Marantec 115688 Instructions / Assembly
Contents
1. M3 2312 3 2314 M3 3313 M13 631 Wire Holder Kit Detachable Power Cord P N 105475 LED Cluster P N 101160 y A OM Awan YN Danger of electric shock Before any wiring work begin make sure that the operator and all wiring is disconnected from the power supply During wiring make sure all wires remain discon nected from the power supply at all times Assemble LED Cluster Fig 61 W Snap LED board into cluster holder Attach cable to LED board LED Cluster Installation Disconnect power cord from operator Fig 62 Remove lens cover Disconnect LED cluster from operator s housing Attach new cluster to existing cluster Fig 63 Snap clusters in operator s housing Replace lens cover Connect power cord to operator 29 24 TROUBLESHOOTING The operator displays the system fault s automatically one at a time as follows System Fault Display Example Error Code 7 Fault 1 L d Note m The last system fault code can be viewed by pressing the P button once To return to operation mode press or button FAULT DISPLAY CODE PROBLEM NOTICE If no buttons are pressed within 120 seconds the programming mode terminates automatically OPEN and CLOSED door positions programmed without passing the reference point Adjustments setting interrupted before completion Door can be operated normally Recheck adjustments if2. 18 lock nuts 12 8 10 RAIL BUMPER INSTALLATION With the trolley still in the unlocked position manually move door up to the desired location See Fig 25 W Snap rail bumper into place as shown in Fig 26 W Hold door and measure 7 13mm between trolley end and the bumper as shown in Fig 27 This is the installation location for the rail bumper W Secure bumper with screws Cover screws with plastic caps provided as shown on Fig 27 IMPORTANT NOTE PULL RELEASE HANDLE TOWARDS DOOR FRAME TO LOCK TROLLEY THEN MOVE DOOR MANUALLY UNTIL TROLLEY LOCKS WITH CHAIN OR BELT CONNECTOR L L AWARNING A To prevent possible SERIOUS INJURY or DEATH from a falling garage door If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly e NEVER use emergency release handle unless garage doorway is clear of persons and obstructions NEVER use handle to pull door open or closed The release cord with handle should be adjusted to hang 6 ft 1 8m above garage floor To adjust W Slide handle up on cord W Tie new knot at correct height Cut excess cord leaving approximately 1 25mm after knot Heatseal end of cord with match or lighter to prevent fraying W Slide handle back into place The emergency release cord with red handle
3. Fault message Maintenance indicator in CLOSED door position Photoeye safety system Remote control External button Status display Battery backup system connected Level indicator Example Level 2 Display shows Level 2 Menu and parameter indicator Displayed Menu 3 Parameter Setting 8 Times exceeding one minute are shown in minutes and seconds Example 1 2 1 minute 20 seconds 80 seconds Status display Display Function Element Warning time indicator only for programmed automatic closing 18 11 SYSTEM SET UP cont d 1 System set up start and program open door travel position Control Panel Display e E To start the system set up press and hold the button for approximately NEN 5 seconds Bi Once the display timer counter reaches the count of 5 release the System initial button display on control panel W The blinking open door icon is displayed on the control panel screen screen upon E Set the open door travel postion by pressing and holding the A power ON button until the door reaches the desired open travel position 3 Further fine tuning of the open position can be performed by using the or buttons Important Note The back of the trolley must be approximately half inch from the reference bumper on rail Once the desired open travel position is reached press button to save open travel position and move to the next step in t
4. The accessories are packaged with their respective hardware in separate packs for ease of identification and use Items shown not actual size OPERATOR 6 Ft 1 8m Detachable Power Cord Wall Control Panel Photo Eye Sensor Safety System with Hardware Kit with accessories E PUES T T A Tapered Head Screws Programming 2 j Terminal Machine screws Modular s Block Receiver 2 Garage Door Operator Manual and Safety Labels CD 30 Ft 9 2m Owners z 2 Conductor Wire Manual q Screw Caps 2 A WARNING O Warranty Operating Garage Drywall Anchors 2 Staples 10 Clevis Pin 1 5 16 x 7 8 Cotter Ring 1 Carriage Bolt 2 1 4 20 x 2 Lock Washer 2 1 4 Hex Nut 2 1 4 20 1 Lag Screw 2 5 16 x 1 3 4 Door Bracket Curved Door Arm 8030743 5 I gt W Lag Screw 4 1 4 x 1 1 2 8009466 y V e Hex Bolt 2 5 16 18 x 3 4 Lock Nut 2 5 16 18 2 4 s 102723 t Hex Head Tek Screw 2 1 4 x 3 4 Ww can 8 Screw 4 M5x8 5mm Rail Bracket 2 Support Bracket 2 EI 2 104740 471865 99082 cwm Screw 2 3 9x32mm IMPORTANT NOTE In the unlikely event that hardware is missing from your operator kit Please DO NOT RETURN THE OPERATOR KIT TO HOME DEPOT Please call Marantec America customer service departm
5. balance or if it binds or sticks call for professional garage door service Garage doors springs pulleys cables and hardware are under extreme tension and can cause serious injury or death Do not try to adjust them yourself Ropes left on a garage door could cause someone to become entangled and could kill them Remove all ropes connected to the door before installing your operator Sectional Door Header Wall with Curved Track Header Bracket Highest Point of Door Travel 1 1 4 30mm Clearance I rH 20 Take a moment to survey your garage and garage door s there an access door besides the garage door If not you should install an emergency key release kit W With the garage door closed check alignment of door and garage floor The gap if any should be no more than 1 4 6mm If the gap is larger than this repair floor or door before installing operator W The operator is intended for installation on a properly balanced and adjusted garage door DO NOT INSTALL IF DOOR IS UNBALANCED OR BROKEN Check balance of door in mid travel and during full range of opening and closing Lift the door about half way as shown in 4a A CAUTION b Ww Y Fig 2 Release the door It should remain in place supported by its springs Raise and lower the door fully to To prevent damage to steel aluminum fiberglass check for binding or sticking or g
6. system W To loosen the tension turn nut counterclockwise Reattach trolley 27 22 RAIL ASSEMBLY PARTS Belt Rail Assembly Model M14 2807B 7 Door M14 2808B 8 Door T Header End EM E M Item Part Description Item Part Description 6 115443 Trolley with connector 7 Door 115444 Trolley with connector 8 Door 73636 Pin 8030735 Straight door arm Rail Sprocket holder assembly Shaft adapter Roller holder assembly Rail end assembly Belt connector Chain Rail Assembly Model M14 2807C 7 Door M14 2808C 8 Door Header End Item Part Description Item Part Description Rail 6 115443 Trolley with connector 7 Door 8030339 Sprocket holder assembly 115444 Trolley with connector 8 Door 97484 Shaft adapter 73636 Pin 95358 Roller holder assembly 8030735 Straight door arm 91566 Rail end assembly 8030234 Chain connector 28 23 ACCESSORIES Accessories are available from your dealer If you have difficulty locating available accessories please contact us directly at 1 888 622 2489 or visit our website at www marantec com Mini amp Micro Transmitters MINI Transmitter Wall Control Panel Wireless Keyless Battery and visor clip included Mounting Plate Entery System ui SS
7. 16 pilot holes into wall Insert and tighten screws to secure control panel to wall Make sure wiring is routed out from behind control through one of the cutouts to avoid pinching the wires B Route wires along wall use staples provided to secure wiring to wall Do NOT punch wire Drive staples with only enough force to hold wiring in place If mounting to drywall instead of wood drill 3 16 pilot holes and use anchors provided If mounting to electrical box that is prewired for this purpose mount directly to box with proper screws provided See Fig 34A o Multiple Wall Control Fig 34B W Multiple wall controls may be installed in parallel with wires connected to terminals 3 and 4 Detach right side panel from one of the wall controls Attach wiring to back of both wall controls white wires to terminal 3 screws wires with stripes to terminal 4 screws W Follow the same steps as above to mount additional wall controls panels and wire connections 8 14 CONNECTING WIRES TO OPERATOR Separate the double wire from each photo eye into two single wires the white wire and the white wire with red stripes W Combine the white wires from each photo eye and twist stripped ends together tightly Wi Insert stripped end of white wire combination into terminal block hole 1 Repeat procedure for the white wires with red stripes except insert them into terminal hole 2 Separate the double wire from wall cont
8. 33 W n dual door installations the transmitter TX and the receiver RX photo eye sensors as marked on each of the photo eye components should be mounted as indicate in Fig 31 TX and RX marks located on the back side of the transmitter and receiver bas 3 5 to 5 90 125mm from floor Mounting on garage Receiver ransmitter L iT Eg Transmit Receiver 14 8 13 INSTALL WALL CONTROL PANEL G The control panel must be mounted inside the garage within sight 2 PASS PP To Terminal 3 Screw of the garage door clear of all moving garage door parts or any associated parts and at least 5 feet 1 5m above the floor to prevent the use of these controls by children The device should only be used when the door is in clear sight of the user and the door area is free of people or any obstructions Attach 2 conductor wire to the screw terminal back o control panel See Fig 34 Back White wire attaches to terminal 43 screw white wire with color stripes attaches terminal 4 screw Position wall control panel onto wall in desired location Mark hole location on wall Drill 1
9. WALL B Locate the mounting position for brackets photo eye beam will have a clear path from one side of door to other side After mounting the photo eye beam must have a clear path from one side of the door to the other W Use the bracket mounting holes as a template to locate an drill 2 3 16 diameter pilot holes on both sides of the garage door as shown in Fig 29 W Secure the bracket with 1 4 x 1 1 2 lag screws provided as shown in Fig 29 MOUNTING THE PHOTO EYE SENSORS TO MOUNTING BRACKET Fig 30 Install the sensors to the mounting bracket by inserting bend dips of sensor bracket through the vertical slot on mounting bracket Wi Insert straight clips through other set of vertical slot on the mounting bracket W Twist one of the straight clips slightly to lock the sensor in place once inserted through vertical slot on the mounting bracket E Repeat the above procedure for the other sensor ROUTE WIRES Fig 31 W Route wires along wall use staples not provided to secure wiring to wall Do NOT punch wire Drive staples with only enough force to hold wiring in place Be sure the wiring is routed away from all moving parts of door and rail W Run wires along the top of the rail assembly and secure them in wire holders SENSOR PROTECTION Fig 32 B Before performing maintenance work in garage such as power washing painting and other tasks protect sensors with provided sensor caps DUAL DOOR INSTALLATION Fig
10. a box or other object in the path of the door so it breaks Breaking Lae 7 the photo eye beam See Fig 57 Infrared Beam Press and release the wall control button The door should Photo Eye Receiver RX Photo Eye Transmitter TX not move in the down direction Red Indicator LED Light On Green Indicator LED Light Flashes If this does not happen disconnect operator and call for service To reset operator remove the obstruction and operate the door normally W f photo eye sensors are not aligned or are damaged door can only be closed by pressing and holding wall control button until door is fully closed 25 18 APPLY LABELS TO INSIDE OF GARAGE 19 ATTACH OWNER S MANUAL TO WALL Several important safety and instruction labels are included It is important that the manual be stored where it can be with your operator package These labels must be posted referred to later in case adjustments need to be made and inside your garage where they can be easily seen by all We or new controls or accessories added Store the manual in recommend installing them in the location shown in Fig 9 a safe easily accessible location We recommend you use an on page 7 To affix the labels peel off the protective envelope with an eyelet to store the manual in the garage on backing and stick onto smooth clean surface If labels don t nail or hook on the wall near the wall control adhere well to surface use tacks wood door only or
11. additional adhesive to securely affix in place DO NOT PAINT OVER ANY LABELS 20 IMPORTANT SAFETY INSTRUCTIONS A SA M IMPORTANT SAFETY INSTRUCTIONS AWARNING A TO REDUCE THE RISK OF SEVERE INJURY OR DEATH READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS CAREFULLY Never let children operate or play with door controls Keep the remote control away from children Always keep the moving door in sight and away from people and objects until it is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR NEVER GO UNDER A STOPPED PARTIALLY OPEN DOOR Test door operator monthly The garage door MUST reverse on contact with a 1 1 2 40mm high object or a 2x4 laid flat on the floor After adjusting either the force or the limit of travel retest the door operator Failure to adjust the operator properly may cause severe injury or death If possible use the emergency release only when the door is closed Use caution when using this release with the door open Weak or broken springs may allow the door to fall rapidly causing severe injury or death KEEP GARAGE DOORS PROPERLY BALANCED See Garage Door Owner s Manual An improperly balanced door could cause severe injury or death Have a qualified service person make repairs to cables spring assemblies and other hardware Disconnect the electrical power to the garage door operator before making any repairs or
12. adjustment settings were not completed Refer to page 18 Have operator serviced Rational speed sensor impulse not present operator system is obstructed Have operator serviced The door does not move easily or is obstructed The maximum driving power has been set too low Have maximum driving power checked by specialist Excess travel stop Have operator serviced Photo eye sensors not connected properly Photo eye sensors not aligned Obstruction in the door path photo eye beam broken Check photo eye sensors wiring and connections Realign photo eye sensors Remove obstruction from door path The current sensor for the automatic cut out is defective Have operator serviced Operator system overloaded Have the outlet assigned for the operator and or supplied power checked Door movement too stiff or irregular Door blocked Operator operating sensitivity set too sensitive low Check door for obstructions proper manual operation proper balance or broken springs Clear obstructions or have door serviced If needed Have the operating sensitivity settings checked by an authorized dealer installer MS bus fault Reset the bus modules Have the connected bus modules checked 30 24 TROUBLESHOOTING cont d Electronic defect Wi Have operator serviced W Wall control connected W Check wall control terminals connect
13. by conventional garage door operators Modular Antenna Concept patented Plug in your choice of frequency module Built In Safety Features Including patented drive system that delivers only the optimum power needed to move your door safely Every time Photo Eye Infrared Safety System State of the art infrared beam system helps detect obstructions in the path of your door and automatically reverses closing door travel helping to protect persons and property near the door LCD Display System Control Easy navigation through levels and menus Convenient Status Display To indicate the status of your door operator at any time Especially useful if troubleshooting is necessary Numeric Parameter Display Setting Provides easier and quicker setup Numeric Error Code Display Provides quicker troubleshooting Maintenance and Service Scheduling Optimizes operator service life and trouble free performance Meets all UL 325 requirements 3 IMPORTANT SAFETY INFORMATION This manual is essential to the safe and proper installation operation and maintenance of your operator Read and follow all guidelines and operating instructions before the first use of this product Store the manual in a safe easily accessible location A WARNING A Operate the garage door operator at 120V 60Hz to avoid operator damage Garage doors are heavy moving objects When coupled with an automatic operator electrical power is also present If not properly
14. changed the operator must be recoded with the new transmitter code as described on the initial system set up page 19 NOTE For multi button transmitters be sure to carry out this procedure for all the buttons you desire to use BATTERY REPLACEMENT Fig 46 Open the transmitter by using small coin E Insert a 3V battery type CR2032 as shown W Close the transmitter NOTE Replace batteries with same type only 13 2 WIRELESS KEYLESS ENTRY SYSTEM The Wireless Keyless Entry System offers you the convenience of opening and closing your garage door by entering your own 4 digit Personal Identification Number PIN via the keypad The WKE can be programmed wireless to control up to 4 garage door operators that each work on a different code or to control one garage door operator with up to 4 different PINs You can also program it to allow a temporary PIN of your choice to be stored to provide temporary access to authorized visitors or service persons To prevent possible SERIOUS INJURY or DEATH from a moving garage door e Install Wireless Keyless Entry System within sight of the garage door out of reach of children at a minimum height of 5 feet 1 5m and away from ALL moving parts of the door LED Indicator Lights Progamming Buttons ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote controls ENTER Button e Activate door ONLY when it can be seen clearly is prope
15. engaged with sprocket See insert A Swing the other rail half with the end bracket and trolley over and insert it into the connector as indicated in step 1 and insert B B Lower the rail end to the floor step 2 ATTENTION Belt Chain will snap into place W Slide connector over both rail ends until positioning marks on center of connector 14C align with the rail joining line 8 4 RAIL ASSEMBLY cont d m Place first mounting bracket diagonally over the backside of the rail closed side see Fig 15 Make sure securement support clamps clear the rail sides W Twist mounting bracket and secure it onto the rail 12 30cm from sprocket end side of rail as shown in Fig 15B Securement W Place second mounting bracket over the backside of the rail close to the rail connector See Fig 16 W Secure bracket as shown on Fig 15B First mounting bracket Rail sprocket side Rail connector 8 5 ATTACH RAIL TO OPERATOR HEAD Standard Application Sprocket 4 y 4 y 4 A WARNING A b Ww Y Opening When fastening the rail to the operator use only the screws provided Use of any Motor Head other screws may result in operator falling from ceiling and causing damage to persons or property in the garage Position operator with control panel facing the back of garage Rest operator head on cardboard or a protective surface on the floor so the housing does not get scratched Position r
16. openings in the header bracket Insert header clevis pin 1 4 dia through header Fig 19 Fig 19B T Cotter Ring 1 4 x 3 1 4 Clevis Pin 2x4 Laid Flat 50mm x 100mm Stepladder 11 Joists may be hidden y 4 y 4 A WARNING A behind drywall If not properly secured the operator could fall and injure SO someone Secure opener to structural supports or ss framing Do not mount to drywall plaster ojo or other such material 22 24 99 p o Position opener head so that rail is lined up with center line Perforated angle 24 of open door ee W Line up sturdy perforated angle not provided with ceiling joists above rail mounting bracket In case of finished ceiling use stud finder to locate joists W Mark location for 5 16 x 2 lag screws not provided and drill two 3 16 pilot holes Fasten sturdy perforated angle to joists using lag screws Measure distance from each side of mounting bracket to the perforated angle Cut pieces of hanging brackets perforated angles to required lengths Attach one end of each hanging brackets to rail mounting brackets with 5 16 18x7 8 hex bolts 5 16 18 nuts and 5 16 lock washers hardware not provided Six Fasten another end of hanging brackets to perforated angles 2 Mounting Bracket Mounting Bracke using the same hardware W Once opener is securely fastened in position
17. securely using lag screws not provided to structural supports of garage 8 1 MEASURE AND MARK DOOR AREA Before starting your installation the door and the header above the door must be measured and marked This way the appropri ate brackets can be mounted at the correct locations avoiding installation and operating difficulties later MARK VERTICAL CENTER LINE W Measure door width then locate the center point Fig 10 W Mark a vertical line on the upper half of your door on the top edge of your door and on the header through the center point MEASURE DOOR S HIGHEST TRAVEL POINT Review Figs on p 4 for details W Open door to its highest travel point and measure from the garage floor to the top of door Write down this distance W Add 1 1 4 30mm to the door travel height measured above MARK HORIZONTAL LINE FOR HEADER BRACKET LOCATION W Close door and measure the required distance determined above from the garage floor to the header W Mark a horizontal line intersecting the vertical center line on header This is the position at which the bottom of the header bracket should be installed n case of minimal clearance above the door the header bracket may be mounted to the ceiling In this case extend the vertical center line onto the ceiling and mark a horizontal line on the ceiling no further than 4 100mm from the header wall The header bracket should be mounted no farther than th
18. which is already attached to the trolley are extremely important parts of the operator system Pulling the release cord see Fig 28 disengages the door from the opener This allows the door to be moved manually up and down independent of the opener motor If the door is in the open position use extreme care when using the release Use emergency release to disconnect the door if the power is out This allows the door to be moved manually up and down independent of the operator motor It should also be used if for some unforeseen reason the door strikes a person or object during its travel and does not automatically reverse off the obstruction To release door pull emergency release handle toward the operator at approximately 45 degrees Fig 28 Prior to re engaging door ensure that all obstructions are removed and door is operating properly manually Before re engaging trolley with a belt connector pull handle toward the door at approximately a 45 degree angle Now the door can be reconnected by moving it manually and bringing it into position when the connector is inside of the trolley Snap bumper in place cuo Lm pull toward the door 13 iA Acavtion AYN To provide the maximum amount of protection the photo eye sensors must be mounted between 3 5 and 5 90 125mm above the floor See Fig 29 MOUNTING THE PHOTO EYE SENSOR BRACKETS TO
19. Limited Warranty contains the entire warranty on the product All discussions representations or negotiations between the consumer and the retail seller are merged into this Limited Warranty and there are no understand ings or warranties other than those herein None of the terms of the Limited Warranty shall be waived or modified to any extent except by a written instrument signed and delivered by Marantec s Corporate Officer This Limited Warranty is being delivered in Gurnee Illinois USA and is intended to be performed in the State of Illinois and shall be construed and enforced in accord with the laws and statutes of the State of Illinois without regard to or application of its rules on the conflict of laws with the proper venue for any disputes being that of Marantec s registered office in Illinois or its corporate offices in Gurnee Illinois whichever Marantec elects Marantec expressly disclaims the application to this Limited Warranty of the 1980 United Nations Convention on the International Sale of Goods Any interpretation of this Limited Warranty shall be conducted in English and no other language ALL CLAIMS AND CAUSES OF ACTION OF ANY NATURE AGAINST MARANTEC AMERICA CORPORATION SHALL BE BROUGHT WITHIN 1 YEAR OF THE DATE OF DISCOVERY OF THE CLAIM In the event any action or proceeding or claim is asserted or brought against Marantec if Marantec prevails then Marantec shall be entitled to recover all costs and expenses including the ac
20. Marantec ig Antriebstechnik Owner s Manual contains Installation operating maintenance amp warranty instructions 5 MSBUS ceo LISTED SYSTEM 89LL Marantec America Corporation 5705 Centerpoint Court Gurnee IL 60031 U S A Phone 1 888 622 2489 Fax 847 478 0348 BELT 8 CHAIN OWNER S MANUAL CONTENTS 99 ML Y NE 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 INTRODUCTION ADVANCED FEATURES IMPORTANT SAFETY INFORMATION TOOLS GARAGE OPERATOR PACKAGE CONTENTS IMPORTANT INSTALLATION INSTRUCTIONS INSTALLATION STEPS 8 1 MEASURE AND MARK DOOR AREA 8 2 INSTALL DOOR BRACKET TO DOOR 8 3 INSTALL HEADER BRACKET 8 4 RAIL ASSEMBLY 8 5 ATTACH RAIL TO OPERATOR HEAD 8 6 ATTACH RAIL TO HEADER BRACKET 8 7 POSITION OPERATOR FOR MOUNTING 8 8 MOUNT OPERATOR TO CEILING 8 9 CONNECT ARM TO DOOR AND TROLLEY 8 10 RAIL BUMPER INSTALLATION 8 11 CHECK EMERGENCY RELEASE 8 12 INSTALL THE PHOTO EYE SENSOR SAFETY SYSTEM 8 13 INSTALL WALL CONTROL PANEL 8 14 CONNECTING WIRES TO OPERATOR CONTROL UNIT CONNECTIONS CONNECT TO POWER SYSTEM SET UP OPERATOR RESET REMOTE CONTROLS 13 1 TRANSMITTER 13 2 WIRELESS KEYLESS ENTRY SYSTEM OPERATION OF YOUR OPERATOR HOMELINK TRANSCEIVER TE
21. RISING IN CONNECTION WITH THE USE OR INABILITY TO USE THIS PRODUCT OR THE PREMISES IN WHICH IT IS UTILIZED IN NO EVENT SHALL MARANTEC AMERICA CORPORATION INCUR LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY IN EXCESS OF THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR MARANTEC AMERICA CORPORATION ANY OTHER LIABILITY OR MAKE ANY MODIFICATIONS OR EXTENSIONS TO THE WARRANTY OF THIS PRODUCT THIS LIMITED WARRANTY MAY NOT BE TRANSFERRED OR ASSIGNED fee peepee pepe pepper rara rere re re rere rere re rere re rere rere rere rere e ee e ee ee ea aaa raa arae ea rea f E Elec enr aed aed m m re 11 menm nei r fred eren a ee mam ne ae a a a a a ne ne reine erede rennen nnne manere rede re nmn n 34 28 WARRANTY LIMITATIONS CLAIMS AND SERVICE lp remeare meam eT a pen mam eee eae ae mend rad meme mnm reden pa mnm eed eT ae aed mm eT ae ee apa dmm read pe meam amd rere remm mma This Limited Warranty is the one which Marantec gives on this product and sets forth all of its responsibilities regarding the Marantec product There are no other express or implied warranties Installation by unauthorized personnel or use of unauthorized parts or accessories could cause improper operation and even create dangerous conditions and voids all warranties This could void the UL Safety Approval of the product and constitute a safety hazard This
22. ST SAFETY REVERSAL ALIGN AND TEST PHOTO EYE SENSORS APPLY LABELS TO INSIDE OF GARAGE ATTACH OWNER S MANUAL TO WALL IMPORTANT SAFETY INSTRUCTIONS TENSION ADJUSTMENT RAIL ASSEMBLY PARTS ACCESSORIES 23 1 LED EL 200 TROUBLESHOOTING FOR PROFESSIONAL INSTALLERS ONLY MAINTENANCE AND ADJUSTMENTS MAINTENANCE RECORD LIMITED PARTS WARRANTY WARRANTY LIMITATIONS CLAIMS AND SERVICE REGISTRATION WARRANTY SERVICE Copyright 2014 All Rights Reserved O O co Ui BP BWW Ww UJ UJ UJ UJ UJ UJ UJ NJ NJ NJ MJ MJ NJ NJ NJ FP FF FP BSB BS gt S Ul U NJ NJ O UO UO WAN DD A un A UN S KH TD UUW d uu o 1 INTRODUCTION Congratulations on purchasing your Marantec Synergy Garage Door Operator System the most innovative operator available today This stylishly designed digital operator with a wide range of accessories is engineered to provide the smoothest quietest and safest operation to compliment any application Advanced technology results in the operator being capable of easily moving almost any properly balanced sectional door and at the same time providing state of the art safety features to detect obstructions and to stop and reverse the door thus helping to protect persons and property near the door 2 ADVANCED FEATURES This operator includes numerous state of the art featu
23. ail onto operator chassis by lining up rail sprocket opening with motor head shaft Fig 17 Make sure shaft Alternate Rail Installation engages teeth inside rail sprocket Press rail down firmly onto Space Saver Applications the shaft and opener chassis IMPORTANT DO NOT USE A HAMMER OR ANY OTHER TOOLS FOR THIS STEP lt d W Position the two rail brackets over the backside of the rail as A shown in Fig 17 W Insert screws M5 x 8 5 through bracket holes and into the chassis holes Tighten screws firmly to hold rail to head 10 Fig 18 L Ss Operator Box 8 6 ATTACH RAIL TO HEADER BRACKET Support operator head slightly off the floor bracket and rail end then attach cotter ring to end of pin See Fig 19A 8 7 POSITION OPERATOR FOR MOUNTING Once rail is attached to header bracket support operator on ladder or use the assistance of another person to hold operator high enough so door can open without hitting the rail Open garage door to fully opened position and place a 2x4 50mm x 100mm laid flat between the door and the rail See Fig 20 This provides an easy method of ensuring the correct mounting height of the opener Lift the opposite end of the rail up to the header bracket Position rail end stop within the
24. are pressed The keypad will blink for 28 seconds during that time the ENTER button can be used to stop start reverse the door If the wrong number is accidentally pressed press the correct PIN then the ENTER button The Keyless Entry will transmit only the last four digits ONE BUTTON TO CLOSE The Keyless Entry has a feature that allows the door to be closed using the ENTER button instead of a PIN NOTE Factory setting active To deactivate the one button close feature Press the 8 button for 3 seconds LED on keypad flash slowly Press the ENTER button W The keypad LEDs light up for 2 seconds indicating that the one button close feature has been deactivated To activate the one button close feature E Press the 9 button for 3 seconds LED on keypad flash slowly Press the ENTER button W The keypad LED s light up for 2 seconds indicating that the one button close feature has been activated 23 14 OPERATION OF YOUR OPERATOR cont d REMOTE CONTROL TRANSMITTER To open or close garage door press and hold designated button Transmitter has an indicator light that will illuminate See Fig 51 When garage door begins to move release button To stop garage door during travel press and hold button until door stops then release button The control system is in To resume garage door travel after stopping press button s operating mode again Door begins to move in the opposite d
25. as shown the LCD display illuminates Stand by mode is displayed as shown e Press Menu 3 will appear on display as shown The operator must be set up again as described in Section 11 Press amp to select Menu 8 reset menu IMPORTANT Screen will display 1 as shown Upon completion of the initial set up the operator must be cycled for two complete _ cycles complete cycle comprises of Press and release uninterrupted up activation of the system Number 1 blinks and one uninterrupted down activation of the system 20 13 REMOTE CONTROLS y A fg AVABNINGAQAAY EM M Awannine AY VN Danger of injury due to uncontrolled operation of the door Danger of damage to property due to uncontrolled movement Operate the controls or the hand transmitter only when there of the door are no persons or objects in the path of the door When the door moves the hand chain can get caught and Ensure that the controls and the hand transmitter are never this could result in damage in case of ceiling mounted supports used by children or unauthorized persons for example Ensure that the hand transmitter cannot be operated by Ensure that there are no obstacles blocking the path of the accident in a trouser pocket for example door or the hand chain FCC Certified This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not c
26. atteries back Match polarity designation Release ENTER button LED flash rapidly approximately 5 seconds Mounting un 2 4x35 Mounting Plate a 5ecurity Screw 3x10 Wireless Keyless Entry System Battery Cover INSTALLATION Select a location to mount the Keyless Entry at a minimum height of 5 feet 1 5m out of the reach of children W Use mounting plate as template mark hole location and then drill two 1 8 inch 3 2mm pilot holes Secure plate to the mounting surface with the 2 screws provided Do not over tighten screws to avoid cracking the plastic Cover batteries with battery cover E Snap WKE into the mounting plate and secure with screw provided See Fig 49 W install slide up protective cover Align cover slides with slide grooves on WKE and slide cover down until it locks BATTERY To prevent possible SERIOUS INJURY or DEATH NEVER allow small children near batteries If battery is swallowed immediately notify doctor Low Battery Indicator Replace the batteries AAA when all the keypad buttons start to flash 10 seconds upon raising the Wireless Keyless protective cover 14 OPERATION OF YOUR OPERATOR The garage door operator can be activated through the following accessories WIRELESS KEYLESS ENTRY SYSTEM The garage door operator activates when the and ENTER button
27. ause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment 13 1 TRANSMITTER A family of state of the art transmitters each transmitter is custom encoded with installed battery Offered in two styles to suit your personal preference See Fig 42 BW Mini 2 or 4 channel B Micro 3 channel with keyring attachment TRANSMITTER IVIOUNTING The transmitters can be conveniently mounted inside your car using the visor clip or on the wall using the mounting plate Visor Clip Fig 43 W Snap visor clip into transmitter Affix assembly to visor NOTE If you do not need the visor clip install the visor J Poe en compartment cover P d over Mounting Plate Fig 43A f B Secure the mounting plate to area of preference using screw and anchor W Snap the visor compartment cover Slide the transmitter into the mounting plate which will hold it firmly in place MULTIPLE TRANSMITTERS Fig 44 Each transmitter comes factory programmed with random codes BN New Transmitter 2 channel transmitters have 2 different random codes one per button 3 channel transmitters have 3 different random codes and 4 channel transmitters have 4 different random codes one per button Transmitters that are purchased
28. ed adjustment If no buttons are pressed within 120 seconds while in programming mode the control unit reverts back to operating mode TO MAKE OR CHANGE ANY ADJUSTMENT If no changes are needed at any particular stage you can keep the current information and skip over a specific adjustment by pressing the P button once This is useful to know if you want to change only one setting without changing any of the other adjustments Simply enter the adjustment mode by pressing and holding the P button for approximately 2 seconds then press and release P repeatedly until your particular adjustment is reached This bypasses the unneeded adjustments and takes you right to the adjustment you want When your adjustment or setting is complete simply press P as many times as needed to bypass the remaining steps and exit out of the program returning the operator to normal mode NOTE You may exit the System Set Up at any time by pressing the button P for more then 5 sec The set up programming can be terminated at any time and from any stage To do so press the P button for longer than 5 seconds Overview of the control unit Control elements Drive the door in the OPEN direction increase the value Drive the door in the CLOSE direction decrease the value LED display Start programming confirm and save values Description Ready for operation Door position CLOSED Door position OPEN
29. en each other See Fig 56 1 1 2 40mm high rigid object NOTE Sensor alignment must be done with the door in the closed position in order to ensure proper visibility of the sensor indicator LED To Terminal 1 Receiver red indicator Transmitter green indicator When the photo eye system is connected to the operator To Terminal 2 and the power is on the green light on the transmitter sensor flashes if the sensors are not aligned When the sensors are aligned the green light on the transmitter sensor will turn steady See Fig 55 W Sensors must be installed parallel to the door plane and make Clear Path between Photo Eye Sensors sure the sensors are facing each other t tuu Infrared Beam Photo Eye Receiver RX Photo Eye Transmitter TX AFTER THE SENSORS HAVE BEEN PROPERLY ALIGNED MAKE SURE THAT THE SYSTEM OPERATION AND SAFETY TESTS OUTLINED BY THE GARAGE DOOR OPENER MANUFACTURER HAVE BEEN VERIFIED SAFETY TEST Red Indicator LED Light On Green Indicator LED Light On Photo eye sensors installed on opposite sides of your door opening are intended to detect a person or object in the path of the door and prevent the door from moving downward The following steps will determine if the system is functioning properly Open door using the operator s transmitter or wall control Object directly in Path between Photo Eye Sensors E ese W Place
30. ent at 1 888 662 2489 Your missing hardware parts will be sent to you immediately free of charge 7 IMPORTANT INSTALLATION INSTRUCTIONS 4 4 4 4 4 4 4 Shown on the right is an overall view of a completed garage door operator system installed on a sectional door Ww WW WS WS V EEE 8 R08 IMPORTANT INSTALLATION INSTRUCTIONS A WARNING A TO REDUCE THE RISK OF SEVERE INJURY OR DEATH READ AND FOLLOW ALL WARNINGS AND INSTALLATION INSTRUCTIONS Check with the door manufacturer to determine if additional reinforcement is required to support the door prior to installation of the door operator Install operator only on a properly balanced garage door An improperly balanced door could cause serious injury Have a qualified service person make repairs to garage door cables spring assemblies and other hardware before installing the operator Remove all ropes and disable all locks connected to the garage door before installing operator If possible install the door operator 7 feet 2 1m or more above the floor For products having an emergency release adjust the emergency release cord for the handle to be within reach but at least 6 feet 1 8m above the floor and avoiding contact with vehicles to avoid accidental release Do not connect the operator to source of power until this manual instructs you to do so Locate the wall control station a within sight of door b at a minimum height of 5
31. er the new PIN then press the ENTER button The garage door opener will activate PROGRAM A TEMPORARY PIN A temporary 4 digit PIN can be programmed to allow access to visitors Each programmed PIN can program one temporary PIN The temporary PIN can be set for a number of door openings max 99 The temporary PIN cannot be the same as any previously programmed PIN Press button for at least 3 seconds LED s will flash slowly for 10 seconds NOTE To successfully establish a temporary pin steps 2 4 must be completed within 10 seconds after programming activation Enter any programmed PIN then press ENTER button LED s will flash rapidly Enter the temporary 4 digit PIN of your choice then press the ENTER button LED s will flash very rapidly Press the number of openings the temporary PIN will work up to 99 Then press the ENTER Q button LED s and key pad buttons light up for 2 seconds then system goes in stand by mode To test enter the temporary PIN then press the ENTER button The garage door operator will activate If the temporary PIN was set for a number of openings the test will use up one opening programmed PIN NOTE To clear the temporary PIN repeat steps 1 3 above setting the number of openings to 0 in step 4 CLEARING WKE Memory W Remove Wireless Keyless from wall mounting plate B Remove batteries from Wireless Keyless E Press and hold ENTER button W Install b
32. ess and hold Lock Vacation button for 2 3 seconds Important Note If the vacation lock mode is engaged By pressing and holding the door activation button for one second or longer will disengaged the vacation lock mode 15 HOMELINK TRANSCEIVER OPERATOR LIGHT Before you can use your car s HomeLink device to open a garage door you must transfer an active code from the transmitter to the HomeLink Universal transceiver Reference HomeLink Manual See Fig 53 W Light will come on whenever operator is activated The default factory setting for the light to stay on is 4 minutes and 15 sec or until the Light On Off button on the wall control panel is pressed whichever is sooner m Clear memory in HomeLink transceiver per manufacturer W Light can be turned on and off manually as described under instructions operation of wall control panel Make sure the door path is clear and the door is in the line m Light will flash when the operator senses an obstruction either of site at all time during the set up detected by the internal safety system or the photo eye sensors B Start the programming sequence by pressing the To stop light from flashing remove obstruction and operate transmitter button and the HomeLink transceiver button door normally The fault light indicator will flash for the set on console simultaneously Follow manufacturer light time on factory default setting of 4 min
33. feet 1 5m above the ground so small children cannot reach it and c away from all moving parts of the door Place the Operating Warning Label next to the wall control panel in a prominent location Affix Safety Label on inside of garage door The Emergency Release markings molded on handle After installing the operator test Safety Reversal System Door MUST reverse when it contacts a 1 1 2 inch 50mm high object on the floor 10 SAVE TH ES E N STRU CTI O N S for future safety adjustment and maintenance purposes For Important Safety Instructions see page 26 a 9 9 095 95 Enfer en Release Hande Operating Warning Label Owner s Manual b Ve C y 4 y A WARNING A There is a possible risk of injury working with tools Please protect yourself against possible injury during installation of the operator Use the following protective equipment throughout installation Safety glasses e Protective gloves Identify a sound structural support on header wall above garage door for header bracket mounting See Fig 11 If appropriate header does not exist replace or install a new support using a 2x4 50mm x 100mm or a 2x6 50mm x 150mm board Fasten it
34. g Screw y 4 y 4 AWARNING A If the header bracket is not rigidly fastened to a sound structural support on the header wall or ceiling the safety reverse system may not work and could cause serious injury or death DO NOT move or adjust springs or garage door hardware as these parts are under extreme tension and could cause injury or death Header bracket kit located in rail carton W Mark pilot holes location on header through header bracket holes where lag screws will be inserted IMPORTANT See Fig 12 for which header bracket holes to use W Drill 3 16 pilot holes into header and install bracket with lag screws 5 16 x 1 3 4 provided Tighten lag screws firmly NOTE Follow the same procedure if header shown in Fig 12 13 runs vertically instead of horizontally and is the only option for mounting header bracket to header wall In case of minimal clearance above the garage door the header bracket may be mounted to the ceiling Follow the same steps above to ensure a sound surface for mounting 8 4 RAIL ASSEMBLY Unpack two piece preassembled and pretensioned rail and place it on the floor Fig 14 Do NOT remove the wrapping tape from the trolley and straight door arm at this time You will be instructed to remove wrapping around trolley and straight door arm later W Keep the rail half with sprocket holder and connector on the floor NOTE For chain rail applications make sure the chain is
35. have a qualified electrician install an approved grounded outlet in this area y 4 y 4 AN WARNING A AA To prevent electrocution or fire installation and wiring must be done in accordance with local electrical and building codes DO NOT use an extension cord DO NOT use a 3 to 2 plug adapter DO NOT modify or cut off the grounding pin on the plug Plug the operator into a properly grounded outlet Fig 40 W The display will illuminate the word On and 73 will be displayed This indicates that the operator is ready for set up See fig 38A for additional display icons W DO NOT operate or run the opener at this time IMPORTANT Contact Marantec America for Replacement Power Cord Part 105475 Model YP 12 YC 12 Overall length 6ft UL CSA Recognized UL Type E241374 SJT 3 C 18AWG 105 C 300V VW 1 CSA 177323 SIT 3 C 18AWG 105 C 300V FT2 17 y A f awarin AAA YN In order to insure a trouble free programming The door must be in the CLOSED position and engaged to the drive system rail before programming the operator or a system reset is performed For proper initial operation of the operator two basic functions must be set using the initial system programming W Open Door Position W Close Door Position Program Remote Control Transmitter Press and hold the P button for approximately 3 seconds When 5 illuminates release the button You are now ready to set or change the desir
36. he system set up Program close door travel position W The blinking closed door icon is displayed on the control panel screen Wi Set the close door travel position by pressing and holding the button until the door reaches the down travel postion desired Important Note In order to avoid unintentional door reversal DO NOT set the down travel position too close to the floor where the door rubber seal is completely squeezed compressed against the ground Further fine tuning of the close travel position can be performed by using the Gor buttons Once the desired close travel position is reached press button to save the close travel position and move to the next step in the system set up 3 Program a remote control transmitter W The transmission icon will blink on the control panel display This indicates the operator is ready to learn the remote control code B Press and hold the button on the remote control that you wish to use W The transmission icon will change its displayed symbol to a solid icon This indicates that the remote control code has been successfully learned by operator E Release the remote control button W Press button to save remote control code and end the system set up System display on control panel screen after set up is completed NORMAL OPERATION Legend IMPORTANT Drive the door in the OPEN direction increase the value On the first open travel ac
37. installed balanced operated and maintained an automatic door can become dangerous and cause serious injury or death Please pay close attention to the WARNING and CAUTION notices that appear throughout this manual Failure to follow certain instructions may result in damage to the door or door opener or may result in severe injury or death to yourself or others EB winsisc ANANN ZZ Avarin a AAN ZZ Acavrion MY WARNING means that severe injury WARNING means that severe injury CAUTION means that property damage or death could result from failure or death could result from failure or injury could result from failure to follow instructions to follow instructions to follow instructions Mechanical Electrical 4 TOOLS The instructions will refer to the tools shown below for proper installation adjustment and maintenance of the garage door operator Additional tools may be required depending on your particular installation Conversion 1 foot 33 cm 1 inch 2 54 cm Cj at Drill Drill Bits Adjustable Wrench Phillips Power Bit 477 60 Wire Cutters Ratchet and Sockets Phillips Flat Tip 1 8 7 16 Wrench Hacksaw 1 2 7 16 Screwdriver Screwdriver For Terminal Block Sectional Door y OM AVARNINCAR RN A garage door is a heavy moving object and can cause serious injury or death An unbalanced door might not reverse when required and can increase the risk of injury If your garage door is out of
38. ion incorrectly W Reset operator Y 74 Acaution WWW Short and rapid cycles are conducted with the operator motor This condition could result in overheating of motor transformer Contact Marantec Customer Service at our toll free number 1 888 622 2489 to find nearest authorized service center 31 25 MAINTENANCE AND ADJUSTMENTS To ensure continued safe operation and extended life of your operator system periodic checking for proper operation is necessary Occasional maintnance and readjustment of your system may also be needed MONTHLY ONCE EVERY AS NEEDED W Check reversal system by performing YEAR Readjust operator travel limits and force settings as safety reversal test described in this W Keep door rollers hinges necessary due to cold weather normal wear of door etc manual and bearings properly For any periodic adjustments needed refer to this manual Check proper operation of door by lubricated by following Check and readjust belt tension if necessary in the unlikely manually moving door open and closed recommended door event that it loses its proper tension during the life of the If door binds or sticks or is out of balance instructions or contacting operator Always check the reversal system after any call for garage door service a door service company adjustment of travel limits or forces A door operator that is not Check and test photo eye safety system in your area checked could
39. irection WALL CONTROL PANEL Impulse M The Door Pushbutton will light when Wall Control properly The door moves in the OPEN direction connected if it does not light up review section 8 13 Install Wall Control on page 15 To open or close garage door press and hold Illuminated Door Impulse Pushbutton See Fig 52 When garage door begins to move The operator system stops release button To stop garage door during travel press and hold button until impulse door stops then release button 7ZN door moves in the opposite To resume garage door travel after stopping it press button direction CLOSE direction again Door begins to move in the opposite direction The Light On Off button can be used to turn lights on or off Lock Vacation Button NOTE The operator Bl cc d ICM will dim down when Light On Off Button turned a Illuminated Door Pushbutton When using the light On Off button the automatic timer is ignored and the lights will remain on until the button is pressed again or until the operator is activated and the automatic timer begins again W The Lock Vacation button can be used to lock out all remote control transmitters The door can still be activated by wall control panel or keyless entry system Press and hold Lock Vacation button for 2 3 seconds Release button Illuminated Door Pushbutton will flash continuously while lock mode is active To unlock opener pr
40. is distance from the header wall 8 2 INSTALL DOOR BRACKET TO DOOR Wood Sectional Doors Fig 11 Position door bracket along vertical center line of door with pin hole facing top of the door and top edge of the bracket 4 to 5 100 125mm below top edge of the door or roughly at the same height as top rollers on the door W Mark locations of securement holes through door bracket Drill two 1 4 holes through door for securement of door bracket E Insert carriage bolts 1 A x 2 from the outside through door and bracket then secure with lock washers and nuts from the inside Tighten nuts firmly 2X yyy DD 2000m Horizonta Reinforcement Bracket rizontal Line for Header eader Bracket Height Vertical Center Line Door Width Door Bracket LEID 222 XXX L iP lt Si Nut Insert 1 4 20 x 2 Carriage Bolts from outside of door Lock Washer Wood Sectional Doors 8 2 INSTALL DOOR BRACKET TO DOOR cont d Metal Sectional Doors Attach door bracket with two teck screws provided per Door Header Bracket manufacturer recommendations 8 3 INSTALL HEADER BRACKET Lag Screw for Header installation if necessary not provided 5 16 x 1 3 4 La
41. l pe per re er pe fot ede eren pr e ee ee eire elei re re red re el pe e e pere ere i e re e e e e e erre e ej e el etre ele ere el re e pe Te epe Tele pe fene erre ed per fe 33 27 LIMITED PARTS WARRANTY cont d eee eee eee rara rara rara re rara rara rere rere rere rere rere rre rere rer re re re ree re rear ar ara ra ra ara rara fer s Marantec Accessories Marantec accessories include such items as transmitters wall controls photo eye systems wireless keyless entry systems These warranted be free from defects in materials or workman ship for 1 year from the date of installation or closing At Marantec s sole option Marantec may elect to replace the accessory with new or reconditioned parts components or units utilizing product of the same or similar design available at that given time WITH RESPECT TO ACCESSORIES ALL OTHER WARRANTIES INCLUDING FITNESS FOR PARTICULAR PURPOSE AND MERCHANTABILITY ARE SPECIFICALLY DISCLAIMED AND THE LIMITED WARRANTY SET FORTH BELOW IN BOLD TYPE IS HEREIN INCORPORATED BY REFERENCE LED Lighting System and Battery Backup System Marantec warrants the parts of the LED Lighting System including its lighting bar and LEDs and lens covers and the Battery Backup System where applicable including its charging system and battery for 1 year from the date of installation or closing if a new home purchased from a developer These are wa
42. l ele ele eee elle el el ee elle el lee rrr rrr rrr rr rrr rr rrr rr rr rrr rrr rrr lel 29 REGISTRATION This Warranty becomes effective upon registration at the Marantec web site www marantec com If you do not have access to the internet you must call the Marantec Customer Service number below and register by telephone with the Customer Service Representative at 888 622 2489 30 FOR WARRANTY SERVICE Please contact Marantec Customer Service at 888 622 2489 for all questions related to service 35 36 Part 115721 Version 7 14
43. lass panel doors always reinforce the inside of W f door is out of balance or needs repair DO NOT ADJUST IT the door both vertically and horizontally with steel YOURSELF CALL A QUALIFIED GARAGE DOOR SERVICE or angle iron bracing PROFESSIONAL to adjust your door aa The best solution is to follow the instructions for your particular garage door or contact the garage door manufacturer for proper reinforcement instructions 5 GARAGE cont d GARAGE DOOR OPERATOR SYSTEM OVERALL DIMENSIONS 7 DOOR 2 13m Standard Application 7 1 2 Coo e PAES RACON 1 4 360mm 10 6 1 4 3 21m Space Saver Application 10 3 4 3 07m Headroom Clearance 1 1 4 32mm 6 OPERATOR PACKAGE CONTENTS Remove one of the serial number labels located on both sides E operator carton and apply to the front page of owner s 4 pericula manual See Fig 5 serial number W Remove second serial number label and apply to the warranty card Operator s manufacturing date is located under operator lens cover 2 PIECE RAIL packaged in rail carton Header Bracket Kit 103238 Models per application Belt Chain 7 2 1m Door M14 2807B M14 2807C 8 2 4m Door M14 2808B M14 2808C Clevis Pin 1 4 x 3 1 14 6 OPERATOR PACKAGE CONTENTS cont d The following items are included with your Garage Door Operator GDO All hardware components are located in the GDO carton
44. losing on a new home from a developer to any defect in materials or workmanship in the Marantec product parts or components from personal normal household use in compliance with the Owner s Manual for a period of 4 years for the Synergy 270 System from the date of installation or closing date on its parts and for the Limited Lifetime portion of this Warranty on the motor and rail system and belt for as long as the original retail purchaser owns his or her home or 20 000 system open amp close cycles whichever comes first Marantec warrants this Garage Door Opener system to its first retail consumer purchaser only This is not a commercial product Marantec disclaims any and all warranties in the event that the product is obtained from a source which is not a Marantec authorized reseller or if the product is not installed by a professional installer Grey market purchases are not warranted or recognized in any manner whatsoever No aftermarket installation alteration opening of the housing or cases modification or repairs are recognized or warranted Any of the foregoing conduct voids all warranty provisions This warranty is for parts only and is not for any service call s or labor in connection with the repair or replacement of the unit or its parts Parts will only be shipped to a Marantec authorized reseller Ee e rel red ped eee rene rer el per red repe ed repe eer ed rer er re pe ed rel rer att pa peret pe er el re ee
45. possibly be out of adjustment and be dangerous as described in this manual 26 MAINTENANCE RECORD Good maintenance of your garage door is an imperative requirement Not only will it prolong the life of the door and the opener but more importantly it assures your safety and that of others Use the form below to record the monthly yearly and as needed maintenance 32 27 LIMITED PARTS WARRANTY E A A E eee el MARANTEC AMERICA CORPORATION Synergy Professional Series Residential Garage Door Opener System Limited Parts Warranty Synergy 270 The Synergy 270 System Limited Warranty is 4 years for parts and a Limited Lifetime Warranty for the motor gear assembly and rail system Marantec America Corporation warrants the LED Lighting System the Battery Backup System where applicable and Accessories for 1 year THE LIMITED LIFETIME PORTION OF THE WARRANTY IS FOR AS LONG AS THE ORIGINAL PURCHASER OF THE MARANTEC SYSTEM OWNS HIS OR HER HOME OR 20 000 SYSTEM OPEN amp CLOSE CYCLES WHICHEVER COMES FIRST Limited Warranty Coverage THE LIMITED LIFETIME WARRANTY IS FOR AS LONG AS THE ORIGINAL PURCHASER OF THE MARANTEC SYSTEM OWNS HIS OR HER HOME OR 20 000 SYSTEM OPEN amp CLOSE CYCLES WHICHEVER COMES FIRST This Warranty applies upon p urchase from a Marantec reseller and installation and registration of the product within 14 days of the date of installation of the product or within 30 days of c
46. remove wood block and lower door Check door for proper operation and clearance by manually moving door to full open and closed position If door hits rail at any point raise opener head slightly Fig 23 higher and re mount in position gt W Mark location and drill pilot holes for second perforated angle 9 c which will be located above second mounting bracket A Follow the same steps above for second mounting bracket 5 16 18x3 4 Hex Bolt See Fig 22 Straight Door Arm 0229 0 8 9 CONNECT ARM DOOR AND TROLLEY rr o o o d o 0 i NOSE E W Make sure door is fully closed 3 1 X78 Clevis Pin a PN E W Remove wrapping tape from rail holding straight door arm and ESNI lokiu allow door arm to hang freely A Cotter Ring Position curved door arm into door bracket channel so that short end of arm will be attached to door bracket See Fig 23 Curved door arm should be attached roughly at the same height as the top rollers of the door Curved Door Arm W Align curved door arm and bracket holes then insert clevis pin through holes Attach cotter ring to hold pin in place Position straight arm and curved arm to form an angle with the door and at least two sets of holes line up Select two overlapping holes as far apart as possible and secure arms together with hex bolts 5 16 18x3 4 and 5 16
47. removing the housing cover SAVE TH ESE INSTRUCTIONS for future safety adjustment and maintenance purposes b Ve Ve C Jg p 5 jg 2 I P E VVV 26 21 TENSION ADJUSTMENT Proper Tension Adjustment Your preassembled rail comes with the tension adjusted to factory specifications There should be no need for further adjustment However if exposed or subjected to unusually harsh operating conditions the tension may need to be readjusted during the life amp of the opener CHECK PROPER TENSION Fig 58 Release trolley from belt or chain then examine the setting of gt the tension adjustment at the header end of the rail Proper Space 21mm 0 5 or approximately 53 64 Proper tension is set when the tension nut is tightened just enough so that the washer will be spaced approximately 21mm or 53 64 from the stationary rail end stop arch W f the gap between the washer and the rail end stop arch is too big or too small the tension needs to be adjusted ADJUST THE TENSION To increase the tension and tighten the belt or chain turn the tension nut clockwise with 7 16 wrench until the washer is spaced properly from the rail end stop arch W Once the washer is spaced correctly any additional tightening will overtighten the belt or chain and may cause damage to the
48. res to provide you the user with years of trouble free convenient and safe use of your automatic garage door operator W Advanced Digital Operating System EOS Easy Operating System The EOS digital system provides an user friendly system set up The EOS system requires only the initial set up parameters All other operating parameters are learned and set automatically by the system In addition the system optimizes all parameters with every cycle for a more efficient operation by the GDO This shorter parameter set up provides a quicker and more efficient installation New LED Lighting System Provides a green energy efficient lighting approach to conventional incandescent lighting Added convenience requires no light bulb replacement Precision Controlled DC Motor Complete with Automatic Soft Start and Soft Stop Feature The operator automatically detects when your door is almost fully closed or fully opened and gradually slows the door down before it reaches its fully closed or opened position During start up the door starts moving slowly and gradually ramps up to full speed for the full travel of your door This reduces the possible damaging effects of the sudden starts and stops associated with some other operators and results in the smooth operation and increased service life of your door and hardware Quiet Smooth Operation Precision engineering and carefully selected materials result in extremely smooth and quiet operation unmatched
49. rly adjusted and there are no obstructions to door travel ALWAYS keep garage door in sight until completely closed NEVER permit anyone to cross path of moving door PROGRAM PIN AND TRANSFER CODE E Installl batteries provided in WKE Fig 50 W Press and hold 3 button for at least 3 seconds to activate programming mode LED s light up for 10 seconds immediately aim the top of transmitter very close to buttons Gand Press and hold button you use to operate the door and move transmitter slowly down toward the number 8 and 9 button area Release transmitter button when LED s on keypad flash immediately enter a 4 digit personal identification number PIN of your choice Immediately press and release the ENTER button LED s and keypad buttons will light up for 2 seconds signaling programming is completed B Test WKE by entering the PIN then press ENTER button NOTE To program the WKE to more than one garage door operator maximum 4 repeat the steps above using a new PIN for each additional garage door operator 22 CHANGE AN EXISTING PIN Press 0 button for at least 3 seconds LED s will flash slowly Release button W Enter the programmed PIN that you want to change Press the ENTER button LED s will flash rapidly Enter the new 4 digit PIN of your choice amp then press the ENTER button LED s and keypad light up for 2 seconds W To test WKE ent
50. rol into two single wires the white wire and the white wire with black stripes Wi Insert stripped end of white wire into terminal block hole 3 W Insert stripped end of white wire with black stripes into terminal block hole 4 B Connect terminal block with attached wires to control unit see Fig 35 38 For reference see wiring diagram Fig 39 15 y 4 y 4 A WARNING AN b WV Y Danger of electric shock Before any wiring work begin make sure that the operator and all wiring is disconnected from the power supply During wiring make sure all wires remain discon nected from the power supply at all times XB03 Connection for Wall Control Photo eyes XB72 Connection for modular antenna xw40 Connection for MS bus expansion module Not available XW81 Connection for expansion inputs outputs dod Wiring Diagram for XB03 Terminal Block 5 W1 W2 Conductors wires Photo eye safety system Photo eye receiver Photo eye transmitter Photo eye Conductor 1 Photo eye Conductor 2 Impulse button Wall Control Wall control Impulse Conductor 1 Wall control GROUND Conductor 2 24V DC 10 CONNECT TO POWER To reduce the risk of electric shock your opener is provided with an insulated power cord with a 3 prong grounding plug The cord must be connected to a standard grounding outlet If there is no outlet available at the location you must
51. rranted to be free from defects in materials or workmanship for 1 year from the date of installation or closing At 5 sole option Marantec may elect to replace the System with new or reconditioned parts components or units utilizing product of the same or similar design available at that given time WITH RESPECT TO THE LED LIGHTING SYSTEM AND BATTERY BACKUP SYSTEM ALL OTHER WARRANTIES INCLUDING FITNESS FOR PARTICULAR PURPOSE AND MERCHANTABILITY ARE SPECIFICALLY DISCLAIMED AND THE LIMITED WARRANTY SET FORTH BELOW IN BOLD TYPE IS HEREIN INCORPORATED BY REFERENCE Marantec does not warrant batteries except the Battery Backup System battery above light bulbs sensors or LED bulbs except the LED Lighting System LEDs above Unauthorized repairs or repair parts installations commercial use damage while in transit defects or damage resulting from power washing water or moisture exposure or accidents power failure and surges resulting from alterations lack of proper maintenance unauthorized repair or modification of the product opening of housing or case misuse or abuse of the product fire flood acts of God damage to doors tracks springs hardware or the residence its contents and vehicles other property or persons or other failures due to failure to follow the recommendations of the Owner s Manual are not warranted This warranty applies only to Marantec systems purchased from authorized Marantec retail sellers and used in
52. separately as accessories have random codes that must be changed in order to match the code of the active transmitter which you are already using Below are instructions for transferring an active code from a button on one transmitter to a button of your choice on another transmitter Connect the transmitter with active code to the new transmitter using the programming connector Fig 44 E Press and hold the selected channel button on the transmitter with the active code Press and hold the respective channel button on the new transmitter The light in the transmitter initially starts blinking and then illuminates continuously after 1 2 sec Code transfer is completed Programming connector can be removed and both transmitters can now be used to operate the same opener NOTE For multi button transmitters be sure to carry out this procedure for all the buttons you desire to use 21 13 1 TRANSMITTER cont d CHANGING THE CODE Fig 45 The transmitter factory preset code can be changed as follows E Insert the programming connector into transmitter terminal W Short one of the outer pins of the programming connector with the middle pin E Press and hold the respective channel button The light will blink rapidly for approximately 5 sec Release the button after the light illuminates continuously Code will change in approximately 2 seconds Remove the programming connector B Once the transmitter code is
53. the United States its Territories or Canada Marantec make no warranties outside the United States its Territories or Canada Marantec Commitment If Marantec determines the product parts to be defective in materials or workmanship then Marantec will supply parts for the repair or replacement of the defect to the Marantec authorized profes sional installer at no cost to you You must pay for the service call and labor for installation of the part s determined to be defective by Marantec At Marantec s sole option Marantec may elect to replace the part s with new or reconditioned parts components or units utilizing product of the same or similar design available at that given time THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTIES IMPLIED BY STATUTE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE PART OF MARANTEC AMERICA CORPORATION THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE AND MAINTE NANCE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE POWER SURGE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT ARE EXCLUDED UNDER NO CIRCUMSTANCES SHALL MARANTEC AMERICA CORPORATION BE LIABLE FOR CONSEQUEN TIAL INCIDENTAL OR SPECIAL DAMAGES A
54. tivation the trolley will make Drive the door in the CLOSE direction decrease the value contact with and will rest against the rail bumper This will appear as if the system door went past the TAC Aaa lentes set open travel limit However this is not the case ae On the next open travel cycle the system will Display lights up recognize the program travel limit Start programming comfirm and save values Ready for operation Every 20 cycles the operator will perform a travel limit check and it will function as described on pomon ee Normal Operation note Door position OPEN Fault message Maintenance indicator in CLOSED door position Photoeye safety system or closing edge safety device Remote control External button 12 OPERATOR RESET There might be times when the operator may have to be reset in order to restore the operating system factory default setting Reset Procedure Press and release to change screen display umber 2 will blink Door should be in closed position The control system operating mode will be displayed as shown Press and hold button until counter passes number 10 ess and release to reset operator Then release the P button uring reset the display screen will turn Screen display as shown ank for a couple of seconds Press C to select Level 1 Upon completion of operator reset Screen display
55. tual fees of its attorneys and expert or professional witnesses incurred in connection with such action or proceeding or claim This Limited Warranty becomes valid only upon the receipt of Payment in Full by Marantec from the Marantec reseller and upon receipt of Payment in Full by the Marantec reseller from the end user This Limited Warranty is null and void if the System is not installed within 24 months of the date of manufacture as marked on the prod uct housing This Limited Warranty is void outside the United States its Territories and Canada Whenever possible each provision of this Limited Warranty shall be interpreted in such a manner as to be effective and valid under applicable Illinois law If any provisions of this Limited Warranty are prohibited or invalidated under applicable law then such provisions shall only be ineffective to the extent of such prohibition or invalidity without invalidating the remaining provisions of this Limited Warranty Some jurisdictions do not allow the exclusion or limitation of consequential incidental or special damages so the above limitations or exclusions may not apply to you This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state eed a red ee Tre aed reper a ee rera rer rer Tre rere rere ee rer rel erra re
56. utes instructions to complete programing sequence No learn button on the operator is required to be pressed B Repeat steps above for the other channels available 15 sec maximum NOTE For additional light installation refer to page 29 24 16 TEST SAFETY REVERSAL The safety reversal function of your operator is an extremely important feature of your operator Testing this function ensures the correct operation of your operator and door The reversal system test should be performed Once per month W Anytime the travel or force limits are reset or changed Once the adjustments have been set and the door has been run up and down twice to learn the new settings you must test the reversal system for proper operation Place a 1 1 2 40mm high rigid object or a 2x4 board laid flat on the floor directly in the path of the door See Fig 54 Start the door in the downward direction and watch what happens When door contacts the object or 2x4 it should stop reverse and automatically return to the fully opened position W f the door does not reverse reset the down travel limit so that the door travels slightly further down in the closed direction Then retest the unit as described above W f the door still does not reverse disconnect your operator and call a service person 17 ALIGN AND TEST PHOTO EYE SENSORS PHOTO EYE SENSORS ALIGNMENT The photo eye sensors maintain an invisible unbroken beam betwe
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