Wagner 0529002 Instructions / Assembly
Contents
1. WAGNER PaintREADY Spray Gun Owner s Manual Read this manual for complete instructions Francais page 13 Espa ol p gina 25 2 Important Safety Information 8 Cleanup Flushing the unit 3 Controls and Function 9 Cleanup Cleaning the spray gun 4 Assembly 10 Reassembly Maintenance 5 Material Preparation 11 Troubleshooting A 6 Spraying 12 Limited Warranty Questions 36_ Parts List Call Wagner Technical Service at 1 800 328 8251 Monday Friday 8 00 am to 4 30 pm CST A Q Pain A 0612 Form No 0529827B Patent pending Product Registration In order to register your product today visit www wagnerspraytech com registration We value your opinion To complete your review please visit www wagnerspraytech com reviews Important Safety Information Read all safety information before operating the equipment Save these Instructions Indicates a hazardous situation which if not avoided could result in death or serious injury a Toreduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of the equipment Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cor2. Reassembly Maintenance Important You should inspect the air filters in the turbine to see if it is excessively dirty If it is dirty follow these steps to replace it IMPORTANT Never operate your unit without the air filters Dirt could be sucked in and interfere with the function of the unit 1 Install the cup seal with the 2 Put the air screen b in the air cap 3 Snap the adjustment ring f into groove slot facing toward the c Put both on the nozzle d and the connecting nut enabling the nozzle secure with the connecting nut loop on the peg to be positioned Insert the nozzle keeping an eye e in the air cap on the grooves a Reassemble the spray gun Cup seal It is important that the cup seal inside the spray gun be re installed properly Make sure the cup side of the seal the side with the groove is facing out towards the front of the spray gun 4 Unplug the spray gun Push the snap levers a on the two turbine covers and remove them Remove the dirty filters and replace with new ones The smooth side of the air filter must be placed toward the turbine Secure the covers back onto the turbine Any attempt to open the motor housing or repair any electrical parts within the unit by anyone other than an authorized repair technician could cause serious injury and will void the warranty Troubleshooting Problem A Little or no material flow Cause Solution L6
3. Air filter clogged Change i Problem B Material leaking Cause Solution Problem C Spray pattern too thick runs and sags Cause Solution Viscosity of material too high Material volume too large Decrease volume setting Material volume setting too high Decrease volume setting Nozzle clogged Clean Air filter clogged EN Too little pressure build up in container Problem D Spray jet pulsates Cause Solution Refill Air filter clogged Problem E Pattern runs or sags Solution Adjust material flow or increase Applying too much material movement of spray gun Problem F Too much overspray Cause Solution Gun too far from spray object Too much material applied Decrease volume setting Problem G Pattern is very light and splotchy Solution Adjust material flow or decrease movement of spray gun Moving the spray gun too fast the cord wrapped around the turbine handle Have you tried the recommendations above and are still having problems In the United States to speak to a customer service representative call our Technical Service at 1 800 328 8251 Monday This unit contains no servicable electrical parts Do not attempt to service yourself Store indoors with through Friday between 8 00 AM and 4 30 PM Central time Limited warranty HVLP paint spray equipment This product manufactured by Wagner Spray Tech Corporation Wagner is warrant
4. desired spray pattern for your project These are meant to be general starting points you may have to slightly modify certain controls on the system in order to get the exact performance you need Low volume round pattern Generally low volume is needed for spraying smaller surface areas such as corners lattice or spindles e If you feel the material is going on too thin increase the material volume If you feel the material is going on too thick decrease the material volume even further or move the spray gun further away from the surface High volume vertical horizontal pattern Generally high volume is needed for spraying large surface areas such as a wall e The spray nozzle will determine the movement direction of the spray gun Note If after following the guidelines on these two pages you are still not getting the spray performance you need refer to the Troubleshooting section on page 11 Besides adjusting the controls other factors that should be considered when spraying Distance from the spray object if you are too far from the spraying surface the material will go on too thin and vice versa e Material thickness if the spray pattern runs and or is too splotchy the material may need to be thinned Spray gun movement moving the gun too quickly will cause the spray pattern to be too thin and excess overspray Moving the gun too slowly will cause the spray pattern to be
5. spraying gently shake the spray gun This slight agitation will help break up smaller particles of spray material NN N 4 Attach the cup to the gun and plug in the sprayer Move on to Cleanup Cleaning the spray gun components next page 8 Cleanup Cleaning the spray gun Before you begin When cleaning use the appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials IMPORTANT Never clean nozzle or air holes in the spray gun with sharp metal objects Do not use solvents or lubricants containing silicone 1 Make sure power cord is 2 Wipe the exterior of the cup and 3 Remove the adjustment ring a Special cleanup instructions for use unplugged gun until clean carefully from the connecting nut A with flammable solvents must have Push the tab below the trigger b Loosen the connecting nut a flashpoint above 70 F 21 C twist and separate the spray gun from the turbine e Always flush spray gun outside e Area must be free of flammable vapors e Cleaning area must be well ventilated e Do not submerge turbine 4 Remove the parts as shown 5 Clean the rear of the spray gun Clean all parts with a cleaning c with the appropriate cleaning brush and the appropriate solution Use a thin layer of cleaning solution petroleum jelly to lubricate the To reassemble see the O ring d instructions on the next page
6. the intake opening Note Make sure the suction tube is inserted as far as it will go to ensure a tight fit IMPORTANT Never tip the sprayer at more thana 45 angle Material could get into the turbine and damage the sprayer Material Preparation Thinning the material Before spraying the material being used may need to be thinned with the proper solvent as specified by the material manufacturer Never exceed the thinning advice given by the coating manufacturer lary OA Xi SS cf j S Do not thin with materials that have a flashpoint below 70 F 21 C The material flashpoint should be shown on the material container 1 Stir the spraying material 2 Unscrew the cup from the spray thoroughly gun Note Material to be sprayed should always be strained to remove any impurities in the paint which may enter and clog the system Impurities in the paint will give poor performance and a poor finish 3 After the material has been 4 Carefully screw the cup back properly thinned and strained onto the spray gun fill the container to the top of the neck Notice Spray performance will depend upon a number of factors material thickness spray pattern selected and material volume With any type of air assisted spraying desired spray results will be achieved through some trial and error while adjusting some or all of these variables Review
7. these pages to learn about the spray controls and how they can be used to acheive the desired spray results English Controls Material Volume Adjustment The material flow adjustment controls the amount of spray material that is sprayed from the spray gun e For thicker materials it is recommended that you start with the highest material flow setting and then gradually decrease the flow to suit your particular spraying needs For thinner materials it is recommended that you start with a low material flow setting and then gradually increase the flow to suit your particular spraying needs e The higher the flow setting the quicker you will have to work in order to avoid drips and sags in your spray pattern Set the material volume by turning the knob on the trigger of the spray gun Tip Spraying with the knob set too high will result in a spray pattern that a runs and sags too much material i Tip Spraying with the regulator set too low will result in a spray pattern that does not cover not enough material Adjust Spray Width The adjustment ring on the spray gun determines the width of the spray pattern Adjustment ring Wide gt Forcoating large surfaces pattern lt Use higher material volume Narrow gt For coating smaller areas D round corners and edges pattern Use lower material volume Adjust Spray Shape The spray pattern shape is adjusted by turning the ears of
8. MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Parts List Liste de pieces Lista de piezas Replacement parts available by calling customer service On peut obtenir des pi ces de rechange en appelant le Service a la client le Los repuestos estan disponibles llamanado al servicio a clientes 1 800 328 8251 Item Part No English Francais Espa ol Quantity Item Part No English Francais Espa ol Quantity Article No de pi ce Description Description Descripci n Quantite Article No de pi ce Description Description Descripci n Quantite Articulo Pieza No Cantidad Articulo Pieza No Cantidad includes items 1 10 inclut des pi ces 1 incluye los articulos Joint d tanch it de Sello de boquilla XT 2301587 Joint de clapet Junta de la v lvula embout Turbine includes Turbine inclut de Turbina incluye le 1 LA A Espa ol 36
9. als having flashpoint above 70 F 21 C Controls and Functions Notice Review the information on this page to familiarize yourself with the controls and functions of your Horizontal pattern an UON f Vertical pattern Adjustment ring The adjustment ring determines the width of the spray pattern Material flow adjustment The material flow adjustment controls the amount of spray material that is sprayed from the spray gun Air cap The spray pattern shape is adjusted by turning the ears of the air cap to either the vertical or horizontal positions Suction Tube Assembly Material Container Material flow adjustment Trigger See Assembly instructions next page Filter housing both sides Before you begin NEVER point the spray gun at any part of the body 1 Align the arrow on the spray gun with the unlock symbol on the turbine Insert and twist the spray gun into the turbine toward the lock symbol on the turbine The tab below the trigger will lock the two pieces into place 4 Align the suction tube If you are going to be spraying in a downward direction the angled end of the suction tube should be pointing toward the front of the gun If you are going to be spraying in an upward direction the angled end of the suction tube should be pointing toward the rear of the gun 3 Insert the suction tube into
10. d having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in y accordance with all local codes and ordinances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman ifthe grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product Grounded Outlet NE aD Grounding Pin Cover for grounded outlet ta English b 10 11 c WARNING To reduce the risk of fire or explosion Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigaret
11. ed against defects in material and work manship for one year following date of purchase if operated in accordance with Wagner s printed recommendations and instructions This warranty does not cover damage resulting from improper use accidents user s negligence or normal wear This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO one year FOLLOWING DATE OF PURCHASE WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON THIS WARRANTY DOES NOT APPLY TO ACCESSORIES THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY IF USED FOR COMMERCIAL OR RENTAL PURPOSES THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE If any product is defective in material and or workmanship during the applicable warranty period return it with proof of purchase transportation prepaid to any Wagner Authorized Service Center Service Center listing is enclosed with this product Wagner s Authorized Service Center will either repair or replace the product at Wagner s option and return it to you postage prepaid SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION AND EXCLUSION
12. h material will be sprayed to the surface Partially pulling the trigger will start the turbine but no material will spray until the trigger is pulled fully It is recommended that the trigger first be pulled partially in order to start the turbine before a spray pass is made e Position the spray gun perpendicular to and six 6 or more inches from the spray surface depending upon the spray pattern size desired Spray parallel to the surface with smooth passes at a consistent speed as illustrated below Doing this will help avoid irregularities in the finish i e runs and sags e Always apply a thin coat of material on the first pass and allow to dry before applying a second slightly heavier coat Even coat throughout A 6 to 12 inches E Correct Keep stroke smooth and at an even speed e When spraying larger surfaces overlap each spray pass by at least 50 This will ensure full coverage e When spraying always trigger the spray gun after spray pass has begun and release trigger before stopping the pass Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional finish possible Light coat Light coat Heavy coat Incorrect Do not flex wrist while spraying When you quit spraying for any length of time unplug the sprayer Pattern Examples Use the images and guidelines below in order to assist you in achieving the
13. r labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Fire extinguisher equipment shall be present and working WARNING To reduce the risk of injury Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Never aim spray gun at any part of the body Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 9 Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the turbine manufacturer 10 Power cord must be connected to a grounded circui
14. t 11 All swivels guns and accessories must be rated at or above 10 PSI 12 Do not spray outdoors on windy days d WARNING To reduce the risk of electric shock 1 Always remove turbine before cleaning 2 Power cord must be connected to a grounded circuit 3 Never submerge electrical parts 4 Never expose the equipment to rain Store indoors 5 Keep electrical cord plug and spray gun trigger free from paint and other liquids Never hold the cord at plug connections to support the cord Failure to observe may result in an electrical shock Important Electrical Information Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 14 gauge or 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Wagner Spray Tech accessory extension cords recommended P N 0090241 P N 0090242 20 foot extension cord 35 foot extension cord IMPORTANT Household use only Intended for indoor outdoor use ONLY with materi
15. tes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords For use with only water based or mineral spirit type materials with a minimum flash point of 21 C 70 F Do not spray or clean with liquids having a flash point of less than 21 C 709 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and containe
16. the air cap to either the vertical or horizontal positions The positions of the air cap and the corresponding spray pattern shapes are illustrated below Test each pattern and use whichever pattern is suitable for your application NEVER trigger the gun while adjusting the ears on the air cap NEVER point the spray gun at any part of the body Air cap ears Vertical pattern Horizontal Use up and down spraying pattern motion Vertical gt Use side to side spraying uel pattern motion Proper Spraying Technique The room you are spraying must be properly masked in order to prevent overspray from covering woodwork floors or furnishings Make sure you have properly masked the room per the instructions on the enclosed Taping Guide If soraying with an air assisted spray system is new or unfamiliar to you it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece Surface Preparation All objects to be sprayed should be thoroughly cleaned before spraying material on them Areas not to be sprayed may in certain cases need to be masked or covered Spray Area Preparation The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface How to Spray Properly It is important to keep your arm moving whenever the gun is being triggered If you pause or linger in one spot too long too muc
17. too coarse or thick English Before you begin Cleanup Flushing the unit When cleaning use the appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials IMPORTANT Never clean nozzle or air holes in the spray gun with sharp metal objects Do not use solvents or lubricants containing silicone A Special cleanup instructions for use with flammable solvents must have a flashpoint above 70 F 21 C e Always flush spray gun outside e Area must be free of flammable vapors e Cleaning area must be well ventilated Do not submerge turbine 1 Unplug the power cord Loosen the material container by 1 2 turn but do not remove it This will relieve any pressure left over in the system Trigger the spray gun so that the material inside the spray gun flows back into the container 3 Pour a small amount of the appropriate cleaning solution into the cup 2 Unscrew the container and remove Empty any remaining material back into the material container Empty waste container WY N SZ p MER l lj H NN NN OS kS 6 Unplug the power cord Loosen the material container by 1 2 turn but do not remove it This will relieve any pressure left over in the system Trigger the spray gun so that the material inside the spray gun flows back into the container 5 Spray the cleaning solution into a safe area While
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