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Charlotte Pipe PVC 00504 2200 Installation Guide

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1. 55 DESIGN amp ENGINEERING DATA Plastics Technical Manual Expansion and Contraction of PVC Schedule 40 PVC Schedule 80 PVC PR 200 and PVC PR 160 ABS PVC and CPVC pipe like other piping materials undergo length changes as a result of temperature variations above and below the installation temperature They expand and contract 4 5 to 5 times more than steel or iron pipe The extent of the expansion or contraction is dependent upon the piping material s coefficient of linear expansion the length of pipe between directional changes and the temperature differential The coefficients of linear expansion Y for ABS PVC and CPVC expressed in inches of expansion per 10 F temperature change per 100 feet of pipe are as follows Material Y in 10 F 100 ft ABS 0 66 ABS Plus 0 500 PVC 0 36 CPVC 0 408 The amount of expansion or contraction can be calculated using the following formula e Y T1 T2 x Lp 10 100 e Dimensional change due to thermal expansion or contraction in Y Expansion coefficient See table above in 10 F 100 ft T1 T2 Temperature differential between the installation temperature and the maximum or minimum system temperature whichever provides the greatest differential F Lp Length of pipe run between changes in direction ft Example How much expansion e can be expected ina 60 foot straight run of 2 diameter PVC pipe installed at 70 F an
2. N Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Gallons Per Minute ahewep Ayadoid pue njeg wiaysAs ul VUnsa Kew puodas jad aal G JO SSIIX Ul Sal IIOJ aA PUuodIaS Aad z334 G PI3IX 0U Dinous A IIOJ9A MOL ANTLON adid 40 4394 OOT Jad ase sep UOTOHL pue pe y uod Jdid JILSVIdONYSHL T Z YAS X04 ALIDOTSA MOT4 ANY SSO7T NOILOTS 51 Plastics Technical Manual iO 1 On sal SOTANNYNATODN TAY enee ee ec Cl mu ds son Tes IK IA Tv 6 LOL H vee KEN 26 0 DP D L70 S80 0 UAT Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch
3. Water Hammer Water hammer is a term used to describe the sudden increase in pressure created by quickly stopping starting or changing the direction of the flow of fluid in a piping system Typical actions which cause water hammer are 1 Quickly closing a valve 2 Quickly opening a valve 3 Starting pumps with an empty discharge line 4 A high speed wall of liquid such as starting a pump suddenly changes direction such as going through a 90 elbow 5 Moving entrapped air through the system The pressure increase generated must be added to the fluid pressure already existing in the piping system to determine the total pressure the system must withstand CAUTION If water hammer is not accounted for the sudden pressure surge could be enough to burst the pipe or break the fittings or valves Taking the following measures will help prevent problems 1 Keep fluid velocities under 5 feet per second for PVC and 8 feet per second for CTS CPVC 2 Use actuated valves with controlled opening and closing speeds 3 Instruct operators of manual valves on the proper opening and closing speeds 4 When starting a pump partially close the valve in the discharge line to minimize the volume of liquid accelerating through the system Fully open the valve after the line is completely filled 5 Use a check valve in the pipe line near the pump to keep the line full 6 Use air relief valves to control the am
4. Thermal Expansion in Underground Systems Compensation for expansion and contraction in underground applications is normally achieved by snaking the pipe in the trench Solvent cemented joints must be used The following table shows recommended offsets and loop lengths for piping up to 3 nominal size Max Temp Variation F Between Installation and Final Operation Loop Length 10 20 30 40 50 60 70 80 90 100 In Feet Loop Offset In Inches 20 3 0 3 5 4 5 5 0 6 0 6 5 7 0 7 0 8 0 8 0 50 7 0 9 0 11 0 13 0 14 0 15 5 17 0 18 0 19 0 20 0 100 13 0 18 0 22 0 26 0 29 0 31 5 35 0 37 0 40 0 42 0 D PIPE r v OFFSET TRENCH gt A OFFSET CENTERLINE A a LOOP LENGTH i 2 LOOP LENGTHS OF PIPE lt gt Note This manual is not a complete engineering reference addressing all aspects of design and installation of thermal expansion in piping systems Many excellent references are available on this topic The American Society of Plumbing Engineers www ASPE org Data Book Volume 4 2008 Chapter 11 is an excellent resource for engineers on designing for thermal expansion 57 DESIGN amp ENGINEERING DATA Plastics Technical Manual Expansion and Contraction of CTS CPVC Basic expansion loop requirements for FlowGuard Gold and ReUze CTS CPVC are described below One or more exp
5. CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a hazardous situation which if not avoided may result in system failure and property damage GENERAL INFORMATION Plastics Technical Manual Major Advantages of ABS PVC and CPVC Pipe To reduce the risk of death or serious injury from an explo sion collapse or projectile hazard and to reduce the risk of propery damage from a system failure Always follow the warnings and procedures provided in this manual Only use PVC ABS CPVC pipe and fitting for the conveyance of fluids as defined within the applicable ASTM standards Never use PVC ABS CPVC pipe and fittings for the conveyance of gasses Never use PVC ABS CPVC pipe or fittings in structural application or in any load bearing applications Never strike the pipe or fittings or drive them into the ground or into any other hard substance e While ABS PVC and CPVC are very different materials they share numerous advantages common to plastic piping systems Advantages include ease of installation corrosion resistance low friction loss initial cost and longevity Easy Installation e ABS PVC and CPVC systems are light in weight approximately one half the weight of aluminum and one sixth the weight of steel reducing transportation handling and installation cost They have smooth seamless interior walls No special tool
6. Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cement joints shall be made in a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 1785 PVC Plastic Pipe Schedule 40 ASTM D 2466 PVC Plastic Fittings Schedule 40 ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2774 Underground Installation of Thermoplastic Pressure Piping ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials NSF Standard 61 Drinking Water System Components Health Effects Note Latest revision of each standard applies Short Specification Pipe and fittings shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 and conform with NSF International St
7. 0 003 0 08 1 622 41 20 0 004 0 10 2 123 53 92 0 004 0 10 Nominal Size in 2 141 Socket Length In mm C min Inside Diameter In mm D min Wall Thickness In mm Socket Entrance EA min Socket Bottom EB min 0 500 12 70 0 700 17 78 0 900 22 86 1 100 27 94 1 300 33 02 1 329 33 76 1 700 43 18 1 739 44 17 Minimum Dimensions From Center To End Of Socket Laying Length For CPVC 41 SDR 11 Fittings 0 489 12 42 0 715 18 16 0 921 23 39 1 125 28 58 0 068 1 73 0 080 2 03 0 102 2 59 0 125 3 18 0 148 3 76 0 193 4 90 0 102 2 59 0 102 2 59 0 102 2 59 0 125 3 18 0 148 3 76 0 193 4 90 0 128 3 25 0 128 3 25 0 128 3 25 0 156 3 96 All information contained herein is given in good faith without guarantee of completeness or accuracy If additional information is needed please contact Charlotte Pipe and Foundry Company 0 185 4 70 6 12 0 241 Pressure Ratings For CPVC 4120 SDR 11 Plastic Pipe Pressure Rating PSI 73 4 F 23 C 180 F 82 C 400 400 400 400 400 400 N min in mm 0 102 2 59 0 102 2 59 0 102 2 59 0 102 2 59 0 102 2 59 0 102 2 59 J min in mm 0 183 4 65 0 235 5 97 0 287 7 29 0 339 8 61 0 391 9 93 0 495 12 57 G min
8. Confirm the compatibility of CPVC with residual oils prior to installation The interior of heat exchangers or the exterior of condenser coils may be thoroughly cleaned with a detergent solution to remove incompatible oils prior to piping installa tion A rinse with clean water to completely clean the system is advisable as a final flushing Charlotte Pipe and Foundry will not accept responsibility for failure resulting from exposure to compressor oils in HVAC or refrigerant condensate lines Thermal Expansion Expansion Tanks do not compensate for linear expansion and contraction of the pipe and fittings Expansion tanks are de signed to compensate for the expansion of the liquids within the system For information on thermal expansion please see Expansion and Contraction in the Design and Engineering Data section of this manual Thermal Conductivity and Sweating of CTS CPVC Due to its low coefficient of thermal conductivity FlowGuard Gold CPVC retains hot water longer and reduces condensa tion and sweating Thermal Conductivity Thermal conductivity is defined as transfer of heat from one part to another part of the same body or from one body to another in physical contact with it without appreciable dis placement of the particles of the body This definition leads to the commonly used K factor which refers to thermal conductivity Note that the units are Btu per hour for one square foot of surface
9. INSTALLATION PROCEDURES Plastics Technical Manual PVC threaded caps to test a domestic water system In this scenario a steel pipe nipple is connected to a newly constructed domestic water system and a PVC threaded cap is used to seal the nipple as shown in the photograph There are several problems with this application First the International and Uniform Plumbing Codes do not permit the use of PVC 40 pipe and fittings to be used in domestic water systems within the walls of a building so this application is not code compliant and therefore excluded under the Charlotte Pipe and Foundry limited warranty Second these parts are produced to conform to ASTM D 2466 and are produced for pressure piping application and are not designed to be part of a test apparatus for repeated and temporary installation for the purpose of testing domestic water systems If not installed correctly and properly tightened system or property damage could result For this application galvanized malleable iron threaded caps would be recommended Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in property damage e Verify that paints thread sealants lubricants plasticized PVC products foam insulations caulks leak detectors insecticides termiticides antifreeze solutions pipe sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Do not use edible
10. Schedule 80 PVC pipe is 280 psi If the operating temperature is 140 F the maximum operating pressure is now 62 psi 280 x 22 42 DESIGN amp ENGINEERING DATA CHARLOTTE PIPE AND FOUNDRY COMPANY Temperature De Rating for ASTM D 2846 CTS CPVC SDR 11 Piping Systems Temperature De Rating Pressure F Factor Rating PSI 73 1 00 400 80 1 00 400 90 0 91 360 100 0 82 325 120 0 65 260 140 0 50 200 160 0 40 160 180 0 25 100 Source PPFA Bulletin No 2 80 10 79 Example Determine the maximum allowable operating pressure for a CTS CPVC piping system with an operating temperature of 140 F The de rating factor from the above chart is 0 50 Maximum allowable operating pressure 400 x 0 50 200 psi De rating Threaded Fittings Valves and Unions Pressure ratings shown are for socket solvent cement systems The system must always be de rated to the pressure rating of the lowest rated system component at the expected maximum system operating temperature e For pressure ratings of flanges or unions see flanges and unions in the installation procedures section of this manual e Pressure ratings of Sch 40 and Sch 80 molded or cut threads are 50 of solvent cement systems Please see table in the Threaded Joints and Threading of PVC and CPVC Pipe section of this manual e For pressure ratings of valves or other system components always consult the technical recommendations fr
11. cccccccssssssessseeees NR NR 73 EE EE 200 NR NR RT Lu erge eves auteur vens NR NR C p PICO AC Ee eee E Oo Cuprie SOllate ess een eeed Ee eea 160 enee CLIUOLAICLE EE E A 70 CYCIONEXANES sicnes cassesescsaccchagecovsedeceess NR Gyclohexan GE NR Cyclohexanone cccccccceeseessseseeees NR real O O B BEE DESOOQVAUINACHIME ccccccocancopancosncoonacoocaces O O Detergents w non ionic surfactants 160 BIS TEE ee E EES geck 160 Diacetone ACOE NR NR IER Saltser ceeds ee Dibutoxy Ethyl Phthalate NR R NR NR Dibutyl Ethyl Phthalate 0 NR R NR NR Dibuvitentnalate mAn tte NR R NR NR Dibutyl Sebacate enueia NR R NR NR Dichlorobenzene aor re a e NR R NR NR Dichloroethylene sssriisirsisiivivsininiisss NR R NR NR tee el NR WS NR NR Diethylaming sereisas NR NR NR ee ierg Me elle le NR ee NR 100 Diethyl Ethers sscan NR NR NR ee DIGIVCOIIC ACIO meet NR 140 ee ITU EE ee ee NR ee Dimetiylannine e e A E nee NR 140 NR NR Dimethylformamide ccccceeeeeeeee NR NR NR NR Dimet IN kosten NR NR NR Ss Dioctyl Phthalate DEHR NR NR NR NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemi
12. 154 690 PSI 27 5 PVC 10010 1 x20 03970 1 315 179 630 PSI 40 5 PVC 10012 1 4 x 20 03973 1 660 191 520 PSI 55 9 PVC 10015 1 2 x 20 03976 1 900 200 470 PSI 67 7 PVC 10020 2 X20 03977 2 375 218 400 PSI 93 6 PVC 10025 2 2 x 20 03978 2 875 276 420 PSI 142 8 PVC 10030 3 x 20 03979 3 500 200 370 PSI 191 1 PVC 10040 4 x 20 03980 4 500 EES 320 PSI 279 3 PVC 10060 6 x 20 03981 6 625 432 280 PSI 532 7 PVC 10080 8 x 20 04175 8 625 500 250 PSI 808 9 PVC 10100 10 x 20 04768 10 750 BE 230 PSI 1199 3 PVC 10120 12 x 20 04770 12 750 687 230 PSI 1650 1 PVC 10140 14 x 20 04816 14 000 150 220 PSI 1930 0 PVC 10160 16 x 20 04919 16 000 843 220 PSI 2544 1 NSF Listed Meets All Requirements of ASTM D 1784 and ASTM D 1785 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 34 PRODUCT DATA Lip iS PVC Schedule 80 Pipe NSF gt
13. AIR GAS NOT FOR PRESSURE Do not use PVC Sewer pipe for pressure applications The use of sewer pipe in pressure applications may result in system failure and property damage 39 PRODUCT DATA Plastics Technical Manual FlowGuard Gold and ReUze CTS CPVC ASTM D 2846 Dimensions and Tolerances FlowGuard Gold CTS CPVC pipe and fittings used in potable water systems and ReUze CTS CPVC pipe and fittings used in non potable water systems are manufactured to the dimensions and specifications shown in ASTM D 2846 This product is tan in color and the pipe has the same outside diameter as copper tubing Pipe up through nominal 2 size is manufactured to a standard dimension ratio SDR of 11 The standard dimension ratio represents the ratio of the pipe O D to the pipe wall thickness Consequently all of the SDR 11 CPVC sizes have the same pressure rating Outside Diameters Wall Thicknesses and Tolerances CPVC 4120 SDR 11 Plastic Pipe in inches Nominal Average Tolerance on Wall Tolerance Size Pipe OD Average UD Thickness op Wall A 0 625 0 003 0 068 0 020 Ya 0 875 0 003 0 080 0 020 1 1 125 0 003 0 102 0 020 1 1 375 0 003 0 125 0 020 Li 1 625 0 003 0 148 0 020 2 2 125 0 004 0 193 0 023 Tapered Socket Dimensions and Tolerances Tapered Socket Dimensions CPVC 4120 SDR 11 Plastic Fittings in inches F A E Eb Ea Nominal Socket Socket 1D C D Ea Eb F Size Entrance Bottom
14. Ke 140 140 200 140 140 Bleach 5 5 Sodium Hypochlorite 73 140 140 200 140 140 SIE 140 140 180 185 140 140 BOG ACIO senenin 140 140 180 185 140 140 Breeders Pellets Deriv Fish 140 140 SS 90 Blin Hl et n aa 73 73 200 160 BROMICIACION cee cece merece ee WS 140 73 SS BOUR eEeEEe Eege eg NR NR NR NR Bronnie LCU ccnscornecosonsonaocansocenccce NR NR NR NR Bromine Vapor ZB NR 140 NR es SOANE NNE eroon NR Ee NR NR Bromine Water Sat d eeeeeeeee NR 73 ee ee EI ETag EINEN NR NR NR B FOMOLO UCN E aeneae NR NR EE ME NR 140 140 SE NR 140 73 Butano MEIN NR ee Butanol SGecondar eeeeeeeeeeeeeeeeees NR ee EE NR NR Butyl Aleng eege gegen e 73 100 140 EE E ee ee Butyl Cellosolve 2 butoxyethanol NR ee BURY Hl 73 ee BUtVION Ge desen ee degegEgee EC 73 NR EE EE DR 73 NR Butyl Pthalat vsunie ee EE E be NR BEI ACIO orata tanun irina NR Cadmium Acetate ma ee ee ee oe Cadmium Chloride ee ES rt E D GE Ue Cadmium Sulfate ss cc eirese ee IERT MEM ee Calcium Acetate sissiacscsdcssievecdeciescecs ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent ce
15. Not working the primer or solvent cement into the pipe or fitting could cause potential system failure or property damage Primers and cements are extremely flammable and may be explosive Do not store or use near open flame or elevated temperatures which may result in injury or death Solvent fumes created during the joining process are heavier than air and may be trapped in newly installed piping systems Ignition of the solvent vapors caused by spark or flame may result in injury or death from explosion or fire Read and obey all manufacturers warnings and any instructions pertaining to primers and cements Provide adequate ventilation to reduce fire hazard and to minimize inhalation of solvent vapors when working with cements primers and new piping systems 92 Applicator Types Nominal Pipe Applicator Type Size in Dauber Brush Width Dn Swab Length in Ya A Ya NR K A K NR Ya A Ya NR K A 1 NR Il A 1 NR 1 A 1 NR ds A 1 1 NR 2 A 1 1 NR ER NR WA 2 NR 3 NR 17 2 2 2 NR 4 NR 2 3 3 6 NR 3 5 3 8 NR 4 6 7 10 NR 6 8 7 12 NR 6 8 7 14 NR 7 8 7 16 NR 8 8 A Acceptable NOTICE Rollers are not recommended NR Not Recommended Joint Curing The joint should not be disturbed until it has initially set The chart below shows the recommended initial set and cure times for ABS PVC and CPVC in iron pipe size diameter
16. PVC or CPVC system is properly selected designed and installed it is virtually maintenance free Therefore years of trouble free service can be expected when using Charlotte Pipe and Foundry ABS PVC and CPVC systems Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals e Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 AIR GAS Handling and Storage of ABS PVC and CPVC Pipe Receiving Pipe As pipe is received it must always be thoroughly inspected prior to unloading The person receiving the pipe must look for any transportation damage caused by over tightened tie down straps improper treatment or a shift in the load Pipe received in a closed trailer must be inspected as the trailer is opened Take extra time to ensure that the pipe has not been damaged by other materials having been stacked on top of it load shift or rough handling Visually examine the pipe ends for any cracks splits gouges or other forms of damage Additionally the pipe should be inspected for severe deformation which could later cause joining problems The
17. Stress Elasticity Stress psi psi psi psi psi psi 73 F 250 000 N A 420 000 2 000 370 000 2 000 90 F 240 000 N A 380 000 1 500 360 000 1 820 100 F 230 000 N A 350 000 1 240 350 000 1 640 120 F 215 000 N A 300 000 800 340 000 1 300 140 F 195 000 N A 200 000 400 325 000 1 000 160 F 180 000 N A N A N A 310 000 800 180 F N A N A N A N A 290 000 500 Modulus Data is Modulus of Elasticity in Tension per ASTM D 638 Expansion Loop Formula L 3 ED AL ER Where L Loop length Cin E Modulus of elasticity at maximum temerature psi Table 1 S Working Stress at maximum temperature psi Table 1 D Outside diameter of pipe in pages 22 34 AL Change in length due to change in temperature in DESIGN amp ENGINEERING DATA CHARLOTTE PIPE AND FOUNDRY COMPANY Loop Offset Figure 1 Figure 2 6r LS eG MIN MIN k Li2 Change of Direction Figure 3 Long Run of Pipe IL Hanger or Guide H Restraint Thermal Expansion in DWV and Storm Drainage Stacks Plastic piping expands and contracts at a much greater rate than comparable metallic systems Engineers designers and installers should use resources such as the American Society of Plumbing Engineers Plumbing Engineering Design Handbook Volume 4 Chapter 11 www aspe org and the appli
18. These oils and contaminants are incompatible with PVC or CPVC and such exposure may result in pipe or fitting failure regardless of flushing Use of FlowGuard Gold CTS CPVC all plastic threaded male adapters in hot water applications may result in system failure and property damage Use plastic threaded CTS CPVC male adapters in cold FlowGuard Gold Pressure Rating Chart psi water applications only Pipe Use CTS CPVC x brass threaded transition fittings for hot Size 73 F 80 F 120 F 140 F 180 F water applications Do not use compression fittings with brass ferrules to a 400 328 260 200 100 connect to CTS CPVC pipe or fittings where water temperatures will exceed 140 degrees F CPVC pipe can be used with standard brass ferrules to make compression connections where the operating Corzan Schedule 80 Pressure Rating Chart psi Pipe temperature will not exceed 140 F Apply Teflon PTFE Size 73 F 80 F 120 F 140 F 180 F tape over the ferrule to allow for the dissimilar thermal 2 400 328 260 200 100 expansion and contraction characteristics of the metal EN 370 303 241 185 93 ferrule and the plastic pipe 4 320 262 208 160 80 6 280 230 182 140 70 8 250 205 163 125 63 113 SUPPLEMENTAL INFORMATION Plastics Technical Manual Using Plastics in Multi Story Construc tion Incorporating plastic piping systems into multi story con struction raises s
19. e NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 Charlotte Pipe is a registered trademark of Charlotte Pipe and Foundry Company FlowGuard Gold is a registered trademark of Lubrizol Corporation PO Box 35430 Charlotte NC 28235 USA 704 348 6450 800 572 4199 FAX 800 553 1605 www charlottepipe com HELPFUL REFERENCES Plastics Technical Manual Reference Standards Plastics ASTM TITLE ASTM D 635 Standard Test Method for Rate of Burning and or Extent and Time of Burning of Plastics in a Horizontal Position SCOPE This fire test response test method covers a small scale laboratory screening procedure for comparing the relative linear rate of burning or extent and time of burning or both of plastics in the horizontal position ASTM D 1784 Specification for Rigid Poly Vinyl Chloride PVC Compounds and Chlorinated Poly Vinyl Chloride CPVC Compounds SCOPE This specification covers rigid PVC and CPVC compounds intended for general purpose use in extruded or molded form ASTM D 1785 Specification for Poly Vinyl Chloride PVC Plastic Pipe Schedule 40 80 and 120 SCOPE This specification covers PVC pipe in Schedule 40 80 and 120 for pressure applications This system is intended for pressure applications where the operating te
20. minimum of 4 inches of bedding unless rock or unyield ing material is encountered in the bottom of the trench in which case a minimum of 6 inches of bedding shall be used For more severe conditions the guidelines in ASTM D 2321 should be followed Blocking should not be used to change pipe grade or to intermittently sup port pipe over low sections in the trench To prevent damage to the pipe and disturbance to pipe embedment a minimum depth of backfill above the pipe should be maintained before allowing vehicles or heavy construction equipment to traverse the pipe trench Pipe should always be installed at least below the frost level The minimum depth of cover should be established by the design engineer based upon an evaluation of spe cific project conditions In the absence of an engineer ing evaluation Charlotte Pipe recommends referring to Section7 6 in ASTM D 2321 Underground Installation of Thermoplastic pipe for Sewers and Other Gravity Flow Applications Bedding and Backfilling I Even though sub soil conditions vary widely from place to place the pipe backfill should be stable and provide protection for the pipe The pipe should be surrounded with an aggregate material which is easily worked around the sides of the pipe Backfilling should be performed in layers of 6 inches with each layer being sufficiently compacted to 85 to 95 compaction 101 INSTALLATION PROCEDURES Plastics Technical Manual
21. 0 875 kd 0 398625 oa 0 890625 he 0 406250 Zi 0 90625 Wd 0 421875 SCH 0 921875 Ke 0 437500 16 0 9375 2 oa 0 453125 SO 0 953125 We 0 468750 We 0 96875 Yoa 0 484375 SCH 0 984375 Ke 0 500000 1 1 CHARLOTTE PIPE AND FOUNDRY COMPANY PO BOX 35430 CHARLOTTE NORTH CAROLINA 28235 PHONE 704 348 6450 800 438 6091 FAX 800 553 1605 LITERATURE BY FAX 800 745 9382 WWW CHARLOTTEPIPE COM All products manufactured by Charlotte Pipe and Foundry Company are proudly made in the U S A Ney
22. 1 2 4 ABS PVC and CPVC Iron Pipe Size Installation Procedures seses 85 87 6 and Larger ABS PVC and CPVC Iron Pipe Size Installation Procedures 88 91 OK EE 92 Applicator EE 92 Joint 11 EE 93 FUNG EE 94 Threaded Joints and Threading of PVC and CPVC Pipe ec ccccecee cece 95 99 Important Information on Threaded Connections cccceesecscccceeeesesceeceaseeseeeeeesaaeeseees 97 Taper e We EE EE 99 Joining Roll Grooved Pipe cc cccccccseesseeeeceeeeceeesesessesesseeeeeeeseeeeeesesseseaaees 100 Repair Coupling Installation 0 0 0 0 ccccccccssessecaeceeeceeeeeceesessessesaeeeeeseeeeseeeeesees 100 Underground Installation 20 00 0000 ccccccccecccesessesseaaeeeeeceeeesceeseessesseeeeeseeeseeeeeesees 101 MENCIO eise ee Eege pod sabeen wes cudaeeesdedstcthabacue Stes saeadostwaseaddaunsdedsedsyss 101 Bedding and Bachshillih Gi cassis casddswatcdeses eegen S sde ege dese eege 101 Unstable Soil ssvissssevesvenddavseavidecswsticutannessasaSdvesnnadsadvands das deed RE d NE SEEE 102 CTS CPVC Under Slab Installations 102 In Slab RI CTIE LEE 102 ABS and PVC Under Slab Instalattons cc cccccceccesseececeeeeeeceeeesseeeeeeseeseeeeees 102 Testing and Inspection EEN 103 Testing DWV Syst mes nena a RO a aani 103 Testing Pressure System ciccecsisccce5es scseceseciiacdiees sdasssheaceceaddecassdaceasseiscnsdessdicotavedasaiarstendes 104 ADDITIONAL CONSIDERATIONS Antifreeze Solutions for ABS DWV Pressure PVC
23. 180 185 140 AS alem ChiOride scsescs cesscancveesteenes 140 140 180 200 200 160 Cel TANVCIAOXEICIE ccconnscsoagoseossoscone0ad 70 Calcium Hypochlorite ee Calci mi WISEN EE 100 Cal CUM OXIME sas cnsssseecsacechaaecovsedencess 160 Calcium sulfate ma e renee 160 Camphor Crvstals sire NR NR CAME tere LLICUOFS e 120 160 Caprolactaim arrisera NR ee Caprolactone t eea na eee eee eee NR O O GapryliG ACid c2viitece ai seanveteadeeecnsices NR ee Garbito EE NR 73 Carbon Bisulfide sspe serupi isesi NR ee Calon Dorie Viet seenen 140 180 160 Carbon Dioxide Dry se seeeeeeeeeeeees 140 180 160 GaRkbonibisulificd eases eens NR NR NR Carbonic Ell ccu tess neee ee 180 73 Ee E Oe 140 180 72 Carbon Tetrachloride eeeeeeeees NR NR NR KI nn E ee NR NR 200 Caustic Potash wcscasessssivnceransnwee verses 140 CF 160 Caustic Sodan eee E 140 CE 100 CellOSOIVE saicscsadevsesererabacsetensewsestioeses NR NR ee Cellosolve Acetate uere e cette NR NR NR Chloraceti ACi sesoses 73 180 oe CloraceiteMonide n aa cree NR one ee ome ee Chloral Hydrate sinensis oe 180 NR 73 Elle UI NR ee NR NR Chloric Acid 20 scecsscccsnsesteceseaces oe 180 oe 140 Chlorinated Solvents Wet or Dry NR NR NR NR Chlorinated Water by Cl Gas Up to 3500 ppm 140 CF 100 NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont
24. 3 A mechanical tamper is recommended for compacting sand and gravel backfill which contain a significant proportion of fine grained material such as silt and clay If a tamper is not available compacting should be done by hand 4 The trench should be completely filled The backfill should be placed and spread in uniform layers to prevent any unfilled spaces or voids Large rocks stones frozen clods or other large debris should be removed ASTM D 2321 standard calls for stone backfill to pass through an 1 1 2 sieve and that rock size should be about 1 10th of the pipe outside diameter Heavy tampers or rolling equipment should only be used to consolidate only the final backfill Excavated Trench Width Final Backfill Initial Backfill Springline Pipe Zone Bedding Additional information is contained in ASTM D 2321 Underground Installation of Thermoplastic pipe for Sewers and Other Gravity Flow Applications non pressure applications and in ASTM F 1668 Construction Procedures for Buried Plastic Pipe ASTM Standards are copyrighted documents and can be purchased from ASTM International 100 Barr Harbor Drive West Conshohocken PA 19428 or http www astm org Note This section is a general reference guide and should not be considered a complete engineering resource addressing all aspects of design and installation of pipe in buried applications Charlotte Pipe recommends that a design profes
25. 400 PSI 13 9 CTS 12010 1 x 10 05146 150 2 083 3 600 1 125 102 400 PSI 22 2 CTS 12010 1 x 20 05147 300 5 000 7 200 1 125 sl 400 PSI 22 2 CTS 12012 1 4 x 10 05148 100 2 083 2 400 1 375 125 400 PSI 33 3 CTS 12012 1 4 x 20 05321 200 5 000 4 800 1 375 125 400 PSI 33 3 CTS 12015 1 2 x 10 05150 60 2 083 1 440 1 625 148 400 PSI 46 6 CTS 12015 1 2 x 20 05306 120 5 000 2 880 1 625 148 400 PSI 46 6 CTS 12020 2 x 10 05152 40 2 083 960 2 125 193 400 PSI 79 5 CTS 12020 2 x 20 05322 80 5 000 1 920 2 125 193 400 PSI 79 5 NOTE STRAIGHT LENGTH PIPE ARE SHIPPED IN FULL BUNDLE QUANTITY ONLY COILED PIPE SDR 11 COILED SDR CPVC COPPER TUBE SIZE PIPE ASTM D 2846 PART NO NOM SIZE UPC QTY PER Mio QTY PER AVG OD IN MIN WALL PRESSURE ee 611942 BUNDLE PER SKID SKID IN AT 23 C OR 73 F 100 FT LBS CTS 12005 x 150 05313 150 4 166 3 750 625 068 400 PSI 8 5 CTS 12007 34 x 100 05314 100 4 166 2 500 875 080 400 PSI 14 0 CTS 12010 1 x 100 10643 100 4 166 1 200 1 125 102 400 PSI 22 2 NSF Listed Meets All Requirements of ASTM D 2846 NOTE Please call Charlotte Pipe at 800 438 6091 or visit our website www CharlottePipe com for the latest CPVC Chemical Compatibility Sheet 32 Testing with or use of compressed air or gas in PVC ABS CPVC pipe
26. 5 PVC 7400B 4 x 10 04835 4 500 237 220 PSI 4 00 207 9 PVC 9400BT 4 x 20 03964 4 500 237 220 PSI 5 00 206 2 PVC 7600B 6 x 10 04850 6 625 280 180 PSI 6 50 371 4 PVC 9600BT 6 x 20 03965 6 625 280 180 PSI 6 50 365 5 PVC 7800BT 8 x 10 09903 8 625 322 160 PSI 7 00 532 3 PVC 9800BT 8 x 20 03967 8 625 322 160 PSI 7 00 552 3 PVC 7910BT 10 x 20 03960 10 750 365 140 PSI 9 00 785 4 PVC 7912Bf 12 x20 03962 12 750 406 130 PSI 10 00 1046 7 PVC 7914BT 14 x 20 04863 14 000 437 130 PSI 10 00 1180 1 PVC 7916Bf 16 x 20 04929 16 000 500 130 PSI 10 00 1543 1 Bell dimensions meet either ASTM D 2672 or ASTM F 480 depending upon pipe diameter ASTM D 1785 Dual Marked ASTM D 1785 amp ASTM D 2665 t Triple Marked ASTM D 1785 amp ASTM D 2665 amp ASTM F 480 Dual Marked ASTM D 1785 amp ASTM F 480 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 30 PRODUCT DATA CHARLOTTE PIPE AND FOUNDRY COMP
27. ASTM D 2661 ASTM D 3311 FHA UM 79a FEDERAL SPECIFICATION L P 322b NSF STANDARD NO 14 CHARLOTTE PIPE AND FOUNDRY COMPANY ABS Plus ChemDrain ReUze and RePVC are registered trademarks of Charlotte Pipe and Foundry Company FlowGuard Gold is a registered trademark of Lubrizol Corp 22 PRODUCT DATA CHARL TTE PIPE AND FOUNDRY COMPANY Sizes Available Pipe Reference Guide Product 14 3 s Yo 34 1 Uae 2 22 3 14 15 16 ChemDrain CPVC Schedule 40 FlowGuard Gold CPVC CTS SDR 11 ReUze CPVC CTS SDR 11 PVC Schedule 80 PVC Schedule 40 PVC Schedule 40 DWV RePVC Schedule 40 DWV with Recycled Content PVC Schedule 30 PVC DWV Foam Core x Notes l S 3 4 End treatments are Plain and Belled Consult factory for availability ele ele e jo jo o PVC Well Casing PVC SDR 13 5 PR315 PVC SDR 21 PR200 PVC SDR 26 PR160 PVC SDR 35 Sewer Main Belled End e PVC SDR 35 Sewer Main Gasketed xf PVC D 2729 Sewer and Drain xt ABS DWV Foam Core x ABS Plus Foam Core DWV Non Pressure Not NSF Listed You can t beat the system Lengths are 10 and 20 feet 14 and 20 feet for Gasketed Sewer Main Consult factory for availability and non standard lengths PVC Schedule 40 Bell End and PVC Well Casing pipe lengths for sizes 4 6 and 8 are 20 feet plus the bell 20 foot laying length PVC SDR
28. Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Castor oil may cause environmental stress cracking in high stress areas such as plastic threaded connections Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 65 DESIGN amp ENGINEERING DATA Plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name l ABS PVC CPVC Viton EPDM Neoprene Chlorinated Water by CI Gas Above 3500 ppm NR NR NR 185 NR NR Chl
29. Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 72 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithithe piping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Methyl Methacryla
30. F Minimum Psi 4 500 D 638 7 000 D 638 Modulus of Elasticity in Tension 73 F Minimum Psi 240 000 D 638 400 000 D 638 Flexural Strength 73 F Psi 10 585 D 790 14 000 D 790 Izod Impact notched at 73 F Minimum ft Ib in of notch 6 00 D 256 0 65 D 256 Hardness Durometer D 70 D 2240 80 3 D 2240 Hardness Rockwell R 100 D 785 110 120 D785 Compressive Strength 73 F Psi 7 000 D 695 9 600 D 695 Hydrostatic Design Stress Psi N A 2 000 D 1598 Coefficient of Linear Expansion in in F 5 5x10 D 696 3 0x 10 D 696 Heat Distortion Temperature at 264 psi Minimum degrees F 180 D 648 160 D 648 Coefficient of Thermal Conductivity BTU hr sq ft F in 1 1 C177 1 2 C177 Specific Heat BTU F Ib 0 35 D 2766 0 25 D 2766 Water Absorption 24 hrs at 73 F weight gain 0 40 D 570 05 D 570 Cell Classification Pipe 42222 D 3965 12454 D 1784 Cell Classification Fittings 32222 D 3965 12454 D 1784 Burning Rate Self Ext D 635 Above data is based upon information provided by the raw material manufacturers It should be used only as a recommendation and not as a guarantee of performance ABS and PVC Standards STANDARD SPECIFICATIONS TYPE PIPE FITTING MATERIAL DIMENSIONS Schedule 40 DWV Foam Core Pipe ASTM D 3965 ASTM F 628 Schedule 40 DWV Fittings ASTM D 3965 ASTM D 2661 ABS Plus Schedule 40 DWV Foam Core Pipe ASTM D 3965 amp ASTM D 4396 ASTM F 1488 PVC DWV Schedule 40 DWV Pi
31. FT PVC 30030 3 x 10 10903 810 3 125 3 250 0 070 3 00 52 8 110 00 PVC 30040 4 x 10 10905 500 3 125 4 215 0 075 3 50 70 4 130 00 gt gt Perforated PVC ASTM D 2729 Pipe SOLVENT WELD BELLED END ASTM D 2729 TRUCKLOAD PART NO NOM SIZE UPC QTY PER PERCENT AVG OD IN MIN WALL ON BELL DEPTH WT PER LIST PRICE 611942 SKID PER SKID IN 100 FT LBS PER 100 FT PVC 30030P 3 x10 11814 1040 4 160 3 250 0 070 3 00 52 8 110 00 PVC 30040P 4 x 10 11815 500 3 125 4 215 0 075 3 50 70 4 130 00 Perforated pipe is supplied with two rows of 1 2 diameter holes every five inches Rows are parallel to the pipe axis and are 120 apart Weight is approximate and is for shipping purposes only NOTE For truckloads of mixed sizes multiply skids desired by truckload percent per skid Pipe listed in this section meets or exceeds the requirements of ASTM D 2729 Perforation Detail 2 Hole 120 Degree 120 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785
32. FlowGuard Gold pipe is inherently ductile allowing it to be deflected around or away from obstructions during installation This allows for greater freedom of design and ease of installation NOTICE DO NOT install fittings under stress Pipe or tube must be properly restrained so that stress from deflected pipe is not transmitted to the fitting The maximum installed deflection for FlowGuard Gold CTS CPVC pipe is as follows FlowGuard Gold Pipe Length in Feet SDR 11 ASTM D 2846 ecg Pipe Length in Feet L Size 2 5 7 10 12 15 17 20 25 30 35 40 45 50 in Permissible Bending Deflections 73 F in inches One End Restrained d y2 2 1 13 2 25 8 52 6 75 8 118 4 152 1 210 6 329 0 473 8 644 8 Yq 1 5 9 4 18 4 37 6 54 1 84 6 108 7 150 4 235 0 338 4 460 6 601 6 1 1 2 7 3 143 29 2 42 1 65 8 84 5 117 0 182 8 263 2 358 2 467 9 592 2 1 1 0 6 0 11 7 23 9 345 53 8 69 1 95 7 149 5 215 3 293 1 382 8 484 5 598 2 1 0 8 5 1 9 9 20 2 29 2 45 6 58 5 81 0 126 5 182 2 248 0 323 9 410 0 506 2 2 0 6 3 9 7 6 15 5 22 3 348 44 7 61 9 96 8 139 3 189 7 247 7 313 5 387 1 Maximum Installed Deflections One End Restrained DO NOT install fittings under stress Pipe or tube must be restrained so that stress from deflected pipe is not transmitted to the fitting Installing fittings under stress may result in system failure and property damage FlowGuard Gold Pipe Length in Feet SDR 11 ASTM D 2846 Nominal r Pipe Pipe Length in Fe
33. Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Gallons Per Minute ahewep Ayadoid pue asnjiey w s s ul VUnsa Kew puos s Aad aal G JO SSIIX UI SJIHIOJIA PUOI S Aad aal G PI3IX JOU Dinous I0 A MOL JJILON adid 40 4994 OOT 4ad ase sep HOH pue pe y uod Jdid JILSVIdONYSAHL 92 UGS X04 ALIDOTSA M073 ANY SSOT NOILOTYS N LA CHARLOTTE PIPE AND FOUNDRY COMPANY CO OO DO D CO LO OO OO CH vi ri GN Gm ms st DD OR OD ri Gm TO OM o Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Velocity Feet Per Second Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Velocity Feet Per Second Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Velocity Feet Per Second Pressure Loss PSI Per 100 Ft Head Loss Feet of Water Per 100 Ft Veloc
34. Heating Chilled Water or Geothermal Applications Prior to installing PVC or CPVC piping in hydronic applications it is important to flush the interior of the heat exchangers and the exterior of the condenser coils thoroughly with a mild ionic detergent solution to remove incompatible oils Failing to do so could result in system failure and property damage Verify that all boiler cleaning and sealing chemicals used in hydronic radiant heating systems are compatible with PVC or CPVC Failure to do so could result in system failure and property damage Equipment leaks in refrigeration or HVAC systems may release POE oils or other contaminants into the piping system These oils and contaminants are incompatible with PVC or CPVC and such exposure may result in pipe or fitting failure regardless of flushing When plastic piping is used for recirculating systems such as hydronic chilled water or geothermal heat pump systems careful consideration of piping material characteristics and system requirements must be made This includes taking into account pressure temperature flow velocity design stresses environmental factors and the chemical resistance of the piping materials to the fluids heat transfer fluids anti freeze solutions and other chemicals in the system Ultimately the engineer designer or owner must evaluate these characteristics and system requirements in order to select the correct piping product for the particular appli
35. LI NOTE Always follow local code requirements for hanger spacing Most plumbing codes have the following hanger spacing requirements e ABS and PVC pipe have a maximum horizontal hanger spacing of every four feet for all sizes e CPVC pipe or tubing has a maximum horizontal hanger spacing of every three feet for one inch and under and every four feet for sizes 1 inch and larger General Guidelines for Typical Pipe Hangers Horizontal Support Spacing in feet Clamps and Supports CPVC PIPE Schedule 80 SDR 11 Operating Temp F Operating Temp F 80 100 120 140 100 140180 Bp 4A 4 EES 5 2 5 4 2 4 6 572 5 AY K 5 2 5 SC 5 2 6 Ka 6 2 7 T Split Ring Hanger Double Bolt Pipe Clamp Anchor Strap Adj Swivel Ring to 36 in pipe to 4 in pipe 4 to 8 in pipe Clevis Hanger Adj Swivel Ring Roller Hanger jo to 30 in pipe 2 to 8 in pipe 2 to 20 in pipe The pipe should not be anchored tightly by the support but secured in a manner to allow for movement caused by thermal expansion and contraction It is recommended that you use clamps or straps Note This product is not currently available Information that allow pipe to remain away from the framing thus reducing the provided is for reference only noise generated when pipe is allowed to rub against wood
36. Loss Through Fittings Water Velocities Water velocities in feet per second may be calculated as follows V 0 408709 Q di Where lt velocity in feet per second flow in U S gallons per minute 20 II inside diameter of pipe in inches The friction loss through fittings is considered to be equivalent to the loss through a certain number of linear feet of pipe of the same diameter as the fittings To determine the loss through a piping system add together the number of equivalent feet calculated for the fittings in the system The chart below shows approximate friction losses in equivalent feet for a variety of Schedule 40 amp 80 PVC and CPVC fittings of different sizes Approximate Friction Loss For PVC and CPVC Fittings In Equivalent Feet Of Straight Pipe Fitting KO KW 1 DA Tee Run 1 0 1 4 1 7 23 Tee Branch 4 0 5 0 6 0 7 3 90 Elbow L 2 0 2 5 3 8 45 Elbow 80 1 1 1 4 1 8 Male Female Adapter 1 0 1 5 2 0 2 75 rh 2 aw 3 4 6 8 27 as 16 5 8 4 12 0 49 0 4 0 5 7 6 9 7 9 12 0 18 0 22 0 2 1 26 ai 40 5 1 8 0 10 6 35 45 55 65 90 14 0 The table on page 47 shows friction heads in feet and friction losses in psi for schedule 40 pipe It also shows the gallons per minute GPM and velocities in feet per second for various pipe sizes 45 DESIGN amp ENGINEERING DATA Plastics Technical Manual
37. Piping systems differ in chemical resistance Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in property damage Verify that paints thread sealants lubricants plasticized PVC products foam insulations caulks leak detectors insecticides termiticides antifreeze solutions pipe sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Do not use edible oils such as Crisco for lubricant Read and follow chemical manufacturer s literature before using with piping materials Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings Flame Spread and Smoke Developed Rating for FlowGuard Gold CTS CPVC Pipe e Per ASTM E 84 FlowGuard Gold CTS CPVC in sizes 1 2 through 2 water filled does meet the 25 50 flame and smoke requirement for plenum applications e FlowGuard Gold CTS CPVC piping systems comply with self extinguishing requirements of ASTM D 635 e A third party has tested empty FlowGuard Gold CTS CPVC pipe and fittings in accordance with ASTM E 84 and the results show that 1 2 through 2 meet the 25 50 flame and smoke requirements for plenum applications e FlowGuard Gold CTS CPVC piping systems meet the V 0 burning class requirements of UL 94 Flame Spread and Smoke Developed Rating for ReUze CTS CPVC Pipe e Per
38. See website for most current data www charlottepipe com PVC ABS and CPVC piping systems have very different chemical resistance Review manufacturer s literature for all chemicals coming into contact with the piping materials prior to use Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Recommended Max Temp F Seal Materials Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene HYGDrOQUINONE 6 c2 csescezeseeceeeeereonsies oe 140 oe 185 NR NR Hydroxylamine Sulfate ccc000 ee 140 ee ee 73 73 Hypochlorous Acid s sesscssrcrriersressreas 73 140 CF oe ste LEE NR NR NR Iodine Solution 109 NR NR ee HOCHME fi NICO NO ccocscrcoscoseaccssacnascooonad NR NR Oo Ob Sleigh Seg SS 180 ee Eet else Elte NR ee Isopropyl Alcohol 140 73 SOP KODVIRELC femme eee eee NR NR SEH eege dee NR 73 lee EE EE NR NR Kerosene ege geht veesenedondeusteesss NR 73 INGLONGS EE NR NR I Fam EIQU OF arrese aaas 180 73 Lactic Acid 25 73 Lactic Acid 80 73 EAR CIO EE E Laure Zeg i eseen ergegegegt eene Geet ee Oe EE Monden a E ee Lead ACO tate ccscccieseviivenedveecuwscveneeeess 160 Deg erte 73 Lead Nitrates 2 eus stetgeende Sengen dee 140 ead Su EE 140 Bull 73 Be ee EE 72 Bif TE 100 Limonene arae a E E scmcceanoacane ee Biller WE ee lie ele go Linseed DO eueegd eege gedeuesg
39. Tolerance Min Min Min Min Min A I D B 1D Vp 0 633 0 619 0 003 0 500 0 489 0 068 0 102 0 128 a 0 884 0 870 0 003 0 700 0 715 0 080 0 102 0 128 jl 1 135 1 121 0 003 0 900 0 921 0 102 0 102 0 128 1 1 386 1 372 0 003 1 100 1 125 0 125 0 125 0 156 Li 1 640 1 622 0 004 1 300 1 329 0 148 0 148 0 185 2 2 141 2 123 0 004 1 700 1 739 0 193 0 193 0 241 40 CHARL TTE PIPE AND FOUNDRY COMPANY PRODUCT DATA Outside Diameters and Wall Thickness For CPVC 41 SDR 11 Plastic Pipe ASTM D 2846 Nominal Outside Diameter In mm Wall Thickness In mm Standard Specifications Size for Average Tolerance Minimum Tolerance FLOWGUARD GOLD 0 625 15 9 0 003 0 08 0 068 1 73 PP 0 875 22 2 0 003 0 08 0 080 2 03 PIPE e FITTINGS 1 125 28 6 0 003 0 08 0 102 2 59 HOT AND eOLOAWATER 1 375 34 9 0 003 0 08 0 125 3 18 DISTRIBUTION SYSTEMS 1 625 41 3 0 004 0 10 0 148 3 76 2 125 54 0 0 004 0 10 0 193 4 90 CS VIN Socket Entrance Diameter In mm HO HO Average Tolerance 0 633 16 08 0 003 0 08 0 884 22 45 0 003 0 08 1 135 28 83 0 003 0 08 1 386 35 20 0 003 0 08 1 640 41 66 0 004 0 10 54 38 0 004 0 10 Socket Bottom Diameter In mm p p7 Average Tolerance 0 619 15 72 0 003 0 08 0 870 22 10 0 003 0 08 1 121 28 47 0 003 0 08 1 372 34 85
40. and one degree Fahrenheit per inch of material thickness Material Btu h Sq Ft in CPVC 1 0 PVC 1 3 PEX 2 4 Steel 312 0 Cast Iron 360 0 Copper 2 616 0 Condensation and Sweating Due to its low coefficient of thermal conductivity it is often not necessary to insulate FlowGuard Gold CPVC against condensa tion within conditioned buildings Two conditions that control sweating of a pipe are 1 the pipe surface temperature which depends on the temperature of the water inside the pipe and 2 the relative humidity of the air around the pipe Because each of the factors can vary greatly it is possible that condi tions exist that can cause CPVC pipe to sweat Under most conditions that cause copper pipe to sweat and drip FlowGuard Gold pipe will remain free of condensation Water Hammer Arrestors Quick closing valves actuated valves starting or stopping pumps or rapid increases or decreases in system flow rate can result in pressure surge or water hammer capable of damaging PVC or CPVC piping systems Systems should be designed by the engineer of record and in conformance to local code requirements to manage the effects of pressure surge In applications where severe or repeated water hammer is encoun tered especially at elevated temperatures or in a commercial laundry or commercial kitchen the use of a water hammer arrestor is advisable EL SUPPLEMENTAL INFORMATION Plastics Technical Manual Hydronic
41. and Pressure CPVC Systems 105 FlowGuard Gold Domestic Water Systems 0 0 0 0 ccc ccccccccsececeesssaeeeeesesaeeeeesesaas 105 Drsumtertgtt gegeeschtert eege eege 106 Advantages of a FlowGuard Gold CPVC System 000 000 0000 ccc cccccccccceceeeessesseseeeeas 106 Chemical Compatibility with CPVC Products cc ccccccseessecseceeeceeeeeeeesenees 106 Low Temperature and Cold Weather Conditions 000 cc ccccccceccscecceeeeeeeeeeeee 107 SUPPLEMENTAL INFORMATION Closed Loop Systems 108 Connecting CTS CPVC to Fixtures or Other Materials 20 00 0000 cccccceeeeeeeenees 108 FlowGuard Gold and Corzan Domestic Water Systems Dos and Dont s 108 109 T P Relief Valve Drainage Pipe 0 c cc cccccccccsesseaseceeeeeececceseeessssaaeeeeeeeeeeseseeeeses 110 HVAC Condensate Drain Limes 0 0 0 0 ccc cccccsessscaeceeeceeeeeceesessessesaeeeeeseeeeseeeeeaees 111 Thermal Expansion 00 0 0 cccccecccccccececceeeeceesesseseaaeeeeeeeeeeseeesessesseaaeeeeeeeeeeseeeeesees 111 Thermal Conductivity and Sweating of CTS CPVC o oo cececceeeeeeeeenees EH Water Hammer Arrestors 0 0 ccccccccesssecceceeeececescsessesseaeeeeeeceeeseneeseasseaeeeeeeeeess 111 Hydronic Heating Chilled Water or Geothermal Applications 112 113 Using Plastics in Multi Story Construction ccccccccceseeeececceseeeeeeeeceaeenseeeeeeeaaeeeeeeeeaa 114 Using Plastics for Venting Combustion GASES cccceeec
42. be made with tapered threads Fittings with tapered threads work like a wedge the wedge forming the water seal like a cork in a bottle and the threads holding the two parts together However Testing with or use of compressed air or gas in PVC ABS this wedge also exerts CPVC pipe or fittings can result in explosive failures and cause severe injury or death e NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC just as a small wedge pipe or fittings tapped into a hole can be NEVER test PVC ABS CPVC pipe or used to split giant boulders fittings with compressed air or gas or air in a quarry over water boosters o ONLY use PVC ABS CPVC pipe or In piping applications the force generated when a tapered fittings for water or approved chemicals fitting wedge is tightened is referred to as strain Ifa Refer to warnings in PPFA User Bulletin threaded fitting is over tightened the strength of the plastic 4 80 and ASTM D 1785 material can be exceeded causing the material to yield and the fitting to fail Note 1 foot pound 12 inch pounds tremendous force which can crack female fittings Strain increases as the pipe diameter decreases making it easier to split smaller diameter threaded fittings than larger fittings At the same time it is easier for an installer to over Use of FlowGuard Gold CTS CPVC all plastic threaded tighten small diameter fittings because less effort
43. cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 NOT FOR PRESSURE Do not use PVC ABS ABS Plus cellular core foam core pipe for pressure applications The use of cellular core pipe in pressure applications may result in system failure and property damage 25 PRODUCT DATA Pastis Technical Manual RePVC is a registered trademark of Charlotte Pipe and Foundry Company gt gt PVC Schedule 40 DWV Pipe with Recycled Content PVC SCHEDULE 40 WHITE PLAIN END FOR NON PRESSURE APPLICATIONS ASTM F 1760 PART NO NOM SIZE preg any PER AVG OD IN MIN WALL IN aT PER PVC 15112 Vr x 20 11744 3440 1 900 0 145 50 7 PVC 15200 2 x 20 11745 1980 2 375 0 154 68 1 PVC 15300 3 x 20 11746 920 3 500 0 216 141 2 PVC 15400 4 x 20 11748 1200 4 500 0 237 201 2 PVC 15600 6x20 11749 560 6 625 0 280 353 7 PVC 15800 8 x 20 11984 360 8 625 0 322 EK NSF Listed Meets All Requirements of ASTM D 4396 and ASTM F 1760 All products manufactured by Charlotte Pipe and Foundry Company
44. coils thoroughly with mild ionic detergent solution to remove incompatible oils prior to piping installation e Rinse with clean water to purge the system as a final flushing e Verify that all boiler cleaning and sealing chemicals used in the hydronic radiant heating system are compatible with CPVC SUPPLEMENTAL INFORMATION CHARLOTTE PIPE AND FOUNDRY COMPANY DON Ts for all hydronic applications Do not exceed the operating temperature or operating pressure of the piping system Do not use CPVC male or female adapters with plastic molded threads for FlowGuard Gold systems Do not use the CPVC piping system to support any metallic components Do not use compression fittings for hydronic radiant heating applications Do not use solvent cement that exceeds its shelf life has become discolored or has gelled Do not use CPVC tees or other CPVC components as hot and cold mixing devices Do not apply excessive solvent cement to the joints Puddling of solvent cement must be avoided Do not rely on an expansion tank to handle thermal expansion of the piping system Expansion tanks accommodate expansion of the fluid not longitudinal expansion of the pipe The piping system must be designed to allow for thermal expansion Failure to compensate for expansion and contraction caused by temperature change may result in system failure and property damage Do not restrict expansion or contraction Restraining mo
45. covers ABS PVC composite cellular core foam core pipe and ABS DWV fittings used in sanitary drain waste and vent DWV and sewer applications This system is intended for use in non pressure applications where the operating temperature will not exceed 140 F Standard Guide for Construction Procedures for Buried Plastic Pipe This guide describes installation techniques and considerations for open cut construction of buried pipe Specification for Coextruded Poly Vinyl Chloride PVC Non Pressure Plastic Pipe Having Reprocessed Recycled Content This specification covers coextruded poly vinyl chloride PVC plastic pipe with a center layer and concentric inner and outer solid layers The inner and outer layers are made of virgin PVC compound and the center layer has reprocessed recycled PVC content HELPFUL REFERENCES ChARLC TTE Reference Standards Plastics ASTM TITLE ASTM F 1866 SCOPE Specification for Poly Vinyl Chloride PVC Plastic Schedule 40 Drainage and DWV Fabricated Fittings This specification covers requirements and test methods for fabricated poly vinyl chloride PVC plastic Schedule 40 drainage and DWV fittings to be used with piping manufactured in accordance with specification D 2665 D 1785 or F 891 These fabricated fittings are manufactured from pipe or froma combination of pipe and injection molded parts Reference Standards Plastics NSF INTERNATIONAL NSF ANSI TITLE NSF 14 Plastics Pipin
46. finger tight e Make threaded plastic fitting connections in conformance to ASTM F 1498 Don ts e Use pneumatic tools for tightening e Never clamp female brass threaded transition fittings in a vise e Never apply more than light pressure on male brass or CPVC threaded fittings when clamping in a vise e Never tighten threaded fittings using common wrenches or tools designed for metallic piping systems e Never use pipe joint compounds pastes or lubricants to seal threaded joints e Never tighten threaded connections more than two turns past finger tight e Never use ABS PVC or CPVC threaded caps as part of an assembly to test a domestic water system INSTALLATION PROCEDURES GHARL TTE Cc FAX Ue TR J D Taper Thread Dimensions REE SIE Pitch Line Z Per ANSI AME B1 20 1 and ASTM F 1498 PIPE EXTERNAL THREAD INTERNAL THREAD Nominal Outside Number Normal Length of Total Length End Overall Thread Number of Size In Diameter In of Threads Engagement By Effective Thread of Pipe to Vanish Internal Length Threads per Inch Inches Inches Per Inch Hand In Inches In Inches Point In Inches In Inches Internally A B C D E Ya 540 18 228 4018 5946 500 9 00 K 675 18 240 4078 6006 500 9 00 Ya 840 14 320 5337 ToS 640 8 96 Ya 1 050 14 S999 5457 1935 650 9 10 1 Bal 11 400 6828 9845 810 9 32 174 1 660 1
47. ih BAANDA HOTNORAD ee e CH el Hi en ST HANDA NSN eieiei ch ciel ed ost Mmo Gs CH Ps El wi DE pl Gs Oo CEO EP VM TS0 0 8 0 0 Ul Ag Kai on on CH g N a 2 Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Per Minute aewep Ayadoid pue aanjiey w Ss s ul Unsa4 Kew puodas Aad z334 G JO SS3IX uU Sal IIOJIA PUOI S Jad jaa G PpI3IX JOU Dinous ApIIOJ aA MOJA JJILON adid jo 399 OOT 4ad e ssoj uo pue Peay uona ddId JILSVIdOWNYSHL OF JINQIH S YOS ALIJ0T3JA M074 GNV SSUINOLL IA Plastics Technical Manual Ne N co foe Dal Ve 1o 01 82 Hp O Dk 00 ET ETO O S8 9T LOLE ECO HEH EE WK ELO EE LYS EA Sle oeg D HK POT DC d ECH L t Wa 99
48. in mm 0 382 9 70 0 507 12 88 0 633 16 08 0 758 19 25 0 884 22 45 1 134 28 83 Nominal Size in 41 DESIGN amp ENGINEERING DATA Plastics Technical Manual Pressure Temperature Relationship Maximum Operating Temperatures For Various Piping Systems de rate operating pressure at temperatures in excess of 73 F Piping Max Operating System Temp F ABS 140 PVC 140 CPVC FlowGuard Gold CTS 180 CPVC Corzan Sch 80 200 CPVC ChemDrain 220 See the ChemDrain Technical Manual for more information on this product NOTICE The maximum recommended temperature and de rating of working pressure applies to both heat generated from fluid being distributed through pipe system and heat generated from sources external to the pipe system Temperature De Rating For Schedule 40 amp 80 PVC amp CPVC The operating pressure of PVC and CPVC pipe will be reduced as the operating temperature increases above 73 F To calculate this reduction multiply the operating pressures shown on the previous pages by the correction factors shown below Operating Correction Factors Temperature F PVC CPVC 73 1 00 1 00 80 E 1 00 90 75 91 100 62 ER 110 50 Ee 120 Ap 65 130 30 62 140 22 50 150 NR A7 160 NR Ap 170 NR ER 180 NR 125 200 NR 20 For example the operating pressure for 6
49. is required male adapters in hot water applications may result in to tighten them system failure and property damage Use plastic threaded CTS CPVC male adapters in cold Female Adapters water applications only awe Use CTS CPVC x brass threaded transition fittings for hot In almost all plumbing applications threaded fittings are water applications used to transition from metal to plastic components in Do not use compression fittings with brass ferrules to a piping system such as connections to valves tanks or connect to CTS CPVC pipe or fittings where water other appurtenances Due to the potential to over tighten temperatures will exceed 140 degrees F female plastic threaded parts Charlotte Pipe and Foundry CPVC pipe can be used with standard brass ferrules to recommends that when transitioning from metal to plastic make compression connections where the operating components to always use plastic male threads male adapter temperature will not exceed 140 F Apply Teflon PTFE tape over the ferrule to allow for the dissimilar thermal nipple etc threaded into metal female threads female expansion and contraction characteristics of the metal adapter cap tee elbow etc For the enone cited above ferrule and the plastic pipe the Uniform Plumbing Code expressly prohibits the use of CTS CPVC female adapters An excellent example of an application where female plastic threads can be a problem is the use of schedule 40 97
50. kee 73 Lise 91 le socccosanccacacon eccorcoanncas Ss Biet 160 Lithium Bromide Brine SES Lithium Chloride ee sac eg kegegegeden ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 71 DESIGN amp ENGINEERING DATA plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recomme
51. light pres sure pipe should go one half to one third of the way into the fitting hub Pipe and fittings that are too tight or too loose should not be used Applicator Use an applicator that is one half the size of the pipe s diameter Too large an ap plicator will force excess primer or cement into the inside of the fit ting Too small an applicator will not apply suffi cient cement Coat Surface with Cement Stir or shake the cement prior to use Apply a full even layer of cement to the pipe surface to a point 2 beyond the hub depth Aggres sively work the cement into the surface Without re dip ping the applica tor in the cement apply a thin layer of cement to the fitting socket ag gressively work ing it into the sur face PIPE AND FOUNDRY COMPANY 83 84 INSTALLATION PROCEDURES Do not allow cement to puddle or accumulate inside the system Solvent cement should conform to ASTM F 493 as shown in the accompanying table All purpose cement is not recommended Primer is not required for FlowGuard Gold one step ce ment but may be used Check local code requirements Join Pipe and Fittings Assemble pipe and fittings quick ly while cement is fluid If cement has hardened cut pipe dispose of fitting and start over Insert pipe into fitting hub giving a quarter turn ensuring an even distribution of cement within the joint Once the pipe contact
52. not recommend pipe joint compounds pastes or lubricants for thermoplastic pipe as the use of an incompatible compound may result in the degradation or failure of the plastic pipe or fittings Exceeding recommended torque for threaded connections may result in component damage system failure and property damage INSTALLATION PROCEDURES GHARL T TE The followi hart sh th t t of t d m torque required ae functioning aen Important Information on Threaded Connections Installation of Brass and CPVC Threaded Fittings Torque Setting Millions of PVC ABS and CPVC threaded fittings have Pipe Brass Threaded CPVC Threaded Teflon been produced over the years When properly installed Size Fittings Fittings Tape these fittings provide excellent service in both pressure and Li 14 ft lbs 3 to 5 ft lbs 147 width drainage EE SC of SE common eege errors include over tightening and the inappropriate use o Yl 18 ft lbs 4 to 6 ft lbs y2 width female adapters i 24 ft lbs 5 to 7 ft lbs y2 width 1 4 30 to 60 ftilbs 5 to7 tbe 1 width Tapered Threads LA 23 to 34 ftlbs 6 to 8 ft lbs 1 width American National Standard B2 1 is the dominant standard Qu 36 to 50 ft lbs 8 to 10 ft lbs 1 width used for threaded fittings in piping applications Adherence to this standard ensures that mating parts will thread properly and provide appropriate service ANS B2 1 requires that fittings
53. of each standard applies Short Specification 16 Pipe and fittings shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 and conform with NSF International Standards 14 and 61 Pipe shall be iron pipe size IPS conforming to ASTM D 2241 for plain end pipe and ASTM D 2672 for belled end pipe PVC Schedule 40 fittings shall conform to ASTM D 2466 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for pressure applications where the temperature will not exceed 140 F GENERAL INFORMATION E System Scope Specification Product Specifications PVC Schedule 80 Pressure Pipe and Fitting System This specification covers PVC Schedule 80 pipe and fittings for pressure applications This system is intended for pressure applications where the operating temperature will not exceed 140 F Pipe and fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC Schedule 80 pipe shall be Iron Pipe Size IPS conforming to ASTM D 1785 PVC Schedule 80 fitting
54. oils such as Crisco for lubricant Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings Exceeding recommended torque for threaded connections may result in component damage system failure and property damage Never use thread sealant when installing a P Trap or a Trap adapter with a plastic or metallic nut Use of thread sealants could cause seal separation or cause damage to the fitting through over tightening Maximum wrench tightness is two turns past finger tight Plastic or metal nuts should be tightened with a strap wrench only Never use common wrenches or tools designed for metallic pipe systems 98 Do s and Don ts For Threaded Connections Do s e Avoid female plastic pipe threads whenever possible e Use plastic threaded CTS CPVC male adapters in cold water applications only e Make threaded connections on FlowGuard Gold CTS CPVC systems using Charlotte low lead brass transition fittings These fittings are available in male female and drop ear ell configurations e Only join to threaded components conforming to ANSI ASME B 1 20 1 or ASTM F 1488 e De rate plastic threaded fittings an additional 50 beyond the pressure rating for pipe and fittings e Use Teflon tape for thread sealant e Tighten threaded connections using a strap wrench only e Tighten threaded connections a maximum of two turns past
55. resistant to corrosion pitting and scaling this means no loss of water pressure and reduced mainte nance Piping systems differ in chemical resistance Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in property damage Verify that paints thread sealants lubricants plasticized PVC products foam insulations caulks leak detectors insecticides termiticides antifreeze solutions pipe sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Do not use edible oils such as Crisco for lubricant Read and follow chemical manufacturer s literature before using with piping materials Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings Chemical Compatibility With CPVC Products CPVC domestic water systems have been used successfully for 50 years in new construction repipe and repair CPVC prod ucts are ideally suited for domestic water applications due to 106 their corrosion resistance Occasionally however CPVC can be damaged by contact with chemicals found in some construction products including thread sealant fire stopping compounds pipe sleeves or insulation Reasonable care needs to be taken to ensure that products coming into contact with CPVC systems are chemically compatible Charlotte Pipe recommends that CPVC c
56. seoran NR ydrogen Peroxide Dilute NR ydrogen Peroxide aoon a NR K ydrogen Peroxide DO 73 NR ydrogen Peroxide 90 cc000 NR NR ydrogen Phosphide s sseeeeeee ee ee ydrogenio ulinde DEYE 180 NR ydrogen Sulfide Aqeous Gol 180 NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 70 CHARL TTE PIPE AND FOUNDRY COMPANY DESIGN amp ENGINEERING DATA Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose
57. the base of the fitting hub An CHARLOTTE Pip angled cut may apa result in joint failure Acceptable tools include ratchet type pipe cutter miter saw reciprocating saw mechanical cut off saw with carbide tipped blade or wheel type pipe cutter Wheel type pipe cutters must employ a blade designed to cut plastic pipe Ratchet cutters should be sharpened regularly If any indication of damage or cracking is evident at the pipe end cut off at least 2 of pipe beyond any visible cracks Remove Burrs and Bevel Remove all pipe burrs from inside and outside diam eter of pipe with a knife edge file or de burring tool Chamfer bevel the end of the pipe 10 15 3 Clean and Dry Pipe and Fittings Remove surface dirt grease or moisture with a clean dry cloth Dry Fit With light pres sure pipe should go one half to one third of the way into the fitting hub Pipe and fittings that are too tight or too loose should not be used Applicator Use an applicator that is one half the size of the pipe s diameter Daubers natural bristle brushes or swabs are recommended Rollers are not recommended Too large an applicator will force excess primer or ce ment into the inside of the fitting Too small an applica tor will not apply sufficient cement Coat Surface with Primer Apply primer to the fitting sock et aggressively working it into the surface 85 INSTALLATION
58. unable to backflow into the main This circumstance is becoming more and more prevalent as the result of the growing use of devices such as backflow preventers and pressure reducing valves Allowance must be made for thermal expansion of the water Backflow prevention devices with built in bypass capabilities auxiliary pressure relief valves or bladder type expansion tanks are several options available to help resolve the problem and to insure long term system performance Do not rely on an expansion tank to handle thermal expansion of the piping system Expansion tanks accommodate expansion of the fluid not longitudinal expansion of the pipe The pip ing system must be designed to allow for thermal expansion Piping systems differ in chemical resistance Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in property damage e Verify that paints thread sealants lubricants plasticized PVC products foam insulations caulks leak detectors insecticides termiticides antifreeze solutions pipe sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Do not use edible oils such as Crisco for lubricant Read and follow chemical manufacturer s literature before using with piping materials Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fitt
59. valves if any b Reducing pump start up pressure surges with slow start up motors and rubber expansion devices c Not exceeding maximum fluid velocity of 5 feet per second for PVC and 8 feet per second for CPVC CTS Provide more than minimum Charlotte Pipe recommended support spacing Thrust blocking at branches changes in direction and end of runs Use expansion contraction devices when temperature changes occur in runs Strictly follow chemical resistance recommendations Protect piping from UV if applicable Cold Weather Considerations for CPVC The following precautions are recommended in cold weather situations 1 Freeze Issues CPVC is a ductile material which expands and contracts more than metallic plumbing pipe However CPVC like all other piping materials needs to be protected from freezing All model plumbing codes require that piping exposed to freezing temperatures be properly insulated 2 Frozen CPVC Water Lines Drain the system if overnight temperatures are likely to drop below 32 F CPVC may split like other materials when water freezes in it Immediately take action to eliminate the source of cold air causing the freezing condition then thaw the water line if possible If the frozen section of pipe is accessible heated air can be blown directly onto the frozen area by using a low wattage heater blower Also electrical heat tapes can be applied to the frozen area NOTICE To avoi
60. with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals e Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 37 PRODUCT DATA Pastis Technica Manual PVC Sewer Pipe gt gt PVC SDR 35 PSM Pipe ASTM D 3034 amp ASTM F 477 SDR 35 GASKETED PS 46 EE E E e E EE EES S M 6004G Ansild i 11920 840 5 556 14 0 110 4 4 215 120 S M 6004G_ 4 x20 04012 1200 7 144 201 0 109 7 4 215 120 S M 6006G 6 x14 11921 392 5 556 147 0 249 6 6 275 180 S M 6006G 6 x20 04016 560 8 330 20 0 247 0 6 275 180 S M 6008G 87x14 11922 140 3 333 14 0 451 0 8 400 240 Weight is approximate and is for shipping purposes only SDR 35 SOLVENT WELD PS 46 TRUCKLOAD PART NO NOM SIZE UPC QTY PER PERCENT LAYING WT PER AVG 0D IN MIN WALL IN 611942 SKID PER SKID LENGTH 100 FT LBS S M 6004 4 x 10 04008 600 4 160 10 0 112 0 4 215 120 S M 6004 4 x 20 04009 1200 7 144 20 0 109 7 4 215 120 S M 6006 6 x 10 04013 280 4 160 10 0 252 0 6 275 180 S M 6006 6 x 20 0401
61. yn you PN 150 132 113 93 75 60 45 33 NR NR NR NR NR Rating psi CPVC 150 144 137 123 116 98 93 75 70 60 48 38 30 NR Not Recommended 94 INSTALLATION PROCEDURES GHARL TTE Threaded Joints and Threading Pressure Rating for PVC Schedule 80 Unions of PVC and CPVC Pipe Unions Only Schedule 80 PVC and Schedule 80 CPVC pipe can be Size _ KS Kies ax Working ax Working threaded Schedule 40 or SDR pipe cannot be threaded molded Pressure 73 F Pressure 73 F threaded adapters must be used on those systems 235 psi 235 psi The pressure rating of molded or cut threads must be derated 235 psi 235 psi by an additional 50 beyond the pressure rating for pipe and 235 psi 235 psi fittings See pressure temperature derating information in this 235 psi 235 psi Penna anual for systems exposed to operating conditions 235 psi 235 psi above 73 F 235 psi 200 psi 235 psi 185 psi Do not exceed the maximum working pressure of any system components including pipe fittings valves molded or cut threads unions mechanical coupling or flanges The pressure rating of all components must be reduced at temperatures above 73 degrees F Refer to de rating table in this manual Exceeding the maximum working temperature or pressure of the system may result in system failure and property damage Maximum Pressure Rating for PVC and CPVC Pip
62. 0 DU T2 0 Haat HI bat 1 Cd mm TIO OP VG st CG st CC GC st CG oooh GEO NTEN st OC sttr O St OC st si vir riri Cl Cl Cl onononst TOM ODN ES et leie eieiei ei ee eieiei eich ch el el St 0 Oe st F cie C COD ONNAN So CH uw Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Velocity Feet Per Second Friction Loss Pounds Per Square Inch Friction Head Feet Velocity Feet Per Second Per Minute ahewep Auadoud pue asnjiey wiaysAs ul VUnsa Kew puoras Aad aal G JO SSIIX UI Sal IIOJ aA PUOI S Aad z334 G PI3IX JOU Dinous I0 A MOL AITLON adid 10 4994 OOT 4ad ase sep HOH pue pe y uod ddId JILSVIdOWYSHL 08 JINGAHOS YOS ALIDOTSA M074 ANY SSOTNOILOTYA amp CHARL TTE PIPE AND FOUNDRY COMPANY ECH 80 02 eS9OT EE Leot WER KE 89 E 9T Z CHL vS 0 DCD S60 0 UAT
63. 0 Plating Solutions Lead 140 Riatino solutions aNICke k ee 140 Plating Solutions Rhodium 73 Platino Solutions lte ccoccacessoncoannse 140 Plating Solutions Tim 140 PAINE SOMONE ZINE coccacoccesooncoasn0s 180 POE Oils Polyolester ccccceceeseeees NR Polyethylene Glycol Carbowax GEZ Polypropylene Glvcol 200 AE E EEN 160 Potassium ACOtate ids cic ceidecssceetensssees oe agesin ANIN eegen 160 Potassium Aluminum Sulfate 160 Potassium Amyl Santhate ma a Es Potassium Bicarbonate cceeeeeeee 160 PotassiumiBichkomatem ea an a O O Potassium Bisulfate Sat d ee 73 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 75 DESIGN amp ENGINEERING DATA Pastis Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a g
64. 1 420 7068 1 0085 850 9 78 17 1 900 w 420 17225 1E0252 1950 9 78 2 2 315 11 436 7565 1 0582 900 10 35 EK d EK 8 682 LBS LB 7 U2 210 9 68 3 3 500 8 766 1 2000 1 6337 1 300 10 40 4 4 500 8 844 1 3000 WSBT 1330 11 04 6 6 625 8 958 1 5125 1 9462 1 600 12 80 8 8 625 8 1 063 E25 2 1462 1 780 14 24 WARNING To reduce the risk of death or serious injury read and follow important safety installation and application information at www charlottepipe com Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting For additional safety installation and application information in property damage please call 800 438 6091 You may also get information Verify that paints thread sealants lubricants plasticized 24 hours a day by calling our fax on demand number at PVC products foam insulations caulks leak detectors 800 745 9382 or by visiting our website at insecticides termiticides antifreeze solutions pipe www charlottepipe com sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Failure to follow safety and installation instructions may Do not use edible oils such as Crisco for lubricant result in death serious injury or property damage e Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings Exceeding recommended torque
65. 35 Sewer Main Pipe in 14 foot lengths are 14 feet plus the bell 14 foot laying length ABS Plus ReUze RePVC ChemDrain and You can t beat the system are registered trademarks of Charlotte Pipe and Foundry Company FlowGuard Gold is a registered trademark of Lubrizol Corp 23 PRODUCT DATA Pastis Technical Manual ABS Foam Core DWV Pipe gt gt ABS Schedule 40 DWV Pipe ABS SCHEDULE 40 FOAM CORE BLACK PLAIN END FOR NON PRESSURE APPLICATIONS ASTM F 628 PART NO NOM SIZE Uen AVG OD IN MIN WALL IN 7 E ABS 3112 VA x 10 03132 1 900 0 145 28 1 ABS 3112 1 2 x 20 03133 1 900 0 145 28 1 ABS 3200 2 x 10 03134 2 2315 0 154 31 1 ABS 3200 2 x20 03135 2 313 0 154 31 1 ABS 3300 3 x10 03136 3 500 0 216 77 9 ABS 3300 3 x 201 03137 3 500 0 216 11 9 ABS 3400 4 x 10 03138 4 500 0 237 111 4 ABS 3400 4 x 201 03139 4 500 0 237 111 4 ABS 3600 6 x 20 03141 6 625 0 280 196 2 NSF Listed Meets All Requirements of ASTM F 628 cNSF us dwv approved Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings e NEVER test PVC ABS CPVC pipe or NOT FOR PRESSURE S fittings with compressed air or gas or air sh over wa
66. 4 560 8 330 20 0 246 0 6 275 180 Weight is approximate and is for shipping purposes only NOTE For truckloads of mixed sizes multiply skids desired by truckload percent per skid Meets All Requirements of ASTM D 3034 SDR 35 Gaskets meet or exceed ASTM F 477 Gasketed joints meet ASTM D 3212 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air NOT FOR PRESSURE over water boosters KC ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 Do not use PVC Sewer pipe for pressure applications The use of sewer pipe in pressure applications may result in system failure and property damage 38 PRODUCT DATA CHARLOTTE PIPE AND FOUNDRY COMPANY PVC Sewer and Drain Pipe gt gt PVC ASTM D 2729 Pipe SOLVENT WELD BELLED END ASTM D 2729 TRUCKLOAD PART NO NOM SIZE UPC QTY PER PERCENT AVG OD IN MIN WALL IN BELL DEPTH WT PER LIST PRICE 611942 SKID PER SKID IN 100 FT LBS PER 100
67. 5 18 3 230 110 0 70 2 240 UU 15 23 9 250 121 1 80 267 260 TAST 85 29 4 For temperatures not shown the following formulas apply F to C F 32 18 C to F C x 1 8 32 Metric Conversion Pipe Size mm Pipe Size in Pipe Size mm Pipe Size in 6mm in 90mm 3 in 7mm Z e in 100mm 4 in 8mm Y4 in 125mm 5 iil 10mm in 150mm 6 in 15mm za W 200mm 8 in 18mm in 250mm 10 in 20mm in 300mm 12 in 25mm 1 in 350mm 14 in 32mm 1 in 400mm 16 in 40mm 1 in 450mm 18 in 50mm 2 in 500mm 20 in 65mm 2 2 in 600mm 24 in 80mm 3 in 122 HELPFUL REFERENCES CHARL TTE PIPE AND FOUNDRY COMPANY The Conversion of Fractions to Decimals Fraction Decimal Fraction Decimal Yog 0 015625 Zu 0 515625 Ke 0 031250 We 0 53125 K 0 046875 2 Hoa 0 546875 Ab 0 062500 Yo 0 5625 Yoa 0 078125 WI 0 578125 a2 0 937500 K 0 59375 Yoa 0 109375 a 0 609375 Ke 0 125000 Z 0 625 Yoa 0 140625 oa 0 640625 S32 0 156250 21 32 0 65625 Yea 0 171900 KO 0 67187 Zoe 0 187500 Ae 0 6875 oa 0 203100 KO 0 70312 Ke 0 218800 Zi 0 71875 oa 0 234375 WO 0 734375 Ke 0 250000 Ke 0 75 Wd 0 265625 RO 0 765625 Kei 0 281250 Zi 0 78125 Yea 0 296875 SO 0 79875 Ae 0 312500 16 0 8125 Wd 0 328125 SCH 0 82125 W 0 343750 2 32 0 84375 kd 0 359375 wO 0 859375 K 0 375000 Ke
68. 6 D 2672 16 030 16 060 15 965 15 995 10 000 10 000 Note All dimensions are in inches Lat min A maii LEE 36 PRODUCT DATA Spe ALS CPVC Schedule 80 Pipe gt gt CORZAN CPVC Schedule 80 Pipe Type IV Grade 1 ASTM D 1784 amp ASTM F 441 CPVC SCHEDULE 80 LIGHT GRAY PLAIN END CPVC 4120 PART NO NOM SIZE ae AVG OD IN MIN WALL ON Bous 100 W CPV 11005 Ye x 201 04787 840 147 850 PSI Seel CPV 11007 Ya x 201 04788 1 050 154 690 PSI 30 0 CPV 11010 1 x 20 04789 1 315 179 630 PSI 44 2 CPV 11012 LA x 20 04790 1 660 191 520 PSI 61 0 CPV 11015 VA x 20 04791 1 900 200 470 PSI 73 9 CPV 11020 2 x 20 04792 2 215 218 400 PSI 102 2 CPV 11025 2 2 x 20 04793 2 875 276 420 PSI 155 9 CPV 11030 3 x 201 04794 3 500 300 370 PSI 208 6 CPV 11040 4 x 20 04795 4 500 337 320 PSI 304 9 CPV 11060 6 x 20 04796 6 625 432 280 PSI 581 5 CPV 11080 8 x 20 04797 8 625 500 250 PSI 882 9 Note This product is not currently available Information provided is for reference only NSF Listed Meets All Requirements of ASTM D 1784 and ASTM F 441 Corzan is a registered trademark of Lubrizol Corp Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test
69. 7 1 900 145 330 PSI 50 7 PVC 7112 VA x 20 03948 1 900 145 330 PSI 50 7 PVC 7200 2 x 10 03949 2 375 154 280 PSI 68 1 PVC 7200 2 x20 03950 2 375 154 280 PSI 68 1 PVC 4025t 2 2 x 20 04205 2 875 203 300 PSI 108 0 PVC 7300 3 x 10 03951 3 500 216 260 PSI 141 2 PVC 7300 3 x 201 03952 3 500 216 260 PSI 141 2 PVC 7400t 4 x 10 03953 4 500 237 220 PSI 201 2 PVC 7400f 4 x 20 03954 4 500 i231 220 PSI 201 2 PVC 7500T 5 x 20 04837 5 563 258 190 PSI 272 5 PVC 7600f 6 x 10 03955 6 625 280 180 PSI 353 7 PVC 7600T 6 x 20 03956 6 625 280 180 PSI 353 7 PVC 7800f 8 x 10 13087 8 625 i322 160 PSI 532 3 PVC 7800T 8 x 20 03958 8 625 322 160 PSI 532 3 PVC 7910f 10 x 20 03959 10 750 365 140 PSI 754 7 PVC 7912t 12 x 20 03961 12 750 406 130 PSI 997 9 PVC 7914f 14 x 20 04862 14 000 437 130 PSI 1180 1 PVC 7916T 16 x 20 04918 16 000 500 130 PSI 1543 1 Dual Marked ASTM D 1785 and ASTM D 2665 t Triple Marked ASTM D 1785 amp ASTM D 2665 amp ASTM F 480 Dual Marked ASTM D 1785 amp ASTM F 480 NOTE When ordering please specify plain end or bell end NSF Listed Meets All Requirements of ASTM D 1784 and ASTM D 1785 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pip
70. 96 ASTM F 891 NSF STANDARD NO 14 RePVC SCH 40 DWV PIPE WITH RECYLED CONTENT ASTM D 4396 ASTM F 1760 NSF STANDARD NO 14 PVC SCH 40 DWV FITTINGS ASTM D 1784 ASTM D 2665 ASTM D 3311 ASTM F1866 FHA UM 79a FEDERAL SPECIFICATION L P 320a NSF STANDARD NO 14 PVC SDR 21 AND SDR 26 PRESSURE PIPE ASTM D 1784 ASTM D 2241 NSF STANDARD NO 14 AND 61 PVC SCH 40 PRESSURE FITTINGS ASTM D 1784 ASTM D 2466 NSF STANDARD 14 AND 61 PVC SCH 40 WELL CASING PIPE ASTM D 1784 ASTM F 480 NSF STANDARD NO 14 AND 61 PVC SCH 80 PIPE ASTM D 1784 ASTM D 1785 NSF STANDARD NO 14 AND 61 PVC SCH 80 FITTINGS ASTM D 1784 ASTM D 2467 ASTM D 2464 ASTM F 1970 NSF STANDARD NO 14 AND 61 PVC SDR 35 SEWER MAIN PIPE ASTM D 1784 ASTM D 3034 SDR 35 ASTM D 3212 ASTM F 477 PVC SEWER AND DRAIN PIPE ASTM D 1784 ASTM D 2729 PVC THIN WALL PIPE amp FITTINGS ASTM D 1784 ASTM D 2949 NSF STANDARD NO 14 CPVC FLOWGUARD GOLD CTS PIPE amp FITTINGS ASTM D 1784 ASTM D 2846 FHA UM 6la NSF STANDARD NO 14 AND 61 CSA LISTED ON SPECIFIED ITEMS CPVC REUZE CTS PIPE amp FITTINGS ASTM D 1784 ASTM D 2846 NSF STANDARD NO 14 CPVC CHEMDRAIN SCH 40 PIPE amp FITTINGS ASTM D 1784 ASTM F 2618 NSF STANDARD 14 ABS SCH 40 DWV CELLULAR CORE PIPE ASTM D 3965 ASTM F 628 NSF STANDARD NO 14 cNSF us dwv ABS PLUS SCH 40 DWV CELLULAR CORE PIPE ASTM D 3965 ASTM D 4396 ASTM F 1488 ABS SCH 40 DWV FITTINGS ASTM D 3965
71. ABS piping systems To reduce the risk of death or serious injury from an explo sion collapse or projectile hazard and to reduce the risk of E damage from a system failure Always follow the warnings and procedures provided in this manual Only use PVC ABS CPVC pipe and fitting for the conveyance of fluids as defined within the applicable ASTM standards Never use PVC ABS CPVC pipe and fittings for the conveyance of gasses Never use PVC ABS CPVC pipe or fittings in structural application or in any load bearing applications Never strike the pipe or fittings or drive them into the ground or into any other hard substance 82 Cutting Joint Preparation and Solvent Cement The tools cleaner primer solvent cement and techniques re quired to properly join plastic piping systems are dependant upon application pipe diameter and weather conditions Charlotte Pipe and Foundry recommends that installers be trained and pass the ASME B 31 3 Bonder Qualification Test Please see the Special Considerations section of this manual for additional information This installation manual provides direction for the installa tion of the following piping systems e y 2 FlowGuard Gold and ReUze CTS CPVC pipe and fitting systems with one step solvent cement e Yo 4 Tron Pipe Size ABS PVC and CPVC pipe and fitting systems with two step solvent cement e 6 Tron Pipe Size and larger ABS PVC and CPVC pipe and
72. ANY gt gt PVC Well Casing PVC SCHEDULE 40 WHITE BELL END WELL CASING PVC 1120 ASTM F 480 PART NO NOM SIZE UPC AVG OD IN MIN WALL IN BELL DEPTH WT PER 611942 IN 100 FT LBS PVC 4020B 2 x 20 03932 2 375 154 4 00 69 2 PVC 4025B 2 2 x 20 04206 2 875 203 4 00 110 0 PVC 4030B 3 x 20 03933 3 500 216 4 00 144 5 PVC 9400B 4 x 201 03964 4 500 237 5 00 206 2 PVC 9600B 6 x 20 03965 6 625 280 6 50 365 5 PVC 9800B 8 x 20 03967 8 625 322 7 00 552 3 gt gt PVC SDR Pipe PR 200 PVC 1120 BELL END ASTM D 2241 SDR 21 MAX WORK PART NO NOM SIZE UPC AVG OD IN MIN WALL IN PRESSURE BELL DEPTH WT PER 611942 AT 23 C OR 73 F IN 100 FT LBS PVC 23155B Yl x 201 03991 840 062 315 PSI 2 00 10 0 PVC 20007B Zi x LO 10742 1 050 060 200 PSI 2 25 11 8 PVC 20007B Yl x 20 03984 1 050 060 200 PSI 2 25 11 8 PVC 20010B 1 x 20 03986 1 3215 063 200 PSI 2 50 15 7 PVC 20012B 14 x 20 03987 1 660 079 200 PSI 2 15 24 9 PVC 20015B 1 2 x 20 03988 1 900 090 200 PSI 3 00 32 4 PVC 20020B 2 x 20 03989 2 375 AI 200 PSI 4 00 50 9 PR 315 SDR 13 5 PR 160 PVC 1120 BELL END ASTM D 2241 SDR 26 MAX WORK PART NO NOM SIZE UPC AVG OD IN MIN WALL IN P
73. ASTM E 84 ReUze CTS CPVC in sizes 1 2 through 2 water filled does meet the 25 50 flame and smoke requirement for plenum applications ReUze is a registered trademark of Charlotte Pipe and Foundry FlowGuard Gold is a registered trademark of Lubrizol Corp 60 DESIGN amp ENGINEERING DATA ChARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE Coming ily contac YEN he eiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Acetaldehyde ccccccccccc
74. BS pipe or fittings Referenced Standards ASTM D 3965 Rigid ABS Compounds ASTM F 1488 Co extruded Composite Pipe ASTM D 2661 ABS Drain Waste and Vent Fittings ASTM D 2235 Solvent Cements for ABS Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials Note Latest revision of each standard applies Short Specification Inside and outside layers of pipe shall be manufactured from ABS compound with a minimum cell class of 42222 per ASTM D 3965 Center layer of pipe shall be manufactured from PVC compound with a cell class of 11432 per ASTM D 4396 Pipe shall be iron pipe size IPS Schedule 40 conforming to ASTM F 1488 Fittings shall be manufactured from ABS compound with a cell class of 32222 per ASTM D 3965 Fittings shall conform to ASTM D 2661 Both pipe and fittings shall conform to NSF International Standard 14 All pipe and fittings to be produced by a single manufacturer and to be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement shall conform to ASTM D 2235 The system is to be manufactured by Charlotte Pipe and Foundry Co and is intended for non pressure drainage applications w
75. C 4600 6 x 10 03938 6 625 0 280 247 0 PVC 4600 6 x 20 03939 6 625 0 280 247 0 PVC 4800 8 x 20 03941 8 625 0 322 371 0 PVC 4910 10 x 20 03942 10 750 0 365 566 0 PVC 4912 12 x 20 03943 12 750 0 406 755 0 PVC SCHEDULE 40 FOAM CORE WHITE BELL END FOR NON PRESSURE APPLICATIONS PART NO NOM SIZE UPC AVG 0D IN MIN WALL IN WT PER 611942 100 FT LBS PVC 4112B VA x 10 12917 1 900 0 145 38 1 PVC 4200B 2 x 10 12916 2 375 0 154 51 2 PVC 4300B 3 x10 12915 3 500 0 216 105 0 PVC 4300B 3 x 201 04782 3 500 0 216 105 0 PVC 4400B 4 x10 04783 4 500 0 237 146 0 PVC 4400B 4 x 20 04784 4 500 0 237 146 0 PVC 4600B 6 x 10 09904 6 625 0 280 247 0 PVC 4600B 6 x 20 04786 6 625 0 280 247 0 NOTE When ordering please specify plain end or bell end NSF Listed Meets All Requirements of ASTM F 891 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 NOT FOR PRESSURE Do not use PVC ABS ABS Plus cellu
76. CHARLOTTE PIPE AND FOUNDRY COMPANY You can t beat the system Plastics TECHNICAL AND INSTALLATION MANUAL ABS DWV ABS Plus Foam Core PVC DWV RePVC DWV Pipe with Recycled Content PVC Sewer amp Pressure Pipe PVC Schedule 40 amp 80 FlowGuard Gold CTS CPVC ReUze CTS CPVC Corzan Schedule 80 CPVC Updated October 25 2013 EE T E C m NI fe A L M A N T AL 2001 2013 Charlotte Pipe and Foundry Co INTRODUCTION Plastics Technical Manual Charlotte Pipe has been relentless in our commitment to quality and service for more than a century Through the years we have broadened and enhanced our product lines to better serve our customers As the leading full line manufacturer of PVC CPVC and ABS piping systems for drainage and pressure applications we welcome the opportunity to be the one stop source for all your thermoplastic piping systems Charlotte is the only company that manufactures pipe and fittings to exacting TrueFit tolerances Our systems are designed to fit together precisely for easier installation fewer callbacks and a lifetime of trouble free service the major benefits of a Charlotte Pipe TrueFit system You can t beat the system Huntsville Alabama Cedar City Utah CHARLOTTE PIPE AND FOUNDRY COMPANY Manufacturing Facilities e Monroe North Carolina e Muncy Pennsylvania e Cameron Texas e Wildwood Florida e Huntsville Alabama e Cedar
77. Ci disasar 140 73 O E ea tienes NR NR NR 100 100 100 140 ZS NR NR NR 140 SHEI NR ee Pentachlorophenol csccccceceeeeee NR NR PEO OSLAAMTALE Ol eegener 73 12 Peracetic Acid 40 eeeeeeeseeeeeeeeeeees ee ee Rerchloric Acid LOA 73 140 Perchloric Acid 086 seen 73 73 Perchloroethylene NR NR PerphOSphate sivecesveccssctstessdvervetcewedsenes 73 ee Petrolatuitize crcccesreec recesses ee ome Petroleum Oils Sour NR ee Petroleum Oils Refined NR ee Phen lissee 73 NR Phenylhydrazine NR ee Phenylhydrazine Hydrochloride ee ee ee PIMOS LTCC sosoran NR 73 one Phosgene GAS we ciecseschecesaviseaesctecects NR 73 ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 74 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials
78. City Utah MEMBER OF ASTM Charlotte Pipe Charlotte Charlotte Pipe TrueFit RePVC ReUze and You can t beat the system are registered trademarks of Charlotte Pipe and Foundry Company TABLE OF CONTENTS E GENERAL INFORMATION Page Introductioi sis ccssecsescasdeacaddeaseveccdesssvaciia cas tonatadeasvunadecaaavecdcedasvvndcadeaavacaccdadbusccesaaeuuiadasarauiads 2 Understanding Safety Alert Messages ccccccccccccccccccceesceesessesseaseceeeseseeeceeeeneesaaes 5 Major Advantages of ABS PVC and CPVC Pipe ccc cececeeeeeeeeeenseaees 6 Handling and Storage of ABS PVC and CPVC Pipe ee ccccccceeeceeeeneeaaes 7 Physical Properties of ABS and PVC Materials 0 0 0 0 ccc ceceeeeeeeceeeesseeaes 8 ABS and PVC Standards 2000 00 ccccscccecesenteceecnenneeecesenaeeeecseaaeeeecneaueeeecneeaeeeeeneaea 8 Physical Properties of FlowGuard Gold ReUze and Corzan CPVC Materials 9 IN A1 E DEE 9 Product Specifications 2 0 0 0 cece cccccceceeceesesseaeeeeeeeeceeeesceeseseesseaaeeeeeeeeeeeeeeees 10 21 ABS Cellular Core Foam Core Pipe and ABS DWV Fitting System 0 0 ccececce eens 10 ABS Plus Composite Foam Core DWV Pipe ceececcececsssssesesesseseseseeeeeeeeeeeeeeeeeeeeeees 11 PVC Schedule 40 Solid Wall Pipe and PVC DWV Fitting System ccc ceeeeceeeeeeneeeeees 12 PVC Cellular Core Foam Core Pipe and PVC DWV Fitting System 0 cece eeceeeeeees 13 RePVC PVC Schedule 40 Pipe with Recycled
79. Co extruded ABS Pipe with Cellular Core ASTM D 2661 ABS Drain Waste and Vent Fittings ASTM D 2235 Solvent Cements for ABS Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials Note Latest revision of each standard applies Short Specification 10 Pipe and fittings shall be manufactured from ABS compound with a cell class of 42222 for pipe and 32222 for fittings as per ASTM D 3965 and conform with NSF International Standard 14 Pipe shall be iron pipe size IPS conforming to ASTM F 628 Fittings shall conform to ASTM D 2661 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement shall conform to ASTM D 2235 The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for non pressure drainage applications where the temperature will not exceed 140 F GENERAL INFORMATION E System Scope Specification Product Specifications ABS Plus Foam Core DWV Pipe and ABS DWV Fitting System This specification covers ABS PVC composite cellular core foam core pipe and ABS DWV fittings used in sanitary drain waste and vent DWV a
80. Coefficient of Linear Expansion 3 4x 10 in in F D 696 Heat Distortion Temperature at 264 psi Minimum 212 Cell Class 23447 degrees F D 648 Heat Distortion Temperature at 264 psi Minimum 230 Cell Class 24448 degrees F D 648 Coefficient of Thermal Conductivity KE BTU hr sq ft F in C77 Specific Heat 34 BTU F Ib D 2766 Water Absorption 24 hrs at 73 F 03 weight gain D 570 Cell Classification 23447 24448 D 1784 Burning Rate Self Extinguishing D 635 Above data is based upon information provided by the raw material manufacturers It should be used only as a recommendation and not as a guarantee of performance CPVC Standards TYPE PIPE FITTINGS STANDARD SPECIFICATIONS MATERIAL DIMENSIONS CPVC Pressure CPVC Schedule 80 Plain End Pipe Corzan ASTM D 1784 ASTM F 441 CPVC Schedule 80 Fittings Corzan ASTM D 1784 ASTM F 437 and ASTM F 439 CPVC CTS Tube and Fittings FlowGuard Gold ReUze ASTM D 1784 ASTM D 2846 Corzan and FlowGuard Gold are registered trademarks of Lubrizol Corp GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specifications ABS Cellular Core Foam Core Pipe and ABS DWV Fitting System This specification covers ABS cellular core foam core pipe and ABS DWV fittings used in sanitary drain waste and vent DWV sewer and storm drainage applications This system is intended for use in non pressure applications wh
81. Content and PVC DWV FALLING SYSTEM EE 14 PVC Schedule 40 Pressure Pipe and Fitting SBvstem 15 PVC SDR Pressure Pipe and Fitting System arssiscirienssscsiiorssnsierssriosinesesererrsiiiesiers 16 PVC Schedule 80 Pressure Pipe and Fitting SBvstem cc ceececccceceeeeeeceeceeeeeeeeeeeeeaaeeeeees 17 FlowGuard Gold CPVC CTS Pipe and Fitting System 18 ReUze CPVC CTS Pipe and Fitting System 19 PVG SDR 35 Gravity Sewer Pipe iccdesviasccdecusesavcterviandacedvbevancdeevvaivdveetuvendsnsevversaceetbvens 20 PV C D 27 29 Sewer and Drain e 21 Product Gertification siti ccciesciccsceasscicsecasssncaccasdascacdeaancasaveuastescedeastadeaddeaaithe eer 22 PRODUCT DATA Pipe Reference Guide EEN 23 Product Data Dimensions Weight and Pressure Ratings cccccccceceeeeees 24 41 Socket Dimensions for Belled End Pipe ccccccessessscecececceceeceesessesseaseeeeeeeees 36 DESIGN AND ENGINEERING DATA Pressure Temperature Relationship cccccccecceccecececcecesceesesseseeseeeeeceeeeseeeees 42 43 Maximum Operating Temperatures for Various Piping Systems cecceccceeseeeceeeeneeees 42 Temperature De Rating for PVC and CDN ENNER ENEE 42 Maximum Operating Temperatures for CTS CPVC SDR 11 Piping Systems sseesse00 43 Fluid Flow Properties 44 53 GAIT e 44 FONG LOW RAtC E O TE N TE TAE EIE O E 44 Pressure F low E 45 Water TELE ee ee ee Ve E AEN EEES 45 Friction LOSS TMFOUGM FILLINGS dees d
82. IPS 714 or Oatey CPVC Heavy Duty Orange solvent cements e Install in accordance with both Charlotte Pipe and Foundry s and solvent cement manufacturer s recommendations and installation instructions e Follow recommended safe work practices e Verify that the maximum outlet temperature and pressure of the boiler is less than the temperature and pressure rating of the pipe see charts below e Always use the proper derating factors with FlowGuard Gold and Corzan CPVC pipe to find the pressure rating at the applicable operating temperature e Always follow applicable codes and approvals when installing plumbing and heating equipment e Ensure that the system design allows for thermal expansion and contraction as recommended in the Charlotte Pipe and Foundry Plastics Technical Manual e Use only CPVC x brass threaded transition fittings when installing FlowGuard Gold systems e Use proper solvent cementing practices including beveling and proper dauber sizing e Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded e Provide additional support to the brass side of a CPVC x brass transition or other metallic components to support the weight of the metal system e Use check valves heat traps or back flow preventers to prevent cross connections between hot and cold water lines e Flush the interior of heat exchangers or the exterior of condenser
83. OSING TIME PRESSURE INCREASE psi PIPE LINE LENGTH feet PIVOT LINE 47 DESIGN amp ENGINEERING DATA Plastics Technical Manual Entrapped Air Source There are many potential sources for air in pipelines Air may be introduced at the point where fluid enters the system or during initial filling of the system Problem Air ina piping system tends to accumulate at high points in the system As the flowrate increases the entrapped air is forced along the pipeline by the moving water These pockets of air cause flow restrictions reducing the efficiency and performance of the system Water is about 5 times more dense than air at 100 psi so when a pocket of air reaches an outlet it escapes rapidly and water rushes to replace the void Such pressure surges can easily exceed the strength of a piping system and it s components Entrapped Air Pressure surges associated with entrapped air may result in serious personal injury system failure and property damage Install air relief valves at the high points in a system to vent air that accumulates during service Failure to bleed trapped air may give faulty test results and may result in an explosion Solution Designers should be concerned about entrapped air but the issue of entrapped air is very complex The behavior of air in a piping system is not easy to analyze but the effects can be devastating Obviously the best way to reduce problems would
84. PROCEDURES Plastics Technical Manual 86 Apply primer to the pipe surface to a point Lei beyond the hub depth Aggres sively work the primer into the surface Apply a second coat of primer to the fitting sock et aggressively working it into the surface More applications of primer may be required on hard surfaces or cold weather conditions Once the surface is primed remove all puddles of excess primer from the fitting socket Primer should conform to ASTM F 656 The use of primer for ABS is not recommended Check local code requirements Coat Surface with Cement Cement must be applied while primer is wet Stir or shake the cement prior to use Apply a full even layer of cement to the pipe surface to a point Lei be yond the hub depth Aggressively work the cement into the surface Without re dip ping the applica tor in the cement apply a medium layer of cement to the fitting sock et aggressively working it into the surface On bell end pipe do not coat beyond the socket depth Apply a second full coat of ce ment to the pipe surface aggres sively working it in Do not allow ce ment to puddle or accumulate inside the system Solvent cement should conform to the appropriate ASTM standard for the piping system as shown in the accompanying table All purpose cement is not recommended Join Pipe and Fittings Assemble pipe and fittings quickly while ce m
85. PVC Viton EPDM Neoprene Ammonium Thiocyanate 0006 120 140 180 185 ee 73 Ammonin WEAN ENTE e 120 140 180 ome o o ome ek e EE NR NR NR NR NR le eeler NEE NR NR NR 185 140 Aimyl Chlortgde ics ccectcccedeveedeodetacecseese es NR NR NR DEE NR NR NR Aniline Chlorohydrate ssseeee NR NR ee Aniline sycnochlonidereesesesssssessesse NR NR NR Anthraquinone Sulfonic Acid oe 140 ee Anti Freeze See Alcohols Glycols amp Glycerin Antimony Trichloride cccceecceee 140 e E IEN NR Aromatic Hydrocarbons see0aanas NR NRO E P E Sue cstac cmenecs 100 Arsenic DE gedd egene NR Aryl Sulfonic Acid o Asphalt senres ugeet iiaeie NR Barium Carbonate 160 Barium Chloride c ccssce covesssceccvcensonedss 160 Barium Hydroxide 150 Barium Nitrate saccstccssaessssosccccoeseaannies 160 EH EE 160 EE E 160 ERT 140 Beet Sugar Liquids 160 EEN NR NR Benzalkonium Chloride ssssssss0000nen NR NR NR ee EES EE NR NR NR NR Benzene Benzol ccccccccceseneeees NR NR NR ee Benzene SUlfonic Acid ma NR NR NR 100 Benzoic Acid Sat d s oesriisri serere 140 140 73 160 BANANEN E oe a eseteemee NR NR NR NR Benzyl Alcohol ssisiisisspisriiessrnsriissdsins NR NR NR NR Breise PA a E trees NR We NR NR Bismuth Carbonate cceeceeesceseeees 140 140 180 73 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer
86. RESSURE BELL DEPTH WT PER 611942 AT 23 C OR 73 F IN 100 FT LBS PVC 16012B 1 x 20 04211 1 660 064 160 PSI 2 15 20 3 PVC 16015B 1 2 x 20 04210 1 900 073 160 PSI 3 00 26 6 PVC 16020B 2 x 20 04212 2 375 091 160 PSI 4 00 41 4 PVC 16030B Bf K 20 04222 3 500 2135 160 PSI 4 00 92 3 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 31 PRODUCT DATA Plastics Technical Manual gt gt CPVC Copper Tube Size Pipe STRAIGHT LENGTHS PLAIN END SDR 11 CPVC COPPER TUBE SIZE PIPE ASTM D 2846 nem mm weee ovom D n op wowo m IA wae CTS 12005 Yo x 10 04979 500 2 083 12 000 625 068 400 PSI 8 3 CTS 12005 Yo x 201 04993 1 000 5 000 24 000 625 068 400 PSI 8 3 CTS 12007 A x 10 04980 250 2 083 6 000 875 080 400 PSI 13 9 CTS 12007 34 x 20 05145 500 5 000 12 000 875 080
87. Ratios SDR Schedule 40 and Schedule 80 Specification for Solvent Cements for Chlorinated Poly Vinyl Chloride CPVC Plastic Pipe and Fittings This specification provides requirements for CPVC solvent cement to be used in joining CPVC pipe and socket type fittings Specification for Acrylonitrile Butadiene Styrene ABS Schedule 40 Plastic Drain Waste and Vent Pipe with a Cellular Core This specification covers coextruded ABS plastic drain waste and vent pipe made to Schedule 40 iron pipe size IPS Specification for Primers for Use in Solvent Cement Joints of Poly Vinyl Chloride PVC Plastic Pipe and Fittings This specification covers requirements for primers for use with PVC pipe and fittings that are to be joined by PVC cement meeting the requirements of Specification D 2564 Specification for Coextruded Poly Vinyl Chloride PVC Plastic Pipe with a Cellular Core Non pressure in Three Series Schedule 40 PS Series 25 50 100 and a Sewer and Drain Series This specification covers coextruded PVC plastic pipe with a cellular core for non pressure use in three series an IPS Schedule 40 Series a PS Series with an iron pipe size outside diameter with varying wall thickness as required for pipe stiffness of 25 50 and 100 and a Sewer and Drain Series Specification for Coextruded Composite Pipe produced by a coextrusion die system in which the concentric layers are formed and combined before exiting the die This specification
88. STM D 2774 Solvent weld joints shall be made using CPVC cement conforming to ASTM F 493 Yellow one step cement may be used without primer If a primer is required by applicable plumbing or building codes then a primer conforming to ASTM F 656 should be used The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with CPVC compounds System shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in CPVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 2774 Underground Installation of Thermoplastic Pressure Piping ASTM D 2846 CPVC Plastic Hot and Cold Water Distribution System ASTM F 493 Solvent Cements for CPVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials Note Latest revision of each standard applies Short Specification All pipe and fittings shall be manufactured from CPVC compound with a cell class of 24448 for pipe and 23447 for fittings as per ASTM D 1784 conform with NSF International Standard 14 The pipe shall be listed by NSF International for reclaimed water and bear the mark NS F rw 1 2 through 2 sizes ReUze made with FlowGuard Gold CPVC Copper Tube Size manufactured to standard dimension ratio SDR 11 and shall
89. TM D 2846 NOTE Please call Charlotte Pipe at 800 438 6091 or visit our website www CharlottePipe com for the latest CPVC Chemical Compatibility Sheet Check the local code requirements for conformance with all local plumbing and building codes Pipe marking may not be in conformance with some local code requirements and should be confirmed prior to installation Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 33 PRODUCT DATA Pastis Technical Manual PVC Schedule 80 Pipe NSF gt gt PVC Schedule 80 Pipe Type 1 Grade 1 Plain End ASTM D 1784 amp ASTM D 1785 PVC SCHEDULE 80 GRAY PLAIN END PVC 1120 PART NO NOM SIZE UPC AVG OD IN MIN WALL IN PRESSURE WT PER 611942 AT 23 C OR 73 F 100 FT LBS PVC 10002 Loi X 20 04920 0 540 119 1130 PSI 10 0 PVC 10003 1 x 201 04917 0 675 126 920 PSI 13 8 PVC 10005 2 x 201 03968 0 840 147 850 PSI 20 3 PVC 10007 Za x 20 03969 1 050
90. TM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials NSF Standard 61 Drinking Water System Components Health Effects Note Latest revision of each standard applies Short Specification Pipe and fittings shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 and conform with NSF International Standards 14 and 61 Pipe shall be iron pipe size IPS conforming to ASTM D 1785 Socket fittings shall conform to ASTM D 2467 threaded fittings shall conform to ASTM D 2464 or D 2467 Flanges shall meet the bolt pattern requirements of ANSI ASME B 16 5 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cements shall conform to ASTM D 2564 primer shall be IPS P 70 or Oatey Industrial Grade The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for pressure applications where the temperature will not exceed 140 F 17 GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specifications FlowGuard Gold CPVC Copper Tube Size CTS Hot and Cold Domestic Water Distribution System This specification covers Copper Tube Size CTS CPVC manufactured to standard dimensional ratio SDR 11 for
91. TM F 1866 All pipe and fittings shall be produced by a single manufacturer and be installed in accordance with manufac turer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The system to be manufactured by Charlotte Pipe and Foundry Co and is intended for non pressure drainage applications where the temperature will not exceed 140 F RePVC is a registered trademark of Charlotte Pipe and Foundry Company GENERAL INFORMATION E System Scope Specification Product Specifications PVC Schedule 40 Pressure Pipe and Fitting System This specification covers PVC Schedule 40 pipe and fittings for pressure applications This system is intended for pressure applications where the operating temperature will not exceed 140 F Pipe and fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC Schedule 40 pipe shall be Iron Pipe Size IPS conforming to ASTM D 1785 PVC Schedule 40 fittings shall conform to ASTM D 2466 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States Pipe and fittings shall conform to NSF International Standard 61 or the health effects portion of NSF Standard 14
92. United States Pipe and fittings shall conform to NSF International Standard 61 or the health effects portion of NSF Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cement joints shall be made ina two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 2241 PVC Pressure Rated Pipe SDR Series ASTM D 2672 Joints for IPS PVC Pipe Using Solvent Cement ASTM D 2466 PVC Plastic Fittings Schedule 40 ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2774 Underground Installation of Thermoplastic Pressure Piping ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials NSF Standard 61 Drinking Water System Components Health Effects Note Latest revision
93. Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 63 DESIGN amp ENGINEERING DATA Pastis Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name e ABS PVC CPVC Viton EPDM Neoprene Black LIQUOR veecescesscssdesceacteansaaeeseasees 73 140 180 200 180 73 Bleach 12 5 Sodium Hypochlorite
94. a 180 Zine lg d oe Zinc Phosphate 73 Elle 140 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 81 INSTALLATION PROCEDURES Plastics Technical Manual Installation Procedures for ABS PVC and CPVC Piping Systems The following information contains suggested installation and testing procedures These instructions however do not encompass all of the requirements for the design or installa tion of a piping system e Systems should be installed in a good and workmanlike manner consistent with normal industry standards and in conformance with all applicable plumbing fire and building code requirements e Pipe and fitting systems should be used for their intended purpose as defined by local plumbing and building codes and the applicable ASTM standard e Follow manufacturers instructions for all products PVC CPVC and ABS piping systems may be joined by sol vent cementing with threaded connections flanges or roll grooving Detail on each of these joining systems is provided within the following pages When applicable Charlotte Pipe recommends socket solvent cement joining for PVC CPVC and
95. a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 1785 PVC Plastic Pipe Schedule 40 ASTM D 2665 PVC Drain Waste and Vent Pipe amp Fittings ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe ASTM F 1866 Fabricated PVC DWV Fittings NSF Standard 14 Plastic Piping Components and Related Materials Note Latest revision of each standard applies Short Specification T2 Pipe and fittings shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 and conform with NSF International Standard 14 Pipe shall be iron pipe size IPS conforming to ASTM D 1785 and ASTM D 2665 Injection molded fittings shall conform to ASTM D 2665 Fabricated fittings shall conform to ASTM F 1866 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with
96. ailures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC Cast Iron pipe or fittings NEVER test PVC ABS CPVC Cast Iron pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC Cast Iron pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 Charlotte and Charlotte Pipe are registered trademarks of Charlotte Pipe and Foundry Company PO Box 35430 Charlotte NC 28235 USA 704 348 6450 800 572 4199 FAX 800 553 1605 www charlottepipe com FLOWGUARD GOLD CPVC CTS LIMITED WARRANTY CHARLOTTE PIPE AND FOUNDRY COMPANY Charlotte Pipe and Foundry Company Charlotte Pipe warrants to the original owner of the structure in which its FlowGuard Gold CTS CPVC Pipe and Fittings the Products have been installed that the Products will be free from manufacturing defects and conform to currently applicable ASTM standards under normal use and service for a period of ten 10 years Buyer s remedy for breach of this warranty is limited to replacement of or credit for the defective product This warranty excludes any expense for removal or reinstallation of any defective product and any other incidental consequential or punitive damages This limited warranty is the only warranty made by seller and is expressly in lieu of all other war
97. al pipe it creates hydrostatic pressure The pressure increases as the height of the water in the vertical pipe increases Charlotte Pipe recommends testing at 10 feet of hydrostatic pressure 4 3 pounds per square inch Filling the system slowly should allow any air in the system to escape as the water rises in the vertical pipe All entrapped air in the system should be expelled prior to the beginning of the test Failure to remove entrapped air may give faulty test results Once the stack is filled to ten feet of head a visual inspection of the section being tested should be made to check for leaks If a leak is found the joint must be cut out and a new section installed Once the system has been successfully tested it should be drained and the next section prepared for testing Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings e NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals e Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 103 INSTALLATION PROCEDURES Plastics Technical Manual Testing Pressure System T Prior to testing safety precautions should be in
98. ameter of the coupling Apply primer between the mark and pipe end on both pipe ends Apply heavy body cement between the mark and pipe end on both pipe ends Push the repair coupling toward the gap until you reach the mark on the other pipe end A bead of cement will be present around the entire diameter of the pipe and coupling Underground Installation Trenching The following trenching and burial procedures should be used to protect the piping system des Excavate the trench in accordance with applicable codes and regulations ensuring that the sides will be stable under all working conditions The trench should be wide enough to provide adequate room for the following A Joining the pipe in the trench B Snaking the pipe from side to side to compensate for expansion and contraction if required and C Filling and compacting the side fills The space between the pipe and trench wall must be wider than the compaction equipment used in the compaction of the backfill Minimum width shall be not less than the greater of either the pipe outside diameter plus 16 inches or the pipe outside diameter times 1 25 plus 12 inches Trench width may be different if approved by the design engineer Install foundation and bedding as required by the en gineer according to conditions in the trench bottom Provide firm stable and uniform bedding for the pipe barrel and any protruding feature of its joint Providea
99. and it is intended EE coming into contactWwithitheipiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Phosphoric Acid 1096 73 140 180 200 140 140 Pago Mode NCIC SOV egenen NR 1404 180 160 160 160 Phosphoric Acid ng NR 140 180 160 160 160 Phosphoric Anhydride oe M2 Ss 9 O Phosphorous Pentoxide eeeeeeee ee 73 200 oe PIMOS MOMOWS REO ccccosnceocancacecoonnsoaancen NR 70 9 O Phosphorus Trichloride seeeee NR NR NR Phoa anorte WENO eene NR 73 9 O Photographic Solutions 0 0 oe 140 100 Pelie Acrel TOTS 0 NR BEI BEI 2egiedeeeteegeiee ege een 70 EI NR Plating Solutions Brass 140 Plating Solutions Cadmium 140 Plating Solutions Chrome 0 NR Riating Solutions Copper ee 140 Plating Solutions Gold 73 Plating Solutions Indium 14
100. andards 14 and 61 Pipe shall be iron pipe size IPS conforming to ASTM D 1785 Fittings shall conform to ASTM D 2466 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for pressure applications where the temperature will not exceed 140 F 15 GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specifications PVC SDR Pressure Pipe and Fitting System This specification covers PVC Standard Dimensional Ratio SDR pipe and fittings for pressure applications This system is intended for pressure applications where the operating temperature will not exceed 140 F Pipe and fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC SDR pipe shall be Iron Pipe Size IPS conforming to ASTM D 2241 for plain end pipe and ASTM D 2672 for belled end pipe PVC Schedule 40 IPS fittings shall conform to ASTM D 2466 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the
101. ansion loops properly sized may be required in a single straight run The following charts can be used to determine expansion loop and offset lengths Expansion Loop Length L inches for 100 F Temperature Change Length of Run in Feet Nominal Dia In Ke Ya 1 Example Tubing Size 1 2 Length of run 60 L 28 from table LOOP OFFSET CHANGE IN l i DIRECTION lt L5 lt L4 n n 1 g i lt 30 Run I lt Support Guide L 28 Restraint PE AP 30 Run Failure to compensate for expansion and contraction caused by temperature change may result in system failure and property damage Do not restrict expansion or contraction Restraining movement in piping systems is not recommended and may result in joint or fitting failure Use straps or clamps that allow for piping system movement Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded Do not terminate a pipe run against a stationary object ReUze is a registered trademark of Charlotte Pipe and Foundry Company example wall or floor joist Do not install fittings under stress FlowGuard Gold is a registered trademark of Lubrizol Corp 58 CHARLOTTE PIPE AND FOUNDRY COMPANY DESIGN amp ENGINEERING DATA Permissible Bending Deflections for FlowGuard Gold Pipe
102. are proudly made in the U S A Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 NOT FOR PRESSURE Do not use RePVC DWV pipe for pressure applications The use of co extruded DWV pipe in pressure applications may result in system failure and property damage 26 PRODUCT DATA Spe PVC Foam Core DWV Pipe gt gt PVC Schedule 40 DWV Pipe PVC SCHEDULE 40 FOAM CORE WHITE PLAINEND FOR NON PRESSURE APPLICATIONS ASTM F 891 PART NO NOM SIZE UPC AVG OD IN MIN WALL IN WT PER 611942 100 FT LBS PVC 4112 VA x 10 04178 1 900 0 145 38 1 PVC 4112 LA x 20 04177 1 900 0 145 38 1 PVC 4200 2 x10 04174 2 375 0 154 51 2 PVC 4200 2 x 20 04173 2 375 0 154 51 2 PVC 4300 3 x 10 03934 3 500 0 216 105 0 PVC 4300 3 x 201 03935 3 500 0 216 105 0 PVC 4400 4 x 10 03936 4 500 0 237 146 0 PVC 4400 4 x 20 03937 4 500 0 237 146 0 PV
103. areas Consult Charlotte Pipe for additional information on CPVC in plenum applications For plenum applications follow prevailing code requirements Low Friction Loss The smooth interior surfaces of ABS ABS Plus PVC and CPVC assure low friction loss and high flow rate Additionally since ABS PVC and CPVC pipe resist rusting pitting scaling and corrosion the high flow rate can be maintained for the life of the piping system Low Thermal Conductivity PVC and CPVC pipe have a much lower thermal conductivity factor than metal pipe Therefore fluids being piped maintain a more constant temperature In many cases pipe insulation is not required To the best of our knowledge the information contained in this publication is accurate However Charlotte Pipe and Foundry does not assume any liability whatsoever for the accuracy or completeness of such information Final determination of the suitability of any information or product for the use to be contemplated is the sole responsibility of the user The manner of that use and whether there is any infringement of patents is also the sole responsibility of the user GENERAL INFORMATION CHARLOTTE PIPE AND FOUNDRY COMPANY Cost Effective e ABS PVC and CPVC products are extremely light weight convenient to handle relatively flexible and easy to install These features lead to lower installed cost than other piping systems Virtually Maintenance Free e Once an ABS
104. as in CPVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 2774 Underground Installation of Thermoplastic Pressure Piping ASTM D 2846 CPVC Plastic Hot and Cold Water Distribution System ASTM F 493 Solvent Cements for CPVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials NSF Standard 61 Drinking Water System Components Health Effects Note Latest revision of each standard applies Short Specification 18 Specification for FlowGuard Gold CPVC Copper Tube Size CTS Hot and Cold Domestic Water Distribution System All pipe and fittings shall be manufactured from CPVC compound with a cell class of 24448 for pipe and 23447 for fittings as per ASTM D 1784 and conform with NSF International Standards 14 and 61 Pipe and fittings to be FlowGuard Gold CPVC Copper Tube Size manufactured to standard dimension ratio SDR 11 and shall conform to ASTM D 2846 Transition fittings to have brass male or female threads with integral CPVC socket connections as manufactured by Charlotte Pipe and Foundry Company All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cement shall conform to ASTM F 493 and system may be installed w
105. at d Ge Potassium Permanganate 10 140 100 Potassium Permanganate 25 140 100 Potassium Persulphate Sat d 73 140 Potassium PIMOS MEE E 13 180 Potassium Sulfate ssccccceeeceeeee 73 140 Potassiunits winte memes WS 140 Potassium Tripolyphosphate oe K EG RE 140 We Bropapnel setatedtg ceggb Eege ee EN NR 140 PIA OUCH lAN e TE NR NR Propionic Acid Up to 2 nesses NR NR Pidorononmine ANCICh OWE 2A E NR NR Propyl Al oel ocess ie eegene ged NR 140 RKOP ENeIDICMIONIIE eegenen NR NR Propylene Glycol Up to 25 uw L 73 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 76 DESIGN amp ENGINEERING DATA GIEL Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literat
106. ater boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 35 PRODUCT DATA Pastis Technical Manual Socket Dimensions For Belled End Pipe NOM astm SOCKET ENTRANCE A SOCKET BOTTOM B SOCKET LENGTH C Pipe size Standard 7p Min pn Man LD Min LD Max SDR Schedule 40 Schedule 80 1 D 2672 844 0 852 0 832 0 840 2 000 2 000 1 000 D2672 1 054 1 062 1 042 1 050 2 250 2 250 1 250 1 D 2672 1 320 1 330 1 305 1 315 2 500 2 500 1 500 1 D2672 1 665 1 675 1 650 1 660 2 750 2 750 1 750 1 D2672 1 906 1 918 1 888 1 900 3 000 3 000 2 000 2 D2672 2 381 2 393 2 357 2 369 4 000 2 250 2 F 480 2 380 2 392 2 357 2 369 4 000 2 D2672 2 882 2 896 2 854 2 868 4 000 2 500 2 F 480 2 880 2 894 2 854 2 868 4 000 3 D 2672 3 508 3 524 3 476 3 492 4 000 3 250 3 F 480 3 506 3 522 3 476 3 492 4 000 4 D 2672 4 509 4 527 4 473 4 491 5 000 4 000 4 F 480 4 508 4 526 4 473 4 491 5 000 6 D 2672 6 636 6 658 6 592 6 614 6 500 6 000 6 F 480 6 637 6 659 6 592 6 614 6 500 8 D 2672 8 640 8 670 8 583 8 613 6 000 8 F 480 8 634 8 664 8 583 8 613 7 000 10 D 2672 10 761 10 791 10 707 10 737 9 000 7 500 12 D 2672 12 763 12 793 12 706 12 736 10 000 8 500 14 D 2672 14 020 14 050 13 970 14 000 10 000 9 000 1
107. be to prevent air from entering the system Systems should be filled slowly and air vented from the high points before the system is pressurized Additionally air relief valves should be installed at high points in the system to vent air that accumulates during service WEATHERING UV Exposure PVC CPVC and ABS pipe can suffer surface discoloration when exposed to ultraviolet UV radiation from sunlight UV radiation affects PVC CPVC and ABS when energy from the sun causes excitation of the molecular bonds in the plastic The resulting reaction occurs only on the exposed surface of the pipe and to the extremely shallow depths of 001 to 003 inches The effect does not continue when exposure to sunlight is terminated A two year study was undertaken to quantify the effects of UV radiation on the properties of PVC pipe See Uni Bell s UNI TR 5 The study found that exposure to UV radiation results in a change in the pipe s surface color and a reduction in impact strength Other properties such as tensile strength pressure rating and modulus of elasticity pipe stiffness are not adversely affected The presence of an opaque shield between the sun and the pipe prevents UV degradation UV radiation will not penetrate thin shields such as paint coatings or wrappings Burial of PVC CPVC and ABS pipe provides complete protection against UV attack 48 The most common method used to protect above ground PVC CPVC and ABS pipe fr
108. c piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithitheipiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Ferrous Chlortde 2 gegegreknerieede veier 140 140 180 200 200 oe FAAUE AVIONICS aoa 140 WS 180 180 180 ene Ferrous INI GPatE ss csscssssccsseessdastavertenness 140 73 140 200 180 160 EE KO Hee 140 140 180 200 200 160 SEI EI EE 180 73 ee RIUOKINEIGAS Aen a NR NR NR FIUGDOFIC Acel uektkgerggeeiee ege Zeed e 73 140 160 Sllwsteileye yes SE eene 73 200 100 Formaldehyde 2892 140 Formalin 37 to 50 Formaldehyde 140 Formic Acid Up to 25 eee 140 Formic Ac
109. cable local plumbing code to install stacks with adequate compensation for expansion and contraction For vertical stacks in multi story applications compensation for expansion contraction or building settling is often accommodated by the use of offsets or expansion joints Secure above ground vertical DWV or storm drainage piping at sufficiently close intervals to maintain proper alignment and to support the weight of the piping and its contents Support stack at base and if over two stories in height support stack at base and at each floor with approved riser clamps Stacks should be anchored so that movement is directed to the offsets or expansion joints If using expansion joints always follow the installation instructions and recommendations of the joint manufacturer Compensation for thermal movement is usually not required for a vent system Failure to compensate for expansion and contraction caused by temperature change may result in system failure and property damage e Do not restrict expansion or contraction Restraining movement in piping systems is not recommended and may result in joint or fitting failure Use straps or clamps that allow for piping system movement Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded Do not terminate a pipe run against a stationary object example wall or floor joist Do not install fittings under stress
110. cal is in gas form 67 DESIGN amp ENGINEERING DATA Plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name l ABS PVC CPVC Viton EPDM Neoprene DIOXANG cscs wesavecssceastecdsveaccsiassseceteaseaed NR NR NR NR NR Biet NR NR NR NR one Disodium Phosphate s seeeeeeees 120 140 180 ee RSC leede 140 140 180 200 160 Divinvlbenzene NR NR NR 200 ee DievaGleaningialulchemmceeeeecss sees NR NR NR NR Debatt TO ider ggeetotegeg dee EG eeegegeed NR ee NR EDTA Tetrasodium Aqueous Solution 140 140 180 160 EPSOM alt uiscci 120 180 ee OC MIOVAOLN CLAIM cococec
111. cation The table below highlights some of the key points to consider when designing or installing these types of systems This manual is not a complete engineering reference addressing all aspects of design and installation of these systems Many excellent references are available on this topic The International Ground Source Heat Pump Association www igshpa okstate edu or The GEO Exchange at www geoexchange org CPVC CTS FlowGuard Gold does not typically require an oxygen barrier In accordance with ASTM D 2846 CPVC CTS is manufactured as a solid wall piping system and is not manufactured in a cross linked or co extruded process like other materials that are prone to oxygen permeation Unlike CPVC some cross linked systems used in applications such as hydronic heating require a layer of aluminum to be present to stop oxygen diffusion through the polymer matrix With regard to oxygen permeability of a CPVC system the following data should be considered 112 1 The oxygen transmission rate in CPVC at 73 F 23 C is approximately 7 2 cc m day 2 The oxygen permeation coefficient in at 73 F 23 C is approximately 180 cc mil m day atm 3 Theoxygen diffusion coefficient in CPVC is approximately 6 25e 9 cm sec DOs for all hydronic applications e Do install CPVC Schedule 80 domestic water systems using IPS P 70 or Oatey Industrial Grade primers e Do install CPVC Schedule 80 domestic water systems using
112. cccescececesceceseeceseeeeaeeseeeuaeeeeees 114 Repairs or Modifications to Existing CPVC CTS Systems 000000iooeooosniennsessessesene 114 Material Selection Special System Design and Engineering Considerations 115 Selection of Material for Sanitary and Storm Drainage 00 ceccccesseeeeeceeeeeeeeseeeeees 115 Engineered Appl Cations ssvssasesnessscveseeasdecderacceceassa cea sstacbaassa EA ETETEN EEEE 115 LIMITED WARRANTY ssisecss3ssiiclscstivsesesseissianitasssdeasasdevsesxasdisasantsadehaaneiisicasseiaissaremnseesdateiase 116 FLOWGUARD GOLD CPVC CTS LIMITED WARRANTY 0 00iiooooesesossesssssssrssssssrsssssrrese 117 HELPFUL REFERENCES gteeedgees eeg eege TE 118 Reference Standards Plastics ccccccccccccccecsessesscceeeceeeececeeesessesssaaaeeeseeeeees 118 121 Conversion Charts osisssa annn EEE a aa EDEIS 122 123 Corzan and FlowGuard Gold are registered trademarks of Lubrizol Corp GENERAL INFORMATION CHARL TTE PIPE AND FOUNDRY COMPANY Understanding Safety Alert Messages It is important to read and understand this manual It contains information to help protect your safety and prevent problems This is the safety alert symbol It is used to alert A you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in severe injury or death
113. ce history help assure the reliability of a FlowGuard plumbing system FlowGuard Gold CPVC pipe and fittings are designed manu factured and listed for domestic water applications Piping systems using CPVC should be installed by licensed plumbing contractors in accordance with normal industry standards good plumbing practices and in compliance with applicable plumbing codes building codes and other regulations 105 ADDITIONAL CONSIDERATIONS Plastics Technical Manual NOTICE CPVC Schedule 80 domestic water sys tems must be installed using IPS P 70 or Oatey In dustrial Grade primers and IPS 714 or Oatey CPVC Heavy Duty Orange solvent cements FlowGuard Gold the industry leading hot and cold water system is typically installed in Ae 2 inch applications Disinfection FlowGuard Gold and ReUze CPVC have been tested and found to be unaffected by chlorine in concentrations up to 3 000 parts per million in water Normal system disinfection at 50 parts per million chlorine will not harm CPVC The Advantages of a FlowGuard Gold CPVC System A FlowGuard Gold water distribution system outperforms a metal plumbing system in several important ways e It s more energy efficient with better heat retention and lower hot water heating costs e Condensation is reduced significantly reducing the risk of drip damage e It operates quietly with silent water flow and no bang ing from water hammer e CPVC is
114. compatible with PVC piping systems up to 100 concentrations 25 Propylene glycol solutions are approved for use with potable water systems and provide freeze protection to about 15 F 10 C 50 solutions provide freeze protection to 30 F 34 C e Please see the Chemical Resistance chart contained in this manual for complete chemical resistance data Ethylene glycol solutions are toxic and must therefore be avoided in potable water and food processing systems 25 ethylene glycol solutions provide freeze protection to about 8 F 13 C and 50 solutions provide freeze protection to about 33 F 36 C Antifreeze Solutions for ABS DWV Systems Only the following antifreeze may be used with or in conjunction with ABS and ABS Plus DWV foam core systems e 60 glycerol by weight in water Use undiluted e 22 magnesium chloride by weight in water Use undiluted e Plastic Pipe Antifreeze especially made for plastic pipe Do not use any other type antifreeze except those recommended above FlowGuard Gold Domestic Water Systems FlowGuard Gold pipe and fittings are made from a special ty plastic known as chlorinated polyvinyl chloride CPVC FlowGuard Gold CPVC is the result of new technology that ensures product toughness year round FlowGuard Gold wa ter distribution systems are assembled with readily available tools Solvent cement joints proven with nearly 50 years of successful servi
115. conform to ASTM D 2846 Pipe shall be purple pigmented and have two rows of marking 180 apart to include WARNING NON POTABLE WATER DO NOT DRINK Check the local code requirements for conformance with all local plumbing and building codes Pipe marking may not be in conformance with some local code requirements and should be confirmed prior to installation Fittings shall be either tan or purple in color Transition fittings shall have brass male or female connections with integral CPVC socket connections as manufactured by Charlotte Pipe and Foundry Company All pipe and fittings shall be produced by a single manufacturer and be installed in accordance with manufacturer s recommendations and applicable code requirements System shall be joined using approved one step solvent cement conforming to ASTM F 493 Pipe and fittings shall be manufactured by Charlotte Pipe and Foundry Company and are intended for hot and cold non potable water distribution systems ReUze is a registered trademark of Charlotte Pipe and Foundry Company 19 GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specifications PVC SDR 35 Gravity Sewer Pipe This specification covers PVC Standard Dimension Ratio SDR 35 PSM pipe for gravity sewer and surface water applications with a pipe stiffness of 46 This product is intended for gravity applications where the operating temperature will not exceed 140 F Pipe shall b
116. cosassnoasonscosoncononcos 140 Sou BISUITIHCS sccccccssscenesassceeces cence 140 SCOE e ea seers 100 SodiuM BOMI AE Au 73 Sodium Carbonate 140 Sodium Chlorate AEN 140 SWCHWI CHIOTACIE coccoscconancusavcticoosssene60ad 160 Sodium Chlorite 0 cccscseeessesseceseccees ee GEI OO EE 173 Sodium Cyanide sisese 140 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 77 DESIGN amp ENGINEERING DATA Plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com CF Consult Factory NR Not Recommended ees Pipe amp F
117. cssseceeseeeeeees NR NR NR NR 200 NR EE 120 one ome NR 200 NR Acetate Solvent Crude eee NR NR NR NR 200 NR NCC NE SONWAM PWIA eegenen NR NR NR NR 200 NR Acetic Acid 10 cisscsccccceascecesds sea sees 120 180 73 200 NR Acetic Acidi 2O Ye NR 180 NR Acetic Acid D0 dreii NR NR NR ANSE AEO SOLS a NR NR NR Acetic Acid Glacial sssrin NR NR NR e UE EE NR NR 13 ACETONE i tcccsisctugscting sscuasecsansemtnsdsaneaiss NR NR NR EE NR NR WS Acetophenone ccccceccceseeeessseeees NR NR NR dee Gillet leese NR NR NR Acetylene eege eee shinee eens ches 140 140 180 73 Gre lg oU NR NR NR NR ACIC ACIO ane eae NR NR NR NR EEN OCH NR WS NR NR Adipic Acid Sat d wcciccciinci ed oe 140 180 140 Alcona TANYI E NR NR NR YS Alcohol Amy sisesssiseriiicccesedenscenuveeess NR NR NR 140 AlconolMBenzyl e E NR NR NR NR Alcohol Butyl iserirseinneiuesnees NR 100 NR 140 Alcon MDiacetone me NR NR NR NR Alcohol Ethyl Ethanol Up to 5 73 140 180 160 Alcohol Ethyl Ethanol Over 5 NR 180 140 Alcohol Hexyl Hexanol 0 NR NR NR Alcohol Isopropyl Isopropanol NR NR 13 Alcohol Methyl Metbanalt NR 140 160 Alcohol Octyl 1 n Octanol NR ZS NR Alcohol Propyl Propanol 000 NR NR 140 ler Ell NR NR T3 Ally Chloride ssri NR NR NR EE 140 180 100 Aluminum Acetate siessen 140 180 NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Typ
118. d damaging the pipe when thawing a frozen CPVC water line the heat source should not exceed 180 F Handling Refrain from unnecessary abuse Do not drop pipe from trucks drag pipe on the ground step on pipe or drop pipe on the ends Inspect pipe ends for hairline cracks before making a joint If any indication of damage or cracking is evident at the tube end cut off at least 2 inches beyond any visible crack Do not use dull or broken cutting tools A wheel type pipe cutter is recommended Store pipe in a heated area whenever possible In understanding spray polyurethane foams there are two general areas of concern for CPVC pipe and fittings 1 chemical compatibility and 2 potential damage to pipe and fittings due to high temperatures generated as a result of the exothermic chemical reaction during the installation and curing process It is possible to apply polyurethane foam insulation properly without damage to CPVC pipe and fittings However the use of polyurethane foam insulation in conjunction with CPVC has resulted in the failure of CPVC pipe and fittings and property damage Therefore Charlotte Pipe and Foundry does not recommend the use of polyurethane spray on foam insulation in conjunction with its CPVC pipe and fittings 107 SUPPLEMENTAL INFORMATION Plastics Technical Manual Closed Loop Systems A closed loop plumbing system is one in which water from the premises side of the water meter is
119. d States All systems shall utilize a separate waste and vent system Pipe and fittings shall conform to NSF International Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing fire and building code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made in a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 4396 Compounds for Cellular Core Pipe ASTM F 891 Co extruded PVC Pipe with Cellular Core ASTM D 2665 PVC Drain Waste and Vent Fittings ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe ASTM F 1866 Fabricated PVC DWV Fittings NSF Standard 14 Plastic Piping Components and Related Materials Note Latest revision of each standard applies Short Specifica
120. d operating at 120 F Solution e 360 120 70 x 60 360 x 5 x 6 1 08 inches 10 100 There are several ways to compensate for expansion and contraction The most common methods are 1 Expansion Loops Fig 1 2 Offsets Fig 2 3 Change in direction Fig 3 56 Expansion Joints A wide variety of products are available to compensate for thermal expansion in piping systems including e Piston type expansion joints e Bellows type expansion joints e Flexible bends The manufacturers of these devices should be contacted to determine the suitability of their products for the specific application In many cases these manufacturers provide excellent technical information on compensation for thermal expansion Information on these manufacturers and industry standard may be obtained through the Expansion Joint Manufacturers Association WWW EJMA ORG When installing an expansion loop no rigid or restraining supports should be placed within the leg lengths of the loop The loop should be installed as closely as possible to the mid point between anchors Piping support guides should restrict lateral movement and direct axial movement into the loop Lastly the pipe and fittings should be solvent cemented together rather than using threaded connections Modulus of Elasticity amp Working Stress Table 1 ABS PVC CPVC Modulus of Working Modulus of Working Modulus of Working Elasticity Stress Elasticity
121. e IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 61 DESIGN amp ENGINEERING DATA Pastis Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name R ABS PVC CPVC Viton EPDM Neoprene Aluminum Ammonium cceeeeeeeee oe 140 180 200 200 160 FN utzattsm
122. e manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a cell class of 12364 as identified in ASTM D 1784 The requirements of this specification are intended to provide pipe suitable for non pressure drainage and surface water PVC SDR 35 PSM pipe shall conform to ASTM D 3034 for gasket or solvent weld pipe with a minimum pipe stiffness of 46 Gaskets shall conform to ASTM F 477 The term PSM is not an acronym but rather an arbitrary designation for a product having certain dimensions Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing and building requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made in a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The pipe shall be protected from chemical agents plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 3034 PVC Gravity Sewer Pipe SDR 35 PS 46 ASTM D 2855 Joints For Sewer Pipe Using Solvent Cement ASTM D 2564 Solvent Cements For PVC Sewer Pipe ASTM D 2321 Underground Installation
123. e opportunity to sustain impact this change has little to no effect It does mean however that if a cut in is necessary as a result of a modification to the line or the addition of a fixture addition al care should be taken to prevent the system from sustaining 114 impact While it is acceptable to use a ratchet cutter when installing new pipe its use can compress the pipe and cause end cracks on aged pipe For this reason a ratchet cutter should not be used on aged CPVC pipe Even if the cracks are not visible they can eventually propagate through the fitting and cause a leak I suggest using either a wheel type cutter or fine tooth saw when performing a cut in procedure Once the pipe is cut continue with standard installation procedures including beveling the pipe and solvent cementing the fitting Keep in mind that if the area is wet as a result of water being inside the line you need to add to the cure time typically required In some cases the required cure time may be three times as long That s why it s valuable to try to dry the area as much as possible SUPPLEMENTAL INFORMATION CHARLOTTE PIPE AND FOUNDRY COMPANY Material Selection Special System Design and Engineering Considerations Selection of Materials For Sanitary and Storm Drainage Engineers and designers today have a number of materials from which to choose as they design sanitary and storm drainage systems for residential and commercial pro
124. e or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 29 PRODUCT DATA plastics Technical Manual gt gt PVC Schedule 40 Pipe Bell End PVC SCHEDULE 40 WHITE BELL END PVC 1120 ASTM D 1785 PART NO NOM SIZE Ho AVG OD IN MIN WALL IN a PRESSURE aF VH SR d E PVC 4005B 2 X 10 04986 840 109 600 PSI 2 00 15 9 PVC 4005B 2 x 20 03923 840 109 600 PSI 2 00 15 9 PVC 4007B Ya Xx 10 04987 1 050 113 480 PSI 2 25 21 1 PVC 4007B Ya x 201 03926 1 050 113 480 PSI 2 25 SL PVC 4010B 1 x 10 04988 1 315 133 450 PSI 2 50 31 3 PVC 4010B 1 x 20 03929 1 315 133 450 PSI 2 50 31 3 PVC 4012B LA x 10 04989 1 660 140 370 PSI 2 75 42 4 PVC 4012B LA x20 03930 1 660 140 370 PSI 2 75 42 4 PVC 4015B 1 2 x 10 04990 1 900 145 330 PSI 3 00 50 7 PVC 4015B 1 2 x 20 03931 1 900 BER 330 PSI 3 00 50 7 PVC 4020Bf 2 x10 04991 2 375 154 280 PSI 4 00 69 2 PVC 4020BT 2 x 201 03932 2 375 154 280 PSI 4 00 69 2 PVC 4025Bt 272 x 20 04206 2 875 203 300 PSI 4 00 110 0 PVC 7300B 3 x 10 04853 3 500 EA 260 PSI 4 00 145 1 PVC 4030BT 3 x 20 03933 3 500 EA 260 PSI 4 00 144
125. ected to tankless gas water heaters using a CPVC to brass threaded transition fitting Verify code require ments prior to installation T P Relief Valve Drainage Pipe Elevated Temperature Performance CTS CPVC pipe conforming to ASTM D 2846 is rated for con tinuous operation at 180 F 100 psi The following addresses the expected capabilities of CPVC during short term exposure to temperatures and or pressures above 180 F 100 psi that may occur from time to time However CTS CPVC pipe is not recommended for pressure applications where temperatures will consistently exceed 180 F 1 Use of CTS CPVC for T P relief valve drainage lines CPVC is a suitable material for T P discharge piping A CPVC to brass transition fitting should be used connecting to T P relief valve FlowGuard Gold pipe and fittings meet the Uniform Plumbing Code short term working pressure requirement of 48 hours at 210 F 150 psi Furthermore CPVC pipe is approved for T P discharge piping under the following model codes SBCCI Standard Plumbing Code Section 1210 1 BOCA BOCA National Plumbing Code Section P 1506 4 2 1991 UPC Uniform Plumbing Code Installation Std IS 20 Sec 1007 1 ICC International Code Council Section 504 6 2 605 5 2 Short term elevated pressure performance CPVC meets the quality control provisions of the ASTM D 2846 Standard Table 5 which requires that CPVC CTS systems pipe fittings and cemented joints have the capab
126. eene genee gege ee E A AAEE Set 45 Wate e rale EE 46 47 m ele 48 Weathering UV Exposure Heat Build Un 48 Friction Loss and Flow Velocity Table ccccccccccccsseeecececeeeneeeeeeeceseeeeeeeeeseaeeeseeeeeaa 49 53 Support Spacing for ABS PVC and CPVC Pipe cc ccccccccseesestecaeseeeeeees 54 55 Typical Pipe Hangers Clamps and Supports cc ccccccccessscseceeeeeeeeeeeeeeesessaeaeas 55 Expansion and Contraction of Iron Pipe Size ABS PVC and CPVC 0000001000000000aa 56 58 Thermal Expansion in DWV SyStemsSs sssiiciccvassssssestsassaseestarsansestsascciearsscsctesdaaceestasaasazans 57 Thermal Expansion in Underground Systems 57 Expansion and Contraction of CTS CPW C vecsssssscsicsssaccsdeesseaisnnesvasscedaensllsctaataaneescaessaasens 58 Permissible Bending Deflections for FlowGuard Gold Dipen 59 Flame Spread and Smoke Development Rating for ABS PVC and CPVC 60 Chemical Resistance Chart of ABS PVC and CPVC ooo eceeeceeenteeeeeeee 61 81 ABS Plus ReUze and RePVC are registered trademarks of Charlotte Pipe and Foundry Company Corzan and FlowGuard Gold are registered trademarks of Lubrizol Corp TABLE OF CONTENTS Pastis Technical Manual INSTALLATION Installation Procedures for ABS PVC and CPVC Piping Systems 0000000000000000 82 101 Cutting Joint Preparation and Solvent Cement onie ie 82 FlowGuard Gold and ReUze CTS Installation Procedures cccccccccceceseeessessseeaeeees 83 84
127. eg OOE Eeuna 140 140 180 200 200 160 Aluminum Chrome ssesrrcserssirssserisiccore ee 140 180 200 200 160 PAN umsdtsutagt Elle ccsneccuaaccseconoscassece NR 73 180 200 160 Aluminum Hydroxide ccceeeeeeee 140 180 100 Auranen NITES snconcscuancccansaseosanace 100 Aluminum Oxychloride sseeeeeees ee Aluminum Potassium Sulfate 160 Aluminum Sulfate EEN 140 ENTMIMNES CEMETEM m NR Ammonia Aoueous 150 tert HE 140 Ammonia Aqua 109 ES Ammonia 25 Aqueous Solution one Ammonia Hydroxide 0cccceeeeeees 150 Ammonia Liquid Concentrated ZS Ammonium Acetate seeeeeneeeees 140 AmmonimBenzoate m a ee Ammonium Bifluoride sees ee baren E le EE ee Ammonium Carbonate ceeeeee 140 AOAN CNOC E socconasccercooscoccacce 160 Ammonium Citrate cccccsseeeeeees 73 beer OO TEE EE 100 Ammonium Fluoride 10 100 Ammonium Fluoride 25 An V Ammonium Hydroxide lt 10 160 Ammonium Hydroxide gt 10 150 Ammonium Metaphosphate Zostetstttee dt eene E 160 Ammonium Persulphate 008 120 73 Ammonium Phospate e 120 140 Ammonium Sulfamate c eeeeeees 120 ee AMMONIUM SUNN cccseccsodocongosascososss 120 160 Ammonium Sulfide ccececcseeeeeeees 120 ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trade
128. egistered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 19 DESIGN amp ENGINEERING DATA Plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com CF Consult Factory Pipe amp Fitting Materials Recommended Max Temp F Number Maximum Recommended Temp F NR Not Recommended e e Incomplete Data Seal Materials Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Terpene Eden de d e Eden e NR ee NR ee oe ee Tetrachloroethylene csseeseeeeee NR NR NR 200 NR NR Tetraethy
129. eneral guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Potassium Borate eceeeeeseeeeeeeeee 140 140 180 200 200 SS PotassiUmiBromate m m eE 140 140 180 200 Qo 140 Potassium Brormide 140 140 180 200 170 160 RotassilimaCanvonatemesesnets ts 140 140 180 200 Jam 160 Potassium Chlorate 140 140 180 140 140 100 POWASSIUIIN CIMIOIFICLE coccsncospesobe osoncaseese0 160 Potassium Chromate sseeeesseeeeeeee 70 Eileen CHIMING ene ane 160 Potassium Dichromate 0 000000000 ee Potassium Ethyl Xanthate ee Potassium Ferricvanide 150 Potassium Ferrocyanide 150 Potassium Eluerlde 000 sesceceecesscees ee Potassium Hydroxide 25 140 Potassium Hydroxide 50 NR Potassium Hypochlorite 0 oe Potassium Iodide sssseceseeeeeeees 160 RotassitmiNitrate m ae 140 Potassium Perborate ccccceeeeeeeee 73 Potassium Perchlorate S
130. enetrating steel studs Use metallic or tear drop hangers when suspending tube from all thread rod Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings If pipe sleeve is used verify that it is chemically compatible with CPVC If pipe sleeve is used extend it 12 inches above and below the slab Backfill and cover underground piping prior to spraying termiticides in preparation for concrete pour Design the system not to exceed the maximum working pressure of all system components including pipe fittings valves unions and flanges De rate the pressure rating of all components if the working temperature will exceed 73 degrees Fahrenheit In understanding spray polyurethane foams there are two general areas of concern for CPVC pipe and fittings 1 chemical compatibility and 2 potential damage to pipe and fittings due to high temperatures generated as a result of the exothermic chemical reaction during the installation and curing process It is possible to apply polyurethane foam insulation properly without damage to CPVC pipe and fittings However the use of polyurethane foam insulation in conjunction with CPVC has resulted in the failure of CPVC pipe and fittings and property damage Therefore Charlotte Pipe and Foundry does not recommend the use of polyurethane spray on foam insulation in conjunction with its CPVC pipe and fi
131. ent is fluid If cement has hard ened cut pipe dispose of fitting and start over Insert pipe into the fitting hub giving a quarter turn as the pipe is being inserted ensur ing an even distribution of the cement within the joint Do not quarter turn the pipe after contact with socket bottom Once the pipe contacts the socket bottom hold pipe and fitting together until the pipe does not back out See table for recommended set and cure times INSTALLATION PROCEDURES CHARL TTE Remove excess cement from the exterior A prop erly made joint will show a con tinuous bead of cement around the perimeter If voids appear suf ficient cement may not have been applied and joint failure may result Primers and cements are extremely flammable and may be explosive Do not store or use near open flame or elevated temperatures which may result in injury or death e Solvent fumes created during the joining process are heavier than air and may be trapped in newly installed piping systems Ignition of the solvent vapors caused by spark or flame may result in injury or death from explosion or fire Read and obey all manufacturers warnings and any instructions pertaining to primers and cements Provide adequate ventilation to reduce fire hazard and to minimize inhalation of solvent vapors when working Align all piping system components properly without with cements primers and new piping systems strain Do not bend or
132. entire inside diameter of larger diameter pipe 4 and above must be checked for any internal splits or cracks which could have been caused by loading or transit The use of a flashlight may be necessary to perform this inspection Any damages must be observed by all parties involved including the driver and should be clearly noted on the bill of lading and or delivery ticket A copy of this document should be retained by the receiver In addition the manufacturer and carrier should be notified within 24 hours of any damages shortages or mis shipped products Handling Pipe The pipe should be handled with reasonable care Because thermoplastic pipe is much lighter in weight than metal pipe there is sometimes a tendency to throw it around This should be avoided The pipe should never be dragged or pushed from a truck bed Removing and handling pallets of pipe should be done with a forklift Loose pipe lengths require special handling to avoid damage Precautions to follow when unloading and handling loose pieces include not banging lengths together or dropping lengths even from low heights on hard or uneven surfaces In all cases severe contact with any sharp objects rocks angle irons forks on forklifts etc should be avoided Also the pipe should never be lifted or moved by inserting the forks of a forklift into the pipe ends Handling PVC and particularly CPVC pipe diameters greater than 4 inch requires extra care as
133. eplaced and the line recharged and retested using the same procedure Do not exceed the maximum working pressure of any system components including pipe fittings valves molded or cut threads unions mechanical coupling or flanges The pressure rating of all components must be reduced at temperatures above 73 degrees F Refer to de rating table in this manual e Exceeding the maximum working temperature or pressure of the system may result in system failure and property damage Entrapped Air Pressure surges associated with entrapped air may result in serious personal injury system failure and property damage Install air relief valves at the high points in a system to vent air that accumulates during service Failure to bleed trapped air may give faulty test results and may result in an explosion ADDITIONAL CONSIDERATIONS CHARL TTE PIPE AND FOUNDRY COMPANY The installation tips warnings and technical information in this Additional Considerations section are intended to help improve material selection and installation techniques The information found in this section enhances but does not re place the information found in other sections of this Technical Manual Additional Considerations e Antifreeze Solutions for Pressure PVC and CPVC Sys tems e Antifreeze Solutions for ABS DWV Systems e FlowGuard Gold Domestic Water Systems e Disinfection e The Advantages of a FlowGuard Gold CPVC Sys
134. er as to cause the flange ring to bend or be under stress Connect to full face flanges or valves that conform to ANSI B16 5 150 pound dimensions and that provide full support under the entire flange face Use a torque wrench to tighten the bolts to the torque values shown below Flange Tightening Sequence cause severe injury or death Plastics Technical Manual Use of thread lubricant will ensure proper torque Confirm that the thread lubricant is chemically compatible with pipe and fittings When installing flanges in a buried application where settling could occur the flange must be supported to maintain proper alignment in service Recommended Torque Pipe Size No Bolt Bolt Recommended In Inches Holes Diameter Torque ft lbs yy 4 e 1 15 Ed 4 A 10 15 d 4 Ke Jil 2 1 4 A 10 15 L 4 A 10 15 2 4 Z 20 30 22 4 A 20 30 3 4 As 20 30 4 8 As 20 30 6 8 Ka 33 50 8 8 Ka 33 50 10 12 53 65 12 12 Ko 5s 75 Note Flanges meet the bolt pattern requirements of ANSI ASME B 16 5 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and Exceeding recommended flange bolt torque may result in component damage system failure and property damage Use the proper bolt tightening sequence as marked on the flange Make sure the system is in proper alignment Flanges may no
135. ere the operating temperature will not exceed 140 F Pipe shall be manufactured from virgin rigid ABS acrylonitrile butadiene styrene compounds with a Cell Class of 42222 as identified in ASTM D 3965 Fittings shall be manufactured from virgin rigid ABS compounds with a Cell Class of 32222 as identified in ASTM D 3965 ABS cellular core pipe shall be Iron Pipe Size IPS conforming to ASTM F 628 ABS DWV fittings shall conform to ASTM D 2661 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States All systems shall utilize a separate waste and vent system Pipe and fittings shall conform to NSF International Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing fire and building code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made with a solvent cement conforming to ASTM D 2235 The system shall be protected from chemical agents fire stopping materials thread sealant or other aggressive chemical agents not compatible with ABS compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in ABS pipe or fittings Referenced Standards ASTM D 3965 Rigid ABS Compounds ASTM F 628
136. ermiticides when preparing the slab without first backfilling over underground piping Do not exceed a maximum fluid flow velocity of 8 feet per second for CPVC CTS and 5 feet per second for CPVC Schedule 80 Do not exceed the maximum pressure rating of pipe fittings valves or flanges Do not use an external heat source to bend CPVC Do not exceed the max operating temperature or pressure of any system components Do not connect CTS CPVC or Schedule 80 CPVC directly to a boiler 109 SUPPLEMENTAL INFORMATION Plastics Technical Manual Use of FlowGuard Gold CTS CPVC all plastic threaded male adapters in hot water applications may result in system failure and property damage Use plastic threaded CTS CPVC male adapters in cold water applications only Use CTS CPVC x brass threaded transition fittings for hot water applications Do not use compression fittings with brass ferrules to connect to CTS CPVC pipe or fittings where water temperatures will exceed 140 degrees F CPVC pipe can be used with standard brass ferrules to make compression connections where the operating temperature will not exceed 140 F Apply Teflon PTFE tape over the ferrule to allow for the dissimilar thermal expansion and contraction characteristics of the metal ferrule and the plastic pipe Tub Fillers Showerheads and Outside Sillcocks CTS CPVC should be connected to tub fillers showerheads and outside sillcocks with a CPVC to b
137. et L Size 2 5 7 10 12 15 17 20 25 30 35 40 45 50 in Permissible Bending Deflections 73 F in inches Both Ends Restrained d K 0 5 3 3 64 13 2 19 0 29 6 38 0 52 7 82 3 118 5 161 2 210 6 266 6 329 1 3 4 0 4 2 4 4 6 9 4 13 5 21 2 27 2 37 6 58 8 84 6 115 2 150 4 190 4 235 1 1 0 3 1 8 3 6 7 3 10 5 165 21 1 29 3 45 7 65 8 89 6 117 0 148 1 182 8 1 0 2 1 5 2 9 6 0 8 6 13 5 17 3 23 9 37 4 53 8 73 3 95 7 121 2 149 6 1 0 2 1 3 2 5 5 1 7 3 11 4 14 6 20 3 31 6 45 6 62 0 81 0 102 5 126 6 2 0 2 1 0 1 9 3 9 5 6 8 7 11 2 15 5 24 2 34 8 47 4 61 9 78 4 96 8 Maximum Installed Deflections Both Ends Restrained 59 DESIGN amp ENGINEERING DATA Plastics Technical Manual Flame Spread and Smoke Developed Rating For ABS PVC and CPVC ASTM E 84 is the test protocol cited in the Uniform Mechanical Code and International Mechanical Code to determine a material s suitability for installation in a plenum area Flame Spread and Smoke Developed Rating for ABS e Per ASTM E 84 ABS does not meet the 25 50 flame and smoke requirement for plenum application Flame Spread and Smoke Developed Rating for PVC e Per ASTM E 84 PVC does not meet the 25 50 flame and smoke requirement for plenum application e PVC piping systems are self extinguishing and will not support combustion e PVC piping systems comply with self extinguishing requirements of ASTM D 635 e PVC piping systems meet the V 0 burning class requirements of UL 94
138. fitting systems with two step solvent cement Failure to follow safety precautions may result in misapplication or improper installation and testing which can cause severe personal injury and or property damage Do not use for SPUD GUNS FLAMETHROWERS or COMPRESSED AIR GUNS May result in property damage injury or death Use only for fluid handling plumbing applications e Using an external heat source to bend PVC CPVC or ABS may result in structural damage to pipe and fittings Always make changes in direction with fittings INSTALLATION PROCEDURES FlowGuard Gold and ReUze CTS 4 Installation Procedures e 1 Cut Pipe e Cut pipe square with the axis All joints are sealed at the base of the fitting hub An angled cut may result in joint fail ure e Acceptable tools include ratchet type pipe cutter miter saw or wheel type pipe cutter Wheel type pipe cutters must employ a blade designed to cut plastic pipe Ratchet cutters should be sharpened regularly e D any indication of damage or cracking is evident at the tube end cut off at least 2 of pipe beyond any visible cracks 2 Remove Burrs and Bevel e Remove all pipe burrs from inside and outside diam eter of pipe with a knife edge file or de burring tool e Chamfer bevel the end of the pipe 10 15 3 Clean and Dry Pipe and Fittings e Remove surface dirt grease or moisture with a clean dry cloth Dry Fit With
139. for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 66 DESIGN amp ENGINEERING DATA GHARLOTIE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistances EE E conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com all chemicals coming into contact with the piping materials prior to use Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name Viton EPDM Neoprene EE eieiei deeg deeg 100 NR NR Gresye AGA BOY e a E 185 NR NR Crotonaldehyde
140. for threaded connections may result in component damage system failure and property damage Never use thread sealant when installing a P Trap or a Trap adapter with a plastic or metallic nut Use of thread sealants could cause seal separation or cause damage to the fitting through over tightening Maximum wrench tightness is two turns past finger tight Plastic or metal nuts should be tightened with a strap wrench only Never use common wrenches or tools designed for metallic pipe systems 99 INSTALLATION PROCEDURES Plastics Technical Manual Joining Roll Grooved Pipe Roll grooved PVC pipe is designed for use with conventional gasketed mechanical couplings It offers a method of joining which is quick and convenient and it can be used in applications where frequent assembly and disassembly are desirable Installation 100 Consult with the manufacturer of the couplings for recommendations on the coupling style s designed for use with PVC pipe and the gasket material which is suitable for the intended service Check the pipe ends for any damage roll marks projections or indentations on the outside surface between the groove and the end of the pipe This is the sealing area and it must be free of any defects Disassemble the coupling and remove the gasket Inspect for any damage and make sure the gasket material is suitable for the intended service Apply a thin coat of silicone lubricant
141. g System Components and Related Materials NSF 61 SCOPE SCOPE This standard establishes minimum physical performance health effects quality assurance marking and record keeping requirements for plastic piping components and related materials The established physical performance and health effects requirements apply to materials resin or blended compounds and ingredients used to manufacture plastic piping system components Drinking Water System Components Health Effects This standard covers specific materials or products that come into contact with drinking water drinking water treatment chemicals or both The focus of the standard is evaluation of contaminants or impurities imparted indirectly to drinking water UNDERWRITERS LABORATORIES UL TITLE UL 94 SCOPE Flammability Testing This test indicates that the material was tested in a vertical position and self extinguished within a specified time after the ignition source was removed HELPFUL REFERENCES Pasties Techical Manual Temperature Conversion Degrees Fahrenheit Degrees Centigrade Degrees Fahrenheit Degrees Centigrade 10 23 3 90 B22 5 20 6 95 35 0 0 17 8 100 Bie 5 15 0 110 43 3 10 12 2 120 48 9 15 9 4 130 54 4 20 6 7 140 60 0 25 3 9 150 65 6 BZ 0 160 plea 35 1 7 170 76 7 40 4 4 180 B22 45 7 2 190 87 8 50 10 0 200 GE 55 12 8 212 100 0 60 15 6 220 104 4 6
142. gt PVC Schedule 80 Pipe Type 1 Grade 1 Belled End ASTM D 1784 amp ASTM D 1785 PVC SCHEDULE 80 GRAY BELLED END PVC 1120 PART NO NOM SIZE ne AVG OD IN MIN WALL IN KZ K 100 FILAS PVC 10005B Pl x 20 04924 0 840 147 850 PSI 20 3 PVC 10007B Za x 20 04925 1 050 154 690 PSI 27 5 PVC 10010B 1 x 20 04926 1 315 i179 630 PSI 40 5 PVC 10012B LA x 20 04927 1 660 191 520 PSI 55 9 PVC 10015B VA x 20 04928 1 900 200 470 PSI 67 7 PVC 10020B 2 x 20 04764 2 375 218 400 PSI 93 6 PVC 10025B Zil x 20 04875 2 875 276 420 PSI 142 8 PVC 10030B 3 x 20 04776 3 500 300 370 PSI 191 1 PVC 10040B 4 x 20 04774 4 500 337 320 PSI 279 3 PVC 10060B 6 x 20 04763 6 625 432 280 PSI 532 7 PVC 10080B 8 x 20 04766 8 625 500 250 PSI 808 9 PVC 10100B 10 x 20 04769 10 750 2002 230 PSI 1199 3 PVC 10120B 12 x 20 04771 12 750 687 230 PSI 1650 1 PVC 10140B 14 x 20 04832 14 000 750 220 PSI 1930 0 PVC 10160B 16 x 20 09372 16 000 843 220 PSI 2544 1 NSF Listed Meets All Requirements of ASTM D 1784 and ASTM D 1785 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over w
143. h metal studs some forms of protection must be used to isolate the pipe from abrasion and to prevent noise NOTICE The above information on this page provides general guidelines It should be used only as a reference and not as a guarantee of performance Specific installation instructions and techniques may be required as a result of local plumbing and building codes engineering specifications and instructions Failure to compensate for expansion and contraction caused by temperature change may result in system failure and property damage Do not restrict expansion or contraction Restraining movement in piping systems is not recommended and may result in joint or fitting failure Use straps or clamps that allow for piping system movement Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded Do not terminate a pipe run against a stationary object example wall or floor joist Do not install fittings under stress DESIGN amp ENGINEERING DATA CHARL TTE General Guidelines for Horizontal Support Spacing in feet PVC PIPE ABS PIPE SDR 21 PR200 amp SDR 26 PR160 Schedule 40 Schedule 80 Schedule 40 Operating Temp F Operating Temp F Operating Temp F Operating Temp F 80 100 80 100 120 80 100 80 100 120 140 3 4 2 2 2 As ds 32 di 22 5 4 5 5 amp Di 5 2 Di Di Di 6 KK 67 2 7 Te 9 Hu 10 10 11l
144. he N value for ABS and PVC pipe ranges from 008 to 012 The table below shows N values for other piping materials N Values For Typical Piping Materials Piping Material N Values Cast Iron 011 015 Finished Concrete 011 015 Unfinished Concrete 013 017 Corrugated Metal 021 027 Glass 009 013 Clay O11 017 Fluid Flow Rate Calculation of Volume Flow Rate H aV Where a Cross sectional area of flow TL V Flow Velocity ft sec Q Volume flow rate ft sec Example 1 2 Schedule 40 PVC Where di inside diameter of pipe in inches a adi n 2 06712 0 0233 ft 4 4 V 2 9 ft sec Q 0 0233 x 2 9 0 0676 ft sec Q 0 0676 ft x 7 48 gal x 60 sec 30 3 gals sec ft min min Example 2 4 Schedule 40 PVC a ndi x 4 02612 088 ft 4 4 V 3 2 ft sec Q 088 x 3 2 0 283 ft sec Q 0 283 ft x 7 48 gal x 60 sec 127 gals sec ft min min DESIGN amp ENGINEERING DATA CHARL TTE PIPE AND FOUNDRY COMPANY Pressure Flow Friction loss through PVC pipe is normally obtained by using the Hazen Williams equation shown below for water f 0 2083 x 100 18552 x Q 1852 cl d 48655 Where f friction head loss in feet of water per 100 feet of pipe C constant for inside pipe roughness C 150 for ABS and PVC pipe Q flow in U S gallons per minute di inside diameter of pipe in inches Friction
145. he Products fail due to the freezing of water in the Products 7 The Products fail due to contact with chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with CPVC compounds Charlotte Pipe products are manufactured to the applicable ASTM standard Charlotte Pipe and Foundry cannot accept responsibility for the performance dimensional accuracy or compatibility of pipe fittings gaskets or couplings not manufactured or sold by Charlotte Pipe and Foundry Any Charlotte Pipe products alleged to be defective must be made available to Charlotte Pipe at the following address for verification inspection and determination of cause Charlotte Pipe and Foundry Company Attention Technical Services 2109 Randolph Road Charlotte North Carolina 28207 Purchaser must obtain a return materials authorization and instructions for return shipment to Charlotte Pipe of any product claimed defective or shipped in error Any Charlotte Pipe product proved to be defective in manufacture will be replaced F 0 B point of original delivery or credit will be issued at the discretion of Charlotte Pipe 3 25 10 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings
146. he circumference of the pipe Dry Fit With light pres sure pipe should go one half to one third of the way into the fitting hub Pipe and fittings that are too tight or too loose should not be used Applicator Use an applicator that is one half the size of the pipe s diameter Use of an ap propriately sized applicator will ensure that ad equate cement is applied Natural bristle brushes or swabs are recom mended Rollers are not recommended Too small an applicator will not apply sufficient cement INSTALLATION PROCEDURES Crew Size Working rapidly especially in adverse weather condi tions will improve installations For 6 to 8 diameters a crew size of 2 to 3 mechanics is required For 10 pipe diameters and larger a crew of 3 to 4 mechanics may be required Coat Surface with Primer Apply primer to the fitting sock et aggressively working it into the surface Apply primer to the pipe surface to a point Lei beyond the hub depth Aggres sively work the primer into the surface Apply a second coat of primer to the fitting sock et aggressively working it into the surface More applica tions of primer may be required on hard surfaces or cold weather conditions CHARLOTTE PIPE AND FOUNDRY COMPANY NOTICE Pipe diameters 6 and larger must be installed using IPS P 70 or Oatey Industrial Grade primers Primers and cements are extremely flammable and
147. he trap In keeping with good plumbing practices support and brace all closet bends and fasten closet flanges 1 Concentrated loads ie Valves and other appurtenances should be supported directly so as to eliminate high stress concentrations Should this be impractical then the pipe must be supported immediately adjacent to the load 2 Insystems where large fluctuations in temperature occur allowances must be made for expansion and contraction of the piping system Since changes in direction in the system are usually sufficient to allow for expansion and contraction hangers must be placed so as not to restrict this movement 3 Since plastic pipe expands or contracts approximately five times more than steel hangers should not restrict this movement When using a clamp type hanger the hanger should not force the pipe and fittings into position 4 Hangers should provide as much bearing surface as possible To prevent damage to the pipe file smooth any sharp edges or burrs on the hangers or supports 5 Plastic piping systems must not be placed alongside steam or other high temperature pipe lines or other high temperature objects 6 Support spacing for horizontal piping systems must be determined by the maximum operating temperature the system will encounter The piping should be supported on uniform centers with supports that do not restrict the axial movement 7 For vertical lines it is recommended that an enginee
148. hemical compatibility be confirmed with the manufac turer of any product coming into contact with CPVC piping systems If chemical compatibility with CPVC is in question Charlotte Pipe recommends isolating the suspect product from contact with CPVC pipe or fittings Please call Charlotte Pipe at 800 438 6091 or visit our web site www CharlottePipe com for the latest CPVC Chemical Compatibility sheet Care should be taken to isolate CPVC piping systems from direct contact with heavy concentrations of termiticides Vinyl piping materials such as CPVC may be damaged by termiti cides where they are injected into the annular space between the pipe wall and sleeving material trapping the termiticides against the pipe wall Common sense precautions will prevent installation problems NOTICE In understanding spray polyurethane foams there are two general areas of concern for CPVC pipe and fittings 1 chemical compatibility and 2 potential damage to pipe and fittings due to high temperatures generated as a result of the exothermic chemical reaction during the installation and curing process It is possible to apply polyurethane foam insulation properly without damage to CPVC pipe and fittings However the use of polyurethane foam insulation in conjunc tion with CPVC has resulted in the failure of CPVC pipe and fittings and property damage Therefore Charlotte Pipe and Foundry does not recommend the use of polyurethane spray on foam insulatio
149. here the temperature will not exceed 140 F KL GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specifications PVC Schedule 40 Solid Wall Pipe and PVC DWV Fitting System This specification covers PVC Schedule 40 solid wall pipe and PVC DWV fittings used in sanitary drain waste and vent DWV sewer and storm drainage applications This system is intended for use in non pressure applications where the operating temperature will not exceed 140 F Pipe and fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC Schedule 40 pipe shall be Iron Pipe Size IPS conforming to ASTM D 1785 and ASTM D 2665 Injection molded PVC DWV fittings shall conform to ASTM D 2665 Fabricated PVC DWV fittings shall conform to ASTM F 1866 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States All systems shall utilize a separate waste and vent system Pipe and fittings shall conform to NSF International Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made in
150. hot and cold domestic water distribution This system is intended for pressure applications where the operating temperature will not exceed 180 F at 100 psi Pipe and fittings shall be manufactured from virgin rigid Chlorinated Poly Vinyl Chloride CPVC compounds with a Cell Class of 24448 for pipe and 23447 for fittings per ASTM D 1784 FlowGuard Gold CTS CPVC pipe and fittings shall conform to ASTM D 2846 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States Pipe and fittings shall conform to NSF International Standards 14 and 61 Installation shall comply with latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent weld joints shall be made using CPVC cement conforming to ASTM F 493 Yellow one step cement may be used without primer If a primer is required by applicable plumbing or building codes then a primer conforming to ASTM F 656 should be used The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with CPVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or g
151. hould be made with the cement manufacturer Average number of joints per Quart for Cement and Primer Source IPS Weld on Pipe Diameter en 3 Pe iw 2 3 g S 8 J10 gee 157 187 Number of Joints 300 200 125 90 60 40 30 10 5 2to3 lto2 Ya Ke For Primer double the number of joints shown for cement These figures are estimates based on IPS Weld on laboratory tests Due to many variables in the field these figures should be used as a general guide only 93 Installation INSTALLATION PROCEDURES Flanges For systems where dismantling is required flanging is a convenient joining method It is also an easy way to join plastic and metallic systems Join the flange to the pipe using the procedures shown in the solvent cementing or threading sections Use a full faced elastomeric gasket which is resistant to the chemicals being conveyed in the piping system A gasket 1 thick with a Durometer scale A hardness of 55 80 is normally satisfactory Align the flanges and gasket by inserting all of the bolts through the mating flange bolt holes Be sure to use properly sized flat washers under all bolt heads and nuts Sequentially tighten the bolts corresponding to the patterns shown below New bolts and nuts should be used for proper torque Tighten flanges only to maximum recommended torque limits do not tighten bolts in such a mann
152. id Anhydrous 2 ee 100 Er n Fa Eege EEN aa NR NR Eer NR 130 pe FE eege eet eege NR NR Ee NR 130 Freon F 113 NR 130 Freon F 114 NR AS FRUCTOSE a tvesestuc duty sutentteivewmnundeeonaaees 175 160 EES 200 200 FUMMUM All aeoiee dee 140 73 lte GE 72 Gas Manufacture N ee ee Gasm Naturals e E N NR 140 Gasoline Unleaded 0 0 eeeeeeeeeeeeeeees N NR Gasoline Sour NR Gelatin BEE 160 LEI ore GIUCOSE heiress ienei 160 EI e Lee 160 Glycerine Glycerol NEEN ee Glycol Ethylene Up to 50 ZS 200 Glycol Ethylene Over P 73 200 Glycol Polyethylene Carbowax ee 13 Glycol Polypropylenesissicsssiiiiisses 73 200 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 69 DESIGN amp ENGINEERING DATA Pastis Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to vari
153. ies Pipe shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 Pipe dimensions and physical properties shall conform to ASTM D 2729 All pipe to be produced by a single manufacturer and to be installed in accordance with manufacturer s recommendations and all applicable code requirements Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The pipe is to be manufactured by Charlotte Pipe and Foundry Company and is intended for drainage applications where the temperature will not exceed 140 F PVC Sewer and Drain ASTM D 2729 Part No PVC 30030 UPC 611942 10903 Type Solid 0 D Un 3 250 Min Wall Un 0 070 Ft Skid Wt 100 Lbs 52 8 3 4 PVC 30030P PVC 30040 11814 10905 Perforated Solid 3 250 4 215 0 070 0 075 52 8 70 4 Pa PVC 30040P Perforation Detail 2 Hole 120 Degree 120 11815 Perforated 4 215 0 075 70 4 21 GENERAL INFORMATION Plastics Technical Manual Product Certification EH This is to certify that all Plastic Pipe and Fittings manufactured by Charlotte Pipe and Foundry Company are manufactured in the United States and conform to the following standards PVC SCH 40 SOLID WALL PIPE ASTM D 1784 ASTM D 1785 ASTM D 2665 FHA UM 79a FEDERAL SPECIFICATION L P 320a NSF STANDARD 14 AND 61 PVC SCH 40 DWV CELLULAR CORE PIPE ASTM D 43
154. il ss eet caveicessseecagetecd 73 SOvGeatiOll lps OxICIZEC A NR Stanne E leese ee eat NR SHANIIOUS CIIOAICIE secctocconsconassocaxpo550660 160 Stannous Sulfate ENN ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 78 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithithe piping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular p
155. ility of withstanding short term pressure tests at 180 F of at least 521 psi for 6 minutes and 364 psi for 4 hours SUPPLEMENTAL INFORMATION CHARLOTTE PIPE AND FOUNDRY COMPANY HVAC Condensate Drain Lines Prior to installing PVC or CPVC piping in hydronic applications it is important to flush the interior of the heat exchangers and the exterior of the condenser coils thoroughly with a mild ionic detergent solution to remove incompatible oils Failing to do so could result in system failure and property damage Verify that all boiler cleaning and sealing chemicals used in hydronic radiant heating systems are compatible with PVC or CPVC Failure to do so could result in system failure and property damage Equipment leaks in refrigeration or HVAC systems may release POE oils or other contaminants into the piping system These oils and contaminants are incompatible with PVC or CPVC and such exposure may result in pipe or fitting failure regardless of flushing Exercise caution when using FlowGuard Gold CPVC pipe or fittings for HVAC or refrigerant condensate lines Some re frigerant systems contain oils that may damage CPVC products In HVAC applications some heat exchangers or condenser coils may contain residual oils from the manufacturing process which can cause cracking of CPVC Caution should be exercised when installing CPVC in combination hot air handling units or as condensate drain lines from air conditioning systems
156. ing solvent welded Measure to verify that the pipe has been inserted to within 2 of the insertion line To ensure joint integrity once insertion is complete the pulling tool can be used to hold the joint in place dur ing set time and also to ensure that the pipe does not back out See table for recommended set and cure times Remove excess cement from the exterior A properly made joint will show a continuous bead of cement around the perimeter If voids appear suf ficient cement may not have been applied and joint failure may result Align all piping system compo nents properly without strain Do not bend or pull pipe into po sition after being solvent welded INSTALLATION PROCEDURES CHARL TTE Primers and cements are extremely flammable and may be explosive Do not store or use near open flame or elevated temperatures which may result in injury or death Solvent fumes created during the joining process are heavier than air and may be trapped in newly installed piping systems Ignition of the solvent vapors caused by spark or flame may result in injury or death from explosion or fire Read and obey all manufacturers warnings and any instructions pertaining to primers and cements Provide adequate ventilation to reduce fire hazard and to minimize inhalation of solvent vapors when working with cements primers and new piping systems 91 INSTALLATION PROCEDURES Solve
157. ing Systems With Threaded Fittings or Threaded Pipe in Pressure Applications Pressure Rating PSI Type 90 F 100 F 110 F 120 F 130 F 140 F 150 F PVC Sch 40 225 186 150 120 90 66 PVC Sch 80 CPVC Sch 219 264 213 170 128 94 PVC Sch 40 180 149 120 96 72 53 PVC Sch 80 CPVC Sch 259 214 173 138 104 76 PVC Sch 40 169 140 113 90 68 50 PVC Sch 80 CPVC Sch 236 195 158 126 95 69 PVC Sch 40 l 139 115 93 74 56 41 PVC Sch 80 CPVC Sch 195 161 130 104 78 57 PVC Sch 40 I 124 102 83 66 50 36 PVC Sch 80 CPVC Sch 176 146 118 94 71 52 PVC Sch 40 I 105 87 70 56 42 31 PVC Sch 80 CPVC Sch 150 124 100 80 60 44 PVC Sch 40 I 98 81 65 52 39 29 PVC Sch 80 CPVC Sch I 139 115 93 74 56 41 PVC Sch 40 I 83 68 55 44 33 24 PVC Sch 80 CPVC Sch I 120 99 80 64 48 35 PVC Sch 40 68 56 45 36 27 20 2 1 1 1 4 1 1 2 A A 22 el e el e 22 el e 2 2 el e D d AA ADA AA DA AA AA AAD D Note Threading of PVC Schedule 40 and CPVC Schedule 80 pipe is not recommended Threading pipe over 4 in diameter is not recommended Please see the Flanges and Unions Section of this manual for maximum working pressure of piping systems incorporating those fittings at elevated temperatures 95 INSTALLATION PROCEDURES Plastics Technical Manual Procedure for Cutting Threads in Schedule 80 Pipe 1 Cutting The pipe must be cut square u
158. ings Connecting CTS CPVC to Fixtures or Other Materials Stub outs for Plumbing Fixtures CTS CPVC pipe can be used for stub outs for lavatories closets and sinks Brass Compression Ferrules CTS CPVC pipe can be used with standard brass ferrules to make compression connections where the operating tempera ture will not exceed 140 F The 0 D of copper tube size CTS CPVC pipe is identical to that of copper We recommend that Teflon PTFE tape be applied over the ferrule to allow for the dissimilar thermal expansion and contraction characteristics of the metal ferrule and the plastic pipe that could possibly result in a drip leak over a period of time NOTICE Do not over torque the compression connection as over torquing may result in a cracked pipe Non metallic or nylon ferrules are not recommended 108 FlowGuard Gold and Corzan Domestic Water Systems Do s and Don ts While not a complete list the following is intended to highlight many of the Do s and Don ts when installing a FlowGuard Gold and Corzan domestic water system Do s e Do install CPVC Schedule 80 domestic water systems using IPS P 70 or Oatey Industrial Grade primers e Do install CPVC Schedule 80 domestic water systems using IPS 714 or Oatey CPVC Heavy Duty Orange solvent cements e Installation should be in accordance with normal industry standards good plumbing practices applicable plumbing codes building codes and other regulation
159. installed in accordance with the appliance manufacturer s installation instructions Furthermore several of the ASTM standards applicable to plastic pipe and fittings that Charlotte Pipe manufactures include the following note This standard specification does not include requirements for pipe and fittings intended to be used to vent combustion gases Combustion Gas Venting Failure to properly vent combustion gas may result in serious injury or death from carbon monoxide e Always install use pipe or fittings as specified by the appliance manufacturer s installation instructions to vent appliances Repairs or Modifications to Existing CPVC CTS Systems Reprinted from FBC Plumbing Connections Issue 29 A0 2009 written by Steve Manis Technical Manager It s important to note that the chemical properties of all plas tic pipe including CPVC pipe change over time Visually this means that the pipe may experience color variations The temperature of the water running through the pipe often de termines the degree of variation with hot water causing a more noticeable change Such color variations however do not indicate that the performance of the pipe has been com promised The pressure bearing capabilities of CPVC pipe in fact actually increase as the pipe ages to help ensure a reli able long term performance What also changes over time is the impact resistance of the system But since an installed system has littl
160. isted Meets All Requirements of ASTM D 1784 ASTM D 1785 and ASTM D 2665 Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store AIR GAS compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals e Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 28 PRODUCT DATA CHARL TTE PIPE AND FOUNDRY COMPANY PVC Pipe Schedule 40 gt gt PVC Schedule 40 Pipe Plain End PVC SCHEDULE 40 WHITE PLAIN END PVC 1120 ASTM D 1785 MAX WORK PART NO NOM SIZE UPC AVG OD IN MIN WALL IN PRESSURE WT PER 611942 AT 23 C OR 73 F 100 FT LBS PVC 4005 2 x 10 06658 840 109 600 PSI 15 9 PVC 4005 2 x 20 03922 840 109 600 PSI 15 9 PVC 4007 Ya x 10 06661 1 050 ES 480 PSI 21 1 PVC 4007 Ya x 201 03925 1 050 113 480 PSI 211 PVC 4010 1 x 10 06664 1 315 133 450 PSI 31 3 PVC 4010 1 x 20 03928 1 315 133 450 PSI 31 3 PVC 7100 LA x 10 03945 1 660 140 370 PSI 42 4 PVC 7100 LA x 20 03946 1 660 140 370 PSI 42 4 PVC 7112 Vr x 10 0394
161. ith approved one step cement Pipe and fittings are to be manufactured by Charlotte Pipe and Foundry Company and are intended for hot and cold water distribution systems FlowGuard Gold and Corzan are registered trademarks of Lubrizol Corp GENERAL INFORMATION E System Scope Specification Product Specifications ReUze CPVC Copper Tube Size CTS Non Potable Water Distribution System This specification covers Copper Tube Size CTS CPVC manufactured to standard dimensional ration SDR 11 for non potable water distribution This system is intended for pressure applications where the operating temperature will not exceed 180 F at 100 psi Pipe and fittings shall be manufactured from virgin rigid Chlorinated Poly Vinyl Chloride CPVC compounds with a Cell Class of 24448 as identified in ASTM D 1784 ReUze CTS CPVC pipe and fittings shall conform to ASTM D 2846 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States Pipe and fittings shall conform to NSF International Standard 14 The pipe shall be listed by NSF International for reclaimed water and bear the mark NSF rw Installation shall comply with latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and A
162. itting Materials Recommended Max Temp F Number Maximum Recommended Temp F Incomplete Data Seal Materials Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Sodium Dichromate ssseeeeeeee 120 140 180 200 140 NR SOM ageet rocosas 120 140 180 140 140 99 Sodium Ferrocyanide ssceeeeee 120 140 180 140 140 oe SCHUM FFIMWOMICIE soosasscoccacccacoccooncoacesosn 120 73 140 140 140 AS Sodivim Formate ei sicscesctasteteesevecdecce oe ee 180 ee ee ee Sochiwnin IMWelOXICle iSe 120 Ek 160 Sodium Hydroxide 2094 eeeeeseeeeeee 73 CF 160 SOGIUMMRY CKO XIC Cpt Oe ene G 160 Sodium Hydroxide VO seeeseseeeeeee NR 160 SOGIUMBnIVHOOKOMUCheemesee eens ee oe Sodium Hypochlorite Sat d 12 5 NR NR E EE one 140 Sodium Metaphosphate eee 120 ee SOO HUTT ISL 120 140 SOGMUMNIGFITE i203 c0scissexceacuedecwsseeayecca 140 SOOT PEUGATIENE e ome Sodium Berborate Au 73 SOCIUM BELCMObale meee E tases ome Sodium Peroxide ENN 73 Sodium Phosphate Alkaline 140 Sodium Phosphate Acid eeeeeeee 140 Sodium Phosphate Neutral 140 SOGIUM SilIGAtE neess ansis 140 SSOCHOMA SOA Erone o 140 Sodium SUNMMAC EE 140 Sms SULA eccosc 140 Sodium ThiOSUITATE Ss cdaccedesaesteeeecageccds 160 Sodium Tripolyphosphate me one Solicylaldehyde s vez ccsdaccs ccesseveeessescis ee SOUP CAUCE BTL cecccdnoscodonen oceuconanoaaeaen NR SOVOCAIN O
163. ity Feet Per Second Gallons Per Minute Velocity Feet Per Second Velocity Feet Per Second ahewep Ayadoid pue njeg wiaysAs ul VUnsa Kew puoras jad z334 Z JO SSIIX UI Sal IIO aA PUuOdI asS Aad z334 Z PI3IX JOU Dinous A IIOJIA MOL JJILON adid 40 393 OOT Jad ave sso U01714 pue peay uoua ddId JILSVIdOWNYSHL IAd9 SLI TT YAS X04 ALIDJOTAA MOT4 ANY SSOT NOILOIITYS 53 DESIGN amp ENGINEERING DATA Plastics Technical Manual Support Spacing For ABS and PVC Pipe Adequate support for any piping system is a matter of great importance In practice support spacings are a function of pipe size operating temperatures the location of heavy valves or fittings and the mechanical properties of the pipe material To ensure the satisfactory operation of a DWV or pressure piping system the location and type of hangers should be carefully considered The principles of design for metallic piping systems are generally also applicable to DWV or pressure piping systems but with some notable areas where special consideration should be exercised Hangers should not compress distort cut or abrade the piping All piping should be supported with an approved hanger at intervals sufficiently close to maintain correct pipe alignment and to prevent sagging or grade reversal Pipe should also be supported at all branch ends and at all changes of direction Support trap arms as close as possible to t
164. jects Due to its exceptional strength and combination of being non combustible and extremely quiet cast iron soil pipe is a very popular choice for commercial construction Upscale homes often feature cast iron stacks combined with plastic used for lavs showers and tubs for a system Charlotte Pipe calls a Quiet House design PVC and ABS DWV systems are allowed under all of the major national plumbing codes unless restricted by local or state amendment and are very popular as well Charlotte Pipe manufactures ABS cellular foam core pipe conforming to ASTM F 628 and ASTM F 1488 as well as PVC pipe in both solid wall and cellular core types PVC solid wall meets the requirements of ASTM D 1785 and D 2665 and PVC cellular core pipe conforms to ASTM F 891 All of these plastic pipe systems are allowed for sanitary and storm drainage both above and below grade in the Uniform Plumbing Code UPC the International Plumbing Code IPC the National Standard Plumbing Code NSPC and most local or state variations thereof None of these national model codes differentiate between residential or commercial uses of these plastic systems or otherwise restrict the use of any of these systems to any specific class of construction All of the systems can be installed below grade under slab and above grade in most areas except those classified as return air plenums Solid wall pipe is just as the name implies solid PVC ma terial throughout
165. l Lead NR 73 oe 73 NR ee Tetrahydrodurane ee NR NR NR ee ee one Tetrabwvdrofuran NR NR NR NR NR de HE NR NR NR Tetra Sodium Pyrophosphate 140 180 ee Texano ea a e a A secon see cece eres ee NR one Thionyl Chloride Geersing NR NR NR ECG OEN Enano 73 ee ER Titanium Tetrachloride NR NR NR Toluene molu E NR NR NR Toluene Kerosene 2p0 789 NR NR NR NR lennen JIWINES e a 12 13 D 140 Toxaphene Xylene 90 100 0 NR NR NR NR IG HEI E TUE NR 140 180 NR AS Transmission Fluid Type A NR NR 180 73 TAO PPMOS O NEO eoero aae NR NR NR NR Tribuity Citrate cvccescescseaacsecesuasiews NR NR NR 73 Trichloroacetic Acid lt 20 06 NR 140 NR NR Trichloroethane EEN NR NR NR NR inichloroethylencrecmstesmastereesectees NR NR NR NR Triethanglamlne 73 NR Hd Elle NR We Trimetbwlpropane NR 160 Ile Weg PINOSN MEME cccoocacocesdonncconacaa 73 ZS NR 140 140 140 Vegetable Oil 73 THE NR Vinyl Acetate NR Wrate EE 160 Water Acid Mine 200 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 80 DESIGN amp ENGINEERING DATA ChARL TTE Chemical Resistance The f
166. lar core foam core pipe for pressure applications The use of cellular core pipe in pressure applications may result in system failure and property damage 27 PRODUCT DATA Plastics Technical Manual PVC Schedule 40 DWV Pipe NSF gt gt PVC Schedule 40 DWV Pipe PVC SCHEDULE 40 WHITE PLAIN END PVC 1120 ASTM D 2665 PART NO NOM SIZE Hai AVG OD IN MIN WALL IN SE PVC 7100 lA x 10 03945 1 660 140 42 4 PVC 7100 1 4 x 20 03946 1 660 140 42 4 PVC 7112 1 2 x 10 03947 1 900 BER 50 7 PVC 7112 LA x 20 03948 1 900 BER 50 7 PVC 7200 2 x 10 03949 2 375 154 68 1 PVC 7200 2 x 201 03950 2 375 154 68 1 PVC 7300 3 x 10 03951 3 500 216 141 2 PVC 7300 3 x 20 03952 3 500 EA 141 2 PVC 74007 4 x 10 03953 4 500 237 201 2 PVC 74007 4 x 20 03954 4 500 237 201 2 PVC 75007 5 x 20 04837 5 563 258 272 5 PVC 76007 6 x 10 03955 6 625 280 353 7 PVC 76007 6 x 20 03956 6 625 280 353 7 PVC 78007 8 x 10 13087 8 625 322 532 3 PVC 78007 8 x 20 03958 8 625 322 532 3 PVC 79107 10 x 20 03959 10 750 365 754 7 PVC 79127 12 x 20 03961 12 750 406 997 9 PVC 79147 14 x 20 04862 14 000 437 1180 1 PVC 7916t 16 x 20 04918 16 000 500 1543 1 Dual Marked ASTM D 1785 amp ASTM D 2665 t Triple Marked ASTM D 1785 amp ASTM D 2665 amp ASTM F 480 NSF L
167. manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for non pressure drainage applications where the temperature will not exceed 140 F GENERAL INFORMATION E System Scope Specification Product Specification PVC Cellular Core Foam Core Pipe and PVC DWV Fitting Systems This specification covers PVC cellular core foam core pipe and PVC DWV fittings used in sanitary drain waste and vent DWV sewer and storm drainage applications This system is intended for use in non pressure applications where the operating temperature will not exceed 140 F Pipe shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 11432 as identified in ASTM D 4396 Fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC cellular core pipe shall be Iron Pipe Size IPS conforming to ASTM F 891 Injection molded PVC DWV fittings shall conform to ASTM D 2665 Fabricated PVC DWV fittings shall conform to ASTM F 1866 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the Unite
168. mark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 62 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithitheipiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC C
169. may be explosive Do not store or use near open flame or elevated temperatures which may result in injury or death Solvent fumes created during the joining process are heavier than air and may be trapped in newly installed piping systems Ignition of the solvent vapors caused by spark or flame may result in injury or death from explosion or fire Read and obey all manufacturers warnings and any instructions pertaining to primers and cements Provide adequate ventilation to reduce fire hazard and to minimize inhalation of solvent vapors when working with cements primers and new piping systems Once the surface is primed remove all puddles of excess primer from the fitting socket The use of primer for ABS is not recommended Check local code requirements Coat Surface with Cement Cement must be applied while primer is wet It is ideal if one mechanic applies the primer while a second im mediately applies the cement Stir or shake the cement prior to use Apply a full even layer of cement to the pipe surface to a point 2 beyond the hub depth Aggres sively work the cement into the surface 89 INSTALLATION PROCEDURES Plastics Technical Manual 10 90 Apply a medium layer of cement to the fitting sock et aggressively working it into the surface On bell end pipe do not coat beyond the socket depth Apply a second full coat of ce ment to the pipe surface aggres sively
170. ment specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 64 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithitheipiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Calcium Bisulfide sirsecrirsisisiigssesss NR NR 180 185 oe CACIUMIBISU MEE ee terre NR 140 180 185 NR AS Calcium Carbonate NEE 140 140 180 200 200 73 CalciuimyChlonatchemenmecrce teeter 140 140
171. mperature will not exceed 140 degrees fahrenheit ASTM D 2235 Specification for Solvent Cement for Acrylonitrile Butadiene Styrene ABS Plastic Pipe and Fittings SCOPE This specification covers solvent cement for joining ABS pipe and fittings for non pressure systems ASTM D 2241 Specifications for Poly Vinyl Chloride PVC Pipe Pressure Rated SDR Series SCOPE This specification covers PVC pipe made in standard thermoplastic pipe dimension ratios SDR Series and Pressure Rated for Water ASTM D 2321 Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity Flow Applications SCOPE This practice provides recommendations for the installation of buried thermoplastic pipe used in sewers and other gravity flow applications non pressure applications ASTM D 2464 Specifications for Threaded Poly Vinyl Chloride PVC Plastic Pipe Fittings Schedule 80 SCOPE This specification covers PVC threaded schedule 80 fittings which are used with the distribution of pressurized liquids only CPVC threaded Schedule 80 fittings are now covered by ASTM F 437 ASTM D 2466 Specifications for Poly Vinyl Chloride PVC Plastic Pipe Fittings Schedule 40 SCOPE This specification covers PVC Schedule 40 fittings used for distribution of pressurized liquids only ASTM D 2564 Specifications for Solvent Cements for Poly Vinyl Chloride PVC Plastic Pipe and Fittings SCOPE This specification covers requirements for PVC solve
172. mpleted on a plastic piping system it is important to test and inspect all piping for leaks Concealed work should remain uncovered until the required test is made and approved When testing the system should be properly restrained at all bends changes of direction and the end of runs There are various types of procedures used for testing installed plastic systems However a water or hydrostatic test is a technically superior test method for inspecting a completed plastic piping system installation and is the testing procedure recommended by Charlotte Pipe It is also the most recommended test in most plumbing code standards The purpose of the test is to locate any leaks at the joints and correct them prior to putting the system into operation Since it is important to be able to visually inspect the joints a water test should be conducted prior to closing in the piping or backfilling of underground piping Testing DWV System Water Test The system should be properly restrained at all bends changes of direction and the end of runs To isolate each floor or section being tested test plugs are inserted through test tees in the stack All other openings should be plugged or capped with test plugs or test caps When testing Foam Core pipe always use external caps to eliminate the possibility of leakage through the foam core layer of the pipe Fill the system to be tested with water at the highest point As water fills a vertic
173. n in conjunction with its CPVC pipe and fittings Use of FlowGuard Gold CTS CPVC all plastic threaded male adapters in hot water applications may result in system failure and property damage Use plastic threaded CTS CPVC male adapters in cold water applications only Use CTS CPVC x brass threaded transition fittings for hot water applications Do not use compression fittings with brass ferrules to connect to CTS CPVC pipe or fittings where water temperatures will exceed 140 degrees F CPVC pipe can be used with standard brass ferrules to make compression connections where the operating temperature will not exceed 140 F Apply Teflon PTFE tape over the ferrule to allow for the dissimilar thermal expansion and contraction characteristics of the metal ferrule and the plastic pipe ADDITIONAL CONSIDERATIONS CHARLOTTE PIPE AND FOUNDRY COMPANY Low Temperature and Cold Weather Conditions Low Temperature Recommendation Like most materials PVC and CPVC become more brittle at low temperatures particularly at temperatures below freezing 32 F Charlotte Pipe and Foundry recommends taking proper precautions when installing systems at low temperatures including providing proper insulation If a system is designed to operate at temperatures below freezing 32 F Charlotte Pipe recommends the following 1 5 6 Reduce water hammer pressure surges to a minimum by a Using only slow acting solenoid
174. nd sewer applications This system is intended for use in non pressure applications where the operating temperature will not exceed 140 F Pipe shall be manufactured from virgin rigid ABS acrylonitrile butadiene styrene compounds with a minimum cell class of 42222 as identified in ASTM D 3965 Fittings shall be manufactured from virgin rigid ABS compounds with a Cell Class of 32222 as identified in ASTM 3965 ABS PVC ABS foam core pipe shall be Iron Pipe Size IPS conforming to ASTM F1488 ABS DWV fittings shall conform to ASTM D2661 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States All systems shall utilize a separate waste and vent system Pipe and fittings shall conform to NSF International Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing fire and building code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made with solvent cement conforming to ASTM D 2235 The system shall be protected from chemical agents fire stopping materials thread sealant or other aggressive chemical agents not compatible with ABS compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in A
175. nded Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Lithium Sulfate niione oe 140 180 ee oe ss Lubricating Oil Petroleum Based NR 140 180 160 NR NR UX Et UI ee NR ee ee ee ee In Gel ME O 140 180 E ee ee Machine Oihaneren 140 NR Magnesium Carbonate mee en 140 Magnesium Chloride sneen00000s0eeeee 160 Magnes CIREME ccccocococcssocossncoscecost one Magnesium Fluoride s nnnoaoonnn000nneane ee Magnesium Hydroxide cc006 ee Magnesium Nitrate cccccsecceeeeeeee ee WIEXO ESTA ORO E ccoccococacossscousncosGecosd 160 Magnesium Salts Inorganic 160 Magnesium E 180 Maleie A e WEE 73 Maleic Acid Sat d NR Mal ACI acesiessenstersses eege eege ee Manganese Sulfate 160 MEKGULIC ACIG stetgde cxacicaccveieteaneend ee Merc unic CHIIOLICscscconcncucsqnseoonsxcaseaae 140 Mercurie Cyanide EEN 73 Mercurie Sulfate maree e ea ee ee Mercurous Nitrate NR MEF CUE EE 140 Methane Apero eege 73 WEE le LEE 160 Methoxyethyl Oleate seeeseeeeeeees ee ee ee le El 100 We M2 Methyl Bromide ccccccssesssseeeeeees 185 NR NR MEI CEOS INE econo NR NR NR Methyl CHloride sussies 73 NR NR leie COANN concro 73 NR NR Methyl Ethyl Ketone noa0nnnne0annena NR NR NR Klee RE E EE NR 100 M3 Methyl Isobutyl Ketone c0ccccee NR NR NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon
176. nt Cements Plastics Technical Manual Solvent Cement Color Primer Pipe and Diameter Cement common usage Description common usage Fitting System in Standard check local code check local code Regular or Not ABS DWV 1 6 ASTM D 2235 Black Medium Bodied Recommended Regular or Not ABS Plus Foam Core Pipe 2 4 ASTM D 2235 Black Medium Bodied Recommended FlowGuard Gold and ReUze CTS CPVC KE ASTM F 493 Yellow Regular Bodied Optional IPS 714 or Oatey CPVC IPS P 70 or Oatey CPVC Sch 80 KE ASTM F 493 Heavy Duty Orange Heavy Bodied Industrial Grade IPS 714 or Oatey CPVC IPS P 70 or Oatey CPVC Sch 80 2 8 ASTM F 493 Heavy Duty Orange Heavy Bodied Industrial Grade ChemDrain Mustard 6 and larger IPS P 70 or CPVC Sch 40 ChemDrain 1 4 8 ASTM F 493 Yellow Required Heavy Bodied Oatey Industrial Grade required Regular or Required PVC DWV or Sch 40 Pressure KE ASTM D 2564 Clear Medium Bodied ASTM F 656 Medium or Required PVC DWV or Sch 40 Pressure 6 16 ASTM D 2564 Clear or Grey Heavy Bodied ASTM F 656 Medium or Required PVC Sch 80 Y 2 ASTM D 2564 Grey Heavy Bodied ASTM F 656 IPS P 70 or Oatey PVC Sch 80 2 2 16 ASTM D 2564 Grey Heavy Bodied Industrial Grade NOTICE Aerosol or spray on type primers solvent cements are not recommended The practice of aggressively scouring the pipe and fittings with both primer and solvent cement is an integral part of the joining process
177. nt cements to be used in joining PVC piping systems ASTM D 2661 Specifications for Acrylonitrile Butadiene Styrene ABS Schedule 40 Plastic Drain Waste and Vent Pipe and Fittings SCOPE This specification covers fittings and single extruded solid wall ABS plastic drain waste and vent pipe made to Schedule 40 iron pipe sizes ASTM D 2665 Specifications for Poly Vinyl Chloride PVC Plastic Drain Waste and Vent Pipe and Fittings SCOPE This specification covers requirements for PVC plastic drain waste and vent pipe and fittings suitable for the drainage and venting of sewage and certain other liquid waste CHARL TTE PIPE AND FOUNDRY COMPANY HELPFUL REFERENCES Reference Standards Plastics ASTM TITLE ASTM D 2729 Specifications for Poly Vinyl Chloride PVC Sewer Pipe and Fittings Sewer and Drain SCOPE This specification covers requirements for PVC sewer pipe and fittings The pipe and fittings in this specification are designed for sewer and drainage applications outside the building ASTM D 2846 Specifications for Chlorinated Poly Vinyl Chloride CPVC Plastic Hot and Cold Water Distribution System SCOPE This specification covers requirements for CPVC plastic hot and cold water distribution system components made in one standard dimension ratio and intended for water service up to and including 180 degrees fahrenheit ASTM D 2949 Specifications for 3 25 in Outside Diameter Poly Vinyl Chloride PVC Pla
178. of Thermoplastic Pipe non pressure applications ASTM F 477 Elastomeric Seals Gaskets For Joining Plastic Pipe ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe Note Latest revision of each standard applies Short Specification 20 Pipe shall be manufactured from PVC compound with a cell class of 12364 as per ASTM D 1784 PVC SDR 35 PSM pipe shall conform to ASTM D 3034 for gasket or solvent weld pipe with a minimum pipe stiffness of 46 Pipe shall be plastic sewer main outside diameter with a standard dimension ratio SDR of 35 Gaskets shall conform to ASTM F 477 All pipe shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 Pipe is to be manufactured by Charlotte Pipe and Foundry Company and is intended for non pressure gravity sewer and surface water applications CHARL TTE PIPE AND FOUNDRY COMPANY GENERAL INFORMATION System Scope Specification Product Specifications PVC D 2729 Sewer and Drain Pipe This specification covers PVC D 2729 Sewer Pipe for drainage applications This pipe is intended for drainage applications where the operating temperature will not exceed 140 F Pipe shall be manufactured fr
179. ollowing table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal PVC ABS and CPVC piping systems have very different materials The information shown is based upon laboratory tests chemical resistance Review manufacturer s literature for conducted by the manufacturers of the materials and it is intended EE Coming ily contac YEN he eiping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Water Deionized cccccccceeeeeees 140 140 180 200 200 200 WateriDeminerkalize di NEEN 140 140 180 200 200 200 Water Distilled e 140 140 180 200 200 200 W ieng Tiet elle r mn 140 140 180 200 200 200 140 180 200 200 200 200 200 200 200 Whiskey wecetscncdeat cceeta NEEN ENNER 140 White De TE 140 Uu 140 EE EE NR Killer 160 Cl Iesel lee O 0 Zinc Carbonate 73 PAN AKG ehloride maa
180. om the manufacturers of those products Do not exceed the maximum working pressure of any system components including pipe fittings valves molded or cut threads unions mechanical coupling or flanges The pressure rating of all components must be reduced at temperatures above 73 degrees F Refer to de rating table in this manual e Exceeding the maximum working temperature or pressure of the system may result in system failure and property damage Use of FlowGuard Gold CTS CPVC all plastic threaded male adapters in hot water applications may result in system failure and property damage Use plastic threaded CTS CPVC male adapters in cold water applications only Use CTS CPVC x brass threaded transition fittings for hot water applications Do not use compression fittings with brass ferrules to connect to CTS CPVC pipe or fittings where water temperatures will exceed 140 degrees F CPVC pipe can be used with standard brass ferrules to make compression connections where the operating temperature will not exceed 140 F Apply Teflon PTFE tape over the ferrule to allow for the dissimilar thermal expansion and contraction characteristics of the metal ferrule and the plastic pipe 43 DESIGN amp ENGINEERING DATA Plastics Technical Manual Fluid Flow Properties Gravity Flow Manning Roughness Factor N Value Fluid velocity pipe size and hydraulic slope for gravity drainage can be determined using
181. om the sun is painting with a latex water base paint Preparation of the surface to be painted is very important The pipe should be cleaned to remove moisture dirt and oil and wiped with a clean dry cloth NOTICE Petroleum based paints should not be used since the presence of petroleum will prevent proper bonding of paint to pipe Reference Uni Bell PVC Pipe Association 2001 Heat Build Up In addition to considering ambient air and operating tem peratures in a piping system piping designers must consider the radiant effect of sunlight when selecting piping material Testing to the ASTM D 4803 Standard Test Method for Pre dicting Heat Build up in PVC Building Products indicates that radiant heat from the sun can increase pipe surface tem peratures by 50 F or more possibly causing a piping system to exceed maximum working temperature or de rated pres sure carrying capability Painting dark colored pipe with a light pigmented water based paint may reduce but will not eliminate heat build up CHARL TTE PIPE AND FOUNDRY COMPANY bal foe Ce e ECH E CH E ll AANA TORN daat bal Ke Ne N WA IN st O sO N e NA COOC COOC ost OO CO 86 6T GI GOTT 600 0 ELTI v 6 OCI EG G t 19 ET 0 8 0 TAA L0 0 UAT TMs St Cd r oo NO TWO OC WOU MO st Drift S ri oO AON SE OO Or D T 8 0 v 8 S 0 0 0 T L T
182. om virgin rigid PVC polyvinyl chloride vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784 PVC D 2729 Sewer Pipe dimensions and physical properties shall conform to ASTM D 2729 All pipe shall be manufactured in the United States Installation shall comply with the latest installation instructions published by Charlotte Pipe and Found ry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made in a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 2729 PVC Sewer Pipe ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM F 656 Primer for PVC Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe Short Specification Nominal Size 3 Note Latest revision of each standard appl
183. onacospaeonmoanecsacacaas NR NR ee SES ee ee NR NR oe Siem Wie tO BY sg NR 180 160 Ethanol OVER D ege dee SEELEN NR NR 160 EH NR NR NR Ethyl Acetate NR NR NR Wal Zoe Eerst see NR NR ee Ethyl A plack d ser gin ed es NR NR NR Eau HE NR NR NR Ethyl CHIOvide sennecesa NR NR 73 Ea COE CAE onean NR NR ee ee ee Ethylene Bromide cccccseccceeeeee NR NR 73 NR NR Ethylemei hloricemumeesesestee scene NR NR 70 ee ee Ethylene Chlorohydrin cccceeeee NR NR NR 73 73 EthylemesDiaimincwemes aces reenteess NR NR ee 73 100 Ethylene Dichloride ccccceeeeee NR NR NR Els geet cere NR NR NR Ethylene Glycol Up to 50 uw 73 200 160 Ethylene Glycol Over 50 05 WS 160 Ethylene Oxid csheccsseceeesssvewesssacueseten NR Fatty Acids 140 Ferric Acetate ee ere org 160 Ferric Hydroxide 100 Ferne Nitraten e e E e EARE 160 Ferric Sulfate e cstv Sege ee gdeg een Zeg 140 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form 68 DESIGN amp ENGINEERING DATA CHARL TTE Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplasti
184. or fittings can result in explosive failures and cause severe injury or death AIR GAS NEVER test with or transport store compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 PRODUCT DATA CHARLOTTE ReUze is a registered trademark of Charlotte Pipe and Foundry Company gt gt CPVC Copper Tube Size Pipe for Non Potable Water Distribution STRAIGHT LENGTHS PLAIN END SDR 11 CPVC COPPER TUBE SIZE PIPE ASTM D 2846 TRUCKLOAD MAX WORK PART NO NOM SIZE UPC ATY PER PERCENT QTY PER AVG OD IN MIN WALL PRESSURE WT PER 611942 BUNDLE PER SKID SKID Wi AT 23 C OR 73 F 100 FT LBS CTS 12005 RU 2 x 201 11642 1 000 5 000 24 000 625 068 400 PSI 8 3 CTS 12007 RU ya x 201 11643 500 5 000 12 000 875 080 400 PSI 13 9 CTS 12010 RU 1 x 20 11644 300 5 000 7 200 1 125 102 400 PSI 22 2 CTS 12015 RU Vr x 20 11645 120 5 000 2 880 1 625 148 400 PSI 46 6 CTS 12020 RU 2 x 20 11646 80 5 000 1 920 2 125 L93 400 PSI 79 5 NOTE STRAIGHT LENGTH PIPE ARE SHIPPED IN FULL BUNDLE QUANTITY ONLY NSF Listed Meets All Requirements of AS
185. orinated Water by Sodium Hypochlorite 140 140 200 200 200 200 Chlorine Gas Dry ge seis ceeces EEN NR NR NR 185 NR NR eler CAS WET osmena NR NR NR 185 NR NR Chlorine Liquid See Sodium Hypochlorite Wieler CECE Wat Elfan oe Chlorine Dioxide sat d aqueous sol oe Chlorine Water Salted ements ee Chlorobenzene EEN NR GhlokfobenzenerC et seeeereegeseg OO lletetel dE NR CNIOrOPICKIM acconeecoscoanceoanasenacconacoadacasd one Chlorosulfonic AGId cc ccsscceeeecseenseccts NR Crone Aceh WOVE coccossassnacoonacoscasasd ve NR Chromic Acid 30 EEN NR NR CINCOM TACOMA O NR NR Chromic Acid 50 0 ccssecsstectersencees NR NR CHNOIANIUIAT J ltareue eE one ee Chromium Potassium Nitrate 73 160 Citac NCIC SEM C ccosnacossaconanconscoacncasd 140 140 L ee ee Oe EE NR 100 Coke Oven Das wcsec ccecdececsevewusedevessevie NR Coppen Ncetate i Sat d 13 160 Copper Carbonate 120 ee Copper C MOrIde m e ese ZS 160 Copper Cyanide wii ccsccecscvese te caaeeenee 73 160 Coppenik IUoride m e 140 Copper Nitrate ve ENEE ENKEKeN 160 OH HE one Copper Sulfate 160 ED NR Corn NEO ege Ee ENEE 100 Cottonseed Oil 2 0 e den E NR Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperature
186. ounds with a minimum cell class of 11432 per ASTM D 4396 Center layer of pipe shall be manufactured from recycled PVC compounds with a minimum cell class of 11211 per ASTM D 4396 Fittings shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl compounds with a cell class of 12454 as identified in ASTM D 1784 Center layer of pipe shall be comprised of 100 recycled material and make up 30 80 of the pipe s overall wall thickness Coextruded PVC pipe with recycled content shall be Schedule 40 iron pipe size IPS conforming to ASTM F 1760 Injection molded PVC DWV fittings shall conform to ASTM D 2665 Fabricated PVC DWV fittings shall conform to ASTM F 1866 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States All systems shall utilize a separate waste and vent system Pipe and fittings shall conform to NSF International Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing fire and building code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cement joints shall be made in a two step process with primer conforming to ASTM F 656 and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant
187. ount of air that is admitted or exhausted throughout the piping system 7 Design the piping system so that the total pressure operating plus water hammer surge does not exceed the pressure rating of the lowest rated component in the system 46 How To Use The Nomograph On The Following Page 1 Liquid Velocity feet second pipeline length feet and valve closing time seconds must be known 2 Place a straight edge on the liquid velocity in pipe line A and the pipeline length line D 3 Mark intersection of straight edge with pivot line line C 4 Place straight edge on mark just placed on pivot line line C and on valve closing time for valve being used line A 5 The intersection of the straight edge with the pressure increase line line B is the liquid momentum surge pressure water hammer The liquid momentum surge pressure should be added to the operating line pressure to determine the system s maximum line pressure The maximum line pressure is used to select the proper pipe schedule or wall thickness The nomograph is based on the formula P 0 070VL T where P is increase in pressure due to momentum surge in psi L is pipeline length in feet V is liquid velocity in feet per second and T is valve closing time in seconds DESIGN amp ENGINEERING DATA ChARL TTE Water Hammer Nomograph 20 DIRECTION No 4 oN DIRECTION No 2 LIQUID VELOCITY feet per second VALVE CL
188. ous chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials i Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Glycol Propylene Up to 25 180 73 Glycol Propylene Up to 50 NR 73 Glycolic ACi NR 73 leed EE NR ee Grape Sugar JUICE eee eeeeeeeereeeeee 160 Greentliiqguor me 70 Halocarbons Oil NR NR EE NR 73 UE 73 73 EE NR ydraulic TEE ee 73 VO AIE A A NR go ydrobromic Acid Dilute 180 73 VGKOOKOMMIGIAGIC ZER seess 73 13 ydrobromic Acid 50 eeeesseseeeeeeee 73 73 l 180 H H H H H H H H H H H H H Hydrofluoric Acid 2096 H H H H H H H H H H H H H H ydrochloric Acid Dilute ve ydrochloric Acid 209 73 ydrochloric Acid Conc 37 ve ydrocyanic Acid 109 ee VOROmUOKICHAGICm ll0 eeeemagsoseceg 100 NR ydrofluoric Acid AO NR ydrofluoric Acid 50 ssssssssoss001010 NR Vo ROnUOKIGIAGIC mG Op eener NR ydrofluosilicic Acid 50 weeeeeeeee ee EE 160 ydrogen Cvanlde AEN 73 Ve OCEN TIWOICIE
189. pe ASTM D 1784 ASTM D 2665 amp ASTM D 1785 Schedule 40 DWV Foam Core Pipe ASTM D 4396 ASTM F 891 Schedule 40 DWV Pipe with Recycled Content ASTM D 4396 ASTM F 1760 Schedule 40 DWV Fittings ASTM D 1784 ASTM D 2665 Fabricated Schedule 40 DWV Fittings ASTM D 1784 ASTM F 1866 PVC Pressure Schedule 40 Plain End Pipe ASTM D 1784 ASTM D 1785 Schedule 40 Bell End Pipe ASTM D 1784 ASTM D 1785 Schedule 40 Bell End Well Casing ASTM D 1784 ASTM D 1785 amp ASTM F 480 SDR 21 PR 200 Bell End Pipe ASTM D 1784 ASTM D 2241 SDR 26 PR 160 Bell End Pipe ASTM D 1784 ASTM D 2241 Schedule 40 Fittings ASTM D 1784 ASTM D 2466 Schedule 80 Plain End Pipe ASTM D 1784 ASTM D 1785 Schedule 80 Fittings ASTM D 1784 ASTM D 2464 amp ASTM D 2467 GENERAL INFORMATION CHARL TTE PIPE AND FOUNDRY COMPANY Physical Properties of FlowGuard Gold ReUze amp Corzan CPVC Materials PROPERTY CPVC 4120 UNITS ASTM No Specific Gravity R55 g cc D792 Tensile Strength 73 F Minimum 7 000 psi D 638 Modulus of Elasticity in Tension 73 F 360 000 psi D 638 Flexural Strength 73 F 15 100 psi D 790 Izod Impact Cell Class 23447 notched at 73 F Minimum IS ft Ib in of notch D 256 Izod Impact Cell Class 24448 notched at 73 F Minimum 5 0 ft Ib in of notch D 256 Hardness Durometer D D 2240 Hardness Rockwell R 119 D 785 Compressive Strength 73 F 10 100 psi D 695 Hydrostatic Design Stress 2 000 psi
190. pecial design considerations Charlotte Pipe plastic pipe and fittings are warranted to conform to ASTM or other applicable product based standard not for any par ticular system design Products and materials selected for use in multi story con struction four floors and up must conform to all applicable building plumbing and fire codes Product selection and or specification should be made by an architect engineer contractor or other licensed professional This must include specification of a code compliant chemically compatible firestop system with an appropriate service life which must be properly installed and inspected for conformance to build ing plumbing and fire codes by the responsible governmental authority In selecting products and material for multi story construc tion consideration should be given to Charlotte Pipe s cast iron soil pipe products which are an excellent choice for many multi story applications Charlotte Pipe recommends noncombustible cast iron DWV piping systems in multi story construction Using Plastics for Combustion Gas Venting Charlotte Pipe recommends that inquiries about the suit ability of plastic piping systems for venting combustion gas ses should be directed to the manufacturer of the water or space heating equipment being installed As stated in the International Code Council s International Fuel Gas Code 503 4 1 1 Plastic Pipe and fittings used to vent appliances shall be
191. plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards Note Latest revision ASTM D 4396 Compounds for Cellular Core Pipe ASTM F 1760 Co extruded PVC Pipe with Recycled Content ASTM D 2665 PVC Drain Waste and Vent Fittings ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe non pressure applications ASTM F 656 Primers for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe ASTM F 1866 Fabricated PVC DWV Fittings NSF Standard 14 Plastic Piping Components and Related Materials of each standard applies Short Specification 14 Pipe shall be manufactured from PVC compound with a minimum cell class of 11432 for the inside and outside layers and 11211 for the center layer per ASTM D 4396 Center layer of pipe shall be comprised of 100 recycled material and make up 30 80 of the overall wall thickness Pipe shall be Schedule 40 iron pipe size IPS conforming to ASTM F 1760 Fittings shall be manufactured from virgin rigid PVC compound with a cell class of 23447 per ASTM D 1784 and conform with NSF International Standard 14 Injection molded PVC DWV fittings shall conform to ASTM D 2665 Fabricated PVC DWV fittings shall conform to AS
192. pull pipe into position after being solvent welded 87 INSTALLATION PROCEDURES Plastics Technical Manual ABS PVC and CPVC Iron Pipe Size Installation Procedures 6 and Larger Iron Pipe Size ABS PVC and CPVC Pipe and Fitting Systems Joining larger diameter piping systems particularly for pres sure applications requires a higher degree of skill Proper installation technique is critical Close attention to the steps below will help professional mechanics to complete success ful installations 88 Cut Pipe Cut pipe square with the axis All joints are sealed at the base of the fitting hub An angled cut may result in joint failure Acceptable tools include recipro cating saw me chanical cut off saw with carbide tipped blade or other appropriate tool If any indication of damage or cracking is evident at the tube pipe end cut off at least 2 of pipe beyond any visible cracks Remove Burrs and Bevel Remove all pipe burrs from inside and outside diam eter of pipe with a de burring tool Chamfer bevel the end of the pipe 10 15 Pow ered and manual chamfering tools are available 3 Clean and Dry Pipe and Fittings Remove surface dirt grease or moisture with a clean dry cloth Mark Insertion Depth Measure the fit ting hub depth Using a pipe wrap as a straight edge mark the inser tion depth plus 2 in a heavy contin uous line around t
193. r design the vertical supports according to the vertical load involved 54 8 Changes in direction should be supported as close as practical to the fitting to avoid introducing excessive torsional stresses into the system Please see the associated chart showing the recommended support spacing according to size schedule and operating temperatures These spacings apply to continuous spans of uninsulated lines with no concentrated loads conveying liquids with specific gravities of up to 1 00 Horizontal and Vertical Support for CPVC Pipe Most plumbing codes and building codes require support for horizontal pipe lines every 3 feet for pipe in 1 2 1 diameters and every 4 feet for pipe with diameters greater than 1 Support spacing should be in accordance with applicable plumbing and building codes Vertical CPVC piping should be properly supported and have a mid story guide unless thermal expansion requires another design The pipe should not be anchored tightly by the support but secured in a manner to allow for movement caused by thermal expansion and contraction It is recommended that you use clamps or straps that allow pipe to remain away from the framing thus reducing the noise generated when pipe is allowed to rub against wood Use hangers and clamps that are chemically compatible with CPVC Plastic insulators do not need to be used when CPVC pipe passes through wood studs However when CPVC pipe passes throug
194. ranties express and implied including any warranties of merchantability and fitness for a particular purpose No statement conduct or description by Charlotte Pipe or its representative in addition to or beyond this Limited Warranty shall constitute a warranty This Limited Warranty may only be modified in writing signed by an officer of Charlotte Pipe This Limited Warranty will not apply if 1 The Products are used for purposes other than the transmission of domestic water 2 The Products are not installed in good and workmanlike manner consistent with normal industry standards installed in compliance with the latest instructions published by Charlotte Pipe and good plumbing practices and installed in conformance with all applicable plumbing fire and building code requirements 3 This limited warranty does not apply when the products of Charlotte Pipe are used with the products of other manufacturers that do not meet the ASTM standard or that are not marked in a manner to indicate the entity that manufactured them 4 The Products fail due to defects or deficiencies in design engineering or installation of the water distribution system of which they are a part 5 The Products have been the subject of modification misuse misapplication improper maintenance or repair damage caused by the fault or negligence of anyone other than Charlotte Pipe or any other act or event beyond the control of Charlotte Pipe 6 T
195. rass threaded transition fitting or a metal nipple Direct connection to CPVC or CPVC threaded fittings is not recommended Water Heaters Boilers Instructions from the manufacturer of the water heater and applicable local plumbing and building codes should be fol lowed Do not use FlowGuard Gold CTS CPVC pipe or fittings on sys tems capable of achieving temperatures greater than 180 F When FlowGuard Gold CTS CPVC pipe is used with an elec tric water heater a CPVC to brass transition fitting should be used CPVC threaded male adapters should not be used to connect to water heaters or connect to metallic nipples in close proximity to water heater When connecting to a gas water heater at least 6 inches of metal nipple or appliance connector should be used so that the CPVC tubing cannot be damaged by the build up of excessive radiant heat from the draft diverter Some high efficiency direct vent gas water heaters eliminate the radiant heat from the flue and can be piped directly to the water heater A brass threaded CPVC transition fitting must be used for connection to the water heater NOTICE Do not connect CTS CPVC or Schedule 80 CPVC directly to a boiler due to excessive heat generated The 110 maximum recommended temperature and de rating of work ing pressure applies to both heat generated from fluid being distributed through pipe system and heat generated from sources external to the pipe system CPVC can be conn
196. rd Gold and ReUze 1 2 and 3 4 pipe in a radius tighter than 18 1 pipe should not be bent in a radius tighter than 24 Check applicable plumbing and building codes before making under slab installations In Slab Installations CPVC is not suitable for in slab radiant heating systems CPVC piping can be installed embedded in a concrete slab because CPVC does not react to concrete or stucco and it is inert to acidic soil conditions ABS and PVC Under Slab Installations Although PVC or ABS is unaffected by direct contact with or burial in concrete care must be taken to properly support any piping system when pouring concrete so that the weight of the concrete does not affect the pipe system and that any heat generated by curing concrete does not exceed the capability of the system Some codes require sleeving or protection of piping at slab penetrations While not necessary due to any corrosion issues always follow applicable code requirements on any installation INSTALLATION PROCEDURES CHARLOTTE PIPE AND FOUNDRY COMPANY Testing and Inspection In any test proper safety procedures and equipment should be used including personal protective equipment such as protective eyewear and clothing Installers should always consider local conditions codes and regulations manufacturer s installation instructions and architects engineers specifications in any installation Once the roughing in is co
197. reduce the risk of death or serious injury from an explo sion collapse or projectile hazard and to reduce the risk of property damage from a system failure Always follow the warnings and procedures provided in this manual Only use PVC ABS CPVC pipe and fitting for the conveyance of fluids as defined within the applicable ASTM standards Never use PVC ABS CPVC pipe and fittings for the conveyance of gasses Never use PVC ABS CPVC pipe or fittings in structural application or in any load bearing applications Never strike the pipe or fittings or drive them into the ground or into any other hard substance Quiet House is a registered trademark of Charlotte Pipe and Foundry Company T15 LIMITED WARRANTY Plastics Technical Manual Charlotte Pipe and Foundry Company Charlotte Pipe Products are warranted to be free from manufacturing defects and to conform to currently applicable ASTM standards for a period of five 5 years from date of delivery Buyer s remedy for breach of this warranty is limited to replacement of or credit for the defective product This warranty excludes any expense for removal or reinstallation of any defective product and any other incidental consequential or punitive damages This limited warranty is the only warranty made by seller and is expressly in lieu of all other warranties express and implied including any warranties of merchantability and fitness for a particular purpose No
198. s e Follow recommended safe work practices e Follow proper material handling procedures e Keep pipe and fittings in original packaging until needed e Cover pipe and fittings with opaque tarp when stored outdoors e Make certain that thread sealants gasket lubricants and firestop materials are compatible with CPVC pipe and fittings e Use only latex paint if painting is desired e Use tools designed for plastic pipe and fittings e Cut pipe square Deburr and bevel pipe before solvent cementing e Apply primer and cement with an applicator that is one half the size of the pipe s diameter e Rotate pipe to e turn as the pipe is being inserted into the fitting socket e Avoid puddling of solvent cement in fitting or pipe e Follow recommended cure time for the required pipe diameter and temperature e Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded e Fill lines slowly and bleed all trapped air from the system prior to conducting a hydrostatic test e Visually inspect all joints for proper cementing SUPPLEMENTAL INFORMATION CHARLOTTE PIPE AND FOUNDRY COMPANY Allow for movement due to thermal expansion and contraction Use pipe straps that fully encircle the tube Drill holes inch larger than the outside diameter of the pipe or tube when penetrating wood studs Use protective pipe isolators that allow movement when p
199. s shall conform to ASTM D 2467 PVC Schedule 80 threaded fittings shall conform to ASTM D 2464 Pipe and fittings shall be manufactured as a system and be the product of one manufacturer All pipe and fittings shall be manufactured in the United States Pipe and fittings shall conform to NSF International Standard 61 or the health effects portion of NSF Standard 14 Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all applicable plumbing building and fire code requirements Buried pipe shall be installed in accordance with ASTM F 1668 and ASTM D 2774 Solvent cement joints shall be made in a two step process using IPS P 70 or Oatey Industrial Grade primers and solvent cement conforming to ASTM D 2564 The system shall be protected from chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents not compatible with PVC compounds Systems shall be hydrostatically tested after installation WARNING Never test with or transport store compressed air or gas in PVC pipe or fittings Referenced Standards ASTM D 1784 Rigid Vinyl Compounds ASTM D 1785 PVC Plastic Pipe Schedule 80 ASTM D 2464 or D 2467 PVC Threaded Fittings Schedule 80 ASTM D 2467 PVC Socket Fittings Schedule 80 ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2774 Underground Installation of Thermoplastic Pressure Piping AS
200. s are required for cutting These materials can be installed using the solvent cement joining technique Strength e ABS PVC and CPVC products are highly resilient tough and durable with high tensile and high impact strength Freedom from Toxicity Odors Tastes e PVC and CPVC piping systems designed for domestic water applications are listed to conform to NSF International Standard 61 This Health Effects standard ensures the safety of products coming into contact with drinking water Corrosion Free External and Internal With many other pipe materials slight corrosion may occur The corroded particles can contaminate the piped fluid complicating further processing or causing bad taste odors or discoloration This is particularly undesirable when the piped fluid is for domestic consumption With PVC and CPVC there are no corrosive by products therefore no contamination of the piped fluid Immunity to Galvanic or Electrolytic Attack ABS PVC and CPVC are inherently immune to galvanic or electrolytic action They can be used underground underwater in the presence of metals and can be connected to metals Fire Resistance PVC and CPVC piping systems are self extinguishing and will not support combustion The ASTM E 84 test protocol is used to determine the flame and smoke rating for various materials PVC will not pass the ASTM E 84 25 50 flame spread smoke developed test and is not acceptable for use in plenum
201. s as well as for FlowGuard Gold and ReUze CTS CPVC INSTALLATION PROCEDURES Recommended Initial Set Times CHARLOTTE PIPE AND FOUNDRY COMPANY Temperature Diameter Diameter Diameter Diameter Range Y to 1 4 1 to 3 4 to 8 10 to 16 60 100 F 15 min 30 min lhr 2 hr 40 60 F lhr 2 hr 4 hr 8 hr 0 40 F 3 hr 6 hr 12 hr 24 hr A joint should not be pressure tested until it has cured The exact curing time varies with temperature humidity and pipe size The presence of hot water extends the cure time required for pressure testing Pressurization prior to joint curing may result in system failure Recommended Curing Time Before Pressure Testing RELATIVE HUMIDITY CURE TIME CURE TIME CURE TIME CURE TIME 60 or Less Diameter 2 to 1 4 Diameter 1 2 to 3 Diameter 4 to 8 Diameter 10 to 16 Temperature Range During Assembly and Up to Above 180 Up to Above 180 Up to Above 180 Up to Cure Periods 180 psi to 370 psi 180 psi to 315 psi 180 psi to 315 psi 100 psi 60 100 F 1 hr 6 hr 2 hr 12 hr 6 hr 24 hr 24 hr 40 60 F 2 hr 12 hr 4 hr 24 hr 12 hr 48 hr 48 hr 0 40 F 8 hr 48 hr 16 hr 96 hr 48 hr 8 days 8 days For relative humidity above 60 allow 50 more cure time The above data are based on laboratory tests and are intended as guidelines For more specific information contact s
202. s the socket bottom hold pipe and fitting together until the pipe does not back out Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded See table for recommended set and cure times Remove excess cement from the exterior A prop erly made joint will show a con tinuous bead of cement around the perimeter If voids appear suf ficient cement may not have been applied and joint failure may result Primers and cements are extremely flammable and may be explosive Do not store or use near open flame or elevated temperatures which may result in injury or death Solvent fumes created during the joining process are heavier than air and may be trapped in newly installed piping systems Ignition of the solvent vapors caused by spark or flame may result in injury or death from explosion or fire Read and obey all manufacturers warnings and any instructions pertaining to primers and cements Provide adequate ventilation to reduce fire hazard and to minimize inhalation of solvent vapors when working with cements primers and new piping systems Plastics Technical Manual INSTALLATION PROCEDURES CHARLOTTE PIPE AND FOUNDRY COMPANY ABS PVC and CPVC Iron Pipe Size Installation Procedures 1 2 4 Iron Pipe Size ABS PVC and CPVC Pipe and Fitting Systems 1 Cut Pipe Cut pipe square with the axis All joints are sealed at
203. sing a power saw a miter box or aplastic pipe cutter Burrs should be removed using a knife or deburring tool 2 Threading Threads can be cut using either hand held or power threading equipment The cutting dies should be clean sharp and in good condition Special dies for cutting plastic pipe are available and are recommended When using a hand threader the dies should have a 5 to 10 negative front rake When using a power threader the dies should have a 5 negative front rake and the die heads should be self opening A slight chamfer to lead the dies will speed production However the dies should not be driven at high speeds or with heavy pressure When using a hand held threader the pipe should be held in a pipe vise To prevent crushing or scoring of the pipe a protective wrap such as emery paper canvas rubber or a light metal sleeve should be used Insert a tapered plug into the end of the pipe to be threaded This plug will provide additional support and prevent distortion of the pipe in the threading area It is recommended that a water soluble machine oil chemically compatible with PVC and CPVC be used during the threading operation Also clearing the cuttings from the die is highly recommended Do not over thread the pipe Consult the diagram and table showing ASTM F 1498 dimensions for American Standard Taper pipe threads Periodically check the threads with a ring gauge to ensure that the threads are acc
204. sional use this manual along with other industry references taking into account sub surface conditions unique to each project and that all installations be made in accordance with the requirements found in ASTM D 2321 and in compliance with applicable code requirements Unstable Soil Burial of pipe under slab in soils that are unstable is often accomplished by suspending the piping systems from structural slabs The use of plastic pipe in such installations must be in accordance with ASTM F 2536 Cellular core pipe is specifically not permitted for these applications 102 CTS CPVC Under Slab Installations FlowGuard Gold and ReUze CPVC is suitable for under slab installations when approved by prevailing plumbing and building codes When performing under slab installations it is important that the pipe be evenly supported Charlotte Pipe recommends pressure testing with water prior to backfilling and pouring the slab Backfill should be clean earth sand gravel or other approved material which must not contain stones boulders or other materials that may damage or break the piping The pipe should be protected from damage by tools and equipment used to finish the concrete Because CPVC does not react to concrete or stucco and is inert to acidic soil conditions it does not need to be sleeved NOTE Some code jurisdictions require sleeving at slab penetrations Verify code requirements prior to installation Do not bend FlowGua
205. standards for both pressure and drainage pipe Many designers allow the use of cellular core pipe on resi dential or light commercial projects and require the use of solid wall PVC or cast iron on commercial projects such as institutions schools restaurants hospitals etc Charlotte Pipe recommends that cellular core PVC pipe be installed in commercial applications with caution Underground instal lations should be in strict conformance to ASTM D 2321 Ultimately the engineer designer developer or owner must evaluate the requirements of each project and specify the products they feel best suit their design criteria Engineered Applications Over the past few years many new innovations have been introduced to the industry including siphonic roof drainage sovent air admittance devices and other products Some of these products do not conform to existing standards or to the requirements of the model plumbing codes Rather they are designed into the system by engineers and approved as an alternate material within the code Charlotte Pipe and Foundry manufactures pipe and fitting systems that conform to published ASTM and Cast Iron Soil Pipe Institute standards Products are warranted to conform to the requirements of applicable standards when used for the applications defined within these standards Charlotte Pipe and Foundry will not accept liability for applications that do not conform to the standards to which we manufac ture To
206. statement conduct or description by Charlotte Pipe or its representative in addition to or beyond this Limited Warranty shall constitute a warranty This Limited Warranty may only be modified in writing signed by an officer of Charlotte Pipe This Limited Warranty will not apply if 1 The Products are used for purposes other than their intended purpose as defined by local plumbing and building codes and the applicable ASTM standard 2 The Products are not installed in good and workmanlike manner consistent with normal industry standards installed in compliance with the latest instructions published by Charlotte Pipe and good plumbing practices and installed in conformance with all applicable plumbing fire and building code requirements 3 This limited warranty does not apply when the products of Charlotte Pipe are used with the products of other manufacturers that do not meet the applicable ASTM or CISPI standards or that are not marked in a manner to indicate the entity that manufactured them 4 The Products fail due to defects or deficiencies in design engineering or installation of the piping system of which they are a part 5 The Products have been the subject of modification misuse misapplication improper maintenance or repair damage caused by the fault or negligence of anyone other than Charlotte Pipe or any other act or event beyond the control of Charlotte Pipe 6 The Products fail due to the freezing of wa
207. stic Drain Waste and Vent Pipe and Fittings SCOPE The requirements of this specification are intended to provide pipe and fittings suitable for drainage of sewage and certain other liquid waste ASTM D 3034 Specifications for Type PMS Poly Vinyl Chloride PVC Sewer Pipe and Fittings SDR 35 SCOPE The requirements of this specification are intended to provide pipe and fittings suitable for non pressure drainage of sewage and other surface water ASTM D 3212 Specifications for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals SCOPE This specification covers joints for plastic pipe systems through compression of an elastomeric seal or ring ASTM D 3311 Specification for Drain Waste and Vent DWV Plastic Fitting Patterns SCOPE This specification provides standard fitting geometries and laying lengths for plastic fittings intended for use in drain waste and vent applications ASTM D 3965 Specifications for Rigid Acrylonitrile Butadiene Styrene ABS Material for Pipe and Fittings SCOPE This specification covers materials made from only virgin ABS polymers and blends of ABS polymers suitable for use in the extrusion of pipe and molded fittings ASTM D 4396 Specifications for Rigid Poly Vinyl Chloride PVC and Related Plastic Compounds for Non pressure Piping Products SCOPE The requirements of this specification are intended for the quality control of compounds used to manufacture pipe and fittings intended for non pressure
208. stituted to protect personnel and property in case of test failure Conduct pressure testing with water The piping system should be adequately anchored to limit movement Water under pressure exerts thrust forces in piping systems Thrust blocking should be provided at changes of direction change in size and at dead ends The piping system should be slowly filled with water taking care to prevent surge and air entrapment The flow velocity should not exceed 5 feet per second for PVC and 8 feet per second for CPVC CTS see Friction Loss and Flow Velocity charts in this manual Testing with or use of compressed air or gas in PVC ABS CPVC pipe or fittings can result in explosive failures and cause severe injury or death NEVER test with or transport store compressed air or gas in PVC ABS CPVC pipe or fittings e NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters e ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals e Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 AIR GAS 104 All trapped air must be slowly released All valves and air relief mechanisms should be opened so that the air can be vented while the system is being filled Once an installation is completed and cured the system should be filled with water and pressure tested in accordance with local code requirements Any leaking joints or pipe must be cut out and r
209. t be used to draw piping assemblies together Flat washers must be used under every nut and bolt head Connect to full face flanges or valves that conform to ANSI B16 5 150 pound dimensions and that provide full support under the entire flange face Exceeding recommended pressure rating and or AIR GAS NEVER test with or transport store compressed air or gas in PVC ABS CPVC pipe or fittings NEVER test PVC ABS CPVC pipe or fittings with compressed air or gas or air over water boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 temperature ratings may result in component damage system failure and property damage Ensure that thread lubricant is chemically compatible with pipe and fittings Piping systems differ in chemical resistance Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in system failure and or property damage Corrosion resistant bolts nuts and flat washers are recommended in chemical applications Pressure Rating of PVC and CPVC Flanges at Elevated Temperatures System Operating Temp 70 80 90 100 110 120 130 140 150 160 170 180 200 Temperature F C 23 27 32 38 43 49 54 60 66 71 77 82 93 Pressure
210. te ccccccceseeees NR NR NR NR NR Klee RE NR 73 ois ee ene Methyl Sulfuric Acid eects ee 73 NR 73 73 Methylene Bromide c ccccseeeee NR NR WS NR NR Methylene Chloride cccccccecseseeees NR NR 73 NR NR Methylene Chlorobromide NR NR NR NR NR Methylene Iodine nannnnnnna000nn000nne NR NR ee 200 ee Methylisobutyl Carbinol AAA NR NR K AS DU 140 73 200 200 Kier 73 180 NR E DIE 120 100 150 Monochloroacetic Acid 50 US NR NR Monoethanolamine ccccceeeeeeneeees NR 70 NR Kotor le 73 NR NR Muriatic Acid Up to 37 HCl NR 100 73 N tt NR NR NR Naphthalene scccecsiccsscessaazevancedecentonnsse NR NR NR a lal KEE NR NR 73 Nat rali EC NR NR 140 Neal ly Nef Ee 13 one Nickel GhlOVide veces sessscccscenossceseeensentses 73 160 Nuel UE 2 eke Nickel Sulfate seine ege deeg 73 160 Ke a IL NR NR Weed ee WEEN NR 140 Nitric Acid EE NR 73 Nitric le 30 ccssicics ceneeidededententxes NR NR NTE ZACH ANO SS E E E NR NR Nitric Acidi SOJ esias NR NR NAG Neel HOSS oaeeo NR NR Nitric Acid LOO Yc csecsceccbeccdscessaces NR NR NAE ANGI Estgen NR NR INIEROBENZENE egene NR ee NE VENS egener NR o Nitrous Acd 1096 NR ee Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a registered trademark of the DuPont Co Ethylene Propylene Diene Monomer Maximum recommended temperat
211. tem e Chemical Compatibility with CPVC Products e Low Temperature and Cold Weather Conditions Antifreeze Solutions for Pressure PVC and CPVC Systems Glycerin antifreeze solutions are recommended for use with FlowGuard Gold and Corzan water distribution systems and for PVC pressure and DWV applications Glycerin antifreeze should be diluted to the appropriate concentration that provides adequate protection for the intended application Maximum freeze protection for glycerin water solutions is 51 7 F 46 5 C and occurs when the weight percent of glycerin is 66 7 The effectiveness of a glycerin water antifreeze solution diminishes above this concentration Freeze points of glycerin water solutions follow Freezing Points of Glycerin Water Solutions weight Glycerin by weight Freeze Point F C 0 32 0 0 0 10 29 1 1 6 20 23 4 4 8 30 14 9 9 5 40 4 3 15 4 50 9 4 23 0 60 30 5 34 7 66 7 51 7 46 5 Greater than 66 7 Not Recommended Propylene glycol or ethylene glycol antifreeze solutions are suitable for use in pressure testing PVC and CPVC pressure and DWV piping systems as follows e Solutions greater than 50 propylene glycol are incompatible with PVC and may cause damage to PVC piping systems Solutions greater than 25 propylene or 50 ethylene are incompatible with CPVC and may cause damage to CPVC piping systems Ethylene glycol is
212. ter boosters ONLY use PVC ABS CPVC pipe or fittings for water or approved chemicals Refer to warnings in PPFA User Bulletin 4 80 and ASTM D 1785 Do not use PVC ABS ABS Plus cellular core foam core pipe for pressure applications The use of cellular core pipe in pressure applications may result in system failure and property damage 24 PRODUCT DATA pe AL ABS Plus Foam Core DWV Pipe ABS Plus is a registered trademark of Charlotte Pipe and Foundry Company NSF gt gt ABS Plus Schedule 40 DWV Pipe For Non Pressure Applications ABS PLUS SCHEDULE 40 DWV PIPE BLACK PLAIN END ASTM F 1488 PART NO NOM SIZE wer ee AVG OD IN MIN WALL IN EN ABS 17112 VA x 10 12495 2590 1 900 0 145 30 80 ABS 17112 LA x 20 12494 5180 1 900 0 145 30 80 ABS 17200 2 x10 12497 1670 2 375 0 154 42 22 ABS 17200 2 x 20 12496 3340 2 375 0 154 42 22 ABS 17300 3 x 10 12499 750 3 500 0 216 83 50 ABS 17300 3 x 20 12498 1500 3 500 0 216 83 50 ABS 17400 4 x 10 12501 480 4 500 0 237 119 30 ABS 17400 4 x 20 12500 960 4 500 0 237 119 30 NSF Listed Meets All Requirements of ASTM F 1488 All products manufactured by Charlotte Pipe and Testing with or use of compressed air or gas in PVC ABS Foundry Company are proudly made in the U S A CPVC pipe or fittings can result in explosive failures and
213. ter in the Products 7 The Products fail due to contact with chemical agents fire stopping materials thread sealant plasticized vinyl products or other aggressive chemical agents that are not compatible 8 Pipe outlets sound attenuation systems or other devices are permanently attached to the surface of Charlotte PVC ABS or CPVC products with solvent cement or adhesive glue Charlotte Pipe products are manufactured to the applicable ASTM or CISPI standard Charlotte Pipe and Foundry cannot accept responsibility for the performance dimensional accuracy or compatibility of pipe fittings gaskets or couplings not manufactured or sold by Charlotte Pipe and Foundry Any Charlotte Pipe products alleged to be defective must be made available to Charlotte Pipe at the following address for verification inspection and determination of cause Charlotte Pipe and Foundry Company Attention Technical Services 2109 Randolph Road Charlotte North Carolina 28207 Purchaser must obtain a return materials authorization and instructions for return shipment to Charlotte Pipe of any product claimed defective or shipped in error Any Charlotte Pipe product proved to be defective in manufacture will be replaced F 0 B point of original delivery or credit will be issued at the discretion of Charlotte Pipe 4 15 10 Testing with or use of compressed air or gas in PVC ABS CPVC Cast Iron pipe or fittings can result in explosive f
214. the Manning N value This coefficient relates to the interior wall smoothness of pipe and is used for liquids with a steady flow at a constant depth in a prismatic open channel The Manning s equation is shown below V 1 486 R 2 3 S 1 2 N Where V Velocity of flow ft second N Manning s value r hydraulic radius ft obtained by dividing the cross sectional area of flow by the wetted perimeter of the pipe in contact with the flow R is a special case for v with pipes either 1 2 full or full R Inside diameter 4 in feet S Upstream elevation Down stream elevation ytt pipe length Example 1 2 diameter schedule 40 PVC flowing full 30 foot pipe run 7 5 inch drop S 17 5 10 0 12 0 0208 ft ft 30 ft R 2 067 12 0 043 ft 4 V 1 486 R 2 3 S 1 2 N Manning s N value is generally accepted as 0 009 for Designing gravity sewer systems V 1 486 0 043 0 0208 1 0 009 V 2 9 ft second Example 2 4 diameter schedule 40 ABS flowing 1 2 full 10 foot pipe run 1 5 inch drop S 20 18 5 12 0 0125 ft ft 10 ft R 4 026 12 0 0839 ft Assume N to be 0 010 1 486 0 0839 0 0125 0 010 V 3 2 ft second 44 It is widely recommended that the flow velocity in sanitary sewer systems to be equal to or greater than 2 0 feet per second for self cleaning drain lines Laboratory tests have shown that t
215. the added pipe weight can cause cracking from relatively minor impacts Also plastic pipe becomes more brittle as the temperature decreases The impact strength and flexibility of PVC and especially CPVC pipe are reduced Therefore take extra care when handling skids or loose lengths when the temperature drops below 50 F Storing Pipe If possible pipe should be stored inside When this is not possible the pipe should be stored on level ground which is dry and free from sharp objects If different schedules of pipe are stacked together the pipe with the thickest walls should be on the bottom If the pipe is in pallets the pallets should be stacked with the pallet boards touching rather than pallet boards being placed on the pipe This will prevent damage to or bowing of the pipe If the pipe is stored in racks it should be continuously supported along its length If this is not possible the spacing of the supports should not exceed three feet 3 The pipe should be protected from the sun and be in an area with proper ventilation This will lessen the effects of ultraviolet rays and help prevent heat build up GENERAL INFORMATION Plastics Technical Manual Physical Properties of Charlotte Pipe ABS and PVC Materials ABS DWV PROPERTY UNITS ABS ASTM NO PVC ASTM NO Specific Gravity g cc LS D792 1 40 D 792 Tensile Strength 73
216. the entire pipe wall Cellular core pipe is manufactured using a unique co extrusion process that produces pipe with a thin solid inner layer and outer layer with a foam core between these walls Foam core pipe has the exact same dimensions as solid wall yet is lighter and less expensive Noise transmission is a function of density so while cast iron is by far the quietest material PVC solid wall would be somewhat less noisy than either PVC or ABS cellular core pipe While both are suitable for burial at most depths and common soil types solid wall pipe is somewhat more robust and has a higher pipe stiffness particularly in sizes 6 and smaller Both ASTM F 628 and F 891 have the following limitation Appendix X3 Installation para graph X3 1 maximum aggregate size shall be limited to 1 2 in 13 mm for angular and 3 4 in 19 mm for rounded particles This statement is significant as ASTM D 2321 allows aggregate and stone that pass through 17 2 sieve PVC is classified as a flexible piping system and as such it is dependant upon proper bedding and backfill for its ability to withstand Earth and live loads Therefore all plastic pipe must be installed below grade in accordance with ASTM D 2321 Cellular core pipe of any type is designed for drainage only carries no pressure rating and Charlotte Pipe marks each piece with the print line Not for Pressure PVC solid wall pipe is dual marked and meets the ASTM
217. tion Pipe shall be manufactured from PVC compound with a cell class of 11432 per ASTM D 4396 and 12454 per ASTM D 1784 for fittings and conform with NSF International Standard 14 Pipe shall be iron pipe size IPS conforming to ASTM F 891 Injection molded PVC DWV fittings shall conform to ASTM D 2665 Fabricated PVC DWV fittings shall conform to ASTM F 1866 All pipe and fittings shall be produced by a single manufacturer and shall be installed in accordance with manufacturer s recommendations and applicable code requirements Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668 Solvent cements shall conform to ASTM D 2564 primer shall conform to ASTM F 656 The system is to be manufactured by Charlotte Pipe and Foundry Company and is intended for non pressure drainage applications where the temperature will not exceed 140 F 13 GENERAL INFORMATION Pastis Technical Manual System Scope Specification Product Specification RePVC PVC Schedule 40 Pipe with Recycled Content and PVC DWV Fitting System This specification covers PVC Schedule 40 pipe with recycled content and PVC DWV fittings used in sanitary drain waste and vent DWV sewer and storm drainage applications This system is intended for use in non pressure applications where the operating temperature will not exceed 140 F Inside and outside layers of pipe shall be manufactured from virgin rigid PVC polyvinyl chloride vinyl comp
218. to the gasket tips and the outside of the gasket Slide the gasket onto the end of one length of pipe so that it is flush with the end Align and bring the end of another length of pipe together while sliding the gasket back over this junction The gasket should be centered between the grooves and should not extend into the groove on either length of pipe Place the coupling housings over the gasket The housing keys should engage into the grooves Insert the bolts and apply the nuts Tighten to finger tight Using a wrench alternately tighten the nuts to the coupling manufacturer s specifications Over tightening is not necessary and uneven tightening may cause gasket pinching Repair Coupling Installation Not for Pressure Applications Cut out the segment of pipe to be replaced Remove all pipe burrs from inside and outside diameter of pipe with a knife edge file or de burring tool Chamfer bevel the end of the pipe 10 15 Position the repair coupling so that half of its length is equally divided between the two pipe ends Mark each pipe end using the repair as a length guide INSTALLATION PROCEDURES CHARLOTTE PIPE AND FOUNDRY COMPANY Place the repair coupling on the 4 ar mE pipe with the larger pipe ID inside diameter end facing the gap between the pipe ends The larger pipe ID of the coupling has raised quarter mark lines on the outside di
219. ttings Don ts Do not test with air or any compressed gas Compressed air or gas testing may result in injury or death Do not use to convey compressed air or any compressed gas Conveying compressed air or gas may result in injury or death Do not use solvent cement that exceeds its shelf life or has become discolored or gelled Do not use solvent cement near sources of heat open flame or when smoking Do not hydrostatically test until recommended cure times are met Do not use dull or broken cutting tool blades when cutting pipe At low temperatures a wheel type pipe cutter designed for plastic pipe is recommended Do not use petroleum or solvent based paints sealants lubricants or firestop materials Do not use edible oils such as Crisco for lubricant Do not restrict expansion or contraction Do not install in cold weather without allowing for thermal expansion Do not use tube straps that tend to over tighten or restrain the system Do not use wood or plastic wedges that restrain the system Do not bend CPVC tube transmitting mechanical stress to a fitting Do not install fittings under stress Do not terminate a pipe run against an immovable object e g wall or floor joist Do not allow heavy concentrations of termiticides to come into direct and sustained contact with CPVC pipe Do not inject termiticides into the annular space between pipe wall and sleeving material Do not spray t
220. urate The tolerance is 172 turns Trademark of the E I DuPont Company 96 Installation of Threaded Connections 1 Make sure the threads are clean Charlotte Pipe recommends Teflon tape as a sealant for threaded connections Use a good quality Teflon tape which has 4 minimum density 003 thick 50 elongation and chemically inert 2 Wrap the Teflon tape around the entire length of the threads start with two wraps at the end and wrap all threads overlapping half the width of the tape Wrap in the direction of the threads on each wind 3 Maximum wrench tightness is two turns past finger tight Do not use common wrenches or tools designed for metallic pipe systems Piping systems differ in chemical resistance Pipe or fittings may be damaged by contact with products containing incompatible chemicals resulting in property damage e Verify that paints thread sealants lubricants plasticized PVC products foam insulations caulks leak detectors insecticides termiticides antifreeze solutions pipe sleeve firestop materials or other materials are chemically compatible with ABS PVC or CPVC Do not use edible oils such as Crisco for lubricant Read and follow chemical manufacturer s literature before using with piping materials Confirm compatibility of pipe marking adhesive tape with the manufacturer of the tape to ensure chemical compatibility with CPVC pipe and fittings NOTICE Charlotte does
221. ure for chemical resistance under normal conditions Non pressure vent only applications when chemical is in gas form Must use solvent cement specially formulated for hypochlorite or caustic chemical service IPS Weld On 724 or equal 73 DESIGN amp ENGINEERING DATA plastics Technical Manual Chemical Resistance The following table gives the chemical resistance of ABS PVC and CPVC thermoplastic piping materials and three commonly used seal materials The information shown is based upon laboratory tests conducted by the manufacturers of the materials and it is intended to provide a general guideline on the resistance of these materials to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Cnemical Name ABS PVC CPVC Viton EPDM Neoprene Nitrous e EE 738 738 ee 73 ee NR Nur NR NR Es Se 9 9 We Nonionic Surfactants cccceeeeeeeeee 140 140 NR 200 200 160 le EEN NR ome NR ee ee oe COND EE ege EE NR ee ee ee ee Oils Vegetable E EE eE NR oe lee A
222. ure for conducted by the manufacturers of the materials and it is intended EE coming into contactWwithithe piping materials to provide a general guideline on the resistance of these materials prior to use to various chemicals NOTICE This table is not a guarantee and any piping systems using products made of these materials should be tested under actual service conditions to determine their suitability for a particular purpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name f ABS PVC CPVC Viton EPDM Neoprene Propylene Glycol Up to 50 neccs 73 140 NR 200 200 73 E RA EE NR NR NR 13 NR Eugtdh ge E E ege es NR NR NR 73 NR PAV exe UlIINCHel Eelere ome O O KS Ss 732 Quaternary Ammonium Salts 73 E en EE 200 Rayon Coagulating Bath ee Reverse Osmosis Water ccscse 200 SalitcyliiG ACI EE NR SEU LEE 200 Seleni Eli geeugsestgsieeitengeg egekdege 73 de Tee Kee 140 Silicone Oil sacs seswcodinessline cuavdedugecarencbes 200 Silver Chloride 73 Silver Cyanide 73 Silver Nitrate 160 Silver Sulfate 73 SET 140 Sodium Acetate NR Sodium Aluminate 140 Sodium Alum 140 EI EE EE T2 Sodium Denzoate EEN NR Sodium Bicarbonate 160 Sodium Bichromate 73 EI RE cocc
223. urpose See website for most current data www charlottepipe com Number Maximum Recommended Temp F CF Consult Factory NR Not Recommended e e Incomplete Data Pipe amp Fitting Materials Seal Materials Recommended Max Temp F Recommended Max Temp F Chemical Name ABS PVC CPVC Viton EPDM Neoprene Starlite d e Selena ged Ee 140 140 180 200 170 160 Stearic AIOE wee EE ee 140 WS 100 NR CS Stoddard s Solvent NR 185 NR NR Strontium Chloride ee ee ee Styrene Monomer sssesssoeesseeseresessee NR NR NR Ueleger G SS UG al SEHR ees dE get 180 ee Eltere NR 12 Ee el 73 ee Eer DIEU 140 AS TUF evseceavecoc ach ddee e eege oe 73 tur Elte NR NR fur Dioxide Di Verses devcsiarceeesteeeces 73 NR fur Dioxide Wet 140 oe Ill 73 NR 73 S S S S S S S S S S 5 S 5 5 S S S S S S u u u u u u u u ulfur Trioxide Gas NR ulfuric Aci 160 ulfuric Aci 160 ulfuric Aci 160 ulfuric Aci 160 ulfuric Aci 73 ulfuric Aci NR ulfuric Aci NR ulfuric Aci NR ulfuric Aci NR ulfuric Aci NR ulfuric Aci NR ulfurous Acid NR urfactants Nontonie 140 140 160 AO E sarees Ss 13 Elte HE NR 100 Tannie Acid SOY stees NR O O Tanning Liguo Sse sisirin 140 73 EE NR 73 ta ELE Acd geseet een 140 73 Acrylonitrile Butadiene Styrene Polyvinyl Chloride Type 1 Grade 1 Chlorinated Polyvinyl Chloride Type IV Grade 1 Flourocarbon Elastomer Viton is a r
224. use ASTM F 437 Specification for Threaded Chlorinated Poly Vinyl Chloride CPVC Plastic Pipe Fitting Schedule 80 SCOPE This specification covers CPVC threaded Schedule 80 fittings intended for use with iron pipe size IPS outside diameter plastic pipe ASTM F 439 Specification for Chlorinated Poly Vinyl Chloride CPVC Plastic Pipe Fitting Schedule 80 SCOPE This specification covers Schedule 80 CPVC fittings intended for use with iron pipe size IPS outside diameter plastic pipe ASTM F 441 Specifications for Chlorinated Poly Vinyl Chloride CPVC Plastic Pipe Schedule 40 and Schedule 80 SCOPE This specification covers CPVC pipe made in Schedule 80 sizes and pressure rated for water HELPFUL REFERENCES Plastics Technical Manual Reference Standards Plastics ASTM TITLE ASTM F 477 SCOPE ASTM F 480 SCOPE ASTM F 493 SCOPE ASTM F 628 SCOPE ASTM F 656 SCOPE ASTM F 891 SCOPE ASTM F 1488 SCOPE ASTM F 1668 SCOPE ASTM F 1760 SCOPE Specifications for Elastomeric Seals Gaskets for Joining Plastic Pipe This specification covers elastomeric seals gaskets used to seal the joint of plastic pipe used for gravity application Specification for Thermoplastic Well Casing Pipe and Couplings Made in Standard Dimension Ratios SDR Schedule 40 and Schedule 80 This specification covers water well casing pipe and couplings made from thermoplastic material in Standard Dimension
225. vement in piping systems is not recommended and may result in joint or fitting failure e Use straps or clamps that allow for piping system movement Align all piping system components properly without strain Do not bend or pull pipe into position after being solvent welded Do not terminate a pipe run against a stationary object example wall or floor joist Do not install fittings under stress Do not exceed the maximum working pressure of any system components including pipe fittings valves molded or cut threads unions mechanical coupling or flanges The pressure rating of all components must be reduced at temperatures above 73 degrees F Refer to de rating table in this manual Exceeding the maximum working temperature or pressure of the system may result in system failure and property damage Prior to installing PVC or CPVC piping in hydronic applications it is important to flush the interior of the heat exchangers and the exterior of the condenser coils thoroughly with a mild ionic detergent solution to remove incompatible oils Failing to do so could result in system failure and property damage Verify that all boiler cleaning and sealing chemicals used in hydronic radiant heating systems are compatible with PVC or CPVC Failure to do so could result in system failure and property damage Equipment leaks in refrigeration or HVAC systems may release POE oils or other contaminants into the piping system
226. working it in Do not allow ce ment to puddle or accumulate in side the system Solvent cement should conform to the appropriate ASTM standard for the piping system as shown in the accompanying table Heavy bodied ce ment is recommended All purpose cement is not recom mended NOTICE CPVC Schedule 80 systems must be installed using IPS 714 or Oatey CPVC Heavy Duty Orange sol vent cements Join Pipe and Fittings Assemble pipe and fittings quickly while cement is flu id If cement has hardened cut pipe dispose of fitting and start over It is very impor tant that the pipe is fully inserted to the fitting stop at the bottom of the fitting Large diameter pipe is heavy and can develop significant resis tance during in sertion The use of a pulling tool designed for plastic piping systems is recommended Failure to follow proper installation practices procedures or techniques may result in personal injury system failure or property damage Use a solvent cement primer applicator that is 1 2 the size of the pipe s diameter Too large an applicator will result in excess cement inside the fitting Too small an applicator will not apply sufficient cement Cut pipe square Do not use dull or broken cutting tool blades when cutting pipe Do not test until recommended cure times are met Align all piping system components properly without strain Do not bend or pull pipe into position after be

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