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Yamaha 2014 V Star 950 Owner's Manual

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1. e o in s n x 2 xd xi Es IN ANUAL INFORMATION CN CN o o b p 4 DA K amp E d cu 79 e Da B E e A P L en t 33 gt Oy v e fe C Bauma 4 L XVS95E C 3 OWNER S MANUAL i Senis by Yamaha Motor Corporation U S A 94 7 1stedition March 2013 m a All rights reserved Any reprinting or unauthorized use s S without the written permission of Yamaha Motor Corporation U S A d is expressly prohibited b 2 Printed in Japan T6 P N LIT 11626 27 18 by b 7 En o E TABLE OF CONTENTS A m T fe ecco OF IMPORTANT Ignition circuit cut off system 5 4 15 Adjusting the clutch lever free LABELS m Pm 1 1 E DES 2 52055500 au as au adab n a i a n 7 17 FOR YOUR SAFETY Adjusting the brake lever free SAFETY INFORMATION 2 1 PRE OPERATION CHECKS 54 a 7 18 Brake light switches 7 18 DESCRIPTION 31 OPERATION AND IMPORTANT Checking the front and rear brake Vig o Means 3 34 RIDING POINTS 6 1 pads 7 19 Right view b M 3 2 Starting the engine 6 1 Chetking the brake fluid level 7 19 Controls and instru ments PEPPE 3 3 Shifting
2. 7 25 Fuel tank breather oveftlow Engine oil and oil filter cartridge 7 11 Checking the front fork 7 25 eus iid 3 gt 4 11 Replacing the air filter element 7 13 Checking the steering 7 26 Catalytic converter 4 11 Checking the throttle ha free Checking the wheel bearings 7 26 Rider seat ieee 7 14 Battery do co M 7 26 hog Helmet holder 4 212 Valve clearance M 7 14 Replacing the fuses TUS 7 28 7 E the shock absorber Tires 7 15 Replacing the headlight bulb 7 20 gssambly sese oe 4 13 Cast wheels 7 16 Replacing the tail brake UN 4 14 j Mem qu 7 30 7 er E Es gt k Da n EN TABLE OF CONTENTS of fe Replacing front turn signal light o HE 7 31 o Hep acing a rear turn signal light 7 32 ee Replacing license plate light v ST i MEMMIUS 7 32 Supporting the motorcycle PEE 2 Sy Troubleshooting 7 Troubleshooting charte TOR 7 35 76 E EN MOTORCYCLE CARE D kh a STORAGE cn Matte color caution Ra 8 1 9 o Loo EE 8 1 jgorage aE 8 3 Q
3. oe asl e e To T t3 o The engine exhaust from this product gontains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA S LIT CALIF 65 01 7 f am A Read this manual carefully betore operating this vehicle This manual should stay with this vehicle if itis sold 0 t o Ou cy A Ti T Ap d Zu gt INTRODUCTI BALE e o Congratulations on yo r purchase of the Yamaha XVS95E C This model is the result of Y teaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high d gree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance this motorcycle If you have any questions concerning th sgperation or maintenance of your motorcycle please consult a Ya maha dealer The design and manufacture of this amaha motorcycle fully comply with the emissions standards for clear air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions con
4. Cea o F 1 23 10 7 2 Engine Displacement Period Under 50eg 6 000 km 3 750 miles or Tae wears whichever occurs first Scc to 16906 12 000 km 7 465 miles r five years whichever occurs first to 27900 18 000 km 11 185 miles b or free years whichever d first 30 000 km 18 641 milis five years whichever occurs fi 28055 nd ever YAMAHA MOTOR CORPORATION USA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION USA AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OH CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT LIMITATION OF DENTAL OF CONSEQUENTIAL DAMAGES 50 ABOVE EXCLUSION MAY NOT APPLY TO YOU sce GIVES YOU SPECIFIC LEGA ND YOU MAY ALSO HAVE OTHER RIGH FROM STATE TO STATE YAMAHA MOTOR CORPORATION USA Box 6555 Cypress California 90630 S CONSUMER FORMATION Ex e Ex 1 b 0 ONSUMER INFORMATION 9 Qe WARRANTY QUESTIONS AND ANSWERS What costs are responsibility during the warranty period A T
5. 3 PERIODIC MAINTENANCE AND ADJUSTMENT da 5 16000 mi 25000 km 31000 km or 24 months Check control system for dam sion control system age r California only Replace if necessary _ 2 z ha e e e 5 Ap AP b Lr za Ee Ta Pa G e 7 up n k EN EN 9 t n UL 2 o A Ln ica 5 1 e e s e s e gt X d d ds d o Pa 2 t 494 Pa Pa Ee pr T 7 4 2 C C d ho m E F Fn E 600 mi 1000 km 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months PERIODIC MAINTENANCE AND st brake lever free play and e brake pads if necessary Te emm fluid level and Rear brake for fluid leakage Chack operation mE a Adjust or replace cable 2 e Check operation fluid level and g Front brake fluid leakage Check for cracks damage Check for correct and 6 Brake fluid Replace Check runout and for a Replace if necessary xw Chack tread depth and for dam Lage Replace if necessary k air pressure Correct if necessary Th Swingarm pivot bearings u n Steering bearings Li Chassis fasteners Brake pedal x shaft Clutch lever pivot shaft 17 Shift pedal pivot shaft P
6. 4 EAUTTBSO D o b b TIP des de a D e Air filter 2 2 This model s air filter is equipped with a disposable oil coated paper element which must not be cleaned with com pressed air to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas e Hydraulic brake service E After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid e levels and fill the reservoirs as r quired e Ly Every two years replace the internat components of the brake master cylinders and calipers and chang the brake id Replace the brake hoses every four years and if cracked or damaged Vs 4 Kom h s Fo 5 Sy T ca 4 T4 A A p E e e 19 h d gt 2 3 494 LM Pa F u5 b c6 e e E 7 8 ee T Dh 1 51 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time the panel needs to be removed and installed e ENLUTSIBI Panel A Fal remove the panel _ Remove the bolt and then pull the pan el off shown L 4 z i 3 o install the panel 4 a lace the panel in the original position and then install the bolt PERIODIC MAINTENANCE
7. he gear positions are shown in the il TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it fe hy NOTICE O Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission zis properly lubricated only wheri Inade the engine is running quate lubrication may damage the transmission Always use the clutch while changing t gears to avoid damag ing the engine transmission and drive trait which are not designed to withstand the shock of forced shitting To gauean To start out and accelerate KS 1 Pull the clutch lever to disengage the clutch ay 2 Shift the transmission into first gear The neutral indicator light shoul digo out Open th 4hrottle gradually and at the same time release the clutch lever slowly e Lin zm 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in s 5 Shift the transmission into second gear Make sure not to shift the gt transmission into the neutral posi 6 Open the throttle part way and gradually release the clutch lever 7 Follow th same pr
8. 2 e a gt EN T b e v5 Pa D 4 1 8 T E gt b INSTRUMENT AND CON ROL FUNCTIONS Indicator lights and warning High beam indicator light zo This indicator light comes on when the high beam of the headlight is switched ep E Oil level warning light This warning light comes on Tithe en gine oil level is low 4 The electrical circuit of the warning tight can be checked by turning the key to Wi warning light should come Neutral indicator light IN on for afew seconds and then go off oe g b EALI 1254 2 Tum 1 Push the key In and ka turn it to 2 Fuel level warning light it If the warning light does not come on OFF while still pushing it 3 Engine trouble warning light s initially when the key is turned to ON En 4 Oil level warning light sx or if the warning light remains on have has 5 Turn signal indicator light n g gt a Yamaha dealer eheck the electrical 6 High beam indicator light EO 7 igh beam indicator light 5 circuit By E mnn ce Turn signal indicator light lt gt gt e Even if the oil level is sufficient the This indicator ah flashes when the warning light may flickek when right ey acceleration or deceleration but gt E gt this is not a malfunction Ta 2 EAUTIDOU T f i b Neutral indicator light
9. 2 M Er 494 Pa M Oy c b E RT ic 3 v Los P P Cu 7 B Specified fuses Main fuse 40 04 Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 5 0 A Fuetinjection system fuse 10 0 A Backup 10 0A 3 Turn the key Rm ON and tum on the electrical circ it i in question to check if the device operates 4 If the fuse immediate blows again have a Yamaha check the electrical system z 5 4 ing parts ol AU ee E 2 ae PERIODIC MAINTENAN E AND ADJUSTMENT 17 Replacing the headlight bulb This model is equipped with a halogen bulb headlight If the headlight bulb burns out replace it as follows NOTICE Take care not to damage the follow EC A10650 Headlight bulb Do not touch the glass part of the headlight bulb to keep it 1 Remove the headlight unit by re from oil otherwise the trans par moving the screws ency of the glass the luminosity fe of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner e Headlight lens Do not affix any type of tinted film or stickers to the headlight 1 Do not touch the glass part of the oy 2 Disconnect the headlight cc er and then remove the heac vt bulb cover
10. SELECT switch and then release ito start the clock ing the SELECT switch and then one second If you do not reset the fuel reserve tripmeter manually it will reset o itself automatically and the display will Self diagnosis device return to the prior mode after refueling 5 km 3 mi To set tthe clock cuits push the SELECT and RESET If a problem is detected in any bf those switches together for at least three circuits the engine trouble warninglight seconds yl come on and the odometer tripme 2 When the hour digits start flashing teelock display will indicate an error push the RESET switch to set the cod s hours oh 1 Engine trouble warning light 2 Error code display EN This model is equipped with a self diag nosis device for various electrical cir lf the display indicates any error codes note othe code number and then have a Yamaha dealer check the vehicle ee up ECA 15 lf the display indicates error code the vehicle should be checked as soon as possible in order to avoid engine damage AP v Brightness control mode 2 1 Brightness level display This function allows you to adjust the brightness of the multi function meter unit panel to suit the outside conditions P 2 S Pa 6 set the brightness 5 Turn the key to OFF 2 Push and hold the SELECT e
11. TIP Tightening torque 6 Skip steps 4 6 if the oil filter cartridge is SAMO CHUA EN not being replaced 17 Mm 1 7 m kgf 12 ft lbf Tog Remove the oil filter cartridge with 7 Install the engine oil drain bolt and an oil filter wrench its new gasket and then tighten the bolt to the specified torque WO Make sure that the O ring is properly Tightening torque seated X Engine oil drain bolt E 43 Nm 4 3 m kgf 31 6 Install the new oil filter cartridge 2 with filler wrench and then Refill with the specified amount of tighten it Ao the specified torque the recommended engine oil and 2 with a torquih wrench then install and tighten the oil filler qw cap 4 Q o 7 12 up _ P P Recommended engine oil See page 9 1 Oil quantity Without oil filter cartridge replace E ment 5 3 70 L 3 91 US qt 3 26 Imp at ey 9 Start the angi and then let it idle for several min utes while checking it for oil leakage If ollis leaking im mediately turn the engine off and check forthe cause y Fe PERIODIC MAINTENANCE A E ds E IND ADJUSTMENT a Replacing the air filter element The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element oil filter cartridge replacement TIP move frequently
12. possibly leading to death See page 2 3 for more in formation about carbon monox ide 7 v ni 124860 Brake discs ean drums and linings can become very hot during use To avoid possible burns let brake components cool touching them PER ODIC MAINTENANCE AND ADJUSTM NT before EALITT wo Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and So equipment Maintenance repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha 9 o dealers are trained and equipped to 9 e E perform these particular services By Elli TIH Owner s tool kit NN S 1 Owner s tool kit 2 The owner s tool kit is located under the rider seat See page 4 12 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a
13. 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start fe 9 The clutch switch may not be working correctly ki S w The motorcycle should not until hp checked by a Yamaha dealer o E EAUT85B8T Lo Inspect your ve hicle ach time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance proc tyres and schedules described in the Owners Manual Tu WARNING T Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer A Pe Before using this vehicle check the following points Re 5 Check fuel level in fuel tank Retuel if necessary te Check fuel line for leakage Se 4 9 4 11 Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection Check oil level in engine Engine oil If necessary add recommended oil to specified level T Check vehicle for oil leakage Fi p o spongy have Yamaha dealer bleed hydraulic system Check laver free play Adjust if Hacessary Front brake Check brak amp pads for wear Replace if necessary e Check
14. 3 is flexible You choose the plan that s right for 12 months 24 months 36 months on certain even 48 months beyond your warfanty period vS dis designed and administered by E neg Yamaha people who handle your warranty Zand shows in the comprehensive coverage benefits n are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs A _ gu e ca 3 Fy ia F L D i 5 Pa E To 1 EAUdE761 Mte In addition Travel and Recreation Interruption Protectian TRIP is included at no extra cost TRIP gives you up to reimbursement per occurrence for any reasonable expanses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well s pe repairs during your entire 5 plan period YES coverage is at any authorized Yamaha dealer nationwide E S cove
15. E 7s amp ae 94 2 te cb 1 Model label E 52 1 Vehicle Emission Control Information label 8 The model label is affixed to the frame dg under the rider seat See page 4 12 The Vehicle Emission Control Informa gt Record the information on this label in tion label is affixed at the location in the 9 the space provided This information illustration This label shows specifica T a P 1 1 E v will be needed when ordering Spare tions related to exhaust emissions as parts from a Yamaha dealer required by federal law state law and gt ang y 5 Environment Canada me Re Ta Tae A cN Sk E b FA 35 Fa Bo T da TE da Py Py m Pa Di a C 2 s b Be 10 2 up _ up _ 2 52 Reporting safety defects Q If you believe that your v hicle has a defect which could cause a crash or could cause injury or d ath you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety c defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the V
16. Fi i brake fluid Adding a brake fluid FAC other than DOT 4 may result in a harmful chemical reaction Jy e Be careful that water does not enter the brake fluid reservoir N Be wher refilling Water will signifi b cantly lower the boiling point of 78 Specified brake T the fluid and may result in vapor M DOT 4 2 lock 5 on EWA SIO ECATT640 NN 7 Improper maintenance can result Brake fluid may damage painted sur loss of braking ability Obs rve faces or plastic parts Always clean Te these precautions up spilled fluid immediately E e Insufficient brake fluid may al S eomecaneuss Ku alr MM ei onis fluid level to gradually go ta low brake fluid level may indi ts performance cate worn brake pads and or brake sys EN e Clean ther filler cap before re tem leakage therefore be sure to E moving Use on ly DOT 4 brake crack the brake pads for wear and the y i fluid from sealed container system for leakage If the brake te 1 ee 3 3 T5 7 20 Eau Tas Changing the brake fluid Have a Yamaha dealer change the br ke fluid at the intervals specified in the p riodic maintenance and lubrica tion chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Replace every two e Oil
17. up Main switch steering lock 2 4 F 4e e a e A kare oe T EAL Cei B The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below ques So ON All electrical circuits are supplied with power and the meter lighting taillight license plate lights and position lights come on and the engine can be start ed The key cannot removed 5 TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls 2 is ra ES EALES INSTRUMENT AND CONTROL FUN TIONS m 3 ee EAL OFF All electrical systems are oft he key can be removed 5 Never turn the key to OFF LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident M M M KY LOCK The steering is locked and all a systems are off The key moved EALIT O54 To lack the steering 1 Push d y 2 Tum E 1 Turn the handlebars all the way to the left 2 Push the key in from the po sition and then turn it to LOCK eae oe Et while still pushing it 3 Remove the key ES 2
18. 1000 mi The various parts in the engine wear and polish the mselves tothe correct operating clearances During this period prolonged full throte tle operation or any condition that might t o result in engine overheating must be avoided EALIT E 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 e Ta mi of operation the engine oil must be changed and the oil filter car tridge or element replaced pedi 2 1000 1600 km 600 1000 e Avoid prolonged operation above 1 2 throttle a y E By OPERATION AND IMPORTANT RIDING 1600 kis 1 000 mi and beyond Parkin vehicle can now be operated nor g CN mally ey When parking stop the engine and emen then remove the key from the main E switch w EWATD311 e If any engine trouble should occur PEENTE during the engine break in period 9 immediately have Yamaha dealer Since the engine and exhaust Sc check the vehicle za system can become very hot 4 park a place where pedestri tu d s ans or children are hot likely to En 7 touch them and be burned 63 e Do not park on a slope oron soft ground otherwise the vehicle e may overturn increasing the E risk of a fuel leak and fire Ab iH e Do not park near grass or other gt flammable materials wh
19. AND ADJUSTMENT e A EAHA Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plugeshould be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en 2 gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Specified spark plug NGK CPR7EA 9 v 4 c3 a T b ae Fa Eg e _ MAINTENANCE AND ADJUSTMENT Before installing spark plug the spark EMD plug gap should be measured witha TP Canister for California only wire thickness gauge and if necessary adjusted to specification If a torque wrench is not available when M installing a spark plug a good estimate of the correc
20. Tum signal indicator light 2 fo Fuel T a dms MEN Tum signal light bulb fron Fuel level warning light 4 3 Parking hoe NEM Y replacing praa 7 81 EN b 3 Turn signal light bulb rear replacing ba Turn signal switch V lye clearance Vehicle Emission Control Infomation label ru Vehicle idi tification b REM W Warranty BL Warranty limited Wheel oe chediing Wheels a Teda 4 6 ar 4 10 2 10 1 10 9 10 7 wan Poe a P718 po 5 ran ES 9 EA h Ta 2 t c de 7 Y e e S n p gu o AP 9 d 9 on z A Pa c5 E To ee 7 ul x Css 1 e S Z e Th Ap 9 LE d h 5 2 As 4 b at e o Be Des To 5 i ut 5 wr i EALISSBOH For your best ownership experience think Genuine Yamaha Qe Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped your vehicle providing you with the performance and durability you have come to expect Why settle for 77 aftermarket parts that may not provide full confidence and satisfaction l y Bo Genuine Yamaha Accessories Yamaha only offers accessories that mee
21. eee 6 2 Changing the brake fluid 7 21 Engine break in 6 3 Drive belbplack P T 21 INSTRUMENT AND CONTROL Parking 6 4 Checking fig Jubricating the 5 FUNCTIONS de cables 7 22 Main switch steering lock tye PERIODIC MAINTENANCE AND Checking and cds the 4 Indicator lights and warning ADJUSTMENT A 7 1 throttle grip and cable 7 22 L c 4 2 Owner s tool kit EMEN 7 2 Checking and lubricating the Multi function meter unit 4 3 Periodic maintenance chart for a brake and shift pedals 7 23 Handlebar Switches 4 6 the emission contral system b J 3 Checking and lubricating the Clutch tever 4 7 General maintenance and b brake and clutch levers 7 23 Shift 4 8 lubrication chart 7 5 Checking and lubricating the Brake 4 B Removing and installing the sidestand eese 7 24 Brake pedal ie T m 4 8 panel 7 8 bubricating the rear suspension 7 24 Fuel tank cap ing 4 8 Checking the spark plugs 7 9 Lubricating the swingarm E 4 9 Canister for California only 7 10 C
22. es up sp L e 2 We e 3 e n AP Th Z b 54 ep hn b Gla te Gs 1 4 b LOCATION OF If n oy vo Cee ORTANT LABELS i As e 3 te 7 pr br P EA a Sis LS 5 o E cs e 3 an i 2 gt kc ce F E z 73 e be ir 2 at br F ia T La Re 3 e F T L L 9 b e f b e D gt 4 a Responsible Owner As the vehicle s owner you are respons sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the_use of proper riding techniques as well as the expertise of the operator Every Operator should know the following req uir amp ments before riding this motorcycle 4 He or she should e Obtain thorough instructions trom a competent source on all aspects of motorcycle operation e Observe the warnings and mainte nance requirements in this Own ers Manual e Obtain qualified training in safe and proper riding techniques e Obtain professional technical ser vice as indicated this Owners Manual and or wheftmade neces sary by mechanical conditions ue De Never operate a motorcycle with out proper training or instruction Take a training course Beginners should receive training from a cer tified instruct
23. fluid level in reservoir A if necessary add specified brake fluid to specified level A Check hydraulic system for leakage t E CUR E ur xh Yo T Bo Fn Bo FOR YOUR SAFETY PRE OPERATION CHECKS Check operation ae f soft or spongy have Yamaha dealer bled hydraulic system Check brake pads for wear Replace if necessary EJ Check fluid level in reservoir f necessary add specified brake fluid to specified Ls Check hydraulic system for leakage Check operation Lubricate cable if necessary Check lever free pl Adjust if necessary lt gt Make sure that operation is smooth Check throttle grip free plays 7 14 7 22 f necessary have Yamaha dealer throttle grip free play and lubricate cable i and grip housing Make sure that operation is Lubricate if necessary Check for damage Check tire condition and tread depth Check air pressure ii Correct if necessary Make sure that operation is smooth Lubricate pedal pivoting points if necessary Make sure that operation is smooth Brake and E h levers Lubricate lever pivoting points if necessary Brake shift pedals Make sure that operation is smooth i Sidestand d Lubricate pivot if necess Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Check operation Correct if necess
24. if you are riding in un 400 L 4 23 US qt 3 52 Imp qt After the engine is started the engine usually im or dus areas i e oil level warning light should go off if the uw TIP ics oil level is sufficient replace the air filter element Be sure to wipe of spilled oil on any Remove the air filter case cover by parts after the engine and exhaust sys tem have cooled down NOTICE removing the bolts If the oil mem light flickers A or remains on even if the oil level is k correct immediately tu rn the engine off and have Yamaha check the vehicle ECAI G20 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high te 10 Turn the engine off wait a few min utes until the oil settles andthen check the oil level and correct tl necessary quality than specified In addition not use oils labeled e 2 Air fiter case cover e ENERGY CONSERVING II or T 2 Pull the air filter element out higher tb o e Make sure that no foreign mate KA rial enters the crankcase 6 EN EN 713 the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter eleme
25. involve inexperi signal before turning or Protective Apparel enced operators fact changing lanes Make sure that majority of fatalities from motorcy erators who have been involved in other motorists can see you cle accidents are the result of head in accidents do not even have The posture of the operator and juries The use of a safety helmet is the i 9 rent motorcycle license passenger is important for proper single most critical factor in the preven Make sure that you are qualified control EN tion or reduction of head injuries and that you only lend your mo The operator should keep both e Always wear an approved helmet 3 torcycle to other qualified opera hands on the handlebar and e Wear a face shield or goggles 5 tors both feet on the operator foot Wind in your unprotected eyes Know your skills and limits rests during operation to main could contribute to arr impairment St ying within your limits may tain control of the motorcycle of vision that could del y seeing a help you to avoid an accident E The passenger should always hazard We recommend that you prac hold onto the operator the seat e The use of a jacket heavy Rats tice riding your motorcycle strap or grab bar if equipped trousers gloves etc is effective in where there is no traffic until you with Both hands and keep both preventing or reducing abrasions ha
26. nse plate light lens o by removing the nuts and washers v iN e e 5 e f e b P t un gt us us Pa Pa F ko e b 7 32 6 P P P E 1 Nut gt 5 2 Washef Ri em 3 pis burnt out bulb by pull ing it out e 1 License plate light bulb s 4 Insert anew bulb into the socket 5 Install th license plate light lens by installind the washers and the nuts 79 d 9 Z 7 33 uf washers and the nuts ey PERIODIC MAINTEN N AND ADJUSTMENT 6 Install the license plate light unit by Eagas installing the rubber dampers Stipporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance ux requiring the motorcycle to stand up right Check that th motorcycle i is ina stable and level position before starting any maintenance stron wooden can be placed under the engine for added stability 3 service the front wheel Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel E 2 Haise the front wheel off the ground by using a motorcycle stand e 5 F To service the rear wheel KI Raise the rear wheel off the ground by asin
27. ride andthe lever pivots should be lu bricated if necessary Brake lever _ 7 23 2 ro Recommended lubricants Brake lever silicone grease Clutch lever Lithium soap based grease MP um PERIODIC MAINTENANCE AND ADJUSTMENT 7 So dy EAE Checking and lubricating the sidestand Tha m of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact su faces should be lubricated if necessary T s EWANAN WARNING If the sidestand does 7 and down smoothly have dealer check or repair it Otherwise the sidestand could contact the grou nd and distract the operator r h ng possible loss of control Recommended lubricant M based grease Lubricating the rear suspen sion ey The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the h periodice maintenance and lubrication E 2 chart L Recommended lubricant Lithium soap based grease EALAH HAE Lubricating the swingarm piv PA TAP Jy Pg non ni y SEN The swingarm pivots must be lubricat 4 fe A ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease By b
28. still down transmission is in gear and the Sidestand is moved down Periodically check the operation of the ignition cut off system according to the followirig procedure ai E 4 h gu 5 Ks e LN s 5 4 15 e E C Ou E 4 E nn F Bo Se VU ce S e e AP e F Da o Lt 1 t A cd A M F e Za S se AP 2 Ta m 2 Da De e D o gt 2 xd E i Sb 9 INSTRUMENT AND CONTROL FUNCTIONS Es m t Te With the engine turned off KN A WARNING 1 Move the sidestand down a If a malfunction is noted have a 2 Make sure that the engine stop switch is seu CF dealer check the system before riding 3 Turn the key on 3 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start 5 The neutral switch may not be working correctly YE br The motorcycle should not be ridden until 3 checked by a Yamaha dealer With the engine still running Move the sidestand up s 7 Keep the clutch lever pulled 8 Shift the transmission into gear o 9 Move the sidestand down 6 Does the engine stall T The sidestand switch may not be working correctly The motorcycle should not be ridden until E checked by a Yamaha dealer After the engine has stalled
29. tank cap can be removed To install the fuel 1 Insert the fuel tank Cap into the tank opening with the key inserted in the lock and with the A mark facing forward INSTRUMENT AND CONTROL FUNC IONS ey e 2 Turn the key countefclockwise to the original position remoye it and then close the lock cover e EAI Fuel Make sure there is sufficient gasoline in the tank 10881 The fuel tank cap cannot be installed h WARNING unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING J Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EWATU131 E 4 9 K Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and EN clothes dryers Do not overfill the fuel tank When refueling be sure to insert the p mp nozzle into the fuel tank filler holes Stop filing when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from th
30. 2 Hook the helmet onto the helmet holder and then securely install the seat WARNING Never ride e with a helmet attached to the on helmet holder since the helmet e may hit objects causing loss of te control and possibly an acci dent wary EN 4 12 E 2 Pa To release the helmet from the hel holder Remove the rider seat remove the hel met from the helmet holder and then install the seat i Bi L O amp L A b Gu T By d b a o e ar c By e T E zm Fo a Jd a e T b d e P e 1 D q INSTRUMENT AND CONTROL FUNCTIONS r Adjusting the shock absorber assembly 1 Panel A A 2 Spring preload adjusting This shock absorber ase equipped with a spring preload dest ing ring allowing the spring preload to be adjusted to suit the rider s prefer ence When making this adjustment use the special wrench and extension bar in cluded in the additional tool kit which was handed out separately at the pur chase of the vehicle K 4 13 CATON NOTICE To avoid damaging the mechanism do not attempt to turn beyond the s maximum or minimum settings g p Adjust the spring preload as follows me panel A See page 7 9 o increase the spring preload and theft harden the suspension turn th adjusting ring
31. 21 J Rim size CO 110 0 mm 4 33 in Manufacturer modal 18M C x MT3 50 Electrical system DUNLOP D4O4F 2 P Rear wheel Ignitian Rear tire Wheel type TCI Type Ls Cast wheel Td 5 Tubeless 3s Rim size AC magnet Size 922 16M C x MT4 50 Battery ba 170 70B18M C 75H foe Front brake Model Manufacturer madel E Type YTZ148 A _ BRIDGESTONEEXEDRA G722 J ba Single disc brake Voltage capacity kn Manutacturer model 5 Operation gt 12 V 11 2 DUNLOP K555 7s Right hand operation L Headlight Sis Loading Specified brake fluid Bulb type o Maximur load DOT 4 ie Halogen bulb 210 kg 463 Ib Rear brake Bulb voltage wattage x quantity Total sine rider passenger cargo and Type C Ci Headlight accessories s Single disc brake 12 V 60 0 W 55 0 W x 1 9 2 2 eo eo h ES Es SPECIF CATIONS K Tail brake light Fuel injection system fuse 12 V 5 0 W21 1 10 0 A C Front tum signal position li pnt Backup fusa 12 V 21 0 W50 W x 10 0 A d Rear turn signal light na E 12 V 21 0W x2 License plate light Se 12 V 38Wx2 7 Mater lighting ka LED Neutral indicator light LED e High beam indicator light LED Th Qil level warning light LED d te Turn signal indicator light LED C Fual leval waming light T b LED cH Engine trouble war
32. 90 perra iD x 83 0 mm 3 35 x 3 27 in _ Air filter a Gear ratio Compr ssion ratio e Air filter element eo ie e 0 00 s paper element 3 067 48 15 E Starting 5 sim Fi By s E Rebarrmencod fuel me 7t Electric starter 2 063 33 16 he Rec r unleaded gasoline Gasohol E10 4 Lubrication system ard Wet sump acceptable 1 579 30 19 Fuel tank ity 16 7 L 4 41 US gal 3 67 Imp gal wi Ox CUR Ou Es Fy Vs g 92 K 9 v e SPECIFICATIONS d F 4th Tire air pressure measured on cold Operation E 259 eian tires 5 Right foot operation Loading condition Specified brake fluid E 042 25 24 v6 0 90 kg 0 198 Ib DOT 4 Chassis vo Front Front suspension Frame type Ta 225 kPa 2 25 kgf cm 33 psi Type Ta Double cradle Rear Telescopi k Caster angle 250 kPa 2 50 36 psi Spring shock absorber type 32 16 9 Loading condition Coil spring oil d Trail T n 90 210 kg 198 463 Ib Wheel travel T 145 mm 5 7 in 5 Front 135 0 mm 5 31 in Front tire u 225 kPa 2 25 kgf cm 33 Rear suspension i s Rear on Type d Tubeless 250 kPa 2 50 kgticm 36 psi Swingarm link suspension b Size Front wheel Spring shock absorber type 130 70 63H Wheel type fe Coil spring gas oil damper Manufacturer madel Cast wheel Wheel travel BRIDGESTONE EXEDRA G7
33. EALIS 1950 Checking the front fork The andition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and wn chart To check the condit on Check the front fork f r damage and ex cessive oil leakage 0 9 check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling OVER aao 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ES 7 25 PERIODIC MAINTENANCE AND ADJUS DE zi EDATS If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it b 5 e nl Ta Oe a E R PERIODIC MAINTENANCE AND EA UZNI Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows atthe intervals specified in the pe riodic maintenance and lubrication chart ES 1 Place a stand under the engine to raise the wheel off the ground See page 7 33 for more information ARNING To avoid injury securely support the vehicle so there is no danger of it falling over pasis ey 2 Hold the lower ends of the front 2 fork legs and try to move the
34. ECIFICATIONS a v a Dimensions Engine oil Fuel reserve amount s i Overall length Recommended brand 3 4 L 0 90 US gal 0 75 Imp gal EN 2435 mm 95 9 in YAMALUBE Fuel injection Overall width Type Oy Throttle body 1000 mm 38 4 in SAE 10W 30 100 40 10W 50 15W 40 ID mark e Ovarall height 20W 40 or 20W 50 T s KVSS5E 5571 00 Bo 1080 mm 42 5 in ic XVS85EC 5572 10 3 Seat height 10 90 30 7D 99 Spark plug s E hu mm 26 6 in i 5 10W 30 f Manufacturer madal base MEE NGK CPRTEA 9 i 4 1885 mm 66 3 in _ EN ador al dune E RN os Spark plug gap Groufi clearance SAE 10W 50 0 8 0 9 mm 0 031 0 035 in 345 5 71 in 6 T SAETWAD n Clutch Minimum turing radius Sar 2045 b Clutch type 2 ida mnn 137 8 in P i ZWE Wet multiple disc T Weight ii i Transmission i 20 1b 20 30 40 50 G Primary reduction ratio ngine grade Fi ei 7243 E ine bini API service SGitype or higher JASO p d Air cooled 4 stroke SOHC EC Pd y Secondary reduction ratio e arangemeni Without oil filter cartrida eplacement 233 70 30 Be V type 2 cylinder Transmission type ee 3 70 L 3 91 US qt 3 2 dmp qt ie ale x im With oil filter cartridge replac me nt mesh 5 speed adim 4 00 L 4 23 US qt 3 52 Imp
35. ERIODIC MAINTENANCE AND ADJUSTMENT Check bearings for M a ation Replace if 4 Moderately repack with lithium so0ap based grease Check belt condition Replaee if damaged Check belt tension Adjust if n cessary Check bearings looseness pr Moderately repack wii lithium soap basaed grease Check all chassis fitting see teners Correct if necessary Brake lever pivot r Apply lithium soap based grease ta Apply lithium soap based grease lightly Apply lithi m soap based grease lightly E 20000 mi 61009 or 36 months Every 12000 mi 19000 km ERE fy ROUTINE Check operation Apply lithium soap based grease lightly Check operation and for ail leak ik Shock absorber as operation and for oil leak sembly Raplace if necessary Rear suspension Apply lithium soap based grease pivots lightly a Change m engine before s a ed Engine in M E 8 I 4 Di 1 4 HETE Check operation i Check throttle grip free play and Er Mos gm adjust if necessary Lubricate cable and grip housing 21 Lights signals and Check operation switches Adjust headlight beam 3 gt E H i JP v 3 E ey T F a b E JDIC MAINTENANCE AND ADJUSTMENT
36. N e This model is also equipped witha 9 de This indicator light comes on when the self diagnosis device for the ail Ta transmission is in the neutral position level d tection circuit If a problem EN is detected in the oil level detection e e or CES m INSTRUMENT circuit the following de Will be repeated until the malfunction is ND CONTROL FUNCTIONS Ua malfunction is corrected The fuel level warning light will flash eight times and corrected The oil level warning then go off for 3 0 seconds If this oc light will flash ten times then go off curs have a Yamaha dealer check the for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAL 1266 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 41 0 90 US gal 0 75 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning dig ht can be checked by turning the key to vehicle E Engine trouble warning light 7 This warning dight comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 5 for an explanation of the self diagnosis device The electrical circuit of the warning light ON The warning light should come can be checked by turning the k
37. NG s When checking the fuel system do i not smoke and make sure th re are no open flames or sparks in th ar ea including pilot lights from water 7 34 k D EAMG Tro bleshooting chart w m A Fuel e There is enough fuel Check the battery ub Check the fuel level in T the fuel tapk FCU 2 m engine does n There is mo fuel Supply fuel Check the battery The engine turns over quickly The engine tums over Check the battery lead connections and have the battery if m ca Wipe off with a dry cloth and correct the spark plug gaps ar replace the spark plugs Operate the electric starter Remove the spark plugs Be Land check the electrodes T 4 d The engine does mot start z D Have a Yamaha dealer check the vehicle a the compression 7 L The engine does not start com c There pee Have a Yamaha dealer check the vehicle S A There is no compression an a Yamaha dealer check the vehicle e e T e 2 i E 7 35 2 r ee c Ss MOTORCYCLE CARE STORAGE EATS EAT ucts onto seals men the drive Matte color caution cafa belt and wheel axles Always tinse 5 While tHe open design of a motorcycle the dirt and degreaser off with Wa NOTICE reveals the attractiveness of the tech ier M Some models are equipped with nology it also
38. OTORCYCLE LIMITED WARRANTY om Yamaha motorcycles will be free from defects in ial and workmanship for the period of time stated herein subject to certain slated limilatians THE PE OF WARRANTY for Yamaha motorcycles originally equipped wih headlight stoplight and turn signals shall bgre 1 year from the date of purchase wilh mo milage lirmitatinn E MODELS EXCLUDED FROM WARRANTY include hege used for nan Yarina autharized renting leasing ar othar commercial pu ip and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of change repair or replace part adjudged defectve by Yamaha due to workmanship or material irom tha taclany Parks used in warranty repairs will be warranted dor fe balance of the products warranty period Al parts replaced under warranty become property of Yarnaha Motor Corporation USA GEN ERAL EXCLUSIONS from this waranty shall ingud any failuras caused a Goenpetitian or racing use b ingtelietion of paris or accessories that sre mot qualitdi equivalent to genuine Yamaha parts c Abnarrrratstrain or abuse d Lack ol p E maintenance Accident or damage f Modification nal parts SPECIFIC EXCLUSIONS from this warranty shall inchude parts replaced fo normal wear or routine mastenance 5 9 THE CUSTOMER S RESPONSIBILITY warranty shall be to 1 Operate and maintain the motareycie 3 specifi
39. SPECIFICATIONS 9 1 KN 23 CONSUMER INFORMATION en 10 1 Ge Identificatior num sain 10 1 T Reporting saf ty defects NT 10 3 Motorcycle noise fegulation 10 4 Cz Maintenance 10 5 YAMAHA MOTOR 5 E CORPORATION U S As D on STREET AND ENDURO ds MOTORCYCLE LIMITED tb 7 210 7 ey d YAMAHA EXTENDED SERVICE de CAVES 10 9 LN Che P LOCATION IMPORTANT LABELS A o Read and understand all of the labels on your vehicle They contain important information for safe proper operation of E your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes replacement label is available from your Yamaha dealer p E E aHu zTGBO DX 4 This unit contains high pressure nitrogen gass Mishandling can cause explosion Read owners manual for Instructions Do nol incinerate puncture or open ARA 22230 80 3 A E i5 H _ i J Ry A 1 ee P E P k 2e e LAS vs BEFORE YOU OPERATE THIS THE OWNER S MANUAL AMD ALL ABELS ICLE READ ALWAYS WEAR AM APPROVED MOTORCYCLE HELMET eye protection and protective 3b t 45 t e P EA 7 o c 5 4 E
40. Witch 3 Turri the key to ON and then re lease the SELECT switch after five seco 4 Adjust the miultti function meter unit panel brightness by pushing the SELECT swit h 5 Push the RESET switch The odometer tripmeter clock dis play will return to the prior mode 1 2 3 a 6 o Handlebar switches lt Ej Dimmer switch EO ED F Turn signal switch gp c gt 5 u n e Hom switch er ON Ge Me 2 uf 2 Py da 6 gt m TE or Be 4 6 By E BALI 246 E Right 1 Engine sto itch OR 2 SELECT switch 3 RESET switch 4 Start switch z EALIT 2 400 Dimmer switch z5 ao Set this switch to so for the high beam and to so for the low beam EAL ach wy signal switch e g To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle 3 o hs has traveled both about 150 m 480 ft and for approximately 15 seconds However the tum signal lights can also be canceled manually by pushing the switch in after it has returned tothe cen ter position N TIP 2 Ko The self canceling system only oper ates when the vehicle is
41. Yamaha dealer perform it for you PERIODIC MAINTENANC ADJUSTMENT 9 de F y vo f Ea d e O amp au 4 A 3 a i E 3 2 b cep a 5 T Ja de 95 e o E v Si 5 4 e a 6 L S 4 a e E d 1 a o ra T as a gt 7 2 e b Dx s b t PERIODIC MAINTENANCE AR Ex BALM AGH TIP e From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months T i e Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform th service e CN Periodic maintenance chart for the emission control system BC 4000 mi 8000 mi ROUTINE i 13000 km 31000 km or or or or Dl Fat INITIAL ODOMETER READINGS v m i ore 6 months 12 months 18 months 24 months 30 months Fuel line E Adjust gap and clean Spark plugs Replace every 8000 mi 13000 12 months Check breather hose for cracks lt damage L g system a Replace if necessary zi Crankcase breather Fuel injection Adjust synchronization Chek for leakage Exhaust system Tighten if necessary Replace gaskal s if necessary Check and adjust valve cl Valve clearance when engine is cold Adjust if necessary co 2 ap db a ur
42. a dealer for ad vice on what products to use Washing rainy weather or humid climates c amp n cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the miojgture from the lens eb Es 8 3 e Nu EAJ gt Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure othe engine and the exhaust sys tem are cool before covering the motor cycle te es ECA NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid lt damp cellars stables because 5 of the presence of ammonia and areas where strong chemi tals are stored tv Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter E bh cb 2 Fu up the fuel tank and add fuel e Remove the spark plug caps TIP 9 de stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs kN b Pour a teaspoonful of engine oil into each spark plug bores Install the spark plug caps orito t
43. ad the motorcycle may become un position to test the products that these ing when mounting accessories stable in cross winds These ac aftermarket companies produce e Never install accessories Or carry cessories may also cause Therefore Yamaha can neither en cargo that would impair the perfor instability when passing or being dorse not recommend the use of ac mance of your motorcycle Cares passed by large vehicles cessories fiot sold by Yamaha or dully inspect the accessory before Certain accessories dis modifications specifically recom using it to make sure that it does Sis place the operator from his or mended by Yamaha even if sold and not in any way reduce ground her normal riding position This installed by a Yamaha dealer clearance or cornering clearance improper position limits the free E dom of movement of the opera 6 9 e b d 2 4 7 Ou xh e be SAFETY INFORMATION n b 79 tor may limit control ability Check that the fuel cock if b therefore such accessories are equipped is in the OFF position not recommended and that there are no fuel leaks e Use caution when adding electri e Point the front wheel straight 9 cal accessories If electrical acces ahead on the trailer or in the truck sories exceed the capacity of the bed and choke it ima rail to pre ta motorcycle s electrical system an vent movement Pe he electric failure c
44. ake pad wear with out having to disassemble the brake To check the brak pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear a indicator grooves have almost disap peared have Yamaha dealer replace the brake pads as a sef E 23 C MAINTENANCE AND ADJUSTME Es x e zh N EALI22 51 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top Rear brake pads fig of the reservoir level Replenish the i brake fluid if necessary e Front brake o e o C s LAWER EEO JN BER _ S bo T i Pur 1 Lining thickness e 2 lin 5 i RN Check each rear brake pad for damage SUR and measure the lining thickness If a 1 Minimum level mark P a b ak brake pad is damaged or if th lining thickness is less than 0 8 mm 0 03 have a Yamaha dealer replace the brake pads as a set E e Ma T AP Lo L d Py 9 2 e T h d 7 19 2 up Fa e F x E 9 Ec 9 PERIODIC AE AND ADJUSTMENT e Useonly the specified brakeflu fluid lever goes down suddenly have a EN IF id otherwise the rubber seals Yamaha the cause before ANE may deteriorate causing leak further riding hc age NOM fe Refill with the same type of oy
45. and then turn it d ff 3 Wait a few minutes until the oil set tesi ih 4 Remove the engine oil filler cap wipe the engine oil dipstick clean insert it back into the oil filler hole without scre it in and then remove it again to heck the oil lev el TIP fal The engine oil should b between the minimum and maximum level marks o MIN 1 Engine oil dipstick 2 Maximum level 3 Minimum level mark ala A at AND ADJUSTMENT E F T 5 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap change the engine oil with or ment 1 Star the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap crankcase without oil filter cartridge replace the engine oil drain bolt and its gasket to drain the oil from the JS b e F L Py E s n hos b e a E on PERIODIC MAINTENANCE AND AD u 1 6 amp EN TIP o An oil filter wrench is Sigla at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil cartridge D e 1 Engine oil drain bolt 2n 1 wrench 2 Gasket Te 2 Qil un A amp b
46. ary 2 L Check operation of ignition circuit cut ff system Sidestand switch f system is not working correctly have Yamaha dealer check vehicle it 6 Head the Owners Manual carefully to Ec become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident ae or injury i M fe Te La rA e C p i L T ys Gg P EALIA 7150 This model is equipped with e angle sensor to stop the en gindein case of a turnover In this case the multi function meter unit indicates error code 30 but this is not a malfunction Turn the key to OFF and thefito to clear the error code Failingto do so will pre vent the engine from starting even though the engine will crank when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not m lfunction Push the start switch t clear the error code and to restart th engine T 9 ah b 4e Starting the engine In order for the ignition Circuit cut off system to enable starting one of the following conditions must be m t The transmission is in th
47. ary adjusted before each ride Operation of this vehicle with ime AEWATDSUS ftu TAS proper tire pressure may cause se vere injury or death from loss of control e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total bd D Es weight of rider passenger go and accessories approved for this model Tire air pressure measured on cold s tires 2 0 90 kg 0 198 Ib Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi 90 210 kg 198 463 Ib Front a 225 kPa 2 25 kgf cm 33 psi Hear 250 kPa 2 50 kgf cm 36 psi Maximum load 210 kg 463 Ib Total weight of rider passenger car go and accessories 4 EwWATOST S 4 WARNING Never overload your vehicle Opera tion of n overloaded vehicle could cause an accident PERIODIC MAINTENANCE A Fo AP By 4 Tire inspection _ Ls De Sh 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle Ifa tire tread shows crosswise lines minifnum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immec itely and ha
48. as Therefore keep sparks flames cigarettes etc away from the battery and NOTICE When removing the u vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN b To charge the battery X N Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the b SES A T2 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA NOTICE To charge a Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery e To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place battery be sure the key is qurned to OFF then discon the negative lead before discon necting the positive lead EcA1e302 2 Ifthe battery will be stored for more than two months check it at least once a month ahd fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key 7 27 ul PERIODIC MAINTENANCE AND OC dS a DJUSTMENT gt is turned to then con nect the positive lead before con
49. converter eration To prevent a fire hazard or M burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burni e Park the vehicle in a place where pedestri ns or children are not likely to touch the hot exhaust system e Make sure that the exhaust sys tem has cooled down before do ing any maintenance work E e Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat gt EA i 4 11 4 b Be Lue E da 7 a ES S E Ta 9 E T2 er E a gt 3b amp t T EALud2 TRE To remove the rider seat 1 Insert the key into the seat lock P 2 Lift the front of the rider seat up and then pull the rider seat off To install the rider seat 1 Insert the projection 6n the rear of A the rider seat into the seat holder gt as shown A N INSTRUMENT AND CONTROL FUNCTIONS 5 EALIT XE Helmet holder NND A Sy T 1 Projection li 2 Seat holder n cs Pr 1 Helmet holder 0 2 Push the front of the seat down to lock it in place te The helmet holder is located under the 3 Remove the key rider seat Ab TIP To secure a helmet to the helmet Make sure that the rider seat is properly holder secured before riding 71 Remove the rider seat See the previous section Rider seat
50. e 6 1 9 o EE 8 1 License plate iy bulb replacing ES 7 32 Start swibeh RT 4 7 o i Catalytic converter 4 11 M steering ACE 7 26 Clutch do 4 7 Main switch steering lock _ 4 1 storage 8 3 Ea Clutch lever free play adjusting 7 17 Maintenance and lubrication 7 5 Supporting the motorcycle 7 33 D Maintenance emission control system 7 3 Swingarm pivots lubricating T 25 as Dimmer ewilch 4 6 Maintenance record ron 10 5 T Brive belt slack ERE sa Matte color dA B 1 Tail brake light bulb replacing 7 30 E EN Model 2 10 2 Throttle grip and cable checking and Engine break in Multi function meter N lubricating 7 2 Engine Gil and oil filter cartridge pe 741 N o Throttle grip free play checking 7 14 Engina st fy switch 4 7 Neutral indicator ae NECI 4 EA TIPE 7 15 Engine troubl amp warning light 4 3 Noise regulation E oy Za Troubleshooting eese 3 34 Front and rear brake pads chacking 7 19 ia level gin light isse 4 2 Troubleshooting chart Front fork checking 7 25
51. e engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Maximum fuel 3 Wipe any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with aclean dry soft cloth since fuel deteri orate painted surfaces or plastic parts gcarr 4 Be sure to securely close the fiel tank cap WARNING Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or in hale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi hu ENATSTS1 E So ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU12373 Recommended fuel Regular unleaded gasoline Gaso hol E10 acceptable Fuel tank capacity 16 7 L 4 41 US gal 3 67 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 4 L 0 90 US gal 0 75 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use t of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system _ gt Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knockin
52. e neutral position 9 e The transmission is in gear with b the clutch lever pulled and the sidestand up See page 4 15 for informa tion 4 1 Turn the Key to and make sure that the stop switch is set to The following w tning lights should come an for a few seconds then go off e Oil level warning light e Fuel level warning light e Engine trouble warning light Ky NOTICE E If a warning light does not come on initially when the key is turned to ON or if a warning light remains on see page 4 2 for the correspond ing warning light check EALIAT TO Cue um lt OPERATION te 2 Shift the transmission int ithe neu tral position The neutral indicator light should come on If not aska Yamaha dealer to check the elec trical circuit Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to pr the bat tery Do not crank the i b ai more than 10 seconds on a one at tempt We For maximum engine life never ac celerate hard when the engine is cold 9 Shifting T 3 1 Shift pedal b 2 Neutral position Shifting gears lets you control the amount of engine power available for Starting off accelerating climbing hills gt etc
53. ed in the appropriate Owners Manual arid 2 Give to an authorized Yamaha m de dealer any and apparent defects within terr days after discovery and make the machine at that tire tor inspection and repairs at such dealer place of business under this WARRANTY TRANSFER To transler the warranty from the ariginalfurchaser to any subsequent purchaser it is imperative thatthe machine be inspected and registered for warranty by authorized Yamaha motorcycle dealer ln order for his waranty to remain in effect this ingpecbon and registration must take place within ten 10 days after transfer and registration faa will be charged this se EMISSION CONTROL SYSTE Yamaha Motor Corporation LU also warrants ta tha ullsmabe purchaser and each su uent purchaser ar each Yamaha motorcycle covered by he digi with a displacement of 50 or greater that the vehicle is desped built and equipped so as to comlorm at the ime of sale with all US emissions standarde lt qapplicable ARRANTY at the time of manufacture and that it is free f cis in materials and workmanship which would caus nat io meet theese standards wilhin the period steed immediately below Failures ether than those resulti from defects in material or workmanship which arise ALLOW THE EXCLUSION solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty b 9 LA to A
54. ehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9183 go to http www satercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE West Building Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov i n x T o 2 L v AE L Ee TA c e e F e P uu oe Lf 5 T C Ca D Gy By 1 v ey T ES A L L 2 e a s s hy n Gy D ra s P 9 4 9 n h h C c us us o 2 E 6 gt Ca SN A E a 10 3 o a d E bg To TO Fo i d CONSL MER INFORMATION ub EAR Motorcycle noise regulation 5 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering itfoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it isin use or 2 the use of the vehicle after such device or lement of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with th 4plowing systems i e modif
55. erloaded vehicle could ca us an accident Maximum me 210 kg 463 Ib 2 3 When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure ute the weight as evenly as ble on both sides of the motorcycle o minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust th suspension for your load suspension ad justable models only and check the condition and pres a Sure of your tires 9 t b s Never attach any large or heavy t items to the handlebar front fork or front fender These item including such cargo as sleeping bags duffel bags or d vo 1 b ox EN v A SAFETY INFOR MATION tents can create unstable han Aftermarket Parts Accessories and limit suspension travel steering eg ding or a slow steering re Modifications EA travel or control operation or ob 7 e sponse While you may find aftermarket prod scure lights or reflectors n This vehicle is not designed to ucts similar in design and quality to Acc
56. essories fitted to the handle 7 _ pulla trailer or to be attached to genuine Yamaha accessories recog bar or the front fork area can Sa sidecar nize that some aftermarket accessories create instability due to improper ba or modifications are not suitable be weight distribution or aerody Genuine Yamaha Accessories cause of potential safety hazards to you namic changes If accessories Choosing accessories for your vehicle others Installing aftermarket prod are added to the handlebar or is an important decision Genuine having other modifications per front fork area they must be as Yamaha accessories which are avail formed to your vehicle that change any lightweight as possible and able only from a Yamaha dealer have of the vehicle s design or operation 5 should be kept to a minimum 2 been designed tested and approved characteristics can put you and others Bulky or large accessories may by by Yamaha for use on your vehicla at greater risk 6t serious injury or death seriously affect the stability of ee Many companies with no connectionto You are responsible for injuries related the motorcycle due to aerody s Yamaha manufacture parts and acces changes in the vehicle namic effects Wind may at Sories or offer other modifications for Keep the following guidelines in mind tempt to lift the motorcycle or Yamaha vehicles Yamaha is not in a as well as those provided nder Lo
57. ey to on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit _ This model is also equipped with self diagnosis device for the fuel level de tection circuit If a problem is detected in the fuel level detection circuit th fol lowing cycle will be repeated until fe The warning light should come ortor a few seconds and then go off lf the warning light does not come on initially when the key is turned to ON or if the wafning light remains on have a Yamaha dealer check the electrical circuit y 4 3 1 Speedometet 2 Odometer tripm te fuel reserve tripma ter clock ta the o 12422 n Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident _ The multi function meter unit is 3 equipped with the following i e speed meter ean odomet r EN Es a e two tripmeters which show the Speedometer distance traveled Since they were last set to zero e fuel reserve tripmeter which shows the distance traveled on the fuel reserve e e self diagnosis device i ea control mode TIP Be sure to t
58. f necessary If a cable is damaged or does nob move smoothly have a e Yamaha dealer check or replace it Wie WARNING Damage to the outer housing of cables result in in ternal rusting and cause interfer ence with cable movement Replace Q damaged cables as soon as possi ble to prevent unsafe conditions ur 2 EEWA1O0711 er k Recommended lubricant maha cable lubricant or other suitable cable lubricant E 5 7 22 EA Checking rit lubricating the throttle grip and cable The operation of the th grip should be checked before each rid In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart ep A 5 e e c oh d da y up gt Bo z2 wt to ia e o A gt Lj LA D e e D E 4 de E E hh Eam Ou es EAUAMT Checking and lubricating the brake and Shift pedals The operation of brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary PERIODIC MAIN Recommended lubricant Lithium soap based grease h E ka es Fy ls NANCE AND ADJUSTMENT J EAULS314 F Checking and lubricating the brake and clutch levers The Operation of the brake and clutch levers should be checked before each
59. g or pinging occurs use a 4 10 INSTRUMENT AND CON zi Cv ROL FU NCTIONS gasoline ica different brand or premi um unleaded f fuel Use of unleaded fuel will extend sparkplug life and reduce maintenance costs Gasohol E There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanotgon tent does not exceed 10 E10 Gas ohol containing methanol is 4 recommended by Yamaha because it can case damage to the fuel system or vehicl Performance problems a T E amp 1 Fuel tank breather overflow Oh hose 1 Fuel tank breather overflaw hase TIPO For California See page 7 10 for breather hose information Before operating the motorcycle Ch ck the fuel tank breather over flow hase connection e Check the fuel tank breather over flow hose for cracks or damage and replace iti i necessary e Make sure that tfe end of the fuel tank breather overflow hose is not blocked and clean it if necessary INSTRUMENT AND CONTROL F SIONS EAH Catalytic This model is equipped with a catalytic converter in the exhaust system P EAN OEE WARNING 3 The exhaust system is hot after ECAI NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic
60. g a motorcycle stand or if a motor s stand is not available by placing ay E 2 PERIODIC MAINTENANCE AND ADJUST a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm Ge E EN i Oh amp Be Re 4 F d L E d b A e P m Te Ls o b Ca za T E Tu ng s L 4 hu Be Bo i my tf e r 5 F e o o ks I cm EN heaters furnaces Gasoline or Troubleshooting gasoline vapors can ignite or ex Although Yamaha motorcycles causing severe injury or a thorough inspection before shipment property damage from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for h example can cause poor starting and loss of power The following troubleshooting chart x represents a quick and procedure 3 for checking these vital systems your self However should your je Pe require any repair take it to a maha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle 6 properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills ay EWAT5141 M WARNI
61. he covers apart and A Rubber cover then loosen the Clutch lever free play adjusting bolt 3 Locknut 4 Cluich ver free play The clutchdever free play should mea sure 5 0 10 0 mm 0 20 0 39 in as shown ii check the clutch le ver free play and adjust it as follows 1 Slide the rubber zu back at the F clutch lever ey 1 Rubber cover e 2 Loosen the locknut 2 Locknut z 3 To increase the clutch lev r free 3 Clutch lever free play acing nue 4 Play turn the clutch lever free play 6 To increase the clutch lever free adjusting bolt in direction a To play turn the clutch lever free play 9 adjusting nut in direction To K 7 17 5 rig a E EAL Adjusting the brake lever free play 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the brake le ver free play and if necessary adjust it X as follows Loosen the locknut at the brake le Mer 2 To increase the brake lever fre amp play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b m PERIODIC MAINTENANCE AND ADJUSTMENT 3 Tighten the locknut 0 EWA DED h WARNING e After adjusting
62. he customer s sibility scluches all gosts of normal maintenance services nan warranty repairs accident and colision damages and ail ail filters air fitters spark plugs and Ex a What are some examples l gbnormar strain neglect or abuse These terms are general other m areas Specific examples includes Running tha machine od sustained high full throtte operating ihe machine with a broken or ange parl which causes another part To tail damage failure due to improper feless transportation and or te down you have amy specific questions on operation or maintenance please contact your dealer for advice qu Doea the warranty cover incidental costs suct towing transportation due to failure gt k _ f hs No The warranty i5 limited lo repai of Ee machine itsel Pa instead of having the dealer do tham A Wes i qualilied mechan and Ime procedures speciled im ihe Owner s and Service Manual We do recommend however that fema requiring special too gr equipment be done by Yamaha motorcycle dealer G ed any or all af the recommended maintenance shown in the Owners M UN OQ Will the warrarity be wold ar cancelled if do nat operate or maintain my new motorcycle exactly specified in the Owners Manual A No The warranty new motorcycle cannot be vasded cancallad However if a particular failure used by ope
63. he key to ON before 1 Spectat INSTRUMENT AND E By NTROL FUNCTIONS Odometer tripmeters fuel reserve tripmeter and clock f i a p i i d using the cp and RESET When the key is turned to the Vagdometeritripmeteriue reserve tripmeter EXCHDI iis E the bright speedometer needle will sweep once Pusfi the SELECT switch to change ness control mode cuit 2 1 SELECT swil h 2 RESET switch 4 4 across the speed range and then return the display between the odometer to zero in order to test the electrical cir mode OBO the tripmeter modes TRIP A and TRIP B in the following order w ODO TRIP A s TRIP B ODO If the fuel level warning light comes on see page 4 2 the odometer display will automatically change tthe fuel re serve tripmeter mode TRIPS F and Y start counting the distance traveled from that point In that case push the SELECT switch to change the display between the various tripmeter and odometer modes in the following order E De 7 he E E INSTRUMENT AND CON ROL FUNCTIONS TRIP F TRIP A TRIPB ODO gt 3 Push the SELECT switch and TRIP F th minute digits will start flashing To reset a tripmeter select it by push 4 Push the RESET switch to set the minutes push the RESET switch for at least 5 Push
64. he spark plugs and then place 8 the spark plugs on the cylinder head so that the electrodes are from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the gro Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one Make any necessary repairs before storing the motorcycle grounded This will limit spark spot 5 ing during the next step 6 Cover the muffler outlet with a K e d Tum th engine over several plastic bag to prevent moisture k times with the starter This will from entering it i coat the cylinder walls with ail 7 Remove the battery and fully Th WARNING To prevent dam charge it Store it in a cool dry or injury from sparking place and charge it once a month e make sure to ground the Do not store the battery in an ex 2 c iA spark plug electrodes while cessively cold or warm place less turning the engine over than 0 30 F or more than 30 C 90 F For more information on storing the battery page gt 7 26 C kN Eco 2 to 8 4 e o OW Ou 1 Py A SP
65. hing d r ie Ps ga S Pte d To prevent corrosion it is recom mended to apply a corrosion pro ection spray on all melal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish E Let the motorcycle dry completely petore storing or covering it A EWA11131 WARNING Contaminants on the brakes or tires can cause loss_of control e Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a i regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter Q gent Before riding at higher MOTORCYCLE AND STORAC NOTICE TIP CAE m c e speeds test the otorcycle s braking performance and nering behavior Apply spray oil and spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never ion oil or wax to any rubber and pl stic parts but treat them with a care product Avoid using ande Polishing compounds as they will wear away 1 paint up Consult a Yamah
66. ication removal etc 9 Exhaust system EN v Muffler es Py Exhaust pipe d a c 2 Silencer e 5 Intake system dy Air cleaner case e Air cleaner element Intake duct M T ff p A By hy 1 T6 E TA 9 Be E Wes a Z5 i 3 4 3 gt Dy A 9 Pa Pa E c c6 o b d 3 E 10 4 um 7 ES E 09 JMER INFORMATION kn EAB Maintenance record Q Copies of work orders and or receipts for parts purchased and installed on your vehicle will Be required to document that maintenance has been completed in accordance with the emissions warranty The chart below i p rinted only as a reminder that maintenance work is required It is not acceptable proof of maintenance work k Maintenance interval 600 mi 1000 km or 1 month 4000 mi D km or e 13000 km or 12 months OL 19000 km or th 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or maonihs D mi 43000 or 42 mon 32000 mi 5 49000 km or CONSI ED INFORMATION TTT Date of Milea Servicing aati interval service ge name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months o e amaha Motor Corporation L S A hereby warrants that Re Cu Fo YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO M
67. ich e might catch fire s Sy Sy A T amp e te 2 E Ec EN A 5 E te de b 5 b t 6 4 d er 4 C EAU tae Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi jd 7 E WARNING ele owner operator The most important points of vehicle inspection adjust ment lubrication are explained on the following pages The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened EWATU321 Failure to properly maintain the ve hicl or performing maintenance ac tivities incorrectly may increase your ris of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service sh E o 4e EWA15122 Turn off the m when performing maintenance gt otherwise specified e A running iine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or a fires By e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning
68. in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b TIP Align the appropriate notch in the ad justing ring with the position indicator the shock absorber Fa gt e 3 o p Wrench e Fa 2 Extension bar Wh 3 Positian indicator Ta Spring preload setting Minimum soft 1 standard 4 Maximum hard 8 3 Install the panel EWATUZ 21 A WARNING This shock absorber assembly con tains highly pressurized nitrogely gas Read and understand the fol lowing information before handling the shock absorber assembly i INSTRUMENT 00 not tamper with or attempt to open the cylinder assembly e Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due t excessive gas pressure e Do not deform or damage the cylinder in any way Cylinder damage will result poor damping performance T ZA Do not dispose of a damaged or worn out shock absorber as sem bly yourself Take the shock absorber assembly to a Yamaha dealer for any service sh AND CONTROL FUNCTIONS EAUTSdOS Sidestand The sidestand is located on the left on of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidesta
69. isengage the clutch pull the lever toward the handle bar grip the clutch release the lever Th lever should be pulled rapidly and reledised slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 15 e d K e F EALT2881 1 Shift pedal 2 Neutral position 5 shift pedal is located on the left 5 side of the motorcycle and is used in gombination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle i Use your toes or heel to shift up and your toes to shift down F Ta P I b The brake lever i EALITZRE 8 located on the right side of the handlebar To apply the front brake pull the lever tow rd the throttle E grip 5 P T Pa D nn E P i d 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal er 494 i e ty E So EALI 322 1 Fual tank cap lock cover 2 AL mark To 8 the fuel tank slide tf fuel tank cap lock cover open insert the key into the lock and then tum it 1 4 tum clockwise The lock will be released andthe fuel
70. ity plastic polishing compound after washing Py C After normal use E Remove dirt with warm water a mild 5 detergent and a soft clean sponge and rinse thoroughly with clean water Use toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if area is covered with a wet cloth for a few minutes before After riding in the rain sea or salt sprayed roads Since sea salt or salt sprayed foads during winter are extremely co rrosive4n combination with water carry out the ti following steps after each ride in the rain near the sea or on salt sprayed s roads 4 A MOTORCYCLE CARE AND STORAC TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt ecoa 2 R After drying the motorcycle apply ba corrosion protection spray on all metal including chrome and nicks el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polis
71. kr b not use a headlight bulb of wattage higher than specified Ta S 7 29 E NTENANCE AND ADJUSTMENT 5 nstall the bulb cover and then connect the coupler 8 TIP When installing the headlight bulb cov er make sure the TOP mark faces up wards EN gt PERIODIC MAI 1 Headlight coupler a 2 Headlight bulb cover on o gt 3 Unhook the headlight bulb holder and then remove the burritout bulb Q 1 mark 6 Install the headlight unit by install n ing the screws dl 7 Have a Yamaha dealer adjust the 3 headlight beam if necessary 7 y bo ud A o 75 1 Headlight bulb holder s Th b 1 2 p 4 Place a new headlight bulb into po sition and then secure it with the bulb holder gA te 7 30 Yat EAM Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the bumt out bulb by pushing it in and turning it Counter clockwise T e 1 L C UR E AS LN IODIC MAINTENANCE AND ADJUSTM aU tr BALSA oO Replacing a front turn signal we light bulb 1 Remove th front turn signal light ds outer lens by removing the screws g 1 ae light bulb 1 Outer lens e Fa 3 Insert amp new bulb into the socket un fe light bulb push it in and then turn it clock ic wise un
72. lifornia e o contacting Yamaha Motor Corporation U S A T inlormalson such as names amp amp 6 t forget to imcluda any M number dates ded receipts e E CHANGE OF ADDRESS The federal nt requires each manufacturer of a motor vehicle to maintain completa up to date list of all first purchasers against the of a safety rated detect and nid This Est is compiled Irom lhe purchase registrations sent lo Yamaha Motor Corporafiin U S A by the selling dealer at the time of your purchase zi IF you should move after you deve purchased your new motorcycle please advise us ol your new address by sending listing your motorcycle modal name WIM trame number dealer nummer for dealer s name it is shown on your warranty card your name and new mailing Mail ta er YAMAHA MOTOR CORPORATION LIS A RO 55 Cypress Califo 50630 Attention Warranty eparirment a cThis will ensure that Yamaha Motor Corporation US has an Up to date registration in accordance with federal law t C d YAMAHA EXTENDED SERVICE Y E S 1 i Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind
73. m for ward and backward If any free play can be felt have a Yamaha dea check or repair the Mud EAL Checking the wheel bearings The front and bearings must be checked at the ihtervals specified in the periodic maintenance and lubrica tion chart If there is playin the wheel hub or if the wheel not turn smoothly have a Yamaha dealer check the wheel bearings 4 3s 7 286 i Pi d b 9 EAE Battery 2 F Py 1 Positive battery lead c vA 2 Battery 3 Megative battery lead black The battery is located under the rider seat See page 4 12 This model is equipped with VALA Valve Regulated Lead Acid battery There is no need to check the electro lyte to add distilled water However the battery lead connections need to be and if necessary tightened Ewa 07D b Fm iP i E unum is poisonous and dangerous since it contains sul i furic acid which causes severe burns Avoid any contact with skin eyes or cing al ways shield your eyes when working near batteries In case of contact administer the fol z lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 b minutes and seek prompt medical attention gt e Batteries produce explosive hy drogen g
74. makes it more vulnera w matte colored finished parts Be ble Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high quality components are Ecama A advice on what products to use be used A rusty exhaust pipe may goun NOTICE fore cleaning the vehicle Using a noticed on a car however it detracts m Avoid using strong acidic wheel brush harsh chemical products or fromthe overall appearance of a motor cleaners especially on spoked cleaning compounds when cleaning cycle Frequent and proper care does wheels If such roducte are these parts will scratch or damage not only comply with the terms Of the used on hard to remove dirt do their surface Wax also should not warranty but it will also keep your mo not laava the cleaner the af be applied to any matte colored fin toicycle looking good extend its life fected area any longer than in ished parts andi optimize its performance structed Also thoroughly tinse the area off with water imm li ately dry it and then apply a rosion protection spray EA e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight Before cl aning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 3 2 Make sure that and covers as well as all electrical couplers E ce lenses meter lenses etc and On E and connectors including the the muffler
75. moving so that the turn Signal lights will not self cancel while you stopped at intersec tion Horn switch po Press this switch to sind the hom EAL 2500 Engine stop switch C i my Set this switch to before siring the engine Set this switch to 12 stop the engine in case of an emergen o RESET switch cy such as when the vehicle overturns or when the throttle cable is stuck EA EALITZT11 Start switch z Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EALI17OQ The engine trouble warning light will on when the key is turned to ON arid the start switch is pushed but this O doesnot indicate a malfunction gr Ub SELECT switch This switch is used to perform selec tions in the odometer and tripmeters to set the clock and to set the brightness control mode of the multi function meter unit See Multi function meter unit on page 4 3 for detailed information EALId2EE Thi amp switch i is used to reset the tripme ters to set the clock and to set the brightness control mode of the multi function meter unit See Multi function meter unit on page 4 3 for detailed information 4 7 L Clutch lever EA namo The clutch lever is located at the left handlebar grip To d
76. nd switch is part of the ignition circuit cut off system which cuts the ignition in pertain situations See the following section for an expla nation of the ignition circ it c cut off sys tem gt WAT The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check E um C TE u To INSTRUMENT AND C this system regularly and have sf Yamaha dealer repair it if it does not function properly c Itcuts the running engine when the e 3 un EA iz F e ve F 9 E v e P 5 NTROL FUNCTIONS P eL EAL agg Ignition circuit cut off system The ignition circuit cut off system com prisirig ihe sidestand switch clutch switch arid neutral switch has the fol lowing functions e it prevent amp starting when the trans mission is ih gear and the side stand is up but the clutch lever is not pulled bu e It prevents starting when the trans mission is in gear and tHe clutch le ver is pulled but the sidestand is
77. necting the negative lead ee 4 After installation mak sure that the battery leads are properly con nected to the battery terminals ECAJ 7 NOTICE MN Always keep the battery charged Be Storing a discharged battery can cause permanent battery damage PERIODIC MAINTENANCE AND ADJUSTMENT Da EALIETT Ji Replacing the fuses The main fuse the fuel injection s stem fuse and the fuse box which contains the fuses for the individual circuits are located under the rider seat See page 4 12 SOY ug M oy D Ignition fuse f Starter relay cover Taillight fuse y 2 F e injection system spare fuse Signaling system fuse 3 Fuel injection system fuse Backup fusa for clock 4 Headlight fuse If a fuse is lown replace it as follows Spare fuse 1 Tum th key to OFF and turn off the electrical circuit in question i Fuss bua 2 Remove blown fuse and then c access the fuel injection system install a new d the specified 3 Fuel injection system fuse fuse remove the starter relay cover by amperage WARNING Do not 4 Fuel injection system spare fuse pulling it upward use a fuse of a hig heramperage _ _ rating than recommended to avoid causing extensive dam 9 to the electrical system and E 5 possibly a fi E EA b poss V masi TE Ss r s z
78. ning light LED E E Fuses Main fuse eb 40 0 A Headlight fuse S e Ta 20 0 fuse e i 1 a 3 10 044 Bo 2s Signaling system fuse A 100A 5 Az Ignition fuse 15 0 4 e 6 pr 679 9 3 P uf _ MN i p 2 S CONSUMER INFORMATION f TT T 6 EAMES esa 2 Bayani Identification numbers Key identification Vehicle identification number Record the key identification number vehicle identification number and mod ellabel information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen T KS KEY IDENTIFICATION NUMBER 5 VEHICLE IDENTIFICATION NUMBER 1 Key denticion number The key identifi tion number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 1 Vehiciiidentification s The vehicle identification number is Pa stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy Be cle with the licensing authority in your age BALE TU m BALMS Model label Q Vehicle Emission Control Informa Q tion label 6
79. nt installed otherwise the z piston s and or cylinder s may become excessively worn IE spas 4 Inst llthe air filter case cover by in stallind the bolts n kt d AND ADJUSTMENT EAJRI Checking the thi rottle grip free play on 2 1 Throttle grip play The throttle grip tree play should mea sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Y maha deal er adjust it By amp 7 Fa b Fa Py i e oe amp d 1 ka 7 14 2 E a 45 b 29 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic lt Maintenance and lubrication chart gu e ay Tn Ty 2 b 9 de b 9 gt 3 gt b F 9 be EAUXSAG Tires Tires are the only contact betw amp n the vehicle and the road Safety in all con ditions of riding depends ona relatively small area of road contact Therefore it gt is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires v Tire air pressure Z The tire air pressure should be checked and if necess
80. ocedure when shifting to the next higher gear TIP When shifting gears normal ing conditions use the recommended shift points BALERS decelerate To Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear When the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle e r D OPER ATION AND IMPORTANT RIDING POINT e 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EJ Gy 16 Recommended shift points 7 The recommended shift points during acceleration and deceleration shown in the table below Shift up points 1st 2nd 20 km h 12 mish 2nd gt 3 s30 km h 19 mish ard 4th 40 km h 25 mi h 4th 5th 50 km h 31 mi h Shift down points 5th 4th 25 km h 16 mi h 4th 3rd 25 km h ard 2nd 25 km h 161 2nd Ist 25 km h 16 mi 7 By EAB Engine break in O There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully since the engine is brand new do not put an excessive load on it for the first 1600 km
81. or Contact an autho rized motorcycle dealer to find out about the training courses nearest you Safe Perform the pr toperation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks E 8 This motorcycle is designed to car ty the operator and a passenger enm he failure of motorists to detect and recognize motorcycles in traf fic isthe predominating cause of automdbile motorcycle accidents Many acci idents have been caused by an automabile driver who did not see the motorcycle Making e e nspicuous appears to be very effective in reducing the chance of this type of accident Therefore 7 Wear a brightly colored jacket Use extra caution wher you are approaching and passing through intersections sinc amp in tersections are the most likely e places for motorcycle accidents Ly to occur Ride where other motorists can b see you Avoid riding in another motorists blind spot Never m intain a motorcycle without prop r knowledge Con tact an authorized motorcycle dealer to inform you on basic motorcycle maintenance Cer tain maintenance can onl carried out by certified sat Ou 3 b o ey T h k SAFETY INFORMATI N e Many accidents
82. ould result which e Shift the transmission in gear for Could cause a dangerous loss of models with a manual trarismis lights or engine power sion Bey e Secure the motorcycle with ties a and Rims or suitable straps that 2 The tires and rims that came with your a ttached to solid parts of the mo motorcycle were designed to match the torcycle such as the frame or up performance capabilities and to provide per front fork triple clamp and not the best combination of handling brak for example to rubber mounted ing and comfort Other tires rims siz handlebars ortum signals or parts T es and combinations may not be that could break Choose the lo appropriate Refer to page 7 15 for tire cation for the straps carefully so ag ecifications and more information on the straps will not rub against ri lacing your tires painted surfaces during transport e e The suspension should b com Transporting the Motorcycle pressed somewhat by the tje Be sure o observe following instruc downs if possible so that the mos tions before transporting the motorcy orcycle will not bounce excessive d cle in another vehicle Pur ring transport e Remove all loose items from the 5 motorcycle s 25 T of DESCRIPTION EAL ian 1 Headlight page 7 29 9 Shift pedal page 4 8 n 2 Main fuse page 7 28 oe 10 Engine oil filler cap page 7 11 b 5 8 Fuse bo
83. r either the tire or wheel Ab Ka has been changed or replaced An Tire information DUNLOP D404F 7 7 This motorcycle is equipped with tube Rear tire T AREE Ar af less tires tire air valves and cast Size poor p Sa wheels 170 70B16M C rae dling characteristics and a short Fires age even if they have not been BRIDGESTONEIEXEDRA G722 used or have only been used occasion J EN ally racking of the tread and sidewalls DUNLOP K555 6 rubber sometimes accompanied by gt carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use il E o a E we TENANCE AND ADJUSTMENT usnera decrease the clutch levels e play decrease the clutch lever free play Adjusting the clutch lever free turn the adjusting bolt in direction turn the adjusting nut in direction play b b j TIP Ge 7 Tighten the locknut at the clutch 1 cable and then slide the rubber If the specified clutch lever free play could be obtained as described above skip steps 4 7 covers to their original positions Tighten the locknut at the clutch le v r and then slide the rubber cov E 4 Fully tum the adjusting bolt in di er to its original position 2 zA 0 rection a to the clutch ca By o ble o EE 5 Slide t
84. rage is transferable to a new owner if you sell or trade in That can make your Yamaha much more Valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still withid the Yamaha Limited Warranty period So visit your autho Yamaha dealer to get all the facts He can show you how it is to protect your investment with Yamaha Extended Cee db J 7 Py da ONSUMER INFORMATION A de e Foa We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires T m note lf visiting Your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy t help you get the Y E S coverage you need Yamaha Service Marketing Box 6555 2 Cypress CA 90630 iy E 1 B66 YES EXTD 1 866 937 3983 7b Pa u EN a ue Lon up a F gt s iss E n 3 b o 2e e gt O ay _ a LS he LJ e b K 5 d 4 u id 3 25 ur ue h ue e Tr C3 Ec wt 5 D d 10 10 4 P 8 s INDEX 2 ia A Fuel tank oc A hosa 4 11 mij M 3 1 6 Air filter element replacing wo 7 13 Fuel tank n R C B Fu
85. ralion or mainienance other than as described in the Owners Manual thal failure may mot be covered under warranty 12 What respansibssty does my ave under this warranty Each Yamaha motorcycle dealer is xpecterd to 1 Completely set up every new mac betore sale 2 Explain the operation maintenance and warranty requirements io your aatistacbon at the time of sale and uporeyour request at amy later dabe 3 Eech Yamaha motorcycle dealer is held r amp ponsible for his setup service and warranty repair work mo s the warranty transterable to second owners Yes Tha remainder of tha existing warranty can be transferred upon request Tha as fo be inspected and reregistered by an authorized Yamaha motorcycle or the policy to remain effective de 5 CUSTOMER SERVICE 45 If your machine requires waranty aervsce you must take it te any authorized Yamaha motorcycle dealer within the cogtinental United States Be sure to bring your warranty necgeslratson card or other valid prot of the original date of purchase If a question ar problem arises regarding ihe wars first contact the maner of the dealership Since al warranty matters are handled at dealer level this person ia in the best position to help you IF you are still not satished ancheequire additional assistance please write YAMAHA MOTOR CO RATION U S A CUSTOMER RELATION PARTMENT PO Box 65554 Cypress Ca
86. s Use only a soft v spark plug caps are tightly d clean cloth or Sponge with wa stalled E ter to clean plastic However if 3 Remove extremely stubborn dirt the plastic parts cannot be thor with degreasing agent and a luted mild detergent with water brush but never apply such prod may be used Be sure to rinse ue gt 8 1 off any detergent residue using plenty of water as it is harmful d to plastic parts e Do not use any harsh chemical 4 products on plastic parts Be RO sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte e Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar e eas seals of wheel and swing w arm bearings fork and brakes electric components couplers E connectors instruments Switches and lights breather hoses and vents e For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure thatit does not leave any marks If the windshield is scratched use a qual
87. seals years ES 1 e Brake hoses Replace every four be years ee ey e E h Ba a Wes 9 gt E Drive belt slack The drive belt slack should be checked and adjusted at the intervals p cified in the periodic maintenance an tubri cation chart EN EALI SOHO PERIODIC MAINTENANCE AND ADJUSTMENT i BE S IS 9 i T z a 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 Ibf applied to the belt with a belt ten sion gauge as shown TIP__ 1 A belt tension gauge is available at a Euas y amaha dealer To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 mm 0 2 in apart 1 Drive belt Pa 2 Marks 7 21 T TE Calculate the drive belt slack by Subtracting the measurement not in step 2 from the measurement _ noted in step 3 Drive belt slack 3 0 5 0 mm 0 12 0 20 in 5 ADJUSTMENT If the drive belt slack is in orrect EAL2 3098 have a Yamaha dealer adjustit Checking and lubricating the 5 Cables The operation of all control cables and the condition of the cables should be before each ride and the ca bles cable ends should be lubricat ed i
88. ses replacing T 2B Rear suspension lubricating 7 24 C Battery sn 7 28 H i RESET 47 b 7p Brake and clutch levers checking and Handlebar switches Gey 4 5 i p me 4 12 Ta lubricating 7 03 Headlight bulb replacing 7 29 5 Brake and shift pedals checking and Halmat holder y 4 12 Safety defects 10 3 lubricating 7 2 High beam indicator or light ET Safety information sese 2 1 fluid changing 7 21 Hom switch SELECT swileh ss d 27 Brake fluid level checking 7 19 1 T e 6 2 Brake laver 4 8 Identification numbers 1021 Shift Brake lever free play adjusting 2 18 4 nition circuit cut off syatum efi Shock absorber assembly nas Brake light SWitches La E LS lights and warning lights 4 2 Sidestand cates gi s Brake pedal h 4 8 b Sidestand checking and lubricating 24 C j ii ification 10 1 Spark plugs checking MEN Cables checking and lubricating 7 22 L amp pecificatione 9 06 Canister for California 7 10 Labels location sud Starting th
89. t our high standards for quality and s performance Buy with confidence knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box gt LE Yamalube Take care of your with legendary Yamalube oils and care products They formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your Q authorized Yamaha dealer use Service manuals ar available through your Yamaha dealer or you can order them s directly through yamahapubs com for US consumers only a Genuine Yamaha products are available only from your Yamaha dealer tb Find out more at KS US consumers please visit yamaha motor com For Canadian consumers please visit yamaha motor ca De m E gt ap 5 Zo Rr E d A Py u By Er Pa Pa F amp E E 2 g 2 te y on gt 5 5 KA A A EN Te to ON zu 5 3 Y Ab gt is 4 gt gt o 7 e on e 3 9 5e 5 2 A A 8 Sey 4 KS S ab k T M Q A 2 YAMAH A A PRINTED ON RECYCLED PAPER PRINTED IN saan e 2013 04 0 4x1 C LI gt 4 E
90. t torque is 1 4 1 2 turn ia TANK gt THROTTLE past finger tight However the spark a Te should be tightened to the speci fied torque as soon as possible m d Re 5 is e e CANISTER Os on b This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol Spark plug gap lowing B 0 8 0 9 mm 0 031 0 ET in e Check each hose connection Clean the surface of the spark plug al ae hose Re in gasket and its mating surface and ten HUN amage Spp pes PA NC ERIT POT plug E ks sure that the cahister breath threads y er is not blocked and if necessary z E Tightening torque c clean it Spark plag EN gt 5 E 13 Nm m kgf 9 4 ft Ibf E KY 2 ON 7 10 9 P 6 EALATTIZ 2 Engine oil and oil filter car tridge Fhe engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart L9 To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result false reading 2 Start the engine warm it up for several minutes
91. tained within this manual En Yamaha contin ually seeks advancements in product design and quality Therefo re while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual lf there question conceming this manual please consult a Yamaha dealer Please read this ma a a the YOU AND YOUR MOTORCYCLE RIDING TIPS book carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EA TIMI A Wh 2 h 1 c1 Es v sa t I 2 EAUX on is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death E A WARNING indicates a hazardous situation which if not avoided could result i in death or serious injury 9 b D indicat s special precautions that must be taken to avoid damage to the vehicle or other property Bs iss Sa 3 ct e e e 3 2 6 F Ba m E 0 zu oy e s P b b EA 5 5 E Fy y 5 b b gt gt e 4 4 fe
92. the brake lever free play check the free play and make sure hat the brake is working properly gt e A soft or spongy fe ling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the draulic system have a Yamaha a bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an a cident Py 1 Rear brake light switch 2 Rear brake light switch adjusting nul The brake light which is activated by the brake pedal and brake lever sha em come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the in direction b EUG Mr Checking the front and rear brake pads 2 front and rear brake pads must be becked for wear at the intervals spec ifiedsin the periodic maintenance and lub ie chart 5 EALZ2430 Front brake pads 4 LA LAS F y 1 A i 5 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the br
93. til it stops 3 Remove the burnt out bulb cby 4 Install the lens by installing the sow pushing it in and turning it count r screws NOTICE Do not over i clockwise tighten the screws otherwise 2 Remove the inner lens by pulling it 4 Insert a new bulb into the socket M the lens may break out qe push it in and then tum it clock fig co wise until it stops Sy Sy 5 Place the inner lens in the original KS KN position and then install the outer is E P lens by installing the screws os 8 NOTICE Do not overtighten the Mg Mg screws otherwise the lens may E E break icon L P e e in E Poy Se Bo DIC MAINTENANCE AND ADJUSTMENT EAHA SS T EAM Replacing a rear turn signal EM Repl cing a license plate light light bulb kN bulb 9 1 Remove the license plate light unit by removing the nuts washers and rubber dampsfe 1 Remove the turn signal oh lens by removing the screws E cu 1 Then signal light lens d 2 light bulb P 3 Insert new bulb into the socket push it in and then turn it clock wise until it stops 1 Screw A 4 Install the lens by installing the 2 Remove the burnt dut bulb by screws NOTICE Do not over 5 washer pushing it in and turning itcounter tighten the screws otherwise 4 Rubber damper clockwise 5 the lens may break i 3s 2 Remove the lic
94. ve become thoroughly famil feet onthe passenger footrests or lacerations ee iar with the motorcycle and all of Never carry A passenger unless Never wear loose fitting clothes T its controls he or she firmly place both otherwise they could catch on the iy e Many accidents have been caused feet on the passenger footrests control levers footrests or wheels o by error of the motorcycle opera e Never ride under thesinfluence of and cause injury or an accident lor A typical error made by the op alcohol or other drugs Always wear protective clothing erator is veering wide on a turn e This motorcycle is designed or on that covers your legs ankles and dite to excessive speed or under road use only It is not suitable f for feet The engine or exhaust sys cornering insufficient lean angle off road use kn tem become very hot during or af for the Speed o ter operation and can cause burns Always obey the speed limit and passenger should also observe never travel faster than warrant the above precautions ed by road and traffic conditions Q Q b 4 d 2 2 UP e SAFETY Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing bon monoxide can cause headaches dizziness drowsiness nausea conf sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present e
95. ve the tire replaced 2 KN Minimum tire tread depth front rear ug Fo 140 mm 0 04 in s 8 2 s i ut b v e D AN bri M PERIODIC MAINTENANCE A 2 ADJUSTMENT EWA TET EA air mac Cast wheels o e It is dangerous to ride with a The front lt tires should be of maximize the performance durabil worn out tire When a tire tread the same and design other and safe operation of your vehicle begins to show lines have a wise the handling characteristics of 08 the following points regarding the ui Yamaha dealer replace the tire the vehicle may be different which SPecified wheels immediately Brakes tires and could lead to an accident e The wheel rims should be checked for cracks bends warpage or oth Fie eai After extensive tests only th tires list er damage before each ride If any ed below have been approved fer this damage is found have a Yamaha e Rid at moderate speeds after model by Yamaha Motor Co Ltd a dealer replace the wheel Do not changing a tire since the tire cd Front ti A attempt even the smallest repair to nt tire ai surface must first be broken the wheel A deformed or cracked in for it to develop its optimal 0 18M C 63H wheel must be replaced e characteristics Manufacturer model e The wheel should be balanced BRIDGESTONE EXEDRA 9721 wheneve
96. ven if you do not see or smell any engine exhaust Deadly levels of carbon monoxid can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experiefice any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT e Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dang rous levels e Do not run engin amp n poorly venti lated or partially enclosed areas such as barns garages Or car ports 4 e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and Handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an ov
97. x page 7 28 b Wes 3 Fuel injection system fuse page 7 28 u h 5 Owner s tool kit page 7 2 6 Helmet holder page 4 12 u 7 Shock absorber assembly spring preload adjusting ring page 4 13 a Engine oil rain bolt page 7 11 Qe e d is t Oy 3 1 e P FP Au r N 1 DESCRIPTION E Pa Eai Re e 1 License plate light page 7 32 9 Rear brake light switch page 7 18 2 Tail brake light page 7 30 10 Brake pedal page 4 8 t 3 Battery page 7 26 4 Seat lock 4 12 5 un P s ep 2 e 5 Air filter element page 7 13 zi At 6 Fuel tank cap page 4 9 u I 7 Rear brake fluid reservoir page 7 19 e 8 Engine oil filter cartridge page 7 11 s 3 2 zm m 1 2 2 T hs et Be x i Clutchdever page 4 7 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 19 6 Right handlebar switches 4 6 7 Brake lever page 4 8 8 Throttle grip page 7 14 10 nu e 2 Ww L Pa 2 vA 4 5 1 To sn ms oj iy i gi p e j _ y f ef LD j e zs 8 ah E e e e b b AP s T A 2 Pa Pa F 73 gt gt e J gt gt Qu 33

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