PORCELANOSA P83202921 Use and Care Manual
Contents
1. Surface flatness A fundamental requirement for the substrate is its surface flatness For glass mosaics it is characterised by a thickness of 4 mm and must not exceed this measurement by 1 5 mm Any unevenness can be corrected by using the adhesive itself as a levelling mortar Maturation and maximum humidity permitted Whatever the nature of the substrates they must have completed their drying cycle so that they are dimensionally stable and do not undergo contractions after laying the mosaics or slabs In the case of traditional cement based screeds drying time may vary depending on the season from between 7 to 10 days per centimetre thickness In the case of concrete surfaces the minimum setting time is 6 months Plaster based substrates including anhydrite based screeds or gypsum plasters shall have reached a maximum residual humidity of 0 5 For pre mixed cement based plasters the manufacturer s recommendations regarding drying times and mechanical strengths should be observed Cleaning The substrates must be thoroughly clean without any chipped parts paint wax grease oil or any other substance that may prevent the adhesive from adhering properly Concrete substrates shall not have any residues of concrete release agents Preventive cleaning with a pressure washer with hot water or sandblasting is recommended Existing ceramic wall coverings should be thoroughly degreased using alkaline detergents or an aqueous solution2. it with the notched side minimum notch size 3 mm Do not spread the cement glue over large areas in one go to prevent it from drying before the tiles are laid After laying the mesh sheets press them down with a rubber trowel and make sure that the distance between the meshes is equal to the distance between each of the tiles to ensure a uniform appearance and that all the joints are evenly spaced Allow the cement glue to dry for 24 hours before grouting 3 REJUNTADO Before the tiles are grouted they should all be absolutely clean with no dust remains Any surplus adhesive from the tile laying process should be removed while it is still wet and the rest of the adhesive should be left to dry before starting to grout the tiles We advise you to use Colorstuck always with a fine grain This high performance fast drying grouting mortar is available in a range of different colours It has an excellent mechanical resistance low water absorption rate and resistance to mould Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any sur plus grout Cleaning up after grouting Any traces of adhesive should be wiped away using a sponge or cloth before the adhesive sets This operation must be carried out at least twice rinsing the surface thoroughly and then removing any remnants of mortar the following day in the same Way 4 CUTTING MOSAICO ACERO TILES
3. Once dry clean the surface with a damp cloth and leave to dry before grouting 2 3 Laying mosaics in swimming pools Apart from following the General Laying instructions a capacity test must be carried out on the pool shell to check for leaks if any waterproofing treatment is required and a static test of the structure Remember that the products used for levelling are not waterproof The working area must be protected from rain and direct sunlight taking special care to avoid water pooling on the surfaces where tiles have been laid for at least 20 days after work is completed The covering should also be used to maintain the temperature of the substrate between 5 C and 30 C from the start of the laying process until at least 10 days after work is completed To ensure that the adhesive bonds correctly any remnants of the product should be removed with a cement remover or similar product Important The pool must not be filled until at least 20 days after completing work on laying the mosaic 3 GROUTING We recommend using Epotech aqua a high performance two component epoxy system easy to apply and clean and suitable for ceramic and glass mosaics and ceramic tiles Epotech aqua is suitable for grouting for joints measuring O to 10 mm on floors and cladding both indoors and out Suitable for residential industrial and commercial use Excellent resistance to chemical substances Suitable for use in swimming pools spas Suitabl
4. The hygrothermal conditions listed below shall be maintained throughout the mosaic installation process Installation work must not be started until the relative humidity conditions of the building reach and remain between 30 and 65 Temperature is an important factor in the gluing and finishing of the mosaic Gluing and finishing work should not be carried out at temperatures below 10 C or above 27 C 2 4 Maintenance of the conditions of the buildings If necessary use auxiliary means to prepare the building These may include fan heaters humidifiers or dehumidifiers as required They should be used for as long as necessary to guarantee the correct conditions for installation 3 GENERAL CONDITIONS OF THE SUBSTRATE 3 1 General conditions The substrate or installation base must be uniformly compact in depth and on the surface eliminating friable parts or parts that may be easily detached thoroughly dry free of dust grease or any other substance Do not install on substrates at risk of humidity due to capillary ascension as this may affect the adherence and the wood mosaic Similarly the surface should be plumb perfect level and flat with defects measuring a maximum of 2 mm measured using a 2 m rule The retraction joints of flooring may be filled with flexible materials The joints of the building must be left free 3 2 Cement mortar substrates The moisture content of the substrate prior to installation must be less than
5. To handle Mosaico Acero tiles properly follow these instructions Use a radial tile saw with a steel cutting blade to cut the mesh mounted tiles After cutting them lay the cut part so that it is concealed Being a metal dark patches will always remain where the material has been cut To perforate Mosaico Acero tiles in order to hang mirrors counter tops wall lights etc we advise you to use special drill bits for perforating steel 5 CLEANING For everyday cleaning use a neutral soap and then dry the surface with a soft clean cloth to avoid scratches To maintain the tiles in good con dition we advise you to treat the surface with a repair product or polish Using detergents and abrasive materials like cleaning powder can dama ge the mosaics irretrievably If in doubt contact the manufacturer Small variations in calibre are typical of mosaic tiles that are mesh moun ted by hand We advise you to check the tiles before laying them 350 Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample PORCELANOSA L ANTIC COLONIAL Inspiring spaces Inspired by nature TECHNICAL INFORMATION NOOHN ATELIER MOSAICS The purpose of this manual is to provide the necessary information to correctly lay the mosaics from our ATELIER series PRELIMINARY CONTROL OF THE SUBSTRATES Before proceeding with the installation check that the substrates have the following characteristics
6. day to day cleaning Acid cleaners or detergents could cause permanent damage to the pieces Use a sponge or cloth with soapy water or alcohol Next dry product with a soft clean cloth to prevent scratching For perfect care we recommend applying a repairing agent or polish to the surface PORCELANOSA Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample 349 NOOHN MOSAICS NOOHN MOSAICS NOOHN METAL MOSAICS TECHNICAL INFORMATION L ANTIC COLONIAL 1 PREPARING THE SUBSTRATE The substrate on which the Mosaico Acero tiles are to be laid should be smooth and consistent Make sure that it is clean and dry We advise you to level the surface to create a white background When there are deviations in flatness of over 2mm use special levelling products making sure that the environmental temperature is between 30 C and 5 C to maintain the product in the right condition 2 LAYING MOSAICO ACERO TILES To ensure the correct laying of the Acero Mosaic we recommend you use white one Flex a high performance cement based adhesive C2TES1 EN12004 Use the flat side of a notched trowel to spread the cement glue evenly across the wall then comb
7. humidity and temperature parameters Wood mosaics are not recommended for use outdoors or in direct contact with water in bathrooms spas pools etc 1 5 Instructions for assembly WOOD ANTIQUE BRICK SQUARE The WOOD ANTIQUE BRICK SQUARE series given its hygroscopic nature should be unpacked from the plastic and cardboard packaging at the site of installation for 24 48 hours to allow the wood to adjust to the temperature and humidity conditions of the site Before starting the installation spread the material on the ground and fit the bricks together to ensure that they fit correctly before mounting on the wall Use a rubber mallet to tap the pieces into place gently tapping on the side of the piece thus helping the anchorage of the bricks Once you have confirmed that the pieces fit together correctly proceed to the installation of the material on the wall 2 PRELIMINARY CONDITIONS OF THE BUILDING 2 1 Windows and doors The mosaic is mounted after the exterior windows and doors have been glazed to prevent the entrance of rainwater the effect of frosts excessive changes in relative humidity and temperature etc 2 2 Site humidity of walls and ceilings The materials used in the walls and ceilings in the same room as the one in which the mosaic is to be installed should have a moisture content of less than 2 5 except for plasterwork and paintwork that may reach 5 2 3 Relative humidity and temperature of the buildings
8. of caustic soda Mechanical resistance In the case of floorings substrates must have an adequate mechanical resistance to compression depending on the intended use For example an interior cement based screed in a residential building must have a minimum compressive strength of 20 N mm2 whereas a cement or gypsum based plaster applied on an interior wall should have a substrate adhesion of at least 0 5 N mm2 If laying tiles on an exterior fa ade on plaster it is necessary to ensure that the plaster is suitable for gluing mosaics or natural stone tiles characterised by their heavy weight and that it has therefore a minimum substrate adhesion value of 1 N mm2 To guarantee a good level of adherence the substrates should not have loose superficial powder General installations It is necessary to carry out a preventive levelling of the substrate using the cement based adhesive fr one n by BUTECH to make the colour uniform and not alter the colour of the mosaic In the case of substrates that are very smooth not very absorbent or subject to vibrations and expansions the fr one n C2TES1 should be mixed with UNILAX latex to improve adherence The mosaic may be installed after the leveller has completely hardened which takes approximately 24 hours depending on the room temperature Before laying the tiles we recommend marking the surface with lines to help in the correct alignment of the sheets Set squares level detectors or laser to
9. or equal to 2 5 The moisture content can be measured using a capacitive microwave or carbide type electronic hygrometer In each case the manufacturer s instructions for the equipment used must be observed In all cases and irrespective of the measurement or estimation method used remember that the sample must be representative of the thickness of the substrate Written records shall be kept of the measurements made 3 3 Existing wood substrate If using a wood substrate it is necessary to guarantee the release of moisture prevent the risk of attack by insects and general problems of sanitation Wood is a hygroscopic element that absorbs and releases moisture from and to the surrounding atmosphere and consequently may undergo dimensional changes 3 4 Existing ceramic or stone substrates The necessary tests must be carried out with this type of substrate to guarantee the correct adherence of the mosaic to the substrate and that there is no moisture transmission When applying wood mosaics on masonry walls check that these are completely dry 3 5 Existing textile pavings In general we do not recommend the installation of wood mosaics on textile substrates to prevent problems of sanitation 4 SPECIFICATIONS FOR LAYING THE MOSAIC 4 1 General points The materials used in the installation including the mosaics and the adhesives filler materials etc must all comply to the necessary technical specifications for the design and
10. the building work before the adhesive forms a surface film within the adhesive open time In general the manufacturer s instructions should be observed for the use of adhesives regarding open times gel times useful life dose application products formats etc 4 5 Installation tolerances 4 5 1 Joints As a consequence of the hygroscopic nature of the wood dimensional variations may take place which should be considered as normal The reduction in the width of the pieces results in the appearance of the joints between the mosaic elements To the contrary excess moisture will cause the wood mosaic to absorb moisture and increase in size In order to control this factor IT IS VITAL to maintain the hygrometric conditions of the environment in which the mosaic is being installed Stable Please refer to the instructions in the maintenance section as failure to comply with the instructions could result in damage to the installation and the loss of cover under any applicable guarantee 4 5 2 Fillers and repairs Specific repair fillers should be used for this type of work Strange mixtures for example flour based glues or sawdust mixed with adhesive or varnishes should not be used 4 5 3 Variations in the colour and appearance of the mosaic Every species of timber as a characteristic colour depending on the colour of the cell walls and the substances in the lumen of the cell wall The wood used in this mosaic may vary in appearance c
11. the manufacturer s instructions for the Same must be observed 4 2 Mosaic moisture content The moisture content of wood mosaics whether in conditions of heating or air conditioning shall be between 7 and 9 humidity 352 Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample PORCELANOSA L ANTIC COLONIAL Inspiring spaces Inspired by nature TECHNICAL INFORMATION NOOHN WOOD MOSAICS 4 3 Perimeter joints A perimeter joint of between 4 and 6 mm should be left This joint can be filled with flexible materials The purpose of the perimeter joint is to prevent moisture from passing from the walls to the wood and to act as an acoustic barrier to prevent acoustic bridges It is not intended to absorb possible movements due to swelling that may occur in the installation 4 4 Gluing the pieces The use of a type R2 T high tech two component polyurethane based adhesive is recommended in general and specifically for special substrates where it is not possible to use cement based adhesives in accordance with EN 12004 L Antic Colonial recommends Politech from Butech Always apply a fine coat using a notched trowel with notching of 8 mm at maximum Use the flat part of the trowel to spread the adhesive across the substrate and then comb it with the notched part Mount the mosaic making sure that it is clean there is no waste or residue from
12. until delivery and afterwards by the user Prevention treatments and recommendations for suitable cleaning products and procedures Certificate of guarantee of work 4 6 5 Maintenance and care To keep wood mosaics in optimum conditions after installation the room should be kept at a relative humidity of 45 to 60 and a temperature of 15 to 20 C In dry climates it is necessary to maintain the correct degree of humidity either using traditional methods such as containers of water or by using humidifiers On the other hand in humid climates the use of dehumidifiers or air conditioners is recommended to avoid damage to the wood For the care maintenance and cleaning of the wood mosaics by L Antic Colonial we recommend the use of Woca products to offer the best guarantees and longer life for your mosaics Dry cleaning as a general rule wipe with a cloth mop brush or vacuum Wet cleaning use Woca Natural Soap for oiled woods Clean amp Green Aqua Oil Intense cleaning use Woca intensive cleaner After cleaning apply Woca Natural Oil PORCELANOSA Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample 353 NOOHN MOSAICS
13. 6 8 10 and 12mm diameters Important Rubber washers must be used to ensure a secure fit and to prevent the glass from breaking 5 LIMPIEZA For daily cleaning we recommend using glass cleaner and neutral soaps then drying with a soft clean cloth to prevent scratches and flaking For perfect maintenance we recommend applying a marble repairer or polish to the glass surface once a year Comments When laying sections with a matt finish take special care not to stain the front part with adhesive or grouting in order to maintain a perfect appearance The use of detergents or abrasives as cleaning agents may cause irreversible damage If you are not sure please contact the manufacturer PORCELANOSA Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample 347 NOOHN MOSAICS NOOHN MOSAICS NOOHN MIX MOSAICS TECHNICAL INFORMATION L ANTIC COLONIAL 1 PREPARING THE SUBSTRATE Surfaces where the material is to be laid must be smooth and consistent and dry and clean They should be levelled to create a white background using specific products for levelling layers thicker than 2mm To keep the levelling material in good condition the environmental temperature mu
14. Butech for the grouting These should always be applied in accordance with the manufacturer s instructions Both materials are made up of a polyurethane base component A and a specific hardener component B Hardening occurs by means of a chemical reaction creating an elastic film that is completely waterproof For exterior installations protect from rain and frost for the first 8 hours 2 2 a Instructions for laying film faced mosaics Lay the mosaic sheets so that the side with the film is facing the tile layer After laying the sheet the surface must be pressed down evenly using a rubber trowel making sure that the distance between each sheet is the same as between each chip so that the final result is uniform and all of the joints are the same distance apart When the adhesive is dry enough remove the protective film from the surface and clean any remnants of paper with a damp sponge Then remove the film by holding one corner slowly pulling it off diagonally and in line with the substrate taking care not to detach the pieces Correct any misalignments using a small spatula Repeat all of the steps until completing the surface to be tiled Before grouting the adhesive must be left to dry for at least 24 48 hours Once the adhesive is dry clean off any remnants from the mosaic chips using a nylon brush and water then cleaning with a damp cloth Allow to dry before grouting If necessary a stronger cleaning product can be used testin
15. Important The pool must not be filled until at least 20 days after completing work on laying the mosaic 3 GROUTING We recommend the use of Colorstuk Rapid a fast setting grouting mortar available in different colours with an excellent mechanical resistance low water absorption and anti fungal qualities Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any surplus grout Cleaning after grouting Before the mortar sets any remnants must be removed with a sponge or cloth This operation must be carried out at least twice rinsing the surface thoroughly and then removing any remnants of mortar the following day in the same way 4 INSTRUCTIONS FOR CUTTING GLASS Follow the instructions given below in order to work with the glass correctly The following tools are recommended depending on the type of work to be carried out For small cuts and clippings we recommend using the special Butech clippers for glass mosaics Dry cuts should be made using a SIGMA machine specially designed for cutting glass mosaics Cuts made on whole sections should be made using a water cooled Butech diamond disc cutter specially designed for glass mosaics with a continuous crown after marking the required cuts on the mosaic or glass section with a pencil cut the section using a series of increasingly deeper radial cuts to prevent it from breaking To
16. NOOHN MOSAICS NOOHN STONE MOSAICS TECHNICAL INFORMATION L ANTIC COLONIAL 1 PREPARING THE SUBSTRATE Surfaces where the material is to be laid must be smooth and consistent and dry and clean They should be levelled to create a white background using specific products for levelling layers thicker than 2mm To keep the levelling material in good condition the environmental temperature must be between 5 C and 30 C 2 LAYING THE MOSAICS To ensure that the mosaics are correctly laid we recommend the use of white One Flex a high performance cement based adhesive which is specially designed for laying terracotta mosaics stone mosaics glass mosaics and porcelain tiles Use the smooth side of a notched trowel to spread the adhesive evenly over the wall and then comb it with the notched side minimum notch size 3mm The adhesive should not be spread all at one go over large surfaces to prevent it from drying before the mosaics are laid To lay the mosaic sheets press them down evenly with a rubber trowel and make sure that the distance between each sheet is the same as the joint between the mosaic chips to ensure a uniform appearance and joints of the same width If there is a particularly big joint between the sheets sep
17. ORAGE OF MATERIAL ON SITE 1 1 Reception On reception the consignments of mosaic should be checked considering the following aspects Type colour and design As with all natural materials the wood may present minor variations in tone Quantity supplied Dimensions and quality class or appearance Moisture content of the elements General condition and physical integrity of the elements The best way to obtain a harmonious finish is to create a panel on the ground combining the different tones of the mosaics before mounting them on the wall Installation of the material supposes acceptance of the consignment 1 2 Storage of the mosaic The mosaic should be stored protected from outdoor weather conditions in a well ventilated clean and dry building and stacked leaving spaces between the wood the ground and the walls If the mosaics are delivered skin wrapped in plastic they should be kept in their unopened packets until use 1 3 Storage of adhesives These should be stored in well ventilated cool dry buildings at temperatures between 10 C and 25 C in their unopened packaging and protected from direct sunlight and other sources of heat In these conditions they can normally be stored for up to 6 months without losing their properties 1 4 Recommendations for use Mosaics with relief and without joints are recommended for installation as Wall covering in interior premises with ambient conditions within the normal
18. al might not be exactly the same as the sample PORCELANOSA L ANTIC COLONIAL Inspiring spaces Inspired by nature TECHNICAL INFORMATION NOOHN FUSION MOSAICS INSTALLATION INSTRUCTIONS Glass and metal mosaics The following instructions are intended to guarantee the correct installation of Fusion Mosaics All installation work must be carried out by a qualified professional Please read the following installation instructions carefully 1 PREPARING THE SUBSTRATE Surfaces on which the product is to be laid should be smooth and even and dry and clean We recommend the surface is levelled to create a white background For levelling layers of more than 2 mm we recommend the use of specific products To ensure the levelling compound is kept in good condition the ambient temperature should be kept between 30 C and 5 C 2 LAYING THE MOSAICS To ensure the mosaics are laid correctly we recommend the use of white one Flex with a number 6 trowel a high performance cement based adhesive When installing maintain the verticality so that all the aluminium tiles line up with the grooves and apply the material in the opposite direction to the mosaic so that it grips better Use the flat side of a notched trowel to spread the cement glue evenly across the wall then comb it with the notched side minimum notch size 3 mm Do not spread the cement glue over large areas in one go to prevent it from drying before the tiles are
19. arate some chips from the mesh backing with a sharp instrument and rotate them to ensure more subtle gaps and an optimum random pattern Before grouting them leave the adhesive to dry for at least 24 48 hours After this drying time has elapsed clean the surface with a moist cloth and leave to dry before grouting 3 GROUTING only applicable to mosaics with joint We recommend the use of Colorstuk Rapid a fast setting grouting mortar available in different colours with an excellent mechanical resistance low water absorption and anti fungal qualities Colorstuk in black or anthracite should not be used as it may be difficult to clean the tile joints For polished surfaces prone to scratching we recommend Colorstuck especial n Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any surplus grout 4 CLEANING Use a sponge or cloth to remove any traces of adhesive before it sets It is important that the grout does not dry too hard as this may make it difficult to clean the mosaic tiles This operation should be repeated at least two or three times until the mosaic tiles are thoroughly clean Clean the surface of the tiles well using a sponge or cloth The use of detergents or abrasives as cleaning agents may cause irreversible damage If you are not sure please contact the manufacturer 344 Product prone to shade variations The colour of the supplie
20. astic film that is completely waterproof For exterior installations protect from rain and frost for the first 8 hours 3 GROUTING only applicable to mosaics with joint We recommend the use of Colorstuk Rapid a fast setting grouting mortar available in different colours with an excellent mechanical resistance low water absorption and anti fungal qualities For polished surfaces prone to scratching we recommend Colorstuck especial n Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any surplus grout Post grout cleaning Before the grout sets remove any surplus remains with a sponge or cloth Repeat this process at least twice rinsing the sponge or cloth out well The following day repeat the process one last time to remove any final remains 4 CLEANING Use a neutral soap detergent for everyday cleaning drying the surface afterwards with a soft clean cloth so as not to scratch or chip the mosaics Comments When laying sections with a matt finish take special care not to stain the front part with adhesive or grouting in order to maintain a perfect appearance The use of detergents or abrasives as cleaning agents may cause irreversible damage If you are not sure please contact the manufacturer Minor variations in size or shade are typical of hand made mosaics 348 Product prone to shade variations The colour of the supplied materi
21. correct completion of the grouting It is also important to remove the spacers between the pieces before the adhesive hardens a 1 Offset Layout For a better aesthetic finish we recommend laying the pieces alternately so that one by one pieces with the joints in vertical position are alternated with pieces with the joints in horizontal position Do not allow traces of grouting to dry hard after laying and grouting as this will make subsequent cleaning more difficult a 2 Metro Layout In the offset layouts for the vertical finishes due to the bevelling of the pieces we recommend the use of square pieces rather than cutting rectangular pieces If due to the dimensions of the wall to be covered it is necessary to cut the pieces we recommend cutting those that form interior corners rather than exterior corners a 3 Basic Layout It is not necessary to grout the pieces after laying b Laying in Pools Apart from following the General Laying instructions a capacity test must be carried out on the pool shell to check for leaks if any waterproofing treatment is required and a static test of the structure Remember that the products used for levelling are not waterproof The working area must be protected from rain and direct sunlight taking special care to avoid water pooling on the surfaces where tiles have been laid for at least 20 days after work is completed The covering should also be used to maintain the te
22. cs and marble slabs Follow the instructions for use on the product packaging closely Make sure that the installation site conditions are appropriate for its use EPOTECH CRYSTAL EPOTECH CRYSTAL has been designed for grouting transparent glass and artistic mosaics Its special composition based on inert agents made up of glass spheres allows the product to pick up the colour of the transparent glass tiles when applied on the joints and therefore it changes depending on their colour The best results are obtained when used on transparent substrates such as plexiglass polycarbonate glass and crystal sometimes backlit by a light source Another potential use for EPOTECH CRYSTAL involves the caulking of artistic mosaics i e compositions made up of mosaics that suitably shaped and combined reproduce exclusive images full of diffusions and shadows If these compositions are caulked using traditional coloured sealants it damages the look of the depicted image as the colour caulking creates a discontinuity between the mosaic tiles On the contrary if EROTECH CRYSTAL is used thanks to its semi transparency the original composition diffusions are maintained making a neutral colourless caulking that does not interfere with the image In the case of slim mosaic caulking with Crystal we recommend using a 2 mm triangular tooth spatula VVVV to spread the adhesive to prevent the higher spots of adhesive from being visible through
23. d material might not be exactly the same as the sample PORCELANOSA L ANTIC COLONIAL Inspiring spaces Inspired by nature TECHNICAL INFORMATION NOOHN GLASS MOSAICS 1 PREPARING THE SUBSTRATE Surfaces where the material is to be laid must be smooth and consistent and dry and clean They should be levelled to create a white background using specific products for levelling layers thicker than 2mm To keep the levelling material in good condition the environmental temperature must be between 5 C and 30 C 2 LAYING THE TILES 2 1 General Laying Instructions To ensure laying the mosaic correctly we recommend using white One Flex a high performance cement based adhesive which is specially designed for installing glass mosaics and porcelain tiles Use the smooth side of a notched trowel to spread the adhesive over the wall and then comb the adhesive with the notched side minimum notch size 3mm The adhesive must not be spread over large surfaces to prevent it from drying before laying the material NOTE L Antic specifically recommends for installations in which the material is going to be in contact direct or indirect with water the use of a type R2 T high tech two component polyurethane based adhesive in accordance with EN 12004 Politech by Butech is recommended as the attaching material and Epotech by
24. d methods of use are beyond the control of the companies this information does not replace the preliminary essential testing required to ensure the total suitability and safety of the product for its specific application Sicis and Litokol do not accept any responsibility for results obtained from other operational methods over which they do not have any control The user is responsible for determining the usage suitability in terms of the required application as well as taking suitable precautions to safeguard property and persons against any risks associated with the use of the product We recommend that each user conducts verification tests of the potential application before using it Suggestions for use should not be interpreted as encouragement to break any patent protected rights The information contained in this document may be subject to change without prior notice Tests have been conducted on materials as they are typically produced and sold maintained in good condition and without any defects caused by improper transport and storage PORCELANOSA Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample 351 NOOHN MOSAICS NOOHN MOSAICS NOOHN WOOD MOSAICS TECHNICAL INFORMATION L ANTIC COLONIAL Inspiring spaces Inspired by nature i 10 C 27 C e amp 30 65 HR 1 CONDITIONS FOR THE RECEPTION AND ST
25. drill holes in glass sections to hang mirrors countertops lamps etc a FLEX BHW 1549 VR drill with water supply and Butech diamond bits should be used These bits must be water cooled and are available in 6 8 10 and 12mm diameters Important Rubber washers must be used to ensure a secure fit and to prevent the glass from breaking 5 CLEANING For daily cleaning we recommend using glass cleaner and neutral soaps then drying with a soft clean cloth to prevent scratches and flaking For perfect maintenance we recommend applying a marble repairer or polish to the glass surface once a year Comments When laying sections with a matt finish take special care not to stain the front part with adhesive or grouting in order to maintain a perfect appearance The use of detergents or abrasives as cleaning agents may cause irreversible damage If you are not sure please contact the manufacturer PORCELANOSA Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample 345 NOOHN MOSAICS NOOHN MOSAICS GLASS TILES TECHNICAL INFORMATION L ANTIC COLONIAL Inspiring spaces Inspired by nature ij 5 C 30 C IMPORTANT These instructions offer a general guide for the installation of L Antic Colonial products Some installations may require different or more detailed specifications The product may be laid by a professional installer who is familiar with t
26. e for ceramic tiles with any degree of absorption and format klinker natural stone ceramic and glass mosaics Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any surplus grout Cleaning after grouting Before the mortar sets any remnants must be removed with a sponge or cloth This operation must be carried out at least twice rinsing the surface thoroughly and then removing any remnants of mortar the following day in the same way 4 INSTRUCTIONS FOR CUTTING GLASS Follow the instructions given below in order to work with the glass correctly The following tools are recommended depending on the type of work to be carried out For small cuts and clippings we recommend using the special Butech clippers for glass mosaics Dry cuts should be made using a SIGMA machine specially designed for cutting glass mosaics Cuts made on whole sections should be made using a water cooled Butech diamond disc cutter specially designed for glass mosaics with a continuous crown after marking the required cuts on the mosaic or glass section with a pencil cut the section using a series of increasingly deeper radial cuts to prevent it from breaking To drill holes in glass sections to hang mirrors countertops lamps etc a FLEX BHW 1549 VR drill with water supply and Butech diamond bits should be used These bits must be water cooled and are available in
27. f deformation capacity and high bonding strength make it suitable for use in environments requiring extra strength laying over existing ceramic tiles walls and swimming pools Water and frost resistant It complies to European legislation Thickness up to 15 mm Use the flat side of a notched trowel to spread the cement glue evenly across the wall then comb it with the notched side minimum notch size 8 mm Do not spread the cement glue over large areas in one go to prevent it from drying before the tiles are laid 1 Lay the mesh sheets starting at the bottom and working upwards Take note of the direction in which each mesh is laid Continue until the entire surface has been covered Leave the corners and internal angles 2 Mark out the straight line on the surface of the mesh to obtain the straight cut required to finish internal angles 3 Remove each piece that requires cutting 4 Cut each piece using a wet cutting diamond saw To avoid cutting too much or incorrectly do not cut more than 2 meshes at once 5 Stick the cut pieces back on the mesh 2 2 Instructions for laying mesh mounted mosaics After laying the sheet the surface must be pressed down evenly using a rubber trowel making sure that the distance between each sheet is the same as between each chip so that the final result is uniform and all of the joints are the same distance apart Before grouting leave the adhesive to dry for at least 24 48 hours
28. g the surface beforehand to make sure it does not damage the material 2 2 b Instructions for laying mesh mounted mosaics After laying the sheet the surface must be pressed down evenly using a rubber trowel making sure that the distance between each sheet is the same as between each chip so that the final result is uniform and all of the joints are the same distance apart Before grouting leave the adhesive to dry for at least 24 48 hours Once dry clean the surface with a damp cloth and leave to dry before grouting 2 3 Laying mosaics in swimming pools Apart from following the General Laying instructions a capacity test must be carried out on the pool shell to check for leaks if any waterproofing treatment is required and a static test of the structure Remember that the products used for levelling are not waterproof The working area must be protected from rain and direct sunlight taking special care to avoid water pooling on the surfaces where tiles have been laid for at least 20 days after work is completed The covering should also be used to maintain the temperature of the substrate between 5 C and 30 C from the start of the laying process until at least 10 days after work is completed To ensure that the adhesive bonds correctly any remnants of the product should be removed with a cement remover or similar product
29. he procedures described below We recommend ordering 10 15 more than the calculated amount of the product to cover losses during cutting and to keep some material available for future repairs If the order is to be used with pieces purchased some time ago please indicate the date of purchase the amount purchased the description code and control digit shown on the boxes in order to try to supply material from the same batch or from a batch as similar as possible to the product already installed We recommend you keep the product in its original box with the purchase invoices 1 PREPARING THE SUBSTRATE Surfaces where the material is to be laid must be smooth and consistent and dry and clean They should be levelled to create a white background using specific products for levelling layers thicker than 2mm To keep the levelling material in good condition the environmental temperature must be between 5 C and 30 C 2 RECEPTION OF THE MATERIAL Open and check each box before installation as CLAIMS FOR THE COST OF LIFTING OR LAYING THE PRODUCT WILL IN NO EVENT BE ACCEPTED If there is a problem due to a defect in the pieces this must be detected PRIOR TO INSTALLATION Therefore it is essential to inspect the material prior to starting the work 3 INSTRUCTIONS FOR LAYING To correctly lay the product we recommend the use of one flex white high performance cement based adhesive especially designed for laying glass mosaic Use
30. il the rest of the adhesive has dried before starting the grouting Fusion 3D mosaics have a compact format and therefore do not require grouting Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use the same trowel to remove any surplus grout Cleaning up after grouting Remove any excess mortar before it sets using a sponge or cloth Repeat the procedure at least twice rinsing well Remove any remains of paste the next day protecting the product from getting wet On completion protection with tapes is not necessary 4 CUTTING The following instructions should be observed to ensure the product is handled correctly Use a knife or hand saw to cut mesh mounted mosaics After cutting the mosaic sand the cut edge Remember that some of the tiles are made of aluminium and dark patches may remain on the pieces where the material has been cut When drilling holes in the tiles to hang mirrors countertops wall lights etc use the special drill bits according to whether the tile is made of glass or metal When drilling glass tiles we recommend the use of a drill with a FLEX BHW 1549 VR integrated water supply and Butech diamond drill bits These drill bits must be water cooled They are available in a variety of diameters 6 8 10 12 mm Important Rubber washers must be used to ensure a secure fit and to prevent the glass from breaking 5 CLEANING Use neutral soaps for
31. is not subjected to unwanted fluctuations in moisture content and the consequent unexpected dimensional variations Buildings should be kept at between 50 and 70 relative humidity in coastal zones and between 35 and 60 in inland zones On completion of the installation work maintenance of these conditions is the responsibility of the party in charge of the project at any time 4 6 3 Inspection for reception On completion of the installation work an inspection is made in the company of the customer who is provided with a copy of the Maintenance and Conservation Manual for the covering mounted The mosaic is inspected from a standing position with natural light behind the observer Angular sources of light should not be used nor should the work be inspected for surface irregularities while standing against the light The final inspection of the installed mosaic shall take place at most seven days after the installation and a project acceptance document should be prepared for signing by the installer and the customer noting any relevant observations 4 6 4 Instructions for use and maintenance On completion of the installation work the installation company shall provide the subcontractor with a manual or instructions for use and maintenance which should contain at minimum the following information Name of the company Technical specifications for the mosaic installed Hygrothermal conditions that must be maintained for the mosaic
32. laid After positioning the mesh in place press down with a rubber trowel and make sure that the distance between the each sheet is equal to the distance between each of the tiles to ensure a uniform appearance and evenly spaced joints Allow the cement glue to dry for 24 hours before grouting Special care should be taken when using hard or sharp tools to avoid damaging the metallic tiles which may be easily scratched Fusion 3D mosaics have a compact format Nevertheless traces of the gluing compound may enter between the individual tiles if applied in excess NOTE To correctly install the Fusion Dice series special attention should be given to ensure that between different mesh sheets the aluminium tiles on one of the two ends profile and mouth line up i e mouth with mouth and profile with profile otherwise you may find spaces between the pieces 3 REJUNTADO Please note when grouting that an adhesive with a non neutral pH could react with the aluminium Test the adhesive before applying the paste to confirm that the natural colour of the tiles is not altered by the adhesive We recommend the use of Colorstuk rapid gris with the same grain size as the 0 4 but as it is fast drying it helps to prevent variations in shade although the 0 4 could also be used a fast drying grout with excellent mechanical resistance low water absorption rate and resistance to mould Excess adhesive must be removed while it is still fresh Wait unt
33. llation Apply the single component transparent sealer using a cartridge gun directly on the substrate and make a few walnut sized balls at a distance of 8 10 cm both horizontally and vertically for an area of less than 60x90 cm Spread the product with a 2 mm triangular tooth notched trowel VVVV and continue with the installation as described above For this type of installation it is important to remove all air bubbles by gently pressing the mosaic sheets on the substrate The paper must be removed 24 hours after installing once the single component adhesive has hardened Installation in POOLS HAMMAMS AND THERMAL POOLS We have considered it appropriate to devote more attention to these types of installations because they are more critical The main instructions for correct installation are given below Swimming pools Installation in pools with a reinforced concrete structure requires a series of structural controls and checks in order to ensure the correct duration of the work 1 In buried reinforced concrete structures the external walls must be waterproofed before covering the excavation in order to prevent negative water pressures which may have an impact on the internal surface 2 Structural concrete requires a maturation time of approximately 6 months in order to be able to carry out all the hygrometric contractions and to be considered dimensionally stable 3 It is necessary to make a final static test of the rough struct
34. mperature of the substrate between 5 C and 30 C from the start of the laying process until at least 10 days after work is completed Important The pool must not be filled until at least 20 days after completing work or laying the pieces NOTE L Antic specifically recommends for installations in which the material is going to be in contact direct or indirect with water the use of a type R2 T high tech two component polyurethane based adhesive in accordance with EN 12004 Politech by Butech is recommended as the attaching material and Epotech by Butech for the grouting These should always be applied in accordance with the manufacturer s instructions Both materials are made up of a polyurethane base component A and a specific hardener component B Hardening occurs by means of a chemical reaction creating an elastic film that is completely waterproof For exterior installations protect from rain and frost for the first 8 hours 4 INSTRUCTIONS FOR GROUTING The grouting operation requires as much care and attention as the laying of the pieces The durability of the covering and the aesthetic quality depend on the quality of the grouting We recommend using Colorstuk Rapid a fast setting grouting mortar which is available in different colours with excellent mechanical resistance low water absorption and anti fungal qualities Application Use a rubber trowel to spread the grout making sure that the joints are filled completely Use
35. olour grain texture etc and this is one of the most appreciable aspects of the installation and an inherent feature of the wood All timber undergoes changes in colour on exposure to light although the changes may be more noticeable in some species than in others Variations in colour should be considered as a natural phenomenon inherent to the wood 4 6 Protection maintenance and inspection of the wood mosaic 4 6 1 Provisional protection of the mosaic Schedule the installation to coincide with the final stages of the work where possible after the paintwork During the finishing work the hygrometric conditions specified in section 2 must be maintained in the buildings 4 6 2 Preparation of the buildings Wood and wood products are hygroscopic materials that absorb and release moisture from and to the surrounding atmosphere depending on the hygrothermal conditions humidity and temperature The finish applied to the mosaic is only intended to offer protection against the absorption from or release to the air of moisture by the paving A high relative humidity in the building above 65 for more than 15 days may result in excess absorption of moisture by the mosaic A low relative humidity in the building below 35 for the same period may result in excessive loss of moisture from the mosaic It is necessary to ensure the building is suitably prepared ventilation heating protection from direct sunlight etc so that the mosaic
36. ols can be used at this stage After spreading the sheets on the ground measure 3 sheets laying them together so that the distance between each one is the same as the distance between each tile Mark this measurement on the surface to be covered horizontally and vertically drawing a grid using a rule and level In this way the wall is divided into various squares each of which corresponds to nine sheets of mosaics If the mosaic forms a picture or must be laid in one direction in particular observe the instructions for laying For mosaics with non square sheets and therefore with irregular sheet edges it is important to ensure that the distance between one sheet and the next is the same as the distance between the tiles so that all the joints are evenly spaced Installation on plexiglass polycarbonate glass and crystal This installation technique can only be used in the case of transparent mosaics mounted on paper Taking advantage of the transparency of the substrate we can create exclusive decorative effects and backlit walls Remove the transparent protective film from the substrates if there is one Before starting the installation the substrates should be cleaned and thoroughly degreased using specific detergents and a cloth that does not leave residues on the surface Remember that depending on the transparency of the mosaic it is possible that residual dirt or material on the substrate might be visible on completion of the insta
37. rying with soft cloth to prevent scratches and flaking For perfect maintenance we recommend applying a repairer or polish to the glass surface once a year 346 Product prone to shade variations The colour of the supplied material might not be exactly the same as the sample PORCELANOSA L ANTIC COLONIAL Inspiring spaces Inspired by nature TECHNICAL INFORMATION NOOHN HEXCUBE MOSAICS The following instructions are intended to guarantee the correct installation of glass and mosaic sections All installation work must be carried out by a qualified professional Please read the following installation instructions carefully Safety goggles and gloves should be worn when handling glass to reduce the risk of injury Minor variations in size and colour are inherent features of handmade glass Please check the sections before laying 1 PREPARING THE SUBSTRATE Surfaces where the material is to be laid must be smooth and consistent and dry and clean They should be levelled to create a white background using specific products for levelling layers thicker than 2mm To keep the levelling material in good condition the environmental temperature must be between 5 C and 30 C 2 LAYING THE TILES 2 1 General Laying Instructions To lay the mosaic correctly we recommend the use of fr one a single part technologically advanced adhesive easy to apply and suitable for use with all types of glass mosaics Its excellent degree o
38. st be between 5 C and 30 C 2 LAYING MOSAICS To ensure properly laid mosaics white One Flex should be used This high performance cement based adhesive is specially suited for laying mosaics Use the smooth side of a notched trowel to spread the cement based adhesive evenly across the wall Then comb it with the notched side using a minimum 3mm notched trowel Do not spread the adhesive across large surface areas in case it dries before the mosaics can be laid After laying the sheet the surface must be pressed down evenly using a rubber trowel making sure that the distance between each sheet is the same as between each chip so that the final result is uniform and all of the joints are the same distance apart Before grouting leave the adhesive to dry for at least 24 48 hours Once dry clean the surface with a damp cloth and leave to dry before grouting NOTE L Antic specifically recommends for installations in which the material is going to be in contact direct or indirect with water the use of a type R2 T high tech two component polyurethane based adhesive in accordance with EN 12004 Politech by Butech is recommended as the attaching material and Epotech by Butech for the grouting These should always be applied in accordance with the manufacturer s instructions Both materials are made up of a polyurethane base component A and a specific hardener component B Hardening occurs by means of a chemical reaction creating an el
39. the same trowel to remove any surplus grout Cleaning after grouting Before the mortar sets any remnants must be removed with a sponge or cloth This operation must be carried out at least twice rinsing the surface thoroughly and then removing any remnants of mortar the following day in the same Way 5 INSTRUCTIONS FOR CUTTING GLASS Follow the instructions given below in order to work with the glass correctly The following tools are recommended depending on the type of work to be carried out For small cuts and clippings we recommend using the special Butech clippers for glass mosaics Dry cuts should be made using a SIGMA machine specially designed for cutting glass mosaics Cuts made on whole sections should be made using a water cooled Butech diamond disc cutter specially designed for glass mosaics with a continuous crown after marking the required cuts on the mosaic or glass section with a pencil cut the section using a series of increasingly deeper radial cuts to prevent it from breaking To drill holes in glass sections to hang mirrors countertops lamps etc a FLEX BHW 1549 VR drill with water supply and Butech diamond bits should be used These bits must be water cooled and are available in 6 8 10 and 12mm diameters Important Rubber washers must be used to ensure a secure fit and to prevent the glass from breaking 6 MAINTENANCE For daily cleaning we recommend using glass cleaner and neutral soaps then d
40. the caulking The application phases for Epotech Crystal are described below 1 Pour the catalyst contained in the packet onto the coloured paste We recommend you use the full contents of the packet 2 Mix using a drill equipped with a propeller mixer at low speed until a uniform lump free paste is obtained 3 Carefully add the special finishes optional to obtain exclusive effects These additives are available separately and are provided in doses suited to the 5 kg and 2 5 kg containers 4 Stir slowly until the additive is evenly mixed in 5 Apply as an adhesive directly onto the substrate using a 3 5 mm notched trowel 6 Apply as a sealant on the joints using a rubber trowel 7 Make an initial cleaning while the sealant is still fresh using water and a white lint free cloth 8 Go over the caulking immediately with a Sweepex sponge and water 9 Once the caulking has hardened after about 24 hours depending on the temperature clean the surface using a neutral detergent and a white lint free cloth removing any transparent stains 10 To clean the covering use Epotech cleaner 11 Rinse with clean water to remove all traces of detergent 12 Dry the surface with a dry cloth without waiting for the rinse water to evaporate The information obtained in this document is provided in good faith and on the basis of extensive research carried out by L Antic and BUTECH at their own internal laboratories Nevertheless as the conditions an
41. the flat side of a notched trowel to spread the cement glue evenly across the wall then comb it with the notched side minimum notch size 3mm Do not spread the cement glue over large areas in one go to prevent it from drying before the tiles are laid a Cladding walls After the laying surface has been cleaned dried and levelled mark the movement joints Next prepare the adhesive following the manufacturer s instructions and apply it to the laying surface and to the back of the pieces if using the double gluing system Work on small areas at a time applying the adhesive and coming it with a notched trowel in accordance with the manufacturer s instructions Do not immerse the pieces in water prior to laying Lay the pieces using spacers to leave the necessary joints between each one pressing down evenly with a gentle rocking movement to ensure the back of the tiles is thoroughly covered with adhesive Next place a stiff rubber board over the tiles and tap the pieces into place using a rubber mallet For interior cladding perimeter joints should also be left at any point where the tiles meet a restraining surface or especially on unstable supports plasterboard wood etc For large surfaces intermediate joints should be placed every 8 m These joints will have a minimum width of 6 mm Excess adhesive that collects in the spaces for the joints when laying the pieces should be wiped away before it hardens to enable the
42. ure by filling with water in order to speed up the structure s setting procedures and control its waterproofness detecting potential leaks that can be repaired immediately 4 The pool s internal walls and flooring must be rectified with suitable cement based mortars modified with polymers in order to even out the flatness of the installation and thus avoid excessive amounts of adhesive which in the case of thin glass mosaics make their installation difficult or impossible 5 To ensure the complete watertightness of the pool two component cement based waterproofing mortars such as Politech R2T from BUTECH should be applied prior to installation HAMMAMS AND THERMAL POOLS The hammam or wet sauna is a complete wellness itinerary that takes place in humidity saturated rooms with temperatures ranging from 30 C to 60 C Often the structures within these rooms are made up of prefabricated panels and elements with special shapes couches benches alcoves etc made from extruded polystyrene attached to waterproof coverings onto which the coating materials can be glued directly GROUTING Before grouting the joints it is necessary to check that the adhesive used for the installation is completely dry and has hardened and that the joints are perfectly dry After these checks any adhesive remaining in the joints must be removed mechanically L Antic recommends the epoxy mortar Epotech Crystal R2T manufactured by BUTECH for grouting mosai
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