Zanussi ZBG 861 Instruction Manual
Contents
1. 15 Centralise and fix the appliance using the four wood screws provided in the position indicated in Fig 4 16 Carry out gas soundness check NOTE Check gas supply pressure before fitting fascia See SECTION 3 Fig 4 FIXING POINTS 40 INSTALLATION Solid Pipe installation FITTING THE APPLIANCE AND CABINET 1 2 3 NOUA Make suitable arrangements for gas and electrical supplies into the installation site Preferably a junction box or a 3 pin earthed socket should be situated at the back of the cabinet below the oven Fit cabinet as Fig 1 making sure that it is level When unpacking the oven keep it on it s polystyrene base until it is put into the cabinet to avoid damage Do not allow young children to play with any part of the packaging After installation please dispose of the packaging with due regard to the environment your local authority can arrange this NOTE It is imperative that the appliance is left in the base to protect both the appliance and the floor Open Oven door fully Rotate hinge stirrups to there forward position see Fig 2 To remove the door clear the hinges by raising the door slightly whilst pulling towards you Solid gas pipe installation i Remove the gas control knobs springs bezels and timer control knobs ii Remove the four screws two each side which are visible on the underside of the fascia Fig 3 iii Tilt the bottom of the fascia panel out over Withdraw the fascia pa2. 37 LOCATION OF APPLIANCE The appliance may be located in a kitchen a kitchen diner or bedsitting room but not located in a bathroom or shower room It is essential that there is a minimum clearance of 3mm between the top surface of the appliance and the inside top of the cabinet The unit must be fitted into a cabinet conforming to Fig 1 The following internal dimensions are particularly important Height 575 Minimum 600 Maximum Width 560 Minimum 570 Maximum Solid Pipe Depth 560 Minimum N A Maximum Flexible Pipe Depth 575 Minimum N A Maximum NOTE Where a cupboard door with a handle is situated above the appliance we recommend a minimum clearance gap of 5mm between fascia top trim and door This oven unit may be used in a Built in or a Built under situation If the appliance is to be Built under a hob it is recommended that the hob be installed before the oven unit L P G cookers MUST NOT be installed below ground level i e in a basement or aboard any boat yacht or other vessel 600 max 2000 recommended INSTALLATION Flexible Pipe Installation FITTING THE APPLIANCE AND CABINET It is recommend that a 8 1100mm long angled flexible hose BFS and a 1 2 straight socket BFS be used for the installation However any approved hose of the right length can be used IMPORTANT Flexible tubing used must comply with BS 669 current editions L P
3. 5 Profiteroles choux pastry 4 Shelf Pasition 2k 2 ZEA 2 Approxinete cooking tine 50 mins interchange after 25 mins 50 mins interchange after 25 mins 15 25 mins 25 mins To help pastry brown on the underside cook on a rretal plate or if plates are flat and have no rim undemeath place on baking tray to cook Puddings Milk puddings 2 Baked sponge pudding 4 Baked custard 3 Yeast mixtures Bread 0 45kg 1b loaves 8 O 90kg 2lb loaves 8 Rolls and buns 8 3 ak 2 3 iS 2 122 hous 45 60 nirs 50 60 nins 30 40 nirs 30 40 nins 10 20 nirs Note You must soak dried beans then boil themin an open pan for 15 minutes before you add themto any dish Recomirended position for shelf with nretal plate 198 99Z ZBG 861 Slow cooking The slow cook setting gives a very low heat in the oven It is particularly useful when you are cooking soups stews and casseroles because the long slow cooking will make cheaper tougher cuts of meat more tender OVEN Some foods such as pastry and biscuits are not suitable for slow cooking because the temperature is too low Cover all food during cooking to prevent it from drying out You can uncover food for the last half hour if it is normally served golden brown Food preparation slow cooking Joints of meat and poultry Do not cook meat joints over 2 7kg 6lb Do not cook poultry over 2kg 4lb 802 Cook on the middle shelf of the ove
4. AGAINST OVEN SIDE USE FINGERS TO LEVER LENS AWAY FROM HOUSING The oven light bulb is not covered by the manufacturers guarantee 33 ZBG 861 Service and spare parts Help us to help you Please determine your type of enquiry before writing or telephoning Service It is a recommendation by the manufacturer that your cooker has an annual gas safety check carried out by the manufacturers approved organisation Before calling out an Engineer please ensure that you have read the details under the heading What is wrong and why and have the model number and purchase date to hand The telephone number for service is 0870 5 929929 PLEASE NOTE that all enquiries concerning service should be addressed to your local Zanussi Customer Service Centre Some Regional Electricity Companies are responsible for the servicing of cookers sold through their own retail outlets For service contact your local Electricity Showroom When you report a problem try to describe the nature of the fault Always give your ovens full name model and serial numbers which you can see when the oven door is opened Make a note of this information in this space Name Model Number Serial Number 34 ZBG 861 Please note that all enquiries concerning service should be addressed to your local Customer service centre Customer care department For general enquiries concerning your Zanussi cooker or further information on Cooking Cooling
5. Centre who will be pleased to advise further 30 ZBG 861 What is wrong and why We strongly recommend that you carry out the following checks on your oven before calling a Service Engineer It may be that the problem is a simple one which you can solve yourself without the expense of a Service call If the Service Engineer finds that the problem is listed below you will be charged for the call whether or not the cooker is under guarantee Problem The oven or grill will not light Check Check that the oven is switched on at the wall Check that the timer is set to manual See page 25 Check that the power supply has not been interrupted before the cooling fan has had time to cool the oven down Check that the oven is switched on at the wall and allow the cooling fan to cool the oven down Check that there is not a problem with your gas supply You can do this by making sure that other gas appliances such as your central heating or gas fire are working Problem Food is cooking too quickly or too slowly Check Check that you are using the recommended gas marks and shelf positions See pages 17 18 and 19 Be prepared to adjust the gas mark up or down to achieve the results you want Problem The oven is not cooking evenly Check Check that the oven is installed properly and is level Check that you are using the recommended temperatures and shelf positions f you are using a tin or tray which i
6. handle to the right and lift the handle away from the cut out on the grill pan Note If you require an additional handle for your grill pan this can be ordered from your local Zanussi Service Force Centre by quoting part number 311479800 6 12 ZBG 861 To check the progress of the food when using the grill you should withdraw the grill pan on the shelf to attend to food After removing the grill pan you can rest it on a heat resistant work surface if you need to Plate warming When using the grill you can use the shelf below the grill pan to warm plates Do not put plates on the shelf when the grill burner is turned on and the grill pan is not in place The heat from the burner will damage the plates 13 ZBG 861 The oven We suggest that you run the oven without food HOTTER for approximately 10 15 minutes at gas mark Daiena 7 to burn off any residue from the surface GAS MARK During this period an odour may be emitted it TEMPERATURE is therefore advisable to open a window for pPereernymneresai ventilation COOLER Heat zones There are zones of heat within the oven The temperature in the middle is the gas mark you have chosen The top of the oven is slightly hotter and the lower shelf slightly cooler The base of the oven is quite a lot cooler You can make use of these heat zones when you are cooking foods that need different temperatures all at the same time You can use the base of the oven to warm pl
7. or Washing products you are invited to contact our Customer Care Department by letter or telephone as follows Customer Care Department Zanussi 55 77 High Street Slough Berkshire SL1 1DZ Tel 0870 5 727727 The Gas Consumers Council The Gas Consumers Council GCC is an independent organisation which protects the interests of gas users If you need advice you will find the telephone number in your local telephone directory under Gas 35 TECHNICAL DATA Serial number on front frame Data badge on rear of electrics panel DIMENSIONS Overall Flexible Gas Pipe Minimum Cabinet Solid Gas Pipe Minimum Cabinet Maximum Cabinet N A Weight of Appliance Minimum Clearance top of Appliance to Roof of Cabinet CONNECTIONS Gas Flexible Hose Solid Pipe Electrical GENERAL Automatic Oven Control Pressure test point Solenoid valve IGNITION Spark Generator Spark Gap GRILL Burner Heat Input Injector Marking Height Width Depth 595 595 595 575 560 575 575 560 560 600 570 34kg 3mm 8 Rear top right hand side of appliance Re Y2 B S P Female Right hand side of appliance above grill Behind control panel Rc 14 B S P Female Rear of appliance at bottom left hand side 240V a c 50Hz Mains 3 core cable and moulded plug fused to 3amp Diehl Type 311 60 Top right hand corner behind fascia Teddington SOVRBBO1 Flame Suppressed H T Spark 240V APCO D9805 3 4mm N
8. required to prevent the breast becoming dry before the rest of the bird is fully cooked Condensation Condensation may form on the oven This is quite normal and nothing to worry about The condensation forms when heat and moisture are present for example during cooking Whenever possible try to make Sure that food which contains a lot of moisture for example casseroles are covered If you do notice any condensation wipe it up straight away 16 LT Oven cooking chart These instructions are for cooking in the oven after it has been pre heated for 20 minutes When you are using two shelves use the shelf with the nretal plate in the higher position If you are cooking nore than one tray of similar itens for exanple cakes or biscuits swap the trays around during cooking or you can take the top tray out of the oven when the food is cooked and move the lower tray to the higher shelf to finish cooking Always leave at least one shelf position between shelves to allow heat to circulate The recontrended shelf positions give the best results Put the dishes in the centre of the shelf You can change the gas marks and cooking tines to suit your own tastes Itis inqportant to check that food is piping hot before serving Gas Shelf Approxinete Food nark positon cooking tinme Roasting m t Beef 5 4 Rare 20 nins per 7 kg 1 Ib and 30 nirs Medium 25 mins per 7 kg 1 Ib and 25 mins Well Done 30 mins per 7 kg 1 Ib and 30 mins La
9. you are not sure The oven may be placed in a kitchen kitchen diner or bedsit but not in a bathroom or shower room It should not be installed in a bedsit smaller than 20m Ask your installer ZBG 861 General information To get the best results from your new oven please read these instructions carefully You should pay particular attention to cooking times and gas mark settings as these may differ from your previous oven You may find it necessary to adjust these until you are more familiar with the oven For your safety Do not block any of the oven vents Never line any part of the oven with aluminium foil Do not let items which can catch fire or electric mains leads such as kettle flexes trail over any part of the oven Oven housing units vary widely in construction and finish To avoid possible damage to the housing unit you must not leave cabinet doors or flaps above the oven open or partially open when you are using the grill or oven If you install your oven in a tall oven housing the storage area above the oven will become warm when you use the oven Do not store perishable foods in the storage area above the oven The cooling fan for the controls Your oven has a cooling fan The cooling fan will start to work as soon as you light the grill or oven You will be able to hear the fan when it is working The cooling fan may continue to work after you have turned off the oven or grill It will switch itself o
10. Dry any vegetables that you are going to Sa Esa roast If they are wet there will be more fat m p Bs Rss amp FP Splashing Follow the oven cleaning cycle regularly 28 ZBG 861 Oven cleaning cycle You need to follow the cycle to keep the inside of the oven in good condition The type of cooking you do will affect how often you need to follow the cycle If you do a lot of roasting and very little baking you should follow the Cleaning cycle once a week If you do very little roasting you will only need to follow the cleaning cycle every 2 3 weeks To carry out a cleaning cycle 1 Remove the oven shelves 2 Set the oven to mark 5 for at least 30 minutes 3 Turn the temperature up to mark ONEN 7 for 2 hours or until the oven is presentably clean Some Staining will remain Do not use any cleaning agents RY or scrapers on the inside of the oven Do not wash the special finish Cleaning between the outer and inner door glass You can remove the glass from the oven door if you need to To remove the outer glass 1 Open the oven door so you can get at the two cross head screws on the top of the oven door 2 Loosen these screws using a pozidrive screwdriver 3 You should hold the door glass securely in place with one hand whilst removing the screws completely with the other hand If you do not do this the door glass could fall forward Still holding the door glass remove the trim from the top
11. G flexible connections must be of a type suitable for L P G and capable of operation up to 50mbar and carry a red stripe band or label NOTE Only liquid sealants can be used in threaded gas connections Do not use P T F E tape 1 Make suitable arrangements for gas and electric supplies into the installation site Preferably a junction box or a 3 pin earthed socket should be situated at the back of the cabinet below the oven 2 The electrical connection to the appliance is at the rear bottom right hand side the junction box or socket should be positioned accordingly 3 Fit the cabinet as Fig 1 make sure that it is level 4 When unpacking the appliance keep it on its polystyrene base until it is put into the cabinet to avoid damage Do not allow young children to play with any part of the packaging After installation please dispose of the packaging with due regard to the environment your local authority can arrange this NOTE Itis imperative that the appliance is left in the base to protect both the appliance and the floor 5 Open Oven door fully Rotate the hinge stirrups to there forward position see Fig 2 7 Toremove the door clear the hinges by raising the door slightly whilst pulling towards you oO HINGE STIRRUP Fig 2 8 Remove the gas control knobs springs bezels and timer control knobs 9 Remove the four screws two each side which are visible on the underside of the fascia Fig 3 10 Tilt the bottom of the fas
12. G PLASTIC OR CERAMIC CONNECTION TERMINAL BLOCKS AND OR INSULATION TAPE If the supply cable is replaced it is recommended that the ends of the new cable all be cut to the same length 60mm any excess wire being stored inside the mains terminal see Fig 7 hes Arie Should the supplied cable be required to be threaded Green Yellow through small apertures in the cabinets it can be removed from the mains inlet terminal block see Fig 7 If the supplied plug is cut off dispose of it safely as it will be a shock hazard if inserted into a 13 amp socket elsewhere in the house To fit a 3 pin 13 amp plug to the end of the appliance cable Fig 8 Connect the wires as follows Brown or Red Earth Tab Mains Cable 42 BROWN to the live terminal BLUE to the neutral terminal GREEN and YELLOW to the earth terminal As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug proceed as follows The wire which is GREEN and YELLOW must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured GREEN or GREEN and YELLOW The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED FIT A 3 AMP FUSE TO THE PLUG FUSE HOLDER GREE
13. Installing the oven General information The cooling fan for the controls Ignition Oven light Lighting the oven grill The grill The grill pan and handle The oven Baking trays and dishes Oven cooking charts Slow cooking The electronic timer Hints and tips for automatic cooking Care and cleaning Whatis wrong and why Replacing the oven light bulb Service and spare parts Technical data Safety requirements ventilation Location of appliance Installation Pressure testing Guarantee conditions Page OLA DID oy gt 14 16 17 20 23 27 31 33 34 36 37 38 39 44 46 Installation ZBG 861 Installing the oven For your safety This oven must be installed and serviced by a competent person as stated in the Gas Safety Installation amp Use regulations current edition It is important that the oven is suitable for your gas supply Your installer should check the data badge Cabinet Dimensions This oven must be fitted into a cabinet with a suitable sized aperture Minimum aperture height 575mm Minimum aperture width 560mm Minimum aperture depth 560mm For more details on suitable cabinet sizes refer to the Installation and Servicing Instructions supplied with your oven Location For your safety All gas ovens require adequate ventilation The room the oven is fitted in must have a good air supply that meets the standard BS 5440 Part 2 current edition Your installer will tell you if
14. N BLUE 43 3 PRESSURE TESTING The pressure test point is located on the right hand side of the gas rail Access to the test point is through a cut out in the top right hand side of the control panel see Fig 9 1 2 3 4 Remove the hex head plug from the test point Connect the pressure gauge to the test point Check the supply pressure by turning the oven thermostat to Mark 9 Then turn on the gas and electricity supplies Allow the oven burner to light and gas flow open up to full rate The pressure should be For Natural Gas 20mbar For L P Gas 28mbar for Butane 37 mbar for Propane Turn off the gas and electricity supplies and the thermostat disconnect the pressure gauge and replace the test point plug Turn on gas supply and check for gas soundness NOTE The electrical supply must be connected in order to test the pressure fo PRESSURE TEST POINT Fig 9 INLET ELBOW RE ASSEMBLE THE APPLIANCE Re fit the fascia panel Re fit the oven door CHECKING THE GRILL Place the grill pan under the grill burner With the oven door open turn on the grill tap check that there is a spark from it s ignition system This should continue until the burner is alight There is a safety switch which shuts off the gas supply to the grill burner when the door is closed Check that it is operational by slowly closing the oven door the gas supply should be shut off to the burner before the oven door is fully closed
15. NOTE The burner will continue to spark 44 6 CHECKING THE MAIN OVEN CONTROLS To set the clock See Fig 10 1 Turn on electricity supply and ensure that the thermostat is in the off position 2 Rotate left hand clock knob to the position 3 Set the time of day by rotating the right hana knob NOTE that it is a 24 hour clock OVEN PROGRAMMER 4 Rotate the left hand knob to the manual position g miri af LILI Fig 10 MANUAL eTIMER KIA COOK TIME O TIME AUTOMATIC 7 CHECKING THE MAIN OVEN 1 Set the clock as described in section 6 the clock is now ready for manual operation 2 Turn the main thermostat knob to Mk 9 and check that there is sparking from the ignition system This should continue until the oven burner is alight 3 When the oven burner lights up the sparking should cease there should be a low gas rate at first to the oven burner which is the flame supervision device F S D by pass rate 4 When the F S D phial has heated up it opens the F S D valve and the main gas stream flows to the burner 5 Set the oven thermostat to Mk 2 close the oven door and check that after 10 minutes the flame size has reduced 6 Turn off the thermostat and check that the oven flames go out 8 AUTOMATIC OPERATION Having set the clock up as described above turn the left hand knob to the Cooktime position and set the right hand knob to show a cooking time of two minutes 0 02 Turn the left hand knob t
16. OPERATING INSTRUCTIONS ZANUSSI BUILT IN GAS OVEN MODEL ZBG 86l Introduction ZBG 861 Introduction This gas oven has been designed and manufactured to all the necessary British Standards It also carries the C E mark The cooker complies with European Council Directive 90 396 EEC Itis important that you understand how to use and care for the oven properly before you use it for the first time We have written this booklet with your safety in mind Read the booklet thoroughly before you use the oven Keep the booklet in a safe place so that anyone who uses the oven can read it Pass the booklet on with the oven if you give or sell it to someone else For your safety This oven is designed for domestic use to cook food You must not use it for any other purpose It is not designed for commercial use Keep children babies and toddlers away from the oven at all times The installation instructions that came with the oven tell you how and where it can be fitted If the oven is already installed you must make sure that all instructions have been followed If you are in any doubt ask a registered person More details on installation on page 4 We have included several drawings to show the right and wrong way of doing things The right way will have a smiling face by it A sad face shows something is wrong Do not remove the rating plate from the cookers as this may invalidate the guarantee ZBG 861 Contents
17. ates If you are cooking more than one tray of similar items for example cakes or biscuits swap the trays around during cooking Or you can remove the top tray when the food is cooked and move the lower tray to the higher shelf to finish cooking Preheating You do not need to preheat the oven for casseroling and so on Preheat the oven for baking or when you are cooking sensitive food such as Yorkshire puddings souffl s and yeast mixtures When you are cooking or reheating frozen or chilled food read the instructions on the packaging When you need to preheat the oven we recommend you do so for 20 minutes 14 ZBG 861 Oven shelves The two oven shelves can be slotted into place in any of 5 positions The top shelf e1 position should be reserved for grilling only e2 For safety the shelves will only pull outso FEASA far If you want to remove a shelf completely o4 pull it forward as far as it will go raise the front jes edge and lift it out To put the shelf into a different position keep the front edge raised slot the shelf onto the runner lower the front edge and slide the shelf in The shelf positions are counted from the top downwards and recommended shelf positions are given in the cooking charts on pages 17 18 and 19 When cooking always try to leave at least one runner position between shelves to allow the heat to circulate properly You cannot use the shelf fitted with the metal plate in the top runner posit
18. atural Gas L P Gas Steel tubular burner with expanded metal frets 2 8kW 9556 Btu h 2 8kW 201 g h 123 089 36 OVEN Natural Gas L P Gas Burner Sheet metal construction mounted transversely at rear of oven Heat Input 2 4kW 8189 btu h 2 4kW 127g h Injector Marking 108 078 Flame Supervision Device Diamond H G S D 100 28 Diamond H G S D 100 30 Thermostat Diamond H 1100 110 B2 Diamond H 1100 114 B2 Thermostat By Pass Marking 74 79 IMPORTANT SAFETY REQUIREMENTS This appliance must be installed in accordance with the Gas Safety Installation and Use Regulations Current Editions Detailed recommendations are contained in the following British Standard Codes of Practice BS 6172 BS 5440 Part 2 and BS 6891 All British Standards must be Current Editions PROVISION FOR VENTILATION The room containing the appliance should have an air supply in accordance with BS 5440 Part 2 Current Edition All rooms require an openable window or equivalent and some rooms will require a permanent vent as well For room volumes up to 5m an air vent of 100cm is required For room volumes between 5m and 10m an air vent of 50cm is required If the room has a door that opens directly to the outside no air vent is required For room volumes that exceed 11m no air vent is required If there are other fuel burning appliances in the same room BS 5440 Part 2 Current Edition should be consulted to determine the requisite vent requirements
19. cia panel out over Withdraw the fascia panel by moving it down over to disengage from the top fixing lugs Take care not to lose the two rubber grommets from the timer NOTE The thermostat and grill discs will remain attached to the fascia panel When refitting the control knobs and bezels the drive pins on the rear of the bezel must first be located in the disc carrier The knob and spring can now be fitted onto the control spindle To prevent the top of the fascia panel mounts becoming slack it may be necessary to adjust the top fixing lugs 11 If the gas supply bayonet and wall fixing bracket are to be located behind the appliance it must be located in the shaded area as indicated in Fig 5 39 12 Connect flexible hose to the gas inlet supply block see Fig 5 The flexible supply pipe must be suitable for use at 70 C above ambient The hose should be long enough to allow the appliance to be withdrawn from the cabinet 13 Position the appliance in front of the cabinet and run the supply cable See Section 2 through the cabinet and connect to the junction box or socket Ensure that the supply is isolated at this stage Connect flexible hose to the bayonet connector N B Two people will be required to carry out the lifting procedure Warning Do not attempt to lift this appliance by the handle 14 Lift the appliance into the cabinet making sure the hose and cable are not trapped Push the appliance as far back as it will go
20. cleaned with hot soapy water Mild abrasives such as iff may be used or for more stubborn marks use a scourer or a Soap filled pad such as Brillo 27 ZBG 861 The oven Clean the base of the oven the oven shelves and the oven door while they are still slightly warm This way you can easily remove any splashes and spills You may use mild abrasives The heat in the oven will change the colour of the metal plate on the shelf You must not remove the solid plate from the shelf You can soak the shelf for a few minutes in hot soapy water to make cleaning easier If you use any oven cleaners on the oven base they must have the Vitreous Enamel Development Council VEDC seal of approval Follow the instructions on the cleaning agent and protect the oven burner with aluminium foil to prevent it becoming blocked Do not use any cleaning products on the top sides and back of your oven The top sides and back of your oven are coated in a special material which helps to keep itself clean Follow these simple rules to maintain the appearance of the special finish 222 022 1 gt Do not overfill dishes or they will boil over 2 Do not use dishes too high in the oven If you do they may stick to the grill burner Cover your roasting tins with foil This will prevent fat splashing 4 Use a roasting tin which is just large L gt enough for the meat and potatoes This will help to reduce fat splashing 5 z
21. empt to lift this appliance by the handle 10 Lift the appliance into the cabinet making sure the gas supply pipe enters the duct in the rear of the appliance and the cable is not trapped by the appliance Push the appliance as far back as it will go Ensure the supply pipe comes through the control panel and pull through any slack cable 11 Centralise and fix the appliance to the cabinet using four wood screws in the position indicated in Fig 4 12 Tighten the union nut into the supply elbow 13 Carry out gas soundness check NOTE Check supply pressure before fitting fascia See Section 3 M 225 mm 500 SIDE VIEW Fig 6 FRONT VIEW 2 CONNECTION TO ELECTRICITY SUPPLY WARNING This appliance must be earthed do not earth this appliance to the gas supply piping This appliance must be connected to a 220V 240V a c 50Hz supply which incorporates a 3 ampere fuse If any other type of plug is used it should incorporate a 5 ampere fuse in either the plug or adapter or at the distribution board The appliance is supplied with 2 meters 6 5 ft of 5 ampere 3 core cable fitted with a moulded plug If this proves insufficient to allow the appliance to be plugged into the nearest supply socket the supply cable can be either i Replaced totally by a longer cable at least 0 75mm nominal cross sectional area 24 0 2 ii Extended by using a B E A B approved 3 way sealed flex connector with integral flex clamps DO NOT EXTEND THE CABLE USIN
22. entified by marking or colour coding If you cut the plug off dispose of it safely as it will be a shock hazard if itis inserted into a 13 amp socket elsewhere in the house If the ignition system doesn t work there may be a fault with the electrical supply First check the socket by trying out another piece of electrical equipment in it if that works correctly renew the fuse in the plug If the fuse keeps failing there is a fault in the oven which must be put right Do not use a fuse with a rating higher than 3 amps Do not carry out other electrical work Unplug the oven and tell your installer 6 ZBG 861 Lighting the oven grill Grill To light 1 Open the door Push in the control knob and turn it to the highest setting This is shown by a large flame symbol Oven To light 1 Open the oven door 2 Push in the control knob and turn it to gas mark 9 When the burner has lit there will only be small flames at first 3 Now turn the control knob to the gas mark j you want 4 Wait until the burner is showing large flames 5 Close the oven door ZBG 861 To turn off any burner 1 Push in the control knob and turn it to the off position This is shown by a large dot OVEN Q ZBG 861 The grill We suggest that you run the grill without food for approximately 5 10 minutes to burn off any residue from the surface During this period an odour may be emitted it is therefore advisable to open a wi
23. es and choose dishes which will fit into the oven together 12 As food may be standing for some time in the oven cover dishes with foil or a lid where possible and in the case of roast potatoes and joints of meat brush with a little fat or oil Lemon juice may be added to fruit to prevent browning 13 Cream should be added just before serving 14 If alcohol is used fermentation can occur 15 Green leaf vegetables which take only a short time to cook should not be placed into the oven with the automatic meal It is far better to cook them in a pan on the hotplate whilst dishing up the rest of the meal wo on DD 26 ZBG 861 Care and cleaning Do not use any polishes caustic cleaners abrasives washing soda or soap powder except those recommended in this booklet Please note If we recommend you use hot soapy water we mean hot water with A washing up liquid in it and not any other cleaning product If you own a dishwasher please read the operating instructions for the machine before you wash any part of your oven Clean your oven regularly using a cloth that has been wrung out in hot soapy water Rinse and polish it dry using a soft cloth When you remove parts of your oven for cleaning do not plunge them into water whilst they are very hot as this may damage the finish of the parts You must not remove the control knobs when cleaning the control panel The grill The grill pan grill pan handle and grid should be
24. ion When you only need to use one shelf you can store the other Shelf above or below the one you are using where there is more space Use the shelf with the metal plate in a higher runner position when cooking on two levels The recommended shelf positions given in the oven cooking charts give the best results Dishes tins and trays should not be placed directly on the oven base as it becomes very hot and damage will occur 15 ZBG 861 Baking trays and dishes EA Leave a gap of 13mm between all mm O dishes and the sides of the oven so the O heat can circulate properly Han Do not push dishes too far back as food will o burn if it overhangs the burner flames For the best results we recommend that you use a baking tray which is 310mm 12 square If you use a tray or tin which is larger than this you may need to turn the food around during cooking Place single dishes on the centre of the shelf You may need to turn large items around during cooking Roasting For best results we recommend open roasting using minimal fat or oil to prevent splashing It is not necessary to cover meat or poultry or wrap food in foil when roasting as this restricts the circulation of heat and will lead to extended cooktimes If you are using a roasting bag or cover chicken breast with foil be prepared to allow an extra 10 15 minutes for each 1 2kg 11b When cooking large items such as turkeys the use of foil may be
25. n and off until the oven has cooled down If you want to turn off the electrical supply to the oven you should not do so until the cooling fan has stopped working For your safety When you are using the grill or oven warm air will exhaust from the grill cavity and the vents below the control panel Take care not to stand too close to the oven or grill while in use General information ZBG 861 Ignition The grill and oven burners light automatically when you turn on the control If for any reason either of the burners go out the spark ignition will automatically relight it Please note You can only use the grill with the door fully or partially open You cannot use the grill when the door is closed You cannot use the oven and grill together You cannot use the oven or grill in the event of a power failure Oven light The oven light will come on when you use the oven The oven light bulb will usually last for many months If the light does not work you probably need to replace a bulb See page 33 for details on how to change an oven light bulb The plug supplied with the oven can be fitted directly to a suitable three pin earthed socket If you have to change the fuse replace it with a 3 amp fuse which has been ASTA approved to BS 1362 Do not use the plug until you have put the fuse cover back on If the fuse cover is lost you can get a replacement from an electrical retailer The correct replacement can be id
26. n or above Cook stuffing separately Cook for at least 6 hours Only cook joints of pork if you can make sure by using a meat thermometer that the temperature inside the joint is at least 88 C For good air circulation always stand joints on a rack in the roasting tin or casserole Thaw all frozen meat and poultry before you cook it Prime cuts of meat do not benefit from slow cooking Cut off unwanted fat and skin unless it is browned first 20 ZBG 861 Soups casseroles and stews Do not cook casseroles over 3kg 6lb Do not cook two 1 8kg 2lb casseroles on slow cook setting at the same time Cook in the middle of the oven or above Cover food with a tight fitting lid or tin foil Cook for up to 9 hours Vegetables Cut into small pieces Dried beans must be pre soaked then boiled in an open pan for 15 minutes before adding to any dish Place vegetables under meat in casseroles To prevent potato dishes from discolouring add lemon juice Cook for up to 6 hours Milk puddings Make the pudding in the usual way For delicate puddings such as egg custard place the dish in a bain marie and cover the dish with tin foil Cook for 2 4 hours Frozen foods Thaw thoroughly before cooking Thickening Toss meat in flour for casseroles Alternatively blend cornflour with water and add it at the end of cooking Flavouring Flavours are retained because there is litte evaporation Adj
27. nb 5 4 Medium 25 mins per 14g 1 Ib and 25 mins Well Done 30 mins per 14g 1 Ib and 30 nirs Pork and Veal 5 4 Medium 30 mins per 7 kg 1 Ib and 30 mins Well Done 35 mins per 7 kg 1 Ib and 35 mins Thoroughly thaw frozen joints before cooking them Recomirended position for shelf with nretal plate 198 948Z 8T Gas Shelf Approxinete Food rrark position cooking tinme Poultry Chicken 5 4 20 mins per 7 2kg 1 Ib and 20 mins Turkey below 4 5kg 10lbs 4 5 25 mins per 7kg 1 Ib and 25 mins over 4 5kg 10 lbs 4 5 15 mins per Y2kg 1 Ib and 15 mins Duck and dudking 5 4 25 mins per 12kg 1 Ib Stuffed poultry Cook as above but calculate weight including stuffing Thoroughly thaw frozen joints before cooking them The tines given above are for open roasting in a preheated oven If you cover the food with foil or a lid allow an extra 10 15 minutes for each kg 1b Yorkshire pudding large 7 2k 25 30 irs ep indvidual 7 2 15 25 nirs oe Cakes Christmas cake 230mm 9 2 5K 3 24 2hous on Rich fruitcake 180nm 7 2 4 2Yahours 20 nm 8 2 a 22 2 ahours Mactira 18 nm 7 4 5r 1 hour Smell cakes 5 2 amp 4 15 25 nirs Scones 7 2 amp 4 10 20 nirs Victoria sandwich 180n m 7 4 2 amp 4 20 30 nirs 205n m 8 4 2 amp 4 20 35 nirs Reconmended position for shelf with netal plate 6T Gas Food Mark Pastries Plate tart Shortcrust 6 Fruit pie Shortcrust 6 Mince pies flan pastry
28. nd 59 minutes Auto will show in the display 24 ZBG 861 4 Whattime do Turn the selector knob to you want the End Time Tum the food to be Setting knob until the time cooked by the oven is to switch off 16 00 Shows in the display The CS cookpot symbol 4554 will amoan 5 go out romance The End time must not be more than 23 hours 59 minutes from the time of day For example if the time of day is 9 00 am the latest Stop time will be 8 59 am the next day 5 Setto Turn the selector knob to automatic automatic The time of day will show in the display 6 Turn on the Turn the oven control to oven control mark 9 then to the gas mark you want The time shown on the chart gives an example of setting the automatic controls when the time is 9 00 am the food is to be cooked for 2 hours and the food is needed at 6 00 pm 1800 hours The clock will work out what time the oven must switch itself on and it will turn the oven off at the end Once the automatic sequence is finished there will be an alarm and the Auto symbol flashes to remind you that you need to set the oven for manual operation To do this turn the selector knob to manual Turn off the oven control To cancel an automatic programme If you change your mind and want to cancel a programme that you have Set turn the selector knob to Cook time and turn the setting knob until 0 00 shows in the di
29. ndow for ventilation Heat control The grill gives variable heat settings The control knob turns to the left from OFF to HIGH and then to LOW The high setting should be used for fast cooking such as toast Use a lower setting to cook thicker foods such as chicken after it has been browned on the high setting You should remember to turn the food regularly You should not use the grill to keep food warm as it will continue to cook the food The grill pan should be used on the shelf without the metal plate underneath it The shelf can be positioned in any of the runner positions You can reverse the grill pan grid to suit different types of food If you close the door whilst the grill burner is lit it will go out and you will hear a continuous sparking The burner will automatically relight when you open the door ZBG 861 Cooking positions Most food should be cooked on the grid in the grill pan You can turn the grid over to suit different thicknesses of food You can place some dishes straight on the grill shelf This is useful when you are browning the top of food such as cauliflower cheese Preheating You don t usually need to preheat the grill You may wish to preheat it for a couple of minutes when you are cooking steak or browning food Putting food on the grid Place food such as toast tea cakes and muffins towards the centre of the grid If you put food outside this area it may require
30. nel by moving it down over to disengage it from the top fixing lugs Take care not to lose the two rubber grommets from the timer GAS INLET SUPPLY BLOCK Fig 5 120 NOTE The thermostat and grill discs will remain attached to the fascia panel When refitting the control knobs and bezels the drive pins on the rear of the bezel must first be located in the disc carrier The knob and spring can now be fitted onto the control Spindle To prevent the top of the fascia panel mounts becoming slack it may be necessary to adjust the top fixing lugs iv Slacken and remove the union nut on the gas supply elbow on the right hand side of the control panel see Fig 9 v Remove the two screws on the gas inlet block Fig 5 vi Withdraw the gas inlet block and pipe assembly from the back of the appliance vii Remove the union elbow from the inlet block and pipe assembly The elbow will be required in the final installation viii The union elbow should be connected to the gas supply pipe via a standard 14 B S P straight connector Install the gas supply pipe on site complete with the union elbow See Fig 6 Note the orientation of the elbow Position the appliance in front of the cabinet and run the supply cable See Section 2 through the cabinet and connect to the junction box or socket Ensure that the supply is isolated at this stage 41 e N B Two people will be required to carry out the lifting procedure Warning Do not att
31. nussi undertake that if within 24 months of the date of the purchase this Zanussi appliance or any part thereof is proved to be defective by reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF CHARGE for labour malerias or carriage on condition that The appliance has been correctly installed and used only on the electricity supply stated on the rating plate The appliance has been used for normal domestic purposes only and in accordance with the manufacturer s instructions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us All service work under this guarantee must be undertaken by a Zanussi Service Force Centre Any appliance or defective part replaced shall become the Company s property This guarantee is in addition to your statutory and other legal rights Poin visits are made between 8 30am and 5 30pm Monday to Friday Visits may be available outside these hours in which case a premium will be charged Exclusions is guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom Appliances found to be in use within a commercial environment plus those which are subject to rental agreement
32. o the Endtime position the time shown on the display is now the time of day with two minutes added on Rotate the right hand knob to add two minutes to this time to give a two minute delay Turn the left hand knob to the Automatic position to complete the programming sequence the clock now shows the time of day again with the auto neon glowing continuously Turn the oven thermostat on and two minutes after setting the oven burner should commence it s lighting sequence Two minutes after the lighting sequence has started the timer should switch off the gas supply to the oven burner and the audible signal should sound If the signal is continuous it may be switched off at any time by rotating the left hand knob Return timer to manual by rotating the left hand knob to the manual position GENERAL NOTE instruct the user how to use the appliance Inform the user that when the appliance is first turned on they may be able to smell residues from the surfaces being burnt off It may be necessary to open a window for ventilation The smell will disappear after using the oven a few times Refer the user to the wording in the inside cover of the Users Instructions which gives advice on the safe operation of the appliance Advise the user that the cooling fan may continue to work after they have turned off the oven or grill and it will switch itself off when the oven has cooled down 45 Guarantee Conditions Standard guarantee conditions We Za
33. of the door Note the correct position of the trim 29 ZBG 861 4 Using both hands gently tilt the top of the door glass towards you Lift slightly to disengage the locators at the bottom of the door 5 Clean the outer and inner glass using hot soapy water and mild abrasives such as if 6 Replace the glass by holding it in both hands and gently placing the locators into the holes of the brackets at the bottom of the door Push the top of the glass towards the oven door and make sure the screw location holes line up Replace the trim on top of the door making Sure that it is correctly positioned You can check this by looking through the air gap on the top of the door and checking that the screw location holes line up 7 Hold the glass in place with one hand and replace the cross head screws into the location holes with the other hand 8 Tighten the screws using a pozidrive screwdriver Close the door Cleaning The Door Glass AT prevent damaging or weakening the door glass panels avoid the use of the following e Household detergents and bleaches e impregnated pads unsuitable for non stick saucepans e Brillo Ajax pads or steel wool pads e Chemical oven pads or aerosols e Rust removers e Bath Sink stain removers A If the door glass panel becomes chipped or has deep scratches the glass will be weakened and must be replaced to prevent the possibility of the panel shattering Please contact your local Service
34. rotating during cooking Place food which needs a more gentle heat such as tomatoes and mushrooms towards the edge of the grid Arrange meat products and fish to suit their thickness and how you like them cooked Grill shelf You should use the shelf without the metal plate when grilling For safety the shelf will only pull out so far If you want to remove a shelf completely pull it forward as far as it will go raise the front edge and lift it out To put the shelf into a different position keep the front edge raised slot the shelf onto the runner lower the front edge and slide the shelf in 10 ZBG 861 Use shelf position one when toasting and adjust the height of the grid to suit Shelf positions are counted from the top downwards 2 iavaWaWawa Py o4 e5 Dishes tins and trays should not be placed directly on the oven base as it becomes very hot and damage will occur 11 ZBG 861 The grill pan and handle The grill pan is supplied with a removable handle To attach the handle place the wirework under the cut out in the pan so that the metal plate hooks over the top of the grill pan Slide the handle to the left and over the central bump on the grill pan Ensure the handle is correctly located It is not necessary to remove the grill pan handle during grilling Place the grill pan on the shelf so that the pan is positioned centrally beneath the grill To remove the handle slide the
35. s Products of Zanussi manufacture which are not marketed by Zanussi European Guarantee If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications The guarantee starts from the date you first purchased your product The guarantee is for the same period and to the same extent for labour and parts as exists in the new country of use for this brand or range of products This guarantee relates to you and cannot be transferred to another user Your new home is within the European Community EC or European Free Trade Area The product is installed and used in accordance with our instructions and is only used domestically i e a normal household The product is installed taking into account regulations in your new country Before you move please contact your nearest Customer Care centre listed below to give them details of your new home They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances France Senlis 33 0 3 44 62 29 99 Germany N rnberg 49 0 911 323 2600 Italy Pordenone 39 0 1678 47053 Sweden Stockholm 46 0 8 738 79 50 UK Slough 44 0 1753 219 897 ZBG 861 311477705 46 PART NO 311477705 CE
36. s larger than the one we recommended be prepared to turn it round during cooking f you are cooking a large item be prepared to turn it round during cooking 31 ZBG 861 Problem Having difficulty cleaning any part of the oven Check Check that you are following the instructions for care and cleaning See page 27 Problem The oven light does not work Check Check that the oven is not set for automatic cooking The light will illuminate when cooking begins f you have had your oven for some time you may need to replace the oven light bulb See page 33 Problem The timer does not work Check Check that the timer instructions are being closely followed See page 23 Problem The oven or grill burner flame is unstable noisy Check Check that the burner flames stabilise after a few minutes It may be that the appliance needs to adjust to room temperature 32 Replacing an oven light bulb ZBG 861 You need a 25 Watt small Edison screw with a temperature rating of T300 Make sure the oven is cool before you replace the bulb Unplug the oven Open the oven door and remove the oven Shelves Pull the glass bulb cover towards you and then pull it off Unscrew the bulb by turning it to the left Fit a new bulb and then replace the glass bulb cover Replace the oven shelves Plug the oven back into the electricity Supply Re set the time of day PLACE PALM AT TOP OF LENS FLAT
37. splay Turn the selector knob to manual 25 ZBG 861 Hints and tips for automatic cooking 1 Check the instructions for setting the automatic controls until you are familiar with the timer operation 2 Ifthe oven has been used allow it to cool completely before using for automatic cooking 3 You should leave food in the oven for as short a time as possible before automatic cooking starts 4 Do not leave food to stand in the oven when it has finished cooking You should remove it and if it is not going to be eaten at once cool it quickly 5 If you cannot remove food from the oven as soon as it is cooked make sure that the food is covered Choose perishable foods carefully especially during warm weather Food should be fresh and preferably straight from the refrigerator J oints of meat and poultry must be completely thawed Dishes containing left over cooked meat or poultry should not be cooked automatically if there is a delay period 10 Choose dishes which require approximately the same cooking time Slight variations may be allowed by i placing foods in larger or smaller containers ii using more or less liquid iii cutting fruit or vegetables into larger or smaller pieces This will give longer or shorter cooking times respectively Further temperature adjustments can be made by placing the foods higher or lower in the oven as the top of the oven is hotter than the bottom 11 Arrange shelf positions to suit dish
38. u let go of it cook TINE END TIME AUTOMATIC To use the countdown Turn the selector knob to countdown ae Turn the setting knob clockwise until the G 05 display shows the time you want Our pwa met diagram shows the timer set to 5 minutes sora Se When you are using the countdown you can make the clock show the time of day by turning the selector knob to manual At the end of the timed period an alarm will sound Switch off the alarm by turning the selector knob to manual 23 ZBG 861 Automatic control When you use the automatic controls for the first time it s probably best to choose a time when you are at home That way you can check to make sure you ve set everything correctly and you ll feel much more confident when you are away from home in the future Setting the controls for automatic use This is very easy All you have to do is work through the steps below The clock will work out the rest for itself 1 Is the electricity supply on 2 Is the clock To adjust turn and hold oven PROCRANIER Showing the the selector knob to correct time and turn the setting knob yaa in either direction enone oe 3 How long will Turn the selector knob to the food take cook time Then turn the to cook Setting knob until the length of time you want MANUAL the food to cook shows oun in the display The Afman maximum cooking time is 23 hours a
39. ust Seasoning at the end of the cooking time Liquid Use slightly less liquid because there is little evaporation 21 ZBG 861 Milk and milk products for example cream Add these towards the end of cooking to prevent them from curdling Reheating Cool left over food quickly and then putit in the fridge Do not reheat food using the slow cook setting Reheat food in the usual way or in a microwave Only reheat food once 22 ZBG 861 The electronic timer Please note that this is a 24 hour clock for example 2pm is shown as 1400 Cookpot symbol In the following pages we explain how to set the controls Read through them until you re familiar with the procedure O MANUAL rme COUNTDOWN SCOOKTIME o e O END TIME O AUTOMATIC Selector tnob Setting knob If the oven is switched off on the wall or there is a loss of power the clock will stop and you will not be able to use the oven When you first Switch the electricity supply on the timer display will flash During the hours of 10p m 22 00 hrs and 6a m the display will glow dim If a function is selected the display will glow brighter until the function is complete It will then revert back to the dim mode To set the time of dav Turn and hold the selector knob to B The cook pot symbol J is showing OVEN PROGRAMMER Adjust the time by turning the knob in either Og direction The selector knob will return to ATA manual when yo
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