none ALP150BW-2T02 Installation Guide
Contents
1. R glez le thermostat a la temp rature d sir e To Turn Off Gas To Appliance and call your service technician 10 Regarder le panneau affichagecommande le premier chiffre or gas supplier montrera une s rie de nombres qui indiquent la chaudi re ordre E d ex cution des instructions Un nombre 3 ou 4 signifie que OPEN OUVERT CLOSED FERME le br leur est mise feu Le nombre 0 indique ce l n est aucun appel pour la chaleur de le thermostat ou le domestique chauffe eau EXTERNAL BOILER 11 Si l appareil ne se met pas en marche suivez les instructions MANUAL GAS VALVE intitul es Comment couperl admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz M K LA CHAUDIERE EXTERNE MANUELLE DE CLAPET A GAZ BE TO TURN OFF GAS TO APPLIANCE COMMENT COUPER L ADMISSION DE GAZ B DE L APPAREIL 1 Set the thermostat to lowest setting 1 R glez le thermostat la temp rature la plus basse 2 Turn off all electirc power to the appliance 2 Coupez l alimentation lectrique de l appareil s il faut proc der if service is to be performed l entretien 3 Turn the external boiler manual gas valve 3 Tourner la chaudi re externe manuelle poign e en clapet handle clockwise to close gas supply gaz dans le sens des aiguilles d une montre pour fermerl offre de gaz Figure 2 Lighting Instructions User Maintenance WARNING Service on this boiler should be underta2. Inlet Air pipe joints must be secure and airtight All Concentric internal Vent pipe joints must be secure gas tight and watertight Condensate drain must be free of obstruction and allow condensate to flow freely If corrective action is required contact your installer or qualified service agency Inspect burner Flames Monthly Remove lower front door assembly 2 Adjust thermostat to the highest setting to initiate boiler firing View burner flames through observation glass Check burner flames See Figure 3 On high fire the flame should be stable and mostly blue No true yellow tipping should be present however intermittent flecks of yellow and orange in the flame caused by dust in air are normal vy INNER CONE S Well Defined A Bright Light Blue NOTE 1 HIGH FIRE FLAME PATTERN SHOWN 2 INNER amp OUTER CONES MAY NOT EXIST ON LOW FIRE Figure 3 Burner Flame 5 Iftrue yellow tipping is observed follow instructions TO TURN OFF GAS TO APPLIANCE see Figure 2 and contact your installer or qualified service agency 6 If burner flames look satisfactory adjust thermostat to the normal setting to stop boiler firing Schedule Inspection by Your Installer or Qualified Service Agency Annually or at Beginning of Heating Season For continued safe operation either your installer or a qualified service agency must provide a more detailed inspection of burner heat exchan
3. X of the Alpine ALP installation manual Warranty is void if the service and maintenance procedure shown in Section XIl of the Alpine ALP installation manual is not followed WARNING Carbon soot in or near the burner compartment area is an indication of a potential carbon monoxide hazard If carbon is found the boiler should be shut down immediately and inspected by a qualified gas service technician The cause of the sooting should be found and corrected before the boiler is restarted Transformer SAGE2 Control Display Programmed Limit Sensor Water Temp Sensors Pressure Switch Flue Temp Sensor Figure 1 Control Locations shown with optional concentric vent collar Alpine Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE OPERATING POUR VOTRE SECURITE LISEZ AVANT DE METTRE EN MARCHE WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life AVERTISSEMENT Quiconque ne respecte pas la lettre les instructions dans la pr sente notice risque de d clencher un incendie ou une explosion entrainant des dommages des blessures ou la mort A This appliance does not have a pilot It is equipped with an ignition A Cet appareil ne comporte pas de veilleuse Il est muni d un dispositif device which automatically lights the burner d allumage qui al
4. USER S INFORMATION MANUAL ALPINE CONDENSING HIGH EFFICIENCY GAS FIRED HOT WATER BOILER WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier 103449 01 2 13 AVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d explosion ou pour viter tout dommage mat riel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflam mables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareils Ne touchez aucun interrupteur Ne pas vous servir des t l phones dans le b timent o vous vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez le
5. boilers use an electronic means built into the ignition system to extinguish the burner in the event that flames exit the combustion chamber If the boiler fails to fire call a qualified heating service agency to diagnose and correct the problem WARNING In the event that the ignition system on an ALP boiler does not permitthe boiler to fire there is either a problem with the ignition system ora problem with the vent system Call a qualified gas service technician to diagnose and correct the problem A shutdown of the burner due to the pressure switch is an indication that there is a problem with the vent system such as a blockage The boiler pressure switch should only be reset after a qualified gas service technician has diagnosed and corrected the venting problem that caused the blocked ventair proving switch to open Maintenance 1 Safe reliable operation of this boiler depends upon proper periodic maintenance 2 The following should be done on a continuous basis e Keep the area around the boiler free of objects which are flammable Do not store or use sources of hydrocarbons such as bleaches fabric softeners paints cleaners refrigerants and cat boxes near the boiler Traces of these chemicals can be drawn into the boiler causing severe corrosion damage to the boiler and or objectionable odors Do not expose the boiler to large amounts of dust such as that generated by dry wall construction or woodwor
6. enter de technician Force or attempted repair may result la r parer appelez un technicien qualifi Le fait de forcer la manette in a fire or explosion ou de la r parer peut d clencher une explosion ou un incendie D Do not use this appliance if any part has been under water D N utilisez pas cet appareil s il a t plong dans l eau m me Immediately call a qualified service technician to inspect the partiellement Faites inspecter l appareil par un technicien qualifi appliance and to replace any part of the control system and any et remplacez toute partie du syst me de contr le et toute commande gas control which has been under water qui ont t plong s dans l eau OPERATING INSTRUCTIONS INSTRUCTIONS DE FONCTIONNEMENT ISSN 1 STOP Read safety information above to the left on this label 1 ARRETEZ Lisez les instructions de s c rit sur la portion 2 Set the thermostat to lowest setting sup rieure a gauche cette tiquette 3 Turn off all electric power to the appliance 2 R glez le thermostat la temp rature la plus basse 4 This appliance is equipped with an ignition device which 3 Coupez l alimentation lectrique de l appareil automatically lights the burner Do not try to light the burner by hand 4 Cet appareil est quip de l dispositif d allumage qui automobile 5 Turn the external boiler manual gas valve allume maticallyle br leur Ne pas essayer d allumer le br leur handle clockwise to close the gas
7. ger controls and vent system and provide maintenance as specified in Installation Operating and Service Instructions All Alpine Series Repair Parts may be obtained through your local U S Boiler Wholesale distributor Should you require assistance in locating a U S Boiler distributor in your area or have questions regarding the availability of U S Boiler products or repair parts please contact U S Boiler Customer Service at 717 481 8400 or Fax 717 481 8408 Important Product Safety Information Refractory Ceramic Fiber Product Warning The Repair Parts list designates parts that contain refractory ceramic fibers RCF RCF has been classified as a possible human carcinogen When exposed to temperatures about 1805 F such as during direct flame contact RCF changes into crystalline silica a known carcinogen When disturbed as a result of servicing or repair these substances become airborne and if inhaled may be hazardous to your health AVOID Breathing Fiber Particulates and Dust Precautionary Measures Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear A National Institute for Occupational Safety and Health NIOSH approved respirator Long sleeved loose fitting clothing Gloves Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes
8. ken only by trained and skilled personnel from a qualified service agency Inspections should be performed at intervals specified in Installation Operating and Service Instructions and this manual Maintain manuals in a legible condition Keep boiler area clear and free of combustible materials gasoline and other flammable vapors and liquids Do not place any obstructions in boiler room that will hinder flow of combustion and ventilation air A General Housekeeping Continuous l B Inspect Concentric Inlet Air Vent System Monthly 1 Keep boiler area clear and free of combustible materials and obstructions to the free flow of combustion and ventilation air to the boiler Do not store or use gasoline or other flammable vapors or liquids in the vicinity of the boiler or any other appliance Do not store or use sources of hydrocarbons in the vicinity of the boiler Sources of hydrocarbons include bleaches cleaners chemicals sprays paint removers fabric softeners and refrigerants Concentric Inlet Air Vent Terminal must be free of obstruction and undamaged due to impact or excessive temperature Concentric Inlet Air Vent Terminal exterior wall penetration must be weather tight Concentric Inlet Air Vent pipe must be supported at maximum 5 ft interval and must not sag OUTER CONE Darker Transparent Blue BURNER SURFACE Orange Glowing Fibers All Concentric external
9. king 3 A qualified gas service technician should perform the maintenance procedure shown in the installation manual on an annual basis 4 The owner should visually inspect the venting system on a monthly basis If any of the following conditions are found the boiler should be shut down and a qualified gas service technician called to correct the problem before the boiler is placed back in service e Loose joints corrosion or other deterioration e Condensate leakage e Sags in horizontal runs of vent pipe 5 The owner should also perform a monthly visual inspection of the boiler and the surrounding system piping To do this remove the boiler jacket door If any of the following are found a qualified gas service technician should be consulted immediately e Deterioration of the visible controls wiring and sheet metal components e Heating system water Leaks e Carbon soot in or near the burner compartment area e Make sure that the condensate drain system is unobstructed and leak tight CAUTION The Alpine ALP has a heat exchanger made from a special stainless steel alloy which can be severely damaged by frequent additions of water or by the addition of boiler water additives which are not designed for use with stainless steel boilers If it is necessary to add water to the boiler have a service technician check the system for leaks Do not add any chemicals to the boiler not listed in Section
10. lume automatiquement le br leur Ne tentez pas Do not try to light the burner by hand d allumer le br leur manuellement B BEFORE OPERATING smell all around the appliance B AVANT DE FAIRE FONCTIONNER reniflez tout autour de area for gas Be sure to smell next to the floor l appareil pour d celer une odeur de gaz Reniflez pr s du plancher because some gas is heavier than air and will settle car certains gaz sont plus lourds que l air et peuvent s accumuler au on the floor niveau du sol WHAT TO DO IF YOU SMELL GAS QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Do not try to light any appliance Ne pas tenter d allumer d appareil e Do not touch any electric switch do not use any Ne touchez aucun interrupteur ne pas vous servir des phone in your building t l phones se trouvant dans le b timent Immediately call your gas supplier from a neighbor s phone Appelez imm diatement votre fournisseur de gaz depuis Follow the gas supplier s instructions voisin Suivez les instructions du fournisseur e Ifyou cannot reach your gas supplier call the fire department Si vous ne pouvez rejoindre le fournisseur appelez le service des incendies C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not turn by C Ne poussez ou tournez la manette d admission du gaz qu la main hand don t try to repair it call a qualified service ne jamais utiliser d outil Si la manette reste coincee ne pas t
11. s instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur x par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels WARNING Indicates a potentially hazardous situation which if not avoided could result in death serious injury or substantial property damage Basic Operation CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury or property damage DANGER There are no user serviceable parts on this boiler Attempts to service this boiler by someone other than a qualified gas service technician could void the warranty cause property damage personal injury or loss of life CAUTION Should overheating occur or the gas supply fail to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance En cas de surchauffe ou si l admission de gaz ne peut tre coup e ne pas couper ni d brancher l alimentation lectrique de la pompe Fermer plut t le robinet d admission de gaz l ext rieur de l appareil Do not use this boiler if any part has been under water Immediately call a qualified service technician to inspect
12. separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada First Aid Procedures e If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If contact with skin Wash affected area gently with soap and water Seek immediate medical attention if irritation persists If breathing difficulty develops Leave the area and move to a location with clean fresh air Seek immediate medical attention if breathing difficulties persist Ingestion Do not induce vomiting Drink plenty of water Seek immediate medical attention
13. supply pr s main 6 Wait five 5 minutes to clear out any gas Then smell for gas 5 Tourner la chaudi re externe manuelle poign e en including near the floor If you smell gas STOP Follow B clapet 4 gaz dans le sens des aiguilles d une montre pour in the safety information above to the left on this label If you fermerl offre de gaz don t smell gas go to the next step 6 Attendre cing 5 minutes pour laisser chapper tout le gaz 7 Turn the external boiler manual gas valve handle Reniflez tout autour de l appareil y compris pr s du plancher counterclockwise 4 to open the gas supply pour d celer une odeur de gaz ARRETEZ Passez l tape B 8 Turn on all electric power to the appliance des instructions de s c rit sur la portion sup rieure a gauche 9 Set the thermostat to the desired setting cette tiquette S il n y a pas d odeur de gaz passez l tape 10 Look at the control display panel the first digit will show a series of suivante numbers that indicate the boiler control sequence A number 3 or 7 Tourner la chaudi re externe manuelle compteur de poign e 4 means that the burner is firing The number 0 indicates en clapet gaz ouvrir dans le sens des aiguilles d une that there is no call for heat from the thermostat or the domestic montre le gaz approvisionnement water heater 8 Allumer toute l nergie lectrique au appareil 11 If the appliance will not operate follow the instructions 9
14. the boiler and to replace any part of the control system and any gas control which has been under water CAUTION Like all central heating appliances this boiler is equipped with safety devices which could cause it to shutdown requiring service to restore normal operation Where such a shutdown could result in damage from low temperatures such as frozen pipes do not leave the heating system unattended during cold weather unless alarms or other safeguards are in place to prevent damage A General 4 Alpine ALP boilers These boilers are equipped with a safety feature which will shut down the burner in the event that there is a blockage in the vent system In the event that the boiler fails to function and the boiler is vented through an outside wall accessible from the ground inspect the vent terminal on the outside wall for a blockage such as a bee s nest or ice If a blockage is found the burner should ignite approximately 30 seconds after the blockage is removed If no blockage is found or if the terminal is inaccessible from the ground the problem must be diagnosed and corrected by a qualified gas service technician 1 This manual covers the proper care and use of the Alpine ALP Condensing High Efficiency Gas Fired Boiler 2 Instructions to safely light and shut down this boiler are shown on page 4 as well as on a label affixed to the boiler Control locations shown in Figure 1 3 The Alpine ALP
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