Home

Yamaha 2013 V Star Custom Owner's Manual

1. 1 High beam indicator light O 2 Turn signal indicator light lt a gt 3 Neutral indicator light 4 Engine trouble warning light i EAU11020 Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light zo This indicator light comes on when the high beam of the headlight is switched on EAU11505 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 3 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EJ 1 Tripmeter reset knob INSTRUMENT AND CONTROL FUNCTIONS EAU11630 Speedometer unit 2 Speedometer 3 Odometer 4 Tripmeter The speedometer unit is equipped with a speedometer an odometer and a tripmeter The s
2. 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance 10 5 Matte color 8 1 Model 10 2 N Neutral indicator light 4 2 Noise regulation 10 4 P Panels removing and installing 7 9 S Paikilig re ertet EE ERR 6 4 Part 3 1 Safety defects reporting 10 3 Safety information Self diagnosis device 4 3 SHINING 6 2 Shift pedal e 4 5 Shock absorber assembly adjusting 4 12 Sidestand 1 x iter 4 13 Sidestand checking and lubricating 7 27 Spark plugs checking 7 10 Specifications Speedometer unit e Starter choke knob 4 9 Starting and warming up a cold Ongin reipas i aapear iett dem Start switch Steering checking Storage iiie Storage compartment Supporting the motorcycle Swingarm pivots lubricating Throttle grip and cable checking and lubricating rennen 7 26 Troubleshooting
3. 7 38 Troubleshooting chart 7 39 Turn signal indicator light 4 2 INDEX Turn signal light bulb or tail brake light bulb replacing 7 33 Turn signal switch ssss 4 4 V Valve clearance 7 18 Vehicle Emission Control Information label iere n nee pte 10 2 Vehicle identification number 10 1 W Warranty 10 9 Warranty limited 10 7 Wheel bearings checking 7 29 Wheel front seeeesees 7 34 Wheel 7 36 Whiae lS a iain een prever Dres 7 20 EAU51390 For your best ownership experience think Genuine Yamaha Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle providing you with the performance and durability you have come to expect Why settle for aftermarket parts that may not provide full confidence and satisfaction Genuine Yamaha Accessories Yamaha only offers accessories that meet our high standards for quality and performance Buy with confidence knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube
4. 1 Locknut 2 Brake pedal height adjusting bolt 3 Tighten the locknut PERIODIC MAINTENANCE AND ADJUSTMENT EWA11231 After adjusting the brake pedal height the brake pedal free play must be adjusted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brake pedal end Periodically check the brake pedal free play and if neces sary adjust it as follows To increase the brake pedal free play turn the brake pedal free play adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b LS 1 Brake pedal free play adjusting nut 7 23 EAU22273 Brake light switches pd g 1 Rear brake light switch 2 Rear brake light switch adjusting nut The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b PERIODIC MAINTENANCE AND ADJUSTMENT EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake s
5. Apply lithium soap based grease lightly Clutch lever pivot shaft Apply lithium soap based grease lightly Shift pedal pivot shaft Apply lithium soap based grease lightly Sidestand pivot Check operation Apply lithium soap based grease lightly 7 6 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Sidestand switch Check operation and replace if necessary EI EI EI EI EI Ni Front fork e Check operation and for oil leak age e Replace if necessary Shock absorber as sembly e Check operation and for oil leak age e Replace if necessary Engine oil Change warm engine before draining Engine oil filter ele ment Replace Final gear oil Check oil level and for oil leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Front and rear brake switches Check operation Control and meter cables Apply Yamaha chain and cable lube or engine oil thoroughly Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubric
6. EAU19151 Panel B To remove the panel Remove the bolt and then pull the pan el off as shown 1 Bolt To install the panel Place the panel in the original position and then install the bolt PERIODIC MAINTENANCE AND ADJUSTMENT EAU19545 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit 7 10 1 Spark plug wrench To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary
7. 5 1 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary Throttle grip Make sure that operation is smooth Check throttle grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing Control cables Make sure that operation is smooth Lubricate if necessary Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary Sidestand Make sure that operation is smooth Lubricate pivot if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 5 2 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer E
8. See page 7 9 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 A WARNING e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al PERIODIC MAINTENANCE AND ADJUSTMENT ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN ECA10620 NOTICE Never attempt to remove the battery cell seals as this would permanent ly damage the battery To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16521 NOTICE To charge a VR
9. Clutch type Wet multiple disc Transmission Primary reduction ratio 1 789 68 38 Final drive Shaft Secondary reduction ratio 3 071 19 18 x 32 11 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 2 714 38 14 2nd 1 900 38 20 3rd 1 458 35 24 Ath 1 167 28 24 5th 0 967 29 30 Chassis Frame type Double cradle Caster angle 35 00 Trail 153 mm 6 0 in Front tire Type With tube Size 100 90 19M C 57S Manufacturer model BRIDGESTONE EXEDRA L309 Manufacturer model DUNLOP F24 Rear tire Type With tube Size 170 80 15M C 77S Manufacturer model BRIDGESTONE EXEDRA G546 Manufacturer model DUNLOP K555 Loading Maximum load XVS65D 180 kg 397 Ib XVS65DC 178 kg 392 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi Loading condition XVS65D 90 180 kg 198 397 Ib XVS65DC 90 178 kg 198 392 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Spoke wheel Rim size 19M C x MT2 50 Rear wheel Wheel type Spoke wheel Rim size 15M C x MT3 50 9 2 SPECIFICATIONS Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Drum brake Operation Rig
10. EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS65D C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product info
11. Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V l N frame number dates and receipts CHANGE OF ADD
12. Engine oil drain bolt 3 Gasket TIP Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts PERIODIC MAINTENANCE AND ADJUSTMENT 2 Bolt 1 Inner oil filter element cover 2 Bolt 5 Remove the oil filter element and O ring 1 Oil filter element 2 O ring 6 Install a new oil filter element and O ring TIP Make sure that the O ring is properly seated 7 Install the oil filter element covers by installing the bolts and then tighten them to the specified torque Tightening torque Oil filter element cover bolt 10 Nm 1 0 m kgf 7 2 ft lbf 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 7 13 Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf 9 Refill with the specified amount of the recommended oil and then in stall and tighten the oil filler cap Recommended engine oil See page 9 1 Oil quantity Without oil filter element replace ment 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical ad
13. Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 ately If gasoline spills on your skin wash with soap and water If ga
14. Specified spark plug NGK DPR7EA 9 DENSO X22EPR U9 4 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in PERIODIC MAINTENANCE AND ADJUSTMENT To install a spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 18 Nm 1 8 m kgf 13 16 TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap 7 11 EAU19681 Canister for California only CARB CARB A FROM C O FUEL TANK ROLL OVER VALVE CANISTER TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged e Make sure that the canister breath er is not blocked and if necessa
15. Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total EWA10503 7 18 weight of rider passenger car go and accessories approved for this model Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi XVS65D 90 180 kg 198 397 Ib XVS65DC 90 178 kg 198 392 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Maximum load XVS65D 180 kg 397 Ib XVS65DC 178 kg 392 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 Tire inspection Ve 2 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if t
16. and SEEK MEDICAL TREAT MENT e Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load XVS65D 180 kg 397 Ib XVS65DC 178 kg 392 Ib 2 3 When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight a
17. 3 EAU26232 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the ele
18. 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b TIP If the specified clutch lever free play could be obtained as described above skip steps 4 7 4 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 5 Loosen the locknut at the crank case A Ss PC 0 D 2 ets 1 Clutch lever free play nut 2 Locknut crankcase PERIODIC MAINTENANCE AND ADJUSTMENT 6 To increase the clutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn the adjusting nut in direction b 7 Tighten the locknut at the crank case 8 Tighten the locknut at the clutch le ver and then slide the rubber cover to its original position 7 21 EAU22093 Adjusting the brake lever free play 1 Brake lever free play The brake lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows PERIODIC MAINTENANCE AND ADJUSTMENT 1 Locknut 2 Brake lever free play adjusting screw 1 Loosen the locknut at
19. Seat holder 2 Projection 4 10 INSTRUMENT AND CONTROL FUNCTIONS 2 Install the seat holder by installing its bolts 3 Install the passenger seat TIP Make sure that the seats are properly secured before riding EAU14282 Helmet holder 1 Helmet holder 2 Unlock To open the helmet holder insert the key into the lock and then turn the key as shown Tolock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibly an accident ewatoisy 4 11 EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 1 Storage compartment cover 2 Storage compartment lock cover 3 Storage compartment lock 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 1 Storage compartment 2 Storage compartment cover 2 Turn the key counterclockwise re move it and then close the lock cover INSTRUMENT AND CONTROL FUNCTIONS EAU14865 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring ECA10101 NOTICE
20. bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position OPERATION AND IMPORTANT RIDING POINTS ECA11042 NOTICE For maximum engine life never ac celerate hard when the engine is cold EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 6 2 EAU16671 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 NOTICE e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubricat
21. breather system Check breather hose for cracks or damage Replace if necessary Carburetor synchro nization Adjust synchronization of carbu retors 7 8 ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Idle speed Check and adjust engine idle speed EI EI EI EI EI Check for leakage Tighten if necessary Replace gasket s if necessary Exhaust system Evaporative emis Check control system for dam 9 sion control system age V for California only Replace if necessary 7 4 General maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU32187 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Air filter element Clean with compressed air Replace if necessary EI EI EI Clutch Check operation Adjust or replace cable Front brake Check operation fluid leve
22. mm 27 4 in Wheelbase 1610 mm 63 4 in Ground clearance 140 mm 5 51 in Minimum turning radius 3100 mm 122 0 in Weight Curb weight XVS65D 233 kg 514 Ib XVS65DC 235 kg 518 Ib Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Displacement 649 cm Bore x stroke 81 0 x 63 0 mm 3 19 x 2 48 in Compression ratio 9 00 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 0 10 30 50 70 90 t101307F SAE TOW 10W40 SAE 10W 50 SAE 150 40 SAE 20W 40 dE SAE 20 50 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element 9 1 Fuel Recommended fuel Unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Carburetor Type x quantity BDS28x2 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 Clutch
23. models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your au
24. page 4 5 3 3 DESCRIPTION EAU10430 INSTRUMENT AND CONTROL FUNCTIONS EAU10461 Main switch steering lock Se QA The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10580 ON All electrical circuits are supplied with power and the meter lighting taillight and position lights come on and the engine can be started The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10684 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it INSTRUMENT AND CONTROL FUNCTIONS EAU11006 Indicator lights and warning light
25. the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly EWA10630 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident 7 22 EAU22234 Adjusting the brake pedal height and free play 1 Distance between brake pedal and footrest 2 Brake pedal free play It is advisable to have a Yamaha dealer make these adjustments EWA10670 TIP The brake pedal height should be ad justed before adjusting the brake pedal free play Brake pedal height The brake pedal should be positioned approximately 82 0 mm 3 23 in above the top of the footrest as shown Peri odically check the brake pedal height and if necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the brake pedal height adjusting bolt in direction a To lower the brake pedal turn the adjusting bolt in di rection b
26. the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks e This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making 2 1 yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other motorists can see you Avoid riding in another motorist s blind spot Never maintain a motorcycle without proper knowledge Con tact an authorized motorcycle dealer to inform you on basic motorcycle maintenance Cer tain maintenance can only be carried out by certified staff e Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skills and limits Stayin
27. to an accident EWA10461 After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd PERIODIC MAINTENANCE AND ADJUSTMENT Front tire Size 100 90 19M C 57S Manufacturer model BRIDGESTONE EXEDRA L309 DUNLOP F24 Rear tire Size 170 80 15M C 77S Manufacturer model BRIDGESTONE EXEDRA G546 DUNLOP K555 EAU21943 Spoke wheels The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model EWA10610 To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage and the spokes for looseness or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life 7 20 EAU22043 Adjusting the clutch lever free play 1 Clutch lever free play 2 Locknut clutch lever 3 Clutch lever free play adjusting bolt 4 Rubber cover The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0
28. 81 Key identification number EAU26400 Vehicle identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area CONSUMER INFORMATION EAU26470 E Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer EAU48061 Vehicle Emission Control Informa tion label 1 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway T
29. All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 26 19 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS inso ase 1 1 SAFETY INFORMATION 2 1 DESCRIPTION 3 1 Left 3 1 Right view seeeesessss 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 4 1 Main switch steering lock 4 1 Indicator lights and warning light 4 2 Speedometer unit 4 3 Self diagnosis device 4 3 Handlebar switches 4 3 Clutch lever 4 4 Shift pedal 4 5 Brake lever 4 5 Brake pedal 4 5 Fuel tank cap 4 6 Fuel naa ie a 4 6 Catalytic converters 4 8 Fuel Cock an denen 4 8 Starter choke knob 4 9 S6al8 i anita 4 10 Helmet holder 4 11 Storage compartment 4 11 Adjusting the shock absorber assembly 4 12 Luggage strap holders 4 13 Si
30. LA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 7 30 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA16530 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage PERIODIC MAINTENANCE AND ADJUSTMENT UM avoid causing extensive dam Specified fuses Replacing the fuses age to the electrical system and jum fuse possibly a fire tewarsis 30 0A Signaling system fuse 10 0A Ignition fuse 10 0A Headlight fuse 15 0A Carburetor warmer fuse 15 0A Ignitor unit fuse 5 0A 1 Fuse box ee Ml 2 1 Headlight fuse 3 Turn th
31. ORCYCLE CARE AND STORAGE Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 8 2 TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the ther
32. RESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model V I N frame number dealer number or dealers name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26751 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain
33. To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the passenger and rider seats See page 4 10 2 Toincrease the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b e Align the appropriate notch in the adjusting ring with the po sition indicator on the shock absorber 4 12 Use the special wrench and extension bar included in the owner s tool kit to make the adjustment 1 Position indicator 2 Spring preload adjusting ring 3 Extension bar 4 Special wrench Spring preload setting Minimum soft 1 Standard 3 Maximum hard 7 3 Install the passenger and rider seats INSTRUMENT AND CONTROL FUNCTIONS EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly e Do nottamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure e Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance e Do not dispose of a damaged or worn out s
34. U13620 Starter choke knob 1 Starter choke knob x Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke ECA10990 NOTICE Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke INSTRUMENT AND CONTROL FUNCTIONS EAU14185 Seats Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft Ibf Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 2 Seat holder To install the rider seat 1 Seat holder 1 Insert the projection on the front of 2 Projection the rider seat into the seat holder as shown and then place the seat Rider seat in the original position 1 Nut 2 Washer To remove the rider seat 1 Remove the passenger seat To install the passenger seat 2 Remove the seat holder by remov 1 Insert the projection on the front of ing its bolts and then pull the rider the passenger seat into the seat seat up holder as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque 1
35. WA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU15999 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sidestand up See page 4 14 for more informa tion Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to O 3 Shiftthe transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 4 Turn the starter choke on and completely close the throttle See page 4 9 5 Start the engine by pushing the start switch N 6 1 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt 6 After starting the engine move the starter choke back halfway 7 When the engine is warm turn the starter choke off TIP The engine is warm when it responds quickly to the throttle with the starter choke turned off To avoid the possi
36. al lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the Switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch ON Set this switch to O before starting the engine Set this switch to ij to stop the engine in case of an emergen Cy Such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine 4 4 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 14 a INSTRUMENT AND CONTROL FUNCTIONS EAU12871 1 Shift pedal 2 Neutr
37. al position The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12891 Brake lever 1 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip 4 5 EAU12941 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13122 Fuel tank cap 1 Fuel tank cap lock cover 2 A mark 3 Unlock 4 Lock To remove the fuel tank cap Slide the fuel tank cap lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward INSTRUMENT AND CONTROL FUNCTIONS 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EWA10131 4 6 EAU13221 Fuel
38. are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off any detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield MOT
39. ate cable and grip housing 7 7 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Lights signals and switches TIP Check operation Adjust headlight beam EI EI EI EI EI EAU17620 e The air filler needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years Replace the brake hoses every four years or if cracked or damaged 7 8 EAU18771 Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed 1 Panel A PERIODIC MAINTENANCE AND ADJUSTMENT EAU19193 Panel A To remove the panel Remove the bolts and then take the panel off 7 9 To install the panel Place the panel in the original position and then install the bolts
40. brake fluid may al low air to enter the brake sys tem reducing braking performance e Clean the filler cap before re moving Use only DOT 4 brake fluid from a sealed container e Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age e Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction e Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock ECA17640 NOTICE Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately PERIODIC MAINTENANCE AND ADJUSTMENT As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake sys tem leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding 7 25 EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are
41. c 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 CONSUMER INFORMATION PO PO gt gt o WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake
42. clutch lever is not pulled e It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down e Itcuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine 4 14 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is set to C 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 15 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer T
43. ctrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil MOTORCYCLE CARE AND STORAGE WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex 8 4 cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 29 Make any necessary repairs before storing the motorcycle SPECIFICATIONS Dimensions Overall length 2340 mm 92 1 in Overall width 880 mm 34 6 in Overall height 1075 mm 42 3 in Seat height 695
44. damaged or leaking Oil seals Replace every two years e Brake hose Replace every four years PERIODIC MAINTENANCE AND ADJUSTMENT EAU23095 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart 7 26 EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease EAU23143 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu br
45. destand 4 13 Ignition circuit cut off system 4 14 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting and warming up a cold EngNet resi ate 6 1 Starting a warm engine 6 2 SHING wits ioca ires 6 2 Engine break in 6 4 Parkirigi eee 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plugs 7 10 Canister for California only 7 11 Engine oil and oil filter element 7 12 Final gear 7 14 Cleaning the air filter element 7 15 Carburetors 7 17 Checking the engine idling ets Checking the throttle grip free play itte Ete eid Valve clearance TOS tte eate Spoke wheels Adjusting the clutch lever free play cast ett dee Adjusting the brake lever free play iiec ete be eee ets Adjusting the brake pedal height and free Brake light switche
46. ditives Do not use oils with a diesel speci fication of CD or oils of a high PERIODIC MAINTENANCE AND ADJUSTMENT 10 Startthe engine and then let it idle 11 er quality than specified In addition do not use oils labeled ENERGY CONSERVING I or higher Make sure that no foreign mate rial enters the crankcase for several minutes while checking itfor oil leakage If oil is leaking im mediately turn the engine off and check for the cause Turn the engine off and then check the oil level and correct it if necessary EAU20026 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 A WARNING e Make sure that no foreign mate rial enters the final gear case e Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 7 14 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should b
47. e causing severe injury or property damage 7 38 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25893 Troubleshooting chart 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank m d VS e engine does not start There is no fuel I Supply fuel Check the compression 2 Compression m There is compression Check the ignition Operate the electric starter gt There is no compression Haves Yamaha gealgr check the vehicle 3 Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate Wet m o i spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs and check the electrodes The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery i gt The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer Check the battery lead connections check the vehicle l o turns over and have a Yamaha dealer charge the battery if necessary 7 39 MOTORCYCLE CARE AND STORAGE i EAU37833 Matte color caution ECA15192 NOTICE Some models are equipp
48. e at the brim of the filler hole 1 Final gear oil filler bolt 2 Gasket 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque o PERIOUDNGUIMARSBEINAIEUANEADSSSENTSINIE Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft Ibf To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the final gear oil filler bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Gasket 3 Install the final gear oil drain bolt and its new gasket and then tight en the bolt to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft Ibf 4 Refill with the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Cil quantity 0 19 L 0 20 US qt 0 17 Imp qt TIP GLA is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Check the oil filler bolt gasket for damage and replace it if neces sary 6 Install the oil filler bolt and its gas k
49. e key to ON and turn on ebare malmilse 2 Signaling system fuse the electrical circuit in question to The main fuse and the fuse box which 3 Ignition fuse check if the device operates contains the fuses for the individual cir 4 Carburetor heater fuse 4 If the fuse immediately blows cuits are located behind panel B See 5 lgnitor unit fuse again have a Yamaha dealer page 7 9 check the electrical system If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to 7 31 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23798 Replacing the headlight bulb This model is equipped with a halogen bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts e Headlight bulb Do not touch the glass part of 1 Do not touch the glass part of the bulb the headlight bulb to keep itfree 1 Remove the headlight unit by re from oil otherwise the transpar moving the screws ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner e Headlight lens Do not affi
50. e vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system e Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter 4 8 EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF 1 Arrow mark positioned over OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS 1 Arrow mark tiosilioned over ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Arrow paed over RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON 4 9 EA
51. ed with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26063 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your mo torcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10772 NOTICE Avoid using strong acidic wheel cleaners especially on spoked wheels If such products
52. elmet is the single most critical factor in the preven tion or reduction of head injuries e Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard e The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident e Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns A passenger should also observe the above precautions A SAFETY INFORMATION Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air
53. er of it falling over ewaio751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 7 28 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 34 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering ALT NND PERIODIC MAINTENANCE AND ADJUSTMENT 1 Checking the wheel bearings fe N The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 7 29 EAU23388 Battery 1 Positive battery lead red 2 Negative battery lead black The battery is located behind panel B
54. et and then tighten the bolt to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 7 Check the final gear case for oil leakage If oil is leaking check for the cause 7 15 EAU33383 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 1 Air filter case cover 2 Bolt 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it PERIODIC MAINTENANCE AND ADJUSTMENT 1 Air filter element 4 Insert the air filter element into the air filter case as shown NOTICE Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be operated with out the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn icai 2 Projection 3 Slot 5 Install the air filter case cover by aligning the match marks and in stalling the bolts e SEL LN 1 Match marks 7 16 TIP If dust or water collect
55. f time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the products warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all a
56. g within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions A SAFETY INFORMATION Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road use 2 2 Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety h
57. gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport 2 5 Left view NOOR WD Shift pedal page 4 5 Fuel cock page 4 8 Starter choke knob page 4 9 Shock absorber assembly spring preload adjusting ring page 4 12 Helmet holder page 4 11 Owner s tool kit page 7 2 Storage compartment page 4 11 DESCRIPTION EAU10410 DESCRIPTION Right view 2 3 1 1 Engine oil filter element page 7 12 2 Battery page 7 29 3 Fuses page 7 31 4 Main switch steering lock page 4 1 5 Air filter element page 7 15 6 Brake pedal page 4 5 EAU10420 9 i 5 PRB AN IVY uy 2 SRW IBS Wy Sls Controls and instruments NOOR Clutch lever page 4 4 Left handlebar switches page 4 3 Speedometer unit page 4 3 Fuel tank cap page 4 6 Right handlebar switches page 4 3 Throttle grip page 7 17 Brake lever
58. he clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points CHECKS Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check oil level in engine Engine oil If necessary add recommended oil to specified level Check vehicle for oil leakage Final gear oil Check vehicle for oil leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Front brake Check brake pads for wear 7 21 7 24 7 24 Replace if necessary Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage Check operation Rear brake Check pedal free play Adjust if necessary
59. he tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND ADJUSTMENT EWA10562 e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience e It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product e Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with spoke wheels and tube tires 7 19 Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead
60. hock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15151 Luggage strap holders 2 There is a luggage strap holder on each passenger footrest 4 13 EAU15305 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check EWA10241 INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a QE E Yamaha dealer repair it if it does not Ignition circuit cut off system The ignition circuit cut off system com property prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the
61. hoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes NS 1 Brake shoe wear limit line 2 Brake shoe wear indicator The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set 7 24 EAU32345 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Minimum level mark Specified brake fluid DOT 4 EWA15990 A WARNING Improper maintenance can result in loss of braking ability Observe these precautions e Insufficient
62. ht foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm Spring shock absorber type Coil spring gas oil damper Wheel travel 86 0 mm 3 39 in Electrical system Ignition system TCI Charging system AC magneto Battery Model GT12B 4 SPECIFICATIONS Voltage capacity Carburetor warmer fuse 12 V 10 0 Ah 15 0A Headlight Ignitor unit fuse Bulb type 5 0A Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 0 W 55 0 W x 1 Tail brake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 23 W 8 0 W x2 Rear turn signal light 12V 21 0W x2 Meter lighting 12V 1 72W x 1 Neutral indicator light 12V 1 72W x 1 High beam indicator light 12V 1 72W x 1 Turn signal indicator light 12V 1 2W x 1 Engine trouble warning light 12V 1 2W x 1 Fuses Main fuse EN 30 0A Headlight fuse 15 0A Signaling system fuse 10 0A Ignition fuse 10 0A 9 3 EAU26353 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER NENNEN VEHICLE IDENTIFICATION NUMBER NENNEN MODEL LABEL INFORMATION CONSUMER INFORMATION EAU263
63. ia only 7 11 Carburetots nens 7 17 Cal Ge seis one heben meret ine eee 8 1 Catalytic 4 8 Clutch lever seen 4 4 Clutch lever free play adjusting 7 20 D Dimmer switch eeseessess 4 4 E Engine break in 6 4 Engine idling speed checking 7 17 Engine oil and oil filter element 7 12 Engine starting a warm 6 2 Engine stop switch 4 4 Engine trouble warning light 4 2 F Final gear 7 14 Front fork 7 28 FUG iuit cet ete ettet tet tet Fuel cock a Fuel tank cap eese 4 6 Fuses 7 31 H Handlebar switches Headlight bulb replacing Helmet holder High beam indicator light Horn switch 2 Identification numbers 10 1 Ignition circuit cut off system 4 14 Indicator lights and warning light 4 2 K Key identification number 10 1 L Labels location 1 1 Luggage strap holders 4 13 M Main switch steering lock
64. icated if necessary Brake lever PERIODIC MAINTENANCE AND ADJUSTMENT Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease 7 27 EAU23202 Checking and lubricating the sidestand 2 CN E lt The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1652 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no dang
65. ion may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 TIP At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 6 3 3 Shiftthe transmission into the neu tral position when the motorcycle is almost completely sto
66. l and for fluid leakage Adjust brake lever free play and replace brake pads if necessary Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years Wheels Check runout spoke tightness and for damage Tighten spokes if necessary EI EI Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 7 5 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Wheel bearings Check bearings for smooth oper ation Replace if necessary Swingarm pivot bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 16000 mi 25000 km Chassis fasteners Check all chassis fitting and fas teners Correct if necessary Brake lever pivot shaft Apply silicone grease lightly Brake pedal pivot shaft
67. ly ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 6 4 EAU17171 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10311 A WARNING e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire EAU17244 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are n
68. mally in duced discoloring of stainless steel exhaust systems can be re moved through polishing MOTORCYCLE CARE AND STORAGE 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted surfaces Let the motorcycle dry completely before storing or covering it EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 NOTICE TIP Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens 8
69. n removal etc Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element ntake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer interval service Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 81000 km or 30 months 24000 mi 87000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months name and address 10 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer B _ Mileage Remarks interval service 9 name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period o
70. od onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate Install the panel Lower the rear wheel so that it is on the ground and then put the sidestand down 7 Tighten the axle nut the final gear case bolts and the brake torque rod nuts to the specified torques ou 7 37 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plod
71. oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manuals are available through your Yamaha dealer or you can order them directly through yamahapubs com Genuine Yamaha products are available only from your Yamaha dealer Find out more at yamaha motor com amp YAMAHA PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012 05 0 7x1 CR E
72. olt 20 Nm 2 0 m kgf 14 ft Ibf 1 Wheel axle Tote Se ie 2 Front wheel axle pinch bolt 7 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 8 Connect the speedometer cable 3 Lift the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been removed to gether with the brake disc oth 1 Speedometer gear unit 2 Speedometer cable 3 Retainer erwise the brake pads will be forced shut coz 3 Insert the wheel axle 4 Lower the front wheel so that it is EAU24933 on the ground and then put the To install the front wheel 1 Install the speedometer gear unit 5 into the wheel hub so that the pro jections mesh with the slots sidestand down Tighten the wheel axle to the spec ified torque 7 35 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel EAU25142 To remove the rear wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Loosen the axle nut 1 Axle nut 2 Disconnect the brake torque rod from the brake shoe plate by re moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 4 Remove the brake pedal free play adjusting nut and then di
73. ot familiar with vehicle ser vice have a Yamaha dealer perform service EWA10321 PERIODIC MAINTENANCE AND ADJUSTMENT EWA15122 Turn off the engine when performing maintenance unless otherwise specified e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide Brake discs calipers drums and linings can become very hot during use To avoid possible burns let brake components cool before touching them EWA15460 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17451 Owner s tool kit 1 1 Owners tool kit The owner s tool kit is located inside the storage compartmen
74. otorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera A SAFETY INFORMATION tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 18 for tire specifications and more information on replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle e Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in
75. peedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops EAU12093 Self diagnosis device 1 Engine trouble warning light i This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on or flash If this occurs have a Yamaha dealer check the vehi cle ECA11170 NOTICE To prevent engine damage be sure to consult a Yamaha dealer as soon as possible if this occurs 4 8 EAU1234A Handlebar switches Left 1 Dimmer switch 20 20 2 Turn signal switch A c 3 Horn switch pes Right 1 Engine stop switch 2 Start switch EAU12400 Dimmer switch 0 20 Set this switch to zo for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn sign
76. pparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business under this WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 EAU26663 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169c
77. pped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 16 km h 10 mi h 2nd 3rd 24 km h 15 mi h 4th 32 km h 20 mi h 4th 5th 40 km h 25 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 2nd 25 km h 16 mi h 2nd 1st 25 km h 16 mi h OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17043 0 1000 km 0 600 mi Avoid prolonged operation above 1 8 throttle NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehicle can now be operated nor mal
78. raffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modificatio
79. rmation available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer Product and specifications are subject to change without notice IMPORTANT MANUAL INFORMATION EAU10193 XVS65D C OWNER S MANUAL 2012 by Yamaha Motor Corporation U S A 1st edition April 2012
80. ry clean it PERIODIC MAINTENANCE AND ADJUSTMENT EAU19747 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 2 3 TIP Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading Start the engine warm it up for several minutes and then turn it off Wait a few minutes until the oil set tles and then check the oil level through the engine oil level check window located at the bottom left side of the crankcase The engine oil should be between the minimum and maximum level marks 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 7 12 3 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 1 Engine oil filler cap 2
81. s Checking the front brake pads and rear brake shoes Checking the brake fluid level Changing the brake fluid Checking and lubricating the Cables on rfe eco Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Checking and lubricating the sidestand Lubricating the swingarm DIVOIS cest aset esit due Checking the front fork Checking the steering 7 29 Checking the wheel bearings 7 29 Battery nice 7 29 Replacing the fuses 7 31 Replacing the headlight bulb 7 32 Replacing a turn signal light bulb or the tail brake light bulb 7 33 Supporting the motorcycle 7 34 Front wheel sss 7 34 Rear wheel 7 36 Troubleshooting 7 38 Troubleshooting chart 7 39 MOTORCYCLE CARE AND STORAGE dC 8 1 Matte color caution 8 1 Cale EEEE ERE 8 1 Storage etes ei 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noi
82. s evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ly e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re Sponse This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces Sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer A SAFETY INFORMATION Aftermarke
83. s in the air filter check hose remove the clamp from it and then remove the plug to drain the hose 1 Air filter check hose SEERISDIGIMANSBEISAINGESANESNDSSSENTSINE EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1150 1250 r min 7 17 EAU21384 Checking the throttle grip free play 1 Throttle grip free play The throttle grip free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32525 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact
84. sconnect the brake rod from the brake cam shaft lever Brake pedal free play adjusting nut Brake camshaft lever Bolt and nut shoe plate Brake torque rod Bolt and nut swingarm Brake rod 5 Remove panel A See page 7 9 6 Remove the bolts that secure the final gear case to the swingarm 7 36 1 Bolt 2 Final gear case 7 Lift the rear wheel off the ground according to the procedure on page 7 34 8 While supporting the drive shaft pull the rear wheel back to remove the following parts as an assem bly wheel wheel axle final gear case and drive shaft 1 Drive shaft TIP Make sure to support the drive shaft as it is being pulled out EAU25512 To install the rear wheel 1 Install the rear wheel wheel axle final gear case and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid dle gear universal joint PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torques Axle nut 92 Nm 9 2 m kgf 67 ft Ibf Final gear case bolt 74 Nm 7 4 m kgf 54 ft Ibf Brake torque rod nut 20 Nm 2 0 m kgf 14 ft Ibf 8 Adjust the brake pedal free play See page 7 22 After adjusting the brake pedal free play check the operation of the brake light 1 Middle gear universal joint 2 Drive shaft EWA10660 2 Install the final gear case bolts 3 Install the brake r
85. se regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE ES cue t dra 10 9 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS EAU10384 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer XA SIR ILN ey DU Q ANR Sy Eig A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 225 kPa 2 25 kgf cm 33 psi 90kg 198 Ibs maximum load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 250 kPa 2 50 kgf cm 36 psi 3B6 21668 00 LOAD LIMIT 1 kg 2 lbs 4BR 24877 A0 LOCATION OF IMPORTANT LABELS 4 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 WARNING This unit contains high pressure nitrogen gas Mishandling can ca
86. shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring Special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However Po PO if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty
87. so line spills on your clothing change your clothes EAU53060 Recommended fuel Unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use unleaded gasoline with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand 4 7 or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10862 A WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns e Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn e Park th
88. t See page 4 11 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 7 2 PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP e From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months e Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform the service EAU17601 Periodic maintenance chart for the emission control system ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line Check fuel hoses for cracks or damage Replace if necessary Fuel filter Replace Replace Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance Check and adjust valve clearance when engine is cold Crankcase
89. t Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance 2 4 limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the m
90. table and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm 7 34 EAU24360 Front wheel EAU24602 To remove the front wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Disconnect the speedometer ca ble from the front wheel 1 Speedometer cable 2 Loosen the front wheel axle pinch bolt then the wheel axle PERIODIC MAINTENANCE AND ADJUSTMENT 2 Lift the wheel up between the fork Tightening torque legs Wheel axle 59 Nm 5 9 m kgf 43 ft Ibf TIP Make sure that there is enough space 6 Tighten the front wheel axle pinch between the brake pads before insert bolt to the specified torque ing the brake disc and that the slot in the speedometer gear unit fits over the Tightening torque retainer on the fork leg Front wheel axle pinch b
91. thorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be YAMAHA EXTENDED SERVICE happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 A Air filter element cleaning 7 15 B Battery isini ate een 7 29 Brake and clutch levers checking and l bricating inrer 7 27 Brake and shift pedals checking and 7 26 Brake fluid changing 7 25 Brake fluid level checking 7 24 Brake 4 5 Brake lever free play adjusting 7 21 Brake light switches 7 23 Brake pads and shoes checking 7 24 Brake 4 5 Brake pedal height and free play adjusting 7 22 C Cables checking and lubricating 7 26 Canister for Californ
92. use explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 6 California only EMISSION HOSE ROUTING CARB CARB FROM C FUEL TANK ROLL OVER CANISTER TO ATMOSPHERE 10D 21686 00 1 2 A SAFETY INFORMATION EAU1028A Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should e Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own er s Manual e Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Never operate a motorcycle with out proper training or instruction Take a training course Beginners should receive training from a cer tified instructor Contact an autho rized motorcycle dealer to find out about the training courses nearest you Safe Riding Perform the pre operation checks each time you use
93. x any type of tinted film or stickers to the headlight lens 1 Screw Do not use a headlight bulb ofa 2 Disconnect the headlight coupler wattage higher than specified and then remove the headlight bulb cover 7 32 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 1 Headlight bulb holder 4 Placea new headlight bulb into po sition and then secure it with the bulb holder PERIODIC MAINTENANCE AND ADJUSTMENT 5 Install the bulb cover and then ge EAU 2 Remove the burnt out bulb by connect the coupler Replacing a turn signal light pushing it in and turning it counter 6 Install the headlight unit by install bulb or the tail brake light bulb clockwise ing the screws 1 Remove the lens by removing the 3 Insert a new bulb into the socket 7 Have a Yamaha dealer adjust the Screws push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break caves headlight beam if necessary 1 Screw 7 33 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a s

Yamaha 2013 V Star Custom Owner's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents