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Elkay ERPBM28K Use and Care Manual
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1. 27 I ze CHUER lt o a OUTLET Lh Ie ede Tm _ WATER INLET Figure 4 LRPB Tube Routing REQUIRED TOOLS AND MATERIALS These tables show special tools and or additional materials not provided which are necessary to complete installation of these units Special Tools Item Description Quantity NONE Additional Materials Quantity Unplated copper inlet pipe 1 Install chiller Remove front panel of chiller Remove and discard cardboard inner pack from between compressor and side panel Slide chiller onto the shelf and position it to the left as per dimensions in Figure 1 Note Building construction must allow for adequate air flow on both sides top and back of chiller A minimum of 4 102mm on both sides and top is required See chiller installation for additional instructions 2 Make water supply connections Install a shut off valve and union connection to building water supply valve and union not provided Turn on water supply and flush the line thoroughly 3 ERPB Models Make connection between remote chiller and building supply line Inlet port is marked on the chiller 1 4 O D copper tube Bend the copper tube provided at an appropriate length from chiller to opening in frame Install the in line strainer provided with chiller by pushing it until it reaches a positive stop approximately 3 4 19mm on the marked chiller inlet port Connect building supply line to straine
2. electronically isolate the fountain from the remainder of the building s plumbing circuits Page 1 97924C Rev G 2 12 ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A wwg p 8 5 HLT WNWINIA WUSOE El B 8 S L OVY8 cddu 1 ISPON SUOISUIUIG U1 YSNOY 24n51 L3TNI TVIIHLIATA 0 qnl AISEM b L L 9 uolno uuoo 1 9lul 1972M OQNL d O 8 6 a UOIDBUUOY 19lInO 131eM UNI Gq O v h V GN35371 HOOI OAHSINIJ INANAAIND AA vav G wade de WUE 98 w9L GL EE oust es WLUQOO LULU GSO L wDL LL LP LLL LP citing pe sl ZEE SS asl i Eza WL L 2 wu p i i i BIS L LLILLI LLILLI 3NI1TIVAA HOVE Ge F e HLT WIN WUWISOE 6 ue L O9 cqddl I DOIA Page 2 Rev G 2 12 97924C ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A Figure 2 Chiller Installation TO BUBBLER O Z 97 28 CHILLER od oe ii OUTLET j L CHLLER i x INLET Figure 3 ERPB Tube Routing TOBUBBLER N O
3. COLD WATER SUPPLY INLET Box No 1 Wall Frame s Cl 3 6 Box No 2 Remote Chiller ECH8 Box No 3 Fountain s Arm s and Panels NOTE WATER FLOW SERVICE STOP nn 8 DIRECTION NOT FURNISHED Additional materials as noted in the Parts List are also Figure 12 Water Supply Connections ITEMNO PART NO OOnNDoORWDND 100322740560 PARTS LIST 56073C 98502C 40319C 40608C 50171C 50314C 56011C 55997C 75580C 98118C 98481C 15009C 95001132 95000944 111008343890 45767C 28343C 45781C 45847C 45848C 50986C 61313C 15005C 56163C 45769C 45768C 56092C 70682C 55996C 28383C 28384C 28948C 28949C 27026C 70432C 38417001 75560C 75632C 70817C 70020C 28395C 70683C 75671C DESCRIPTION Bubbler Assy Bubbler Assy Stream Saver Fitting Orifice Fitting Orifice Stream Saver O Ring Orifice Flow Straightener Housing Assembly Pedestal Bubbler Locknut Bubbler Assembly VR Bubbler Assy VR StreamSaver Gasket Black 68 x 1 03 VR Nipple Bubbler VR Basin Swirlflow Lower Shell Fountain Body Cover Plate Sleeve Pin Push Button Push Button Holder Regulator Regulator Retaining Nut Gasket Drain Assy Drain Tailpipe Drain Plug 1 1 2 Poly Tubing Cut To Length Tee 1 4 Strainer Provided with Chiller Back Panel RHADA Back Panel LH ADA Back Panel RH ADA Grn Spec Back Panel LH ADA Grn Spec Lower Panel Screw 10 24 x 62 HHSM Scr
4. ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 SRAC LRPB2 8C LRPB2 SRAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A BEEN KAN With FLEXI GUARD INSTALLATION CARE amp USE MANUAL SWIRLFLO Re frigerated fountains with FLEXI GUARD ERPB2 8C EHFPF5Z SHAOS INSTALLER A CAUTION Review these instructions before beginning installation Be sure that installation conforms to all plumbing electrical and other applicable codes A WARNING When installation is complete ensure these instructions are left in the plastic bag provided inside the installed unit for future reference A WARNING Service to be performed by authorized service personnel only NOTE It is common practice to ground electrical hardware such as telephones computers and other devices to available water lines This can however cause electrical feedback in the plumbing circuit which results in an electrolysis effect occurring in the fountain This may result in water which has a metallic taste to it or has a noticeable increase in the metallic content of the water When inspecting plumbing circuit remember the line may be grounded some distance from the installation and may occur outside the building or area in which the unit is being installed This condition can be avoided in most cases by using recommended materials during installation Any drain fittings provided by the installer should be made of plastic which will
5. OR CALL 1 800 323 0620 ELKAY MANUFACTURING COMPANY 2222 CAMDEN COURT OAK BROOK IL 60523 630 574 8484 97924C Rev G 2 12 Page 8
6. e electrical connections to the chiller See chiller instructions 11 Check stream height from bubbler Stream height is factory set at 35 PSI If supply pressure varies greatly from this remove push button Item 17 Figure 11 and adjust the screw on the regulator Item 19 Figure 11 To remove push button remove set screw from bottom of sleeve Item 33 Insert a small punch in screw hole and push up while grasping the push buttom and pull forward removing the push button Clockwise adjustment will raise stream height and counterclockwise movement will lower stream height For best adjustment stream should hit basin approximately 6 1 2 from the bubbler Reassemble push button by pushing in on button until the push button catches in the sleeve Reinstall the setscrew Item 33 in the sleeve Item 15 12 Mount lower panel Loosen the three 3 10 24 x 5 8 16mm screws Item 29 Figure 6 at frame bottom lip Slide upper tongue of lower panel under lower edge of already installed upper panel Tighten previously loosened screws securely See Figure 7 Page 4 ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 SRAC LRPB2 8C LRPB2 SRAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A 1 w 8 2 8 Basin Basin FLEXI GUARD BUBBLER DETAIL FLEXI GUARD STREAMSAVER BUBBLER DETAIL NOTE When installing replacement bubbler and pedestal tighten nut Item 7 only to hold parts snug in p
7. ew 8 32 x 38 THSM Screw 8 18 x 37 HHSM Screw 5 16 18 x 1 00 HHMS Setscrew 10 32 x 38 Fttng Elbow 1 4 x 1 4 Nut Hex 5 16 18 Bracket Support Fitting Union 1 4 x 1 4 Spring Push Button shipped in these boxes TROUBLESHOOTING amp MAINTENANCE Orifice Assembly Mineral deposits on orifice can cause water flow to spurt or not regulate Mineral deposits may be removed from the orifice by poking with a small round file not over 1 8 diameter or using a small diameter wire A CAUTION DONOT file or cut orifice material Stream Regulator If orifice is clean regulate flow as in Step 11 of the installation instructions If replacement is necessary see parts list for correct regulator part number Actuation of Quick Connect Water Fittings Cooler is provided with lead free connectors which utilize an o ring water seal To remove tubing from the fitting relieve water pressure push in on the gray collar while pulling on the tubing See Figure 13 To insert tubing push tube straight into fitting until it reaches a positive stop approximately 3 4 OPERATION OF QUICK CONNECT FITTINGS SIMPLY PUSH IN TUBE TO ATTACH TUBE IS SECURED IN POSITION PUSH IN COLLET TO RELEASE TUBE C PUSHING TUBE IN BEFORE PULLING IT OUT HELPS TO RELEASE TUBE Figure 13 Quick Connect Fittings REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1 800 260 6640 FOR PARTS CONTACT YOUR LOCAL DISTRIBUTOR
8. nd frame with 4 5 16 x 1 25mm bolts Item 33 brackets Item 36 and nuts Item 35 provided Tighten securely Brackets Item 36 must be installed as shown to properly support fountains See Figure 6 7 Attach waste tube 1 1 4 O D to 1 1 4 O D slip trap provided by others 8 ERPB Models Make connections between remote chiller outlet tube and fountain Outlet port is marked on the chiller 1 4 O D copper tube Install a 1 4 x 1 4 tee provided on the marked chiller outlet port Insert the 1 4 poly tubing coming from the fountain into the union Turn on the water supply and check for leaks CAUTION DO NOT SOLDER tubes inserted into the strainer as damage to O rings may result LRPB Models Make connections between remote chiller outlet tube and fountain Outlet port is marked on the chiller 1 4 O D copper tube Install a 1 4 x 1 4 tee provided on the marked chiller outlet port Insert the 1 4 poly tubing coming from the fountain into the union CAUTION DO NOT SOLDER tubes inserted into the strainer as damage to O rings may result 9 These products are designed to operate on 20 105 PSIG supply line pressure If inlet pressure is above 105 PSIG a pressure regulator must be installed in the supply line CAUTION Any damage caused by connecting these products to a supply line with pressure lower than 20 PSIG or higher than 105 PSIG IS NOT covered under warranty 10 Mak
9. osition Do Not Overtighten Basin r VANDAL RESISTANT BUBBLER DETAIL Figure 8 Bubbler Details Page 5 97924C Rev G 2 12 ERPB2 8C ERPB2 SRAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A 7 When provided Figure 9 Filter Assembly WaterSentry Filter Detail WATERSENTRY FILTER PARTS LIST See Fig 9 ITEM NO PART NO DESCRIPTION 51294C 70792C 70823C 70822C 51299C 70818C 22490C 97924C Rev G 2 12 Filter Head Assy Screw 8 18 x 75 PH Fitting Superseal 3 8 I 0 mm Fitting Superseal 1 4 6 mm Filter Assy Elbow 3 8 10mm Bracket Page 6 ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A See Fig 8 25 13 23 See Fig 8 24 14 36 16 Figure 10 Fountain Body Assembly Figure 11 Push Button Assembly Page 7 97924C Rev G 2 12 ERPB2 8C ERPB2 SRAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A Installation Package The components for installation are packed in three 1 ce ee Beer eee ie BUILDINGWATER Separate boxes regardless of the type of unit being installed The boxes contain the following TO COOLER
10. r See Figure 3 Caution DO NOT SOLDER tubes inserted into the strainer as damage to o rings may result 4 LRPB Models Mount filter head assembly to side of chiller See Figure 4 Make connections between filter and building supply line 3 8 O D tube not porvided Inlet port is marked on the chiller 1 4 O D copper tube Install a 1 4 x 1 4 union provided on the marked chiller inlet port Insert the 1 4 poly tubing provided into the fitting on filter and connect the union to the chiller See Figure 4 Caution DO NOT SOLDER tubes inserted into the strainer as damage to o rings may result Page 3 97924C Rev G 2 12 ERPB2 8C ERPB2 8RAC ERPBV2 8C ERPBV2 8RAC LRPB2 8C LRPB2 8RAC ERPB2 8C 2C ERPB2 8C 3C ERPB2 8GRNC A ERPB2 8GRNRAC A LRPB2 8GRNC A LRPB2 8GRNRAC A 29 30 31 32 34 Figure 5 Upper Panel Installation View From Rear Figure 6 Fountain Installation Figure 7 Lower Panel Installation 97924C Rev G 2 12 5 Hang the upper panel on the mounting frame hanger Be sure that the panel is engaged with hanger at the top of frame before releasing it Align holes in the panel with holes in the mounting frame Install two 2 10 24 x 5 8 16mm screws Item 29 Figure 5 in holes and tighten securely 6 Install the fountain Remove the screw Item 30 from cover plate and slide cover plate Item 14 toward basin Mount the fountain to the upper panel a
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