PolyPro PPS-PAC Installation Guide
Contents
1. 3 9 VERTICAL 1 10 MAINTENANCE ccc ccccccccccccccscccccsccccsseecsseeeeeseees 11 WARRANTY cccccccccccccccccecccccceeccccseenccsseeecscssenees 12 DuraVent Member of amp M amp G Group OWdAIOd LISTING Listed to ULC 5636 Rated Class IIA IIB and IIC vent system maximum temperature 230 F 110 C maximum positive pressure 15 in w c Massachusetts Plumbers Board G1 0811 42 APPLICATION ANSI Category Il and IV gas burning appliances Appliances specifically tested and listed to use M amp G DuraVent PolyPro Venting PERMITS Check with your local Building Official Fire Official or other authority having jurisdiction regarding permits restrictions and installation inspections in your area GENERAL INSTALLATION NOTES Read these installation instructions before begin You must use only authorized M amp G DuraVent PolyPro vent parts or other parts specifically authorized in these instructions and or listed by the appliance manufacturer in order to maintain a safe approved system Donotfil any air space clearance Table 1 with insulation Do not mix parts or try to match with other products or use improvised solutions Donotinstall damaged or modified parts Clearance to Combustibles VENT PIPE ORIENTATION Single Wall Vertical Horizontal Up to 190 F 0 0 Up to 22. LIMITATIONS ON POLYPRO INTERNET SALES Notwithstanding any other terms or conditions of this PolyPro Warranty DuraVent provides no warranty for PolyPro if it is not installed by a qualified professional installer DuraVent must be notified and given the opportunity to inspect defective product prior to replacement under the terms of this limited lifetime warranty All warranty claims must be submitted with proof of purchase Labor and installation costs are not covered under this warranty To obtain warranty service contact DuraVent Warranty Service 877 Cotting Ct Vacaville CA 95688 or call 800 835 4429 e fo WHERE LAWFUL DURAVENT DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT WILL DURAVENT BE LIABLE FOR INCIDENTAL CONSEQUENTIAL PUNITIVE OR SPECIAL DAMAGES OR DIRECT OR INDIRECT LOSS OF ANY KIND INCLUDING BUT NOT LIMITED TO PROPERTY DAMAGE AND PERSONAL INJURY DURAVENT S ENTIRE LIABILITY IS LIMITED TO THE PURCHASE PRICE OF THIS PRODUCT SOME STATES DO NOT ALLOW LIMITATIONS ON IMPLIED WARRANTIES OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE zo For the most up to date installation instructi
3. 30 F 0 14 6mm all around Concentric Up to 230 F 0 0 Use soapy water to lubricate gaskets e Never use Petroleum base lubricants If these directions and those of the appliance manufacturer differ follow the more conservative requirements If you have any questions contact either your dealer or M amp G DuraVent directly A venting system must not be routed into through or within any other vent such as an existing masonry or factory built chimney flue unless that vent or chimney is not being used to vent another appliance and is only used as a conduit for the gas vent system Plastic venting systems shall not pass through fire rated separations without approved firestopping Refer to the appliance manufacturer s instructions for maximum and minimum vent lengths permitted with your specific appliance model This information should include guidance on the maximum number of elbows and related pressure drops The total vent length from the appliance to the termination shall not be greater than specified by the appliance manufacturer If specific guidance is not offered by the appliance manufacturer as to Equivalent Vent Lengths EVL for vent components the general guidelines in Table 2 can be used PN IMPORTANT prevent possible recirculation of flue gases the installer must consider the effects of prevailing wind conditions eddy zones nearby buildings obstructions or other obstacles such as s
4. AP WITH KEYWAY Figure 9 TERMINATIONS Horizontal Single Pipe Fig 10 Locate penetration in wall Cut or cut and frame hole Table 3 Attach Inner Plate to wall Attach seal Outer Plate to outside wall Line up keyway slide black pipe UV Protected or termination through plates 6 Iftermination is used attach with screws e Align tabs with mounts 7 Add additional components to raise vent level if desired vent to be 12 above grade or ave snow level 8 Remove gasket and install Bird Guard into end of pipe Fig 11 9 Install Poly Pro venting system to from termination to appliance pwn gt INTERIOR WALL PLATE PXTERIOR WALL PLATE REMOVE GASKET INSERT BIRD GUARD Figure 11 Horizontal Twin Pipe Fig 12 1 Locate penetration Cut or cut and frame hole Table 3 Attach interior wall plate to inside wall Attach and seal exterior wall plate to outside wall Slide pipes through outer plate Rotate pipes to slide pipe past keyway Attach inner plate to wall Attach and seal outer plate to outside wall 9 Slide exhaust tip into exhaust pipe 10 Mount outer cover plate to exterior wall plate 11 install Poly Pro venting system to from termination to appliance PWN uw Horizontal Concentric Fig 13 1 Locate penetration 2 Cuthole Table 3 3 Attach and seal exterior exterior wall plate onto outside wall WAL
5. Installation Instructions PolyPro Single Wall Gas Vent System for Category 11 amp IV Gas Burning Appliances OWdAIOd DuraVent Member of amp M amp G Group A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES TO COMBUSTIBLE MATERIALS IT IS OF THE UTMOST IMPORTANCE THAT POLYPROG BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death e Examine all components for possible shipping damage prior to installation e Readall instructions before beginning the installation and follow these instructions exactly as written Proper joint assembly is essential for a safe installation Check the integrity of ALL joints upon completion of assembly e This venting system must be free to expand and contract under normal operation Assure unrestricted vent movement where required through walls ceilings and roof penetrations e This venting system must be supported in accordance with these instructions e Do not mix pipe fittings or joining methods from different vent system manufacturers Do not use adhesives of any kind with this venting system insurance and safety listing of your appliance Acceptance of the installed system is dependant on full complianc
6. L PLATE AIR INLET PIPE Figure 10 POSITIONED HORIZONTALLY EXTERIOR WALL PLATE INTERIOR EXHAUST PIPE APPLY BEAD OF SILICON SEALANT AROUND FEMALE END OF PIPETO SEAL AGAINST EXTERIOR WALL PLATE EXHAUST TIP OUTER COVER PLATE POSITIONED VERTICALLY Figure 12 Table 3 Wall amp Ceiling Penetration Sizing Table VENT DIAMETER Termination 2 3 4 5 6 8 yu yu yu CONCENTRIC 4 5 6 JA N A JA VERTICAL OR HORIZONTAL 105mm 130mm 155mm 3 AI TWIN PIPE HORIZONTAL Pn 84 x 34 9 x 4 N A N A N A CLASS IIB 212x85mm 228x 100mm 65mm TWIN PIPE HORIZONTAL 8 x3 8 4 x 34 955 x 45 N A N A N A CLASS IIC Framing Dimensions 200x77mm 225x98mm 238x 112mm SINGLE HORIZONTAL 254 3r qn CLASS IIB 65mm 85mm 100mm m N A A SINGLE HORIZONTAL 3 3 4 CLASS IIC Framing Dimensions 77mm 98mm 112mm N A N A N A SINGLE WALL W LOCKING BAND A T 1 ae VERTICAL 3h 4h 5 6 9 SINGLE PIPE NO LOCKING BANDS a ae 5n Le VERTICAL 3 34 4h 57A 674 TA 4 Slide cap through exterior wall plate into INSTALE hole from outside building GASKETS Cap must be installed level or sloped 1 8 per foot away from lt appliance 5 Orient termination so air intake slots Q ORIZONTAL face down TERMINATION 6 Seal termination to exterior wall plate with silicone sealant WALL PLATE 7 Slide interior wall plate over terminati
7. d ten years This warranty does not cover normal wear and tear smoke damage or damage caused by chimney fires acts of God or any product that was 1 purchased other than from an authorized DuraVent dealer retailer or distributor 2 modified or altered 3 improperly serviced inspected or cleaned or 4 subject to negligence or any use not in accordance with the installation instructions included with the product as determined by DuraVent Installation instructions are available online at WWW dUravent cOM under Support Literature and through our Customer Service Department 800 835 4429 or Customerservice duravent com DuraVent provides the following warranties for PolyPro One Hundred Percent 100 MSRP 10 years from the date of purchase All warranty obligations of DuraVent shall be limited to repair or replacement of the defective product pursuant to the terms and conditions applicable to each product line These remedies shall constitute DuraVent s sole obligation and sole remedy under this warranty This warranty provides no cash surrender value The terms and conditions of this warranty may not be modified altered or waived by any action inaction or representation whether oral or in writing except upon the express written authority of an executive officer of DuraVent This product is intended for venting only category 1 amp IV appliances burning Natural Gas Propane and Oil All other fuels are not covered under this warranty
8. e with these installation instrucitons WARNING Risk of carbon monoxide poisoning or fire due to joint separation or pipe breakage Keep these instructions for future reference Dear Customer Installer or End User We welcome any comments regarding matters pertaining to our DuraVent products We welcome any ideas input or complaints to help improve our product offering Send your emails to president duravent com If you are searching for tech support or product information please phone us at 800 835 4429 Or email us at techsupport duravent com PolyPro is one of M amp G DuraVent s GreenVent line of products ME Intertek PolyPro Single Wall Gas Vent System For the most up to date installation instructions see www duravent com CONTENTS LISTING AS Re Sa NER 4 APPLICATION enne 4 PERMITS cornua ERE CERE E EE ees 4 GENERAL INSTALLATION 4 CLEARANCES TABLE 1 enne 4 CONDENSATE DRAIN 5 JOINT 5 5 EQUIVALENT LENGTH CHART TABLE 2 5 APPLIANCE CONNECTION cesses nn 6 INSTALLATION ehh nnn 7 HORIZONTAL 1 8 WALL AND CEILING PENETRATION
9. g band with projection on adapter e Slide locking band past projection Rotate Locking Band above projection so locking mechanism is opposite projection 2 Slide adapter into PolyPro pipe 3 LockLocking band to PolyPro Ensurelocking band is above projection on pipe ADAPTER PROJECTION LOCKING BAND Figure 3 APPLIANCE CONNECTION 2 4 1 Ifthe appliance has a PVC CPVC female outlet use the Appliance Adapter PVC Adapter and Clamp Fig 4 e Ifthe appliance has a PVC CPVC Male outlet use a matching PVC CPVC coupling to convert to a female outlet 2 Ifthe appliance outlet has a rubber boot or Fernco style appliance adapter then the PolyPro vent pipe may attach directly to the appliance Fig 5 3 Ifthe appliance has a FasNSeal outlet then use the FasNSeal to PolyPro adapter POLYPRO PIPE APPLIANCE ADAPTER CLAMP APPLIANCE ADAPTER PVC ADAPTER APPLIANCE EXHAUST OUTLET OR PVC UNION S APPLIANCE igure 4 POLYPRO VENT PIPE TIGHTEN CLAMPS ON RUBBER COUPLER ADAPTER OR FERNCO STYLE ADAPTER TO SECURE VENT PIPE TO APPLIANCE APPLIANCE OUTLET Figure 5 INSTALLATION 1 PolyPro vent pipe lengths may be cut to length Fig 6 e Cut square not at an angle to the end of the pipe Remove burrs before assembly MARK Q x CUT WITH HACKSAW Figure 6 2 Check with appliance manufacturer for any restrictions or limit
10. hrubs when planning exhaust and air intake locations M amp G DuraVent can not be held responsible for poor appliance performance or damage to buildings due to an incorrect installation The minimum clearances detailed within our instructions may not be adequate in some circumstances depending on the specifics of the installation For this reason we always recommend vertical venting AX _IMPORTANT The vent system must be compliant in accordance with local code requirements and appropriate National Codes In ithe US NFPA 54 ANSI 2223 1 National Fuel Gas Code or the International Fuel Gas Code In Canada CAN CGA B149 1 Natural Gas Installation Code or CAN CGA 149 2 Propane Installation Code CONDENSATE DRAIN Fig 1 Refer to the appliance manufacturer s installation instructions for requirements of condensate drainage Slope system for drainage Fig 6 SIPHON P TRAP Figure 1 WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow these installation instructions could result in personal injury or death JOINT CONNECTIONS PolyPro to PolyPro Fig 2 Verify the gasket is seated evenly inside the groove in the female end Slide Locking Band on pipe Slide pipe sections together until joint is bottomed out then slide apart 1 4 to 5 8 7 5 15 mm for expansion Slide locking band onto the male end of pipe with the cleat facing outward away from the female h
11. lti story installation Holethrough ceiling s only has to be big enough for the pipe to pass through Firestop each ceiling penetration Attach flashing to roof Fig 17 amp 19 e rubber boot flashing or similar ensure an effective leak proof seal is maintained Useblack pipe UV Protected Figure 19 MAINTENANCE Have your venting system checked annually This can be done easily by the same technician who inspects amp services the appliance Recommended areas to inspect are as follows Check areas of the Venting System which are exposed to the elements for wear or damage If damage is found the components should be replaced immediately Where possible look into the Termination Cap to verify no foreign material is there to block the vent Remove any foreign material found Inspect joints to verify that no Pipe Sections or Fittings have been disturbed and consequently loosened Also check mechanical supports such as Wall Straps for rigidity 11 POLYPRO WARRANTY M amp G DuraVent Inc DuraVent provides this warranty for PolyPro for ten years Subject to the limitations set forth below DuraVent warrants that its products will be free from defects in material or manufacturing if properly installed maintained and used DuraVent products are fully warranted if installed only by a professional installer This Warranty is transferable from the original homeowner to the buyer of the home within the warrante
12. on CO LINEAR INTERIOR and attach to wall from inside the room ADAPTER WALL PLATE 8 Attach interior wall plate to termination with provided hardware 9 Install gaskets into Co Linear Adapter EXHAUST 10 Attach Co Linear Adapter to Horizontal SCREW TO NN P AIRINTAKE TERMINATION Termination 11 Install Poly Pro venting system to from termination to appliance Figure 13 POLYPRO PIPE W PVC ADAPTER SUPPLIED WITH TERMINATION KIT BRACKET CENTERLINE OF EXHAUST OUTLET OF APPLIANCE Figure 14 Lochinvar 2 installation Fig 14 1 Slide PolyPro pipe w PVC adapter into oblong hole and down Brackets will point away from the wall on the exterior of the house and rest between the two outward beads Install the termination assembly in accordance with appliance manufacturer s instructions Verify exhaust pipe cannot be removed from termination cap POLYPRO PIPE W PVC ADAPTER SUPPLIED WITH TERMINATION KIT Figure 15 Lochinvar 3 amp 4 installation Fig 15 1 10 Slide PolyPro Pipe w PVC adapter into small hole of retaining plate until it stops on the adapter collar Finish installing the termination assembly in accordance with appliance manufacturer s instructions PolyPro pipe is to be installed on the exhaust outlet Once securely installed to exterior verify exhaust pipe cannot be removed from termination cap Figure 16 Vertical Concent
13. ons see WWW duravent com REV 9 4 2012 DuraVent Member of amp M amp G Group Customer Service Support 800 835 4429 707 446 4740 FAX www duravent com PolyPro and GreenVent are registered trademarks of M amp G DuraVent Inc All rights reserved 2012 M amp G DuraVent is a member of M amp G Group 9 2012 L273
14. ric 1 Locate penetration Fig 16 2 Cutholein roof Table 3 3 Cut hole in ceiling above appliance Cutholein all ceilings above appliance if installing in a multi story installation e Hole through ceiling s only has to be big enough for the pipe to pass through 4 Firestop each ceiling penetration 5 Attach flashing to roof Fig 17 Slide storm collar onto flashing if using the Adjustable Roof Flashing 6 Slide vertical termination into flashing from above until seated on flashing 7 Plumb Termination and mount support bracket to structure 8 Install gaskets into Co Linear Adapter Fig 13 9 Connect Co Linear Adapter to termination Fig 18 10 Install Poly Pro venting system to from Co Linear Adapter to appliance only requires single vent exhaust you may attach PolyPro system directly to the inner pipe of the termination assembly without using the Co Linear Adapter Fig 18 where exposed to sunlight Maintain 12 in 305mm min clearance above highest anticipated snow level Maximum of 24 in 614mm above roof Install Poly Pro venting system to from black pipe to appliance 4 BIRD GUARD UV PROTECTED PIPE RUBBER FLASHING Figure 18 Vertical single pipe Fig 19 1 2 3 Locate penetration Fig 16 Cut hole in roof Table 3 Cut hole in ceiling above appliance e Cutholein all ceilings above appliance if installing in a mu
15. s on vent length number of elbows etc 3 slope of the vent pipe must be at least 5 8 rise per foot 50mm rise per 1m away from the appliance Fig 7 4 Wall Straps are required to support the overall vent run Make sure that the load of the vent system is not supported by the appliance Fig 7 8 and 9 All thread may be used as an extension to the wall strap 5 Vertical installations must be supported every 10 feet 3 meters or less Fig 8 amp 9 6 Every horizontal section must be supported Fig 8 7 Elbows and Tees are sufficiently supported when a bracket is fixed at the female end of the connected straight section Fig 8 8 Vertical components can be insulated in any unconditioned space or when ran outside 9 Only black UV treated components can be installed outside TO APPLIANCE pu 5 8 MIN d 1 4 5 8 7 5mm 15mm ke yn 12 Figure 7 NELU PP Pipe sections must be disengaged 1 4 5 8 per joint to allow for expansion and sloped 3 back to the appliance per Fig 7 for proper condensate flow ALL THREAD LOCKING BANDS REQUIRED AT EVERY MAX EXHAUST JOINT 10FT 3m WALL STRAP MINIMUM 1PER _1 HORIZONTAL PIPE SECTION Figure 8 ALTERNATE PP WALL STRAP CAN BE INSTALLED ON FEMALE END OR BODY OF PIPE CO ALIGN HOOK TO GAP e SECURE ANCHOR BOLT TO SUPPORT VENT SYSTEM ALIGN WALL STR
16. ub Screws are not allowed for joint connection Never penetrate the wall of PolyPro vent pipe Exception a SS screw may be used outside the building on exterior termination fittings to orient an elbow etc IMPORTANT Locking bands are mandatory on all exhaust vent joints on pipe sizes from 2 up to 4 Fig 2 e For 5 8 diameter Locking Bands are not required but strongly recommended at every exhaust vent joint Fig 2 Locking bands are optional for air inlet vent joints Fig 2 Table 2 Equivalent Length Chart 2 Equivalent 3 Equivalent 4 Equivalent 5 Equivalent 6 Equivalent 8 Equivalent Length Length Length Length Length Length 1 ft Vent Pipe 1 ft 1 ft 1 ft 1 ft 1 ft 1 ft 2 ft 2 ft 2 ft 2 ft 1 ft Flex Pipe same diameter same diameter same diameter same diameter N A N A as rigid as rigid as rigid as rigid 0 4 ft 0 6 ft 0 6 ft 1 ft Flex Pipe updsized one updsized one updsized one N A N A N A diameter diameter diameter 45 Elbow 3 ft 3 ft 5 ft 6 ft 6 ft 13 ft 90 Elbow 5 ft 7 ft 12 ft 14 ft 14 ft 19 ft Tee 9 ft 12 ft 19 ft 21 ft 22 ft 29 ft LOCKING BAND MALE Cy END N VERIFY GASKET IS SEATED IN FEMALE END OF PIPE FEMALE END PRY OUT TO UNLOCK WwW PUSH DOWN TO LOCK Figure 2 Connecting DuraVent s metal 1738 S636 system to a PolyPro system Fig 3 1 Slide locking band onto appropriate adapter Align slot on lockin
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