Weatherables YWPG-HDB8SQ-16X16 Installation Guide
Contents
1. with Extruded Alum Insert 1 5 x1 5 Purlin Headers 2 x 8 Hollow Vinyl Sleeve with Extruded Alum Insert Decorative End 23260 Decorative End 8 Double Beam Rafter Support Bracket Canopy Parts Quantity Section 1 The Posts A Preparation for Post Installation The post layout below is a suggestion for squaring your posts other methods can be used to get the same results The formula for squaring post 18 Bae Ex 144 144 20 736 20 736 20 736 41 472 441 472 203 65 headers width 12x12 144 r 4 203 65 A rafters projection A 14x14 168 168 4 237 63 16x16 192 192 4 271 53 CHOOSE CONCRETE MASS FROM CHART BELOW BASED ON WIND SPEED 22 76257 SQUARE 27 18257 SQUARE rss 2 1 5 SQUARE 9 35 SQUARE e rasau 2 1 22 sauare 2 11 25 SQUARE_ 2 ras saune 8 ro SQUARE 9 11 square 8 BE A MINIMUM OF 200060 COMPRESSIVE STRENGTH REINFORCING STEEL GENERALLY EXISTING CONCRETE SLAB HAVE SLAB EVALUATED FOR STRUCTURAL INTEGRI weatherables by USA Vinyl Post Set Up Lay out and mark the location of the Place square and trace each concrete post posts according to the pergola size mount L Pre drill concrete mount holes with hammer drill at 4 1 22. Augustine Double Beam Freestanding Pergola with 8 Posts Installation Guide Patent Pending Copyright 2013 USAVinyl LLC All Rights Reserved The information contained in these instructions are proprietary to USAVinyl LLC and may not be used or reproduced for any purpose other than for the evaluation purpose for which it was provided weatherables by USA Vinyl Before You Begin Installation Consult your local authorities for any permits required to construct the pergola Check with local building code officials to review any required permits or building limitations Read instructions thoroughly prior to assembly If you have questions or concerns with this product please DO NOT return before consulting a product specialist Please refer all questions and concerns to our product specialist at 1 888 743 3673 Due to the size of the parts at least two people are required to handle fit and secure pergola components Read manual first as mounting hardware varies with each application Do not anchor to paver bricks Foundation must be a solid surface Do not stand sit store or hang items on the pergola Repair or replace broken parts immediately Call 1 888 743 3673 for replacement parts At regular intervals inspect your pergola to make sure that assembly integrity has been maintained The installation video can be found at http www usavinyl com vinyl pergola installation html Tools Required for
3. Inatallation 1 Extension Cord 10 String Line 2 Hammer Drill 11 Level 3 Reciprocating Saw 12 Tape measure min 25 optional only if you are cutting 13 2 Ladders for at least the height of down material your pergola 4 Power Drill 14 Rubber Mallet 5 1 Wing Tip Drill Bit 15 Ratchet 6 Drill Bits 5 16 3 16 16 Deep Socket 1 2 7 Phillips Screwdriver Bit 17 Standard Socket 9 16 8 Masonry Bit 3 8 18 Carpenter s Square 9 Pencil 19 Safety Glasses weatherables by USA Vinyl Hardware 3 8 5 10 2 1 2 Self Wedge Anchor 9 Tapping Screw with washer and nut 0 umo 5 16 4 Lag Bolt for connecting the 8 2 headers to the posts 10 1 1 2 Self Tapping Screw P 9 Q ee 5 16 Flat Washer 14 x 2 SS Screw 10 x 1 Self Tapping Screw 1 Hole Plug Insert screw into cap Hinged Screw Cap before installing Hardware Quantities Pergola Size 12x12 311 16 16 16 116 32 16 16 1 435 14x14 392 16 16 16 128 32 16 16 1 528 16x16 494 16 16 16 140 32 16 16 1 642 Post Parts 4 Post Cap Concrete Vinyl Sleeve Post Mount 24 4 4 1991 Post Vi Post Wood Post 8 Straight 8 Interior Top Cap Adapter 8 Square Base amp Collar Kit Canopy Parts Projection Rafters 2 x 6 Hollow Vinyl Sleeve
4. depth with 3 8 masonary bit Do not rush Line up the wood post with the concrete post Place wedge anchors B into each hole and tap into mount L and pre drill the holes of the concrete leaving 1 above the concrete Place con concrete mount into the wood Install the crete post mount L over the installed anchors 14 x 2 wood screws into the pre drilled and install washer and nut to each anchor Level holes and tighten with 9 16 socket Do not over tighten weatherables by USA Vinyl Section 2 Vinyl Sleeve Installation wa Slide the 8 interior adapter R over the Slide the 8 square base and collar kit S 4 4 wood post P and fasten with 10 x over the post sleeve 1 self tapping screws E Slide the 8 post O over the wood and adapter T 8 Slide the 4x4x24 sleeve M and spacer N Slide the 8 straight top cap Q over the together spacer between the wood and vinyl 4 post sleeve and spacer into the 8 post post over the remaining portion of the wood Secure the base and collar to the post post Hammer down post sleeve and spacer with 10 2 1 2 screws A and hinged until 18 is above the post screw caps J Note The 4 x 4 wood post will need to be cut down according to the ground level it is installed on Make sure to leave at least 18 above the 8 straight top cap or wait weatherables until step 18 to cut down by USA Vinyl Sectio
5. ing the rafter brackets to the headers weatherables by USA Vinyl Section 5 Purlin Installation Place the purlins 0 08 100 0 pergola Once properly positoned use the 10 x and space them evenly The overhang f 3 2 5 self tapping screws A and hinged should be the same on both sides screw caps J to secure the purlins to the rafters Do not over tighten the screws as this will cause dents in the purlin aa weatherables by USA Vinyl Section 6 Finish Work Cut off If needed trim off any excess post Install 1 hole plugs H in the headers Place sleeve There must be at least 2 for the and secure the 4 post caps K decorative cap to fit correctly ends W X and purlin caps Z with glue I weatherables by USA Vinyl
6. n 3 Header Prep amp Installation Slide aluminum out of the way Pre drill each mark through the 181 layer of the header with a 1 wing tip bit Slide aluminum back in place and use the 1 hole as a guide to drill through aluminum and backside of header with a 5 16 drill bit Install 5 16 x 4 lag bolts C and washers G through the vinyl and aluminum into the wood post Tighten with 1 2 socket weatherables by USA Vinyl Mark the holes for the lag bolts on the 2 x 8 header V Do this on both the left and right side Position header next to the post on the width length Make sure there is at least 6 of overhang from the end of the header to the 4 post sleeve Use a 3 16 bit to drill through the previously drilled holes of the header into the 4 post and wood Section 4 Rafter Installation Set and install inside and outside post rafters Position the rafters approximately 22 24 1 first Your meas ents appoximately on center Do not attach until you have iromithe end of thelraiter tothe aprant spaced the rafters first If you modify the of the double beam rafter support bracket projection or width these measurements Y Secure the rafters and the brackets to the will change headers using 10 x 1 E screws and hinged screw caps J We recommand placing the remaining rafters in the double beam rafter support brackets and space them equally before secur
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