Aston SEN976-TR-CH-48-10-L Instructions / Assembly
Contents
1. ringina Serenety to Your Hane and aty ta Your Ever ery Dag Life INSTALLATION AND OWNER S MANUAL Shower Enclosure With Tray SEN976 00 48x35 L Please carefully read these instructions before you begin to install the products 11 14 Rev A P N SEN976 00 48x35 L Before you start Thank you for purchasing your Aston shower enclosure We hope that it will provide you with years of satisfying use and enjoyment Please read this manual carefully because it contains information and instructions about the proper installation of the unit If you do not follow certain conditions of installation and maintenance your warranty may be affected 1 Inspect boxes for shipping damage If the product has been damaged is missing parts or has a finishing defect please contact our customer support department within 5 business days of delivery date 2 NOTE You should consult your local building codes with questions on installation compliance standards Plumbing and building codes vary by location 3 Before installation inspect installation surfaces or level and have to the strength to support the heavy weight of this shower enclosure assembly This Shower Enclosure should only be installed using the connection point to the studs or to pre installed 2x6 wood reinforcements behind the wall 4 This Shower Enclosures assembly is very heavy and requires professional installation Aston Shower enclosure s feature e T2. against defects discovered within the warranty period and extends only to the original purchaser of the Product Parts repaired or replaced under the terms of this Warranty will be warranted for the remainder of the original warranty period only Proof of purchase is required to exercise this Warranty Aston Global may at its option examine and inspect the alleged defective Product and Aston Global may request that parts be returned to Aston Global at Owner s expense for factory inspection The determination as to whether Product shall be replaced or in the alternative repaired shall be made solely by Aston Global If a Product is determined to be covered by the above Warranty Aston Global will ship the replacement part s to Customer by either ground shipping or US postal service Increased costs for expedited delivery if requested by Customer are the responsibility of Customer Parts not currently in stock may require up to a 6 week delivery time after placement of order The above warranty is subject to the following conditions 1 the Product must be installed in a single family dwelling unit where the original purchaser of the Product resides and 2 the Product must be maintained as described in the owner s manual supplied with the Product For glass and acrylic panels the customer must a open and inspect the Product upon delivery without releasing the delivery driver until visual verification that the Product arrived in a good a
3. is dimension X 2 The following equation is used to determine the length to be cut from the rail in order to fit the shower opening Y X 1 3 Measure distance Y from the end of Top Rail 2 with pre assembled hardware mark the top rail NOTE Do not cut the end of top rail with pre assembled hardware Only cut the end of top rail opposite the pre assembled hardware 4 Using a hacksaw or jigsaw cut the Top Rail 2 at the mark Carefully remove any burrs or sharp edges remaining on Top Rail 2 after the cutting 10 Mark the Top Rail Location ATTENTION A minimum of two people are required for the next assembly steps Preassembly the top rail 2 onto the fixed glass 3 to locate the mounting points on the wall relative to your desired location Painters tape or masking tape in the general location of the of the final installation will aid in marking the wall and floor 1 Slide the door stoppers 1 onto each end of the the top rail 2 The bumpers on door stoppers 1 should face inward and be on top for final installation See figure 1 Note One door stopper comes pre assembled on top rail between fixed glass bolt assembly See figure 1 11 Position the top rail 2 and fixed glass 3 as shown in figure 2 and connect fixed glass 3 to top rail 2 following the assembly sequence shown in figure 2 Note in figure 2 one door stopper 1 should be positioned between mounting holes in top rail 2 before connec
4. to insure the bottom edge of sliding glass door 4 does not touch the bottom sliding door track divider 10 See roller cam adjustment drawing for details The rollers for this unit have a built in cam adjustment to adjust the plumb of sliding door Locate the small hole in outside edge of roller assembly and insert a small hex wrench into hole opening Next using the hex wrench for roller assembly slightly loosen the roller wheel assembly Now holding the hex wrench in place rotate the outer edge of roller assembly using the small hex wrench inserted into small hole opening in outer edge of roller assembly This will move the roller cam to offset any minor adjustments for sliding door out of plumb Install the bottom roller assemblies 12 on the sliding door 4 to secure the sliding glass door 4 to top rail 2 Adjust the bottom roller assemblies 12 to a gap of 1 32 This gap is a starting gap check that the sliding door rolls smoothly along the top rail Make adjustments if needed 16 Install the Door Threshold The Door Threshold is used to prevent water from seeping out while bathing Install the threshold according to these instructions 1 Measure the distance between the fixed glass 3 and the shower wall See figure 1 2 Using a hacksaw cut the threshold bar 13 to fit distance measured between the fixed glass and shower wall Remove any sharp edges or burrs after cutting threshold bar 13 See figure 2 3 Positio
5. The liability of Aston Global under this Warranty if any shall not exceed the original amount paid for the Product covered by the Warranty Coverage under this Warranty shall commence as of the original date of purchase and the duration of such coverage shall not extend for any reason whatsoever beyond the stated time period The 24 Customer is required to provide adequate access the Product for any repair or inspection Aston Global shall not be liable for expenses or damage which may include but are limited to water damage removal of any and all common building product such as tile flooring wood sheet rock plumbing fixtures concrete board vanities bathtubs and toilets or any other custom items THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE ASTON GLOBAL S FAILURE TO ENFORCE ANY TERMS OR CONDITIONS STATED HEREIN SHALL NOT BE CONSTRUED TO BE A WAIVER OF SUCH PROVISION For prompt service notify the original installer who in turn will notify the Aston Global distributor who supplied the Product If this does not result in prompt service contact Aston Global Inc at the address below with details in support of the warranty claim For any questions about coverage of this Warranty contact Aston Global at the address below Aston Global offers free phone support for the life of the Product to the original Owner The Warranty applies only to Products manufactured on or aft
6. ay have been overlooked SUPPLIED HARDWARE SCREW 4 40 1 Anchor 3 SCREW PACK M4x40 2 Anchor SCREW PACK M4x40 3 Anchor SCREW PACK M4x40 4 Anchor SUPPLIED PARTS Installation Guide Please read and follow the installation instructions and guidelines in this section Failure to follow the recommended instructions and installation techniques may lead to possible damage to the unit or the surrounding area This can affect warranty claims ATTENTION This unit requires assembly A minimum of two people are required for assembly as several of the sections can be large and unstable until assembled You will need the following tools no Caulk Tape Measure Pencil Phillips Screwdriver 591 X gt S lt g 1 Caulk Gun Level Electric Drill Drill bit 674 Hammer Miter saw or Hacksaw Locate the accessory box and remove the individual screw and hardware packages Lay them out in sequential order to aid in completing the rest of the installation Left Handed Shower Tray Installation Note This shower enclosure is not reversible when in use with the shower tray The left handed shower base requires the door to open from right to left and cannot be reversed Note the location of the fixed glass panel and sliding door for the left handed shower tray installation Sliding Door Return Glass Panel Fi
7. empered Safety Glass e High quality hardware e Easy maintenance durable fiberglass reinforced acrylic WARNING The Aston Shower enclosure is designed to be used with tiled walls If you are using a pre made Acrylic ABS FRP shower stall that will be thicker than average plus tile then you must consider the offset of the pre made panel thickness If applicable the shower tray has 1 4 of tolerance for the oversized wall thickness Certifications All Aston Shower enclosures are 3rd party tested to meet the following US Canadian and International Standards e ANSI Z124 1 2 e CPSC 16 CFR1201 II ANSI Z97 1 2009 Class A e CSA B45 Series 02 Detailed Diagram of Shower Door Components 12 Number Description QTY Number Description QTY 1 Door Stopper 2 13 Door Threshold 1 2 Top Rail 1 14 Door Threahold 4 3 Fixed Glass 1 15 Door Seal 1 4 Sliding Door 1 16 Door Seal 1 5 Returned Glass Panel 1 17 Door Seal 1 6 Rail End 1 18 Door Handle 1 7 Wall Mount 1 19 Fixed Glass Bolt Assembly 2 8 Glass Clamp 1 20 Screw Pack 1 1 9 Rail Mount Assembly 1 21 Screw Pack 2 1 10 Sliding Door Track Divider 1 22 Screw Pack 3 1 11 Upper Wheel Assembly 2 23 Shower Tray 1 12 Bottom Roller Guide Assembly 2 PLEASE NOTE During unpacking carefully inspect all parts and use the exploded view drawing to identify all parts in the parts listing Before discarding the packaging check for any parts or small hardware bags that m
8. er January 1 2012 This Warranty may not be combined with any other warranty offered by Aston Global 25 ASTON CERA Erinseng Serenity to Your Hane and Tranguiaty to Your Every Pay Life Customer Service 877 424 9699 Aston Global Inc 10480 Brockwood Rd Dallas Tx 75238 If further assistance is needed or you have a question please visit our web site at www astonbath com
9. from the rail end 6 Using the hardware from Screw Pack 2 install the wall mount 7 on the wall Position glass clamp 8 on shower tray and attach to shower tray using M4 x 40 screw from screw pack 2 The glass clamp should be positioned so the single hole is facing toward the inside of shower See figure 7 Slide rail end 6 onto top rail 2 and loosely tighten into place Note The rail end 6 should be installed on top rail 2 so that the end of rail end 6 with top and bottom set screws is facing outward See figure 4 ATTENTION A minimum of two people are required for the next assembly steps 6 Position the top rail fixed glass assembly into place in your shower opening Next connect rail mount 9 to stainless steel fitting by sliding rail mount over stainless steel fitting and tighting set screws in rail mount to secure to top rail 2 See figure 5 1 and 5 2 Slide the rail end 6 over the wall mount 7 and secure using the set screw See figuare 6 Install the glass clamp 8 to fixed glass 3 using hardware provided See figure 7 for details Flat smooth surface of glass clamp 8 should be installed on outside of fixed glass 3 Insure plastic sliding door glide is in place in underside of sliding door track divider 10 and positioned to proper location for 10mm glass thickness See figure 8 10 Position the sliding door track divider 10 into position as seen in figure 9 and mark the 2 s
10. hower tray hole positions Note In drawing 9 the hole locations for attaching sliding door track divider should be 1 a from edge of fixed glass NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 11 Using the appropriate drill bit for your shower tray surface drill hole locations with 1 8 diameter drill bit Position the sliding door track divider 10 over drilled holes and secure sliding door track divider 10 to shower tray using hardware in screw pack 3 See figure 10 14 Install Wheel Rollers onto the Door Assemble the upper roller assemblies 11 onto sliding door 4 as seen in figure 1 Note The door handle mounting holes should be positioned to left The upper roller assemblies 11 will be on the outside of sliding door 4 The sliding door should be to the inside of shower area 15 Hanging the Door UPPER ROLLER CAM Bottom Roller Guide ADJUSTMENT Assembies Rotate the outer edge of roller assembly using the small hex while holding the large hex wrench in place End View upper roller assembly 11 top rail 2 Von bottom roller guide assembly 12 W Suspend the sliding door 4 on the top rail 2 Position the bottom edge of sliding glass door 4 into the groove of the sliding door track divider 10 Adjust the upper roller assemblies 11
11. il 2 is horizontal and the fixed glass 3 is plumb mark the rail end 6 location on wall See figure 6 2 Remove pre installed screw from pre assembled glass clamp 8 Position the side of the glass clamp 8 with floor mounting hole on the shower tray and align with large hole opening on bottom of fixed glass 3 Mark the mounting hole of glass clamp 8 at this position See figure 7 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 8 Using the appropriate drill bit for your shower tray surface drill hole locations with 1 8 diameter drill bit 12 Installing the Top Rail 8mm Note The top and bottom set screws in rail end is facing outward Assemble per drawing 1 Loosen set screws in rail end 6 and remove from top rail 2 Next install wall mount 7 onto rail end 6 See figure 1 1 Position rail end assembly 6 onto marked location on shower wall and mark pilot hole drilling location See figure 1 2 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 13 Using the appropriate drill bit for your wall surface drill the hole locations with a 5 16 diameter drill bit Install the plastic anchors provided into the drilled holes Remove the wall mount 7
12. n the Product or subject to any other abuse or negligence 7 Any Product that has been damaged as a result of natural disasters including but not limited to lightning fire earthquake hurricanes tornadoes or floods 8 Product used for any purpose other than residential bathroom usage LEGAL DISCLAIMERS ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED IN THEIR ENTIRETY WITH RESPECT TO ALL PURCHASERS OR OWNERS FAILURE TO RETURN THE WARRANTY CARD SHALL HAVE NO EFFECT ON THE DISCLAIMER OF THESE IMPLIED WARRANTIES ALL EXPRESS WARRANTIES SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS LIMITED WARRANTY AND EXCLUDE ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply No dealer distributor service company or other party is authorized to change modify or extend the terms of this warranty in any manner whatsoever Aston Global and it representatives shall not be liable for any injury loss cost or other damages whether incidental or consequential arising out of any defect covered by this Warranty including and without limitation loss of use of the Product and cost for removal of defective Product even if Aston Global has been advised of the possibility of such damage
13. n the threshold bar 13 to shower tray by aligning in door opening with fixed glass 3 Mark the threshold end cap 14 mounting hole locations See figure 3 17 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 4 Using the appropriate drill bit for your shower tray drill the hole locations with a 1 8 diameter drill bit Repeat for the other side See figure 4 5 Add a small amount of silicone sealant to bottom of threshold bar assembly place into position See figure 5 6 Using the hardware from screw pack 4 install the threshold bar assembly Install the decorative screw plug covers into threshold end caps 14 See figure 6 18 Installing the door seals Install the door seals according to the drawing Installing the door handle Oj Qe Install the door handle 18 using hardware provided Follow the assembly sequence seen in drawing 20 Final sealing 2 oe Using Bath amp Kitchen silicone sealant seal the fixed glass 3 along bottom edge on shower base and side edge along shower wall Next seal around sliding door track divider 10 21 Care and Maintenance As with any other luxury item maintenance and care are critical to the long lasting quality and enjoyment of your shower door and tray The proper care and maintenance outlined in this section are necessa
14. nd acceptable condition and b clearly notate damage on the delivery acknowledgment receipt Failure to do so and any damage discovered to glass or acrylic panel after delivery will be repaired or replaced at the sole discretion of Aston Global 23 THIS WARRANTY DOES NOT COVER 1 Product installed in buildings other than single family dwelling units 2 Product installed outdoors or any other non standard bathroom location 3 Component parts not manufactured by Aston Global 4 Workmanship of any installer of Aston Global Product This warranty does not assume any liability of any nature for unsatisfactory performance caused by improper installation or any damages to property resulting from improper installation or use of the Products including but not limited to flooring subfloor tile walls sheet rock concrete board paint plumbing fixtures and ceilings 5 Labor costs incurred in the removal disassembly reassembly or installation of the Product s including replacement Products issued under the Warranty or costs for transportation to Aston Global and any other materials necessary to return Product to Aston Global 6 Any Product that has been damaged as a result of being improperly serviced or operated including but not limited to the following operated with insufficient water allowed to freeze subjected to flood conditions operated with water conditions or additives which cause unusual deposits or corrosion in or o
15. ry to ensure the longevity of the unit Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer s warranty The glass doors and panels can be cleaned using any commercially available glass cleaner We recommend that you clean the glass daily and squeegee the glass with a silicone or rubber squeegee after each use to help prevent water spots 22 Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR ASTON GLOBAL BATHROOM PRODUCT BY USING THE PRODUCT YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS SHOWER DOOR SHOWER TRAY Aston Global Inc Parts Only Limited Warranty 5 years Aston Global Inc Aston Global warrants to the original retail purchaser Owner of any Shower Door Tray product Product at the original installation site for a period of Five 5 years from date of purchase whether directly from Aston Global or an authorized reseller that the Product manufactured by Aston Global is free from manufacturing defects in materials and workmanship when used under normal conditions and when such Product has not been modified or changed in any manner after leaving Aston Global s warehouse or plant If any Product manufactured by Aston Global is found to have manufacturing defects in materials or workmanship such Product will be repaired or replaced by Aston Global This warranty applies only
16. ting top rail to fixed glass NOTE TOP RAIL IS ATTACHED TO THE INSIDE OF FIXED GLASS 3 Loosen set screw rail end assembly 6 and remove wall mount 7 from rail end 6 Next slide the rail end 6 onto end of top rail 2 to be connected shower wall Loosely tighten the rail end 6 into place on top rail 2 making sure the rail end is fully engaged on top rail See figure 3 Locate the rail mount assembly 9 and remove the stainless steel fitting and glass connector parts from the rail mount Loosen the set screws in rail mount and slide onto end of top rail 2 making sure the end of rail mount which is with top and bottom set screws is facing toward end of top rail Loosely tighten set screws in rail mount to secure See figure 4 1 Next assemble the stainless steel fitting and glass connector parts to top holes in return glass panel 5 following the assembly sequence shown in 4 2 The stainless steel fitting should be positioned to the inside of return glass panel 5 when complete Position the top rail fixed glass assembly into place in your shower Loosen the set screws rail mount 9 next to glass panel 5 Next connect rail mount 9 to stainless steel fitting by sliding rail mount over stainless steel fitting and tighting set screws in rail mount to secure to top rail 2 See figure 5 NOTE THE TOP RAIL ATTACHED TO FIXED GLASS SHOULD BE POSITIONED TO INSIDE OF SHOWER 6 Using a level verify the top ra
17. uds it is recommended that you pilot drill the screw location as to prevent the acrylic tray from chipping or cracking Measure the distance Install all of the wall material or materials you intend to use before installing the glass clamps and return glass panel this includes all moisture resistant wall board or rock board tile stone or other wall covering Refer to the drawing above and measure and mark the shower wall and tray for drilling locations to attach glass clamps Installation of return glass panel and glass clamps Using the appropriate drill bit for your wall surface drill each hole location with a 5 16 diameter drill bit Install the plastic wall anchors provided into the drilled holes Using the appropriate drill bit for your shower tray surface drill each hole location with a 1 8 diameter drill bit NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size Using screw pack 1 attach the glass clamps 9 to walls and shower tray using M4x40 screws Screw Pack 1 The glass clamps 9 should be positioned so that the single hole is facing toward the inside of shower The glass clamps 9 should be positioned so that the single hole is facing toward the inside of shower Sliding Door Installation 1 Measure the width of the shower opening at the top between the fixed glass and the wall Note this
18. xed Glass Sliding Door Return Glass Panel If your project requires the door to open from the opposite direction you will need to purchase the right handed shower tray drain located on the right side of the tray Preparation of base for installation of shower tray ie WARNING THE Aston shower door tray are designed be used with tile walls If you are using a pre made Acrylic ABS FRP shower stall that will be thicker than average wall board plus tile then you must consider the offset of the pre made panel The shower tray has 1 4 of tolerance for over sized wall thickness The shower tray needs to sit on a flat level base for proper support Ensure that the area for the shower tray is properly prepared for installation Using the drawing provided place the floor drain in the proper location so that the shower tray drain and the floor drain are in line after final installation Place the shower tray in the final installation position line up the drain holes and check for level If not level make adjustments to the floor at this time This can be accomplished by leveling the subfloor by use of Shims Leveling compound or placing the shower tray into a mortar base The shower tray must be installed so that the tile lip is against the wall studs It is recommended that the tray is attached to the studs using screws IMPORTANT If you are using screws to secure the tray to the st
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