Pittsburgh Corning 172014 Instructions / Assembly
Contents
1. Materials for installation of the door are on hand B Locate the Pivot Shower Door Owner s Manual assembly and installation instructions in the showerdoor kit C Follow the Owner s Manual instructions until Step 6 Measure up from the threshold to the center of the first mortar joint Mark this location on the center of the pivot jamb Repeat for the third sixth and eighth mortar joints Drill a 3 6 diameter hole through the pivot jamb at each mark making certain they line up with the mortar joints Continue with the instructions stated in Step 6 of the Owner s Manual In Step 7 make certain the holes are drilled into the mortar joint using a masonry bit Use 8 x 11 2 pan head screws to mount the pivot jamb Continue with the instructions until Step 12 D Drill holes in the adjustment rail to line up with the mortar joints as done previously in Step 6 for the pivot jamb Continue with the instructions in Step 12 E In Step 13 if needed use the adjustment screws to adjust the size of the door opening F In Step 14 use 8 x 11 4 flat head screws to mount the magnetic jamb to the adjustment rail IMPORTANT NOTE After completing the installation mask off the area around the pivot jamb and magnetic jamb 1 4 away Apply heavy bead of glass block sealant to both jambs Strike the joints and remove the masking tape 4 Acrylic Shower Base Care amp Cleaning Instructions The Lucite cast acrylic surface of all Pittsbur2. will be installed on the walls of the shower adjust the installation of the shower base so the tile does not interfere with the installation of the glass block Pre drill holes in the shower base before fastening to framing or fastening panel anchors General instructions for assembly and installation of the Pivot Shower Door are located with the shower door kit Caution carefully read section 3 Shower Door Installation below Steps 6 12 and 14 of the Pivot Shower Door instructions must be modified to accommodate the door installation for a glass block application f pre fabricated panels are used panel anchors and reinforcing must still comply with the recommended spacing 1 Shower Base Installation 1 1 Mortar or plaster mix is mandatory to provide bottom support under the shower base Apply mortar on the sub floor 2 inches thick in a 12 x 12 grid pattern the full length and width of the shower base DETAIL A Level the shower base around the perimeter 1 2 When installing the unit care must be taken to avoid flattening the mortar beyond the point where the shower base will rest after installation is complete Avoid standing in or loading the base until the mortar has set The use of plaster mix in lieu of mortar will result in the mixture hardening more quickly 1 3 After installation of the shower base but before beginning to install the glass block prepare the curb area of the shower base to provide a better bond with the
3. AIL Install wall panel anchors 16 inches vertically on center where required Secure each wall panel anchor with two 12 x 2 screws with the 12 flat washers B Place expansion strips only between the horizontal panel anchors Make certain the expansion strips extend the full height of the panel Do not mortar C Remove protective film from the shower base curb area only D Apply a full mortar bed on the curb area E Set the first course of block Maintain a uniform joint width of 4 inch The use of VeriTru Spacers will help align and speed installation For installation using the ARQUE glass block spacers maintain a uniform joint width no greater than s inch F Install horizontal panel reinforcing 16 inches on center in the same horizontal mortar joints to coincide with the wall panel anchors Run reinforcing continuously from end to end as follows e Place lower half of mortar in bed joint Do not furrow e Press panel reinforcing into place e Cover panel reinforcing with upper half of mortar bed lg Fastener Plastic Glass Block Unit Anchor Panel Anchor WALK IN SILL DETAIL TRIDRON 45 Block CORNER DETAIL SHOWER DOOR FASTENER DETAIL Glass Block Unit TRIDRON 45 Block f amp Reinforcing EndBlock Unit IMPORTANT NOTE For the Walk In Shower only install reinforcing in the last vertical mortar joint i
4. Pittsburgh Corning Glass Block Shower System Mortar Installation Instructions 36 i 6 x 8 Premiere Series 6 x 8 EndBlock Finishing Unit mi P a See WALK IN SILL DETAIL on other side of this sheet 6 x 8 ARQUE Block WALK IN RIGHT ENTRY SHOWER FLOOR PLAN 5242 3 6 x 8 Premiere Series pa At A 25 PLAN VIEW 24 Approx Opening See END WALL DETAIL on other side of this sheet See END WALL DETAIL on other side of this sheet 48 51 1 2217 6 x 8 EndBlock Finishing Unit fy 185 16 6 x 8 EndBlock Finishing Unit WALK IN LEFT ENTRY SHOWER also available 523 4 ee F c nr gt t 181 181e Moo foo 7 j Yo l 7 l rf l S 28 max as 6 x 8 EndBlock x 8 Premiere Series Finishing Unit PLAN VIEW TRIDRON 45 Block lot PLAN VIEW i 2D CLASSIC SHOWER FLOOR PLAN gt 1T 403 l l 44h l matt gy gu ATs Premiere Series 3 45 g HEDRON Corner Block Base can be installed with entry on either side Left side entry shown above See END WALL DETAIL on other side of this sheet NEO ANGLE SHOWER FLOOR PLAN MATERIALS REQUIRED TO COMPLETE PROJECT Shower System Kits include the items listed below unless otherwise
5. Reinforcing Shim So SRK ARQUE SAAS Block Water Resistant Wall Board ARQUE DETAIL i Tile Sealant Expansion Strip Glass Block Unit Reinforcing HEDRON Panel Anchor CORNER DETAIL END WALL DETAIL Reinforcing HEDRON 90 Block www pittsburghcorning com GB 230 Rev 5 07
6. ation Kit Set of Detailed Installation Instructions 50 bags of premix glass block mortar purchased separately 12 x 2 Sheet Metal Screws 12 Flat Washers Piece No 80 Grit Sandpaper 2 oz Bottle of Weldbond Primer 8 oz Bottle of TGR Grout Sealer Chrome Shower Drain NOTE Jamb Detail Similar The Neo Angle Shower System 1 40 20 20 Neo Angle Shower Base 52 x 52 8 x 8 x 4 Glass Blocks 6 x 8 x 4 EndBlock Finishing Units 8 TRIDRON 45 Block Panel Anchors 16 long Panel Reinforcing 48 long Expansion Strip 16 long Tubes Glass Block Sealant 10 oz Bags VeriTru Spacers Pivot Shower Door Shower Door Installation Kit Set of Detailed Installation Instructions 50 bags of premix glass block mortar purchased separately 12 x 2 Sheet Metal Screws 12 Flat Washers Piece No 80 Grit Sandpaper 2 oz Bottle of Weldbond Primer 8 oz Bottle of TGR Grout Sealer Chrome Shower Drain The information contained herein is accurate and reliable to the best of our knowledge But because Pittsburgh Corning Corporation has no control over installation workmanship accessory materials or conditions of application NO EXPRESS OR IMPLIED WARRANTY OF ANY KIND INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS MADE as to the performance of an installation containing Pittsburgh Corning products In no event shall Pittsburgh Corning be liable for any damages arising bec
7. ause of product failure whether incidental special consequential or punitive regardless of the theory of liability upon which any such damages are claimed Pittsburgh Corning Corporation provides written warranties for many of its products and such warranties take precedence over the statements contained herein Warranty is valid in Canada 2007 Pittsburgh Corning Corporation All trademarks used in this publication are the property of Pittsburgh Corning Corporation GB 230 Rev 5 07 Pittsburgh Corning Glass Block Shower System Mortar Installation Instructions Special Notes to the Installer All drawings provided with these instructions are typical and may appear different than the actual items being installed The installer is solely responsible for determining the requirements necessary for compliance with all codes involving installation of this shower All published unit dimensions are for reference only Any critical dimensions required for installation should be taken directly from the shower base being installed Carefully check the shower base upon receipt Notify your supplier immediately if any questions or problems are encountered during this process Do not install the base without first addressing questions which arise during inspection Check for e unit drain match to the bathroom drain location e surface damage e color coordination to other bathroom fixtures If other than 1 4 thick ceramic tile
8. gh Corning Shower Bases is among the glossiest highest quality surfaces available Its hard non porous surface prevents dirt from accumulating and resists stains better than other materials With normal use Lucite cast acrylic will retain its beauty with only a minimal amount of care To maintain the high gloss elegant look of the Lucite cast acrylic surface follow these simple steps 1 Use common household non abrasive cleaners for most cleaning jobs For example Lysol Basin Tub amp Tile Cleaner Glass Plus Simple Green Mr Clean and Top Job or a mild dishwashing detergent such as lvory Liquid Follow manufacturers directions and precautions Rinse well and dry with a clean cloth 2 Never use abrasive cleaners 3 Do not allow your Lucite cast acrylic surface to come into contact with products such as acetone nail polish remover nail polish dry cleaning solution lacquer thinners gasoline pine oil winter green etc 4 Remove dust and dry dirt with a soft damp cloth 5 Clean grease oil paint or ink stains with isopropyl rubbing alcohol Dry with a clean soft cloth 6 Avoid using razor blades or other sharp objects that might scratch the surface Small scartches can be removed by applying a thin coat of automotive paste wax and buffing lightly with a clean cloth For deeper scratches sand the surface lightly with a 400 grit wet or dry paper and buff with a fine grit buffing compound Stud E3 S
9. indicated The mae In Shower System Left or Right Entry 110 30 20 17 10 10 Np wp www pi Walk In Shower Base 72 x 51 6 x 8 x 4 Glass Blocks 6 x 8 x 4 ARQUE Glass Blocks 6 x 8 x 4 EndBlock Finishing Units Panel Anchors 16 long Panel Reinforcing 48 long Expansion Strips 16 long Tubes Glass Block Sealant 10 oz Bags VeriTru Spacers Bags ARQUE Spacers Set of Detailed Installation Instructions 50 bags of premix glass block mortar purchased separately 12 x 2 Sheet Metal Screws 12 Flat Washers Piece No 80 Grit Sandpaper 2 oz Bottle of Weldbond Primer 8 oz Bottle of TGR Grout Sealer Chrome Shower Drain PITTSBURGH CORNING SLASS BLOCK 800 Presque Isle Drive Pittsburgh Pa 15239 2799 TEL 800 624 2120 FAX 724 325 9704 ttsburghcorning com lt PANEL ANCHOR SILL LOCATIONS i amp oy DETAIL A Mortar or Plaster Mix Support Grid 12 x 12 x 2 Thick Full Length and Width of Base SILL DETAIL 12 Length 4 Length The Classic Shower System 1 60 10 10 A ONO Oo at oa S amp H 1 1 F Classic Shower Base 48 x 48 8 x 8 x 4 Glass Blocks 6 x 8 x 4 EndBlock Finishing Units 8 HEDRON Corner Blocks Panel Anchors 16 long Panel Reinforcing 48 long Expansion Strip 16 long Tubes Glass Block Sealant 10 oz Bags VeriTru Spacers Pivot Shower Door Shower Door Install
10. mmediately before column of EndBlock Finishing Units of the straight wall Install two pieces of panel reinforcing with a minimum 6 splice G Place full mortar bed for joints not requiring panel reinforcing Maintain uniform joint width H Set succeeding courses of block Apply a skim coat of mortar to the top edges of the final course of glass block and trowel smooth I To finish the joints use one of the following methods e Strike joints smooth while mortar is still plastic and before final set e While mortar is still plastic and before final set tool out mortar to a depth of 1 4 inch and fill with tile grout After either method used apply the TGR grout sealer to the mortar joints or grout joints on both sides of the walls at least 7 days or more after the mortar sets Follow the sealer application instructions on the bottle J After final mortar set apply sealant to the full depth of all recesses at the glass block panel perimeter and shower base glass block or tile interface and where shown on the details 2 3 Cleaning Glass Block A Clean excess mortar from the face of the glass blocks before it has set B Do not use abrasive cleaners acids or steel wool C Rinse sponge or use wet cloth frequently to remove abrasive particles that may scratch blocks 3 Shower Door Installation for the Classic and Neo Angle Showers A Make certain the additional screws and plastic anchors listed in the Shower Base Bill of
11. mortar With the No 80 grit sandpaper sand a 4 wide area over the textured surface of the curb enough to remove the gloss of the acrylic and provide a rough feeling surface 1 4 After you have mixed and prepared your mortar prepare a solution of 3 parts of Weldbond adhesive and 1 part clean water Using a brush apply a prime coat to the sandpapered curb area Allow to become tacky to the touch 3 to 5 minutes Work on one glass block wall at a time Make sure the surface is still tacky before applying the mortar and panel anchors otherwise you may have to do a little at a time 2 Glass Block Installation 2 1 Mortar Mix use an approved glass block pre mix mortar Follow mixing instructions on the bag Use a drier consistency mix than for brick work No antifreeze compounds or accelerators allowed Freshly mixed mortar can cause skin irritation Avoid direct contact and wash exposed skin areas promptly with water If any gets into the eyes rinse immediately with water and seek prompt medical attention 2 2 Glass Block A Install the panel anchors on the curb sill at the locations indicated for each shower plan shown Use a 7 is drill to predrill holes on the curbs for the screws and washers Do not screw directly onto the acrylic curb without having predrilled the holes Secure each panel anchor with two 12 x 2 screws with the 12 flat washers into the shower base Cover each screw head washer with a daub of sealant SEE SILL DET
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