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Hunter 20593 Installation Guide
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1. e Release slowly to prevent the chain from recoiling into the blades e The chain uses a breakaway connector that separates if the chain is jerked If this happens simply reinsert the chain into the connector The light pull chain controls the power to the light fixture e The chain has two settings ON and OFF Troubleshooting Problem Nothing happens fan does not move Turn power on replace fuse or reset breaker 2 Loosen canopy check all connections according to the wiring the fan section Check the plug connection in the switch housing Push motor reversing switch firmly left or right to ensure that the switch is engaged Pull the pull chain to ensure it is on Remove the shipping bumpers Problem Noisy operation Tighten the blade assembly screws and blade iron armature screws until snug Check to see if the blade is cracked If so replace all the blades Cleaning and Maintenance Caring for finishes For cleaning finishes use a soft brush or lint free cloth to prevent scratching A vacuum cleaner brush nozzle can remove heavier dust Remove surface smudges or accumulated dirt and dust using a mild detergent and a slightly dampened cloth You may use an artistic agent but never abrasive cleaning agents as they will damage the finish Caring for blades Note Be careful to not bend the blades when cleaning Clean wood finish blades with a furniture polishing cloth Occasionally apply a light coa
2. electrical shock before installing your fan disconnect of necessary hardware At the bottom of each illustration there is a the a by P n e o Bie eeu peels nee small image that depicts the tools needed for each step Each image associated wall switch location If you cannot lock the circuit breakers correlates to the following legend the off position securely fasten a prominent warning device such as a tag to the service panel All wiring must be in accordance with national and local electrical codes and ANSI NFPA 70 If you are unfamiliar with wiring use a qualified electrician A To reduce the risk of personal injury do not bend the blade attachment Screwdriver Phillips head YZ Wrench system when installing balancing or cleaning the fan Never insert foreign objects between rotating fan blades To reduce the risk of fire electrical shock or motor damage do not use Screwdriver Flat head Hammer a solid state speed control with this fan Use only Hunter speed controls which are solid state Drill with 3 5 mm bit or me Poe conforms to UL STD 507 and is certified to STD C22 2 masonty bit used only for ea Tape Measure Wash your hands after your fan installation is complete concrete ceilings Allen Wrench 2 45072 01 10 21 10 Hunter Fan Company 1 Getting Ready continued Step 1 Choose the Fan Site Proper ceiling fan location and attachment to the building structure are essential for safety re
3. remote control transmitter Remove used batteries promptly A WARNING Use only the Hunter Fan speed control supplied with this fan Install the included 12 Volt type GP23A battery 264 into the transmitter 87 Clean the battery contacts and also those of the device prior to battery installation Ensure the battery is installed correctly with regard to polarity and Please contact your local battery recycling center for proper battery disposal information Il The remote control device complies with part 15 of the FCC rules Changes or modifications not expressly approved by Hunter Fan Company could void your authority to operate this equipment Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation 45072 01 10 21 10 Hunter Fan Company 5 Wiring the Fan Attention Use the pull chain switch to set the fan speed to the high position BEFORE installation Do not use pull chain switch to change the fan speed after installation as damage to your fan or remote may result The speed of the fan should only be changed by the Hunter control Set the ceiling fan light kit to the ON position before installation WARNING All wiring must be in accordance with national and local electrical codes and ANSI NFPA 70 If you are unfamiliar with wiring use a qu
4. switch Feed the upper plug connector through the center opening of the upper housing mounting plate switch housing 30 Align the keyhole slots in the upper switch housing with the two inner Your Hunter fan comes with an integrated light fixture assembly and an optional switch housing screws 69 Turn the housing counterclockwise until the switch housing cap with screws This feature gives you the option of installing two inner switch housing screws 69 are firmly situated in the narrow end the fan with OR without the included light fixture If you want to install the of the keyhole slots Install the remaining screw into the housing Tighten light fixture proceed with Step 9 4 now If you do not want to install the light fixture you need to remove it now See Step 10 1 Removing the Light Fixture all three screws firmly Once you have removed the light fixture continue with Step 9 4 17 45072 01 10 21 10 Hunter Fan Company s d Note Both plug connectors are polarized and will only fit together one way Make sure the connectors are properly aligned before connecting them Incorrect connection could cause improper operation and damage to the product Connect the upper plug connector from the fan body to the lower plug connector in the lower switch housing assembly 31 9 Completing Your Installation With or Without a Bowl Light Fixture cont a Place the lower switch housing assembly 3
5. 1 over the upper switch housing 30 Align the side screw holes in the upper and lower switch housings Attach the lower switch housing to the upper switch housing with three outer switch housing screws 131 Install the included Pin Based CFL bulbs 259 26 Watt Maximum into the socket 18 Thread the pull chains through the grommet holes on the sides of the bracket Then thread them through the holes in the metal disc 45072 01 10 21 10 Hunter Fan Company 9 Completing Your Installation With a Bowl Light Fixture cont a n ASA Le Aft WW si Lift the glass bowl 150 up so the threaded finial rod fits through the hole Place the cover plate 148 up against the glass bowl 150 Align the holes in the glass bottom in the cover plate 148 with the grommet hole of the metal disc Screw the finial 149 onto the threaded finial rod end until tight You can mount the remote holder to any toggle switch plate with the screws already in the switch plate Or you can simply mount the remote holder on the wall 19 45072 01 10 21 10 Hunter Fan Company 9 Completing Your Installation With a Bowl Light Fixture cont Fan Speed Medium The light button controls power to the light The remote transmitter has After your installation is complete restore power to the fan Wash your individual buttons for setting the fan speed Note For best operation start hands after insta
6. I NFPA 70 If you are unfamiliar with wiring use a qualified electrician 4 45072 01 10 21 10 Hunter Fan Company 2 Installing the Ceiling Mounting Plate A CAUTION To avoid possible electrical shock before installing your fan Drill two 9 64 inch pilot holes into the wood support structure through disconnect the power by turning off the circuit breakers to the outlet box the outermost holes in the outlet box and associated wall switch location If you cannot lock the circuit breakers in the off position securely fasten a prominent warning device such as a tag to the service panel Thread the lead wires from the outlet box down through the hole in the Your ceiling mounting plate 2 comes with four pre installed neoprene a ane meani PPE i nA n middle of the ceiling mounting plate 2 noise isolators 71 Check to make sure all four isolators are in place and were not removed during shipment 5 45072 01 10 21 10 Hunter Fan Company Note The ceiling A loose plate will result in improper operation of the Auto Align the slotted holes in the ceiling mounting plate 2 with the pilot holes you drilled in the wood support structure For proper alignment use slotted holes directly across from each other Place a flat washer 68 on each of the two 3 wood screws 65 Insert the screws into the slotted holes in the ceiling mounting plate 2 into the pilot holes you drilled Tig
7. Table of Contents 1 e Getting Ready 2 Installing the Ceiling Mounting Plate 3 Assembling and Hanging the Fan 4 e Setting the Remote Transmitter and Receiver 5 e Wiring the Fan 6 Installing the Ceiling Plate Cover 7 Assembling the Blades 8 Activating Auto Balance 9 e Completing Your Installation With a Bowl Light Fixture 10 e Removing the Light Fixture 11 e Operation amp Maintenance Congratulations Your new Hunter ceiling fan is an addition to your home or office that will provide comfort and reliable performance for many years We are proud to supply you with the best ceiling fan available anywhere in the world Before Installation Before installing your fan be sure you can do the following e Locate the ceiling joist or other suitable support in the ceiling e Drill holes and install wood screws or expansion anchors e If you have a concrete ceiling you will need M5 x 30 mm expansion anchors and screws Sold separately e Identify and connect electrical wires e Lift 16 kg 40 Ibs Levantar 16 Kg 40 Ib Checking Your Fan Parts Carefully unpack your fan to avoid damage to the fan parts Refer to the included Parts Guide Check for any shipping damage to the motor or fan blades If any parts are missing or damaged contact your Hunter dealer or call Hunter Technical Support Department at 888 830 1326 If you are installing more than one fan keep the fan blades and blade irons if app
8. UTION The motor cover adapter has a special coating on the threads Do not remove this coating the coating prevents the pipe ball assembly from unscrewing Once assembled do not remove the pipe ball assembly Note Make sure all the wires are on the same side of the metal dowel pin Loosen the square head setscrew on the adapter to install the pipe and inside the downrod ball assembly Note When the pipe and ball assembly is fully installed 2 3 threads on the pipe 7 will still be visible this is normal Securely retighten the setscrew with a wrench or pliers 45072 01 10 21 10 Hunter Fan Company 3 Assembling and Hanging the Fan A WARNING Do not carry or lift fan by canopy Fan may fall if not assembled as directed in these installation instructions Low Profile Instructions Raise the fan and place the hook on the hanger bracket 2 through the Remove the screws from the hanger bracket 2 round hole in the rim of the canopy 3 G7 Low Profile Instructions Low Profile Instructions Place the low profile washer 27 from the parts sack into the canopy Place the canopy trim ring 4 and canopy 3 with washer 27 on top of the fan assembly Align the screw holes in the washer with the holes in the adapter Assemble securely with three locking screws 100 8 45072 01 10 21 10 Hunter Fan Company 3 Assembling and Hanging the Fan A WARNING Do not carry or lift f
9. alified electrician Wall switches are not included Select an acceptable general use switch in accordance with national and local electrical codes To connect the wires hold the bare metal leads together and place a wire Connect the bare or green ground wire grounding from the ceiling to connector 70 over them then twist clockwise until tight For all these the green ground wire grounding from the hanger bracket 2 and the connections use the wire connectors provided green ground wire grounding from the fan or the green ground wire on the low profile washer if you chose the low profile option 12 45072 01 10 21 10 Hunter Fan Company 5 e Wiring the Fan Using the large wire connectors 70 connect the white wire and the black Using the small wire connectors 70 connect the wires from the fan as follows wire from the ceiling as follows A S e The black wire with a white stripe from the fan to the red wire from the receiver e The white Common power wire from the ceiling to the white wire from marked on white tag LIGHT OUT the receiver marked on red tag NEUTRAL IN l e The black wire from the fan to the black wire from the receiver marked on e The black power wire from the ceiling to the black wire from the receiver white tag FAN OUT marked on red tag LIVE IN WARNING Be sure no bare wire or wire strands are visible after making connections Using the small wire conne
10. an by canopy Fan may fall if not assembled as directed in these installation instructions G Extension 28 Pipe Low Profile Instructions Optional Pipe Ball Instructions Raise the fan and place the ball 7 into the hanger bracket 2 Align the Your Hunter fan comes with an optional pipe ball assembly extension notch on the ball with the indent in the hanger bracket Rotate the fan pipe 128 If you would like to use the enclosed optional 6 inch pipe until you hear the notch pop into place ball assembly follow Steps 3 9 3 13 Note The Auto Balance system is designed for pipe ball assemblies that are 6 inches and shorter If you use a pipe ball assembly longer than 6 inches do not activate the Auto Balance system Pipe Ball ee ee Screw Optional Pipe Ball Instructions Optional Pipe Ball Instructions Remove the pipe ball screw from the standard pipe ball assembly then Remove the pin from the pipe then slide the wedge off the pipe slide the ball off the pipe 9 45072 01 10 21 10 Hunter Fan Company 3 Assembling and Hanging the Fan continued Ground Wire Optional Pipe Ball Instructions Optional Pipe Ball Instructions Remove the screw and ground wire from the pipe Reassemble the ground wire wedge pin ball and pipe ball screw in that order onto the long pipe ball assembly Go back to Step 3 2 4 Setting the Remote Transmitter and Receiver IMPORTANT Before you change t
11. bout Hunter Fan Company products please see our Web page at www hunterfan com 45072 01 10 21 10 Hunter Fan Company
12. ctors 70 connect the wire from the fan as follows Push all wires and wire connectors 70 except for the white antenna wire i s i from the receiver 86 back through the ceiling mounting plate 2 into the e The white wire from the fan to the white wire from the receiver marked on leebe Posti 7 ath if 8 P 2 white tag COMMON OUT outlet box Position the receiver 86 in the ceiling mounting plate cover so that the antenna is close to the edge for clear reception 45072 01 10 21 10 Hunter Fan Company 6 Installing the Ceiling Plate Cover Partially install about 2 full turns two canopy screws 62 into the ceiling Install third and fourth canopy screw 62 in round hole on canopy 3 mounting plate Raise the canopy 3 over the hanger bracket Align Securely tighten all four screws partially installed screws with key slots in canopy Twist canopy clockwise to secure Using both hands push the canopy trim ring 4 up to the top of the Should you need to remove the canopy trim ring 4 twist canopy trim canopy 3 Twist canopy trim ring clockwise to secure the canopy ring counterclockwise until it releases from canopy 3 14 45072 01 10 21 10 Hunter Fan Company 7 Assembling the Blades Squeeze the rubber blade grommets 66 into the holes in the blades 46 Attach each blade 46 to a blade iron 44 using three blade assembly screws 67 The blades may appear slightly loose after scr
13. cut your cooling costs up to 40 Beat the High Cost of Cooling The air movement created by a Hunter ceiling fan lets you set your thermostat higher and still stay comfortable Every degree you raise the thermostat saves up to 7 on energy costs So you can cut back on expensive air conditioning and save up to 40 on cooling In winter your Hunter fan recirculates warm air and saves up to 10 on heating bills On average at low speed settings Your savings may vary based on climate building type and thermostat setting Save Energy and Money While Protecting the Environment Congratulations You re saving energy and money while protecting the environment by purchasing this ENERGY STAR qualified Hunter ceiling fan With this purchase you are doing your part to protect the environment In 2010 ENERGY STAR qualified ceiling fans are projected to cut air pollution by more than 500 million pounds Your new ceiling fan has earned the ENERGY STAR label because it meets high energy efficiency specifications set by the Environmental Protection Agency EPA ENERGY STAR labeled ceiling fans save energy because they have more efficient fan motors and air delivery due to more aerodynamic blade configurations Ceiling fan models bearing the ENERGY STAR label move air 14 20 more efficiently than typical ceiling fan models For more information on ENERGY STAR visit www energystar gov Other Hunter Products Oscillating Fans To learn more a
14. ews and washers available from any hardware store or electrical supply house 4 2 Orient the outlet box so that both the inner and outer holes in the box align with the joist or support brace 4 3 Drill pilot holes no larger than the minor diameter of the wood screws 5 64 in through the inner holes of the outlet box 4 4 Attach the outlet box directly to the support brace or joist with two 8 x 1 1 2 in wood screws and washers Th e bottom of the outlet box must be recessed a minimum of 1 16 in into the ceiling Step 5 Prepare the Wiring 5 1 Make sure the circuit breakers to the fan supply line leads and associated wall switch location are turned off If you cannot lock the circuit breakers in the off position securely fasten a prominent warning device such as a tag to the service panel M 5 2 Thread the fan supply line through the outlet box so that the fan supply line extends at least 6 in beyond the box 5 3 Attach the fan supply line to the outlet box with an approved connector available at any hardware store or electrical supply house 5 4 Make certain the wiring meets all national and local standards and ANSI NFPA 70 You have now successfully prepared your ceiling fan site For instructions to install your ceiling fan go to your fan manual and continue with Section 2 Installing the Ceiling Plate A CAUTION All wiring must be in accordance with national and local electrical codes and ANS
15. ews are tightened This is normal l l l Remove the blade iron armature screws 47 and rubber shipping bumpers For each blade insert one blade iron armature screw 47 through the from the motor blade iron 44 and attach lightly to the fan Insert the second blade iron armature screw then securely tighten both blade iron armature screws as tightly as possible with a screwdriver 15 45072 01 10 21 10 Hunter Fan Company 8 Activating Auto Balance Note After the retaining screws are removed the blades will f feel loose This is normal as loose blades are a characteristic of the Auto Balance system If you are using one of the enclosed pipe ball assemblies it is now time If you are using a pipe ball assembly longer than 6 inches leave the for you to activate the Auto Balance system by removing the five red retaining screws in their place and continue the installation process retaining screws Rotate the blades slowly until one of the red retaining screws is visible through the notch in the mounting plate Remove the retaining screw from the bottom of the fan housing using a screwdriver Repeat this process for all 5 retaining screws 16 45072 01 10 21 10 Hunter Fan Company 9 o Completing Your Installation With a Bowl Light Fixture J lt ES j Ime Partially install two inner switch housing screws 69 into the
16. he DIP switch settings make sure the The DIP switches for the receiver 86 are located on the flat surface battery is not connected to the transmitter Also make sure the power is of the receiver The jumpers for the transmitter 87 are in the battery still off compartment 10 45072 01 10 21 10 Hunter Fan Company 4 Setting the Remote Transmitter and Receiver cont Transmitter Back When two or more ans are located near each other you may want to have the receiver transmitter or each fan set to a diff erent code so that the operation of one fan does not affect the operation of the other fans Antenna Receiver Back e saae HoF f DIP Switches Jumpers Make sure the jumpers settings in the remote transmitter 87 match the DIP switch settings in the remote receiver 86 If they don t match the transmitter will not function The jumpers are very small You can remove There is a toggle switch beside the DIP switches on the transmitter 87 Move the toggle switch toward the side that reads CFL if you are going to operate the fan with the included CFL bulbs Move the switch to the them easily using a small pair of pliers or tweezers opposite position if you are going to use incandescent bulbs Note Remove the battery from the remote control transmitter if the product is to remain unused for an extended period of time To remove the battery remove the back cover of the
17. holes of the outlet box are aligned with joist or support brace System The bottom of the outlet box is recessed a minimum of 1 16 into ceiling Wiring The electrical cable is secured to outlet box by an approved connector e Six inches of lead wires extend from outlet box If your existing fan site is suitable skip ahead to Section 2 Installing the Ceiling Plate 3 45072 01 10 21 10 Hunter Fan Company l Getting Ready continued Step 2 Cut the Ceiling Hole 2 1 Locate the site for the ceiling hole directly below the joist or support brace that will hold the outlet box and fan 2 2 Cut a 4 in diameter hole through the drywall or plaster of the ceiling You will use the hole to install the support brace and outlet box Step 3 Install a Support Brace If Necessary Determine if there is a ceiling joist directly above the ceiling hole If the joist is there determine if it is positioned to allow you to recess the outlet box a minimum of 1 16 in into the ceiling If NOT install a support brace as follows 3 1 Attach a 2 ft x 4 ft support brace between two joists Position it to allow you to recess the bottom of the outlet box a minimum of 1 16 in into the ceiling 3 2 Check the support brace to ensure it will support the full weight of the fan and light kit Step 4 Install the Outlet Box 4 1 Obtain a UL approved octagonal 4 in x 1 1 2 in outlet box plus two 8 x 1 1 2 in wood scr
18. hten the screws 65 into the 9 64 in pilot holes do not use lubricants on the screws Do not over tighten 6 isolators must be flush against the ceiling mounting Balance system 2 Installing the Ceiling Mounting Plate continued Ceiling Peak Large Ceiling Peak ge A Lar OR Opening For Angled Ceilings Be sure to orient the ceiling mounting plate 2 so that the two tabs are pointing toward the ceiling peak as shown left or right view Unbundle the wires from the fan Note Your Hunter fan comes with an optional pipe ball assembly extension pipe If you are hanging the fan on a ceiling higher than 10 feet tall and you would like to use the enclosed optional pipe ball assembly follow Steps 3 9 3 13 45072 01 10 21 10 Hunter Fan Company L__ Angled 12 Standard Mounting Mounting Style Style J Sea _ Nase i Hii Low Profile Mounting Style You can assemble your fan for standard or angled mounting as shown in To assemble fan to hang down from a flat or angled ceiling place the steps 3 1 3 3 For low profile mounting ceilings less than 8 feet high go canopy 3 and canopy trim ring 4 around the adapter so that they rest to steps 3 6 3 9 on the next page on the fan assembly and feed the wires from the fan through the downrod 7 A CA
19. liable operation maximum efficiency and energy savings a LC 30 in F Choose a fan site where ace _ 8 feet Nearest Minimum e No object can come in contact with the rotating fan blades Obstruction 7 feet Minimum Ceiling Height during normal operation Blades to Floor e The fan blades are at least 7 feet above the floor and the ceiling is at least 8 feet high e The fan blades have no obstructions to airflow such as walls or posts within 30 inches of the fan blade tips e The fan is directly below a joist or support brace that will hold the outlet box and the full weight of the fan Checklist for Existing Fan Site Suitable Existing Fan Site If you want to use an existing fan site complete the following checklist to Fan Support System determine if the site is acceptable and safe for your new Hunter fan If you cannot check off every item prepare a new fan site as described on this page Fan Support System Fan attaches directly to building structure Fan support system will hold full weight of the fan and light kit Ceiling Hole The outlet box clearance hole is directly below the joist or support brace Outlet Box The outlet box is an UL approved octagonal 4 in x 1 1 2 in outlet box or as specified by the support brace manufacturer e The outlet box is secured to the joist or support brace by wood screws and washers through the inner holes of outlet box Fan Support Outlet Box The outer
20. licable in sets as they were shipped Optional Accessories Consider using Hunter s optional accessories including a wall mounted or remote speed control To install and use the accessories follow the instructions included with each product For ceilings higher than 8 feet you can purchase Hunter extension downrods All Hunter fans use sturdy 3 4 diameter pipe to assure stability and wobble free performance For quiet and optimum performance of your Hunter fan use only Hunter speed controls and accessories l 45072 01 10 21 10 Hunter Fan Company l Getting Ready How to Use This Manual Be sure to read the entire manual before beginning installation and save any extra parts for future use This manual will help you install operate and maintain your new fan These instructions are designed to make installation and assembly as simple and efficient as possible Each step has e READ AND SAVE THESE INSTRUCTIONS four components Each step is illustrated at the top of the page The steps are numbered Use only Hunter replacement parts on the side of each illustration To reduce the risk of personal injury attach the fan directly to the Text instructions beneath each illustration describe the procedure for support structure of the building according to these instructions and use each step only the hardware supplied On the right side of each image you will find a life sized illustration To avoid possible
21. lling the fan the fan by pressing high then select your desired speed 10 Removing the Light Fixture PEE Removing the Light Fixture Removing the Light Fixture Disconnect the plug connectors between the black wire and the black Remove the nut and washer from inside the center of the lower switch wire with a white stripe Disconnect the plug connectors between the two housing 31 white wires 20 45072 01 10 21 10 Hunter Fan Company 10 Removing the Light Fixture 10 4 Removing the Light Fixture Removing the Light Fixture Remove the light fixture 49 from the lower switch housing 28 Pull the Install the dummy terminals included in the sack parts on the two large male plug connector through the hole in the center of the lower disconnected wires in the lower switch housing switch housing Then pull out the small female connector Removing the Light Fixture Install the switch housing cap 255 and screws 245 to the lower switch Connect the upper plug connector from the motor to the lower plug connector in the lower switch housing 28 Attach the lower switch housing housing to the upper switch housing with three housing assembly screws 21 45072 01 10 21 10 Hunter Fan Company 11 Operation amp Maintenance Operation The fan pull chain controls power to the fan e The pull chain has four settings in sequence High Medium Low and Off e Pull the chain slowly to change settings
22. t of furniture polish for added protection and beauty Clean painted and high gloss blades in the same manner as the fan finish Problem Excessive wobbling 1 If your fan wobbles when operating use the enclosed balancing kit and instructions to balance the fan 2 Tighten all blade iron screws 3 Turn power off support fan very carefully and check that the hanger ball is properly seated Problem Lights turn off when installed or dim when turned on 1 Check to make sure the wattage and type of light bulbs installed match the specifications on the light socket Problem Lights shut off suddenly 1 Turn the power to the fan off at the wall switch Wait 30 seconds then resume power to the fan lf you have tried these troubleshooting solutions and still have trouble visit our Web site at http www hunterfan com Hunter Fan Company 7130 Goodlett Farms Parkway 400 Memphis Tennessee 38016 45072 01 10 21 10 Hunter Fan Company 11 Operation amp Maintenance ENERGY SAVINGS T Airflow Direction Ceiling fans work best by blowing air downward counterclockwise blade rotation in warm weather to cool the room with a direct breeze In winter having the fan draw air upward clockwise blade rotation will distribute the warmer air trapped at the ceiling around the room without causing a draft Winter Upward Airflow Downward Airflow Clockwise Counterclockwise 23 Hunter fans have the power to
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