Arrow BW54 Instructions / Assembly
Contents
1. te 7533 n COO PPS LOCARE a WR O 4 Mmm Pm BLUR MEAM BICI PRI AUR SPUR rit HN M EE ue s ate upward Position beam across width of building down on the ledge of 2 Bendtab at each end of roof beam gables at center hole location 19 Parts Needed For Roof Assembly 7465 Left Roof Panel 1 7464 Right Roof Panel 1 Installing the roof panels is best done with a step ladder Begin installing roof panels at the right side of the building Each screw and bolt in the roof requires a washer NOTE Measure the building diagonally again and make adjustments to make sure the building is square This will make the roof panels fit better and holes will align 1 Locate the roof panels by their numbers and place them on the ground alongside the building in their proper positions 2 Position a right roof panel at the right side and fasten to the gable and header using screws and bolts as shown Do not fasten the lower end of the panels to the rear wall angle until both panels are in place Note Tab of roof beam is fastened between roof panel and gable using the center hole Install the left roof panel on the left side in the position2. floor frame using two screws at each corner as shown At the front corners fasten bolts through from the bottom with nuts on top 2 Measure the floor frame diago nally When the diagonal measure ments are equal the floor frame is square NOTE If using a wood platform or concrete slab do not fasten the floor frames to your base at this time You will anchor the building after it is erected RIGHT When Diagonal Measurements are Equal the Floor Frame is Square Parts Needed For Corners 7044 Corner Wall Panel 2 6633 Corner Wall Panel 2 NOTE The remainder of the building assembly requires many hours and more than one person Do not continue beyond this point if you do not have enough time to com plete the assembly today A partially assembled building can be severely damaged by light winds Each screw and bolt in the wall requires a washer CORRECT INCORRECT 1 Position rear corner panels at the corners of the floor frame as shown The widest part of each corner panel must be placed along side of the build ing Fasten corner panels to the floor frame using four screws Support the corner panel with a step ladder until overlap is fastened 2 Attach the front corner panels to the front corners as shown The crimped rib should go under the rib of the adjacent panel Fasten overlap ping rib using 2 screws and a bolt with nut NOTE Be careful to install the c
3. OPTION 1 ARROW FLOOR FRAME order FB5465 Arrow has the best base for your building in this simple kit It keeps stored items above the ground This kit should be used with one of the following A To support a plywood deck B To be filled with sand We recommend the combined use of 1 an ARROW FLOOR FRAME KIT and2 an ARROW ANCHORING KIT asan effective method of securingthe building to the ground Allow 1 2 hours for construction OPTION 2 Wood Platform If you decide to build your own base be sure to select the appropriate materials These are the recommended materials for your base 2 x 4 s 38 mm x 89 mm Pressure Treated Lumber 5 8 15 5 mm 4 x 8 1220 mm x 2440 mm Plywood exterior grade 10 amp 4 penny Galvanized Nails 6 Concrete Blocks optional The platform should be level and flat free of bumps ridges etc to provide good support for the building The necessary materials may be obtained from your local lumber yard To construct the base follow instructions and diagram Construct frame using 10 penny galvanized nails Measure 16 24 40 6 cm 61 0 cm sections to construct inside frame see diagram Secure plywood to frame using 4 penny galvanized nails frame on all four sides Seal this 9 16 1 4 cm of wood with a roofing cement not included or bevel this 9 16 1 4 cm of OPTION 3 Concrete Slab concrete when pouring for good water drainage The slab should be at least 4 10
4. corner gussets and perimeter clips which fit over the floor frame and lag bolt into a concrete slab Full assembly instructions and a 1 4 masonary drill bit are included Some drilling required to fit buildings without mid wall bracing Model No AK600 Earth Anchor Kit anchors any size Arrow building to the ground Each kit contains heavy duty Heavy duty galvanized steel shelf units help organize storage hot dipped galvanized steel fu space They easily mount on the wall or sit on the floor Fits all corner gussets and 4 earth anchors Arrow buildings TOOL HANGING RACK Model No TH100 The perfect tool organizer Twin 25 1 2 64 8 cm steel channels WHY plus five heavy duty snap in MIU hangers and small tool holder for SHELF UNITS screwdrivers pliers etc Holders Model No 55404 Model SS900 A slide along channel for fully Makes 8 1012 20 3 30 5 cm Grey color adjustable spacing Great for wide shelves in any length 3 shelves garage basement or the back Brackets braces e Holds up to 85 lbs 38 kg hardware included even weight distribution of any door Fits all Arrow storage buildings Lumber is not included Some drilling required to fit buildings without mid wall bracing po THIS PAGE WAS LEFT BLANK INTENTIONALLY po THIS PAGE WAS LEFT BLANK INTENTIONALLY 109 The Base For Your Building
5. 2 cm thick It must be level and flat to provide good support for the frame The following are the recommended materials for your base 1 x 4 s 19 mm x 89 mm will be removed once the concrete cures Concrete 6 Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of 1 part cement 3 parts pea sized gravel 2 1 2 parts clean sand Site Construct a Base 1 Dig a square 6 15 2 cm deep into the ground remove grass TS 2 Fill up to 4 10 2 cm in the square with gravel and tamp firm 3 Cover gravel with a sheet of 6 mil plastic 97 4 Construct a wood frame using four planks of 1x4 19 mm x 89 FRONT lumber DOOR m 5 Pour in concrete to fill in the hole and the frame giving a total of 4 10 2 cm thick concrete Be sure surface is level Note Finished Slab dimensions with lumber removed Allow 3 5 hours for construction and a week for concrete curing time 9 10 Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected Below are recommended ways of anchoring Arrow Anchoring Kit Model No AK4 or 60298 Anchoring into Wood Post Recommended for use with any suggested base Use 1 4 6 mm Wood Screws There are 1 4 6 mm Contains 4 Anchors with Cable Clamps and dia holes provided in the frames for proper anchoring installation instruction OVER THE BEAMS AND IN
6. Owner s Manual amp Assembly Instructions BIOI Model No BW54 A BWG54 BWW54 YL54 ARROW World s Leading Maker of Storage Buildings lp zi LEE Em m 1 EE Verdes mam Ue Missing Parts Questions on Assembly Call 1 800 851 1085 Do not return to dealer they are not equipped to handle your requests 709180510 CAUTION SOME PARTS HAVE SHARP EDGES CARE Storage Area 16Sq Ft 93 Cu Ft MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ 2 3 1 5 2 6 SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION WEAR GLOVES BUILDING DIMENSIONS Size rounded off to the nearest foot WHEN HANDLING METAL PARTS Exterior Dimensions Interior Dimensions Door Approx Base Roof Edge to Roof Edge Wall to Wall Opening Size Size Width Depth Height Width Depth Height Width Height 5 4 57 x 45 7 8 59 1 2 48 70 3 4 54 1 4 43 1 8 69 1 2 22 1 4 65 1 4 1 1 144 8 x 116 5 151 1 121 9 179 7 137 8 109 5 176 5 56 5 165 1 BEFORE YOU BEGIN Owner s Manual Before beginning construction check local building codes regarding footings location and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enjoyable Assembly In
7. TO THE GROUND Arrow Anchoring Kit Model No AK100 or 68383 Anchoringinto Concrete Recommended for use with the concrete base 1 For poured concrete slab or footing or patio blocks Contains Corner gussets perimeter clips hardware Use 1 4 x 2 6 mm x 51 mm Lag Screws 1 4 masonary drill bit and installation instruction 2 For Anchor Post of Concrete poured after building is erected Use 1 4 x 6 6 mm x 152 mm Lag Screws 65103 8 32 Hex Nut 31 66082 Corner Cap 2 66769 Door Slide 2 67236 Adhesive Pad 2 Hardware Remove from bag of screws and save for the last step 65900A 10Bx1 2 13 mm Black Screw 4 Packed with Screws 66646 Washer 137 4 sheets of 40 66382 Lower Door Guide 2 7972 Door Handle Lock Bracket 1 65923 8 32x3 8 10 mm 31 65109 8 32 Acorn Nut 3 Packed with Screws 66183 Roof Trim Cap 2 right amp 2 left 66029 Plug 1 Packed with Screws 65004 8 5 16 8 mm Screw 121 66098 Plastic Spacer 2 Packed with Screws 66260 Handle 1 65914 Packed with Screws 6Ax 7 8 22 mm Screw 2 11 Parts List Key No Number Description in Carton List 3719 Door Handle Brace 6300 Vertical Door Brace 6627 Wall Panel 6633 Corner Panel 7044 Corner Panel 10500 Horizontal Door Brace 10473 Door 7461 Hear Wall Angle 7464 Roof Panel 7465 Roof Panel 7532 Rig
8. d handle to the door with 1 bolt as shown Don t tighten the bolt yet 2 Swing the door handle brace up to the hole in the center of the door and insert a screw 3 Hold the vertical door brace against the center of the inside sur face of the door and turn the screw to hold the vertical door brace and door handle brace in place Fasten to door above and below center connection using 2 screws 4 Insert a second in door handle and tighten both bolts 5 Put a horizontal door brace onto the top edge and bottom edge and fasten with 1 bolt in the center 6 Attach the lower door guides and bolts as shown END VIEW SHOWING Horizontal Door Brace Parts Needed For Door Assembly 1 7972 Door Handle Step 10 Door Installation amp Adjustment Lock Bracket 1 BI23 1 From inside the building put the bottom of the door assembly on your Header Horizontal Door Brace right when you are inside the build DoorTrack ing behind door jamb into the front 3 frametrack Door Slide 2 Position the top of the door so that the holes in the door line up with the holes in the door slides 3 Fasten the door to the door slides using two 10Bx1 2 13 screws per door slide NOTE Front Frame Track The holes in the door slides allow you to adjust the door Place the door in the middle holes Door Slide 4 Attach door handle lock bracket N P T MH to r
9. eDo not attempt to assemble the building on a windy day because the large panels acting as a sail can be whipped about by the wind making construction difficult and unsafe amp Finish For long lasting finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area with a wire brush wash it and apply touch up paint per manufacturers recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage building making it unsafe to enter In snow country Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation Doors Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily Lubricate door track annually with furniture polish or silicone spray Keep doors closed and locked to prevent wind damage Fasteners Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws Regularly check your building for loose screws bolts nuts etc and retighten them as necessary Moisture A plastic sheet vapor barrier placed under the entire floor area with good ventilation will reduce condensation Other Tips Wash off inked part numbers on coated panels with soap and water e Silicone caulki
10. embly across the top of the front wall panel using screws See the figure 3 Fasten the center of the right door jamb to the right corner panel with a bolt and nut Fasten the top of the jamb to the door track with a 7 8 22 mm screw and a plastic spacer as shown Do the same for the bottom Fasten aleft door jamb to the front panel with three bolts nuts and acorn nuts as shown Push a plug into hole atcenter of jamb closestto door opening Fasten the top of the jamb to the door track with two screws Do the same for the bottom into frame D Fasten wall panel to the rear of building as before 18 STEP 2 ShortLeg On op a J gt Opening 7 z4 Short Leg on Bottom 32 3 VIEW IT Door Track NZA Hex Ts g 9370 eri STEP PF 4 Plug Ls Screw Screw 7532 Right Gable 1 9 LL Oo Oo 2 2 DL 7533 Left Gable 1 7660 Roof Beam 1 Gables Roof Beam 1 Lift and fasten a right and left gable overlapping header in front to the rightandlefthand wall with screws Join gables to header in the front corners using a bolt and nut oe DOQUQUA s 7660 eae n s iP a a a a a o a aen OD eh ee ee e RIDER aLa a ae tee act a gt ee eT
11. ht Gable NENNEN NENNEN 7993 Left Gable NENNEN SS Mn NENNEN NENNEN NENNEN BEEN OO O gt ON 7534 Roof 7660 Hoof Beam 7661 9698 Door Jamb 9918 Hear Wall Channel 9919 Side Wall Channel 8971 Side Floor Frame 8972 Rear Floor Frame 9370 Door Jamb 9456 Front Wall Panel 9457 Door rack 9458 Front Floor Frame Assembly by Key No Step 1 Parts Needed For 9457 Door Track 1 Door Track Header Assembly BI14 Thedoortrack header assembly sup ports the sliding door and reinforces the front wall It is made up of two pieces 1 Using the door track with small holes on top join the header short leg on top as shown using screws 2 Position door slides onto the legs from the end of door track as shown in the end view 3 Set this piece aside for later use LongLeg Short on Bottom ELTI fratas 2442 Fetes bre AIT Fena EEE 4944 EM eaa tue BE _ Ay esa HH ene 9 4 ery 44 HA sos oco 2994225 Phare i STEP END VIEW 14 e Parts Needed For 9458 Front Floor Frame 1 Floor Frame 8972 Rear Floor Frame 1 8971 Side Floor Frame 2 1 Assemble the four corners of the
12. ight hand door jamb using two bolts and nuts ees j 10Bx1 2 13 mm Screw Adjustment Holes Allow Door to Meet Jamb Evenly Along Its Length Keep this Owner s Manual and Assembly Instructions for future reference 23 BW54 A BI24 BWWS54 BWG54 YL54 Anchoring and Floor Frame Anchoring Anchor your building at this time Floor Frame If you have purchased a Floor Frame Kit you need to install it at this time SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing or stop it quickly as soon as it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Use all the washers supplied In addition to pro tecting against weather infiltration the washers pro tect the metal from being scraped by the screws 3 Keep roof base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture These can do double damage since they give off acid as they decay 4 Touch up scrapes or nicks and any area of visible rust as soon as possible Make sure the surface is free of moisture oils dirt or gri
13. me and then apply an even film of high quality touch up paint 709180510
14. ng may be used for watertight seals throughout the building Do not store swimming pool chemicals in your building Combustibles and corrosives must be stored in air tight approved containers Keep this Owner s Manual and Assembly Instructions for future reference ACCESSORIES ROOF STRENGTHENING heavy snow load KITS Extra roof beams and gable braces designed for added protection against heavy snow accumulation Increases the strength of your roof by 50 ANCHOR KITS Model No AK4 Anchor Kit contains heavy duty steel augers 60 18 m of steel cable and 4 cable clamps No digging or concrete pouring just insert cable under roof over roof beams into augers and twist augers into the ground For buildings ATTIC KIT WORKBENCH KIT larger than 10 x9 3 0 m x 2 6 m use 2 kits d MODELS FB47410 FB5465 FB106 A FB109 A FB1014 A A simple new floor frame system made of heavy duty hot dipped galvanized steel Use as base for plywood sand or stone Model No AT101 Model No AK100 Heavy duty galvanized steel bars that New concrete anchor system permits fit all 10 3 0 m wide Arrow buildings They install quickly and easily to help organize space and create more useable space as an attic or workbench Will hold up to 250 108 113 kg evenly distributed anchoring any size Arrow building directly to a concrete slab Each kit contains heavy duty hot dipped galvanized steel
15. orrect panel in each position as shown 3 Double check the part numbers of the corner wall panels before proceed ing The floor frame must be square and level or holes will not align TOP VIEW WideSide SIDE 6633 6633 Panels rest on frame as shown SIDE 6633 Crimped Rib Underneath Washer 7044 Parts Needed For Frames 7461 Rear Wall Angle 1 9918 Rear Wall Channel 1 9919 Side Wall Channel 2 The main frame pieces give rigidity to the side and rear walls and provide a surface for attaching the gables which support the roof 1 Fasten the rear wall angle across the top of the rear wall using screws 2 Fasten the rear wall channel across the middle of the rear wall using screws 3 Fasten the side wall channels across the middle of the side panels using screws Fasten overlaps in rear corners with bolts and nuts Wall Angle Must Face Inside Building gt 9456 Front Wall Panel 1 e Parts Needed For Door Track Assembly 1 9698 Door Jamb 1 Panels Track Jambs 9370 Door Jamb 1 6627 Wall Panel 1 Each wall panel has a crimped rib on one side The crimped rib should go under the rib of the adjacent panel The door jambs reinforce the door opening and provide an attractive trim 1 Fasten the front wall panel to the left front corner as shown Fasten overlapping rib as before 2 Fasten the door track header ass
16. sembly you will want to decide on a location for your building The best location is a level area with good drainage eAllow enough working space for ease of moving parts into position during assembly Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside eBefore you begin the first steps in assembling your parts a base should be constructed and an anchoring system should be ready to use SAFETY FIRST Safety precautions are important to follow throughout the construction of your building eCare must be taken when handling various pieces of your building since some contain sharp edges Please wear work gloves eye protection and long sleeves when assembling or performing any maintenance on your build ing fety edge safety edge eKeep children and pets away from worksite to avoid distractions and any accidents which may occur eNever concentrate your total weight on the roof of the building When using a step ladder make sure that it is fully open and on even ground before climbing on it ePractice caution with the tools being used in the assembly of this building Be familiar with the operation of all power tools eDo not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds Call 1 800 851 1085
17. shown above Fasten at overlap with a bolt 4 Fastenthe lower end of the panels to the rear wall angle using screws a a a x a DOS E DD A DO M DNO Pu Bun S J MEE HOC SUC nd 7464 Right Roof Panel 20 7534 Roof Trim 2 Roof Trim Parts Needed For Step 8 21 STEP 1 Attach the roof trim to the ends of Tuck Flange Inward to Fit Inside of Roof Trim Cap athe hee O Oo E E LA i lt 2 o c o e lt o o N V O gt 8 0 2 oc a 5 O o E ER Q a v d p o EEO A o 0 5 5 5 crs os cu c CcC qo lt 2 D 58 p si O Mere e gt gt Ow 05 LE ME Foa 21 Parts Needed For Door Assembly 3719 Door Handle Brace 1 10473 Door 1 10500 Horizontal Door Brace 2 6300 Vertical Door Brace 1 The steps on this page tell how to assemble the door Each bolt and screw in the door requires a washer Proceed as follows 1 Attach the door handle brace an
18. structions Instructions are supplied in this manual and contain all appropriate information for your building model Review all instructions before you begin and during assembly follow the step sequence carefully for successful results Flooring and Anchoring Your storage building must be anchored to prevent wind damage A base is necessary to construct a square and level building Anchoring and base materials are not included with your building We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground Available by mail order or at your local dealer or you may construct a base and anchoring system of your choice Your assembly instructions provide information on a few methods commonly used to secure and level a storage building Parts and Parts List Check to be sure that you have all the necessary parts for your building eAll part numbers can be found on the parts All of these numbers before the must agree with the numbers on the parts list The parts list is located on page 12 e f you find that a part is missing include the model number of your building and contact Arrow Group Industries Inc Customer Service Department 1101 North 4th Street Breese Illinois 62230 1 800 851 1085 eSeparate contents of the carton by the part number while reviewing parts list The first few steps show how to join related parts to make larger sub assemblies
19. which will be used later eFamiliarize yourself with the hardware and fasteners for easier use during construction These are packaged within the carton Note that extra fasteners have been supplied for your convenience PLAN AHEAD Watch the Weather Be sure the day you select to install your building is dry and calm Do not attempt to assemble your building on a windy day Be careful on wet or muddy ground leamwork Whenever possible two or more people should work together to assemble your building One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your building Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need Required Required Eye Goggles Work Gloves e No 2 Phillips Screwdriver Step Ladder Optional Time Savers Base Preparation With Hardened Magnetic Utility Knife Scissors Wrench Nut Driver Hammer and Nails Note A power screwdriver or vari o Pliers e Electric Cordless Drill e Spade or Shovel able speed drill with Phillips tip at eS e S S tachment can speed assembly by Carpenter s Level quare ANG SAW AYN as much as 40 Tape Measure e String for squaring frame Lumber and or Concrete Selecting and Preparing Your Site Before as
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