIR Your device does not work properly Please read the operating instruc tions again carefully If the unit is in fact defective please send it to Prox Tech Inc Attn PROXXON Service Center 2555 Tate Blvd S E PO Box 1909 Hickory NC 28603 1909 Please make sure that your tool is carefully packaged and include a copy of your dated proof of purchase You will help us to react even quicker if you describe the problem in short and please don t forget to include your name address and daytime telephone number We will respond in a prompt and reliable manner Spare Parts You can also order any necessary spare parts from our Service Center at the above address Please check the article number of the tool con cerned on the nameplate of the tool and define the part needed by using the explosion drawing in the manual that came with the tool Every part has a specific number 5 digit XX Please provide us with this number when ordering For any further information call us toll free at 1 877 PROXXON 1 877 776 9966 or visit us on the web at ww
2. 9 T9 A SAWING seinen 9 7 3 1 Free hand sawing 9 7 3 2 Sawing with miter guide 9 7 3 3 Operation with the diamond saw band 10 8 Care and Maintenance 10 8 1 Checking and adjusting lower blade guide 10 8 2 Changing the saw blade_ 10 8 3 Changing the rubber rings on the wheels 10 8 4 Care and cleaning of the machine 11 9 Optional Accessories 11 10 Accessory Blades 11 This instruction manual covers e safety regulations operation and maintenance e spare parts list Please read carefully Using this instruction manual will e make it easier for you to get used to the machine e if it is handled in a manner which constitutes improper use e if it is used for other purposes it is not intended and designed for e if it is used for other purposes which are not speci fied in the instruction manual e if the safety regulations are not observed e Warranty claims are invalid if the machine is incor rectly operated or the machine has not been suffi ciently maintained In the interests of your safety please always observe the safety regulations Failure to follow the instructions listed below may result in electric shock fire and or serious personal injury or property damage This c
3. Manual V Fig 2 Fig 3 Fig 6 Fig 5 Fig 4 Fig 9a Fig 8 Fig 7 Fig 10b Fig 10a Fig 9b Dear Customer By purchasing your PROXXON MICRO Band Saw MBS E you have chosen a good quality high grade machine In order to operate the MICRO Band Saw safely and correctly please read the enclosed safety information and operating instructions prior to operation 1 General safety instructions 5 2 Additional safety regulations 6 3 Additional safety instructions for band saws 6 4 Grounding Instructions _ 7 5 Description of machine_ 7 9 1 Eegend lFig 1 ern ee en 7 9 2 INTO UCD ds Lt 7 53 Specifications sureste 8 5 4 Scope of supply nn een 8 6 Machine Set Uup pp 8 6 1 Attaching the work table to the saw 8 6 2 Checking and vertical adjusting of the upper blade guide assembly 8 6 2 1 Vertical adjusting of the upper blade guide 8 6 2 2 Checking and adjusting the blade width 8 6 2 3 Using a VACUUM cleaner 8 6 2 4 Adjusting tension of the saw blade 9 7 Operating the MICRO Band Saw 9 7 1 Starting operation 9 7 1 1 Lockable Switch pp 9 7 2 Adjusting blade speed
4. An extremely tensioned saw blade may break and damage the machine Over straining also causes poor performance 7 Operating the MICRO Band Saw Warning To avoid injury from accidental start make sure the switch is in the OFF position and the plug is not connected to the power source receptacle before changing any parts Please read the following safety regulations thor oughly and follow them before starting work with the machine Safe and precision working practice can only be ensured with the unit properly secured Do not leave the unit switched on it unsupervised Use only saw blades in good condition Replace blunt and deformed saw blades immedi ately Always disconnect the machine from the mains supply for cleaning and service work Do not run the machine unattended Note Fasten the work piece securely When sawing round work pieces use an appropriate device to secure the work piece against turning Use the push stick when working close to the saw blade 7 1 Starting operation Attention Before starting the band saw should be connected to a dust extracting device Remove loose items and unnecessary work pieces from the area before starting the machine 1 Connect the machine to the mains supply 2 Switch the machine on with the power switch 4 fig 9 a 7 1 1 Lockable Switch Your MICRO Band Saw is equipped with a lockable switch fig 9 b It allows you to make the saw chil
5. ice is available at your PROXXON service center You find the address on the back of this manual e After working with the machine remove all chips with a suitable hand broom a vacuum cleaner a brush or compressed air do not use your hands Turn off the machine before cleaning e Clean the machine regularly with a cloth from all dirt 9 Optional Accessories Note Use accessories and spare parts that have been rec ommended by PROXXON Improper accessories may be hazardous NO 28 187 Blade guide Triple ball bearing system with feed pipe for coolant when used with the diamond blade Can also be used in conjunction with normal blades 10 Accessory Blades NO 28 174 Swedish steel 42 x 13 64 x 1 64 1 065 x 5 x 0 4 mm Fine toothed 24 TPI For steel and brass NO 28 176 Swedish steel same size but coarse toothed 14 TPI For wood and plastics NO 28 180 Special tempered Swedish steel with induction hardened teeth Extra narrow for tight curves 42 x 9 64 x 1 64 1 065 x 3 5 x 0 5 mm Coarse toothed 14 TPI For aluminum and plastic NO 28 186 Diamond blade For stones ceramics glass and fiberglass 42 x 7 64 x 1 64 1 065 x 3 x 0 3 mm 11 Spare parts list Please order spare parts in writing from Proxxon Service center adress on the back of this manual PROXXON MICRO Band Saw MBS E Part No 27172 01 27172 02 27172 03 27172 04 27172 05 27172 06 27172 07 27172 08 27172 09 27172
6. 16 Push Stick 5 2 Introduction The MICRO Band Saw MBS E cuts steel non ferrous materials wood and plastic materials and can also be used for glass and ceramics when fitted with a dia mond saw blade The MBS E is driven by a powerful 115 V motor with electronic speed regulation for the adjustment of the correct band speed for excellent working results The low noise motor high quality for quiet prolonged use operates via toothed belt A solid ribbed die cast aluminum housing not a tubu lar or sheet metal construction ensures the necessary stability The machine has double ball bearing alu minum pulleys a sturdy machined table with a slot for the miter gauge as well as the coolant trough The possibility of adjusting the work table to any angle between 0 and 45 ensures clean and accurate miter cuts Electronically controlled speeds for exceptionally accurate cutting no subsequent finishing necessary are available from 395 to 820 ft min A practical table at the outside of the machine housing indicates the recommended speed for various types of material The machine comes equipped with one 42 x 13 64 x 1 64 1065 x 0 5 x 0 4 mm band saw blade 14 TPI The blade section size 13 64 x 1 64 5 x 0 4 mm is ideal for fine work allowing to cut even smallest radii also available as accessory NO 28 176 The scope of delivery includes a miter guide with gra dation and two Allen keys as well as a push stick MS T
7. table A coast ing blade can be dangerous NEVER PERFORM LAYOUT ASSEMBLY or setup work on the table work area when the machine is running TURN THE MACHINE OFF AND DISCONNECT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs TURN THE MACHINE OFF disconnect the machine from the power source and clean the table work area before leaving the machine Additional safety instructions for band saws For Your Own Safety Read Instruction Manual Before Operating MICRO Band Saw e Wear eye protection Use safety glasses Please note Everyday eyeglasses are NOT safety glasses Eye protection equipment should comply with ANSI Z87 1 standards During extended periods of operation wear ear protectors plugs or muffs Do not remove jammed cut off pieces until blade has stopped Maintain proper adjustment of blade tension blade guides and thrust bearings Poorly maintained tools and machines can further damage the tool or machine and or cause injury Adjust upper blade guide so that it is about 1 8 above the workpiece Hold workpiece firmly against table Warning Some dust created by power sanding sawing grind ing drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from
8. 10 27172 11 27172 12 27172 13 27172 14 27172 15 27172 16 27172 17 27172 18 27172 19 27172 20 27172 21 27172 22 27172 23 27172 24 27172 25 27172 26 27172 27 27172 28 27172 29 2 172 30 2 172 31 27172 32 27172 33 27172 34 27172 35 27172 36 27172 37 27172 38 2 172 39 27172 40 37172 41 2 172 42 27172 43 27172 44 27172 45 37172 46 37172 47 Designation Lower frame Upper frame Front cover Upper wheel Lower wheel Tire Screw Washer Bearing Shaft of wheel Flat washer Nut Shaft seat of lower wheel Screw Sliding of upper wheel Screw Table Table sleeve Knob Knurled nut Table bolt Table insert Flat washer Countersink screw Guide Pointer Bolt Miter gauge Knurled nut Knob Flat washer Knob Knob Dust port Dust chute Plate Control Knob Screw Tooth belt Waterproof plate Potentiometer Pulley of motor Setscrew Plate Cover Motor Switch Part No 27172 48 27172 49 27172 50 37172 51 27172 52 27172 53 27172 54 27172 55 27172 56 27172 57 27172 58 27172 59 37172 60 37172 61 27172 62 27172 63 27172 64 27172 65 27172 66 27172 67 27172 68 27172 69 27172 70 27172 71 27172 72 27172 73 27172 74 27172 75 27172 76 27172 77 27172 78 27172 79 37172 80 37172 81 27172 82 27172 83 27172 84 27172 85 27172 86 27172 87 27172 88 27172 89 27172 90 27172 91 27172 92 37172 99 LIMITED WARRANTY OF PROXXON POWER TOOLS FOR HOME USE Prox Tec
9. FF Don t leave tool until it comes to a complete stop Table 1 Minimum gage for cord Total length of cord in feet 25 ft 50 ft 100 ft 150 ft AWG Additional safety regulations DO NOT OPERATE THIS MACHINE UNTIL it is as sembled and installed according to the instruc tions zG 10 1 12 13 14 15 16 17 DO NOT OPERATE this machine while tired or under the influence of drugs alcohol or any med ication OBTAIN ADVICE from a supervisor instructor or another qualified person if you are not familiar with the operation of this tool FOLLOW ALL WIRING CODES and recommended electrical connections ALWAYS USE PROPER BLADE SIZE and type ADJUST THE UPPER BLADE GUIDE so that it is as close as possible to the work piece KEEP ARMS HANDS AND FINGERS away from the blade NEVER START THE MACHINE before clearing the table of all objects tools scrap pieces etc NEVER START THE MACHINE with the workpiece against the blade DO NOT attempt to saw a work piece that does not have a flat surface against the table HOLD WORKPIECE FIRMLY and feed into blade at a moderate speed TURN THE MACHINE OFF to back out of an uncompleted or jammed cut MAKE RELIEF CUTS prior to cutting long curves TURN THE MACHINE OFF and wait for the blade to stop prior to cleaning the blade area removing debris near the blade removing or securing work piece or changing the angle of the
10. OT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and bal ance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing acces sories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cut ters and the like REDUCE THE RISK OF UNINTENTIONAL START ING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its opera tion A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER O
11. an result in serious injury or possibly even death Only use genuine PROXXON spare parts We reserve the right to make further alterations for the purpose of technical progress We wish you every success with your machine Read and understand the entire owners manual before attempting assembly or operation 1 General safety instructions 1 KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord e help
12. aw blade width see also the chapter Checking and adjusting the the blade width must be done differently for the diamond band In any case make sure that the actual diamond coating is not touched by one of the bearings Therefore adjust the thickness rather generously 8 Care and Maintenance 8 1 Checking and adjusting lower blade guide Warning Disconnect the machine from the power source The machine is fitted with a saw blade 42 x 13 64 x 1 64 from the factory 5 Unscrew four socket head cap screws from the housing 2 fig 1 and take the cover 1 off 6 Check the fit of the saw blade in the lower band guide 1 fig 16 The guide slot must be exactly vertical 7 Adjust the band guide only if necessary after loosening the clamping screw 2 8 Tighten screw 2 and reinstall housing cover 8 2 Changing the saw blade Caution Use only spare parts recommended for this MICRO Band Saw Follow the instructions that accompany accessories Use of improper spare parts may cause hazards Always pull the mains plug out when changing parts Blade teeth are sharp Use care when handling the 40 saw blade Failure to comply may cause serious injury 1 Unscrew four socket head cap screws 2 fig 17 and take the housing cover 1 off Unscrew the brass screw 1 fig 18 Loosen the clamping screw 3 fig 17 for half a turn Turn the knob 4 until the saw blade can be removed from the wheels 2 and 3 f
13. ble for any incidental or consequential damages including but not limited to liability for loss of profits arising from the sale or use of this product Some states in the U S and some Canadian provinces do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state in the U S province to province in Canada and from country to country This limi ted warranty applies only to PROXXON power tools sold within the United States of America Canada the commonwealth of Puerto Rico Designation Blade guide post Insulation Plate Insulation spacer Circuit board Tooth washer Copper washer Countersink screw Cross head screw Cross head screw Countersink screw Clip plate Clip seat Tension relief Power cord w i plug Guard of motor Stop plate Screw Screw Screw Screw Bearing Flat washer Spacer Square nut Sleeve screw Plate Guide post Blade guard Brush Brush block Blade bracket Nameplate Label Label of motor Blade Allen key Allen key Allen key Push stick Chain Label for pointer Dust proof piece Screw Washer Allen key Manual and Mexico For warranty coverage within other countries contact your local PROXXON Importer 12
14. cap screw 3 included but not too tight 4 The saw blade thickness can be corrected by means of the set screw 4 6 2 3 Using a vacuum cleaner Note When cutting wood or plastic materials the machine should be connected to a dust extractor vacuum cleaner to avoid accumulation of saw chips inside the machine 1 Connect the vacuum cleaner to the rubber socket 1 fig 6 Please first make sure that the plate 1 see fig 7 is inserted This is necessary when often sawing wood or similar materials When often cutting aluminum metal glass tiles etc remove this plate to avoid accumulation of chips inside the machine 2 Unscrew four socket head cap screws 2 from the housing 1 fig 1 and take the cover off 3 Slide the plate 1 fig 7 in and connect the vacuum cleaner to the socket 1 fig 6 4 Install the housing cover 6 2 4 Adjusting tension of the saw blade Warning Always disconnect the machine from the power source while adjusting the blade tension Properly adjust the blade tension before use The saw blade is tensioned correctly when it runs quietly and without vibrations The saw blade also must not run sideways off the wheels The band saw is equipped by a knob to adjust the blade tension correctly Proceed as follows 1 Loosen the knob 2 fig 8 in direction A 2 Turn the knob 1 in direction A to tension or in direction B to loosen the saw blade 3 Tighten knob 2 Caution
15. d proof and makes any other unauthorized use impracti cal as well With the pulled out pin like shown in the sketch you cannot switch on the machine So an acci dental start up will be impossible and unauthorized use is prevented An accidental start up of the machine by a child or visitor could cause injury To save the machine set the switch in position Off pull out the pin and disconnect the machine from the power source To start the machine again and to operate the switch in the usual way just push the pin back into its open ing Then you can reconnect the machine to the power source and work with it 7 2 Adjusting blade speed Before starting work adjust the appropriate speed for the saw blade and the material Vernier adjustment of the band speed is possible with the speed regulator 3 fig 9 a Refer to the diagram 5 for optimal band speed The values are however only reference values Generally applicable High band speed for thin material and low band speed for thick material 7 3 Sawing Mark the cut on the work piece Never brake the band speed by pushing too hard The saw blade must cut freely so the best results will be achieved In case of vibrations adapt the band speed respectively 7 3 1 Free hand sawing Press the work piece onto the work table guide it carefully and only with little force fig 10 a More pressure against the work table less pressure against the saw blade A
16. h Inc Seller warrants to the original purchaser only that all PROXXON consumer power tools will be free from defects in material or workmanship for a period of two years from the date of purchase Seller s sole obligation and your exclusive remedy under this limited warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or workmanship and which have not been misused carelessly handled or misre paired by persons other than Seller or Authorized Service Station In the event of a failure of a product to conform to this written war ranty please refer to the Service and Repair section on the back of this manual and take action accordingly This Limited Warranty does not apply to accessory items such as circular saw blades drill bits router bits jigsaw blades sanding belts grinding wheels and other related items Damage to the product resulting from tampering accident abuse negligence unauthorized repairs or alterations unap proved attachments or other causes unrelated to problems with material or workmanship are not covered by this warranty Any implied warranties shall be limited in duration to two years from date of purchase Some states in the U S and some Canadian provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In no event shall seller be lia
17. h before use and keep the floor around the machine clean and free of scrap material oil and grease 6 1 Attaching the work table to the saw 1 Unscrew the brass screw 1 from the sawing gap fig 3 in the working table 2 Slide the working table 3 fig 4 into the respective recess and fasten it with the knob 2 and the sleeve 1 Set the mark to 0 Oe 3 Screw the brass screw 1 fig 3 back in 6 2 Checking and vertical adjusting of the upper blade guide assembly Warning Disconnect the machine from the power source Properly adjust the blade guides before use 6 2 1 Vertical adjusting of the upper blade guide For excellent working results please set the upper blade guide assembly as close as possible to the top surface of the work piece 1 Loosen the knob 1 fig 9a and move the guide assembly 2 into the desired position 2 Tighten the knob 1 6 2 2 Checking and adjusting the blade width Warning Disconnect the machine from the power source Properly adjust the blade guides before use Adjust the upper saw blade guide 1 fig 5 to the width of the respective saw blade The edge A must thereby be in line with line 5 on the scale e g saw blade 1065 _ 5 _ 0 4 The band must now touch the rear roller 1 Slightly loosen the socket head cap screws with an Allen key 3 fig 5 2 Slide the adjusting piece 2 until it matches line 5 on the scale 3 Tighten the socket head
18. he machine is also equipped with a vacuum cleaner adapter to help you work in a dust free environment We recommend only to use original PROXXON spare parts and saw blades 5 3 Specifications Nominal voltage 110 120V AC 60 Hz Power 1 8 hp 85 Watts Band speed 395 to 820 ft min infinitely variable Noise level lt 70 dB A Weight 15 5 Ib 7 kg Dimensions Work table 7 7 8 x 7 21 32 adjustable from 0 to 45 Throat depth 5 29 32 max 150 mm Max Work piece height 2 9 32 max 55 mm Length of saw blade 42 5 4 Scope of supply 1pc Band Saw 1pc Work table with knob and sleeve 1pc Rubber socket 1pc Miter gauge 1pc Push stick 4pc Allen keys 1pc Manual Fixing screws Packaging 6 Machine set up Warning To avoid injury from unexpected starting or electrical shock do not plug the power cord into a power source receptacle during unpacking and assembly Never connect the plug to the power source recepta cle until the assembly and adjustment steps are com pleted and you have read and understood the safety and operating instructions Make certain the switch is in the off position before connecting the machine to the power source receptacle 1 Unpack the MICRO Band Saw and check for com pleteness Note For safety reasons the machine should be fastened with the 3 wood screws included to a strong work bench see fig 2 Make sure the MICRO Band Saw is firmly secured to the benc
19. ig 18 5 Insert the new saw blade into the sawing gap with the non toothed side forward and the teeth point ing downwards towards the sawing table eee Note There is a possibility that the saw blade has turned over In such a case make sure to turn the saw blade back The teeth must point to the front and downwards When changing to a wider or narrower saw blade the saw blade guide must be adjusted accordingly see Checking and adjusting the blade width 6 After changing the blade you always should check tension of the saw band See 6 2 4 7 Turn the knob 4 fig 17 until the saw blade is light ly tensioned 8 Tighten the clamping screw 3 fig 17 and reinstall the brass screw 1 fig 18 Caution Extreme tensioning can cause damage to the machine and breaking of the saw blade 9 Install the housing cover 1 fig 17 and fasten the socket head cap screws 2 Note The saw blade must not run sideways off the wheels You find further instructions in the chapter 6 2 4 Adjusting tension of the saw blade on page 9 8 3 Changing the rubber rings on the wheels Each wheel is covered with a rubber ring to protect the saw blade These rubber rings are wear items and must be replaced whenever necessary The rubber rings must therefore be examined regularly In case of a hollow shape caused by abrasion fig 19 the respective ring must be replaced immediately 1 Cut the worn rubber ring f
20. ig 20 by using a sharp heated knife 2 Warm up the new rubber ring for 10 minutes in hot water not boiling 3 Press the plastic ring firmly onto the wheel until it sits perfectly in the groove Install the wheel and the housing cover and fasten it with the 4 socket head cap screws 8 4 Care and cleaning of the machine Warning Always disconnect the mains plug prior to cleaning and maintenance operations If any part is missing or damaged do not plug the MICRO Band Saw in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical replacement parts when servicing double insulated tools To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the MICRO Band Saw Do not allow brake fluids gasoline or penetrating oils to come in contact with the plastic parts They contain chemicals that can damage or destroy plastics Turn switch OFF and always remove plug from power source before making any adjustments or repairs All electrical or mechanical repairs should be done only by qualified service technicians When servicing use only PROXXON replacement parts Use of any other parts may create a hazard or Cause product damage Any attempt to repair or replace electrical parts on this MICRO Band Saw may create a hazard unless repair is done by a qualified service technician Repair serv
21. inal Check with a qualified electrician or service personnel if the grounding instructions are not completely under stood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 21 The tool has a grounding plug that looks like the plug illustrated in Sketch A in Figure 21 A temporary adapter which looks like the adapter illustrated in Sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in Sketch B if a prop erly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box GD METAL SCREW on COVER OF GROUNDED OUTLET BOX GROUNDING PIN lt A gt lt B gt ADAPTER O ue PIN Figure 21 ee 5 Description of machine 5 1 Legend Fig 1 1 Cover for housing 9 Saw blade 2 Fastening screw 10 Working table 3 Housing 11 Socket 4 Adjustment screw 12 Machine base 5 Clamping screw 13 Control knob 6 Guide rod 14 On Off switch 7 Saw blade cover 15 Diagram 8 Saw blade guide
22. lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil ter out microscopic particles Use a vacuum cleaner for wood dust collection as described in our manual whenever possible 4 Grounding Instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is proper ly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding con ductor can result in a risk of electric shock The con ductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live term
23. lways avoid awkward operations and hand positions where a sudden slip could cause a hand to move into the blade In these cases use the push stick provided with the saw see fig 10 b 7 3 2 Sawing with miter guide Attention Adjustments must only be carried out with the machine switched off 1 Adjust the desired angle on the miter guide 2 Press the work piece lightly against the saw blade fig 11 7 3 2 1 Miter cuts For miter cuts the working table can be tilted to any angle between 0 and 45 9 1 Loosen the clamping screw 1 fig 12 and tilt the table to the desired angle 2 Read the degrees on the scale 2 3 Tighten the clamping screw 1 7 3 3 Operation with the diamond saw band Things to know about working with diamond saw bands Important Only proper cooling of the diamond band will ensure optimally cut glass or ceramics and enable a long service life of the band Appropriately this can be done with a brush This enables you to dose the coolant economically and precisely thus preventing an inappropriate amount from getting into the machine When working simply set a glass of water next to the machine and cool the band with economic brush strokes at regular intervals Please observe It is not possible to cut radii less than 15 mm see Fig 15 with the diamond saw band Important Do not use diamond saw bands for metal plastic or wood Caution The adjustment of the s
24. prevent faults occurring due to improper use and e increase the service life of your machine Keep this instruction manual in an easily accessible place Only operate this machine if you are qualified to do so and follow the guidelines in this instruction manual Read and become familiar with this entire instruction manual learn the tool s applications limitations and possible hazards PROXXON does not accept responsibility for the safe functioning of the machine 10 length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Exception No 1 The reference to the table and the table itself may be omitted if a statement indicating the appropriate gage and length is incorporated into the instruction Exception No 2 The information regarding exten sion cords need not be provided for a permanently connected tool WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other sB 11 12 13 14 15 16 17 18 19 20 21 jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Exception The reference to gloves may be omitted from the instructions for a grinder ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are N
25. w proxxon com us Made in China for PROXXON S A Luxemburg Distributed in the U S by Prox Tech Inc Rev 1 2012 05 We reserve the right to make further alterations for the purpose of technical progress

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