Duramax Building Products 00811 Instructions / Assembly
Contents
1. i Fig 2 Detach CB2B from Fig 3 Detach CB2B from CME CB2E Then detach CB2B amp CB2E from FCB 12 From outside back of the shed detach the comer column CCE from the base pallet BPF at both corners and remove the corner column See fig 1 Then detach the middle column CME from the base pallet BPF See fig 2 Fig 2 13 Remove the back side panel and column from the base pallet See fig 14 Come back to 5 2 x 2 6 extension kit manual PART 1 and follow the steps accordingly NIE ai 2 2 7 Outside back2. 6 Detach RS2E from RS3E from both corners See the figure 7 Detach RS5E from RS1E 8 Detach 90 degree joint RJ from comer column fitting FCC from both corners See fig 1 Detach 90 degree joint RJ from RS3E from both corners See fig 2 CNN O Detach the middle column fitting FMC from roof structure RS1E See fig Back Inside 10 Pull back the roof structure RS1E with 90 degree joint RJ See fig h 11 Detach the center band CB2B from the back wall of the shed Follow the fig Fig 1 Detach CB2B from CB2E Then detach CB2B amp CB2E from FCB je
3. 15 Slide the corner column CCE to the side panel SPE t pushing the column to the side panel See fig 1 amp 2 fig 1 16 Working from outside use S5 screws with S6 washers to secure column to base pallet BPB CCE 17 Stabilize the side panel with the center band CB2B Fix FCB fitting to the corner column CCE Follow the fig 1 to 4 Fig 1 Use S2 screw Fig 2 Use S1 screws Fig 3 Use S1 Fig 4 Use S1 screw Fix FCB to CCE Fix CB2B to FCB screws Fix CB2B Fix CB2B to FCB Leave it loose and CB3SB to CME column b 18 Insert the side panel SPE4 into the groove of column CCE Start atthe bottom with panel at an angle then push into place 19 siide the middle column CME into base pallet groove zn Use S5 screws with S6 washerto secure column to the base p pallet See blowup Ah 20 Insert the side panel SPE into the groove of middle column CME Start at the bottom of the panel at an angle then push into place 21 Slide the front column FCLE into the groove of the front base pallet BPF Line up the pre drilled holes on FCLE column with pre drilled holes on base pallet Fix with S5 sc
4. DURA MAX IHA Patent 416 091 OWNER S MANUAL Instructions for Assembl Size 5 x 3 with Extension Kits Customer Service Hotline 800 483 4674 www uspolymersinc com All Weather Durable PVC PART 1 Available in Various Sizes ASSEMBLING SHED WITH EXTENSION KIT Fire Retardant Rust or Rot Proof PART 2 Maintenance Free ADDING EXTENSION KIT TO EXISTING SHED Wide Double Doors Quick amp Easy Assembly Note For shed with extension use this manual only High Head Room for Garden Implements Never Needs Painting Good Insulator Requires two people and takes under 1 hour for Installation Call us for any en or damaged parts not return to the store Duramax Storage Shed Limited Fifteen Year Warranty U S Polymer Inc will send a replacement part free of charge in the event of material defects and or workmanship for a period of fifteen years from the date of purchase This warranty is extended only to the original pur
5. ACCESSORIES CODE FMC PPG PWS PIN BPP BPIN PGC MCC S1 53 55 56 DESCRIPTION MIDDLE COLUMN FITTING ROOF PLUG ROOF PLUG WASHER ROOF PIN BASE PALLET PLUG BASE PALLET PIN BACK PANEL GROOVE COVER MIDDLE COLUMN GROOVE COVER DIA 4 2 x 16mm 5 32 x 5 8 SHEET METAL SCREW M4 x 10 mm M5 32 x 3 0 MACHINE SCREW WITH NUT DIA 4 2 x 45mm 5 32 x 1 3 4 SHEET METAL SCREW METAL WASHER BASE PALLET BPB LJ MIDDLE COLUMNS CME BACK PANEL GROOVE COVER PGC lt LJ MIDDLE COLUMN GROOVE COVER MCC ROOF STRUCTURE RS6E amp RS7E TB STRUCTURES RS m ROOF SUPPORT RS4E LJ T SAGGING SUPPORT RS14E MCI COLUMN FITTING 0 ic ROOF PIN PIN BPIN ows PLUG WASHER Pw ROOF PLUG PPG BPP QA RE Exploded view with one extension A Base Walls amp Columns SESS PART 1 Assembling Shed With Extension Kit Note It is important that these instructions are followed step by step Note All panels are clearly marked and care should be 9 taken to use the correct one Parts Needed for each Extension 1 Base Pallet BPB P
6. 11 stabilize the side panel attach the center band CB2E and CB3SB assembly Start with the center band fitting FCB Fix to corner column CCE amp with S2 screws See figures fig 1 to 4 To insure easy assembly Locate the identification number of each o m Fig 1 Use S2 screw Fig 2 Fix to CME Fix FCB to CCE amp FCRE with S1 screw Leave it loose Fig 3 Use 51 screw Fig 4 Use Fix CB3SB to FCB Fix CB2E 12 insert the side panel SPE 1 into the groove of corner column CCE Start at the bottom of the panel at an angle then push into place 13 Slide the middle column CME into the base pallet groove Use two S5 screws with S6 washer to secure column to the base pallet BPB See Blowup 14 insert the side panel SPE4 into the groove of middle column C ME Start at the bottom of the panel atan angle then push into place
7. 14 S6 METAL WASHER 14 TRUM FRONT COLUMN LEFT FCLE COLUMN RIGHT n CORNER COLUMNS CCE MIDDLE COLUMNS CME L L A STRUCTURES RS E ica 2B 2E ROOF STRUCTURE RS5E DOOR STOPPER DSHE n ROOF SUPPORT RS2E LJ T SAGGING SUPPORT RS14E MET COLUMN FITTING FM Q Olp g CENTER BAND FITTING FCB DOOR COLUMN FITTING FDCR 27 DOOR COLUMN FITTING FDCL PVC 90 DEGREE J OINT RJ CORNER COLUMN FITTING FCC ROOF PLUG WASHER PWS B BASE PALLET BPF ROOF PIN PIN ROOF PLUG PPG x 2 6 Exploded View i mm One Extension Parts List Note Check all parts prior to installation CODE BPB CME CB3SB RS3SB RS4E RS6E RS7E RS11E RS14E SPEA RPA RRE DESCRIPTION BASE PALLET MIDDLE COLUMN CENTER BAND SHORT RS3 ROOF STRUCTURE SHORT RS4 ROOF STRUCTURE RS6 ROOF STRUCTURE RS7 ROOF SRTUCTURE RS11 ROOF SRTUCTURE SUPPORT SAGGING SUPPORT SIDE PANEL ROOF PANEL RIDGE COVER 2 d be qmd pe MO OO ea de 3
8. Middle Column Fitting FMC 4 Corner Column Fitting FCC 1 Middle Column Fitting FMC 4 90 Degree J oint RJ Insert the middle column fitting FMC into top of middle columns CME square tubing inserts Fix the column fittings FMC to columns CME with S1 screws from inside the shed 2 Insert the corner column fittings FCC into the corner columns CCE and the corner of FCLE amp FCRE square tubing insert Fix with S1 screws from outside of the shed 3 Insert the front column fittings FDCL and FDCR left and right into the front columns FCLE and FCRE square tubing inserts Fix with S1 screw Roof structure assembly 4 Assemble RS3E amp RS3SB with S1 screws 2 sets See Fig 1 4 For each extension add RS3SB Refer Page No 2 for Overlapping Method of RS3E amp RS3SB fig 1 5 Insert 90 degree joint RJ into the RS3E U channel Roof support Use a hammerto push in Use S1 screws to fix Re
9. arts Needed 2 Middle Column CME 1 Base Pallet BPF 2 Side Panels SPE 1 2 Corner Column CCE Center Band 35 1 Front Column Right FCRE 8 Base Pallet plug BPP 1 Front Column Left FCLE 8 Base Pallet pin BPIN 1 Middle Column CME 4 Side Panels SPE 2 Side Center Band CB2E 1 Back Center Band CB2B 4 Center Band Fitting FCB Place the base pallet BPF on the ground with the flat surface facing down Pm 2 Remove the blind plug BP from the back side of the base pallet See fig 1 3 Assemble the base pallet BPF amp BPB together using base pallet plug BPP Locate the holes in the base pallet d BPB through the base pallet BPF and fix the base pallet NL plug into position Use a hammer rubber Mallet to drive in a base pallet pins BPIN Follow the steps 1 to 4 fig 1 3a For each extension add one basepallet BPB from back side First insert all roof plugs with washers then drive in the roof pins 4 Slide front column right FCRE into groove ofthe the front fase pallet BPF on the right side ofthe pallet Line up the pre drilled holes on FCRE column with pre drilled holes on front base pallet Secure with four 55 screws with S6 washers from outside See blowup detail fig 1 5 Assemble the center bands CB2E amp CB3SB with S3 screws with nuts Fo
10. bly and RS5E RS7E assembly and RS3 assembly using S1 screws See fig 1 2 amp 3 Fix RS2E to 90 degree joint RJ through RS3E and RS3SB with S1 screw 15 Attach RS11E to roof structures RS5E RSGE and RS7E using S1 screws RS5E RS11E A TR S2 i 4 3 See fig 1 16 Attach the roof structures RS4E to RS5E RS6E assembly and RS5E RS7E assembly and RS3 assembly with S1 screws See fig 1 2 and fig 3 16 For each extension add two RS4E roof structure C Roof panels Parts needed Roof Panels RP Facia Panel FPE Ridge Cover RRE Roof Plugs PPG Roof Pins PIN 2 2 1 34 Roof Plug Washer PWS 34 34 2 Sagging Support RS14E Parts needed for each extension 2 Roof Panels RP 4 1 Ridge Cover RRE 14 Roof Plug Washer PWS 14 Roof Plugs PPG 14 Roof Pins PIN 2 Sagging Support RS14E 2 Back panel groove cover PGC 1 Middle column groove
11. chaser A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered In no event shall we pay the cost of flooring labor installation or any other costs related thereto This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect commercial use failure to follow assembly instructions and the owner s manual including proper anchoring of the shed painting forces of nature and other causes which is beyond our control Claims under this warranty must be made within the warranty period by calling 1 800 483 4674 or mail in a dated sales slip and clear photograph ofthe part to U S Polymers Inc 6915 Slauson Avenue Commerce CA 90040 We reserve the rightto discontinue or change components If a component has been discontinued or is not available U S Polymers Inc reserves the rightto substitute a component of equal quality as may be compatible Limits and Exclusions There are no express warranties except as listed above The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product or arising out of any breach of this warranty All express warranties are limited to the warranty period set forth above Some states do not allow the exclusion or limitation on how long an imp
12. cover MCC 1 Place facia panel FPE to front roof structure 2 First putthe roof plug washer on the roof plug Locate the holes in the facia panel through roof structure and fix with roof plugs w washers Use a hammer to drive in plastic pins rubber mallet See figures 1 2 amp 3 for details Repeat action to fix facia panels on backside See figures 4 5 amp 6 3 Start attaching the roof panels from left side of the shed by sliding the roof panel RP4 on roof structure Locate the hole positions of the roof panel and roof structure Fix with plastic washers and plugs Use a hammer to drive in plastic pins See figures 1 thru 4 Add two roof panel for each extension 4 Attaching the ridge cover RRE on top of the roof panels start from the front side of the shed See fig 5 amp 6 4a Add one ridge cover for each extension Note Insert roof plugs into roof panels only as indicated E KEY Plug e Finish the roof panels with a little silicone glue around the roof plugs holes 5 Insert the sagging support RS14E from inside the shed by sliding it between roof support RS5E and roof panel until it reaches RS3E roof support for each panel See figures Outside View 6 Insert the middle column groove cover MCC into the base pallet BPF See fig 1 Insi
13. de View 7 Insert the back panel groove cover PGC into the p base pallet BPF See fig 2 Parts Needed 1 Door Left 1 Door Right 1 Attach the doors left and right see fig 1 with Loose pin hinges on front columns FCLE and FCRE PART 2 Adding Extension Kit to Existing Shed Remove this Ridge cover Remove the ridge cover RRE from the shed See the figure Use a drilling machine to remove the pins and plugs from the ridge cover roof panel and facia panel A Care should be taken not to damage the panels Extra pins plugs and washers are available in the accessory box 2 Remove the left and right roof panels See the figure 3 Remove the roof plugs and pins from backside facia panel and detach it from the shed 4 Support the roof structure RS5E by using an appropriate support to avoid the roof structure from collapsing Support not included 5 Detach back side RS2E from RS5E See the figure
14. lied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country Parts List Note Check all parts prior to installation CODE DESCRIPTION BPF BASE PALLET FCRE FRONT COLUMN RIGHT FCLE FRONT COLUMN LEFT CME MIDDLE COLUMN CCE CORNER COLUMN CB2E SIDE CENTER BAND CB2B BACK CENTER BAND RSIE RS1 ROOF STRUCTURE RS2E RS2 ROOF STRUCTURE RS3E RS3 ROOF STRUCTURE RS5E RS5 ROOF SRTUCTURE RS14E SAGGING SUPPORT DSHE DOOR STOPPER HORIZONTAL SPEA SIDE PANEL FPE FACIA PANEL RPA ROOF PANEL RRE RIDGE COVER DL LEFT DOOR DR RIGHT DOOR Tools You Will Need Cordless Drill Philips Head Hammer or Rubber mallet Carpenters Square 8 Step Ladder Adjustable pliers Level 3ft Tape Measure Caulk Gun Waterproof Clear Silicon Sealant Hand Gloves 2 d GR L3 de 3 ACCESSORIES CODE DESCRIPTION QTY FDCL DOOR COLUMN FITTING LEFT 1 FDCR DOOR COLUMN FITTING RIGHT 1 FCC CORNER COLUMN FITTING 4 FMC MIDDLE COLUMN FITTING 1 FCB CENTER BAND FITTING 4 RJ 90 DEGREE J OINT 4 PPG ROOF PLUG 34 PWS ROOF PLUG WASHER 34 PIN ROOF PIN 34 S1 DIA 4 2 x 16mm 5 32 x 5 8 SHEET METAL SCREW 45 S2 DIA 4 2 x 32mm 5 32 x 1 1 4 SHEET METAL SCREW 8 S5 DIA 4 2 x 45mm 5 32 x 1 34 SHEET METAL SCREW
15. llow overlapping method shown below Make two set 5a Add one CB3SB for each extension For Center Band Roof structure RS3E amp RS3SB Overlapping Method 22 Use hammer to align the holes 6 Working from out side insert the side panel SPE4 into the groove of front column FCRE Start at the bottom of the panel at an angle then push into place Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion Note M Make sure panels are right side up with panel shingles facing down Check the stamped label on top of all panels SPE Make sure the side panel seat inside the base pallet groove 7 Slide the middle column CME into base pallet groove Use S5 screws with S6 washer to secure column to the base pallet See fig 8 Insert the side panel SPE 4 into the groove of middle column C ME Start at the bottom of the panel atan angle then push into place 8 For each extension add one side panel SPE 1 and one column CME 9 slide corner column CCE into side panel SPE f pushing the column to the side panel 10 Working outside use S5 screws with S6 washers RW to secure column to base pallet BPB CCE BPB Ta Outside S6 S5
16. peat on other end of RS3SB See fig O Assemble the roof structure RS5E into RS6E with 4 S3 screws with nuts For each extension add RS6E roof structure 7 ssemble the roof structure RS5E into RS7E with 4 S3 screws with nuts 7 For each extension add one RS7E roof structure Roof structure assembly 8 Place the RS1E roof structure into position on top of front columns Line up pre drilled holes with door column fittings FDCL amp FDCR Use S1 screws to fix RS1E roof structure to the front columns with left and right door column fittings See fig N te Make sure RS1E roof structure s le 4 U Channel is positioned down Front Inside of the Shed Front Inside Front Inside Front Inside Front Inside Step 1 Step 2 Step 1 Step 2 Fix the door stopper horizontal DSHE to the front roof structure from inside with 6 S1 screws Position the latch hole to face down U channel opening inside the shed Inside Shed 10 Place the RS1E roof structure into position on top of back middle columns CME Line up pre drilled holes with column fittings FMC Use S1 screws to fix RS1E roof structure to FMC Make sure RSLE roof structure s JL U Channel is po
17. rews with S6 washers from outside See blowup detail 22 To stabilize the side panel attach the center band CB2E and CB3SB assembly Start with the center band fitting FCB Fixto corner column CCE amp FCRE with S2 screws See figures fig 1 to 4 Fig 1 Use S2 Fig2 Use S1 screws Fig 4 Use S1 screw Fix FCB Fix CB3SB to FCB Fig 3 Fix to CME screw Fix CB2E to FCLE Leave it and CB2B with S1 screw to FCB loose Note After completing the center band assembly fully tighten the four center band fittings FCB to the columns B Roof Frame EE Parts Needed Parts needed for each extension 2 RS1 Roof Structure 516 4 RS2 Roof Structure RS2E 2 RS3 Roof Structure Short RS3SB 2 RS3 Roof Structure RS3E 2 RS4 Roof Structure RS4E 2 RS5 Roof Structure RS5E 1 RS6 Roof Structure RS6E 1 Door Stopper Horizantal DSHE 1 RS7 Roof Structure RS7E 1 Door Column Fitting Left FDCL 1 RS11 Roof Structure Support RS11E 1 Door Column Fitting Right FDCR 2
18. sitioned down 1 Step Bak falde Inside Back of the Shed 11 isertthe roof supports RS3E amp RS3SB assembly into the roof structure RS1E See fig 1 amp 2 N te After assembly make sure RS3E amp RS3SB roof structure s U Channel is gt positioned down A E fig 2 Secure RJ 90 degree joint to RS1E with S1 screws on top of the four corner columns Secure RJ with FCC using S2 screw on all the four corner columns 12 Fix RS3E amp RS3SB assembly to middle column fitting FMC with S1 screws 13 Liftthe assembled roof structure RS5E amp RS6E into position on left side of the roof structure RS1E Lift the assembled roof structure RS5E amp RS7E right side of the roof structure RS 1E Use S1 screws to fix RS5E RS6E amp RS7E to RS1E See fig 1 and fig 2 Make sure the angle side is up 14 Attach RS2E to roof structures RS5E RS6E assem
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