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Yamaha 2009 V Star Classic Owner's Manual

1. 7 25 Checking and lubricating the cables iiien 7 26 Checking and lubricating the throttle grip and cable 7 26 Checking and lubricating the brake and shift pedals 7 26 Checking and lubricating the brake and clutch levers 7 27 Checking and lubricating the sidestand cee 7 28 Lubricating the swingarm pivots 7 28 Checking the front fork 0 7 28 Checking the steering 00 7 29 Checking the wheel bearings 7 29 BattOry ei ified ates ities 7 30 Replacing the fuses 7 31 Replacing the headlight bulb 7 32 Replacing a turn signal light bulb or the tail brake light bulb 7 33 Supporting the motorcycle 7 34 Front Wheel seses 7 34 Rear wheel ccssccesseeeeeseees 7 36 Troubleshooting secese 7 37 Troubleshooting chart 7 39 MOTORCYCLE CARE AND STORAGE 2 eeeeeete seers 8 1 Matte color caution eee 8 1 Care cokers icear tite riria onsi 8 1 Storage s sha nian 8 3 SPECIFICATIONS eee 9 1 CONSUMER INFORMATION 10 1 Identification numbers 00 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE RE Si aau nn 10 9 TABLE OF CONTENTS
2. Fuel e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage 4 7 Engine oil e Check oil level in engine e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage Front brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 7 21 7 24 7 25 Rear brake e Check operation e Check pedal free play e Adjust if necessary 7 22 7 24 Clutch e Check operation e Lubricate cable if necessary e Check lever free play e Adjust if necessary 7 20 Throttle grip e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 7 16 7 26 Control cables e Make sure that operation is smooth e Lubricate if necessary 5 2 7 26 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS PAGE Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 7 17 7 20 Brake and shift pedals e Make sure that operation
3. EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XVS65Y C XVS65AY C XVS65ATY C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the
4. INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights 1 High beam indicator light O 2 Turn signal indicator light lt a p gt 3 Neutral indicator light N 4 Engine trouble warning light 1 EAU11020 Turn signal indicator light lt 4 gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11502 Engine trouble warning light amp This warning light comes on or flashes if an electrical circuit monitoring the en gine is not working correctly If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 3 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS EAU11630 Speedometer unit 3 K 1 Tripmeter reset knob 2 Speedometer 3 Odometer 4 Tripmeter The speedometer unit is equipped with a speedometer an odometer and a tripmeter The speedome
5. 8 2 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 NOTICE Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid u
6. Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance e Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 7 25 EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years e Brake hose Replace every four years EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary
7. moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away
8. If oil is leaking check for the cause 7 14 EAU33383 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 1 Air filter case cover 2 Bolt 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it PERIODIC MAINTENANCE AND ADJUSTMENT 1 Air filter element Acta 2 Projection 4 Insert the air filter element into the 3 a air filter case as shown NOTICE Make sure that the air filter ele 5 Install the air filter case cover by ment is properly seated in the aligning the match marks and in air filter case The engine Stalling the bolts should never be operated with out the air filter element in stalled otherwise the piston s and or cylinder s may become ES excessively worn tecatoss1 A Q FF S Lig RN 1 Match marks 7 15 TIP If dust or water collects in the air filter check hose remove the clamp from it and then remove the plug to drain the hose D 1 Air filter check hose EAU21271 Carburetors The carburetors a
9. LOCATION OF IMPORTANT LABELS EAU10382 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 1 LOCATION OF IMPORTANT LABELS 1 3 XVS65AY ATY A WARNING TIRE INFORMATION BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS Cold tire normal pressure should be set as ALWAYS WEAR AN APPROVED MOTORCYCLE follows HELMET eye protection and protective clothing Up to 90 kg 198 Ibs load 5GK 2118K 00 FRONT 225 kPa 2 25 kgf cm 33 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 250 kPa 2 50 kgf cm 36 psi 5BN 21668 00 AWARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions 4 Do not incinerate puncture or open 4AA 22259 80 LOAD LIMIT 3 XVS65Y 4BR 24877 A0 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 200 kPa 2 00 kgf cm 29 psi REAR _ 250 kPa 2 50 kgf cm 36 psi 5FB 21668
10. O 3 Shift the transmission into the neu tral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 10 5 Start the engine by pushing the start switch N 6 1 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt ECA11370 NOTICE The engine trouble warning light should come on when the key is turned to ON and then go off after a few seconds If the engine trouble warning light comes on or flashes after starting immediately stop the engine and have a Yamaha dealer check the self diagnosis system 6 After starting the engine move the starter choke back halfway NOTICE For maximum engine life always warm the engine up before starting off Never accel erate hard when the engine is cold tecai1131 7 When the engine is warm turn the starter choke off OPERATION AND IMPORTANT RIDING POINTS TIP The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter ch
11. PERIODIC MAINTENANCE AND ADJUSTMENT EWA10461 Front tire A WARNING ae The front and rear tires should be of XVS65ATY 130 90 16M C 67S the same make and design other XVS65ATYC 130 90 16M C 67S wise the handling characteristics of XVS65AY 130 90 16M C 67S x 3 g XVS65AYC 130 90 16M C 67S the vehicle may be different which XVS65Y 100 90 19M C 57S could lead to an accident XVS65YC 100 90 19M C 57S a on DP EN Manufacturer model After extensive tests only the tires list XVS65ATY BRIDGESTONE EXE ed below have been approved for this DRA G703 model by Yamaha Motor Co Ltd XVS65ATYC BRIDGE STONE EXEDRA G703 XVS65AY BRIDGESTONE EXE DRA G703 XVS65AYC BRIDGESTONE EXE DRA G703 XVS65Y BRIDGESTONE EXE DRA L309 XVS65YC BRIDGESTONE EXE DRA L309 XVS65ATY DUNLOP D404F XVS65ATYC DUNLOP D404F XVS65AY DUNLOP D404F XVS65AYC DUNLOP D404F XVS65Y DUNLOP F24 XVS65YC DUNLOP F24 7 19 Rear tire Size 170 80 15M C 77S Manufacturer model XVS65ATY BRIDGESTONE EXE DRA G702 XVS65ATYC BRIDGE STONE EXEDRA G702 XVS65AY BRIDGESTONE EXE DRA G702 XVS65AYC BRIDGESTONE EXE DRA G702 XVS65Y BRIDGESTONE EXE DRA G546 XVS65YC BRIDGESTONE EXE DRA G546 XVS65ATY DUNLOP D404G XVS65ATYC DUNLOP D404G XVS65AY DUNLOP D404G XVS65AYC DUNLOP D404G XVS65Y DUNLOP K555 XVS65YC DUNLOP K555 EAU21940 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points re
12. page 4 6 Right handlebar switches page 4 3 Throttle grip page 7 16 Brake lever page 4 5 3 3 DESCRIPTION EAU10430 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch steering lock EY f The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10580 ON All electrical circuits are supplied with power and the meter lighting taillight and position lights come on and the engine can be started The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10681 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it
13. ADJUSTMENT ODOMETER READINGS EAU17600 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Fuel filter e Replace Replace Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Carburetor synchro nization e Adjust synchronization of carbu retors Idle speed e Check and adjust engine idle speed Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary Evaporative emis sion control system For California only e Check control system for dam age e Replace if necessary 7 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service General maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU32185 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 mont
14. AND ADJUSTMENT 3 Fully charge the battery before in AURS avoid causing extensive dam age to the electrical system and possibly a fire wa1s131 Replacing the fuses stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA10631 NOTICE e Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a VRLA Valve Regu 1 Fuse box lated Lead Acid battery a spe 2 Main fuse cial constant voltage battery 3 Spare main fuse Signaling system fuse 1 2 charger is required Using a The main fuse and the fuse box which 3 Ignition fuse conventional battery charger contains the fuses for the individual cir 4 Carburetor heater fuse 5 6 N Headlight fuse will damage the battery If you cuits are located behind panel B See gt gnitor unit fuse do not have access to a con page 7 8 Spare fuse stant voltage battery charger if a fuse is blown replace it as follows have a Yamaha dealer charge 4 Turn the key to OFF and turn off your battery the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to 7 31 Specified fuses PERIODIC MAINTENANCE AND ADJUSTMENT EAU23794 Replacing the headlight bulb pelea This model is equipped
15. If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart 7 26 EAU44271 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary PERIODIC MAINTENANCE AND ADJUSTMENT EAU Recommended lubricant Checking and lubricating the Recommended lubricants Lithium soap based grease brake and clutch levers Brake lever Silicone grease Clutch lever Brake lever Lithium soap based grease The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary 7 27 EAU23202 Checking and lubricating the sidestand gt The operation of the sidestand should be checked before each ride and the sidestand pivot a
16. and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be YAMAHA EXTENDED SERVICE happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 A B Brake and clutch levers checking and l bricating veccececsteescteesccescceecscesrcescaseet 7 27 Brake and shift pedals checking and lubricating Vecveiccstevececeecenscccntesecceses Brake fluid changing x Brake fluid level checking 00 Brake lever cseeseseeesecseeseeesseeseeneonee Brake lever free play adjusting Brake pads and shoes checking Brake pedal ce sesseecseeeeseesseeseeeoees Brake pedal position and free play ACHUSTING eieaa aiaee 7 22 c Cables checking and lubricating 7 26 Canister for California only Es Carburetors cccesesecesscssessessreseneesees 7 16 Catalytic converters Clutch lever cece eeeeees en 4 4 Clutch lever free play adjusting 7 20 D Dimmer SWitCH ooo ee cece errr eee 4 4 E Engine break in o oo eee eee eeeeeeneeeeee Engine idling speed checking Engine oil and oil filter element Engine starting a warm 0 7 Engine stop SWitCN eee e
17. foot operation Gear ratio 1st 38 14 2 714 2nd 38 20 1 900 3rd 35 24 1 458 4th 28 24 1 167 5th 29 30 0 967 Chassis Frame type Double cradle Caster angle 35 00 Trail XVS65ATY 145 0 mm 5 71 in XVS65ATYC 145 0 mm 5 71 in XVS65AY 145 0 mm 5 71 in XVS65AYC 145 0 mm 5 71 in XVS65Y 153 0 mm 6 02 in XVS65YC 153 0 mm 6 02 in Front tire Type With tube Size XVS65ATY 130 90 16M C 67S XVS65ATYC 130 90 16M C 67S XVS65AY 130 90 16M C 67S XVS65AYC 130 90 16M C 67S XVS65Y 100 90 19M C 57S XVS65YC 100 90 19M C 57S Manufacturer model XVS65ATY BRIDGESTONE EXEDRA G703 XVS65ATYC BRIDGESTONE EXEDRA G703 XVS65AY BRIDGESTONE EXEDRA G703 XVS65AYC BRIDGESTONE EXEDRA G703 XVS65Y BRIDGESTONE EXEDRA L309 XVS65YC BRIDGESTONE EXEDRA L309 Manufacturer model XVS65ATY DUNLOP D404F XVS65ATYC DUNLOP D404F XVS65AY DUNLOP D404F XVS65AYC DUNLOP D404F XVS65Y DUNLOP F24 XVS65YC DUNLOP F24 Rear tire Type With tube Size 170 80 15M C 77S Manufacturer model XVS65ATY BRIDGESTONE EXEDRA G702 XVS65ATYC BRIDGESTONE EXEDRA G702 XVS65AY BRIDGESTONE EXEDRA Front XVS65ATY 225 kPa 2 25 kgf cm 33 psi XVS65ATYC 225 kPa 2 25 kgf cm 33 psi XVS65AY 225 kPa 2 25 kgf cm 33 psi SPECIFICATIONS Front wheel Wheel type Spoke wheel Rim size XVS65ATY 16M C x MT3 00 XVS65ATYC 16M C x MT3 00 G702 XVS65AYC 225 kPa 2 25 kgf cm 33 XVS65AY 16M C x MT3 00 XVS65AYC BRIDGES
18. is smooth e Lubricate pedal pivoting points if necessary Brake and clutch levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth e Lubricate pivot if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary Sidestand switch e Check operation of ignition circuit cut off system e If system is not working correctly have Yamaha dealer check vehicle 5 3 OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury EAU16392 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 15 for more informa tion Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to
19. kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Maximum load XVS65ATY 200 kg 441 Ib XVS65ATYC 198 kg 437 Ib XVS65AY 200 kg 441 Ib XVS65AYC 198 kg 437 Ib XVS65Y 180 kg 397 Ib XVS65YC 178 kg 392 Ib Total weight of rider passenger car go and accessories PERIODIC MAINTENANCE AND ADJUSTMENT EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10560 e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Tire information This motorcycle is equipped with spoke wheels and tube tires
20. minutes and then turn it off Place an oil pan under the engine to collect the used oil 7 11 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt 2 Oil pan TIP Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts PERIODIC MAINTENANCE AND ADJUSTMENT 2 Bolt 1 Inner oil filter element cover 2 Bolt 5 Remove the oil filter element and O ring 1 Oil filter element 2 O ring 6 Install a new oil filter element and the O ring 7 Install the oil filter element covers by installing the bolts and then tighten them to the specified torque Tightening torque Oil filter element cover bolt 10 Nm 1 0 m kgf 7 2 ft lbf 8 Install the engine oil drain bolt and then tighten it to the specified torque TIP Check the washer for damage and re place it if necessary 7 12 Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft lbf 9 Refill with the specified amount of the recommended oil and then in stall and tighten the oil filler cap Recommended engine oil See page 9 1 Oil quantity Without oil filter element replace ment 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt TIP Be sure to wipe off spilled oil on any part
21. motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10501 7 17 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front XVS65ATY 225 kPa 2 25 kgf cm 33 psi XVS65ATYC 225 kPa 2 25 kgf cm 33 psi XVS65AY 225 kPa 2 25 kgf cm 33 psi XVS65AYC 225 kPa 2 25 kgf cm 33 psi XVS65Y 200 kPa 2 00 kgf cm 29 psi XVS65YC 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Tire air pressure measured on cold tires XVS65ATY 90 200 kg 198 441 Ib XVS65ATYC 90 198 kg 198 437 Ib XVS65AY 90 200 kg 198 441 Ib XVS65AYC 90 198 kg 198 437 Ib XVS65Y 90 180 kg 198 397 Ib XVS65YC 90 178 kg 198 392 Ib Front XVS65ATY 225 kPa 2 25 kgf cm 33 psi XVS65ATYC 225 kPa 2 25 kgf cm 33 psi XVS65AY 225 kPa 2 25 kgf cm 33 psi XVS65AYC 225 kPa 2 25 kgf cm 33 psi XVS65Y 200 kPa 2 00 kgf cm 29 psi XVS65YC 200
22. or minimum settings Adjust the spring preload as follows 1 Remove the passenger and rider seats See page 4 10 INSTRUMENT AND CONTROL FUNCTIONS 2 Toincrease the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b Align the appropriate notch in the adjusting ring with the po sition indicator on the shock absorber Use the special wrench and extension bar included in the owner s tool kit to make the adjustment Spring preload setting Minimum soft 1 Standard Maximum hard 7 3 Install the passenger and rider seats 4 14 EAU15151 Luggage strap holders 1 Luggage strap holder There is a luggage strap holder on each passenger footrest INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the ope
23. plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the MOTORCYCLE CARE AND STORAGE spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 8 4 TIP C 90 F For more information on storing the battery see page 7 30 Make any necessary repairs before storing the motorcycle Dimensions Overall length XVS65ATY 2450 m
24. the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To XVS65AY ATY decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly 1 Distance between brake pedal and footrest 2 Brake pedal free play 1 Distance between brake pedal and footrest 2 Brake pedal free play EWA10630 7 22 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10670 It is advisable to have a Yamaha dealer make these adjustments TIP The brake pedal position should be ad justed before adjusting the brake pedal free play 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b Brake pedal position The brake pedal should be positioned approximately XVS65ATY 108 0 mm 4 25 in XVS65ATYC 108 0 mm 4 25 in XVS65AY 108 0 mm 4 25 in XVS65AYC 108 0 mm 4 25 in XVS65Y 82 0 mm 3 23 in XVS65YC 82 0 mm 3 23 in above the top of the footrest as shown Periodically check the brake pedal po sition and if necessary adjust it as fol lows 1 Loosen the locknut at the brake pedal 1 Locknut 2 Brake pedal position adjusting bolt 3 Tighten the locknut After adjusting the brake pedal posi tion the br
25. with a quartz Signaling system fuse bulb headlight If the headlight bulb 10 0A burns out replace it as follows Ignition fuse ECA10660 10 0 A NOTICE pe ae ue Do not touch the glass part of the Carburetor heater fuse headlight bulb to keep it free from 15 0A oil otherwise the transparency of eae fuse the glass the luminosity of the bulb Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 2 Disconnect the headlight coupler and then remove the bulb cover ESS L K A PE LP 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 1 Do not touch the glass part of the bulb 1 Remove the headlight unit by re moving the screws 7 32 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Headlight bulb holder 4 Place a new headlight bulb into po sition and then secure it with the bulb holder Install the headlight bulb cover and then connect the coupler Install the headlight unit by install ing the screws Have a Yamaha dealer adjust the headlight beam if necessary EAU24283 Replacing a
26. 01 P LOCATION OF IMPORTANT LABELS AWARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 6 California only EMISSION HOSE ROUTING CARB CARB FROM FUEL TANK ROLL OVER VALVE CANISTER TO ATMOSPHERE 5BN 21686 00 1 3 EAU10283 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should e Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own ers Manual Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions A SAFETY INFORMATION Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car r
27. 36 psi 0 90 kg 0 198 Ib Coil spring oil damper Wheel travel 140 0 mm 5 51 in SPECIFICATIONS Rear suspension Type Swingarm monocross Spring shock absorber type Coil spring gas oil damper Wheel travel XVS65ATY 98 0 mm 3 86 in XVS65ATYC 98 0 mm 3 86 in XVS65AY 98 0 mm 3 86 in XVS65AYC 98 0 mm 3 86 in XVS65Y 86 0 mm 3 39 in XVS65YC 86 0 mm 3 39 in Electrical system Ignition system TCI digital Charging system AC magneto Battery Model GT12B 4 Voltage capacity 12 V 10 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tail brake light 12 V 8 0 W 27 0W x 1 Front turn signal position light 12 V 23 W 8 0 W x 2 Rear turn signal light 12V 21 0Wx2 Meter lighting 12V 1 7Wx1 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Turn signal indicator light 12V 1 7Wx1 Engine trouble warning light 12V 1 7Wx1 Fuses Main fuse 30 0 A Headlight fuse 15 0A Signaling system fuse 10 0 A Ignition fuse 10 0 A Carburetor heater fuse 15 0 A Ignitor unit fuse 5 0 A 9 4 EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER Ee VEHICLE ID
28. ARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchase
29. DJUSTMENT EAU25511 To install the rear wheel 1 Install the rear wheel wheel axle final gear case and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid dle gear universal joint 1 Middle gear universal joint 2 Drive shaft 2 Install the final gear case bolts 3 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate 5 Install the panel 6 Lower the rear wheel so that it is on the ground 7 Tighten the axle nut the final gear case bolts and the brake torque rod nuts to the specified torques Tightening torques Axle nut 92 Nm 9 2 m kgf 66 ft Ibf Final gear case bolt 74 Nm 7 4 m kgf 53 ft Ibf Brake torque rod nut 20 Nm 2 0 m kgf 14 ft lbf 8 Adjust the brake pedal free play See page 7 22 After adjusting the brake pedal free play check the operation of the brake light EWA10660 7 37 EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycl
30. ENTIFICATION NUMBER oo MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26381 Key identification number EAU26400 Vehicle identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy c
31. MPORTANT RIDING POINTS Shift up points 1st 2nd 16 km h 9 9 mi h 2nd gt 3rd 24 km h 14 9 mi h 3rd 4th 32 km h 19 9 mi h 4th gt 5th 40 km h 24 9 mi h Shift down points 5th gt 4th 25 km h 15 5 mi h 4th gt 3rd 25 km h 15 5 mi h 3rd 2nd 25 km h 15 5 mi h 2nd gt 1st 25 km h 15 5 mi h EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17042 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 6 4 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17181 Parking When parking sto
32. RRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 CONSUMER INFORMATION PO PO gt O gt 0O WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged pa
33. TONE EXEDRA psi XVS65AYC 16M C x MT3 00 G702 XVS65Y 200 kPa 2 00 kgf cm 29 psi XVS65Y 19M C x MT2 50 XVS65Y BRIDGESTONE EXEDRA G546 XVS65YC 200 kPa 2 00 kgf cm 29 XVS65YC 19M C x MT2 50 XVS65YC BRIDGESTONE EXEDRA psi Rear wheel G546 Rear Wheel type Manufacturer model 225 kPa 2 25 kgf cm2 33 psi Spoke wheel XVS65ATY DUNLOP D404G Loading condition Rim size XVS65ATYC DUNLOP D404G XVS65ATY 90 200 kg 198 441 Ib 15M C x MT3 50 XVS65AY DUNLOP D404G XVS65ATYC 90 198 kg 198 437 Ib Front brake XVS65AYC DUNLOP D404G XVS65AY 90 200 kg 198 441 Ib Type XVS65Y DUNLOP K555 XVS65AYC 90 198 kg 198 437 Ib Single disc brake XVS65YC DUNLOP K555 XVS65Y 90 180 kg 198 397 Ib Operation Loading XVS65YC 90 178 kg 198 392 Ib Right hand operation Maximum load Front Recommended fluid XVS65ATY 200 kg 441 Ib XVS65ATY 225 kPa 2 25 kgf cm 33 DOT 4 XVS65ATYC 198 kg 437 Ib psi Rear brake XVS65AY 200 kg 441 Ib XVS65ATYC 225 kPa 2 25 kgf cm 33 Type XVS65AYC 198 kg 437 Ib psi Drum brake XVS65Y 180 kg 397 Ib XVS65AY 225 kPa 2 25 kgf cm 33 psi Operation XVS65YC 178 kg 392 Ib XVS65AYC 225 kPa 2 25 kgf cm2 33 Right foot operation E Total weight of rider passenger cargo and psi ion Mad ey ee XVS65Y 200 kPa 2 00 kgf cm 29 psi pee a Tire air pressure measured on cold XVS65YC 200 kPa 2 00 kgf em 29 Telescopic fork tires psi Spring shock absorber type Rear Loading condition f 250 kPa 2 50 kgf cm
34. V Change V every 16000 mi 25000 km or 24 months Front and rear brake 23 switches Check operation V V V V V V Control and meter e Apply Yamaha chain and cable a cables lube or engine oil thoroughly V y y V y V e Check operation and free play e Adjust the throttle cable free play 25 ne ae if necessary V V V V V g e Lubricate the throttle grip housing and cable Lights signals and Check operation 26 switches e Adjust headlight beam V y V y V V Since these items require special tools data and technical skills have a Yamaha dealer perform the service 7 6 PERIODIC MAINTENANCE AND ADJUSTMENT TIP From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months EAU17620 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system e When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required e Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years e Replace the brake hoses every four years or if cracked or damaged 7 7 EAU18771 Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each tim
35. WA10861 A WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns e Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn e Park the motorcycle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work e Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat 4 8 ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter INSTRUMENT AND CONTROL FUNCTIONS Eaui3550 ON This indicates reserve With the fuel Fuel cock cock lever in this position the fuel re The fuel cock supplies fuel from the serve is made available Turn the fuel tank to the carburetors while also filter cock lever to this position if you run out ing it 7 of fuel while riding When this occurs The fuel cock lever positions are ex refuel as soon as possible and be sure es as follows and shown in the il to turn the fuel cock lever back to ON ustrations OFF 1 Arrow mark positioned over ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Arrow mark positioned over OFF W
36. ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 17 for tire specifications and more information on replacing your tires Left view P IF Li N ay COG ka ES 2 L 4G eee SS ANS MEAN A ING VA ANS Si 1 eh Bak Ss Se 1 Shift pedal page 4 5 2 Fuel cock page 4 9 3 Starter choke knob page 4 10 4 Shock absorber assembly spring preload adjusting ring page 4 14 5 Helmet holder page 4 13 6 Owner s tool kit page 7 2 7 Storage compartment page 4 13 3 1 DESCRIPTION EAU10410 DESCRIPTION EAU10420 Right view Engine oil filter element page 7 11 Battery page 7 30 Fuses page 7 31 Main switch steering lock page 4 1 Air filter element page 7 14 Brake pedal page 4 6 OORUN 3 2 Controls and instruments NO oP WD Clutch lever page 4 4 Left handlebar switches page 4 3 Speedometer unit page 4 3 Fuel tank cap
37. ach side of the swingarm 7 34 EAU24360 Front wheel EAU24601 To remove the front wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Disconnect the speedometer ca ble from the front wheel 1 Speedometer cable 2 Loosen the front wheel axle pinch bolt then the wheel axle PERIODIC MAINTENANCE AND ADJUSTMENT 2 Lift the wheel up between the fork Tightening torque legs Wheel axle 59 Nm 5 9 m kgf 43 ft lbf TIP Make sure that there is enough space 6 Tighten the front wheel axle pinch between the brake pads before insert bolt to the specified torque ing the brake disc and that the slot in the speedometer gear unit fits over the Tightening torque retainer on the fork leg Front wheel axle pinch bolt 20 Nm 2 0 m kgf 14 ft lbf 1 Wheel axle 2 Front wheel axle pinch bolt 7 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 8 Connect the speedometer cable 3 Lift the front wheel off the ground according to the procedure on page 7 34 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been removed to gether with the brake disc oth erwise the brake pads will be forced shut teca11071 1 Speedometer gear unit 2 Speedometer cable 3 Retainer 3 Insert th
38. ake pedal free play must be adjusted EWA11230 Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brake pedal end Periodically check the brake pedal free play and if neces sary adjust it as follows 7 23 To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b EAU22271 Adjusting the rear brake light switch SS Oy g 1 Rear brake light switch 2 Rear brake light switch adjusting nut The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b PERIODIC MAINTENANCE AND ADJUSTMENT EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads IS 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which
39. allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear 7 24 indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes 1 Brake shoe wear limit line 2 Brake shoe wear indicator The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set PERIODIC MAINTENANCE AND ADJUSTMENT EAU32344 Checking the brake fluid level 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars
40. ampaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http Awww safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purc
41. and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch gt Press this switch to sound the horn EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to sy to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine 4 4 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 15 INSTRUMENT AND CONTROL FUNCTIONS 65Y EAU12870 GGG Shift pedal XVS KJ 1 Shift pedal The shift pedal is located on the left side of the engin
42. ap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before Leaking fuel is a fire hazard EWA10131 riding fa INSTRUMENT AND CONTROL FUNCTIONS EAU13212 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filing when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow
43. arter Remove the spark plugs j and check the electrodes 7 _ The engine does not start gt Dry gt Have a Yamaha dealer check the vehicle Check the battery 4 Battery mende e engine turns over e The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer mal The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 7 39 EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts MOTORCYCLE CARE AND STORAGE EAU26062 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover th
44. arting system Electric starter 9 1 SPECIFICATIONS Lubrication system Wet sump Engine oil Type YAMALUBE 4 10W 40 or 20W 50 SAE 10W 40 or 20W 50 10 30 50 70 90 110 130 F YAMALUBE 4 10W 40 or SAE 10W 40 1 1 1 1 l EEE PIEDE EEEN ES YAMALUBE 4 20W 50 or SAE 20W 50 1 1 ee ne E eT 1 1 1 1 1 1 i a i SA 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element SPECIFICATIONS Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Carburetor Manufacturer MIKUNI Type x quantity BDS28 x 2 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 68 38 1 789 Secondary reduction system Shaft drive Secondary reduction ratio 19 18 x 32 11 3 071 Transmission type Constant mesh 5 speed Operation Left
45. ction b PERIODIC MAINTENANCE AND ADJUSTMENT TIP If the specified clutch lever free play could be obtained as described above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 3 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 4 Loosen the locknut at the crank case SS 1 Clutch lever free play adjusting nut eek case 2 Locknut 5 To increase the clutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn the adjusting nut in direction b 6 Tighten the locknut at the clutch le ver and the crankcase 7 21 EAU22093 Adjusting the brake lever free play 1 Brake lever free play The brake lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows PERIODIC MAINTENANCE AND ADJUSTMENT e A soft or spongy feeling in the 5 EAua2s brake lever can indicate the Adjusting the brake pedal po presence of air in the hydraulic Sition and free play system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con 1 Locknut 2 Brake lever free play adjusting screw trol and an accident 1 Loosen
46. e require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage 7 38 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25892 Troubleshooting chart 1 Fuel There is enough fuel gt Check the compression Check the fuel level in the fuel tank i aa yaa 7 e engine does not start There is no fuel gt Supply fuel gt Check the compression 2 Compression m There is compression t Check the ignition Operate the electric starter gt F Have a Yamaha dealer There is no compression gt check the vehicle 3 Ignition gt Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate i spark plug gaps or replace the spark plugs the electric st
47. e a panel needs to be removed and installed XVS65Y 1 Panel A PERIODIC MAINTENANCE AND ADJUSTMENT XVS6 XVS65AY ATY 5Y 1 Bolt XVS65AY ATY 1 Panel B EAU19193 To install the panel Place the panel in the original position and then install the bolts Panel A To remove the panel Remove the bolts and then take the panel off 7 8 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19151 Panel B To remove the panel Remove the bolt and then pull the pan el off as shown 1 Bolt To install the panel Place the panel in the original position and then install the bolt EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit 7 9 1 Spark plug wrench To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden no
48. e and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle Shift pedal XVS65AY ATY 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down 4 5 EAU12890 Brake lever 1 SB SN 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal XVS65Y aa 1 Brake pedal XVS65AY ATY 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover 4 6 TIP The fuel tank c
49. e muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10771 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive MOTORCYCLE CARE AND STORAGE cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte e Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the fo
50. e wheel axle EAU24932 4 Lower the front wheel so that it is on the ground Tighten the wheel axle to the spec ified torque To install the front wheel 1 Install the speedometer gear unit 5 into the wheel hub so that the pro jections mesh with the slots 7 35 PERIODIC MAINTENANCE AND ADJUSTMENT Faues0 0 4 Remove the brake pedal free play adjusting nut and then disconnect BUE the brake rod from the brake cam To remove the rear wheel shaft lever EWA10821 A WARNING To avoid injury securely support the vehicle so there is no danger of it falling over Rear wheel 1 Bolt 2 Final gear case 1 Loosen the axle nut 7 Lift the rear wheel off the ground according to the procedure on 1 Brake pedal free play adjusting nut page 7 34 2 Brake camshaft lever Opa 3 Bolt and nut shoe plate 8 While supporting the drive shaft 4 Brake torque rod pull the rear wheel back to remove 5 Bolt and nut swingarm the following parts as an assem 6 Brake rod bly wheel wheel axle final gear case and drive shaft 5 Remove panel A See page 7 8 ee 6 Remove the bolts that secure the TIP 2 Disconnect the brake torque rod final gear case to the swingarm Make sure to support the drive shaft as from the brake shoe plate by re it is being pulled out moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 7 36 PERIODIC MAINTENANCE AND A
51. ee eee Engine trouble warning light Fulin Fuel cock Fuel tank Cap ssssscsrrrsreirricrrerireisress 4 6 Fuses replacing eee eee eee eee 7 31 H Handlebar switches s Headlight bulb replacing Helmet holder cseseesscsesreseceeseeees High beam indicator light F Horn switeh nc ceccivcsscerecveceorescnvtesceserotennsere l Identification numbers eee Ignition circuit cut off system Indicator and warning lights K Key identification number 000 10 1 L Labels location cccccccccccesssseeeeeeeees 1 1 Luggage strap holders ee 4 14 M Main switch steering lock 0 eee 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color Caution eee eee eee 8 1 Model label cece ee eeeeeneeeeees 10 2 N Neutral indicator light 0 ee 4 2 Noise regulation eee eesti 10 4 P Panels removing and installing 7 8 Parkihgen en i eaan Part locations Pre operation check list 0 eee 5 2 R Rear brake light switch adjusting 7 24 S Safety defects reporting Safety information eee Seats XVS65AY ATY Seats XVS65Y ee cece eee Self diagnosis device eee SHiFING EEA Shift pedal XVS65AY ATY i Shift pedal XVS65Y n 4 5 Shock absorber assembly adjusting 4 14 Side
52. erved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 20 TABLE OF CONTENTS LOCATION OF IMPORTANT LABEL Sesicceci eect dicate tivo 1 1 SAFETY INFORMATION 2 1 DESCRIPTION o 3 1 Left VieW i cin aniaales 3 1 Right ViOw cccseeeesseeeesereeeeeees 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 000 aeaaeae 4 1 Main switch steering lock 4 1 Indicator and warning lights 4 2 Speedometer unit eee 4 3 Self diagnosis device eee 4 3 Handlebar switches seee 4 3 Clutch lever oo eeeeeeeeeeeeneeeeetnees 4 4 Shift pedal XVS65Y eee 4 5 Shift pedal XVS65AY ATY 4 5 Brake lever ccesccceeeereeeeeeeereees 4 5 Brake pedal ceeeeseeeeseeeseneeeenes 4 6 Fuel tank cap ou eeeeeeeeseeeeereeeeeees 4 6 Fuel casi de tiatierh ata dat aur 4 7 Catalytic converters ceeeees 4 8 FUGI COGK cieie puaa 4 9 Starter choke knob ssssseseeee 4 10 Seats XVS65Y oaeee 4 10 Seats XVS65AY ATY eeeeeeeee 4 11 Helmet holder seeeeeeeeseeeeees 4 13 Storage compartment s seeeeeeeee 4 13 Adjusting the shock absorber assembly ee eeeeeeeeseeeeesneeeeeneees Luggage strap holders Sidestand 0 0 eeeceeeeeeeeeeeeeeeeeteeee Ignition c
53. garding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics PERIODIC MAINTENANCE AND ADJUSTMENT EAU22041 Adjusting the clutch lever free play 1 Locknut 2 Clutch lever free play adjusting bolt 3 Clutch lever free play 7 20 The clutch lever free play should mea sure XVS65ATY 5 0 10 0 mm 0 20 0 39 in XVS65ATYC 5 0 10 0 mm 0 20 0 39 in XVS65AY 5 0 10 0 mm 0 20 0 39 in XVS65AYC 5 0 10 0 mm 0 20 0 39 in XVS65Y 10 0 15 0 mm 0 39 0 59 in XVS65YC 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in dire
54. hased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer Remarks interval service name and address 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months 10 5 CONSUMER INFORMATION Maintenance interval Mileage Servicing dealer name and address Remarks 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM W
55. hich are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear 6 3 TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 15 5 mish If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below OPERATION AND I
56. hs 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element e Clean with compressed air e Replace if necessary Ni Ni Ni Ni Ni Clutch e Check operation e Adjust or replace cable Ni Ni Ni Front brake e Check operation fluid level and for fluid leakage e Adjust brake lever free play and replace brake pads if necessary Rear brake e Check operation e Adjust brake pedal free play and replace brake shoes if necessary Ni Brake hose e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels e Check runout spoke tightness and for damage e Tighten spokes if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessary ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Steering bearings e Check bearing assemblies for
57. ircuit cut off system FOR YOUR SAFETY PRE OPERATION CHECKS Pre operation check list OPERATION AND IMPORTANT RIDING POINTS ceeeeeeeeee Starting and warming up a cold ONGING veces asia iene Starting a warm engine Shifting iresi ave eet Engine break in esce Parking s tiac nonien mi PERIODIC MAINTENANCE AND ADJUSTMENT 0 cece Owner s tool kit 00 00 eeeeeeeeeeeeeee Periodic maintenance chart for the emission control system General maintenance and lubrication Chart eee Removing and installing panels Checking the spark plugs Canister for California only Engine oil and oil filter element Final gear Oil eee Cleaning the air filter element 7 14 Carburetors cceeceeseeeeeeeeeeeees 7 16 Checking the engine idling SDOOG sap se inn tirera cveeerees 7 16 Checking the throttle cable free Play ioio 7 16 Valve clearance ccecce 7 17 TES eiiean epar haia Tn 7 17 Spoke wheels ccceeeeeee 7 20 Adjusting the clutch lever free playin ionnan e 7 20 Adjusting the brake lever free play wea Seated eee hs 7 21 Adjusting the brake pedal position and free play osen 7 22 Adjusting the rear brake light SWITCH cx ites Hketeeiceese Leese 7 24 Checking the front brake pads and rear brake shoes 7 24 Checking the brake fluid level 7 25 Changing the brake fluid
58. ith the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running f 1 Arrow mark positioned over RES 4 9 EAU13620 Starter choke knob y 1 Starter choke knob x Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke ECA10990 NOTICE Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke INSTRUMENT AND CONTROL FUNCTIONS EAU14184 Seats XVS65Y Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 1 Nut 2 Washer To install the passenger seat 1 Insert the projection on the front of the passenger seat into the seat holder as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque 4 10 Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf Hl 1 Seat holder 2 Projection Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the passenger seat hold er by
59. l switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 4 16 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points 5 1 FOR YOUR SAFETY PRE OPERATION CHECKS Pre operation check list CHECKS EAU15605
60. llowing ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents e For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt tecato791
61. looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaft e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease lightly Clutch lever pivot shaft e Apply lithium soap based grease lightly Shift pedal pivot shaft e Apply lithium soap based grease lightly Sidestand pivot e Check operation e Apply lithium soap based grease lightly Sidestand switch e Check operation and replace if necessary 7 5 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check operation and for oil leak 18 Front fork age V V V V V e Replace if necessary l Shock absorber as ue operation and for oil leak J J F 7 J sembly e Replace if necessary F e Change warm engine before 20 Engine oil draining V V V V V V Engine oil filter ele 21 ment Replace V V V e Check oil level and for oil leakage e Change at initial 600 mi 1000 22 Final gear oil km or 1 month and thereafter Change V V
62. lyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 7 30 e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary PERIODIC MAINTENANCE
63. m 96 5 in XVS65ATYC 2450 mm 96 5 in XVS65AY 2450 mm 96 5 in XVS65AYC 2450 mm 96 5 in XVS65Y 2340 mm 92 1 in XVS65YC 2340 mm 92 1 in Overall width XVS65ATY 930 mm 36 6 in XVS65ATYC 930 mm 36 6 in XVS65AY 930 mm 36 6 in XVS65AYC 930 mm 36 6 in XVS65Y 880 mm 34 6 in XVS65YC 880 mm 34 6 in Overall height XVS65ATY 1110 mm 43 7 in XVS65ATYC 1110 mm 43 7 in XVS65AY 1110 mm 43 7 in XVS65AYC 1110 mm 43 7 in XVS65Y 1075 mm 42 3 in XVS65YC 1075 mm 42 3 in Seat height XVS65ATY 710 mm 28 0 in XVS65ATYC 710 mm 28 0 in XVS65AY 710 mm 28 0 in XVS65AYC 710 mm 28 0 in XVS65Y 695 mm 27 4 in XVS65YC 695 mm 27 4 in Wheelbase XVS65ATY 1625 mm 64 0 in XVS65ATYC 1625 mm 64 0 in XVS65AY 1625 mm 64 0 in XVS65AYC 1625 mm 64 0 in XVS65Y 1610 mm 63 4 in XVS65YC 1610 mm 63 4 in Ground clearance 140 mm 5 51 in Minimum turning radius XVS65ATY 3400 mm 133 9 in XVS65ATYC 3400 mm 133 9 in XVS65AY 3400 mm 133 9 in XVS65AYC 3400 mm 133 9 in XVS65Y 3100 mm 122 0 in XVS65YC 3100 mm 122 0 in Weight With oil and fuel XVS65ATY 247 0 kg 545 Ib XVS65ATYC 249 0 kg 549 Ib XVS65AY 247 0 kg 545 Ib XVS65AYC 249 0 kg 549 Ib XVS65Y 233 0 kg 514 Ib XVS65YC 235 0 kg 518 Ib Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Displacement 649 0 cm Bore x stroke 81 0 x 63 0 mm 3 19 x 2 48 in Compression ratio 9 00 1 St
64. most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XVS65Y C XVS65AY C XVSE65ATY C OWNER S MANUAL 2008 by Yamaha Motor Corporation U S A 1st edition March 2008 All rights res
65. motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident A SAFETY INFORMATION Maximum load XVS65ATY 200 kg 441 Ib XVS65ATYC 198 kg 437 Ib XVS65AY 200 kg 441 Ib XVS65AYC 198 kg 437 Ib XVS65Y 180 kg 397 Ib XVS65YC 178 kg 392 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely 2 3 attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load suspensi
66. motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent t
67. nd metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10731 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1650 ene the swingarm piv se swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant eerie soap based grease 7 28 EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewai0751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly PERIODIC MAINTENANCE AND ADJUSTMENT ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23282 Checking the stee
68. o Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to
69. oke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 6 2 EAU16671 Shifting XVS65Y 1 Shift pedal 2 Neutral position XVS65AY ATY 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 NOTICE e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission OPERATION AND IMPORTANT RIDING POINTS and drive train w
70. on Check each hose and canister for cracks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary 4 Install the spark plug cap 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in 7 10 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19744 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level HF 2 3 TIP Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading Start the engine warm it up for several minutes and then turn it off Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case The engine oil should be between the minimum and maximum level marks 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 Engine oil filler cap 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 2 Start the engine warm it up for several
71. on ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse e This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle A SAFETY INFORMATION Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed
72. ontrol levers footrests or wheels and cause injury or an accident e Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT e Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your
73. p the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10311 A WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire OPERATION AND IMPORTANT RIDING POINTS 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service Turn off the engine when performing maintenance unless otherwise specified EWA10321 EWA15121 e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burn
74. r it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 EAU26663 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WA
75. rator resulting in a possible loss of control Yamaha s_ ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 below and have a Yamaha dealer re pair it if it does not function proper ly 4 15 EAU15313 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down tcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down If a malfunction is noted have a Yamaha 2 Make sure that the engine stop switch is turned on dealer check the system before riding 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutra
76. re important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience PERIODIC MAINTENANCE AND ADJUSTMENT EAU21311 Checking the engine idling speed The engine idling speed must be checked as follows and if necessary adjusted by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min TIP The engine is warm when it quickly re sponds to the throttle Engine idling speed 1150 1250 r min 7 16 EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32521 Tires To maximize the performance durabil ity and safe operation of your
77. removing its bolts and then pull the rider seat up INSTRUMENT AND CONTROL FUNCTIONS 1 Bolt 2 Seat holder To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then place the seat in the original position 2 Projection 2 Install the passenger seat holder by installing its bolts 3 Install the passenger seat TIP Make sure that the seats are properly secured before riding 4 11 EAU14192 Seats XVS65AY ATY Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 1 Nut 2 Washer To install the passenger seat 1 Insert the projections on the front of the passenger seat into the holders as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque INSTRUMENT AND CONTROL FUNCTIONS 1 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 1 Bolt pa To install the rider seat 1 Insert the projection on the front of the rider seat into the holder as 2 Projection shown place the seat in the origi nal position and then install the Rider seat bolt To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider sea
78. ring Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 1 for more in formation WARNING To avoid injury securely support the ve hicle so there is no danger of it falling Over ewaio751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU23383 1 Positive battery lead red 2 Negative battery lead black The battery is located behind panel B See page 7 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened ECA10620 NOTICE Never attempt to remove the battery cell seals as this would permanent ly damage the battery PERIODIC MAINTENANCE AND ADJUSTMENT EWA10760 e Electro
79. rmally 2 Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary gasket and its mating surface and then wipe off any grime from the spark plug threads Install the spark plug with the PERIODIC MAINTENANCE AND ADJUSTMENT 2 Clean the surface of the spark plug EAU19672 Canister for California only gt To fuel tank To carburetor Specified spark plug NGK DPR7EA 9 spark plug wrench and then tight i ified t 2 DENSO X22EPR U9 en it to the specified torque Tightening torque To install a spark plug Spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica TIP tion If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 17 5 Nm 1 75 m kgf 12 7 ft lbf n Vent hose This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connecti
80. rt which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new PO PO motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha
81. s fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17451 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 4 13 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 1 Owner s tool kit PERIODIC MAINTENANCE AND ADJUSTMENT 7 2 ROUTINE INITIAL Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND
82. s after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high PERIODIC MAINTENANCE AND ADJUSTMENT er quality than specified In addition do not use oils labeled ENERGY CONSERVING Il or higher Make sure that no foreign mate rial enters the crankcase 1 CD specification 2 ENERGY CONSERVING II 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 11 Turn the engine off and then check the oil level and correct it if necessary EAU20023 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 A WARNING Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP e The final gear oil level m
83. sing abrasive polishing compounds as they will wear away the paint MOTORCYCLE CARE AND STORAGE TIP Consult a Yamaha dealer for advice on what products to use 8 3 EAU26231 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 2 Follow all the instructions in the Care section of this chapter For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark
84. some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 4 7 ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13301 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems INSTRUMENT AND CONTROL FUNCTIONS EAU13444 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system E
85. stand iian ani aa 4 15 Sidestand checking and lubricating 7 28 Spark plugs checking Specifications 0 0 z Speedometer unit eee Starter choke knob uu eee Starting and warming up a cold engine 6 1 Start Switch ccrccaevciesutvsdee nae eccssteadecas eet 4 4 Steering Checking eee 7 29 SUOla QO iiie baiwa tei eui eiaa 8 3 Storage compartment ee 4 13 Supporting the motorcycle we 7 34 Swingarm pivots lubricating 7 28 T Throttle cable free play checking 7 16 Throttle grip and cable checking and INDEX Troubleshooting 0 00 0 eeeeees Troubleshooting chart Turn signal indicator light 4 2 Turn signal light bulb or tail brake light bulb replacing ee 7 33 Turn signal switch V Valve ClEArance isini Vehicle identification number WwW Warranty extended 10 9 Warranty limited ceceeeeeeeeeeee 10 7 Wheel bearings checking 7 29 Wheel front cece eee ceeeeeeeneeeeees 7 34 Wheel rear cece eee eceeeseeeneeeeaes 7 36 WEES sca E E E TE 7 20 See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2008 04 1 0x1 CR E
86. t up 1 Seat holder 2 Projection 4 12 INSTRUMENT AND CONTROL FUNCTIONS EAU14282 Helmet holder 4 1 Helmet holder 2 Unlock To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibly an accident waiors1 EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 1 Storage compartment cover 2 Storage compartment lock cover 3 Storage compartment lock 2 Pull the storage compartment cov er out as shown 4 13 To close the storage compartment 1 Place the storage compartment cover in its original position as shown 1 Storage compartment 2 Storage compartment cover 2 Turn the key counterclockwise re move it and then close the lock cover EAU14862 Adjusting the shock absorber assembly 1 Position indicator 2 Spring preload adjusting ring 3 Extension bar 4 Special wrench This shock absorber assembly is equipped with a spring preload adjust ing ring ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum
87. ter shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops EAU12091 Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If any of those circuits are not working correctly the engine trouble warning light will come on or flash If this occurs have a Yamaha dealer check the vehi cle ECA11170 NOTICE To prevent engine damage be sure to consult a Yamaha dealer as soon as possible if this occurs 4 3 EAU12347 Handlebar switches Left 1 Dimmer switch 20 20 2 Turn signal switch lt a q gt 3 Horn switch pe Right 1 Engine stop switch O R 2 Start switch EAU12400 Dimmer switch 0 2z0 Set this switch to 20 for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft
88. the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the c
89. to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac 2 4 cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control
90. turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 1 Screw XVS65Y 1 Screw 7 33 XVS65AY ATY 1 Screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise Insert a new bulb into the socket push it in and then turn it clock wise until it stops Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ca1oss1 EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under e
91. ust be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 7 13 2 Remove the oil filler bolt and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 1 Final gear oil drain bolt 2 Final gear oil filler bolt 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 4 Refill with the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Oil quantity 0 19 L 0 20 US qt 0 17 Imp qt TIP GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf PERIODIC MAINTENANCE AND ADJUSTMENT 6 Check the final gear case for oil leakage
92. y the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn A SAFETY INFORMATION due to excessive speed or under cornering insufficient lean angle for

Yamaha 2009 V Star Classic Owner's Manual

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