York SUNLINE MAGNUM DY 048 User's Manual
Contents
1. OD Fan Suppl Pwr Max Size Motors Blower Conv Electric Heat Option MCA Fuse I Tons Volt each Motor Outlet Amps gine RLA LRA MCC FLA FLA FLA Model kW Stages Amps Amps None 32 4 40 E05 4 0 1 19 2 44 0 45 E07 5 6 1 26 9 53 7 60 208 1 60 11 3 68 0 17 5 2 3 6 0 10 0 E10 80 1 385 68 1 70 E15 11 9 2 57 2 91 5 100 E20 15 9 2 76 4 115 6 125 None 32 4 40 E05 5 3 1 23 0 47 6 50 E07 7 5 1 32 6 59 1 60 230 1 60 11 3 68 0 17 5 2 3 6 0 10 0 E10 108 1 451 752 80 15 15 9 2 69 1 102 8 110 20 21 2 2 92 2 130 4 150 29 1 35 E05 4 0 1 11 1 33 9 35 E07 5 6 1 15 5 39 4 40 208 3 60 8 3 68 0 13 0 2 3 6 0 10 0 E10 80 1 222 178 50 ao E5 119 2 33 0 61 3 70 E20 15 9 2 44 1 75 2 80 None 29 1 35 E05 5 3 1 13 3 35 9 40 E07 7 5 1 18 8 42 6 45 230 3 60 8 3 68 0 13 0 2 3 6 0 10 0 E10 105 1 266 519 60 E15 15 9 2 39 9 67 8 70 E20 21 2 2 53 2 83 7 90 None 15 7 20 E07 6 8 1 8 5 20 2 20 460 3 60 5 1 34 0 8 0 1 3 6 0 5 0 E10 10 1 1 12 7 25 2 25 E15 13 6 2 17 1 30 4 30 E20 19 5 2 24 5 39 3 40 None E 11 6 15 10 10 6 1 10 6 20 7 20 575 3 60 3 2 26 0 5 0 1 3 6 0 4 0 Ei5 159 1 160 274 30 E20 21 2 2 21 3 33 5 35 None 39 1 50 E05 4 0 1 19 2 46 0 50 E07 5 6 1 26 9 55 7 60 208 12. OD Fan Suppl Pwr Max Size Motors Blower Conv Electric Heat Option MCA Fuse 5 Tons Volt each Motor Outlet Amps gini RLA LRA MCC FLA FLA FLA Model kW Stages Amps Amps None 22 4 30 E05 4 0 1 19 2 31 5 35 E07 5 6 1 26 9 41 2 45 208 1 60 11 3 68 0 17 5 2 3 6 0 0 0 E10 80 1 38 5 556 60 E15 11 9 2 57 2 79 0 80 E20 15 9 2 76 4 103 1 110 None 22 4 30 E05 5 3 1 23 0 35 1 40 E07 7 5 1 32 6 46 6 50 230 1 60 11 3 68 0 17 5 2 3 6 0 0 0 E10 108 1 461 627 70 15 15 9 2 69 1 90 3 100 E20 21 2 2 92 2 117 9 125 None 18 7 25 E05 4 0 1 11 1 21 4 25 E07 5 6 1 15 5 26 9 30 208 3 60 8 3 68 0 13 0 2 3 6 0 0 0 80 1 225 353 20 ao E5 119 2 33 0 48 8 50 E20 15 9 2 44 1 62 7 70 None amp 18 7 25 E05 5 8 1 13 3 23 4 25 E07 7 5 1 18 8 30 1 35 230 3 60 8 3 68 0 13 0 2 3 6 0 0 0 105 1 266 39 4 20 E15 15 9 2 39 9 55 3 60 E20 21 2 2 53 2 71 2 80 None 10 7 15 E07 6 8 1 8 5 14 0 15 460 3 60 5 1 34 0 8 0 1 3 6 0 0 0 E10 10 1 1 12 7 18 9 20 E15 13 6 2 17 1 24 2 25 E20 19 5 2 24 5 33 1 35 None E x 7 4 15 E10 10 6 1 10 6 15 7 15 575 3 60 3 2 26 0 5 0 1 3 6 0 0 0 Ei5 159 1 160 221 25 E20 21 2 2 21 3 28 5 30 None 29 1 35 E05 4 0 1 19 2 33 5 40 E07 5 6 1 26 9 43 2 45 208 1
3. On Board Diagnostics Each alarm will energize a trouble light on the thermostat if so equipped and flash an alarm code on the control board LED Each high and low pressure switch alarm as well as each freezestat alarm has its own flash code The control board saves the five most recent alarms in memory and these alarms can be reviewed at any time Alarms and programmed values are retained through the loss of power All units have long lasting powder paint cabinets with 750 hour salt spray test approval under ASTM B117 procedures All models are CSA listed Warranty All models include a one year limited parts warranty on the complete unit Compressors and electric heater elements carry a five year warranty Gas heat exchangers carry a 10 year parts warranty Gas Heat Operation All single phase models with gas heat have minimum annual fuel utilization efficiency AFUE of 8095 All three phase models with gas heat have minimum steady state efficiency of 80 Each sec tion includes a durable heat exchanger with aluminized steel or optional stainless steel tubes a redundant gas valve spark ignition power venting an ignition module for 100 shut off and all of the safety controls required to meet the latest ANSI standards The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit Electric Heat Opera
4. E07 5 6 1 26 9 55 9 60 208 1 60 28 8 145 0 45 0 2 3 7 6 10 0 10 8 0 1 38 5 70 1 80 E15 11 9 2 57 2 93 5 100 E20 15 9 2 76 4 117 6 125 E30 22 2 2 106 7 155 4 175 None 559 60 E05 5 3 1 23 0 55 9 60 E07 7 5 1 32 6 61 1 70 230 1 60 28 8 145 0 45 0 2 3 7 6 10 0 10 10 6 1 46 1 77 2 80 E15 15 9 2 69 1 104 8 110 E20 21 2 2 92 2 132 4 150 E30 29 6 2 128 7 176 2 200 None 41 5 45 E05 4 0 1 11 1 41 5 45 E07 5 6 1 15 5 41 5 45 208 3 60 17 3 123 0 27 0 2 3 7 6 10 0 E10 8 0 1 22 2 49 8 50 E15 11 9 2 33 0 63 3 70 Eo E20 159 2 44 1 772 80 E30 22 2 2 61 6 99 0 100 None 41 5 45 E05 5 3 1 13 3 41 5 45 E07 7 5 1 18 8 44 6 45 230 3 60 17 3 123 0 27 0 2 3 7 6 10 0 E10 10 6 1 26 6 53 9 60 E15 15 9 2 39 9 69 8 70 E20 21 2 2 53 2 85 7 90 E30 29 6 2 74 3 111 0 125 None 22 1 25 E07 6 8 1 8 5 22 1 25 E10 10 1 1 12 7 26 2 25 460 3 60 9 6 70 0 15 0 1 3 7 6 5 0 E15 136 2 174 314 30 E20 19 5 2 24 5 40 3 40 E30 28 8 2 36 1 54 3 60 None 17 3 20 10 10 6 1 10 6 21 5 20 575 3 60 7 4 53 0 11 5 1 3 7 6 4 0 E15 15 9 1 16 0 27 9 30 E20 21 2 2 21 3 34 3 35 E30 30 4 2 30 5 45 4 45 1 Minimum Circuit Ampacity 2 Dual Element Time Delay Type 3 HACR type per NEC Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 25 DY PHYSICAL DATA
5. HAIL GUARD FLUE EXHAUST EXTENSION OTHER FACTORY INSTALLED OPTIONS e POWER EXHAUST OPTION To work in conjunction with economizers STAINLESS STEEL HEAT EXCHANGER STAINLESS STEEL DRAIN PAN BOTTOM DRAIN CONNECTION TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL ELECTRONIC SINGLE ENTHALPY ECONOMIZER DIRTY FILTER SWITCH PHASE MONITOR COIL GUARD POWERED GFI CONVENIENCE OUTLET NON POWERED GFI CONVENIENCE OUTLET BAS CONTROLS S implicity INTELLI Comfort CPC JOHNSON HONEYWELL NOVAR BAS READY ECONOMIZER 2 10 V D C ACTUATOR WITHOUT A CONTROLLER HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS 2 PLEATED FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTOR RETURN AIR SMOKE DETECTOR Johnson Controls Unitary Products 343615 YTG B 0308 Johnson Controls Unitary Products 35 Subject to change without notice Printed in U S A 343615 YTG B 0308 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 343615 YTG A 0807 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069
6. 0 2 2 0 3 2 0 4 2 0 5 2 0 6 2 0 7 2 0 8 2 0 9 2 1 0 2 SPEED iL lt iL lt iL lt iL lt iL lt iL lt iL lt iL lt iL lt S Z S Oe OB Oe Z l 9 gt HI 1582 320 1538 335 1496 349 1458 363 1418 376 1381 390 1338 403 1298 417 1255 430 MED HI 1488 263 1440 276 1396 290 1354 303 1309 316 1263 329 1214 343 1158 358 1085 374 33 MED 1339 208 1292 221 1247 234 1201 246 1152 258 1102 272 1036 288 967 303 924 313 MED LOW 1233 171 1184 183 1135 195 1082 207 1026 220 957 235 895 248 LOW 1081 130 997 134 935 145 863 158 HI 2056 636 2017 696 1978 714 1942 734 1906 749 1864 764 1815 769 1728 743 1582 685 MED HI 1866 539 1832 557 1795 571 1754 585 1722 602 1679 619 1636 638 1582 653 1508 639 43 MED 1680 408 1641 426 1594 438 1558 455 1517 472 1469 490 1415 505 1370 521 1337 536 MED LOW 1582 362 1541 380 1495 391 1465 406 1426 423 1377 440 1326 455 1292 469 1247 485 LOW 1300 223 1258 237 1202 247 HI 2256 883 2258 931 2247 950 2223 964 2182 979 2125 971 2044 940 1958 898 1864 854 MED HI 2145 771 2127 784 2119 808 2089 826 2051 844 2014 859 1965 861 1896 843
7. 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz 10 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 8 DY048 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED INLET UNIT DESCRIPTION MODEL DY048 4 Ton CONFIGURATION Horizontal Ducted Inlet Indoor Blower Speed RPM 1087 Blower Static Pressure IWG 1 0 Airflow CFM 1406 Blower Motor BHP 0 90 Coolin Coolin Coolin Coolin Octave Center Fr ID Blower ti g 2 ID Blower ti 9 2 ID Blower fi 9 2 ID Blower fi 9 2 4 dB peration Only dB peration Only dB peration Only dB peration dB dB dB dB 63 77 9 7 9 125 70 6 86 77 250 6 6 5 61 500 53 1000 45 2000 46 4000 45 8000 45 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 9 DY048 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED DISCHARGE UNIT DESCRIPTION MO
8. 1801 806 53 MED 2020 637 1999 656 1985 675 1947 696 1910 715 1876 730 1832 740 1793 756 1725 748 MED LOW 1757 413 1713 432 1677 451 1639 468 1597 479 1559 497 1521 513 1472 523 LOW 1570 327 1536 339 1499 356 gt gt 1 Factory set on medium speed tap 2 Includes allowances for a wet evaporator coil 1 filters and the heat exchangers Refer to STATIC RESISTANCES Table for resistance values 3 Side Duct application 230 Volts TABLE 20 SUPPLY AIR BLOWER PERFORMANCE DY036 048 amp 060 DIRECT DRIVE BOTTOM DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE IWG UNIT MOTOR 2 0 3 2 0 4 2 0 5 2 0 6 2 0 7 2 0 8 2 0 9 2 1 0 2 SPEED H H F H H s 5 s amp 5 s 5 zs 5 s S amp 9 mp9 ux 9 u z HI 320 1485 335 1445 349 1408 363 1370 376 1334 390 1292 403 1254 417 1213 430 MED HI 263 1391 276 1349 290 1308 303 1265 316 1221 329 1174 343 1120 358 1049 374 33 MED 208 1248 221 1205 234 1161 246 1114 258 1065 272 1002 288 935 303 894 313 MED LOW 171 1144 183 1097 195 1046 207 992 220 926 235 866 248 5 gt LOW 130 964 134 904 145 HI 636 1947 696 190
9. 51 68 68 5 58 2000 53 4000 54 54 47 47 6 6 5 56 8000 52 52 4 47 6 6 5 53 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz 14 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 16 DY036 COOLING CAPACITIES 3 TON Air on Evap Temperature of Air on Condenser Coil orator Coil 75 F 85 F Total Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM ps Cap Input Return Dry Bulb F Cap Input Return Dry Bulb F C MBH kw 86 83 80 77 74 68 MBH kw 786 83 80 77 74 71 68 72 41 2 5 23 20 18 15 12 4 900 67 38 25 29 26 24 21 18 16 13 62 35 2 5 35 32 30 27 25 22 20 57 35 2 5 35 34 31 28 26 23 21 72 42 2 5 25 22 19 16 13 1050 67 39 25 31 28 25 22 19 16 13 62 35 2 5 35 34 32 29 26 23 20 57 35 2 5 3
10. MBH Total Total Sensible Capacity MBH CFM ps Input Return Dry Bulb F Cap Input Return Dry Bulb F MBH kw 786 83 80 77 74 71 68 MBH kw 786 80 77 74 7i 68 72 54 3 1 30 27 23 20 17 x 1200 57 51 3 1 40 36 33 29 26 23 19 62 47 3 0 47 44 41 37 34 30 27 57 46 3 0 46 46 43 39 36 32 29 72 55 3 1 33 29 25 21 17 1400 67 52 3 1 43 39 35 31 27 23 19 62 48 3 0 48 46 43 39 35 31 27 57 46 3 0 46 46 45 41 37 33 29 72 55 3 1 36 31 26 22 17 S 1600 67 52 3 1 46 42 37 32 28 23 18 62 48 3 1 48 48 46 41 36 32 27 57 47 3 0 47 47 48 43 39 34 29 72 55 3 1 38 33 28 22 17 1800 67 52 3 1 49 44 39 34 28 23 18 62 48 3 1 48 48 47 41 36 31 25 57 47 3 1 47 47 47 42 37 31 26 72 55 3 1 41 35 29 23 17 s 2000 97 52 31 52 47 41 35 29 23 17 62 48 3 1 48 48 48 42 36 30 24 57 46 3 1 46 46 46 40 34 28 23 105 F 72 45 3 7 27 23 20 16 13 1200 67 39 3 7 34 31 27 24 21 17 14 62 36 3 6 36 36 33 29 26 22 19 57 35 3 6 35 35 32 29 25 22 19 72 47 3 7 30 26 22 18 14 1400 67 41 3 7 38 34 30 26 22 18 14 62 37 3 6 37 37 36 32 28 24 20 57 37 3 6 37 37 35 31 27 23 19 72 49 3 7 33 28 24 19 14 1600 57 43 37 41 37 33 28 24 19 14 62 39 3 6 39 39 39 34 30 25 20 57 39 3 6 39 39 39 34 29 25 20 72 49 3 7 36 31 25 20 15 1800 67 43 87 42 39 35 30 24 19 14 62 39 3 6 39 39 39 33 28 23 17 57 38 3 7 38 38 38 33 27 22 17 72 48 3 7 39 33
11. MODELS Dy 036 048 060 EVAPORATOR Centrifugal Blower Dia x Wd in 12 X10 12X10 12 X10 BLOWER Fan Motor HP Direct Drive 3 4 1 1 EVAPORATOR Rows Deep T T COIL Fins Per Inch 13 13 13 Face Area Ft 5 1 5 1 5 1 CONDENSER Propeller Dia in 24 24 24 FANS Fan Motor HP 1 2 1 2 1 2 Nom CFM 4200 4200 4200 CONDENSER Rows Deep 2 2 2 COILS Fins Per Inch 18 18 18 Face Area Ft 2 17 1 17 1 17 1 COMPRESSOR Sia 1 t L Type Recip Recip Scroll m Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 FILTERS Quantity Per Unit 14 X 25 X 1 or 2 1 1 1 Total Face Area Ft 6 3 6 3 6 3 CHARGE Refrigerant 22 Ibs oz 9 4 9 8 11 8 TABLE 26 ELECTRIC HEAT CORRECTION FACTORS TABLE 27 VOLTAGE LIMITATIONS kW CAP MULTI NOMINAL VOLTAGE VOLTAGE PIER POWER SUPPLY VOLTAGE MIN MAX 208 208 0 208 230 1 60 187 252 240 230 0 92 480 460 0 92 208 230 3 60 187 252 600 575 0 92 460 3 60 432 504 575 3 60 540 630 1 Utilization Range A in accordance with ARI Standard 110 24 Johnson Controls Unitary Products 343615 YTG B 0308 TYPICAL POWER WIRING CONTACTOR 9 p9 FIELD SUPPLIED N DISCONNECT gt r REO SINGLE _ 9 Eze de E 9 0 1 D r PHASE DS 4 4 O O 5 POWER GROUND ARE E SUPPLY REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH OVERCURRENT PROTEC TION AND WIRING CONTACTOR FIELD SUPPLIED r 9 DISCONNECT SS Se 1 T THREE Sg r PHASE A O L gt POWER E SUPP
12. peration Only dB peration dB dB dB dB 63 80 4 85 858 s8 84 87 125 74 77 74 76 80 8 8 83 250 58 6 58 6 68 68 6 65 500 54 1000 50 2000 47 4000 49 8000 47 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 6 DY036 INDOOR SOUND POWER LEVELS VERTICAL DUCTED INLET UNIT DESCRIPTION MODEL DY036 3 Ton CONFIGURATION Vertical Ducted Inlet Indoor Blower Speed RPM 883 Blower Static Pressure IWG 0 7 Airflow CFM 1069 1903 917 Blower Motor BHP 0 49 Cooli Cooli Cooli li Octav enter Fre ID Blower Ha 2 ID Blower 2 ID Blower 25 de 2 ID Blower bn d 2 q Only dB peration Only dB peration Only dB peration Only dB peration dB dB dB dB 63 78 82 78 82 8 8 9 84 125 75 4 Z 90 71 79 250 5 60 5 60 59 6 5 62 500 47 5 47 50 5 5 49 5 1000 40 43 4 50 5 45 46 2000 40 37 39
13. 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz 12 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 12 DY060 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED INLET UNIT DESCRIPTION MODEL DY060 5 Ton CONFIGURATION Horizontal Ducted Inlet Indoor Blower Speed RPM 1188 Blower Static Pressure IWG 02 06 3 1 3 Airflow CFM 1323 Blower Motor BHP 0 80 Coolin Coolin Coolin Coolin Octave Center Freq bn es e a 9 c ie u ES ae nly dB dB nly dB dB nly dB dB nly dB dB 63 84 125 72 250 5 58 55 56 6 66 6 6 500 5 53 51 51 6 6 55 55 1000 50 50 45 4e 6 6 53 53 2000 50 4000 47 8000 47 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 13 DY060 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED DISCHARGE UNIT DESCRIPTION MODEL DY060 5 Ton CONFIGURATION Horizontal Ducted Dis
14. 117 121 125 DY060 Cooling Electric 91 88 84 105 109 113 060006 99 95 92 114 118 123 DYO60N08 100 97 93 116 120 125 DY060 D N 10 102 98 95 118 122 126 TABLE 31 CENTER OF GRAVITY DIMENSION 3 5 TON X 40 Y 20 30 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 32 OPERATING WEIGHTS LBS MODEL SIZE 3 TON 4 TON 5 TON DY Cooling Only 575 585 590 N04 615 N06 635 N08 635 650 Gas Electric N10 655 660 D06 625 635 640 D10 645 655 660 Economizer 50 Motorized Damper 26 OPTIONS 5 7 kW 18 Electric Heater 10 15 kW 23 20 30 kW 28 ACCY E 92 Barometric Relief Fixed Air Damper 10 COMPRESSOR SUPPORT RAILS Coun BACK OF UNIT SUPPLY AIR RETURN 7 gt AIR 2 255 19 1 2 i lt lt SN 37 114 Ng S SS NP lt Supply and Return Air including duct support rails shown are typical for bottom duct applications DUCT SIZES Air 19 1 X 19 1 For location of horizontal duct applications eturn Air 19 1 4 X 19 1 4 on back of unit refer to Unit Dimension details FIGURE 11 ROOF CURB DIMENSIONS Johnson Controls Unitary Products GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility York s Sunline Magnum units are convertible single pack age units
15. 12 0 14 0 16 0 19 0 22 HEATERS 20 30KW 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 23 0 26 COOLING ONLY 0 08 0 10 0 12 0 14 0 16 0 18 0 20 0 23 0 26 0 29 0 32 Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables 2 Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables 3 The pressure through the economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct system is less than 0 25 IWG the unit will deliver less CFM during full economizer operation TABLE 22 ELECTRIC HEAT CFM LIMITATIONS Minimum Supply Air Tone Voltage Heater kW 5 7 10 15 20 30 208 230 1 60 900 900 900 900 900 s 3 208 230 3 60 900 900 900 900 900 460 3 60 2 900 900 900 900 600 3 60 900 900 900 208 230 1 60 1200 1200 1200 1200 1200 4 208 230 3 60 1200 1200 1200 1200 1200 460 3 60 1200 1200 1200 1200 600 3 60 1200 1200 1200 208 230 1 60 1500 1500 1500 1500 1500 1500 5 208 230 3 60 1500 1500 1500 1500 1500 1500 460 3 60 1500 1500 1500 1500 1500 600 3 60 1500 1500 1500 1500 Johnson Controls Unitary Products 19 343615 YTG B 0308 TABLE 23 ELECTRICAL DATA DY036 048 amp 060 DIRECT DRIVE W O POWERED CONVENIENCE OUTLET
16. 1750 67 6 6 46 5 41 5 36 4 31 3 26 3 21 2 16 2 62 6 5 46 0 46 0 45 1 40 1 35 0 30 0 24 9 57 6 6 45 8 45 8 44 6 39 6 34 5 29 4 24 4 72 6 6 39 1 33 3 27 4 21 6 15 8 2000 67 6 5 49 9 45 1 392 33 4 27 6 21 7 15 9 62 6 5 46 5 46 5 46 5 428 37 0 31 1 25 3 57 46 4 6 5 46 4 46 4 46 4 42 2 36 4 30 6 24 7 72 55 7 6 7 42 9 36 3 29 6 23 0 16 3 2250 67 49 7 6 6 49 7 48 3 42 3 35 7 29 0 224 15 7 62 46 3 6 6 46 3 46 3 46 3 40 77 34 1 27 4 20 8 57 46 1 6 6 46 1 46 1 46 1 40 4 33 7 27 1 20 4 72 55 4 6 7 46 7 39 2 31 8 24 3 16 9 8 2500 67 49 4 6 6 49 4 49 4 45 4 37 9 30 5 23 0 15 6 62 46 1 6 6 46 1 46 1 46 1 38 6 31 2 23 7 16 3 57 45 9 6 6 45 9 45 9 45 9 38 5 31 0 23 6 16 1 1 The capacities are gross ratings For net capacity deduct indoor blower motor MBH 3 415 x kW Refer to the appropriate Blower Perfor mance table for the kW of the supply air blower motor 2 These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blower motor Johnson Controls Unitary Products 17 343615 YTG B 0308 TABLE 19 SUPPLY AIR BLOWER PERFORMANCE DY036 048 amp 060 DIRECT DRIVE SIDE DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE IWG UNIT MOTOR
17. 60 15 4 86 0 24 0 2 3 7 6 10 0 80 1 385 703 80 E15 11 9 2 57 2 93 5 100 E20 15 9 2 76 4 117 6 125 None 39 1 50 E05 5 3 1 23 0 49 6 50 E07 7 5 1 32 6 61 1 70 230 1 60 15 4 86 0 24 0 2 3 7 6 10 0 10 6 1 461 772 80 E15 15 9 2 69 1 104 8 110 E20 21 2 2 92 2 132 4 150 None 34 3 45 E05 4 0 1 11 1 35 9 45 E07 5 6 1 15 5 41 4 45 208 3 60 11 5 84 0 18 0 2 3 7 6 10 0 80 1 222 458 50 Ws E5 119 2 33 0 63 3 70 E20 15 9 2 44 1 77 2 80 None 34 3 45 05 5 3 1 13 3 37 9 45 07 7 5 1 18 8 44 6 45 230 3 60 11 5 84 0 18 0 2 3 7 6 10 0 10 6 1 56 6 539 60 E15 15 9 2 39 9 69 8 70 E20 21 2 2 53 2 85 7 90 None 17 4 20 E07 6 8 1 8 5 21 2 20 460 3 60 5 8 42 0 9 0 1 3 7 6 5 0 E10 10 1 1 12 7 26 2 25 E15 13 6 2 17 1 31 4 30 E20 19 5 2 24 5 40 3 40 None c gt 14 5 15 E10 10 6 1 10 6 21 5 20 575 3 60 5 1 34 0 8 0 1 3 7 6 4 0 E15 159 1 160 279 30 E20 21 2 2 21 3 34 3 35 22 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 24 ELECTRICAL DATA DY036 048 amp 060 DIRECT DRIVE W POWERED CONVENIENCE OUTLET CONT OD Fan Suppl Pwr Max Size Motors Blower Conv Electric Heat Option MCA Fuse Tons Volt each Motor Outlet Amps rx RLA LRA MCC FLA FLA FLA Model kW Stages Amps Amps None 55 9 60 E05 4 0 1 19 2 55 9 60
18. 72 61 3 5 4 35 6 31 3 27 0 22 8 18 5 1500 67 55 7 5 3 45 6 41 3 37 0 32 7 28 4 242 19 9 62 51 5 5 3 51 5 50 0 458 41 5 372 32 9 28 6 57 50 4 53 50 4 50 4 46 5 42 2 38 0 33 7 29 4 72 62 7 5 4 39 5 34 4 29 4 24 3 19 3 x 1750 67 57 0 5 3 50 3 45 3 40 2 35 2 30 1 25 1 20 0 62 52 7 5 3 52 7 52 0 49 7 44 7 39 6 34 6 29 5 57 51 6 53 51 6 51 6 50 6 45 5 40 5 35 4 30 4 72 64 1 5 4 43 4 37 6 31 7 25 9 20 1 2000 67 58 3 53 55 1 49 3 43 4 37 6 31 8 25 9 20 1 62 53 9 5 3 53 9 53 9 53 7 47 9 42 1 36 2 30 4 57 52 8 5 3 52 8 52 8 54 6 48 8 43 0 37 1 31 3 72 64 2 5 4 47 1 40 5 33 9 27 2 20 6 2 2250 67 58 4 5 4 56 8 52 8 46 3 39 7 33 1 26 4 19 8 62 54 0 5 3 54 0 54 0 53 9 473 40 6 34 0 27 3 57 52 8 53 52 8 52 8 53 8 47 1 40 5 33 9 27 2 72 64 3 5 5 50 9 43 4 36 0 28 5 21 1 2500 67 58 5 5 4 58 5 56 3 49 2 41 8 34 3 26 9 19 4 62 54 1 5 8 54 1 54 1 541 46 6 39 2 31 7 24 3 57 52 9 5 4 52 9 52 9 52 9 45 5 38 0 30 6 23 1 125 F 72 54 6 6 7 32 0 27 8 23 5 19 2 14 9 4 1500 67 487 66 42 1 37 8 33 6 29 3 25 0 20 7 16 5 62 45 4 6 6 45 4 45 4 41 6 37 3 33 1 28 8 24 5 57 45 2 6 6 45 2 45 2 41 1 36 9 32 6 28 3 24 0 72 55 3 6 7 35 6 30 5 25 5 204 15 4
19. 9 29 29 30 26 22 18 14 72 37 3 1 28 24 20 15 11 1500 67 33 2 9 33 31 27 22 18 13 9 62 29 3 0 29 29 29 24 20 15 11 57 29 3 0 29 29 29 25 20 16 11 125 72 28 3 7 17 14 12 9 7 900 67 24 83 22 19 17 14 11 9 6 62 21 3 5 21 20 18 15 13 10 8 57 22 3 5 22 22 20 18 15 13 10 72 29 3 5 19 16 13 10 7 x 2 1050 67 24 32 24 22 18 15 12 9 6 62 21 3 4 21 21 20 17 14 11 8 57 22 3 4 22 22 22 19 16 13 10 72 29 3 4 21 18 14 11 7 1200 67 25 3 1 25 24 20 17 13 10 6 62 22 3 3 22 22 22 18 15 11 8 57 22 3 3 22 22 22 21 18 14 11 72 29 3 6 23 19 15 11 7 1350 67 24 3 2 24 24 21 17 13 10 6 62 21 3 4 21 21 21 17 13 9 5 57 22 3 4 22 22 22 19 15 11 7 72 28 3 8 25 20 16 11 7 1500 67 24 34 24 24 23 18 14 9 5 62 21 3 6 21 21 21 16 12 7 3 57 22 3 6 22 22 22 17 13 8 4 1 The capacities are gross ratings For net capacity deduct indoor blower motor MBH 3 415 x kW Refer to the appropriate Blower Perfor mance table for the kW of the supply air blower motor 2 These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blower motor Johnson Controls Unitary Products 15 343615 YTG B 0308 TABLE 17 DY048 COOLING CAPACITIES 4 TON Air on Evap Temperature of Air on Condenser Coil orator Coil 75 85 Total Total Sensible Capacity
20. ADD se JUMPER 24 VOLT TRANSFORMER 1ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 INCLUDES SUBBASE TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING USE THERMOSTAT 2TH04700224 25 343615 YTG B 0308 FIELD SUPPLIED DISCONNECT SWITCH LOCATION Direct Drive units CONDENSER SCROLL COMPRESSOR FILTER ACCESS ACCESS ACCESS SUPPLY AIR M E gt RETURN AIR HEAT ane A 5 CONDENSER AIR IS DS 442798 34 PVC FEMALE 8 COND DRAIN Seo Detail A WIRING ENTRY See Detail I OUTDOOR AIR i Economizer v H RAI Shown separately to illustrate bottom duct openings and power connection locations NOTE For curb mounted units refer to the duct hanger dimensions CONTROL WIRING ENTRY of the curb for the proper siza of the supply and return air duct connections FIGURE 3 UNIT DIMENSIONS 3 5 TON COOLING ONLY ELECTRIC HEAT FRONT VIEW BOTTOM SUPPLY amp RETURN AIR OPENINGS SEE NOTE FIELD SUPPLIED CONTROL BLOWER VENT AIR DISCONNECT SWITCH OUTLET HOOD LOCATION Direct Drive units CONDENSER SCROLL COMPR ACCESS COMBUSTION AIR INLET HOOD FILTER zn i ACCESS 4 3 8 m ae gt RETURN AIR 6 access GAS SUPPLY ENTRY 1 NPTI AT GAS VALVE 222 SUPPLY AIR 2 12 34 PVC FEMALE EA COND DRAIN CONDENSER AIR See Detail A WIR
21. E07 5 6 1 26 9 45 9 50 208 1 60 28 8 145 0 45 0 2 3 7 6 0 0 E10 8 0 1 38 5 57 6 60 E15 11 9 2 57 2 81 0 90 E20 15 9 2 76 4 105 1 110 E30 22 2 2 106 7 142 9 150 None 45 9 50 E05 5 3 1 23 0 45 9 50 E07 7 5 1 32 6 48 6 50 230 1 60 28 8 145 0 45 0 2 3 7 6 0 0 E10 10 6 1 46 1 64 7 70 E15 15 9 2 69 1 92 3 100 E20 21 2 2 92 2 119 9 125 E30 29 6 2 128 7 163 7 175 None 31 5 35 E05 4 0 1 11 1 31 5 35 E07 5 6 1 15 5 31 5 35 208 3 60 17 3 123 0 27 0 2 3 7 6 0 0 E10 8 0 1 22 2 37 3 40 E15 11 9 2 33 0 50 8 60 E20 159 2 44 1 64 7 70 E30 22 2 2 61 6 86 5 90 None 31 5 35 E05 5 3 1 13 3 31 5 35 E07 7 5 1 18 8 32 1 35 230 3 60 17 3 123 0 27 0 2 3 7 6 0 0 E10 10 6 1 26 6 41 4 45 E15 15 9 2 39 9 57 3 60 E20 21 2 2 53 2 73 2 80 E30 29 6 2 74 3 98 5 100 None 17 1 20 E07 6 8 1 8 5 17 1 20 E10 10 1 1 12 7 19 9 20 460 3 60 9 6 70 0 15 0 1 3 7 6 0 0 ETE 13 6 2 171 252 25 20 19 5 2 24 5 34 1 35 0 28 8 2 36 1 48 1 50 None 13 3 15 E10 10 6 1 10 6 16 5 20 575 3 60 7 4 53 0 11 5 1 3 7 6 0 0 E15 15 9 1 16 0 22 9 25 E20 21 2 2 21 3 29 3 30 E30 30 4 2 30 5 40 4 40 1 Minimum Circuit Ampacity 2 Dual Element Time Delay Type 3 HACR type per NEC Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 24 ELECTRICAL DATA DY036 048 amp 060 DIRECT DRIVE W POWERED CONVENIENCE OUTLET
22. Piping Front D 1 1 2 KO Gas Piping Bottom 1 Opening in the bottom to the unit can be located by the side in the insulation 2 Do not remove the 2 knockout ring 28 Johnson Controls Unitary Products 343615 YTG B 0308 ROOF JACK lau INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION FIELD SUPPLIED DISCONNECT SWITCH I A DRIP LE 3e d bi Y pi 22 2 277 gt TE E el gt nbn rr Pilen se 1 T CONDENSATE TRAP TO GAS SUPPLY LINE 2 SUPPLY AIR DUCT SO C NTROL WIRING POWER THERMOSTAT Buon AIR SUPPLY DUCT FIGURE 9 TYPICAL APPLICATIONS Johnson Controls Unitary Products APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT CY FIGURE 10 FOUR AND SIX POINT LOADING TABLE 30 DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION 4 Point Loading Ib CONDENSER COIL END OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT 343615 YTG B 0308 BACK OF UNIT CONDENSER COIL END OF UNIT 6 Point Loading Ib UNIT B B D E F DY036 Cooling Electric 89 85 82 102 106 110 DY036N04 95 91 88 110 114 118 DY036D06 96 93 89 111 115 120 DY036N08 98 94 91 113 117 122 DY036D10 99 96 92 115 119 124 DY048 Cooling Electric 90 87 84 104 108 112 DY048 D N 06 98 94 91 113 117 122 DY048 D N 10 101 97 94
23. Rated in accordance with ARI 270 Standard TABLE 3 2 STAGE GAS HEAT RATINGS 343615 YTG B 0308 SENSOR Senses CO levels and automatically overrides the economizer when levels rise above the present limits COIL GUARD Customers can purchase a coil guard kit to protect the condenser coil from damage This is not a hail guard kit HAIL GUARD Hail Guard kit is available to prevent unit from hail damage This is a sloped hood that fits above the coil GAS PIPING KIT This kit supplies all necessary fittings and shut off valve TABLE 2 GAS HEAT RATINGS MBH MBH AFUE TEMP MODEL INPUT OUTPUT RISE F DY036N04 50 40 80 9 15 45 DY036N08 100 80 80 5 45 75 DY048N06 75 60 80 9 25 70 DY048N10 125 100 80 3 45 75 DYO60N08 100 80 80 5 25 55 DYO60N10 125 100 80 3 30 75 1 All units are single stage heating MODEL MBH INPUT MBH OUTPUT STEADY STATE EFFICIENCY RISE MINIMUM HEATING STAGE 2 P STAGE STAGE 2U STAGE 15 STAGE 2ND STAGE MIN MAX AIRFLOW CFM DY036D06 45 75 35 8 60 8 79 4 81 1 35 70 790 DY036D10 69 115 55 2 92 80 0 80 2 55 90 950 DY048D06 45 75 35 7 60 8 79 4 81 1 25 70 790 DY048D10 75 125 60 4 100 6 80 5 80 5 45 75 1230 DYO60D06 45 75 35 8 60 8 79 4 81 1 20 55 1010 DY060D10 75 125 60 4 100 6 80 5 80 5 35 75 1230 1 Models 3G only Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 4 DY036 INDOOR SOUND POWER LEVELS H
24. a primary limit control s and automatic reset to prevent the heating element system from operating at an excessive temperature The heating section assembly shall slide out of the unit for easy maintenance and service Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing where required UNIT OPERATING CHARACTERISTICS a Unit shall be capable of starting and running at 125 F outdoor temperature exceeding maximum load crite ria of ARI Standard 210 240 The compressor with standard controls shall be capable of operation down to 0 F outdoor temperature Unit shall be pro vided with fan time delay to prevent cold air delivery before heat exchanger warms up Gas heat only ELECTRICAL REQUIREMENTS All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications Separate side and bottom openings shall be provided for the control wiring STANDARD LIMITED WARRANTIES Compressor 5 Years Heat Exchanger 10 Years Electric Heat Element 5 Years Other Parts 1 Year 33 OPTIONAL OUTDOOR AIR Shall be made available by either or ELECTRONIC ENTHALPY AUTOMATIC ECONO MIZER Outdoor and return air dampers that are inter locked and positioned by a fully modulating spring return damper actuator The maximum leakage rate for the outdoor air intake dampers s
25. 2 Stage 036 048 060 S04 40 MBH Output Stainless Steel 1 Stage 036 S06 60 MBH Output Stainless Steel 1 Stage 048 S08 80 MBH Output Stainless Steel 1 Stage 036 060 510 100 MBH Output Stainless Steel 1 Stage 048 060 T06 60 MBH Output Stainless Steel 2 Stage 036 048 060 T10 100 MBH Output Stainless Steel 2 Stage 036 048 060 Simplicity IntelliComfort Controller w ModLinc 2 Pleated filters BAS Ready Economizer 2 10 V D C Actuator without a Controller Any Combination of Additional Options that Don t Have an Option Code Pre assigned AA None BA Hinged Filter Door amp Toolless Access Panels AB Phase Monitor BB Phase Monitor Hinged Filter Door amp Toolless AC Coil Guard Access Panels AD Dirty Filter Switch BC Coil Guard Hinged Filter Door amp Toolless AE Phase Monitor amp Coil Guard Access Panels AF Phase Monitor amp Dirty Filter Switch BD Dirty Filter Switch Hinged Filter Door amp AG Coil Guard amp Dirty Filter Switch Toolless Access Panels AH Phase Monitor Coil Guard amp Dirty Filter Switch BE Phase Monitor amp Coil Guard Hinged Filter AS Bottom Drain Connection Door amp Toolless Access Panels RC Coil Guard amp American Flag BF Phase Monitor amp Dirty Filter Switch Hinged TA Technicoat Condenser Coil Filter Door amp Toolless Access Panels TJ Technicoat Evaporator Coil BG Coil Guard amp Dirty Filter Switch Hinged Filt
26. 27 21 15 2000 67 42 3 7 42 41 37 31 25 19 14 62 38 3 7 38 38 38 32 26 20 14 57 38 3 7 38 38 38 32 26 20 14 125 F 72 35 4 3 23 19 16 13 9 1200 67 28 4 2 28 26 22 19 15 12 9 62 26 4 2 26 26 23 20 16 13 10 57 25 4 2 25 25 23 20 16 13 9 72 38 4 3 26 22 18 14 10 1400 67 30 4 3 30 29 25 21 17 13 9 62 28 4 2 28 28 26 22 18 14 10 57 27 43 27 27 26 22 18 14 10 72 40 4 3 29 25 20 15 11 1600 67 32 43 32 32 28 23 19 14 9 62 29 4 2 29 29 29 25 20 15 11 57 29 4 3 29 29 29 24 20 15 10 72 39 4 4 32 27 22 16 11 1800 67 31 4 3 31 31 30 25 20 14 9 62 29 4 3 29 29 29 23 18 13 8 57 29 4 3 29 29 29 23 18 13 1 72 39 4 4 35 29 23 17 11 2000 97 31 43 31 31 31 27 21 15 9 62 28 4 3 28 28 28 22 16 10 4 57 28 43 28 28 28 22 16 10 4 1 The capacities are gross ratings For net capacity deduct indoor blower motor MBH 3 415 x kW Refer to the appropriate Blower Performance table for the kW of the supply air blower motor 2 These ratings include the condenser fan motors total 1 kW and the compressor motors but not the supply air blower motor 16 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 18 DY060 COOLING CAPACITIES 5 TON Air on Evap Temperature of Air on Condens
27. 45 6 43 4000 36 3 6 37 45 46 40 40 8000 44 44 44 44 4s 4r 44 4 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 7 DY036 INDOOR SOUND POWER LEVELS VERTICAL DUCTED DISCHARGE UNIT DESCRIPTION MODEL DY036 3 Ton CONFIGURATION Vertical Ducted Discharge Indoor Blower Speed RPM 883 Blower Static Pressure IWG 0 7 Airflow CFM 917 Blower Motor BHP 0 49 Coolin Coolin Coolin Coolin Octave Center Freq ID Blower O ID Blower E a ID Blower O ID Blower Only dB P Only dB P 63 85 125 82 250 55 62 500 mamana Telo se 2 53 1000 41 44 39 43 54 5 48 49 2000 37 40 3 38 5 50 42 44 4000 98 3 j 5 5 4 8000 44 4 4 44 49 5 45 45 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension
28. 5 35 33 30 27 24 21 72 43 2 5 27 24 20 17 13 1200 67 40 2 5 34 31 27 24 20 17 13 62 36 2 5 36 36 34 31 27 24 20 57 39 2 3 39 39 39 36 32 29 2 36 2 5 36 36 36 32 29 25 22 72 45 2 2 30 26 22 18 14 43 2 5 29 25 21 17 13 1350 67 43 2 3 37 33 29 25 21 18 14 40 25 36 32 28 24 20 16 12 62 41 2 3 41 41 39 35 31 27 23 37 2 5 37 37 36 32 28 24 20 57 36 25 36 36 36 32 28 24 20 72 44 25 31 27 22 18 13 i 1500 67 44 2 3 40 35 31 26 22 17 13 41 2 5 39 34 30 25 21 16 12 62 42 2 3 42 42 42 37 33 28 24 37 2 5 37 37 37 33 28 24 19 57 37 25 37 37 37 32 28 23 19 1052 72 38 2 7 21 19 16 14 11 35 3 0 20 17 15 12 10 900 67 35 2 7 27 24 22 19 17 14 12 31 2 9 25 23 20 18 15 12 10 62 30 2 7 30 29 27 24 22 19 17 27 3 0 27 26 24 21 19 16 14 57 30 2 7 30 30 27 25 22 19 17 27 3 0 27 27 25 22 20 17 15 72 39 2 7 24 21 18 15 12 36 3 0 22 19 16 13 10 1050 67 36 2 7 30 27 24 21 18 15 12 32 2 9 28 25 22 19 16 13 10 62 31 2 7 31 31 30 26 23 20 17 28 2 9 28 28 26 23 20 17 14 57 31 2 7 31 31 30 27 24 21 18 28 2 9 28 28 27 24 21 18 15 72 41 2 7 26 23 19 16 12 37 2 9 25 21 18 14 11 1200 67 37 2 7 33 30 26 23 19 16 12 33 2 8 31 28 24 21 17 14 10 62 32 2 7 32 32 32 29 25 22 18 29 2 9 29 29 29 25 22 18 15 57 32 2 7 32 32 32 29 25 22 18 29 2 9 29 29 30 26 23 19 16 72 41 2 7 28 24 20 16 12 37 3 0 27 23 19 15 11 2 1350 57 33 29 32 29 25 21 17 13 9 62 29 2 9 29 29 29 25 21 17 13 57 29 2
29. 60 15 4 86 0 24 0 2 3 7 6 0 0 80 1 385 576 50 15 11 9 2 57 2 81 0 90 20 15 9 2 76 4 105 1 110 None 29 1 35 E05 5 8 1 23 0 37 1 40 E07 7 5 1 32 6 48 6 50 230 1 60 15 4 86 0 24 0 2 3 7 6 0 0 10 6 1 461 847 70 E15 15 9 2 69 1 92 3 100 E20 21 2 2 92 2 119 9 125 None 24 3 30 E05 4 0 1 11 1 24 3 30 E07 5 6 1 15 5 28 9 35 208 3 60 11 5 84 0 18 0 2 3 7 6 0 0 80 1 222 373 20 Ws E5 119 2 33 0 50 8 60 E20 15 9 2 44 1 64 7 70 None 24 3 30 E05 5 3 1 13 3 25 4 35 E07 7 5 1 18 8 32 1 35 230 3 60 11 5 84 0 18 0 2 3 7 6 0 0 10 6 1 56 6 414 45 15 15 9 2 39 9 57 3 60 20 21 2 2 53 2 73 2 80 12 4 15 E07 6 8 1 8 5 15 0 15 460 3 60 5 8 42 0 9 0 1 3 7 6 0 0 E10 10 1 1 12 7 19 9 20 E15 13 6 2 17 1 25 2 25 E20 19 5 2 24 5 34 1 35 None 10 5 15 E10 10 6 1 10 6 16 5 20 575 3 60 5 1 34 0 8 0 1 3 7 6 0 0 Ei5 159 1 160 229 25 E20 21 2 2 21 3 29 3 30 20 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 23 ELECTRICAL DATA DY036 048 amp 060 DIRECT DRIVE W O POWERED CONVENIENCE OUTLET CONT OD Fan Suppl Pwr Max Size 2 Motors Blower Conv Electric Heat Option MCA Fuse Tons Volt each Motor Outlet Amps Breaker RLA LRA FLA FLA FLA kW Stages Amps rene None 45 9 50 E05 4 0 1 19 2 45 9 50
30. 9 714 1875 734 1840 749 1800 764 1752 769 1668 743 1528 685 MED HI 539 1768 557 1733 571 1694 585 1662 602 1621 619 1580 638 1528 653 1456 639 43 MED 408 1585 426 1539 438 1505 455 1465 472 1419 490 1367 505 1324 521 1291 536 MED LOW 362 1489 380 1444 391 1415 406 1377 423 1330 440 1281 455 1248 469 1205 485 LOW 223 1216 237 1161 247 HI 883 2179 931 2169 950 2145 964 2106 979 2051 971 1973 940 1890 898 1800 854 MED HI 771 2053 784 2045 808 2016 826 1980 844 1944 859 1897 861 1830 843 1739 806 53 MED 637 1929 656 1916 675 1880 696 1844 715 1811 730 1768 740 1731 756 1665 748 MED LOW 413 1654 432 1619 451 1583 468 1542 479 1506 497 1469 513 2 LOW 327 1484 339 1448 356 gt 1 Factory set on medium speed tap 2 Includes allowances for a wet evaporator coil 1 filters and the heat exchangers Refer to STATIC RESISTANCES Table for resistance values 3 Bottom Duct application 230 Volts 18 Johnson Controls Unitary Products 343615 YTG B 0308 TABLE 21 STATIC RESISTANCES RESISTANCE IWG DESCRIPTION CFM 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 ECONOMIZER 3 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 23 0 26 0 30 ELECTRIC 7 15KW 0 04 0 05 0 06 0 07 0 08 0 10 0
31. Although the units are primarily designed for curb mounting on a roof they can also be slab mounted at ground level or set on steel beams above a finished roof Cooling only cooling with gas heat and cooling with electric heat models are available with a wide variety of factory mounted options and field installed accessories to make them suitable for almost every application All units are self contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging Every unit is completely piped wired charged and tested at the factory to simplify the field installation and to provide years of dependable operation All models including those with an economizer are suitable for either bottom or horizontal duct connections Models with power exhaust are suitable for bottom duct connections only For bottom duct remove the sheet metal panels from the supply and return air openings through the base of the unit For horizontal duct remove the supply and return air panels on the rear of the unit All non Scroll compressors include crankcase heaters and all compressors have internal pressure relief Every refrigerant circuit includes a liquid line filter drier a discharge line high pressure switch and a suction line with a freezestat and low pressure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a terminal s
32. D 27 18 DY060 COOLING CAPACITIES 5 17 7 UNIT DIMENSIONS REAR 28 19 SUPPLY AIR BLOWER PERFORMANCE 8 DISCONNECT BLOWER ACCESS LOCATION 28 DY036 048 amp 060 DIRECT DRIVE 9 TYPICAL APPLICATIONS 29 SIDE eT Aog erectae oed 8 20 SUPPLY AIR BLOWER PERFORMANCE 10 FOUR AND SIX POINT LOADING 30 DY036 048 amp 060 DIRECT DRIVE 11 ROOF CURB DIMENSIONS 31 BOTTOM DUCT 18 ETOETABLEE 21 STATIC RESISTANCES 19 22 ELECTRIC HEAT CFM LIMITATIONS 19 23 ELECTRICAL DATA DYO36 048 amp 060 DIRECT 1 CAPACITY RATINGS ARI 210 240 8 DRIVE WO POWERED CONVENIENCE OUTEETss 20 24 ELECTRICAL DATA DY036 048 amp 060 DIRECT Rs E TT DRIVE W POWERED CONVENIENCE OUTLET 22 4 Duae INDOOR SOUND BOWERTEVEES 25 DY PHYSICALDATA 24 HORIZONTAL DUCTED INLET 26 ELECTRIC HEAT CORRECTION FACTORS 24 5 DY036 INDOOR SOUND POWER LEVELS 27 VOLTAGE LIMITATIONS 24 HORIZONTAL DUCTED DISCHARGE 9 28 UTILITIES 28 6 DY036 INDOOR SOUND POWER LEVELS 29 MINIMUM CLEARANCES 28 VERTICAL DUCTED INLET 10 30 DY 4 AND 6 POINT LOADS WEIGHT 7 DY036 INDOO
33. DEL DY048 4 Ton CONFIGURATION Horizontal Ducted Discharge Indoor Blower Speed RPM 1087 Blower Static Pressure IWG 1 0 Airflow CFM 1406 Blower Motor BHP 0 90 Coolin Coolin Coolin Coolin Octave Center Fre ID Blower ti 9 2 ID Blower i 9 2 ID Blower fi M 2 ID Blower fi 9 2 q Only dB perauon Only dB peration Only dB peration Only dB peration dB dB dB dB 63 91 125 72 6 85 80 250 60 62 57 59 71 71 6 67 500 6 61 5 56 1000 52 2000 50 4000 52 8000 49 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz Johnson Controls Unitary Products 11 343615 YTG B 0308 TABLE 10 DY048 INDOOR SOUND POWER LEVELS VERTICAL DUCTED INLET UNIT DESCRIPTION MODEL DY048 4 Ton CONFIGURATION Vertical Ducted Inlet Indoor Blower Speed RPM 1095 Blower Static Pressure IWG 1 0 Airflow CFM 1275 Blower Motor BHP 0 73 Coolin Coolin Coolin oolin Octave Center Freq ID Blower O 5 ID Bower O eration ID Blower O sree IP Bower 22 Only dB P Only dB
34. ING ENTRY 4 gt See Detail B 7 OUTDOOR AIR I he toL Economizer 5 38 tu GAS SUPPLY ENTRY lt 1 NPTI AT GAS VALVE NIT BASE WITH RA Shown separately to illustrate bottom duct openings power and gas piping connection locations A CONTROL WIRING ENTRY NOTE For curb mounted units 8 3 8 refer to the duct hanger dimensions of the curb for the proper size of the supply and return air duct connections FIGURE 4 UNIT DIMENSIONS 3 5 TON COOLING GAS HEAT FRONT VIEW BOTTOM SUPPLY amp RETURN AIR OPENINGS SEE NOTE B POWER WIRING ENTRY 32 4 26 Johnson Controls Unitary Products 343615 YTG B 0308 27 112 1 5 8 27 1 2 lt 19 1 2 FIGURE 5 UNIT WITH ECONOMIZER RAINHOOD 44 7 8 DETAIL A REAR VIEW FIXED OUTDOOR AIR DAMPER MOTORIZED DAMPER FIGURE 6 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD 16 1 2 Johnson Controls Unitary Products DETAIL B 27 343615 YTG B 0308 DUCT COVERS Units are shipped with all air duct openings covered For side duct applications 1 Remove and discard the supply and return air duct covers 2 Connect ductwork to duct flanges on the rear of the unit For bottom duct applications 1 Remove the side supply air duct cover to gain access t
35. INGLE INPUT ELECTRONIC ENTHALPY ECONO MIZERS Includes a slide in plug in damper assembly with fully modulating spring return motor actuator capa ble of introducing up to 10096 outdoor air with nominal 1 leakage type dampers The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic unit and must be field assembled before installing MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide in plug in damper assembly with a 2 position spring return motor actuator which opens to a pre set position whenever the supply air blower is oper ating and will drive fully closed when the blower unit shuts down The rain hood is painted to match the basic unit and must be field assembled before installing PHENOLIC COATED EVAPORATOR AND CON DENSER COILS Special coating process that utilizes Technicoat 10 1 processes Coating is applied by total immersion of the complete coil for maximum protection ELECTRIC HEATERS Wired for single point power supply These nickel chromium heater elements are pro vided with limit and automatic reset capability to prevent operation at excessive temperatures FILTER OPTIONS Standard units are shipped with 1 throw away filters installed 2 pleated filters are offered as a factory installed option CONVENIENCE OUTLET This 110 volt outlet can be powe
36. LY TYPICAL CONTROL WIRING COOLING ONLY 24 VOLT THERMOSTAT THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER 124 VOLT THERMOSTAT 2TH07701024 TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING USE THE THERMOSTAT 2TH0401224 COOLING HEATING ELECTRONIC THERMOSTAT MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT ADD am TRANSFORMER ADD JUMPER TO REMOTE SENSOR 2TH040702224 IF USED 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER 3 SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE ELECTRIC HEATER OR 2 STAGE GAS HEAT 4 REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR P6 ON UNITS WITH ECONOMIZER TERMINALS A1 AND A2 PROVIDE A RELAY OUT PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET BACK POSITION FIGURE 2 TYPICAL FIELD POWER amp CONTROL WIRING Johnson Controls Unitary Products COOLING HEATING 24 VOLT THERMOSTAT THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER 124 VOLT THERMOSTAT 2ET07701024 TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH0471024 COOLING HEATING ELECTRONIC THERMOSTAT SINGLE STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 RC
37. LY NOT TO BE USED AT POINT OF RETAIL SALE 343615 YTG B 0308 TABLE OF CONTENTS DESCRIPTION 1 Tbl Pg PRODUCT NOMENCLATURE 3 8 DY048 INDOOR SOUND POWER LEVELS FEATURES aes Q usa s ees dava iem 4 HORIZONTAL DUCTED INLET 11 9 DY048 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED DISCHARGE 11 eee ee ee cae MES 10 DY048 INDOOR SOUND POWER LEVELS GUIDE SPECIFICATIONS 32 VERTICAL DUCTED INLET 12 11 DY048 INDOOR SOUND POWER LEVELS LIST OF FIGURES VERTICAL DUCTED DISCHARGE 12 Fig Pg 12 DYO60 INDOOR SOUND POWER LEVELS T HORIZONTAL DUCTED 13 DEG INDOOR TOUN PONER 2 TYPICAL FIELD POWER amp CONTROL WIRING 25 HORIZONTAL DUCTED DISCHARGE 13 3 UNIT DIMENSIONS 3 5 TON COOLING ONLY 14 DYO60 INDOOR SOUND POWER LEVELS ELECTRIC HEAT FRONT 26 VERTICAL DUCTED INLET 14 4 UNIT DIMENSIONS 3 5 TON COOLING GAS 15 DY060 INDOOR SOUND POWER LEVELS HEAT FRONT VIEW 26 VERTICAL DUCTED DISCHARGE 14 5 UNIT WITH ECONOMIZER RAINHOOD 27 16 DY036 COOLING CAPACITIES 3 TON 15 6 UNIT WITH FIXED OUTDOOR AIR MOTORIZED 17 DY048 COOLING CAPACITIES 4 TON 16 DAMPER RAINHOO
38. ORIZONTAL DUCTED INLET UNIT DESCRIPTION MODEL DY036 3 Ton CONFIGURATION Horizontal Ducted Inlet Indoor Blower Speed RPM 885 Blower Static Pressure IWG 0 7 Airflow CFM 1116 1979 1020 Blower Motor BHP 0 53 Cooli Cooli Cooli Cooli Octave Centar Freq ID Blower id ID Blower ID Blower oa ID Blower ak Only dB Only dB Only dB Only dB nly dB dB nly dB dB nly dB dB nly dB dB 63 80 82 80 82 78 83 8 85 125 82 250 56 59 56 60 60 6 5 500 52 1000 45 2000 44 4000 41 8000 45 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 5 DY036 INDOOR SOUND POWER LEVELS HORIZONTAL DUCTED DISCHARGE UNIT DESCRIPTION MODEL DY036 3 Ton CONFIGURATION Horizontal Ducted Discharge Indoor Blower Speed RPM 885 Blower Static Pressure IWG 07 Airflow CFM 1020 Blower Motor BHP 0 53 Coolin Coolin Coolin Coolin Octave C nterFre ID Blower ti g 2 ID Blower fi g 2 ID Blower fi 9 2 ID Blower fi 9 2 4 Only dB peration Only dB peration Only dB
39. Octav Center Fre ID Blower ti g 2 ID Blower fi g 2 ID Blower fi 9 2 ID Blower 2 fi 9 2 4 Only dB peration Only dB peration Only dB peration Only dB peration dB dB dB dB 63 77 8 79 8a amp a Sr 125 69 70 70 72 71 73 72 72 250 69 500 56 1000 52 2000 50 4000 52 8000 49 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 15 DY060 INDOOR SOUND POWER LEVELS VERTICAL DUCTED DISCHARGE UNIT DESCRIPTION MODEL DYO060 5 CONFIGURATION Vertical Ducted Discharge Indoor Blower Speed RPM 1171 1194 Blower Static Pressure IWG 02 1 06 02 1 3 Airflow 1525 1019 2624 1256 Blower Motor BHP 0 83 Cooling Cooling Cooling Cooling Octave Center Freq ID Blower Operation ID Blower Operation ID Blower Operation ID Blower Operation Only dB Only dB Only dB Only dB nly dB nly dB dB nly dB dB nly dB dB 63 88 125 79 250 6 6 6 6 7 78 70 72 500 5 60 4 54 7 7 6 61 1000 57 58 51
40. Only dB P Only dB P dB dB dB dB 63 76 9 7 9 j s 7 9 125 68 84 6 82 76 84 73 80 250 59 500 53 1000 47 2000 46 4000 45 8000 44 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz TABLE 11 DY048 INDOOR SOUND POWER LEVELS VERTICAL DUCTED DISCHARGE UNIT DESCRIPTION MODEL DY048 4 Ton CONFIGURATION Vertical Ducted Discharge Indoor Blower Speed RPM 1095 Blower Static Pressure IWG 10 Airflow CFM 1275 Blower Motor BHP 075 Cooling Cooling Cooling Cooling Octave Center Freq Sen Operation e 2 Operation e E Operation S rie Operation nly dB dB nly dB dB nly dB nly dB dB 63 91 125 82 250 56 58 5 5 6 6 6 500 55 1000 50 2000 48 4000 50 8000 47 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long
41. R 2 STAGE Shall be designed with induced draft combustion with post purge logic energy saving direct spark ignition and redun Johnson Controls Unitary Products dant main gas valve Venter wheel shall be constructed of stainless steel for corrosion resistance The heat exchanger shall be of the tubular type constructed of T1 40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 25 F Burners shall be of the inshot type constructed of aluminum coated steel and con tain air mixture adjustments All gas piping shall enter the unit cabinet at a single location through either the side or curb without any field modifications Integrated control boards shall provide timed control of evaporator fan functioning and burner ignition Heating section shall be provided with the fol lowing minimum protection a Primary and auxiliary high temperature limit switches b Induced draft motor speed sensor c Flame roll out switch d Flame proving controls e If any of the above safety devices trip a LED light emitting diode indicator shall flash a diagnostic code that indicates which safety switch has tripped ELECTRIC HEATING SECTION An electric heating section with nickel chromium elements shall be provided in a range of 5 thru 30 KW offering two stages of capacity 16 KW and above on 208 230 volt heaters and 20 KW and above on 460 and 575 volt heaters The heat ing section shall have
42. R SOUND POWER LEVELS DISTRIBUTION 30 VERTICAL DUCTED DISCHARGE 10 31 CENTER OF GRAVITY 30 32 OPERATING WEIGHTS LBS 31 Johnson Controls Unitary Products 343615 YTG B 0308 PRODUCT NOMENCLATURE 3 5 Ton Sunline Magnum Model Number Nomenclature D Y 048 A 2 A AA 2 0 1 2 4 A Product Category Product Style D Single Pkg R 22 A Style A Product Identifier Configuration Options not required for all units These four digits will not be assigned until a quote is requested or an order placed M0 SEER SS Drain Pan CPC Controller DFS APS Johnson Controller DFS APS Nominal Cooling Capacity 036 3 0 Ton Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller 048 4 0 Ton 060 5 0 Ton Heat Type and Nominal Heat Capacity C00 Cooling Only Suitable for Field Installed Electric Heat Product Generation Gas Heat Options 2 Second Generation N04 40 MBH Output Aluminized Steel 1 Stage 036 NO6 60 MBH Output Aluminized Steel 1 Stage 048 NO8 80 MBH Output Aluminized Steel 1 Stage 036 060 Additional Options N10 100 MBH Output Aluminized Steel 1 St 048 060 d Standard Cabinet Hinged Filter Door amp Toolless Access Cabinet D06 60 MBH Output Aluminized Steel 2 Stage 036 048 060 D10 100 MBH Output Aluminized Steel
43. al YORK Heating and Air Conditioning TECHNICAL GUIDE SINGLE PACKAGE GAS ELECTRIC UNITS AND SINGLE PACKAGE AIR CONDITIONERS DY 036 048 amp 060 3 4 amp 5 NOMINAL TONS 14 00 SEER COO E gt 27 0 T lt 343615 YTG B 0308 DESCRIPTION YORK Sunline Magnum units are convertible single pack age air conditioners with a common cabinet and a common roof curb for the 3 4 and 5 ton sizes The units were designed for light commercial and commercial applications They can easily be installed on a roof curb slab roof jack or frame All units include Powder Paint finish that meets ASTM B 117 750 hour salt spray standards Permanently lubricated motors Bottom or side air discharge configuration capability field convertible Manufactured under the quality standards of ISO9001 Simplicity Control Board Copper tube aluminum fin coils Easy access to all components Rigging holes in base rails for lifting Fork lift slots on three sides Single point power connection Complete factory package tested charged and wired CSA agency listing on all units WARRANTY Factory Limited Parts Warranty One year parts warranty Five year parts warranty the compressor and electric heat elements Ten year parts warranty on the gas fired heat exchangers RMANCE RTIFIED ARI Stendard 210 240 Unitary Alr Conditioners FOR DISTRIBUTION USE ON
44. as options or by utilizing additional controls Low Ambient An integrated low ambient control allows all units to operate in the cooling mode down to O F outdoor ambient without additional assis tance Optionally the control board can be pro grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available Anti Short Cycle Protection To aid compressor life an anti short cycle delay is incorporated into the standard controls Compressor reliability is further ensured by programmable minimum run times For testing the anti short cycle delay can be temporarily overridden with the push of a button FanDelays Fan on and fan off delays are fully pro grammable and are independent of one another All units are programmed with default values based upon their configuration of cooling and heat Safety Monitoring The control board monitors the high and low pressure switches the freezestats the 343615 YTG B 0308 gas valve if applicable and the temperature limit Switch on gas heat units The unit control board will alarm on ignition failures compressor lockouts and repeated limit switch trips Nuisance Trip Protection To prevent nuisance trouble calls the control board uses a three strikes you re out philosophy The high and low pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor
45. charge Indoor Blower Speed RPM 1166 1188 Blower Static Pressure IWG 02 71 06 O 03 13 Airflow CFM 1695 1100 2618 1323 Blower Motor BHP 0 80 Cooli Cooli Cooli Cooli Oct ve C nterFre ID Blower Wa s ID Blower Rl er ID Blower id d 2 ID Blower d 2 q Only dB peration Only dB peration Only dB peration Only dB peration dB dB dB 63 82 87 79 88 8 3 8 87 125 78 250 69 6 6 6 79 79 73 73 500 64 64 60 60 72 72 6 66 1000 6 55 5 68 6 61 61 2000 57 4000 5 5 52 52 j 6 6 6 6 8000 55 5 49 49 6 6 56 56 1 Tested in accordance with ARI Standard 260 Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment 2 Cooling Operation ID blower compressor and outdoor fan operating 3 Test Duct Dimension 12 in wide x 18 in high x 8 ft long 0 30m x 0 46m x 2 44m 4 Test duct termination is flush with reverberation room wall 5 Duct end sound reflection correction 11 6 3 1 0 0 0 0 dB at 63 125 250 500 1k 4k 8k Hz Johnson Controls Unitary Products 13 343615 YTG B 0308 TABLE 14 DY060 INDOOR SOUND POWER LEVELS VERTICAL DUCTED INLET UNIT DESCRIPTION MODEL DYO060 5 CONFIGURATION Vertical Ducted Inlet Indoor Blower Speed RPM 1194 Blower Static Pressure IWG 02 406 02 1 3 Airflow CFM 1256 Blower Motor BHP 0 83 Coolin Coolin Coolin oolin
46. er TS Technicoat Evaporator and Condenser Coil Door amp Toolless Access Panels BH Phase Monitor Coil Guard amp Dirty Filter Switch Hinged Filter Door amp Toolless Access Panels Electric Heat Options E05 5 KW E07 7 KW E10 10 KW E15 15 KW E20 20 KW Installation Options E30 30 KW A No Options Installed B Option 1 C Option 2 E Option 3 A Direct Drive F Option 4 B Direct Drive Single Input Economizer G Options 1 amp 3 D Direct Drive Motorized Damper H Options 1 amp 4 J Options 1 2 amp 3 K Options 1 2 amp 4 Volt L Options 1 3 amp 4 Options 1 2 3 amp 4 N Options 2 amp 3 1 208 230 1 60 u P Options 2 amp 4 2 208 230 3 60 Q Options 2 3 amp 4 R Options 3 amp 4 S Option 5 T Options 1 amp 5 U Options 1 3 amp 5 V Options 1 4 amp 5 W Options 1 3 4 amp 5 X Options 3 amp 5 Y Options 4 amp 5 Z Options 3 4 amp 5 1 Disconnect 2 Non Pwr d Conv Outlet ZZ f desired option combination is not listed above ZZ will be assigned and configuration options will be located in digits 15 18 D T 10 92 MBH Output on 036 Models 4 460 3 60 5 575 3 60 3 Smoke Detector S A 4 Smoke Detector R A 5 Pwr d Conv Outlet Johnson Controls Unitary Products FEATURES All models are available with a wide variety of factory mounted options such as stainless s
47. er Coil orator Coil 75 F 85 F Total Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM ps Cap Input Return Dry Bulb F Cap Input Return Dry Bulb F MBH kw 86 80 77 74 68 MBH KW 86 80 77 74 71 68 72 69 2 43 386 34 3 301 258 21 5 1500 67 63 1 4 2 48 9 44 6 40 4 36 1 31 8 27 5 232 62 57 6 4 1 57 6 53 6 49 4 45 1 40 8 36 5 32 3 57 55 4 4 2 55 4 55 4 51 6 47 4 43 1 38 8 34 5 72 71 3 4 3 42 9 37 8 32 7 27 7 22 6 1750 87 65 0 4 2 541 49 0 44 0 38 9 33 9 28 8 23 8 62 59 4 4 1 59 4 57 4 53 8 48 7 43 7 38 6 33 6 57 57 0 4 2 57 0 57 0 56 3 51 2 46 2 41 1 36 1 72 73 4 4 3 47 1 41 3 35 4 29 6 23 8 2000 67 66 9 4 2 59 2 53 4 47 6 41 8 35 9 30 1 24 3 62 61 1 4 2 61 1 61 1 582 52 4 46 6 40 7 34 9 57 58 7 4 2 58 7 58 7 60 9 55 1 49 2 43 4 37 6 72 73 8 4 3 50 9 44 2 37 6 30 9 24 3 2250 67 67 3 4 2 63 5 57 1 50 5 43 8 37 2 30 5 23 9 62 61 4 4 2 61 4 61 4 60 0 53 4 46 7 40 1 33 4 57 59 0 42 59 0 59 0 60 1 53 5 46 8 40 2 33 6 72 74 2 4 3 54 6 47 2 39 7 32 3 24 8 2500 67 67 7 4 3 67 7 60 8 53 3 45 9 38 4 31 0 23 5 62 61 8 4 2 61 8 61 8 61 8 54 3 46 9 39 4 32 0 57 59 3 42 59 3 59 3 59 3 51 9 44 4 37 0 29 5 105 F
48. hall not exceed 296 when dampers are fully closed and operating against a pressure differential of 0 5 IWG A unit mounted potenti ometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the condi tioned space during normal operation During econo mizer operation a mixed air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 F Changeover from compressor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that matches the exterior of the unit Water eliminator fil ters shall be provided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss MOTORIZED OUTDOOR AIR DAMPERS Outdoor air dampers are positioned by a 2 position spring return damper actuator The maximum leakage rate for the out door air intake dampers shall not exceed 296 when dampers are fully closed and operating against a pres sure differential of 0 5 IWG A unit mounted potentiome ter shall be provided to adjust the outdoor damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation Whenever the indoor fan motor is energ
49. ized the dampers open up to one of two pre selected positions regardless of the outdoor air enthalpy Dampers return to the fully closed position when the indoor fan motor is de energized Dampers shall fully close on power loss OTHER PRE ENGINEERED ACCESSORIES AVAILABLE 34 ROOF CURB 14 and 8 high full perimeter curb with wood nailer shipped knocked down BAROMETRIC RELIEF DAMPER Contains a rain hood air inlet screen exhaust damper and mounting hardware Used to relieve internal air pressure through the unit PROPANE CONVERSION KIT Contains new orifices and gas valve parts to convert from natural to L P gas One per unit required HIGH ALTITUDE NATURAL GAS Contains orifices required for applications between 2000 and 6000 feet altitude 343615 YTG B 0308 HIGH ALTITUDE PROPANE GAS Contains orifices required for applications between 2000 and 6000 feet altitude Must be used with propane conversion kit LOW NOX Required to reduce the emission of nitrogen oxides below 40 nanograms per joule GAS PIPING Contains 1 2 pipe nipples fittings and gas cock including panel assess gaskets required for bottom gas supply connection with external shut off POWER EXHAUST OPTION To work in conjunction with economizers ELECTRIC HEATERS ECONOMIZER MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assem bling MANUAL OUTDOOR AIR DAMPER COIL GUARD KIT Guard for cooling coil
50. ll be energized to prevent the condi tioned space from being over pressurized during econo mizer operation The power exhaust option can only be used on bot tom duct configurations BAROMETRIC RELIEF DAMPER This damper acces sory can be used to relieve internal building air pressure on units with an economizer without power exhaust This accessory includes a rain hood a bird screen and a fully assembled damper With bottom duct connections the damper should be mounted over the opening in the return air panel With horizontal ductwork the accessory should be mounted on the return air duct ENTHALPY ACCESSORY CONTROL KIT This kit contains the required components to convert a single enthalpy economizer to dual enthalpy BURGLAR BARS Mount in the supply and return openings to prevent entry into the duct work FLUE EXHAUST EXTENSION KIT In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes TABLE 1 CAPACITY RATINGS ARI 210 240 SOUND MODEL RATING Db 4 DY036 84 DY048 83 DY060 Bi 80 67 F Indoor and 95 F outdoor EER Energy Efficiency Ratio at full load the cooling Capacity in Btu s per hour Btuh divided by the power input in watts expressed in Btuh per watt Btuh watt 3 SEER Seasonal Energy Efficiency Ratio 4
51. ng drain lines PHASE MONITORS Designed to prevent unit damage The phase monitor will shut the unit down in an out of phase condition DIRTY FILTER SWITCH This kit includes a differential pressure switch that energizes the fault light on the unit thermostat indicating that there is an abnormally high pressure drop across the filters Factory installed option or field installed accessory HINGED FILTER DOOR TOOLLESS BLOWER AND ACCESS PANELS not hinged This option allows for easy access and maintenance NOTE Knobs are shipped inside the unit to prevent ship ping damage These must be field installed for tool less operation FIELD INSTALLED ACCESSORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONO MIZERS Includes a slide in plug in damper assembly with fully modulating spring return motor actuator capa ble of introducing up to 10096 outdoor air with nominal 1 leakage type dampers The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic unit and must be field assembled before installing Johnson Controls Unitary Products MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide in plug in damper assembly with a 2 position spring return motor actuator which opens to some pre set position whenever the supply air blower is operating and will drive fully closed
52. o the bottom supply air Knockout panel 2 Remove and discard the bottom knockout panel 3 Replace the side duct cover 4 With filter section access panel removed from the unit remove and discard the bottom return air knockout panel 5 Replace the filter access panel 615 REAR VIEW SIDE SUPPLY AND RETURN AIR DUCT OPENINGS FIGURE 7 UNIT DIMENSIONS REAR VIEW TABLE 29 MINIMUM CLEARANCES LOCATION CLEARANCE Blower Molor Access Front 24 Cooling Electric Heat 32 Gas Heat Dot Plugs 12 Less Economizer Field Supplied Disconnect Rear 36 With Economizer or Fixed Switch Location A Air Motorized Damper Mounting Brack e 24 Less Economizer Ture aad Nl Left Side Filter Access 36 With Economizer Field Supplied AB N Control Box Access Right Side Cond Coil 24 Disconnect Switch Location Below Unit 0 and Motor Access Panel for Fi Unit with Belt Drive Option Above Unit 72 or Condenser Air Discharge FIGURE 8 DISCONNECT BLOWER ACCESS LOCATION 1 Units may be installed on combustible floors made from wood or class A B or C roof covering material TABLE 28 UTILITIES ENTRY 2 Units must be installed outdoors Overhanging struc HOLE OPENING SIZE DIA USED FOR tures or shrubs should not obstruct condenser air dis Suc charge outlet A 7 8 Control Wiring Bato B 2 KO Power Wiring B Bottom C 1 5 8 KO Gas
53. out the entire range of operation Airflow design shall be constant air volume Bearings shall be sealed and permanently lubri cated for longer life and no maintenance OUTDOOR CONDENSER FAN ASSEMBLY The outdoor fan shall be of the direct driven propeller type discharge air vertically have aluminum blades riveted to a corrosion resistant steel spider bracket and shall be dynami cally balanced for smooth operation The outdoor fan motor shall be totally enclosed with permanently lubricated bear ings internally protected against overload conditions and staged independently REFRIGERANT COMPONENTS Compressor a Shall be internally protected with internal high pres sure relief and over temperature protection b Shall have internal spring isolation and sound muf fling to minimize vibration and noise and be exter nally isolated on a dedicated independent mounting Johnson Controls Unitary Products 343615 YTG B 0308 Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating shall be available as a factory option b Evaporator and Condenser coils shall be of the direct expansion draw thru design Refrigerant Circuit and Refrigerant Safety Components shall include a Independent fixed orifice or thermally operated expansion devices b Filter drier strainer to eliminate any moist
54. oving switch HONEYWELL BAS CONTROL The Honeywell W7750C building automation system controller is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch SMOKE DETECTORS supply air amp return air The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment COIL GUARD Customers can purchase a coil guard kit to protect the condenser coil from damage This is not a hail guard kit Johnson Controls Unitary Products 343615 YTG B 0308 A WARNING Factory installed Smoke Detectors in the Return Air may be subjected to freezing temperatures during off times due to Out Side Air infiltration These Smoke Detectors have an operational limit of 32 F to 131 F Smoke Detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms E STAINLESS STEEL HEAT EXCHANGER For applica tions in corrosive environments this option provides a full stainless steel heat exchanger assembly STAINLESS STEEL DRAIN PAN An optional rust proof stainless steel drain pan is available to provide years of trouble free operation in corrosive environ ments BOTTOM DRAIN CONNECTION An optional bottom drain connection is available for inside the curb connec tions for applications in cold environments to reduce freezi
55. red by the unit with a stepdown transformer or the unit may be ordered with a non powered convenience outlet that can be wired in the field DISCONNECT SWITCH For gas heat units and cooling units with electric heat a HACR breaker sized to the unit is provided For cooling only units a switch sized to the largest electric heat available for the particular unit is provided Factory installed option only BAS Building Automation System Controls S implicit INTELLI Comfort CONTROL The York S implicit INTELLI Comfort control is factory installed It includes a supply air sensor a return air sen sor and an outside air sensor There are provisions for a field installed dirty filter indicator switch an air proving switch an Outside Air Humidity sensor a Return Air Humidity sensor an Inside IAQ sensor and an Outside Air IAQ sensor Construction mode operation 365 day real time clock with 7 day programming plus holiday 343615 YTG B 0308 scheduling is built in Two different modes of demand ventilation are achieved through the INTELLI Comfort using CO2 sensors It uses an inside CO2 sensor to per form Demand Ventilation It can also use an Outside CO2 sensor to perform Differential Demand Ventilation It uses a Patented Comfort Ventilation algorithm to pro vide comfortable ventilation air temperature The pat ented economizer loading algorithm will protect the equipment when harsh operating conditions exist Humidit
56. teel heat exchangers electric heaters phase monitor convenience outlet dirty filter Switch disconnect switch smoke detectors and coil guard to make them suitable for almost every application All units are self contained and assembled on full perimeter base rails with forklift holes on three sides and holes for over head rigging Every unit is completely piped wired charged and tested at the factory to simplify the field installation and to provide years of dependable operation All models including those with an economizer are suitable for either bottom or horizontal duct connections For bottom duct remove the sheet metal panels from the supply and return air openings through the base of the unit For horizon tal duct remove the supply and return air panels on the rear of the unit All models are available with these factory mounted outdoor air damper options Single enthalpy economizer Motorized outdoor air damper Supply air blowers are equipped with a 5 speed direct drive motor that can be adjusted to meet the exact requirements of the job All compressors are equipped with internal pressure relief Every refrigerant circuit includes a liquid line filter drier a high pressure switch and a suction line with a freezestat and low pressure loss of charge switch to protect all system compo nents Simplicit Controls S implicity control boards have standardized a number of features previously available only
57. tion All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uni form distribution of air across the heating elements Every element is fully protected against excessive tem perature by thermal limit switches The power supply wiring can be routed into the control box through a threaded pipe connection field supplied in the base pan of the unit or through a knockout in the wiring panel on the side of the unit BAS Controls York s Sunline series units offer factory mounted BAS controls such as S implicit INTELLI Com fort Novar Honeywell Johnson and CPC Johnson Controls Unitary Products 343615 YTG B 0308 Gas Electric Electric heat ti 20 Gauge aluminized steel tubular heat exchanger N D SEER N a 8 aco 93 229 225 on 85 Knockout for side power entry omis economizer Full perimeter baserails with forklift slots and ifting holes lifti Electric Electric and Heat Pump igh efficiency compressor conomizer Copper tube hi luminum fin condensing coil Full perimeter baserails with forklift slots and ifting holes lifting FIGURE 1 UNIT CUTAWAY Johnson Controls Unitary Products FACTORY INSTALLED OPTIONS S
58. tion shall be insulated with a minimum 1 2 thick insulation coated on the airside Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream Cabinet panels shall be large size easily removable for ser vicing and maintenance Full perimeter base rails shall be provided to assure reliable transit of equipment overhead rig ging and proper sealing on roof curb applications Disposable 1 filters shall be furnished and be accessible through a removable access door sealed airtight Units filter track shall be designed to accommodate either 1 or 2 filters Fan per formance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by pass of the coils Condensate pan shall be internally sloped and conform to ASHRAE 62 89 self draining standards Con densate connection shall be a minimum of 3 4 D female and be a ridged mount connection INDOOR EVAPORATOR FAN ASSEMBLY The indoor fan shall be a factory installed direct drive Job site selected B H P brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor Units shall be designed not to operate above service factor Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly through
59. trip for thermostat wiring plus an additional set of pin connectors to simplify the interface of additional field controls All models are CSA listed All models include a 1 year limited warranty on the complete unit Compressors and electric heater ele ments carry a 5 year warranty Aluminized steel and Stainless steel tubular heat exchangers carry a 10 year warranty DESCRIPTION Units shall be factory assembled single packaged Electric Cooling Gas Heat Electric Cooling Optional Electric Heat and designed for outdoor mounted installation The 3 ton 4 ton and 5 ton units shall have minimum SEER rating of 14 They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory installed options or field installed accessories The units shall be factory wired piped charged with R 22 refrigerant and factory tested prior to shipment All unit wiring shall be both numbered and color coded All units the cooling performance shall be rated in accordance with DOE and ARI test proce dures Units shall be CSA listed classified to ANSI Z21 47 UL 1995 CSA No 236 standards 32 343615 YTG B 0308 UNIT CABINET Unit cabinet shall be constructed of a combination of G60 and G90 galvanized steel with exterior surfaces coated with a non chalking powdered paint finish certified at 750 hours salt spray test per ASTMB117 standards Indoor blower sec
60. ure or for eign matter C Accessible service gage connections on both suc tion and liquid lines to charge evacuate and mea sure refrigerant pressure during any necessary servicing or troubleshooting without losing charge d The refrigeration system shall provide at least 15 F of sub cooling at design conditions UNIT CONTROLS a Unit shall be complete with self contained low volt age control circuit protected by a resetable circuit breaker on the 24 volt transformer side b Unit shall incorporate a lockout circuit which pro vides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor Loss of charge Low pressure switch High pressure switch Freeze protection thermostat evaporator coil e Unit shall incorporate AUTO RESET compressor over temperature over current protection g Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook up h Unit control board shall have on board diagnostics and fault code display i Standard controls shall include anti short cycle and low voltage protection and permit cooling operation down to O F j Control board shall monitor each refrigerant safety switch independently k Control board shall retain last 5 fault codes in non volatile memory which will not be lost in the event of a power loss GAS HEATING SECTION SINGLE O
61. when the blower unit shuts down The rain hood is painted to match the basic unit and must be field assembled before installing ELECTRIC HEATERS wired for single point power sup ply These nickel chromium heater elements are pro vided with limit and automatic reset capability to prevent operation at excessive temperatures ROOF CURBS Eight and fourteen inch high roof curbs provide a water tight seal between the unit and the finished roof These full perimeter curbs meet the requirements of the National Roofing Contractors Association NRCA and are shipped knocked down for field assembly Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports HIGH ALTITUDE NATURAL GAS Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6 000 feet PROPANE Burner orifices pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane HIGH ALTITUDE PROPANE Burner orifices and pilot orifices are provided for proper furnace operation at alti tudes up to 6 000 feet This accessory supplements the basic propane conversion kit LOW NOX KIT Required to reduce the emission of nitrogen oxides below 40 nano grams per joule POWER EXHAUST Our single input economizer options are available with power exhaust Whenever the outdoor air intake dampers are opened for free cooling the exhaust fan wi
62. y in the occupied space or return duct can be monitored and controlled via humidity sensors and the on board connection for hot gas re heat system It uses the INTELLI Start algorithm to maximize energy sav ings by recovering the building from the Unoccupied Set points to the Occupied Setpoints just in time for the Occupied Time Period to begin The S implicity INTELLI Comfort balances space temperature venti lation air temperature CO2 and humidity for ultimate comfort S implicit INTELLI Comfort with MOD LINK CON TROL The York S implicity INTELLI Comfort with Mod Link control is factory installed It includes all the features of the INTELLI Comfort control with an addi tional control to translate communications from MOD BUS to the BACnet MSTP protocol Novar amp BAS CONTROL The Novar ETC 3 building automation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch JOHNSON CONTROLS BAS CONTROL The Johnson Control YK UNT 1126 building automation system con troller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air prov ing switch CPC BAS CONTROL The Computer Process Controls Model 810 3060 ARTC Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air pr
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