Backyard Discovery 1505513com Instructions / Assembly
Contents
1. Level 24 Tape Measure Phillips Screw Driver Rubber Mallet Optional Aa Y Drill Attachments Phillips Cordless Drill or Electric Drill Head amp 5 16 Socket Driver An Adult w an Adult Helper A 3 16 Concrete Drill Bit Ladder Basic Setup Dimensions Place the set on level ground concrete or grass Backyard Discovery recommends at least 6 ft 2 m from any structure or obstruction such as a fence garage house overhanging branches laundry lines or electrical wires 6 0 10 0 VIEW 25 7 11 6 7 1 2 FRONT VIEW Important Assembly Notes 1 While assembling unit take time before and after each phase to make sure pergola is square and level If pergola is not square and level assembly will be difficult and improper assembly may result Extra care must be taken to insure the pergola is square and level 2 Tighten bolts securely 3 Pay close attention to the ITEMS NEEDED FOR EACH PHASE They can be a valuable aid when sorting your wood and hardware Assembly will be made easier if items are sorted by step 4 Pay close attention to make sure you are using the correct hardware in the correct steps Using incorrect hardware may result in improper assembly 5 Read each step thoroughly The written steps may include important information not shown in the illustrations Parts Ide2. 4 WHS I6x1 1 2 BLK BOLT WH NUT BARREL WH 5 16x1 1 2 BLK cock xr 5167 14 4 PLCS 8x19 BLK BLK WASHER LOCK EXT 12x19 BLK PAS 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS D6 JOIST END W4L04588 D7 JOIST END W4L04592 2 13 8 x5 1 4 x15 36x134x381 2 13 8 x5 1 4 x15 36 134 381 STEP 6 BLK BOLT WH WASHER 9 LOCKEXT 5 16x7 14 8x19 BLK BLK 12x19 BLK WASHER LOCK EXT 12x19 BLK 1 4 PLCS NUT BARREL NUT BARREL WH 5 16x1 1 2 BLK N 4 5 16 1 1 2 4 PLCS x 1 BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS D6 JOIST END W4L04588 4 13 8 x5 1 4 x15 36x134x381 STEP 7 o WASHER 4 LOCK EXT 12x19 BLK 1 NUT BARREL 4 WHS 16x1 1 2 BLK WASHER a 4 LOCK EXT 8x19 BLK BOLT WH 5 16x7 1 4 BLK WASHER LOCK EXT 8x19 BLK _ 4 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 12x19 4 PLCS Y NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS N Se D6 JOIST END W4L04588 D7 JOIST END W4L04592 2 13 8 x5 1 4 15 36x134x381 2 13 8 x5 1 4 15 36x134x381 STEP 8 WASHER 4 LOCK EXT 12x19 BLK
3. MANUAL DE ENSAMBLAJE 2 DESCRIPCI N DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS Owner s Manual Outdoor Product Dear Customer Please read entire booklet completely before beginning the assembly process Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use such as Recreational Park or any similar Commercial Application Please follow all recommendations below Failure to do so may result in the warranty being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep safety in mind as your structure is being built PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT 15 REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the information below This information will be needed for warranty issues Where Purchased Date of Purchase Installation Date Installed by Staple Receipt Here meme Le FRONT BACK Tracking Number Reference Label Tracking ID number on the carton and back of the ID plate are included
4. NUT BARREL 4 WH 5 16x1 1 2 BLK BOLT WH WASHER 4 Lock ext 5 16x7 14 8x19 BLK BLK BOLT WH 5 16x7 1 4 BLK 4PLCS WASHER LOCK EXT 12x19 BLK ye 4 PLCS 7 NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS m D3 SLOTTED JOIST W4L04586 7 13 8 x5 1 4 x114 36x134x2896 STEP 9 ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE DRILLED HOLES IN BOTTOM JOISTS AND ENDS LAG SCREW WH 5 16x5 1 2 BLK 14 PLCS WASHER LOCK EXT 8x19 BLK 14 PLCS APPROX 14 3 4 6 SPCS WASHER 14 LOCK EXT 8x19 BLK SCREW 14 WH 5 16x5 1 2 BLK gt FLUSH JOIST SPACING P1 LONG PURLIN W4L05476 1 3 8 x70 3 4 36x36x1798 P2 SHORT PURLIN W4L05477 1 13 8 x1 3 8 x38 5 8 36x36x981 STEP 10 SCREW PFH 8x2 1 2 BLK 7 PLCS SCREW PFH RIGHT 6 1 4 RIGHT SIDE VIEW P1 LONG PURLIN W4L05481 1 13 8 x1 3 8 x51 1 8 36x36x1299 P2 SHORT PURLIN W4L05482 1 13 8 x1 3 8 x36 5 8 36 36 929 STEP 11 SCREW 8x2 1 2 BLK 7PLCS SCREW PFH 0 RIGHT 1 7 11 16 aa j 2 SNE LA LEFT SIDE VIE
5. for tracking purposes associated with warranty claims ENG OWNER OP 2012 Owner s Manual Outdoor Product enance Instruction Check all nuts and bolts twice monthly during the usage season and tighten as required But not so tight that you crack the wood It is particularly important that this procedure be followed at the beginning of each season Oil all metallic moving parts monthly during the usage period Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new season For rusted areas on metallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe environment Treating your Product with protection sealant after sanding will help prevent severe checking splitting and other weather damage We have applied a waterborne translucent stain to your unit This is done for color only Once or twice a year depending on your climate conditions you must apply some type of protection sealant to the wood of your unit Prior to the application of sealant lightly sand any rough spots on your set Please note this is a requirement of yo
6. 10 10 PERGOLA Backyard Model 1505513 DISCOWERY e Owner s Manual e Frequently Asked Questions e Assembly Instructions Warranty Information Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 1 800 856 4445 Register your new Outdoor Product on line www swingsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Features the fastening system Save this assembly manual for future reference in the event that you need to order replacement parts INS 1505513 A 10x10 PERGOLA ENG 4 30 15 Made in China CALL US BEFORE GOING BACK TO THE STORE does not stock parts for this item If you have assembly questions if you need parts whether they are missing or damaged Call Toll Free Help Line or visit www setsonline com iLL MENOS ANTES DE REGRESAR LA TIENDA La tienda donde realiz la compra no almacena piezas de este producto Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que faltan o est n dafiadas llame gratis a la l nea de ayuda 1 800 856 4445 PLEASE READ THIS BEFORE STARTING ASSEMBLY POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE READ THE ASSEMBLY MANUAL COMPLETELY PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY O
7. 2 90 JOIST SUPPORT ASSEMBLY D5 JOIST W4L04591 2 13 8 x5 1 4 90 36 134 2286 STEP 3 REPEAT PROCESS FOR OPPOSITE SIDE 1 WASHER 12 LOCK EXT NUT BARREL 21986 8 WH5 16x1 1 2 ATTACH 05 TO INSIDE HOLE LOCATIONS WASHER 8 LOCK EXT 12x19 BLK LAG SCREW 4 WH 516 3 BLK WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS 90 JOIST SUPPORT ASSEMBLY LAG SCREW WH 5 16x3 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS HOLES IN EDGE D5 JOIST W4L04591 7 2 13 8 x5 1 4 x90 36x134x2286 H 2 90 JOIST SUPPORT ASSEMBLY STEP 4 REPEAT PROCESS FOR OPPOSITE SIDE WASHER 12 LOCKEXT NUT BARREL WH 5 16x1 1 2 BLK Nur 219 8 WH5 16x1 1 2 x WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 12x19 BLK 4 PLCS N 4 PLCS 9 WASHER LOCK EXT 8x19 BLK 2 PLCS LAG SCREW WH 5 16 3 BLK 2 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 55 4 000 222 90 JOIST SUPPORT ASSEMBLY 5 D6 JOIST END W4L04588 4 1 38 5 1 4 x15 36x134x381 STEP 5 12x19 BLK NUT BARREL
8. 4 17 CONCRETE ANCHOR 1 4 x 2 H100120 34 VP BOLT WH 5 16x7 1 4 BLK H100196 Parts Identification Accessories NOT TO SCALE 4 FOOT 142 SQUARE POST A100029 PRODUCTS SILOAM SASZ AR 72761 PHONE 866 262 1123 1 SQ REVISION TAG 100314 D4 JOIST V 4L04587 2 1 3 8 5 1 4 90 36 134 2286 D9 SHORT ANGLE BRACE W4L04594 4 13 8 x5 1 4 x29 3 4 36x134x755 5 1 REPEAT PROCESS FOR OPPOSITE SIDE HAND TIGHTEN ONLY AT THIS TIME WASHER 8 LOCK EXT 8x19 BLK 8 5 16 2 1 2 BLK O NUT BARREL 8 WH5 16x7 8 BLK WASHER LOCK EXT 8x19 BLK WASHER 2 4 PLCS 8 LOCK ExT aN 12x19 BLK NEJ BOLT WH 5 16x2 1 2 BLK 4 PLCS NUT BARREL WH 5 16 7 8 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS PILOT HOLES UP D10 JOIST W4L05827 2 13 8 x5 1 4 x90 36 134 2286 D9 SHORT ANGLE BRACE W4L04594 4 13 8 x5 1 4 x29 3 4 36x134x755 STEP 2 REPEAT PROCESS FOR OPPOSITE SIDE NUT BARREL 8 WH5 16x7 8 BLK WASHER PILOT HOLES UP 8 LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x2 1 2 BLK 4 PLCS NUT BARREL WH 5 16x7 8 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS 4 WP1 PERGOLA POST W4L04584 NO HOLES IN TOP EDGE 5 1 2 5 1 2 x89 1 2 140x140x2273
9. F THE STRUCTURE SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED IF YOU CAN T FIND ALL OF THE PARTS CHECK THE PACKING MATERIAL SMALL PARTS MAY HAVE FALLEN INTO DURING SHIPMENT IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED PLEASE CALL THE HELP LINE 1 800 856 4445 OR VISIT www swingsetsonline com LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE PRESTANDO ESPECIAL A LOS CONSEJOS UTILES IMPORTANTES Y A LA INFORMACION SOBRE SEGURIDAD DESPUES DE QUE HAYA LE DO EL MANUAL DE ENSAMBLAJE PODRA DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS REVISE EL MATERIAL DE EMPAQUE ES POSIBLE QUE ALGUNAS PIEZAS PEQUE AS PUEDAN HABERSE CA DO ALL DURANTE EL ENV O MANT NGASE ALEJADO DE LOS NINOS MENORES A LA EDAD RECOMENDADA SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O EST DA ADA A LA LINEA DE AYUDA AL 1 800 856 4445 O VISITE www swingsetsonline com PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL 1 MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 DESRIPTION OF THE PART FROM THE PARTS LIST POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACI N CUANDO LLAME 1 N MERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL
10. G EACH POST WP1 INSIDE FOOT 5 17 FEET EACH WP1 POST USING 1 1 2 DECK SCREWS INTO EACH SIDE OF FOOT AS SHOWN SCREW 6 SCREW PFH 8x1 1 2 4 PLCS 1 SQ A REVISION TAG A100314 1 W LTP ID TAG SMALL WITHOUT AGES A100387 SCREW 8x1 2 BLK STEP 18 2 SCREW Pu PLACE I D PLACARD ON FRONT OF POST APPROXIMATELY AS Gdyni SHOWN PLACE REVISION TAG ON REAR OF POST APPROXIMATELY AS SHOWN SCREW PWH 8x5 8 BLK 2 PLCS Ne 10 7 16 SCREW 8 1 2 BLK 2 PLCS Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical Adventure Playsets and Leisure Time Products Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one 1 year from the original date of purchase This one 1 year warranty covers all parts including wood hardware and accessories All wood carries a five 5 year pro rated warranty against rot and decay Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty In addition Backyard Discovery will replace any parts within the first 30 days fr
11. W P1 LONG PURLIN W4L05481 10 1 3 8 x1 3 8 x51 1 8 36x36x1299 P2 SHORT PURLIN W4L05482 10 7 3 8 x1 3 8 x36 5 8 36 36 929 STEP 12 SCREW 8x2 1 2 BLK 70 PLCS ASSEMBLE REMAINING P1 AND P2 PURLINS ALTERNATING LOCATIONS AS SHOWN IN STEPS 10 AND 11 IEW seni e 8 2 1 2 BLK RIGHT 7 11 16 10 SPCS LE 7 STE me 1 RIGHT SIDE VIEW 4 142 SQUARE POST A100029 STEP 13 DECIDE WHERE TO PLACE THE PERGOLA GRASS CONCRETE OR OTHER MATERIAL PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST WP1 NOTE IF NOT PLACING ON CONCRETE PROCEED TO STEP 17 5 14 USE CHALK TO TRACE AROUND EDGES OF EACH FOOT 117 7 8 A 117 7 8 SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME 5 15 MOVE THE PERGOLA ASIDE PLACE EACH FOOT INSIDE OF THE LINES DRAWN IN STEP 14 USING A 3 16 DRILL PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD NEXT USE THE 1 4 x2 CONCRETE ANCHORS ATTACH EACH FOOT THE CONCRETE SURFACE CONCRETE 16 ANCHOR 1 4 x2 CONCRETE ANCHOR 1 4 x 2 16 PLCS S 5 16 SET THE PERGOLA BACK PLACE SETTIN
12. at is the best way to get started assembling the product Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only allow faster assembly but will also identify any parts that may be missing or damaged so they can be replaced before assembly If parts are missing or need replacement go to www swingsetsonline com support aspx and follow the prompts to order them Next read the assembly manual and get the tools ready for the job as recommended in the manual If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery s website www swingsetsonline com 6 The 2 x4 boards do not measure 2 4 Why not In the U S it s common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery products are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the product For more information and frequently asked questions please refer to our website at www swingsetsonline com Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase Square er
13. ntification Wood Components NOT TO SCALE D3 SLOTTED JOIST W4L04586 7 13 8 x5 1 4 114 36x134x2896 D JOIST W4L04587 2 13 8 x5 1 4 x90 36 134 2286 05 JOIST W4L04591 4 13 8 x5 1 4 90 36 134 2286 1 D6 JOIST END W4L04588 12 1 3 8 x5 1 4 x15 36x134x381 07 JOIST END W4L04592 4 13 8 x5 1 4 x15 36x134x381 NC Z D9 SHORT ANGLE BRACE W4L04594 8 1 3 8 x5 1 4 x29 3 4 36 134 755 010 JOIST W4L05827 2 13 8 x5 1 4 x90 36x134x2286 P1 LONG PURLIN W4L05476 12 1 3 8 x1 3 8 x70 3 4 36x36x1798 P2 SHORT PURLIN W4L05477 12 1 3 8 x1 3 8 x38 5 8 36x36x981 4 WP1 PERGOLA POST W4L04584 5 1 2 5 1 2 89 1 2 140x140x2273 Parts Identification Hardware 18 VK NUT BARREL WH 5 16x7 8 BLK H100192 2 T 40 TORX BIT A100042 34 VL NUT BARREL WH 5 16 1 1 2 BLK H100193 74 VR WASHER LOCK EXT 8x19 BLK H100198 2 VW SCREW PFH 8x1 2 BLK H100203 2 T 40 TORX WRENCH A100041 17 VT SCREW PFH 8x1 1 2 H100200 52 VS WASHER LOCK EXT 12x19 BLK H100199 2 VV SCREW 8 5 8 BLK H100202 88 VU SCREW 8 2 1 2 100201 9 VZ LAG SCREW WH 5 16 3 H100206 15 VX LAG SCREW WH 5 16x5 1 2 BLK H100204 18 VM BOLT WH 5 16 2 1 2 BLK H10019
14. om date of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty Maintenance guidelines are provided in the Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism improper use failure due to loading or use beyond the capacities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been designed for safety and quality Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or conse
15. quences resulting from failure of a modified product This product is warranted for RESIDENTIAL USE ONLY Under no circumstance should a Backyard Discovery product be used in public settings Such use may lead to product failure and potential injury Any and all public use will void this warranty Backyard Discovery disclaims all other representations and warranties of any kind express or implied This Warranty gives you specific legal rights You may have other rights as well which vary from state to state or province to province This warranty excludes all consequential damages however some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you Pro Rated Part Replacement Schedule Product Age Customer Pays All Parts 0 30 days from date of purchase 0 and free shipping 31 days to 1 year 0 98 Wood Rot and Decay Only year 0 and free shipping 2 years 20 58 3 years 40 58 years 60 S8H 1 5 years 80 S amp H Over 5 years 100 S amp H
16. ur warranty ENG OWNER OP 2012 Outdoor Product Assembly Manual FAQs 1 15 the wood treated with chemicals Backyard Discovery uses 100 Chinese Cedar wood which is naturally bug resistant decay and rot resistant To help ensure your families safety our wood is completely chemical free and we do not use pressure treated wood The stain we use is a top coat using a water based product that is for appearance only 2 How often should the product be stained Backyard Discovery recommends the product be stained once each year A water or oil based stain can be used at the customer s discretion Why does it seem that my product is developing cracks Wood is a natural material two pieces are exactly alike Each piece has its own characteristics and personality and reacts differently to climate changes When any wood product is exposed to the elements it develops wood checks A check is the radial separation of the wood fibers running with the grain of the wood These are caused by the varying temperature and moisture conditions A check is not a crack it does not affect the strength or durability of the wood or structural integrity of the product 4 Do Backyard Discovery products come with a warranty Yes All Backyard Discovery products carry a 1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year warranty on rot and decay well Please see warranty details for more information 5 Wh
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