Air King ESB130D Instructions / Assembly
Contents
1. from a properly grounded wall switch not included to the fan Connect the Black wire of the fan to the Black wire Hot fromthe 2 Plug the fan s 2 pin quick connect motor cord into the receptacle power source Connect the Hot Yellow wire from the fan to the located on the side of the wire compartment cover Plug the 3 pin input of the switch Connect the second Yellow wire from the fan to the output side of the switch Closing the switch will change from normal to high speed Figure 9 A210572218 Rev C 4 11 WWW AIRKINGLIMITED COM 3 of 12 quick connect motor cord into the receptacle located on the top 4 Install the grill by squeezing the two ends of the springs together of the wire compartment cover These cords will only fit one way into the receptacles Figure 11 TWO SPEED UNITS models ES80D and ES130D 3 Plug the fan s 2 pin quick connect motor cord and the 3 pin quick connect motor cord into the receptacles located on the top of the wire compartment cover These cords will only fit one way into the receptacles Figure 12 1 Fan does not operate when the switch is on and installing them up into the slots on the fan s housing Push the grill up into position Figure 13 5 Restore power and test your installation SECTION 7 Use and Care CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE SERVICING THE UNIT 1 Cleaning the Grill Remove grill and use a mil2. sure you leave enough wiring in the box to make the connection to the fan s receptacle 2b From where you have chosen to access the fan s junction box connect the white wire from the house to the white wire from the fan s receptacle Connect the black wire from the wall switch to the black wire from the fan s receptacle Connect the ground wire from the house to the green wire from the fan housing Figure 8 Use approved methods for all connections NOTE The fan s receptacle wires might need to be pulled outside Supply from compartment for connection Only pull the five loose wires outside of house compartment Additional wires will be present NOTE Unit must be grounded according to all local and national codes 4 Carefully tuck wire back inside wire compartment and replace wire compartment cover securing with the screw that was removed earlier SECTION 6 Completing the Installation Hot Black TWO SPEED UNITS models ES80D and ES130D 3a Continuous Ventilation For two speed fans wired for continuous 1 If the fan s blower assembly was removed during the wiring ventilation connect the White wire of the fan to the White Neu process reinstall the blower by reversing the directions in Section tral wire from the power source Connect the ground wire from 4 Wiring Step 1b the house to the green wire from the fan housing Run 2 wires SINGE SPEED UNITS models ES80S and ES130S
3. 12 13 amp 14 Assembled gt lesa Description Replacement Part REPLACEMENT PARTS DIAGRAM Description Replacement Part Fan Housing 581239009 Wire Compartment Assembly ES80S 5S 2390 Mounting Rails Wire Compartment Assembly ES130S 5S1 2390 Blower Assembly 551299002 552239008 Wire Compartment 5S 2390 6 Metal Collar Assembly 555299100 Screws Capacitor Harness ES80S 5822390 581999010 Capacitor Harness ES130S 5822390 Collar Gasket 551202054 Capacitor Mount Screw 5S Outlet Gasket 551202053 Wire Cover Screw 5S 2020 olNiIoajnj Aejw Nj gt Blower Housing 552202022 5822390 Blower Wheel 552202023 Power Harness Wire Compartment Assembly ES80D 5S 2390 Hex Nuts a A Fz A a A 552202014 Wire Compartment Assembly ES130D 5S1 120204 4 2390 Motor 552239001 Wire Compartment 5S 23900 Motor Plate 552202020 10 Ground Screw 5S1 Motor Mount Screws 552202027 ESD Jumper Wire 5S Plate Mount Screws 552202017 SPDT 120 Volt Relay 5S1 Grill 551202048 Relay Mount Screw 5S Grill Springs 551202046 Wire Cover Screw 5S1 Flange Nut 551202031 Power Harness 5522390 Grommets IlolniImiolol a gt INRINImolo 55120
4. 2032 10 Ground Screw 2 Speed Cap Harness ES80D 5822390 581999002 2 Speed Cap Harness ES130D 9922390 a aa Iron ro lo Joo Jo o a J a a Ro a Oo 14 ga Ground Wire A210572218 Rev C 4 11 551999003 WWW AIRKINGLIMITED COM Capacitor Mount Screw 5812020 2 3 2 3 9 9 4 4 5 6 2 7 8 9 9 5 6 7 9 6 of 12
5. E CONTRARY IN NO EVENT SHALL AIR KING S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY EXCEED THE PURCHASE PRICE OF THE PRODUCT AND ANY SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD Some states and provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so these exclusions or limitations may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state and province to province Proof of purchase is required before a warranty claim will be accepted CUSTOMER SERVICE Toll Free 800 465 7300 Our Customer Service team is available to assist you with product questions service center locations and replacement parts They can be reached Monday through Friday 8am 4pm Eastern Please have your model number available as well as the type and style located on the label inside of your product Please do not return product to place of purchase www airkinglimited com PARTS FOR DISCONTINUED OBSOLETE AND CERTAIN OTHER PRODUCTS MAY NOT BE AVAILABLE DUE TO SAFETY REASONS MANY ELECTRONIC COMPONENTS AND MOST HEATER COMPONENTS ARE NOT AVAILABLE TO CONSUMERS FOR INSTALLATION OR REPLACEMENT Installer Installation Date Place of Purchase Model Number A210572218 Rev C 4 11 WWW AIRKINGLIMITED COM 5 of 12 3 Blower Assembly Includes Components 8 9 10 11
6. IMPORTANT INSTRUCTIONS OPERATING MANUAL Models ES80S ES130S ES80D ES130D Ventilation Products READ AND SAVE THESE INSTRUCTIONS READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY INFORMATION When using electrical appliances basic precautions should always be followed to reduce the risk of fire electric shock and injury to person including the following WARNING TO REDUCE THE RISK OF FIRE ELECTRIC d Ducted fans must always be vented to the outdoors SHOCK AND INJURY TO PERSON OBSERVE THE FOLLOWING e If this unit is to be installed over a tub or shower it must be a Use this unit only in the manner intended by the manufacturer marked as appropriate for the application and be connected If you have questions contact the manufacturer to a GFCI Ground Fault Circuit Interrupter protected branch circuit b Before servicing or cleaning the unit switch power off at service panel and lock the service disconnecting means to f This unit must be grounded prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely 9 fasten a prominent warning device such as a tag to the service panel WARNING TO REDUCE THE RI
7. SK OF FIRE ELECTRIC SHOCK AND INJURY TO PERSON OBSERVE THE FOLLOWING a Installation work and electrical wiring must be done by 7 qualified person s in accordance with all applicable codes j Do not install into ceilings thermally insulated to a value and standards including fire related construction greater than R40 Sufficient air is needed for proper combustion and exhausting CAUTION FOR GENERAL VENTILATING USE ONLY DO of gases through the flue chimney of fuel burning equipment NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS to prevent back drafting Follow the heating equipment AND VAPORS manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA WARNING DO NOT USE IN KITCHENS and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities To avoid motor bearing damage and noisy and or unbalanced impellers keep drywall spray construction dust etc off power unit h NEVER place a switch where it can be reached from a tub or shower i Suitable for use with electronic speed control device b k Read all instructions before installing or using exhaust fan c When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities SAVE THESE INSTRUCTIONS A210572218 Rev C 4 11 WWW AIRKINGLIMITED COM 10f12 INSTALLATION INSTRUC
8. TIONS CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION SECTION 1 Preparing the Exhaust Fan 1 Unpack fan from the carton and confirm that all pieces are present In addition to the exhaust fan you should have 1 Grill 1 Damper Assembly attached 4 Mounting Rails 1 Instruction Safety Sheet 2 Choose the location for your fan To ensure the best air and sound performance it is recommended that the length of ducting and the number of elbows be kept to a minimum and that insulated hard ducting be used Larger duct sizes will reduce noise and airflow restrictions This fan will require at least 10 of clearance in the ceiling or wall and will mount through drywall up to 3 4 thick 3 Select the most convenient electrical knockout and remove using a straight S blade screw driver Figure 1 Figure 1 SECTION 2 New Construction 1 Install the rails on the housing and position the housing next to the joist Line up housing so that it will be flush with the finished ceiling Secure the ends of the rails with screws or nails not included to the joists and slide the housing into the final position Figure 2 Mounting Rails SECTION 3 Existing Construction 1 Set housing in position between the joist and trace an outline onto the ceiling material Figure 3 Set housing aside and cut opening being careful not to cut or damage any electrical or other hidden
9. d detergent such as dishwashing liquid and dry with a soft cloth NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS Completely dry grill before reinstalling Refer to instructions in Section 5 Finishing the Installation to reinstall grill 2 Cleaning the Fan Assembly Wipe all parts with a dry cloth or gently vacuum the fan NEVER IMMERSE ELECTRICAL PARTS IN WATER Troubleshooting Guide Probable Cause A fuse may be blown or a circuit tripped Connector plug from motor is not plugged in Wiring is not connected properly Motor has stopped operating Suggested Remedy Replace fuse or reset circuit breaker Turn off power to unit Remove Grill and plug motor into receptacle in housing Restore power to unit Turn off power to unit Check that all wires are connected Replace motor 2 Fan is operating but air moves slower than normal Obstruction in the exhaust ducting Check for any obstructions in the ducting The most common are bird nests in the roof cap or wall cap where the fan exhausts to the outside 3 Fan is operating louder than normal A210572218 Rev C 4 11 Motor is loose Fan blade is hitting housing of unit WWW AIRKINGLIMITED COM Turn off power to unit Remove grill and check that all screws are fully tightened Restore power to unit Call your dealer for service 4 of 12 LIMITED WARRANTY WHAT THIS WARRANTY COVERS This product is warranted against defects in workmansh
10. ip and or materials HOW LONG THIS WARRANTY LASTS This warranty extends only to the original purchaser of the product and lasts for five 5 years from the date of origi nal purchase or until the original purchaser of the product sells or transfers the product whichever first occurs WHAT AIR KING WILL DO During the warranty period Air King will at its sole option repair or replace any part or parts that prove to be defective or replace the whole product with the same or comparable model WHAT THIS WARRANTY DOES NOT COVER This warranty does not apply if the product was damaged or failed because of accident improper handling or operation shipping damage abuse misuse unauthorized repairs made or attempted This warranty does not cover shipping costs for the return of products to Air King for repair or replacement Air King will pay return shipping charges from Air King following warranty repairs or replacement ANY AND ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY LAST ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE OR UNTIL THE ORIGINAL PURCHASER OF THE PRODUCT SELLS OR TRANSFERS THE PRODUCT WHICHEVER FIRST OCCURS AND IN NO EVENT SHALL AIR KING S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY INCLUDE I INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER OR II REPLACMENT OR REPAIR OF ANY HOUSE FUSES CIRCUIT BREAKERS OR RECEPTACLES NOTWITHSTANDING ANYTHING TO TH
11. t up on the Supply from assembly and slide it out of the tabs on the housing Figure 6 Remove the wire compartment cover screw and place the cover Hot Black in a secure place Figure 7 H Hex Nuts lt Figure 6 NOTE If the fan motor plug is connected to the fan housing receptacle unplug so the blower assembly can be completely removed 3b Intermittent Ventilation For two speed fans wired for intermittent ventilation with a standard duplex toggle switch such as Leviton Wire Compa rtment 5224 2W not included Connect the White wire of the fan to the Cover White Neutral wire from the power source Connect the ground wire from the fan to the ground wire from the power source Properly ground the switches Connect the black wire from the supply to one side of the top switch Connect the black wire from the fan to the other side of the top switch Connect 1 yellow wire from the fan to each side of the bottom switch The top switch turns the fan On amp Off the bottom switch changes speed between high and low Figure 10 SINGLE SPEED UNITS models ES80S and ES130S Supply from house ih Neutral White 2a Run wiring from an approved wall switch not included carrying i the appropriate rating One neutral white one ground green or bare copper and one hot black lead connected to the switch Secure the electrical wires to the housing with an approved Hot electrical connector Make
12. utilities Install the rails on the housing and position the housing in the previously cut hole so that it is flush with the finished ceiling Secure the ends of the rails to the joists Figure 3 A210572218 Rev C 4 11 SECTION 4 Ducting CAUTION ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL BUILDING CODES 1 Connect the ducting to the fan s duct collar Figure 4 Secure in place using tape or screw clamp Always duct the fan to the outside through a wall or roof cap Ducting Duct il SECTION 5 Wiring CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION CAUTION ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH LOCAL CODES ORDINANCES OR NATIONAL ELECTRICAL CODE IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN NOTE This unit includes a side access panel for wiring that does not require the removal of the fan s blower assembly If you choose to wire the unit from the inside you will need to remove the blower assembly and internal wiring compartment Both methods are equally effective 1a External Wire Compartment Remove the wire compartment cover screw and place cover in a secure place Figure 5 Wire Compartment Cover WWwW AIRKINGLIMITED COM 2 of 12 1b Internal Wire Compartment Using a 7 16 socket remove the two hex nuts holding the blower assembly in place Lif
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