Yard-Man 5KL User's Manual
Contents
1. Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all controls and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the discharge opening Do no2. YaRD MaN Operator s Manual Two Stage Snow Thrower Model 5KL IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 MTD LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Printed in U S A FORM NO 770 10028G 7 2004 TABLE OF CONTENTS Content Page Content Page Customer Support 2 Service amp Adjustments 14 Important Safe Operation Practices 3 Off Season Storage 18 Setting Up Your Snow Thrower 5 Troubleshooting 19 Operating Your Snow Thrower 8 Illustrated Parts List 20 Maintaining Your Snow Thrower 12 Warranty Back Cover FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maint
3. 2 Move the shift lever all the way forward to the sixth 6 position 3 With the drive control released spin the snow thrower wheels by hand The wheels should turn however you may feel some resistance 4 Engage the drive control The wheels should no longer turn 5 Now release the drive control and spin the wheels again 6 Move the shift lever back to the fast reverse position and then all the way forward again There should be no resistance in the shift lever and the wheels should turn 7 Ifyou face resistance when moving the shift lever or the wheels stop when they should not loosen the jam nut on the drive cable and unthread the cable one turn 8 If the wheels can still be turned when you engage the drive control loosen the jam nut on the drive cable and thread the cable in one turn Recheck the adjustment and repeat if needed 9 Tighten the jam nut to secure the cable when correct adjustment is reached NOTE For further details refer to the Adjustment section on page 17 Skid Shoe Locate the shave plate and the skid shoes in Figure 7 on page 8 The space between this shave plate and the ground can be adjusted For close snow removal place skid shoes in the low position Use middle or high position when area to be cleared is uneven IMPORTANT lt is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing personal injury or damage
4. TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke notin ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual 8 Fuel shut off valve closed If Equipped 8 Open fuel shut off valve If Equipped Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Contact service center Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exhaust port plugged 3 Contact service center Engine overheats 1 Carburetor not adjusted properly 1 Contact service center Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit
5. e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow unit to cool for 5 minutes before storing Operation 1 10 11 12 13 14 15 16 17 18 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with rotating parts can amputate hands and feet The auger impeller control is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The controls must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged chute assembly Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch
6. headlight is on whenever the engine is running Clean Out Tool The clean out tool is designed to clear a clogged chute Refer to page 11 for instructions on how to properly use it clogged chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use the clean out tool or a stick to unclog Wheel Steering Control The left and right wheel steering controls are located on the underside of the handles Squeeze the right control to turn right squeeze the left control to turn left Skid Shoe The skid shoe position is determined by the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe level Adjust it accordingly Refer to Skid Shoe Adjustment on page 7 T WARNING Never use your hand to clear a Before Starting Engine Oil The engine was shipped with oil in the engine Check oil level before each operation to ensure adequate oil in the engine Refer to instructions on page 13 Gas caution when handling or storing it T WARNING Gasoline is flammable use WARNING Do not fill fuel tank while the snow thrower is running when it is hot or when it is in an enclosed area WARNING Keep your snow thrower away from any open flame or an electrical spark and do not smoke while filling the fuel tank 1 Store gasoline in a clean approved container and keep the cap in place on the container 2 Make sure that th
7. not turn check to see if the pins have sheared 2 Replace the pins if needed Two replacement shear pins and cotter pins have been provided with the snow thrower Spray an oil lubricant into shaft before inserting new pins and securing with new cotter pins See Figure 11 Cotter Pin Figure 11 IMPORTANT NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Shave Plate and Skid Shoes The shave plate and skid shoes at the bottom of the snow thrower are subject to wear Check these periodically and replace as necessary Replacing Skid Shoe 1 Remove four carriage bolts and lock nuts which attach two skid shoes to the snow thrower on two sides See Figure 12 Figure 12 2 Reassemble new skid shoes with the same hardware Make certain the skid shoes are adjusted to be level eee Shave Plate After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 12 The shave plate and skid shoes at the bottom of the snow thrower are subject to wear Check these periodically and replace as necessary 2 Reassemble new shave plate making sure heads of the carriage bolts are to the inside of the housing Tighten securely Re install skid shoes Replacing Belt Check the cond
8. of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to th
9. petroleum jelly or motor oil can be used as lubricant IMPORTANT This unit is shipped with engine oil in the engine but without gasoline After assembly see OPERATION section of this manual for fuel selection and fill up SECTION 2 OPERATING YOUR SNOW THROWER Know The Controls Read this owner s manual and safety rules before operating your snow thrower Compare Figure 7 with your snow thrower to familiarize yourself with the location of various controls and adjustments Maintain safety while learning about the controls and operating the unit Save this manual for future reference Drive Control Shift Lever Four Way Chute Control Auger Control Headlight Fuel Tank Chute Assembly Wheel Steering Control Shave Plate Auger Skid Shoe Figure 7 Drive Control Auger Control Lock Auger Control The drive control is located on the right handle Squeeze down the drive control to engage the wheel drive Release to stop The drive control also locks the auger control so you can operate the chute directional control without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds The auger control is located on th
10. should be straight Make certain you can depress the auger control against the left handle completely WARNING Do not over tighten the cable A Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower 3 Inawell ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s position behind the snow thrower engage the auger 5 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times 6 With the engine running in the FAST position and the auger control in the disengaged up position walk to the front of the machine 7 Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for all moving parts to stop before readjusting the auger control cable 8 If adjustment is necessary loosen the jam nut and thread the cable in for less slack or out for more slack See Figure 5 9 Recheck the adjustment Tighten jam nut against the cable when correct adjustment is reached Figure 5 Drive Control amp Shift Lever 1 Tip the snow thrower forward so that it rests on the auger housing
11. snow thrower engage the auger control for a few seconds to clear any remaining snow or ice from the chute assembly before continuing to clear snow Drift Cutters on models so equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters are assembled to the auger housing inverted Remove the carriage bolts by unthreading the hex nuts which secure them and reinstall the drift cutters in their proper position before operating the snow thrower See Figure 8 PRA WS RAZ gt t YA ez ILL Carriage Screws Hex Nuts Figure 8 If your unit is not equipped with drift cutters contact Customer Support as instructed on page 2 for information regarding price and availability Snow Thrower ModelDrift Cutter Kit AII models OEM 390 679 SECTION 3 MAINTAINING YOUR SNOW THROWER General Recommendations Always observe safety rules when performing any maintenance e The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the snow thrower as instructed in this manual e Some adjustments will have to be made periodically to maintain your unit properly e Periodically check all fasteners and make sure these are tight WARNING Always stop engine and A disconnect spark plug wire before performing any maintenance or adjustme
12. so you can turn the chute directional control without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the drive control is released Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released To Throw Snow CAUTION Check the area to be cleared for foreign objects Remove if any 1 Start the engine following starting instructions 2 Rotate the discharge chute to the desired position away from bystanders and or buildings by moving the chute control 3 Select the speed according to snow condition CAUTION Never move the shift lever without first releasing the drive control 4 Engage the auger and drive controls following instructions above 5 The interlock feature will allow you to remove your left hand from the auger control 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of snow 7 To turn the unit left or right squeeze the respective wheel steering control See Figure 7 8 On each succeeding pass readjust the chute to the desired position and slightly overlap previous path 9 After the area is cleared stop the snow thrower following instructions given below Operating Tips NOTE Allow the engine to warm up for a few minutes as the engine will not develop full power until it reach
13. to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate 1 Adjust skid shoes by loosening the four lock nuts and carriage bolts and moving skid shoes to desired position See Figure 6 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely High Position Middle Position Low Position beg a a Skid ge Lock Nut Figure 6 Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall for tire manufacturer s recommended psi and deflate or inflate the tires as necessary NOTE f the tire pressure is not equal in both tires the unit may pull to one side or the other and the shave plate will not sit level on the ground WARNING Under any circumstance do not A exceed manufacturer s recommended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure Four Way Chute Control The chute control lever may need to be lubricated to reduce its break in period Vegetable oil
14. 15 F 6 Pull the starter handle rapidly Do not allow the handle to snap back but allow it to rewind slowly while keeping a firm hold on the starter handle 7 Asthe engine warms up rotate the choke knob slowly to OFF position If the engine falters return to FULL choke then slowly move to OFF choke position 8 Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature 9 Operate the engine at full throttle FAST when throwing snow Warm Start 1 If restarting a warm engine after a temporary shut down rotate choke to OFF instead of FULL and do not prime Pull starter handle as instructed earlier Frozen Recoil Starter If the starter is frozen and will not turn the engine proceed as follows 1 Pull as much rope out of the starter as possible 2 Release the starter handle and let it snap back against the starter 3 If the engine still fails to start repeat the first two steps If continued attempts do not free starter follow the electric starter procedures to start 4 Avoid freezing of the recoil starter by following instructions below Before Stopping 1 Run engine for a few minutes to help dry off any moisture on engine 2 Avoid freezing of the starter by following these steps before stopping the snow thrower Recoil Starter a With the engine running pull the starter rope with a rapid continuous full arm stroke three or four t
15. 7122347 777832236 A DANGER NEVER PUT HAND IN CHUTE CONTACT WIT ROTATING PARTS CAN ANPUTATE FINGER 777832066 YE AND WAT UNL ALL HE AA E GATE K 777D08384 MODEL PLATE 26 27 MANUFACTURER S LIMITED WARRANTY FOR YARD MaN YaRD MaN The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States its possessions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but not limited to items
16. 731 04913 Steering Control 13 738 04122 Shoulder Screw 1 4 20 x 1 345 41 738 04126 Pin 3 16 14 710 1026 Screw 1 4 20 x 1 750 42 716 04036 E Ring 15 749 04141 Upper Handle RH 43 631 04133 Handle Clutch Lock LH 16 710 0449 Carriage Screw 5 16 18 x 2 25 44 684 04105 Handle Engagement Assembly LH 17 720 04045 Shift Knob 45 747 04266 Lower Shift Control Rod 18 731 04863 Handle Panel 46 720 0284 Handle Knob Assembly 19 731 04864 Lens 47 736 0451 Saddle Washer 20 725 04213 Lamp 48 712 04063 Flange Lock Nut 5 16 18 21 631 04134 Handle Clutch Lock RH 49 732 04205 Shift Arm 22 725 0157 Cable Tie 50 726 0135 Speed Nut 23 712 04064 Flange Lock Nut 1 4 20 51 736 3015 Flat Washer 24 732 0193 Compression Spring 52 710 0726 AB Screw 5 16 12 x 0 75 25 790 00130 Shift Lever 53 749 04138 Lower Handle 26 790 00140 Panel Bracket 54 726 0470 Cable Tie 27 738 04125 Shoulder Screw 55 732 04238 Torsion Spring 28 711 0677 Ferrule 56 736 0262 Flat Washer NOTE For painted parts please refer to the list of color codes below Please add the applicable color code wherever needed to the part number to order a replacement part For instance if a part numbered 700 xxxx is painted green the part number to order would be 700 xxxx 0665 YM Green 0665 Powder Black 0637 YM Yellow 0674 23 Model 5KL 24 Model 5KL Ref No Pa
17. Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping screws removed earlier Drive Belt 1 Push idler counter clockwise and insert a Phillips head screwdriver in the hole on the idler as shown in Figure 16 This will release tension on drive belt Engine Auger Belt Drive Belt Figure 16 2 Pull drive belt out and away from the engine pulley to remove See Figure 16 3 Tip the snow thrower up and forward so that it rests on the housing Remove the self tapping screws from frame cover underneath the snow thrower and move the frame cover away Refer to Figure 14 4 Back out the stop bolt to create sufficient gap between the friction wheel disc and the drive pulley Pull the drive belt from around the drive pulley and clear it off the friction wheel disc See Figure 17 Friction o NULES A A STW Figure 17 5 Now moving to the other side of the snow thrower again slide the belt off the crankshaft 6 Replace with new belt first sliding it through the crank shaft then working it around the groove of the drive pulley and finally wrapping it around the engine pulley from where the old belt was removed Once the belt is firmly placed on the pulleys make sure to remove the screwdriver from the idler 7 Re install auger belt on the engine pulley 8 Re attach frame cover on the snow thrower housing and put the
18. ain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below You can locate the model plate by standing at the operating position and looking down at the rear of the snow thrower A sample model plate is also given below This information will be necessary to use the manufacturer s web site and or help from the Customer Support Department or an authorized service dealer STOP Before you start assembling your new equipment please locate the model plate on the Copy the model number here Copy the serial number here YaRD MaN Pb sox 3 A P 0 BOX 361131 A CLEVELAND OH 44136 www yardman com 330 220 4683 800 800 7310 CUSTOMER SUPPORT Please do NOT return the unit to the retailer from where it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below g Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available yr Find Answers g to search our knowledge base Sear oduct keyword or phrase The answer you are YWystuff The answer you are Login to check the status of your questions
19. al 7 710 04071 Carriage Bolt 5 16 18 x 1 0 43 741 0662 Flange Bearing 8 731 04861 Lower Chute 44 718 04071 Thrust Collar 9 731 2643 Clean Out Tool 45 741 0663 Flange Bearing 10 684 04116 4 Way Chute Control Assembly 46 710 0642 TT Screw 1 4 20 x 0 75 12 714 0104 Cotter Pin 47 731 04869 Chute Flange Keeper 13 711 0415 Clevis Pin 48 721 0325 Plug 14 749 04155 Chute Support Tube 49 736 3084 Flat Washer 15 712 04065 Flange Lock Nut 50 715 04021 Dowel Pin 16 756 0981A Flat Idler Pulley 51 684 04108 Spiral Assembly RH 17 710 0347 Hex Bolt 3 8 16 x 1 75 52 784 5599 Handle Tab 18 790 00080 Auger Idler Bracket 53 618 0123 Reducer Hsg RH Incl Ref 59 60 19 736 0174 Wave Washer 54 717 0528A Worm Gear 20T 20 738 0281 Shoulder Screw 55 725 0157 Cable Tie 21 790 00087 Bearing Housing 56 738 04124 Shear Pin 22 738 0143 Shoulder Screw 57 714 0161 Key 23 790 00075 Bearing Housing 58 736 0351 Flat Washer 24 726 04012 Push Nut 59 721 0179 Oil Seal 25 741 0309 Ball Bearing 60 741 0661A Flange Bearing 26 732 0611 Extension Spring 61 618 0124 Reducer Hsg LH Incl Ref 59 60 27 710 0726 AB Screw 5 16 12 x 0 75 62 711 04284 Auger Axle 28 710 0909A TT Screw 5 16 18 x 1 750 63 684 04107 Spiral Assembly LH 29 731 04705 Chute Adapter 64 714 0507 Cotter Pin 30 710 0703 Carriage Screw 1 4 20 x 0 75 65 731 04870 Spacer 31 731 2635 Clean out Tool Mtg Bracket 66 741 0493A Flange Bushing 32 684 04071 Auger Housing Asse
20. any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training 1 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their operation Know how to stop the machine and disengage controls Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreig
21. ck the adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove the frame cover underneath the snow thrower by removing the self tapping screws 2 With the drive control released there must be 1 8 clearance between the friction wheel and the drive plate in all positions of the shift lever 3 With the drive control engaged the friction wheel must contact the drive plate Figure 18 4 f adjustment is necessary loosen the jam nut on the drive cable and thread the cable in or out as necessary Tighten the jam nut to secure the cable when correct adjustment is reached Reassemble the frame cover NOTE f you placed plastic under the gas cap be certain to remove it Auger Control Refer to page 6 for details Shift Rod To adjust the shift rod proceed as follows 1 Place shift lever in sixth 6 position or the fastest forward speed See Figure 22A Hairpin Clip Ferrule 5 Shift Rod Figure 22 2 Remove hairpin clip from the shift handle under the handle panel See Figure 22B 3 Push shift arm assembly down as far as it will go See Figure 22C 4 Rotate the ferrule up or down the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 22B 5 Insert ferrule from right side of the snow thrower
22. ck whether the chute cables have slackened Adjust if necessary following instructions on page 18 Checking Oil Level Before operating snow thrower check the oil level by following steps below NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consumption when used above 32 F Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on oil 1 With engine on level ground oil must be to FULL mark on dipstick See Figure 10 2 Stop engine and wait several minutes before checking oil level Remove oil fill cap and dipstick 3 Wipe dipstick clean insert it into oil fill hole and tighten securely 4 Remove dipstick and check If oil is not up to the FULL mark on dipstick add oil Dipstick B Fill up if Read oil needed level Tighten dl Figure 10 5 Referto the engine manual for details on grade and procedure to change engine oil SECTION 4 SERVICE amp ADJUSTMENT WARNING Always stop engine disconnect A spark plug wire and move it away from spark plug before performing adjustments or repairs Always wear safety glasses during operation or while performing any adjustments or repairs Servicing Augers The augers are secured to the spiral shaft with two shear pins and cotter pins See Figure 11 1 Ifthe augers do
23. e Figure 20 IMPORTANT Assemble the rubber on the friction wheel equally for proper functioning 10 Insert the shift arm assembly into the friction wheel assembly and hold assembly in position See Figure 21 Slide hex gear shaft through right side of the housing and the friction wheel assembly Insert the hex gear shaft through the sprocket and the spacer Make certain that chain engages both the large and the small sprocket 11 12 NOTE f the sprocket fell from the snow thrower while removing the hex gear shaft place the sprocket on the hex gear shaft Position the hex hub of the sprocket toward the friction wheel when sliding the sprocket on to hex gear shaft 13 Align the hex gear shaft with the left bearing and carefully guide this bearing into left side of housing 14 Install the right bearing on the hex gear shaft and check that the spacer and bearing in the drive cover are aligned to the steerable shaft See Figure 21 Friction Figure 21 15 Reassemble the drive cover with four screws removed in step 6 Install the right wheel with the bolt removed earlier 16 Reassemble the frame cover with the self tapping screws Flip the equipment back to the operating position and re attach the belt cover NOTE f you placed plastic under the gas cap be certain to remove it Adjustments Drive Control Refer to the Final Adjustment section of the Assembly instructions to adjust the drive control To che
24. e container from which you pour the gasoline is clean and free from rust or other foreign particles 3 Aplastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up 4 Always fill the fuel tank outdoors and use a funnel or spout to prevent spilling 5 Fill fuel tank with clean fresh unleaded grade automotive gasoline 6 Never fill the fuel tank completely Fill the tank to within 1 2 from the top to provide space for expansion of fuel 7 Wipe off any spilled fuel before starting the engine 8 Atthe end of the job empty the fuel tank if the snow thrower is not going to be used for 30 days or longer See off season storage instructions on page 18 To Start Engine T WARNING Be sure no one other than the operator is standing near the snow thrower while starting or operating Do not operate this snow thrower unless the chute assembly has been properly installed and is secured Electric Starter Before starting make sure that the engine has suffi cient oil The snow thrower engine is equipped with a 120 volt A C electric starter and recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 volt AC household current Follow all instructions carefully Cold Start NOTE f the unit shows any sign of motion drive or augers with the clutch grips disengag
25. e left 4 handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop the auger IMPORTANT Refer to Auger Control Teston page 6 prior to operating your snow thrower Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Ignition Key The ignition key must be inserted and snapped in place in order for the engine to start Remove the ignition key to prevent unauthorized use of equipment Do NOT attempt to turn the key Four Way Chute Control This four way control lever is meant to control the direction and distance of snow discharge from the chute Press the button on the knob and turn it left or right to rotate the chute to the direction that snow will be thrown Tilt the lever forward to decrease the distance snow will be thrown and backwards to increase distance Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of eight positions IMPORTANT Always release drive control before changing speeds Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest speed Reverse Your snow thrower has two reverse R speeds with position number one 1 being the slower speed Headlight The
26. e person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 800 800 7310
27. ed shut the engine off immediately Readjust as instructed in the Final Adjustments section of the Assembly Instructions WARNING The electric starter must be properly grounded at all times to avoid the possibility of electric shock which may be injurious to the operator 1 Determine whether your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING If your house wiring system is not a three wire grounded system do not use this electric starter under any conditions If your house wiring system is grounded and a three hole receptacle is not available at the point the snow thrower starter will normally be used one should be installed by a licensed electrician When connecting the power cord always connect cord to starter on engine first then plug the other end into a three hole grounded receptacle e When disconnecting the power cord always unplug the end from the three hole grounded receptacle first Attach spark plug wire to spark plug Turn fuel valve on if so equipped Make sure that the auger and drive controls are in the disengaged up position 5 Move throttle control lever to FAST position 6 Push key into the ignition slot and snap in place Do not turn key 7 Connect power cord to switch box on the engine 8 Plug the other end of the power cord into a three hole grounded 120 volt A C receptacle 9 Rotate choke knob to FULL choke posi
28. ed below a Shear Pins and Cotter Pins Before Assembly Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE All references in this manual to the left or right side of the snow thrower is from the operating position only Exceptions if any will be specified Setting up the Snow Thrower 1 Raise the upper handle assembly in the direction shown in Figure 1 Align the upper handle with the lower handles Handle Knob Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE f the connector is not properly assembled the shift rod will pivot and changing speed or direction of the snow thrower will not be possible Connector Shift Rod Figure 2 4 Apply a light lubricant i e 3 in 1 oil to the rim lip of the chute base and the underside of the chute assembly and position the chute assembly over the base See Figure 3A 5 Close the flange keepers to secure the chute assembly to the chute adapter The flange keepers will click into place when properly secure See Figure 3B NOTE f the flange keepers do not easily click into place use the palm of your hand to apply swift firm pressure to the back of each 6 Pull the hairpin clip out of the clevis pin o
29. equipment back to operating position Re attach belt cover with two self tapping screws removed earlier Friction Wheel Rubber 1 Check the rubber on the friction wheel after 25 hours of operation and periodically thereafter Replace the rubber if any signs of wear or cracking are found 2 Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping screws from the frame cover underneath the snow thrower 4 Remove bolt securing the right wheel and remove the wheel from the axle 5 Remove the four screws securing the right drive cover to the frame Remove the drive cover from the side of the frame See Figure 18 Figure 18 6 Holding the friction wheel assembly slide the hex gear shaft to the right See Figure 19 The spacer on right side of hex gear shaft may fall Bearing Y A cG Sprocket J y Figure 19 7 Lift the friction wheel assembly out between the axle shaft and the drive shaft assemblies 8 Remove the four screws from the friction wheel assembly Remove friction wheel rubber from between the friction wheel plate See Figure 20 Figure 20 9 Reassemble new friction wheel rubber to the friction wheel assembly tightening the four screws in rotation and with equal force Se
30. es operating temperature A e For most efficient snow removal remove snow immediately after it falls e Discharge snow downwind whenever possible Slightly overlap each previous swath Set the skid shoes 1 4 below the scraper bar for normal usage The skid shoes may be adjusted upward for hard packed snow WARNING The temperature of muffler and surrounding areas may exceed 150 F Avoid these areas NOTE t is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower e If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between ground and shave plate e Clean the snow thrower thoroughly after each use Chute Clean Out Tool The clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Never use your hand to clean a clogged chute 1 Release both the auger control and the drive auger control lock 2 Stop the engine by moving the throttle to the stop position 3 Remove the clean out tool from the mounting clip 4 Use the shovel shaped end of the clean out tool to remove any snow and ice in the chute assembly 5 Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine 6 While standing in the operator s position behind the
31. imes Electric Starter a Connect power cord to switch box then to 120 Volt AC receptacle b While the engine is running push the starter button and spin the starter for several seconds c Disconnect power cord from the receptacle first then from the snow thrower NOTE The unusual sound from pulling the starter rope in case of the recoil starter or from spinning the starter in case of the electric starter will not harm the engine ue pene The Snow Thrower To stop the wheels release the drive control on the snow thrower To stop throwing snow release auger control To stop engine push throttle control lever to stop or off and remove ignition key Do not turn key to prevent unauthorized use of equipment da o Engage Drive With the engine running near top speed move shift lever to one of six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions that exist Use slower speeds until you are familiar with the process Squeeze drive control against the right handle and the snow thrower will move Release it and the drive motion will stop Jp o Engage Augers To engage augers and start snow throwing squeeze the left hand auger control against the left handle Release to stop augers While the auger control is engaged squeeze the drive control to move release to stop Do not shift speeds while the drive is engaged NOTE This same lever also locks auger control
32. into the upper hole in shift lever See Figure 22B 6 Reinstall the hairpin clip 7 Check for correct adjustment before operating the snow thrower Skid Shoe Refer to page 7 for details Chute Control Once a season or every 25 hours of operation whichever is earlier check whether the chute control cables have slackened If the chute does not rotate fully or its pitch cannot be moved up or down the chute control cables will have to be adjusted To adjust these cables proceed as follows 1 To tighten cable loosen the top nut and tighten the bottom nut on the cable 2 Adjust equally on both sides by working on all cables See Figure 23 SECTION 5 OFF SEASON STORAGE If your snow thrower is left unused for 30 days or longer it needs to be prepared for storage Proper storage ensures longer life of the snow thrower Preparing For Storage A WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance WARNING Drain fuel into approved container outdoors away from any open flame Be certain engine is cool Do not smoke WARNING Do not drain carburetor if using fuel stabilizer Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur It is important to prevent gum deposits from forming in essential fuel system par
33. ition of both auger belt and drive belt every 25 hours of snow thrower operation Replace if either shows signs of wear and tear To remove and replace either the auger belt or the drive belt follow the steps below and then proceed to the specific steps listed under respective sub headings 1 Remove belt cover by removing the two self tapping screws that secure it to the snow thrower housing See Figure 13A Take auger belt off the pulley following Figure 13B A Drive Belt Auger Belt 1 Frame Cover Tip the snow thrower up and forward so that it rests on the housing Remove the self tapping screws from the frame cover underneath the snow thrower and move the frame cover away See Figure 14 Figure 14 Turn the shoulder screw a half a turn and slide it out of the mounting bracket See Figure 15 Unhook spring to release tension on the auger belt Remove old belt and replace with new belt installing it on the pulley See Figure 15 Auger Pulley Shoulder Figure 15 4 Wrap auger belt around the auger pulley See Figure 15 5 Re insert shoulder screw into the mounting bracket and tighten to secure 6 Wrap auger belt behind the idler Reattach the spring to the bolt where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8
34. looking for could be just a mouse click away looking for could be just a mouse click away modify your inquiries or update your personal profile Service Locator Need local assistance Click here to find authorized service centers in your area h NT e r Manuals Online Need a manual and or parts list Download literature from recent model years To reach the Customer Support Line please call 1 800 800 7310 The engine manufacturer is responsible for all engine related issues with regards to mhua performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information SECTION 1 IMPORTANT SAFE OPERATIONS PRACTICES A A WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with
35. mbly 26 67 736 0188 Flat Washer 33 712 04064 Flange Lock Nut 1 4 20 68 741 0245 Hex Flange Bearing 34 736 0463 Flat Washer ES 629 0071 Extension Cord Not Shown 35 618 04172 Gearbox Assembly Complete NOTE For painted parts please refer to the list of color codes below Please add the applicable color code wherever needed to the part number to order a replacement part For instance if a part numbered 700 xxxx is painted green the part number to order would be 700 xxxx 0665 YM Green 0665 Powder Black 0637 YM Yellow 0674 21 Model 5KL 22 Model 5KL Ref No Part No Description Ref No Part No Description 1 684 04106 Handle Engagement Assembly RH 29 747 04284 Upper Shift Rod 2 746 0778 Cable Z Fitting 30 750 04314 Shift Rod Connector 3 731 04894 Lock Plate 31 714 0104 Hairpin Clip 4 711 04287 Pivot Rod 32 753 04864 Joystick Housing w Fasteners 5 735 0199A Rubber Bumper 33 753 04863 Knob Assembly w Trigger 6 710 04354 Screw 1 4 20 x 375 34 790 00131 Joystick Bracket 7 731 04896 Clutch Lock Cam 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 8 712 04081A Shoulder Nut 1 4 20 36 684 04116 4 Way Chute Control Assembly 9 725 04214 Wire Harness 37 749 04142 Upper Handle LH 10 725 1649 Light Socket 38 710 04326 Screw 8 16 x 0 50 11 720 0274 Handle Grip 39 732 04219 Clutch Lock Spring 12 710 1233 Screw 10 24 x 0 375 40
36. n objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all controls before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running
37. n the chute support rod Save these hardware Figure 3 7 Insert the round end of the chute control box on the short tube of the chute assembly as shown in Figure 3C 8 Insert other end of the chute control box into the chute support tube as shown in Figure 3C 9 Insert the clevis pin earlier removed through the holes on the chute control box and chute support rod Secure with the hairpin clip See Figure 3D 10 Slip the cables running from the handle panel to the chute into the cable guide located on top of the engine See Figure 4 11 Slip the cables running from the handle panel to the chute control box into the cable guide too See Figure 4 Figure 4 12 The extension cord is fastened with a cable tie to the rear of the auger housing for shipping purposes Cut the cable tie and remove it before operating the snow thrower Final Adjustments After setting up your snow thrower check the adjustments as instructed below and make any final adjustments necessary before operating the unit CAUTION Perform the following test before operating the snow thrower for the first time and at the start of each winter season Failure to comply with these adjustment instructions may cause damage to the unit Auger Control Test 1 Tocheck the adjustment of the auger control push forward the left hand control until the rubber bumper is compressed There should be slack in the cable 2 Release the control The cable
38. ng Washer 25 713 04011 Chain 52 741 0919 Ball Bearing 26 736 0626 Flat Washer 53 750 04230 Spacer 27 741 04076 Ball Bearing 54 732 0710 Extension Spring 28 738 04105A Axle 55 710 0627 Hex Bolt 5 16 24 x 0 75 29 731 04873 Spacer 56 756 04114 Pulley Half 30 710 0654A TT Sems Screw 3 8 16 x 1 0 57 754 0456 V Belt 3 8 x 28 6 31 710 0788 TT Screw 1 4 20 x 1 0 58 710 0597 Hex Bolt 1 4 20 x 1 0 32 790 00056 Shaft Retainer LH 59 790 00082 Drive Clutch Idler Bracket 33 634 04141 Wheel Complete 60 748 0234 Shoulder Spacer 34 736 0242 Bell Washer 61 732 0264 Extension Spring 35 710 0627 Hex Bolt 5 16 24 x 0 75 62 712 0711 Jam Nut 3 8 24 36 684 04045 Friction Wheel Support Bracket 63 750 04303 Spacer 37 790 00096 Auger Cable Guide Bracket 64 756 04113 Pulley Half 38 748 0190 Spacer 65 736 0247 Flat Washer 39 736 0300 Flat Washer 66 710 0191 Hex Bolt 3 8 24 x 1 25 40 790 00054 Frame Cover 67 748 04053 Pulley Adapter 41 656 0012A Friction Wheel Disc Assembly 68 746 0956 Steering Cable A 756 0648A Friction Wheel Disc 69 790 00057 Shaft Retainer RH B 738 0865 Friction Disc Bearing Pin 70 736 0105 Bell Washer C 741 0600 Ball Bearing 71 712 04065 Flange Lock Nut 3 8 16 42 618 04116 Drive Shaft Assembly 72 754 04050 V Belt 500 x 35 00 Lg A 711 04271 Drive Shaft 73 710 0602 TT Screw 5 16 18 x 1 00 25 Safety amp Decorative Labels OPERATORS VIEW 777122334 777122363 777D08367 77
39. nts Always wear safety glasses during operation or while performing any adjustments or repairs Lubrication See Figure 9 Drive Mechanism Once a season or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubber friction wheel and aluminum drive plate e Gear Shaft Once a season lubricate the gear shaft with a penetrating oil but not grease Refer to Figure 21 on page 16 e Gear Case The gear case is lubricated with grease at the factory and does not require regular lubrication However if disassembled for any reason lubricate with 2 ounces of Shell Alvania grease part 737 0168 Before reassembling remove old sealant and apply new sealant IMPORTANT Do not overfill the gear case since damage to the seals could result Wheels Once a season remove the bolt from each wheel and take the wheel off the axle Apply a multipurpose automotive grease on the axle shaft before putting back the wheels Shift Rod Use a grease or light oil to lubricate the rotating parts of the shift rod after 25 hours of operation e Pivot Points All pivoting points on the snow thrower should be lubricated with a light oil once a season e Drive Auger Control Lock The cam on the ends of the control rods which interlock the drive and auger controls must be lubricated at least once a sea
40. rt No Description Ref No Part No Description 1 710 1652 AB Screw 1 4 20 x 0 625 B 713 04010 Sprocket 2 731 04792 Belt Cover C 714 0214 Key 3 732 0705 Cable Guide D 750 1177 Spacer 4 711 1268A Actuator Shaft E 618 0577A Planetary Carr Assembly 5 746 04086 Drive Clutch Cable F 717 1209A Gear 12T 6 732 0209 Extension Spring G 736 0502 Flat Washer 7 790 00055 Roller Bracket H 736 0336 Flat Washer 8 684 04140 Shift Rod Assembly I 717 1210A Gear 18T 9 750 04312 Axle Support Tube J 717 1495B Planetary Ring Gear 10 711 1364 Clevis Pin K 716 0194 Retainer Ring 11 746 0897 Auger Clutch Cable 43 684 04066 Friction Wheel Assembly 12 713 04009 Sprocket A 710 0896 AB Screw 1 4 14 x 0 625 13 736 0351 Flat Washer B 718 04070 Friction Wheel Hub 14 741 0245 Hex Flange Bearing C 618 04169 Bearing Assembly 15 784 5687A Auger Clutch Cable Guide D 790 00011 Friction Plate 16 756 0625 Cable Roller E 735 0243B Friction Wheel Rubber 17 738 0924 C Screw 1 4 28 x 0 375 F 790 00010 Friction Plate 18 618 0043 Dogg Assembly RH 44 716 0136 Retainer Ring 618 0044 Dogg Assembly LH not shown 45 726 0221 Speed Nut 19 714 0507 Hairpin Clip 46 790 00073 Wheel Drive Frame 20 713 0286 Chain 47 756 04109 Auger Pulley 21 711 04270 Drive Shaft 48 736 0505 Flat Washer 22 713 04015 Sprocket 49 710 1245B Hex Bolt 5 16 24 x 0 875 23 750 1162 Spacer 50 712 04064 Flange Lock Nut 1 4 20 24 741 0600 Ball Bearing 51 790 00062 Beari
41. serviced by an authorized service center Unit fails 1 Drive control cable in need of adjustment 1 Adjust drive control cable Refer to to propel itself Adjustments 2 Drive belt loose or damaged 2 Replace drive belt Unit fails 1 Chute assembly clogged 1 Stop engine immediately and to discharge snow disconnect spark plug wire Clean chute assembly and inside of auger housing with clean out tool or stick 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger with clean out tool or a stick 3 Auger control cable in need of adjustment 3 Refer to Final Adjustments on page 6 4 Auger belt loose or damaged 4 Refer to page 15 5 Shear pin s sheared 5 Replace with new shear pin s NOTE This section addresses minor service issues For further details contact an authorized service Y A center or call 1 800 800 7310 for assistance SECTION 7 PARTS LIST FOR MODEL 5KL 20 Model 5KL Ref No Part No Description Ref No Part No Description 1 731 04427A Upper Chute 36 784 5580 Slide Shoe 2 712 04063 Flange Lock Nut 5 16 18 37 710 0451 Carriage Bolt 3 784 5594 Cable Bracket 39 790 00121 Shave Plate 4 731 1313C Chute Tilt Cable Guide 40 684 04057 Impeller Assembly 5 710 0262 Carriage Bolt 5 16 18 x 1 50 41 717 04126 Worm Shaft 6 710 0895 Hi Lo Screw 1 4 15 x 0 75 42 721 0327 Oil Se
42. son or every 25 hours of operation using a multi purpose automotive grease The cam can be accessed beneath the handle panel Lubricate pivot points Lubricate shift rod Y shift arm V J TAI AN VA 7 havi _X Lubricate drive mechanism Figure 9 Check V Belts Follow instructions below to check the condition of the drive belts every 50 hours of operation 1 Remove the plastic belt cover on the front of the engine by removing two self tapping screws 2 Visually inspect for frayed cracked or excessively worn out belts Replace if necessary following instructions on page 14 Check Friction Wheel Follow instructions below to check the condition of the friction wheel rubber every 50 hours of operation 1 Remove the self tapping screws from the frame cover underneath the snow thrower Refer to Figure 14 2 Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub 3 Also engage the drive control and check if the friction wheel is making contact with drive plate If it does not make contact adjust the drive cable refer to page17 and recheck the friction wheel 4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a season or every 25 hours of operation whichever is earlier che
43. such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact MTD LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 800 800 7310 or log on to our Web site at www mtdproducts com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution f Replacement parts that are not genuine MTD parts g Transportation charges and service calls No implied warranty including any implied warranty
44. t unclog chute assembly while engine is running Before 19 20 unclogging shut off engine and remain behind handles until all moving parts have stopped completely Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc If situations occur which are not covered in this manual use care and good judgment Contact your dealer or telephone 1 800 800 7310 for assistance and the name of your nearest servicing dealer Maintenance amp Storage 1 10 11 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual Before cleaning repairing or inspecting machine disengage all controls and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original eq
45. tion cold engine start If engine is warm place choke in OFF position instead of FULL 10 Push the primer three times 11 Push down on the starter button until the engine starts Do not crank for more than 10 seconds ata time This electric starter is thermally protected If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature a wait of 5 10 minutes is required 12 When the engine starts release the starter button and slowly rotate the choke to OFF position If the engine falters rotate the choke to FULL and then gradually to OFF 13 Disconnect the power cord from the receptacle first and then from the switch box on the engine 14 Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature Operate the engine at full throttle FAST when throwing snow Recoil Starter Make sure that the engine has sufficient oil and the auger and drive controls are released PON Cold Start 1 Move throttle control to FAST position 2 Turn fuel valve on if so equipped 3 Push key into the ignition slot and snap in place Do not turn key 4 Rotate choke control to FULL choke position 5 Push the primer button while covering the vent hole Remove your finger from the primer between primes Do not prime if temperature is above 50 F prime two times between 50 F and 15 F and prime four times below
46. ts of the engine such as the carburetor fuel filter fuel hose or tank during storage Fuel left in engine during warm weather deteriorates and will cause serious starting problems To avoid such problems the fuel system should be emptied before storage for 30 days or longer Chute Control Chute Control Cable Figure 23 NOTE Also experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum deposit in the engine 2 Run the engine until the fuel tank is empty and it stops due to lack of fuel 3 Remove the spark plug and pour one 1 ounce of engine oil through the spark plug hole into the cylinder Place a rag over the hole Crank the engine several times to distribute the oil Replace spark plug NOTE Follow the engine manual to further prepare the snow thrower engine for storage 4 When storing the snow thrower in an unventilated or metal storage shed rustproof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables Remove all dirt from exterior of engine and equipment Follow lubrication recommendations on page 12 Store snow thrower in a clean dry area SECTION 6
47. uipment specifications may lead to improper performance and compromise safety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain replace safety instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SECTION 1 SETTING UP YOUR SNOW THROWER IMPORTANT This unit is shipped with the engine full of oil After assembly see page 9 for fuel and oil details Removing From Carton 1 Cut the corners of the carton and lay the sides flat on the ground Remove all packing inserts 2 Move the snow thrower out of the carton 3 Make certain the carton has been completely emptied before discarding it Loose Parts Your snow thrower has been assembled at the factory except the parts shipped loose in the carton These are list
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