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Yamaha 2010 Royal Star Venture S Owner's Manual

1. 4 Battery m gt The engine turns over e The battery is good quickly The engine does not start Operate the electric starter t Have a Yamaha dealer p The engine turns over __ Check the battery lead connections check the vehicle slowly and charge the battery if necessary 8 38 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled e Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the de tent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap EWAT1040 There is Have a Yamaha dealer check The coolant level is low leakage and repair the cooling system Check the cooling system for leakage There is Wait until the Check the coolant level in the no leakage pad c blant Sse TIP engine has cooled reservoir and radiator 1 The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system TIP If coolant is not available tap water can be temporarily used inste
2. CONSUMER INFORMATION Maintenance Date of Servicing dealer g A Mileage Remarks interval service g name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 11 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A ROYAL STAR VENTURE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Venture motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to certain stated limita tions THE PERIOD OF WARRANTY for the Yamaha Royal Star Ven ture including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any
3. 11 7 TABLE OF CONTENTS or the tail brake light bulb 8 35 Supporting the motorcycle 8 36 Troubleshooting seeen 8 37 Troubleshooting charts 8 38 MOTORCYCLE CARE AND STORAGE etic hie e eset dhe 9 1 Matte color Caution cceeeee 9 1 LOCATION OF IMPORTANT LABELS EAU10384 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer LOCATION OF IMPORTANT LABELS NOTICE e Cleaning with alkaline or BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS acid cleaner gasoline or ALWAYS WEAR AN APPROVED MOTORCYCLE solvent will damage windshield HELMET eye protection and protective clothing e Use neutral detergent 4B5 2815K 00 5GK 2118K 00 A WARNING 4 California only improper loading can advab ely affect handling Do not exceed maximum load limit 9 kg 20 Ib each saddlebag 9 kg 20 Ib travel trunk EMISSION HOSE ROUTING 9 kg 20 Ib travel trunk bracket without travel trunk Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger a
4. tem is reactivated the SET indicator light will come on Push the CRUISE switch to the right to turn the cruise control system off completely If the cruise control system is not working correctly the SET and RES indicator lights will flash si multaneously If this occurs turn the cruise control system off and have a Yamaha dealer check it EWA11071 INSTRUMENT AND CONTROL FUNCTIONS EAU12092 Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on or flash If this occurs have a Yamaha dealer check the vehi cle ECA11170 NOTICE To prevent engine damage be sure to consult a Yamaha dealer as soon as possible if this occurs 4 7 Handlebar switches Left le 1 TALK switch 2 Dimmer switch 20 20 4 _ Ls J 3 Turn signal switch lt a c gt 4 Horn switch pe EAU12348 O INSTRUMENT AND CONTROL FUNCTIONS Right i ip 1 Ey FER 2 4 be i 1 Engine stop switch O R 2 Hazard switch A 3 Cruise control switch 4 Start switch EAU12390 TALK switch See page 5 16 for an explanation of the CB radio EAU12400 Dimmer switch 0 20 Set this switch to 20 for the high beam and to zo for the low beam EAU12430 Turn signal
5. voided or cancelled However Po if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 11 9 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance
6. 1 Helmet holder right 2 Unlock 1 Helmet holder left 2 Unlock To open a helmet holder Insert the key into the helmet holder lock and then turn it as shown INSTRUMENT AND CONTROL FUNCTIONS To close a helmet holder Place the helmet holder in the original position and then remove the key WARNING Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent Ewa11041 4 15 EAU14633 Sidecases and travel trunk EWA11082 A WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 2 1 and 8 22 for important loading and tire pressure informa tion e Always securely close the side cases and travel trunk before riding e Distribute weight evenly on each side of the motorcycle e Do not exceed the load limit of 9 kg 20 Ib for each sidecase and the travel trunk e Do not exceed the maximum load of 190 kg 419 Ib for the ve hicle Do not exceed 120 km h 80 mi h when riding with the travel trunk sidecases or both in stalled otherwise handling could be affected Improper loading poor tire or overall mo torcycle conditions poor road surfaces or adverse weather INSTRUMENT AND CONTROL FUNCTIONS conditions may make it neces sary to further reduce the riding speed Sidecases To open a sidecase 1 Insert the key into the lock turn it cou
7. ON position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard ECA10061 NOTICE Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12780 Cruise control switches See page 4 5 for an explanation of the cruise control system INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 20 4 9 EAU12880 Shift pedal 1 Shift pedal 2 Neutral position The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down INSTRUMENT AND CONTROL FUNCTIONS EAU12890 Brake lever Ea 1 Brake lever The brake lever is located at the right handl
8. Pressing the cruise control switch once will change the speed in increments of 1 6 km h 1 mi h Holding the cruise control switch down will increase or de crease the speed continuously until the switch is released The traveling speed can be set to a maximum of 130 km h 81 mi h and a minimum of 50 km h 31 mish When the cruise control system is acti vated and the throttle grip is turned to increase the speed by up to 8 km h 5 mi h the cruise control system will re turn to the set speed after the throttle 4 6 grip is released However if the speed is increased by more than 8 km h 5 mi h the cruise control system will be deactivated until the traveling speed is within 8 km h 5 mi h of the set speed Deactivating the cruise control sys tem Applying the front or rear brake or dis engaging the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate the cruise control TIP When the cruise control system is deactivated the RES resume indicator light will come on Traveling speed decreases as soon as the cruise control system is deactivated unless the throttle grip is turned Push the RES ACC side of the cruise control switch to reactivate the system The traveling speed will return to the previously set speed The RES indi cator light will flash during this time and then go off Once the cruise control sys
9. YAMAHA EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha Royal Star VENTURE This model is the result of Yamaha s vast ex perience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains
10. failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to original parts Damage due to improper transportation Qagroad SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Venture as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of busi ness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after
11. you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear PERIODIC MAINTENANCE AND ADJUSTMENT indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads 1 Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set Checking the brake and clutch 1 Minimum level mark 1 Minimum level mark Clutch 1 Minimum level mark Insufficient brake or clutch fluid may al low air to enter the brake or clutch sys tems possibly causing them to become ineffective Before riding check that the brake and clutch fluids are above the minimum level marks and replenish if necessary A low brake or clutch fluid level may in dicate brake or clutch system leakage and or worn brake pads If the brake or clutch levels are low be sure to check the brake or clutch systems for leakage and the brake pads for wear Observe these precautions When checking the brake and clutch fluid levels make sure t
12. CB signal to be heard it must be stronger than the noise received Turning the control further clockwise will increase the threshold level that a signal must overcome in order to be heard Only strong signals will be heard at the maximum setting 5 18 Adjusting the receiving volume Turn the volume control knob to change the receiving volume level of the CB radio After setting the level the display will automatically change back to the CB mode and the channel will appear The volume level can be set between 0 and 20 AUDIO SYSTEM AND CB RADIO Channel information Channel Channel Frequency in MHz Channel Channel Frequency in MHz 1 26 965 21 27 215 2 26 975 22 27 225 3 36 985 23 27 235 4 27 005 24 27 245 5 27 015 25 27 255 6 27 025 26 27 265 7 27 035 27 27 275 8 27 055 28 27 285 9 27 065 29 27 295 10 27 075 30 27 305 11 27 085 31 27 315 12 27 105 32 27 325 13 27 115 33 27 335 14 27 125 34 27 345 15 27 135 35 27 355 16 27 155 36 27 365 17 27 165 37 27 375 18 27 175 38 27 385 19 27 185 39 27 395 20 27 205 40 27 405 TIP This radio has been designed for operation in the 11 meter Citizens Band Radio Service It uses a frequency synthesizing circuit with Phase Locked Loop PLL technology to provide crystal controlled transmit and receive operation on all 40 chan nels The PLL circuitry assures ultra precise frequency control
13. allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev E eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFP 3 4 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the 9 3 spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps fr
14. and is designed to meet the Federal Communications Com mission requirements applicable to equipment operating in the Citizens Radio Service it is not to be used for any other purpose 5 19 AUDIO SYSTEM AND CB RADIO Transmitting and receiving Transmission Push the rider TALK switch or the passenger TALK button to transmit TX appears in the display 1 TALK switch 1 Passenger TALK button Reception RX appears in the display when the CB radio is receiving a signal 5 20 EAU15570 Auxiliary audio source opera tion Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette deck 3 1 _ gt TN 1 Auxiliary audio input jack 2 Repeatedly push the AUDIO but ton for less than one second until AUX appears in the display The auxiliary equipment can now be played through the audio system AUDIO SYSTEM AND CB RADIO FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment
15. checked before each ride and the ride and the lever pivots should be lu sidestand pivot and _ metal to metal bricated if necessary contact surfaces should be lubricated if necessary Recommended lubricant EWA10731 Silicone grease A WARNING If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease 8 29 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant EAU23251 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Lithium soap based grease 8 30 EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion
16. dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer Tire information This motorcycle is equipped with cast wheels and tubeless tires The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident EWA10461 After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd PERIODIC MAINTENANCE AND ADJUSTMENT Front tire Size 150 80 16M C 71H Manufacturer model DUNLOP D404F BRIDGESTONE G705G Rear tire Size 150 90B15M C 74H Manufacturer model DUNLOP D404 BRIDGESTONE G702G 8 23 EAU21992 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened
17. for less than one second until the desired CB chan nel Ch 01 through Ch 40 is displayed TIP All channels except channel 9 may be used for communications between sta tions operating under different licenses Channel 9 has been reserved by the F C C for emergency communications involving the immediate safety of indi viduals or immediate protection of prop erty Channel 9 may also be used to render assistance to a motorist This is an F C C rule and applies to all opera tors of CB radios AUDIO SYSTEM AND CB RADIO Adjusting the squelch level The squelch is a noise suppresser de signed to reduce or eliminate back ground noise in the absence of an incoming signal The squelch level can be adjusted as follows 1 Push the CB button once for less than one second The squelch lev el appears in the display e g SQ 10 2 Repeatedly push either side of the up down switch for less than one second or turn the control knob un til the desired squelch level is dis played The squelch level can be set between 1 and 20 After the adjustment is made the CB radio returns to normal operation and the CB channel appears in the dis play For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and then slowly turning it clockwise un til the background noise has been suffi ciently reduced In order for an incoming
18. increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service Turn off the engine when performing maintenance unless otherwise specified EWA10321 EWA15121 PERIODIC MAINTENANCE AND ADJUSTMENT A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide 8 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17412 Owner s tool kit 1 Owner s tool kit The owner s tool kit is located inside the right sidecase See page 4 15 The service information included in this manual and the tool
19. of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires e Never attach any large or heavy items to the handlebar front fork or front fender These 2 3 items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse e This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you ma
20. repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 NOTICE Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 TIP At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 2 Apply both
21. silicone grease lightly 15 Shift pedal pivot Apply lithium soap based grease y af J J J shaft lightly e Check operation 16 Sidestand pivot Apply lithium soap based grease V V V V V lightly 17 Sidestand switch e Check operation and replace if J N J J J J necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Front fork e Check operation and for oil leak age e Replace if necessary Shock absorber as sembly e Check operation and for oil leak age e Replace if necessary Rear suspension link pivots e Apply lithium soap based grease lightly Engine oil e Change warm engine before draining Engine oil filter car tridge e Replace Cooling system e Check hoses for cracks or dam age e Replace if necessary e Change with ethylene glycol anti freeze coolant every 24 months Final gear oil e Check oil level and for oil leakage e Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Front and rear brake switches e Check operation Control cables e Apply Yamaha chain and cable lube or engine oil
22. straight up when checking the oil level A slight tilt to the side can result in a false reading 8 16 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 1 Final gear oil filler bolt 2 Gasket 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft Ibf To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the final gear oil filler bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case ad ee 7 gt v S95 4 1 Final gear oil drain bolt 2 Gasket 3 Install the final gear oil drain bolt and its new gasket and then tight en the bolt to the specified torque PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft Ibf 4 Refill with the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Oil quantity 0
23. the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 7 3 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 12 mi h 2nd gt 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17043 0 1000 k
24. transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion AUDIO WARRANTY Yamaha Motor Corporation U S A warrants that factory in stalled audio components which prove defective due to improper workmanship or material will be repaired or replaced at Yamaha s option without charge for parts or labor for a period of five 5 years from the date of purchase of the motorcycle sub ject to certain stated limitations This warranty excludes audio components damaged or affected by 11 7 EAU26703 1 Accident or collision 2 Misuse or neglect 3 Alteration improper installation or connection 4 Unauthorized adjustment or repairs 5 Use in an application for which the audio component was not designed In addition any audio component which has had the serial num ber in any way tampered with or removed will be excluded from warranty This warranty does not cover the elimination of static or other electrical interference Audio components and parts repaired or replaced under this warranty will be warranted for the balance of the audio warranty period All defective components or parts replaced under the warranty become the property of Yamaha Motor Corporation U S A EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Venture that the vehicle is designed bui
25. 0 The audio sys tem volume can be set between 0 and 30 After the adjustment is made the audio system returns to normal opera tion and the current audio mode ap pears in the display AUDIO SYSTEM AND CB RADIO Turning on off the CB radio 1 CB radio indicator light To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond or more The CB indicator light will go off Adjusting the CB reception volume Turn the control knob until the desired CB reception volume is displayed e g Vo 10 The CB reception volume can 5 5 be set between 0 and 20 After the adjustment is made the CB radio re turns to normal operation and the CB channel appears in the display AUDIO SYSTEM AND CB RADIO EAU15502 Making mode settings General procedure The following setting procedure applies to the audio system CB radio and op tional CD changer TIP e In order to make settings in any of the audio system modes make sure that the audio system is se lected If necessary push the AU DIO button for less than one second e In order to make settings in the CB radio modes make sure that the CB radio is selected If necessary push the CB button for less than on
26. 1 Engine oil filter cartridge 2 Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge PERIODIC MAINTENANCE AND ADJUSTMENT 1 O ring TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Torque wrench 2 Oil filter wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft Ibf 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 8 15 Recommended engine oil See page 10 1 Oil quantity Without oil filter cartridge replace ment 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than
27. 1 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 11 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http Awww safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 11 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of m
28. 2 Brake and clutch fluid levels CHECKING isesi erest rerin 8 26 Brake and clutch fluids changing 8 27 Brake and clutch levers checking and lubricating 0 00 8 29 Brake and shift pedals checking and lubricating 0 8 28 Brake lOVEM cessceseesersseseeesseeeseeseeeees 4 10 Brake lever free play adjusting 8 24 Brake light switches y Brake pedal ssssssessessrereerrusererreesrrereses c Cables checking and lubricating Canister for California only a Carburetors ceesesseeseesreseseseeeesees Cassette deck operation CB radio operation ba CD changer operation CIO ANIING isiingie a Clutch lever Coolant sennie ve Coolant temperature warning light 4 3 Cowlings and panels removing and installing 8 9 Cruise control indicator lights 4 3 Cruise control switches eee 4 9 Cruise control system e eee eee 4 5 D Dimmer SWitCN cece cece eee eee eee 4 8 E Engine break in cece eeeeeeeeeeee Engine idling speed checking Engine oil and oil filter cartridge J Engine starting a Warm Engine stop SWitch c eee Engine trouble warning light 0 F Final gear Oil ce seceeeseeseesseeeeseeeees 8 16 Front and rear brake pads checking 8 25 Front fork adjusting eee 4 17 Front fork checking 8 30 FUG isiiccestecevstis tre seeutss 4 11 Fuel COCK eee
29. 20 L 0 21 US qt 0 18 Imp qt TIP GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Check the oil filler bolt gasket for damage and replace it if neces sary 6 Install the oil filler bolt and its gas ket and then tighten the bolt to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft Ibf 7 Check the final gear case for oil leakage If oil is leaking check for the cause 8 17 EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU20213 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 Remove panel A See page 8 9 TIP The coolant level must be checked on a cold engine since the level varies with engine temperature e Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 3 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks PERIODIC MAINTENANCE AND ADJUSTMENT used instead of coolant replace EAUS3031 it with coolant as soon as possi Changing the coolant The coolant must be changed at the in ble otherwise the cooling sys i
30. 412 Fuel level warning light 4 3 Fuel tank Cap uo eee eee eeeeeeeeeeeee 4 10 Fuses replacing 0 0 cece eeeeeeeeee 8 33 H Handlebar switches 0 eee 4 7 Hazard SWItCh oo eee eee eeeeeeeees 4 8 Headlight bulb replacing 8 34 Headsets enai nann a aN 5 2 Helmet holders we 4 15 High beam indicator light 4 3 HOM SWItCH oo eee cece ee eeeeeeteeeeaeeeees 4 8 l Identification numbers 1 00 ee 11 1 Ignition circuit cut off system 4 20 Indicator and warning lights 4 2 K Key identification number 00 11 1 L Labels location cccecscceeeesesteeeeeeees 1 1 M Main switch steering lock 4 1 Maintenance and lubrication periodic 8 5 Maintenance emission control system 8 3 Maintenance record s e 11 5 Matte color CaUution cccccececceesseeees 9 1 Model label 0 ccccceeeeeeeeseeeeeeeeeeeee 11 2 N Neutral indicator light ee 4 2 Noise regulation o Oil level warning light sses 4 3 Overdrive indicator light 0 ee 4 3 P Parking srn aS 7 4 Part locations 3 1 Parts location of 5 1 R Radio operation eee eeeeeeeeeees 5 11 Rear suspension lubricating 8 30 Rider S at citccsccvcitieacasstesrcasesneieeeeecbosse 4 14 S Safety defects reporting ee 11 3 Safety information Self diagnosis device Pe SMIN sss teesctsesecotecteonat
31. AHA Service Manual PRINTED IN JAPAN 2009 08 0 3x1 CR E
32. ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be
33. Ask a Yamaha dealer to install the genuine Clarion CDC635 model Playing a CD Repeatedly push either side of the up down switch for one second or more until the number for the desired CD ap pears in the display 5 15 AUDIO SYSTEM AND CB RADIO Selecting a CD track 2 EAU15551 EWA11410 Repeatedly push either side of the CB radio operation up down switch for less than one sec It is dangerous to change CB ra ond until the number for the desired CD dio channels or adjust the vol track appears in the display ume while riding Never take your hands off the handlebars while riding e Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty e Never ride the motorcycle with the CB antenna folded down TIP Lift the sleeve to fold down the antenna This CB radio will operate on any of the 40 frequencies designated as Citizens band channels by the Federal Commu nications Commission F C C This model features a frequency synthesiz ing circuit with PHASE LOCK LOOP technology to assure ultra precise fre quency control This radio has been Type Accepted and Type Certified by the F C C 1 Antenna sleeve 5 16 The Citizens Band Radio Service is under the jurisdiction of the Federal Communications Commission F C C Any adjustments or modifi cations which would alter the perfor mance of the transceiver s original F C C Type Acceptance or which would cha
34. CB RADIO 5 1 Location of parts seeen 5 1 Headsets optional eeeeeeeeeeea 5 2 Control unit 0 ee eeeeeeeeeeeeeeeeeeees 5 3 Making basic settings 0 0 5 4 Making mode settings 5 6 Cassette deck operation 5 9 Radio operation cceee 5 11 Optional CD changer operation 5 15 CB radio operation 00 5 16 Auxiliary audio source operation ee 5 20 FOR YOUR SAFETY PRE OPERATION CHECKS 6 1 OPERATION AND IMPORTANT RIDING POINTS 0 cece 7 1 Starting and warming up a cold engine eeeeeeeteeeeeeeees 7 1 Starting a warm engine 06 7 2 SHIMING eit ccitht E 7 2 Engine break in ecen 7 4 Parking ici a6 Seen ei ee 7 4 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s tool kit aaeeea 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication Chart aeee 8 5 Removing and installing cowlings and panels ceseeeeeseeeeeereereees 8 9 Checking the spark plugs 8 12 Canister for California only 8 13 Engine oil and oil filter cartridge 8 13 Final gear oil n 8 16 Coola t anca a ea 8 17 Cleaning the air filter elements 8 19 Carburetors ceeeeeeeeseeeeneeeees 8 20 Checking the engine idling Speed aiia eae 8 21 Checking the throttle cable free play ciee na r Rata 8 21 Valve clearance eccere 8 21 Mi OS genra aa r se
35. DIC MAINTENANCE AND ADJUSTMENT EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart 8 28 EAU44272 Checking and lubricating the brake and shift pedals Brake pedal The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary PERIODIC MAINTENANCE AND ADJUSTMENT z z 2 EAU43600 7 E 7 EAU23202 a anata e Checking and lubricating the Checking and lubricating the Lo oOoecapraeegeess brake and clutch levers sidestand The operation of the brake and clutch The operation of the sidestand should levers should be checked before each be
36. EAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load 190 kg 419 Ib When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides
37. Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skills and limits Staying within
38. To reset a tripmeter select it by push ing the SELECT button and then push the RESET button If you do not reset the fuel reserve tripmeter manual ly it will reset itself automatically and the display will return to TRIP 1 after refueling and traveling 5 km 3 mi TIP INSTRUMENT AND CONTROL FUNCTIONS TIP After resetting the fuel reserve tripme ter the display will return to the prior mode Clock mode To change the display to the clock mode push the SELECT button for at least two seconds To change the display back to the odometer and tripmeter modes push the SELECT button To set the clock 1 Push both the SELECT and RE SET buttons for at least two sec onds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button to start the clock After setting the clock be sure to push the SELECT button before turning the key to OFF otherwise the clock will not be set Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When only one segment is left near E Empty refuel as soon as possible When the key is turned to ON a
39. WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewa1o751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 8 36 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over tewato7s1 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering dj i DN 8 31 EAU23291 Checking the wheel bearings ff The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND ADJUSTMENT EAU23374 Battery 1 B
40. ad provided that it is changed to the recommended coolant as soon as possible 8 39 MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26123 Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life ECA10732 NOTICE e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off any detergent residue using plenty of water as it is harmful to plastic parts If the windshield is scratched use a quality plas tic polishing compound after washing e Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in 9 1 contact with strong or abrasive cleaning products solvent or thinner fuel g
41. aintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 11 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Servicing dealer A Mileage interval service name and address 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi Remarks 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months
42. amage e Replace if necessary Carburetor synchro nization e Adjust synchronization of carbu retors 8 3 ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Idle speed e Check and adjust engine idle speed Ni Ni Ni Ni Ni Ni Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary e Check control system for dam Evaporative emis sion control system age for California only Replace if necessary 8 4 General maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU32186 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter elements e Clean with compressed air e Replace if necessary Ni Ni Ni Ni Ni Clutch e Check operation and fluid leak age e Correct if necessary Front brake e Check operation fluid level and for fluid leakage e Adjust brake lever fre
43. arge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the PERIODIC MAINTENANCE AND ADJUSTMENT battery be sure the key is Eau2s664 Fuse box 1 is located behind cowling A turned to OFF then discon Replacing the fuses f See page 8 9 nect the negative lead before The main fuse is located behind panel disconnecting the positive lead C See page 8 9 ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in i stallation 4 After installation make sure that a j 1 Cruise control fuse the battery leads are properly con 2 Carburetor heater fuse nected to the battery terminals 1 Main fuse 3 Auxiliary DC connector fuse ECA16530 2 Spare main fuse 4 Auxiliary DC jack fuse NOTICE 5 Audio system fuse Always keep the battery charged 6 Spare fuse Storing a discharged battery can cause permanent battery damage 8 33 PERIODIC MAINTENANCE AND ADJUSTMENT Fuse box 2 is located behind pane
44. ary reduction ratio 21 27 x 33 10 2 567 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 43 17 2 529 2nd 31 19 1 632 3rd 30 25 1 200 4th 24 25 0 960 5th 22 28 0 786 Chassis Frame type Double cradle Caster angle 29 17 Trail 152 0 mm 5 98 in Front tire Type Tubeless Size 150 80 16M C 71H Manufacturer model DUNLOP D404F Manufacturer model BRIDGESTONE G705G Rear tire Type Tubeless Size 150 90B15M C 74H Manufacturer model DUNLOP D404 Manufacturer model BRIDGESTONE G702G Loading Maximum load 190 kg 419 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition 90 190 kg 198 419 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 16M C x MT3 50 Rear wheel Wheel type Cast wheel 10 2 SPECIFICATIONS Rim size 15M C x MT4 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil air spring oil damper Wheel travel 140 0 mm 5 51 in Rea
45. asier ts 1 Place the panel in the original posi p g tion and then install the screw rest by removing the bolts 3 Remove the screw and then pull the panel off as shown 2 Install the passenger footrest by installing the bolts 3 Install panel B 8 11 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19545 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 8 12 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits an
46. asoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle 1 Cover the muffler outlets to pre vent water entry with plastic bags and strong rubber bands 2 Make sure that the spark plugs and all caps and covers are prop erly installed 3 Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease witha paintbrush Do not apply degreas er to the wheel axles Cleaning the motorcycle ECA10940 NOTICE e Do not use high pressure wash ers since excessive high pres sure may cause water seepage and deterioration of wheel bear ings the front fork brakes transmission seals audio sys tem speakers saddlebags travel trunk and electrical parts Many expensive repair bills have resulted from improper high pressure washer applica tions such as those available at coin operated car washers Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job Once the majority of the dirt has been hosed off wash all surfaces with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth Clean the seat with Yamaha Pro tectant or another high quality vi nyl upholstery cleaner t
47. attery 2 Negative battery lead black 3 Positive battery lead red This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened ECA10620 NOTICE Never attempt to remove the battery cell seals as this would permanent ly damage the battery EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 8 32 e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To ch
48. ay become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles e Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 8 22 for tire specifications and more information on replacing your tires DESCRIPTION Left view Shift pedal page 4 9 Starter choke knob page 4 13 Fuel tank cap page 4 10 Fuel cock page 4 12 Battery page 8 32 Fuse box 2 page 8 33 Main fuse page 8 33 Sidecase page 4 15 ANOaABKRWND 3 1 9 Helmet holder page 4 15 10 Tail brake light page 8 35 11 Rear turn signal light page 8 35 EAU10410 Right view ANOaABKRWDND Muffler Owner s tool k
49. ccessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 120 km h 80 mph with travel trunk and or saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions FROM FUEL TANK CANISTER TO ATMOSPHERE 4LE 21686 A0 TIRE INFORMATION Cold tire normal pressure should be set as follows e Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi e 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 1 2 A SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own ers Manual e Obtain qualified training in safe and proper riding techniques
50. d replace it if necessary Specified spark plug NGK DPR8EA 9 DENSO X24EPR U9 4 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in To install a spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap PERIODIC MAINTENANCE AND ADJUSTMENT EAU19672 Canister for California only CARB CARB 56 e FUEL TANK ast Ci CANISTER TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary 8 13 EAU19908 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil mu
51. damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage e Check coolant level in reservoir Coolant e If necessary add recommended coolant to specified level e Check cooling system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary Front brake e Check brake pads for wear 8 24 8 25 8 26 e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 6 1 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear Rear brake e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e If soft or spongy have Yamaha deal
52. e 2 Remove the air valve cap 1 Shock absorber assembly air valve cap 3 Check the air pressure with the air pressure gauge included in the owner s tool kit 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing the valve stem down INSTRUMENT AND CONTROL FUNCTIONS Spring rate Minimum soft Air pressure 0 kPa 0 kgf cm 0 psi Standard Air pressure 0 kPa 0 kgf cm 0 psi Maximum hard Air pressure 400 kPa 4 0 kgf cm 57 psi 5 Securely install the air valve cap 4 19 EAU15303 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 20 for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore start
53. e ECA10091 NOTICE To avoid damaging the front fork oil seals do not exceed the maximum air pressure Adjust the spring rate as follows 1 Place the vehicle on the sidestand TIP When checking and adjusting the air pressure there should be no weight on the vehicle 2 Remove the air valve cap from each fork leg INSTRUMENT AND CONTROL FUNCTIONS Spring rate Minimum soft Air pressure 0 kPa 0 kgf cm 0 A A psi Standard SA d Air pressure 0 kPa 0 kgf cm2 0 i psi Maximum hard Air pressure 50 kPa 0 5 kgf cm 7 1 psi 1 Front fork air valve cap 3 Check the air pressure in each fork leg using a low pressure air gauge A low pressure air gauge is available at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing each valve stem down 4 18 5 Securely install the air valve caps EAU14802 Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate ECA11090 NOTICE Never exceed the maximum air pres sure otherwise the oil seal may be come damaged Adjust the spring rate as follows 1 Place the vehicle on the sidestand TIP When checking and adjusting the air pressure there should be no weight on the vehicl
54. e moved and installed 1 Cowling A 2 Panel A PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cowling B 2 Panel B 3 Panel C EAU35841 Cowling A To remove the cowling 1 Remove the bolts 2 Remove the quick fastener screw by turning it 1 4 turn counterclock wise and then take the cowling off 8 9 1 Cowling A 2 Bolt 3 Quick fastener screw 1 Bolt To install the cowling Place the cowling in the original posi tion and then install the quick fastener screw and the bolts PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that the projection fits into the grommet 2 Install cowling A EAU35860 Panels A and B To remove one of the panels 1 Grommet 1 Cowling B Remove the bolt and then pull the pan 2 Projection 2 Bolt el off as shown 3 Cowling A TIP Make sure that the projection fits into the grommet EAU35850 Cowling B g To remove the cowling i 1 Remove cowling A 1 Bolt 1 Panel A 2 Remove the bolts and then pull 2 Bolt the cowling off as shown To install the cowling 1 Place the cowling in the original position and then install the bolts 8 10 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Panel B 1 Panel C 2 Bolt FAUI9333 2 Screw Panel C 5 Bolt To install the panel To remove the panel Place the panel in the original position 1 Remove panel B To install the panel and then install the bolt 2 Bemave the left i e
55. e air filter case bolts Route the carburetor air vent hose as shown 1 Carburetor air vent hose 8 20 EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 950 1050 r min PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 8 21 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU32542 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked a
56. e deck lid Main switch steering lock Eject 4 button AUDIO SYSTEM AND CB RADIO 7 Cassette deck compartment 8 Auxiliary audio input jack 9 Rear speaker 10 Passenger volume control knob 11 Passenger TALK button 12 Passenger headset jack 5 1 EAU15440 AUDIO SYSTEM AND CB RADIO EWATII O Faui5450 dealer if you wish to obtain headsets A WARNING Headsets optional Connect the headsets to the jacks It is dangerous to operate the shown in the illustrations and make audio system controls while sure that the headsets are selected as riding Never take your hands the output See page 5 6 off the handlebars while riding e Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty ECA11750 NOTICE 1 Rider headset jack e Do not use the audio system or CB radio for a long period of time when the engine is not run ning as the battery may dis charge e The control unit cassette deck and speakers are water resis tant however it is good prac tice to cover them with a plastic bag when washing the motorcy cle When cleaning the control unit For CB Citizens Band radio transmis display use a neutral detergent Sion a headset is necessary however Never use strong abrasive CB reception is possible without a cleaning products fuel gaso headset For intercom use two head line thinner etc sets are necessary Consult a Yamaha 1 Pa
57. e play and replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Ni Brake hoses e Check for cracks or damage Ni NI e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessary 8 5 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Steering bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaft e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease lightly Clutch lever pivot shaft e Apply
58. e second 1 Repeatedly push the SELECT button for less than one second until the desired mode appears in the display With each press of the button the mode changes in the following sequence Audio system SP HS gt BASS gt TREB gt FAD Output Treble Fade Radio lt AV IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when the headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au dio source CB Radio SP HS IC Intercom volume Output t re on oF Roger beep 2 While the selected mode is dis played for about five seconds re peatedly push either side of the up down switch for less than one second until the desired setting is displayed 5 6 Selecting the output speakers or headsets 1 Repeatedly push the SELECT button for less than one second until either SP speakers or HS and p headsets appears in the display 2 Push either side of the up down switch for less than one second to change the setting TIP The speakers and headsets cannot be used at the same time AUDIO SYSTEM AND CB RADIO Adjusting the treble level Adjusting the bass level Adjusting the fade level balance be tween front and rear speakers Repeatedly push the SELECT button for le
59. ebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal EAU13121 Fuel tank cap 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 4 10 1 Fuel tank cap lock cover 2 Unlock To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EWA10131 INSTRUMENT AND CONTROL FUNCTIONS EAU13212 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking o
60. ector fuse 5 0 A Auxiliary DC jack fuse 5 0 A Backup fuse 10 0A EAU26352 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER O VEHICLE IDENTIFICATION NUMBER E MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 11 1 EAU26400 Vehicle identification number Ay a A gt NX NG 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label
61. ed again TIP The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank When there is a long blank portion of tape on the cassette BLS appears in the display and the cassette deck auto matically fast forwards the tape to the next song 5 10 Changing the tape play direction While the cassette tape is playing push either side of the up down switch for more than one second to reverse the play direction F appears in the dis play when the tape is played in the for ward direction R appears in the display when the tape is played in the reverse direction AUDIO SYSTEM AND CB RADIO Turning on off the Dolby noise re Ejecting the cassette tape Radi i EAU15533 duction system adio operation 1 Eject button a AEA 1 Radio antenna While the cassette tape is playing push Push the eject button to eject the the eject 4 button for more than tape from the cassette deck EJCT two seconds to turn the Dolby B noise appears in the display and then reduction system on or off B NR ap CASS starts flashing pears in the display when the noise re duction system is turned on TIP e The Dolby noise reduction system has been manufactured under li cense from Dolby Laboratories Li censing Corpo
62. eeneciwentiaseevederaes Shift pedal sisena aani Shock absorber assembly adjusting 4 18 Sidecases and travel trunk 0 4 15 SIDESTAN Gv eecevervedec elves ented is 4 19 Sidestand checking and lubricating 8 29 Sound control unit ee 5 3 Spark plugs checking 8 12 Specifications Speedometer unit 0 0 eee 4 4 Starter choke KnOb 0 e eee 4 13 Starting and warming up a cold ONGING seccsescecsseerseeesteeeseeneaeeeseeoeees Start switch Steering checking s src 8 31 Steering locking with a padlock 4 14 SlOrage aain ki aA Supporting the motorcycle Swingarm pivots lubricating TALK SWItCH iS ic ces cavestceecceessnies en 4 8 Throttle cable free play checking 8 21 Throttle grip and cable checking and lubricating 0 8 28 MATOS incvancouosdesusceupetenceveogusatetvaiseorcessesen 8 22 TOOL kitaan eit att eesiceskes 8 2 Troubleshooting 8 37 Troubleshooting charts 8 38 Turn signal indicator lights 4 2 Turn signal light bulb or tail brake light bulb replacing eee 8 35 Turn signal Switch 4 8 V Valve clearance ou eee cece terres 8 21 Vehicle Emission Control Information laDOl i asciegcuiinandiinicaeenannvivpeness 11 2 Vehicle identification number 11 1 Ww Wheel bearings checking 05 Wheels INDEX See your Authorized YAMAHA Dealer for a Genuine YAM
63. er bleed hydraulic system Clutch e Check fluid level in reservoir e If necessary add recommended fluid to specified level e Check hydraulic system for leakage e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Throttle grip e Make sure that operation is smooth Gontrol ables e Lubricate if necessary e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary Wheels and tires e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary Brake and shift pedals e Make sure that operation is smooth Brake and clutch levers Lhe ate e Lubricate lever pivoting points if necessary e Make sure that operation is smooth Sidestand e Lubricate pivot if necessary e Make sure that all nuts bolts and screws are properly tightened Chassis fasteners e Tighten if necessary FOR YOUR SAFETY PRE OPERATION CHECKS ITEM CHECKS Instruments lights signals and switches e Check operation e Correct if necessary Sidestand switch e Check operation of ignition circuit cut off system e If system is not working correctly have Yamaha dealer check vehicle 6 3 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function y
64. for one second or more The radio automatically tunes in the first station that has a strong enough signal to be re ceived Tuning in a radio station manually AUDIO SYSTEM AND CB RADIO played The frequency changes in 0 2 MHz steps for FM and in 10 kHz steps for AM Tuning in a preset radio station In order to tune in a particular radio sta tion e g when the signal is too weak for automatic tuning the radio frequen cy can be selected manually as follows 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push the SELECT button for less than one second until the currently selected radio frequency appears in the display 3 Push either side of the up down switch for less than one second until the desired frequency is dis 1 Preset station number 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push either side of the up down switch for less than one second until the desired preset station number is displayed TIP To be able to tune in a preset radio sta tion you must have previously pro grammed at least one See the following sections 5 13 Programming preset radio stations manually Up to six stations can be programmed for each frequency band FM1 FM2 FM3 and AM using either manual or automatic tuning Using manual tuning 1 Manually tune in a radio station that you wish to
65. ght E EAU11030 The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11141 Oil level warning light lt This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to Q and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function INSTRUMENT AND CONTROL FUNCTIONS EAU11270 Fuel level warning light i This warning light comes on when the fuel level drops below approximately 3 5 L 0 92 US gal 0 77 Imp gal When this occurs turn the fuel cock lever to the RES position and refuel as soon as possible EAU11380 Cruise control indicator lights See page 4 5 for an explanat
66. ght can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU36402 Speedometer unit i EI gt J jg 43 1 Speedometer 2 Odometer tripmeter fuel reserve tripme ter clock 3 RESET button 4 SELECT button 5 Fuel meter The speedometer unit is equipped with the following a digital speedometer an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve aclock e a fuel meter 4 4 Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 gt TRIP 2 gt ODO If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 gt TRIP 2 ODO gt TRIP F
67. hat the top of each reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake and clutch flu id DOT 4 brake fluid e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance e Be careful that water does not en ter the brake or clutch fluid reser voir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the PERIODIC MAINTENANCE AND ADJUSTMENT brake fluid level goes down sud denly have a Yamaha dealer check the cause 8 27 EAU22751 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals years Brake and clutch hoses Replace every four years Replace every two PERIO
68. he single most critical factor in the preven tion or reduction of head injuries e Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard e The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident e Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 e A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TR
69. hts reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 23 51 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS aropo negue 1 1 SAFETY INFORMATION 2 1 DESCRIPTION e cesses 3 1 Left ViOW gerine e aa 3 1 Right ViOW eeeeeeeeseeeeseeeeeeneeeeenees 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS o 4 1 Main switch steering lock 4 1 Indicator and warning lights 4 2 Speedometer unit eee 4 4 Cruise control system eeeeee 4 5 Self diagnosis device 00 005 4 7 Handlebar switches eee 4 7 Clutch lever ccceecceeeeteeeenteeeees 4 9 Shift pedal eee nena 4 9 Brake lever cccceeeeeeeeeeteeeees 4 10 Brake pedal ereere 4 10 Fuel tank cap eerren 4 10 Fuel ean cst ed heater ceteets La 4 11 Fuelicock 2 ca endeiaiies 4 12 Starter choke knob 4 13 Locking the steering with a padlock cecene 4 14 Rider seat isnt dacticeawin cee 4 14 Helmet holders ceee 4 15 Sidecases and travel trunk 4 15 Adjusting the front fork 4 17 Adjusting the shock absorber assembly sssini 4 18 Sidestand eeceeceeeeeeeeeeeeeeeees 4 19 Ignition circuit cut off system 4 20 Auxiliary DC jack and CONMOCION m a er 4 22 AUDIO SYSTEM AND
70. icle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left or right 4 1 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 1 Push 2 Turn Push the key into the main switch and then turn it to OFF while still pushing it EAU10951 ACC Accessory The audio system and the auxiliary DC jack and connector can be used in this position Do not use the accessory po sition for an extended period of time otherwise the battery may discharge INSTRUMENT AND CONTROL FUNCTIONS The key cannot be removed EAU11004 Indicator and warning lights OORUN _ m E m y a3 1 Cruise control indicator lights 2 Right turn signal indicator light 5 gt Left turn signal indicator light lt a 3 Neutral indicator light N High beam indicator light 20 Oil level warning light T Overdrive indicator light O D Engine trouble warning light Turn signal indicator lights lt 4 Fuel level warning light md and c gt 4 Coolant temperature warning li
71. ing off Therefore check this system regularly as described EWA10240 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re pair it if it does not function proper ly EAU15314 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine 4 20 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is set to 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand u
72. inosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified PERIODIC MAINTENANCE AND ADJUSTMENT EAU24283 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 1 Do not touch the glass part of the bulb 1 Headlight bulb holder i 1 1 Disconnect the headlight coupler 3 Place a new headlight bulb into po and then remove the headlight sition and then secure it with the bulb cover bulb holder 4 Install the headlight bulb cover 4 Screw and then connect the coupler 5 Have a Yamaha dealer adjust the headlight beam if necessary 1 Headlight bulb cover 2 Headlight coupler 2 Unhook the headlight bulb holder and then remove the burnt out bulb 8 35 PERIODIC MAINTENANCE AND ADJUSTMENT 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break jecaioss1 EAU24350 Supporting the motorcycle Since this model is not equipped with a center
73. ion of these indicator lights EAU11412 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to Q and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 4 3 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit ECA10021 NOTICE Do not continue to operate the en gine if it is overheating TIP e For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator e If the engine overheats see page 8 38 for further instructions EAU11450 Overdrive indicator light O D This indicator light comes on when the transmission is in overdrive 5th gear EAU11505 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the INSTRUMENT AND CONTROL FUNCTIONS self diagnosis system See page 4 7 for an explanation of the self diagnosis device The electrical circuit of the warning li
74. is used to perform the fol lowing operations Short push less than two seconds Changing modes in the following sequence AUDIO SYSTEM AND CB RADIO Audio system SP HS gt BASS gt TREB gt FAD Output Treble Fade Radio AV lt IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when the headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au dio source CB Radio SP HS IC Intercom volume Output t re on oF Roger beep Programming preset radio stations Long push two seconds or more Selecting the preset radio station programming mode CB radio button CB This button is used to perform the fol lowing operations Short push less than one second Turning on the CB radio Selecting the squelch level mode Long push one second or more Turning off the CB radio 5 4 EAU15480 Making basic settings Turning on off the audio system To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for less than one second To turn the power off Push the AUDIO button once for one second or more Adjusting the audio system volume Turn the volume control knob until the desired audio system volume is dis played e g Vo 1
75. it page 8 2 Helmet holder page 4 15 Travel trunk page 4 15 Passenger seat page 4 14 Shock absorber assembly air valve page 4 18 Coolant reservoir page 8 17 Rider seat page 4 14 3 2 DESCRIPTION 9 Fuel tank page 4 10 10 Front fork air valve page 4 17 11 Headlight page 8 34 12 Front turn signal position lights page 8 35 13 Fuse box 1 page 8 33 14 Brake pedal page 4 10 15 Rider footrest 16 Passenger footrest EAU10420 DESCRIPTION Controls and instruments ANOaARWDND Clutch lever page 4 9 Audio system CB radio control unit page 5 3 Left handlebar switches page 4 7 Rider headset jack page 5 2 Speedometer unit page 4 4 Main switch steering lock page 4 1 Right handlebar switches page 4 7 Throttle grip page 8 21 3 3 EAU10430 9 Brake lever page 4 10 EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10510 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed EAU10661 OFF All electrical systems are off The key can be removed INSTRUMENT AND CONTROL FUNCTIONS EWA10061 Never turn the key to OFF or LOCK while the veh
76. l B See page 8 9 oa AON o Backup fuse for clock and audio system Radiator fan fuse Headlight fuse Signaling system fuse Ignition fuse Spare fuse If a fuse is blown replace it as follows 1 2 Turn the key to OFF and turn off the electrical circuit in question Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire tewaisisy Specified fuses Main fuse 30 0A Cruise control fuse 10 0A Carburetor heater fuse 10 0A Auxiliary DC connector fuse 5 0A Auxiliary DC jack fuse 5 0A Audio system fuse 10 0A Ignition fuse 10 0A Signaling system fuse 15 0A Headlight fuse 15 0A Radiator fan fuse 10 0A Backup fuse 10 0A Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system 8 34 EAU23763 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts e Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the lum
77. ll of the display segments of the fuel meter will appear one after the oth er and then disappear in order to test the electrical circuit TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit all the dis play segments will start flashing If this occurs have a Yamaha dealer check the electrical circuit 4 5 EAU11842 Cruise control system 1 CRUISE switch This model is equipped with a cruise control system designed to maintain a set traveling speed Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 50 km h 31 mish and 130 km h 81 mi h To activate and set the cruise control system 1 Push the CRUISE switch to the left The ON indicator light will come on INSTRUMENT AND CONTROL FUNCTIONS da gt Fay 1 Cruise control switch 2 CANCEL switch 2 Press the SET DEC set deceler ate side of the cruise control switch to activate the cruise control system The SET indicator light comes on 3 Set the desired traveling speed as follows Press the RES ACC re sume accelerate side of the cruise control switch to increase the set speed or the SET DEC side to decrease the speed 1 SET indicator light 2 RES indicator light 3 ON indicator light TIP
78. lt and equipped so as to conform at the time of sale with all U S emissions standards ap plicable at the time of manufacture and that it is free from de fects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 PP Pe gt PRP WARRANTY QUESTIONS AND
79. lume can be set between 0 and 20 Adjusting the auto volume Turning on off the CB roger beep When riding the vehicle external noise may override the audio system output volume The audio system features an automatic volume control function which compensates for external noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display 2 Repeatedly push either side of the up down switch for less than one second until the desired volume is displayed The auto volume can be set between 0 and 5 5 8 1 Repeatedly push the SELECT button for less than one second until either RB on roger beep on or RB oF roger beep off ap pears in the display 2 Repeatedly push either side of the up down switch for less than one second to change the setting Intercom operation Provided both the rider and passenger are wearing headsets they can talk to each other through the intercom at any time See the Adjusting the intercom volume section AUDIO SYSTEM AND CB RADIO EAU15520 EWA11380 Cassette deck operation It is dangerous to operate the cassette deck while riding Nev er take your hands off the han dlebars while riding e Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty ECA11760 1 Cassette deck compartment NOTICE 2 Eject 4 b
80. m 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 7 4 EAU17171 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10311 WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire EAU17232 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may
81. nd if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10501 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 250 kPa 2 50 kgf cm2 36 psi 90 190 kg 198 419 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Maximum load 190 kg 419 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 8 22 Tire inspection 3 x Te w 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10520 It is
82. nge the frequency deter mining method are strictly prohibit ed Replacement or substitution of Crystals Transistors IC Regulator Diodes or any other part of unique nature with parts other than those recommended may cause violation of the technical regulation of Part 95 of the F C C Rules or Violation of Type Acceptance requirements of Part 2 of the Rules Elimination of licensing The Federal Communications Com mission F C C has ruled that Citizens Band Radio Service Operators no long er are required to obtain an F C C li cense to operate their CB equipment In doing so the F C C also decided to permit CB station operation without sta tion identification Elimination of individ ual station license results in no AUDIO SYSTEM AND CB RADIO lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Service CB radio functions The CB radio is capable of the following functions which are further explained in the following sections Selecting a CB channel for trans mitting or receiving e Adjusting the squelch level Adjusting the receiving volume lev el Transmitting and receiving Selecting a CB channel 1 CB radio indicator light 5 17 1 Make sure that the CB radio is turned on and is selected See page 5 6 2 Repeatedly push either side of the up down switch
83. nterclockwise and then push it 1 Sidecase lock 2 Unlock 2 Fold the sidecase lid up 1 Storage compartment 2 Storage pouch To close a sidecase 1 Fold the sidecase lid down 2 Turn the key clockwise and then remove it TIP Push both sides of the lid down so that both latches snap into place Travel trunk To open the travel trunk 1 Insert the key into the lock turn it counterclockwise and then push it in 4 16 1 Travel trunk lock 2 Unlock 2 Fold the travel trunk lid up and then release it so that it will rest in place as shown NOTICE Do not apply excessive pressure on the travel trunk lid when it is open ECA10911 Cae X 1 Travel trunk lid resting in opened position 2 Storage pouch To close the travel trunk 1 Fold the travel trunk lid up com pletely and then fold it down TIP Push both sides of the lid down so that both latches snap into place 2 Turn the key clockwise and then remove it INSTRUMENT AND CONTROL FUNCTIONS ECA10921 NOTICE To avoid locking the key in never lock either sidecase or the travel trunk and remove the key from the lock before closing the lid 4 17 EAU14654 Adjusting the front fork EWA10180 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result This front fork is equipped with air valves for adjusting the spring rat
84. o 10 00 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 0 10 30 50 70 90 110130 F ISAE10W 30 SAE 10W 40 SAE 10W 50 SAE 15W 40 SAE 20W 40 i SAE 20W 50 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 35 L 0 37 US qt 0 31 Imp qt 10 1 Radiator capacity including all routes 3 50 L 3 70 US qt 3 08 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 22 5 L 5 94 US gal 4 95 Imp gal Fuel reserve amount 3 5 L 0 92 US gal 0 77 Imp gal Carburetor Type x quantity BDSR322 x 4 Spark plug s Manufacturer model NGK DPR8EA 9 Manufacturer model DENSO X24EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 87 49 1 776 Secondary reduction system Shaft drive Second
85. o keep the cover pliable and glossy MOTORCYCLE CARE AND STORAGE Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild detergent and then wash it off thor oughly with water For additional clean ing use Yamaha Windshield Cleaner or another high quality windshield cleaner Some cleaning compounds for plastics may leave scratches on the windshield Before using such clean ers test an area of the windshield which does not affect your visibility and which cannot be easily recognized After cleaning the motorcycle Apply Yamaha Silicone Wax or another high quality automotive type wax on all painted and chrome plated surfaces Avoid combination cleaner waxes since many contain abrasives that may mar the paint or protective finish When finished start the engine and let it idle for several minutes 9 2 TIP Washing rainy weather or humid cli mates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens MOTORCYCLE CARE AND STORAGE EAU26251 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 NOTICE Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will
86. o preset other radio stations Programming preset radio stations automatically 5 14 Up to six stations can be programmed automatically for each frequency band FM1 FM2 FM3 and AM as follows TIP This function works best in areas with strong radio signals 1 Select a frequency band See the Selecting a frequency band sec tion 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num ber 1 to the right of CH start flashing 3 Repeatedly push either side of the up down switch for less than one second until A automatic ap pears in the display AUDIO SYSTEM AND CB RADIO 4 Push the SELECT button once 5 EAUISE40 1 Insert up to six CDs into the CD for less than one second to pro Optional CD changer opera changer Follow the manufactur gram preset radio stations auto tion er s directions matically ewan eo 2 Push the AUDIO button until as well as the CD num It is dangerous to operate the ber and track number e g 6 3 CD changer while riding Never appear in the display The CD take your hands off the handle starts playing bars while riding e Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty Selecting a CD TIP 6 3 indicates track no 3 on CD no 6 An optional six disc CD changer can be mounted in the travel trunk
87. om the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 8 32 TIP Make any necessary repairs before storing the motorcycle MOTORCYCLE CARE AND STORAGE 9 4 SPECIFICATIONS Dimensions Overall length 2655 mm 104 5 in Overall width 900 mm 35 4 in Overall height 1565 mm 61 6 in Seat height 750 mm 29 5 in Wheelbase 1705 mm 67 1 in Ground clearance 155 mm 6 10 in Minimum turning radius 3500 mm 137 8 in Weight With oil and fuel 394 0 kg 869 Ib Engine Engine type Liquid cooled 4 stroke DOHC Cylinder arrangement V type 4 cylinder Displacement 1294 cm Bore x stroke 79 0 x 66 0 mm 3 11 x 2 60 in Compression rati
88. ou do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU44745 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 20 for more informa tion Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to O The engine trouble warning light should come on for a few seconds then go off Nh ECA16711 NOTICE If the warning light does not come on initially when the key is turned to ON or if the warning light remains on see page 4 2 for the warning light circuit check 7 1 3 Shift the transmission into the neu tral position See page 7 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit Turn the starter choke on and completely close the throttle See page 4 13 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short a
89. p 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 21 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer INSTRUMENT AND CONTROL FUNCTIONS EAU15414 Auxiliary DC jack and connec tor 1 Auxiliary DC connector 2 Auxiliary DC connector cap ECA11032 NOTICE The accessories connected to the auxiliary DC jack and connector should not be used with the engine turned off and their combined load must never exceed 5 A or 60 W oth erwise the fuse may blow or the bat tery may discharge To prevent electrical shock or short circuiting make sure that the caps are installed when the auxiliary DC jack and connector are not being used EWA11051 12 V accessories connected to the auxiliary DC jack at the front and auxil iary DC connector under the rider seat can be used when the key is in the ACC or ON position 4 22 Location of parts Audio system CB radio control unit Front speaker Rider headset jack Cassett
90. piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems 4 12 EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF mT 8s ead OR 5 1 Pointed end positioned over OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ON This indicates reserve With the fuel ee py ai cock lever in this position the fuel re Starter choke knob N serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel a
91. please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Air filter elements cleaning 8 19 Audio settings baSiC eee Audio settings modes Audio system Auxiliary audio source si Auxiliary DC jack and connector 4 22 B Battari ioana 8 3
92. preset See the Tuning in a preset radio station section 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num ber 1 to the right of CH start flashing AUDIO SYSTEM AND CB RADIO 3 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played TIP Selecting A will automatically pro gram the preset stations See the fol lowing section 4 Push the SELECT button once for less than one second to store the radio station selected in step 1 under the preset number selected in step 3 5 Repeat this procedure to preset other radio stations Using automatic tuning 1 Select a frequency band See the Selecting a frequency band sec tion 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num ber 1 to the right of CH start flashing 3 Push either side of the up down switch once for one second or more to tune in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once for less than one second to store the radio station selected in step 3 under the preset number selected in step 4 6 Repeat this procedure t
93. r suspension Type Swingarm link suspension Spring shock absorber type Coil air spring oil damper Wheel travel 105 0 mm 4 13 in Electrical system Ignition system TCI digital SPECIFICATIONS Charging system AC magneto Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 W x 1 Tail brake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 23 W 8 0 W x 2 Rear turn signal light 12V 21 0Wx2 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Oil level warning light 12 V 1 7Wx1 Turn signal indicator light 12V 1 7Wx2 Fuel level warning light 14V 3 0Wx 1 Coolant temperature warning light 12V 1 7Wx1 Engine trouble warning light 12V 1 7Wx1 Overdrive indicator light 12V 1 7Wx1 Cruise control SET indicator light 12V 1 7Wx1 Cruise control RES indicator light 12V 1 7Wx1 Cruise control ON indicator light 12V 1 7Wx1 Audio system amplifier Speaker output 14Wx4 Headset output 1Wx2 Auto volume range 5 steps Speaker impedance 4Q Headset impedance 8 16 Q Fuses Main fuse 30 0A Headlight fuse 15 0A Signaling system fuse 15 0A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Carburetor heater fuse 10 0 A Cruise control fuse 10 0 A 10 3 Audio system fuse 10 0 A Auxiliary DC conn
94. r while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 4 11 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 INSTRUMENT AND CONTROL FUNCTIONS ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13362 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 22 5 L 5 94 US gal 4 95 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 5 L 0 92 US gal 0 77 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and
95. ration e Dolby and the double D symbol are registered trademarks of Dolby Laboratories Licensing Corpora tion 1 Antenna sleeve 5 11 AUDIO SYSTEM AND CB RADIO a EWA11390 It is dangerous to operate the ra dio while riding Never take your hands off the handlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the radio antenna folded down The antenna can be folded down after lifting the sleeve Be sure to tighten the antenna nut securely when putting the antenna back to the original position Selecting a frequency band 1 Frequency band This radio offers three FM bands and one AM band Since all three FM bands cover the whole FM frequency range any one of them can be selected for tuning in an FM station These three FM bands are useful for categorizing FM preset stations Repeatedly push the AUDIO button for less than one second until the desired frequency band appears in the display 5 12 gt FM1 gt FM2 gt FM3 gt AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the optional CD changer is installed Tuning in a radio station automati cally Select a frequency band See the Selecting a frequency band sec tion Push either side of the up down switch once
96. re 8 22 Cast wheels eeeeeeeeeeeeteeeees 8 23 Clutch lever nosses 8 24 Adjusting the brake lever free Play hed tants Meine ett 8 24 Brake light switches 0 8 25 Checking the front and rear brake Pads ski ken dela indie 8 25 Checking the brake and clutch fluid levels cited teen 8 26 Changing the brake and clutch fidsearan 8 27 Checking and lubricating the cables ceeeseeeeseeeeeesees 8 28 Checking and lubricating the throttle grip and cable 8 28 Checking and lubricating the brake and shift pedals 8 28 Checking and lubricating the brake and clutch levers 8 29 Checking and lubricating the sidestand eeeeeeeeeees 8 29 Lubricating the swingarm pivots 8 30 Lubricating the rear suspension 8 30 Checking the front fork a se 8 30 Checking the steering 8 31 Checking the wheel bearings 8 31 Battery 2 200 038 nul divide eaaa 8 32 Replacing the fuses e 8 33 Replacing the headlight bulb 8 34 Replacing a turn signal light bulb Cleaning ssresiintorii niini 9 1 SlOTAGS osik ai e a A a da 9 3 SPECIFICATIONS eee 10 1 CONSUMER INFORMATION 11 1 Identification numbers 45 11 1 Reporting safety defects 11 3 Motorcycle noise regulation 11 4 Maintenance record sesse 11 5 YAMAHA MOTOR CORPORATION U S A ROYAL STAR VENTURE LIMITED WARRANTY
97. s possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt After starting the engine move the starter choke back halfway NOTICE For maximum engine life never accelerate hard when the engine is Cold tecati041 When the engine is warm turn the starter choke off OPERATION AND IMPORTANT RIDING POINTS TIP The engine is warm when it responds quickly to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 7 2 EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down
98. s provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 8 2 PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform the service EAU17601 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS ROUTINE 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Fuel filter e Replace Replace Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km Crankcase breather system e Check breather hose for cracks or d
99. s soon as possible and be sure to turn the fuel cock lever back to ON 1 Pointed end positioned over ON 1 Starter choke knob x With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke RES Pointed end positioned over RES 4 13 INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock EAU14240 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up 1 Projection 2 Seat holder TIP Make sure that the rider seat is properly secured before riding 1 Nut To install the rider seat Insert the projection on the rear of the rider seat into the seat holder as shown place the seat in the original po sition and then tighten the nuts 4 14 EAU14361 Helmet holders 1 as hl A SNe 152
100. se only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage 8 37 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42311 Troubleshooting charts Starting problems or poor engine performance 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank Tn ined ar A e engine does not start j There is no fuel Supply fuel gt Check the compression 2 Compression There is compression t Check the ignition Operate the electric starter gt j There is no compression gt ave Yamaha dealer i check the vehicle 3 Ignition Elei Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs j and check the electrodes r The engine does not start Dry j Have a Yamaha dealer check the vehicle Check the battery
101. sen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EWA10630 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22282 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect Since the brake light switches are components of the cruise control sys tem they must be adjusted by a Yamaha dealer who has the neces sary professional knowledge and expe rience 8 25 EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads vik 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow
102. specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase PERIODIC MAINTENANCE AND ADJUSTMENT 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient ECA10401 NOTICE If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary EAU20026 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 A WARNING e Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned
103. ss than one second until BASS appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The bass level can be set between 6 and 6 Repeatedly push the SELECT button for less than one second until TREB appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 5 7 Make sure that the speakers are selected as the output source See the Selecting the output section Repeatedly push the SELECT button for less than one second until FAD appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The fade level can be set between F9 front speakers only and R9 rear speakers only AUDIO SYSTEM AND CB RADIO TIP When the fade level is set to 0 the front and rear speaker levels are the same Adjusting the intercom volume 1 Repeatedly push the SELECT button for less than one second until the intercom volume e g IC 10 appears in the display 2 Repeatedly push either side of the up down switch for less than one second until the desired volume is displayed The intercom vo
104. ssenger headset jack 5 2 EAU15462 Control unit 1 2 3 1 Volume control knob 2 Up down CS switch 3 Audio system button AUDIO 4 Selection button SELECT 5 CB radio button CB Volume control knob This knob adjusts the audio system vol ume the CB radio reception volume and the CB squelch level Up down 4 switch This switch is used to perform the fol lowing operations Short push less than one second Skipping songs on the cassette tape Selecting a preset radio station AUDIO SYSTEM AND CB RADIO Selecting a track on the optional CD changer Selecting a CB channel Adjusting the CB squelch level Tuning in a radio station manually Adjusting the intercom volume Changing the settings in a mode Long push one second or more e Changing the cassette deck play direction Tuning in a radio station automati cally Selecting a CD in the optional CD changer Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than one second Turning on the audio system Changing the audio source in the following sequence 5 3 gt FM1 gt FM2 gt FM3 AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the optional CD changer is installed Long push one second or more Turning off the audio system Selection button SELECT This button
105. st be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maximum level marks PERIODIC MAINTENANCE AND ADJUSTMENT 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 1 Engine oil drain bolt 2 Gasket 8 14 TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench
106. stand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing 8 36 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly U
107. switch lt c gt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt s When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch po Press this switch to sound the horn 4 8 EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to sj to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 7 1 for start ing instructions prior to starting the en gine EAU42390 The oil level warning light and coolant temperature warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12765 Hazard switch A With the key in the
108. tervals specified in the periodic mainte tem will not be protected ae nance and lubrication chart Have a against frost and corrosion If Yamaha dealer change the coolant water has been added to the WARNING Never attempt to remove coolant have a Yamaha dealer check the antifreeze content of ine radiator cap when the engine ts hot EWA10381 the coolant as soon as possible in Coslantte ervoir otherwise the effectiveness of 5 Maxim m level mark the coolant will be reduced 3 Minimum level mark ECA10472 4 If the coolant is at or below the minimum level mark remove the rider seat See page 4 14 open the reservoir cap add coolant to the maximum level mark and then close the reservoir cap and install the rider seat WARNING Re move only the coolant reservoir cap Never attempt to remove the radiator cap when the en gine 1s hot uoni NOTICES H Coolant reservoir capacity up to coolant is not available use dis the maximum level mark tilled water or soft tap water in 0 35 L 0 37 US qt 0 31 Imp qt stead Do not use hard water or salt water since it is harmful to 5 Install the panel the engine If water has been 1 Coolant reservoir cap 8 18 EAU35196 Cleaning the air filter elements The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter elements more frequently if you are riding in
109. the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer a a ee a ee Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XVZ13TFZ C XVZ13TFSZ C OWNER S MANUAL 2009 by Yamaha Motor Corporation U S A 1st edition July 2009 All rig
110. thoroughly PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000mi 12000 mi 16000 mi 20000 mi ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check operation and free play e Adjust the throttle cable free play if necessary e Lubricate the throttle grip housing and cable Throttle grip hous ing and cable Lights signals and Check operation switches e Adjust headlight beam EAU17660 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and clutch systems e After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required e Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release g cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 8 8 EAU18712 Removing and installing cowl ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a cowling or panel needs to be r
111. tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques PERIODIC MAINTENANCE AND ADJUSTMENT EAU22073 Clutch lever pee ahd N 1 Valve stem nut 2 Valve stem locknut 1 No clutch lever free play Tightening torques Valve stem nut 1 6 Nm 0 16 m kgf 1 2 ft Ibf Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride See page 8 26 If the clutch lever free play does become excessive and shifting be comes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Valve stem locknut 1 6 Nm 0 16 m kgf 1 2 ft Ibf 8 24 EAU22093 Adjusting the brake lever free play i2 IA b yy A WG A y 3 A a Z 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loo
112. unusually wet or dusty areas 1 Remove cowlings A and B See page 8 9 TIP Continue as follows for each air filter el ement 2 Remove the air filter case bolts 1 Air filter case 2 Bolt PERIODIC MAINTENANCE AND ADJUSTMENT 3 Loosen the air filter case joint clamp screw and then pull the air filter case off 1 Air filter case joint clamp screw 4 Remove the air filter case cover by removing the screws 1 Screw 5 Remove the air filter element by removing the screws 8 19 1 Air filter element 2 Screw 6 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 1 Air filter element PERIODIC MAINTENANCE AND ADJUSTMENT 7 10 Install the cowlings 12 Install the air filter element by fit ting the projection on the air filter element into the holder in the air fil ter case then tightening the screws NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operat ed without the air filter element installed otherwise the pis ton s and or cylinder s may become _ excessively worn ECA10481 Install the air filter case cover by in stalling the screws Push the air filter case onto the air filter case joint and then tighten the clamp screw Install th
113. utton lt Pe RR 3 Cassette deck lid Keep the cassette deck lid closed at all times except when inserting or removing a cas sette e Do not leave cassette tapes in direct sunlight for a long period of time Do not allow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade 5 9 To clean the tape head use a de magnetizing cleaning cas sette but be sure to turn the vol ume all the way down to avoid speaker damage Playing a cassette tape iL 2 Make sure that the audio system is turned on See page 5 3 Insert a cassette tape into the cas sette compartment as shown LOAD then PLAY appears in the display If a cassette is already inserted push the AUDIO button until PLAY appears in the dis play The tape starts playing AUDIO SYSTEM AND CB RADIO Skipping songs While a cassette tape is playing push either side of the up down switch once for less than one second for each song to be skipped Pushing wv skips songs in the forward direction Pushing A skips songs in the re verse direction APC auto program control and the number of songs to be skipped e g 3 appear in the display When skipping songs in reverse a mi nus sign appears in front of the number of songs to be skipped e g 2 1 indicates that the current song will be play
114. y find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance A SAFETY INFORMATION limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle m
115. your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is t

Yamaha 2010 Royal Star Venture S Owner's Manual

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