American Standard 6045.101.002 Installation Guide
Contents
1. MANUAL FLUSH VALVE Exposed Flushometer 6045 Series for 3 4 and 1 1 4 top spud Urinals 7015 Series FOR TOP SPUD APPLICATIONS CLOG RESISTANT e Self cleaning piston valve prevents clogging and reduces maintenance OPERATING PRESSURE e Overall Range 20 125 psi e Recommended 25 psi flowing 80 psi static FLOW REQUIREMENT JT I e 10gpm 37 9 L min F e Flush valves include sweat solder kit Water pressure over 80 psi is not recommended with most plumbing fixtures Certified to comply with e ASSE 1037 e ANSI ASME A112 19 2 e ADA Compliant 2011 AS America Inc M9650020 Rev 1 7 Installation Instructions American Standard NOTE TO INSTALLER Please give this manual to the customer after installation To learn more about American Standard Faucets visit our website at www americanstandard com or U S customer s e mail us at faucetsupport americanstandard com For Parts Service Warranty or other Assistance please call 1 800 442 1902 In Canada 1 800 387 0369 In Toronto Area only 1 905 3061093 Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure that your installation proceeds smoothly please read these instructions carefully before you begin U N PAC KI NG All American Standard Products Are Water Tested At Our Factory Some Residual Water May Remain In The Valve During Shipping 1 Remove the Flush Valve it2. j DN 19mm Cae 1 P S For 3 4 Top Spud N 32mm 1 1 P S for For 1 1 4 Top Spud 295mm 3 4 VACUUKM 11 1 2 BREAKER SHOWN CRITICAL LEVEL 152mm 6 Min RECOMMENDED TOOLS Fig 2 N Teflon Tape Flat Blade Screwdriver For adjusting Supply Stop Adjustable Wrench Tape Measure Hacksaw Tubing Cutter File For Sweat Connection Solder and Torch 2 5mm Hex Wrench 1 5mm Hex Wrench a SAO SS a PRIOR TO INSTALLATION Note Prior to installing the Selectronic Flush Valve the following items must be installed 1 Urinal 2 Drain line 3 Water supply line IMPORTANT e All plumbing must be installed in accordance with applicable codes and regulations e Water supply lines must be sized to provide an adequate volume of water for each fixture GENERAL DESCRIPTION MANUAL FLUSH VALVE Exposed Flushometer for 3 4 and 1 1 4 Top Spud Fixtures Exclusive self cleaning piston operated flush valve OPERATING PRESSURE Overall Range 20 125 psi Recommended 20 psi flowing 80 psi static FLOW REQUIREMENT 10gpm 37 9 L min FINISHED WALL gt 38mm 127MM lt gt 1 1 2 5 Water pressure over 80 psi is not recommended with most plumbing fixtures See Section 8 for converting Flush Valve to Left Hand Installation e Flush all water lines prior to operation See Step 5 Dirt and debris can cause flush val
3. 0 GPM flow rate 1 Remove COVER 2 from SUPPLY STOP 8 Turn on water supply 1 4 turn to 1 2 turn CCW and test for leaks Note Unit may flush for approximately 5 to 10 sec when water is first turned on 2 Actuate the FLUSH VALVE by pulling handle down 3 Adjust SUPPLY STOP 3 after each flush until the stated flush volume is achieved no splashing occurs and the fixture is properly cleansed 4 When adjustment is complete replace COVER 2 and tighten to ensure vandal resistance HOW TO RETROFIT OUR VALVE Fig 9 Replaces Industry Standard Manual and Electronic Valves Note In most Retrofits the wall escutcheon supply stop cover tube and vacuum breaker do not have to be replaced If these items do need replacement they must be purchased separately or order the complete flush valve assembly from American Standard 1 Remove COVER 1 from SUPPLY STOP 2 if installed Fig 9 2 Turn water supply off Fig 9 3 Loosen SPUD COUPLING NUT 3 Unthread COUPLING NUT 4 and VACUUM BREAKER COUPLING NUT 5 Remove FLUSH VALVE 6 Fig 9a 4 Clean all threaded connections before installing the new flush valve Fig 9a 5 Refer to Sections 4 5 and 6 to complete the retrofit installation Fig 9b A LEFT OR RIGHT HAND INSTALLATION Fig 10 1 The FLUSH VALVE can be installed either as a right or left hand installation Fig 10 2 Orientate the FLUSH VALVE as shown in Fig 10 to desired position for a
4. at GASKET 10 is installed Note There is a 13mm 41 2 tolerance for the 121mm 4 3 4 dimension Fig 6b 3 Pull the DOWN TUBE 7 up to meet the threaded FLUSH VALVE CONNECTION 8 and hand tighten aay sti2 the VACUUM BREAKER COUPLING NUT 6 Align all components of the flush valve assembly Fig 6b 4 Lightly tighten the COUPLING NUT 5 connection first then the VACUUM BREAKER COUPLING NUT 6 and finally the SPUD COUPLING NUT 9 Once alligned correctly use a wrench to tighten couplings to make water tight connections Fig 6b H FLUSH OUT SUPPLY LINES Fig 7 1 Remove COVER 1 from SUPPLY STOP 2 Make sure supply stop is closed 2 Remove FLUSH VALVE CAP 3 Pull out PISTON 4 Replace FLUSH VALVE CAP 3 and tighten 2 With a flat blade screwdriver open SUPPLY STOP 2 to flush line of any debris or sediment 4 Close SUPPLY STOP 2 Remove FLUSH VALVE my OPENS CONTROL STOP CAP 3 Replace PISTON 4 Replace FLUSH VALVE D gt N CAP 3 and tighten pe L yp REMOVE COVER J CLOCKWISE D CLOSES CONTROL STOP lz pu 1 4 M965020 Rev 1 7 ADJUST SUPPLY STOP Fig 8 IMPORTANT To avoid overflowing the SUPPLY STOP 3 must never be opened to the point where the flow from the valve exceeds the flow capacity of the fixture The fixture and drain must be able to handle a continuous flow in case of a flush valve failure Valve is designed to provide stated flush volume with a 1
5. ems from the carton The illustration below shows all items after they have been removed from the carton Some items may be packaged partially assembled to other items 1 Flush Valve Assembly 5 Sweat Solder Adapter 2 Down Tube and Vacuum Breaker 6 Cover Tube 3 Spud Coupling Nut and Washers 7 Wall Escutcheon 4 Spud Flange 8 Supply Stop 9 Installation Instructions CARE INSTRUCTIONS DO SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER DRY WITH A SOFT COTTON FLANNEL CLOTH DO NOT DO NOT CLEAN THE PRODUCT WITH SOAPS ACID POLISH ABRASIVES HARSH CLEANERS OR A CLOTH WITH A COARSE SURFACE MANUAL FLUSH VALVE Exposed Flusho 6045 Series for 3 4 and 1 1 4 oe spid Urinals 7015 Series FOR TOP SPUD APPLICATIONS CLOG RESISTANT elf cleaning piston valve prevents clogging and reduces mainten PRERANO BE Ove ange 20 125 Recommended 25 psi flo win fay 80 psi static FLOW i REMENT 10gpm 37 9 L min Flusn vaives inciude sweat solder kit Water pressure ov si is not recommended with most plumbing fixtures V O S gt lt ad H O S y ric niao retia cets visit our website at www americanstandard com t faucetsuppor ANE ricanstandard com For Parts Service nie or other Assistance please call 1 800 442 1902 In Canada 1 800 387 0369 In Toronto Area only 1 905 3061093 M965020 Rev 1 7 Fig 1 Roughing in Dimensions 108mm 133mm 4 1 4 to 5 1 4
6. left or right hand installation Left Hand meg KEL CN REMOVE COVER O A 3 Y COUNTER CLOCKWISE Fa CONTROL STOP C CLOCKWISE amp CONTROL STOP Right or Left Hand Installation Right Hand M965020 Rev 1 7
7. oth onto the SUPPLY PIPE 3 Fig 4b 3 Push the COVER TUBE 1 in to expose the threads of the supply pipe Fig 4c With a wrench thread the SUPPLY STOP 4 onto the SUPPLY PIPE 3 Align and tighten Fig 4c 4 Pull COVER TUBE 1 against SUPPLY STOP 4 and push WALL ESCUTCHEON 2 against finished wall k INSTALL DOWN TUBE AND VACUUM BREAKER Fig 5 1 Place the SPUD FLANGE 1 over the spud on the Fixture 2 Thread SPUD COUPLING NUT 2 onto Spud Make sure SEAL WASHER 3 and FRICTION WASHER 4 are installed Do not tighten fully 3 Insert the DOWN TUBE 5 into the SPUD COUPLING NUT 2 and push it down Note If cutting Down Tube 5 to size note that Critical Line C L on Vacuum Breaker must typically be 6 152mm minumim above fixture Consult Code for details Fig 3a FINISHED WALL a CENTER LINE OF FIXTURE SPUD A B I oe B 1 1 4 Ei FILE EDGES No ao OLDER ADAPTER FINISHED WALL x D M965020 Rev 1 7 H INSTALL FLUSH VALVE Fig 6a amp 6b 1 As shown in Fig 6a insert the side INLET FLANGE 1 on the FLUSH VALVE 2 into the SUPPLY STOP 3 Lubricate the INLET FLANGE O RING 4 with water if necessary Lightly tighten COUPLING NUT 5 Fig 6a Important Do not use lubricants other than water or any type of thread sealing paste or tape 2 Align the FLUSH VALVE 2 Fig 6b directly above the DOWN TUBE 7 and VACUUM BREAKER COUPLING NUT 6 Make sure th
8. ve to run continuously e With the exception of Supply Stop Inlet DO NOT use pipe sealant or plumbing grease on any valve component or coupling e Protect the chrome or special finish on the Flushometer DO NOT USE toothed tools on finished surfaces to install or service these valves Also see Care and Cleaning section of this manual e This product contains mechanical and or electrical components that are subject to normal wear These components should be checked on a regular basis and replaced as needed to maintain the valve s performance M965020 Rev 1 7 fl INSTALL SWEAT SOLDER ADAPTER Fig 3 CAUTION eaat Note Install Optional Sweat Solder Adapter Supplied for copper pipe supply line Fig 3 1 Measure the distance A from the finished wall to the center of the inlet spud on the fixture 2 Cut the supply pipe 1 1 4 A B C shorter then the measurement taken in Step 1 File any rough edges off the end of the supply pipe 3 Clean the end of the supply pipe Push the threaded Adapter on until it is seated against the internal stop Sweat the Adapter to the pipe A INSTALL COVER TUBE WALL ESCUTCHEON and SUPPLY STOP Fig 4 1 Measure from finished wall to first thread of Adapter or threaded supply pipe dimension X Cut COVER TUBE 1 to length X Apply Teflon Tape to the threaded end of the Adapter or supply pipe Fig 4a 2 Push the COVER TUBE 1 into the WALL ESCUTCHEON 2 Slide b
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