JELD-WEN S64176 Instructions / Assembly
Contents
1. D each corner at the center point and 8 apart Inspect window for square level and plumb Test for proper operation remove and reinstall if necessary Interior RELIABILITY for real life JW A JELD WEN WINDOWS amp DOORS INSTALLATION INSTRUCTIONS for Aluminum Windows with Nailing Fin JIl004 5 INSTALL WINDOW CONTINUED SECURE WINDOW Note Fastener heads must be flush Do not dent nail fin The first 12 beyond mull joints on both sides must be fastened through each nail fin hole with 10 x 1 1 2 truss head screws Nail fin Mull joint e Fasten windows rated less than DP50 through the nail fin holes 3 7 from the corners and 8 apart all the way around the window e Fasten windows rated DP50 or above every 4 e Remove the shims from the side jambs FLASH WINDOW WINDOWS INSTALLED INTO STUD FRAMING ONLY Cut pieces of self adhesive flashing as follows DP50 or below Above DP50 4 flashing 6 flashing One header piece 10 longer than the 14 longer than the header header Two side pieces 7 longer than the 10 longer than the jamb jamb One sill piece longer than the sill SPRAY ADHESIVE PRIMER Apply spray adhesive protect window from overspray as instructed to nail fin and building wrap around the window as shown APPLY THE SELF ADHESIVE FLASHING Note Keep the edge of the JELD WEN self adhesive se E B IIll flashing as close2. or above units 10 x 1 1 2 truss head or washer head stainless steel recommended screws Screws must penetrate at least 1 into framing or as required by local code e Sealant Protecto Wrap Protecto Sealant 25XL or equivalent e Backer rod e Polyurethane low expansion foam Dow Great Stuff Window and Door or equivalent e Shims not water degradable or compressible For installations into a stud framed wall e JELD WEN 4 drain mat material or equivalent e JELD WEN 4 wide self adhesive flashing or equivalent 6 for windows rated above DP50 9 if required by local code e Spray adhesive primer Protecto Wrap Safseal Systems 5500 or as recommended by the self adhesive flashing manufacturer For installations into a buck e Liquid applied flashing Protecto Wrap LWM 200 or equivalent INSTALLATION INSTRUCTIONS for Aluminum Windows with Nailing Fin JI1004 MATERIALS AND WINDOW HANDLING e Make sure operable windows are locked prior to installation e Heed material manufacturers handling and application instructions e Protect adhesive surfaces from dirt moisture direct sunlight and folding over onto themselves e Handle in vertical position do not carry flat or drag on floor e Do not put stress on joints corners or frames e Store window in dry well ventilated area in vertical leaning position to allow air circulation do not stack horizontally e Protect from exposure to direct sunlight during stora
3. to the ja window frame as possible and apply over the nail fin 1 If installing a window rated above DP50 center and apply 6 wide flashing below the sill 2 Apply the side pieces starting 2 above the header and overlap the drain mat on the sill as shown 3 Center and apply the header piece above the header overlapping the side pieces as shown 4 Press the flashing down with a J roller being careful to remove any gaps or bubbles beneath self adhesive flashing remove and replace if necessary RELIABILITY for real life JW lt a JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Aluminum Windows with Nailing Fin JI1004 ul COMPLETE INSTALLATION Release the building wrap 5 Ensure weep holes channels are clear of debris for proper water i above the header previously taped up and overlap the header flashing Seal the ends with self adhesive flashing or building wrap tape 2 Adjust window for best operation 3 Seal the top corners of the window with a 1 4 bead of sealant Tool into a fillet shape 4 Create a continuous air seal on the interior by integrating the rough opening and the window frame with low expansion polyurethane foam or backer rod and sealant If Framing installing into wood framing with a drain mat apply sealant to the foam wedge on the back of the drain mat integrating the back of the drain mat with the window frame and the rough opening d
4. JELD WEN WINDOWS amp DOORS EE IMPORTANT INFORMATION amp GLOSSARY Not all window types may be installed into every wall condition in all areas Consult your local building code official for applicable building codes and regulations Local building code requirements supersede recommended installation instructions Please Note Installations where the sill is higher than 35 feet above ground level or any product installation into a wall condition not specifically addressed in these instructions must be designed by an architect or structural engineer Failure to install windows into square level and plumb openings could result in denial of warranty claims for operational or performance problems Note to Installer Provide a copy of these instructions to the building owner By installing this product you acknowledge the terms and conditions of the limited product warranty as part of the terms of the sale First Time 3 hrs Estimated Instal Time for New ___1 Experienced 2 hrs Construction Professional 1 hr ROUGH OPENINGS This installation guide specifically addresses masonry block wall sheathed wall and open stud construction MASONRY BLOCK WALL CONSTRUCTION This installation assumes that a framework of studs often called a buck has already been properly fastened and sealed to the concrete masonry wall by a building professional ae FULLY SHEATHED WALL CONSTRUCTION The w
5. all framing is covered by sheathing Windows will be mounted flush against the sheathing This installation assumes building wrap is properly installed prior to installation INSTALLATION INSTRUCTIONS for Aluminum Windows with Nail Fin 11004 Thank you for selecting JELD WEN products Attached are JELD WEN s recommended installation instructions for Aluminum windows with an integral nail fin While the use of these installation instructions is recommended installation in strict compliance with AAMA specifications 2400 02 is an alternate method of window installation Use of the AAMA specifications 2400 02 will not affect application of the JELD WEN limited warranty Newer construction methods have led to an increase in air and water tightness in buildings This frequently leads to negative air pressure inside the home which can draw water through very small openings Our installation method integrates the window with the weather barrier of the structure typically building wrap GLOSSARY Buck A wood framework attached to the masonry inside a window or patio door rough opening Mull Joint The joint where two or more window units are structurally joined together Mulled Unit Two or more window units structurally joined together Precast Sill A pre formed concrete block placed in the sill of a masonry block wall to support a window Shiplap The layering method in which each layer overlaps the layer below it so that w
6. ater runs down the outside Weep Hole weep channel The visible exit or entry part of a water drainage system used to drain water out of a window OPEN STUD CONSTRUCTION The wall framing must be covered by backing support before the window can be installed The window will be mounted with the nail fin flush against the applied backing support This backing support should be a non water degradable thin max 1 8 thick sheet material such as vinyl sheeting Completely surround the rough opening with the backing support Backing support must be applied before building wrap RELIABILITY for real life JW as JELD WEN WINDOWS amp DOORS a SAFETY amp HANDLING SAFETY e Read and fully understand ALL manufacturers instructions before beginning e Do not work alone Two or more people are required Use safe lifting techniques e Use caution when handling glass Broken or cracked glass can cause serious injury e Wear protective gear e g safety glasses gloves ear protection etc e Operate hand power tools safely and follow manufacturer s operating instructions e Use caution when working at elevated heights eer NEEDED MATERIALS amp TOOLS NEEDED MATERIALS Note Follow all material manufacturers instructions for proper use and compatibility e 1 3 4 galvanized roofing nails Nails must penetrate at least 1 into framing or as required by local code e For mulled and or DP50
7. ge e Install only into vertical walls and when conditions and sheathing are dry IF INJURY OCCURS IMMEDIATELY SEEK MEDICAL ATTENTION e Utility knife e J roller e Hammer e Tape measure e Caulking gun e Construction stapler with 3 8 staples e Level 4 minimum recommended e Drill with bits RELIABILITY for real life JW lt a INSTALLATION INSTRUCTIONS for Aluminum Windows with Nailing Fin JIl004 JELD WEN WINDOWS amp DOORS 1 REMOVE PACKAGING amp INSPECT WINDOW REMOVE PACKAGING e Splits cracks holes missing sections or other damage to the nail fin longer than 6 and or within 1 2 of window frame Remove shipping materials such as corner covers shipping blocks or pads If there is a protective film on the glass do not remove it until installation and construction are complete e For side by side mulled units a drip cap that extends the length of the frame plus 1 8 overhang on each end is required INSPECT WINDOW If any of the above conditions represent a concern or if you expect environmental conditions to exceed the window s performance rating e Cosmetic damage do not install the window Contact your dealer or distributor for e Product squareness diagonal measurements not more than 1 8 recommendations different e Correct product size color grid pattern handing glazing energy efficiency requirements etc 2 INSPECT ROUGH OPENING e Verify the rough opening is level and plu
8. he frame is narrower than the width of the foam wedge also trim the front edge of the foam until it is the same width as the frame Place drain mat on rough opening sill wrapping the drain mat up 3 on each jamb as shown Pull release tape and set JELD WEN drain mat into place Lift up the back of the wicking and staple into place on the sill Fold the drain mat down onto the sheathing Staple drain mat to the wall and seal the corner edges as shown For additional drainage for windows rated above DP50 cut a 2 wide strip of drain mat and apply vertically beneath the drain mat at 12 intervals Slightly overlap the drain mat with the strips Smooth out any bubbles or creases with a J roller Width of rough opening Release For Narrow Frames Drain mat strips above DP50 only 5 INSTALL WINDOW WARNING To avoid injury use at least two people to install Adequately support the window until completely fastened 1 For units rated above DP50 run a continuous 3 8 bead of sealant around the interior side of the nail fin where it will contact the rough opening 2 Place window sill onto the drain mat liquid applied flashing and tilt into the rough opening The window sill must rest on and be fully supported by the rough opening 3 Fasten window with a galvanized roofing nail through the nail fin between 3 7 from one lower corner 4 Shim side jambs 4 6 from
9. joints on both sides with non water degradable or compressible shims Secure shims with sealant SKIP to section 5 INSTALL WINDOW 3 RELIABILITY for real life JW lt a JELD WEN WINDOWS amp DOORS INSTALLATION INSTRUCTIONS for Aluminum Windows with Nailing Fin JI1004 4 PREPARE STUD FRAMED WALL FOR RETROFIT INSTALLATIONS After removing the old window remove sufficient siding to expose enough intact building wrap to properly seal the window to the opening If damaged apply new building wrap in shiplap manner Verify the rough opening framing is structurally sound Continue with the instructions PREPARE BUILDING WRAP Note Check with the building wrap manufacturer to verify the following steps will not void their product warranty Follow manufacturers instructions 1 Trim building wrap flush with the rough opening 2 At the head cut building wrap at 45 and tape up as shown PREPARE SILL 1 Measure the width of the frame from the interior to the nail fin and add 1 8 Transfer this measurment from the outside edge of the rough opening sill and Measure draw a line all along the frame rough opening sill This with is where the back of the JELD WEN drain mat will sit 2 Cut a piece of drain mat the length of the sill plus 6 Without cutting the drain mat material remove 3 of the foam wedge from each end of the JELD WEN drain mat If the width of t
10. mb C and D The e Verify the width and height of the window are each 1 2 5 8 smaller than the rough opening width and height Mulled units should be 3 4 narrower maximum allowable deviation is 1 16 for every 2 of rough opening not to exceed 1 8 e The rough opening sill must not be crowned or sagged D e The exterior face of the rough opening must be in a single plane E with less than 1 8 twist from corner to corner e Verify the rough opening is square The A and B measurements above should be the same Maximum allowable deviation from square is 1 8 for windows 20 sq ft and smaller and 1 4 for windows larger than 20 sq ft e Verify the header is supported by trimmer studs Note This section applies to 3 If installing into a four sided buck seal the sill in a similar manner installations into a masonry Note Shims must be at least 1 4 shorter than the depth of the wall only For installations Ligii window sill should level the rough opening sill and be no more than into a stud framed wall begin applied 1 4 thick with section 4 PREPARE flashing STUD FRAMED WALL T 1 Seal any joint larger than 1 16 in the buck and between the buck and the concrete masonry with sealant 2 Cover the buck and the surrounding concrete masonry at the head and jambs with liquid applied flashing as shown 4 Shim the sill 4 from each corner at 8 intervals and underneath mull
11. rainage Do not seal weep holes channels AFTER INSTALLATION e Install exterior wall surface within 30 days of window installation e Maintain gap of 1 4 3 8 between window frame and final exterior wall surface e Protect recently installed units from damage from plaster paint etc by covering the unit with plastic Please visit jeld wen com resources for warranty and care and maintenance information Thank you for choosing JELD WEN WINDOWS amp DOORS 2009 JELD WEN inc JELD WEN and Reliability for real life are registered trademarks of JELD WEN inc Oregon USA All other trademarks are the property of their respective owners 03 09 6 RELIABILITY for real life JW yy SF
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