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Yamaha 2006 VMAX Owner's Manual

1. 6 19 Care 7 1 Centerstand and sidestand checking and lubricating 6 28 Clutch lever 3 5 6 23 Coolant 6 15 Coolant temperature gauge 3 3 Cowling and panels removing and installing 6 8 D Dimmer switch 3 4 E Engine break in 5 4 Engine oil and oil filter cartridge 6 11 Engine starting a warm 5 2 Engine stop switch 3 4 F Final gear oil 6 14 Front and rear brake pads checking 6 25 Front fork adjusting 3 10 Front fork checking 6 29 Fuel 3 7 Fuel level warning light 3 2 Fuel reserve switch 3 4 Fuel tank cap 3 6 Fuses replacing 6 33 H Handlebar switches 3 3 Headlight bulb replacing 6 34 Helmet
2. 3 12 V Boost 3 14 Sidestand 3 14 Ignition circuit cut off system 3 15 PRE OPERATION CHECKS 4 1 Pre operation check list 4 2 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting and warming up a cold engine 5 1 Starting a warm engine 5 2 Shifting 5 3 Engine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing the cowling and panels 6 8 Checking the spark plugs 6 9 Canister for California only 6 10 Engine oil and oil filter cartridge 6 11 Final gear oil 6 14 Coolant 6 15 Cleaning the air filter element 6 18 Carburetors 6 19 Checking the throttle cable free
3. 6 35 Turn signal switch 3 4 V Valve clearance 6 20 V Boost 3 14 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 30 Wheel front 6 36 Wheel rear 6 37 Wheels 6 22 PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2005 5 0 1 1 E
4. This indicator light flashes when the turn signal switch is pushed to the left or right EAU11070 Neutral indicator light NEUTRAL This indicator light comes on when the transmission is in the neutral position 1 Push 2 Turn 1 Neutral indicator light NEUTRAL 2 Turn signal indicator light TURN 3 Fuel level warning light FUEL 4 High beam indicator light HIGH BEAM 5 Oil level warning light OIL LEVEL INSTRUMENT AND CONTROL FUNCTIONS 3 2 1 2 3 4 5 6 7 8 9 EAU11090 High beam indicator light HIGH BEAM This indicator light comes on when the high beam of the headlight is switched on EAU32330 Oil level warning light OIL LEVEL This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to RUN and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on have a Yamaha dealer check the electri cal circuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU32320 Fuel level warning light FUEL This warning light comes on
5. 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and operate the electric starter Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the electrolyte and battery lead connections and charge the battery if necessary The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the compressoin PERIODIC MAINTENANCE AND MINOR REPAIR 6 41 2 3 4 5 6 7 8 9 Engine overheating WARNING EWA10400 G Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled G After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible
6. 1 2 3 4 5 6 7 8 9 G When checking the fluid level make sure that the top of the brake or clutch fluid reservoir is level G Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance G Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance G The brake or clutch fluid reservoir diaphragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragm to its original shape before installing it into the brake or clutch fluid reservoir G Be careful that water does not en ter the brake or clutch fluid reser voir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock G Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately G As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22750 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart In addition ha
7. 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer YES NO YES NO YES NO NOTE 4 1 2 3 4 5 6 7 8 9 PRE OPERATION CHECKS EAU15591 The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre oper
8. and then check the engine oil level and the vehicle for oil leak age If necessary add engine oil and then check the warning light again If the warning light does not come on when push ing the start switch or if it does not go off after starting with suf ficient engine oil have a Yamaha dealer check the elec trical circuit G If the fuel level warning light re mains on after starting stop the engine and then check the fuel level If necessary refuel as soon as possible and then check the warning light again If the warning light does not come on when pushing the start switch or if it does not go off af ter starting with sufficient fuel have a Yamaha dealer check the electrical circuit 5 After starting the engine move the starter choke back halfway CAUTION ECA11130 For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 6 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire abo
9. G Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 15 G Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to RUN CAUTION ECA10220 If the fuel level warning light comes on check the fuel level and if nec essary refuel as soon as possible 2 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 3 Turn the starter choke on and completely close the throttle See page 3 8 4 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA10230 G The oil level warning light and fuel level warning light should come on when the start switch is pushed and they should go OPERATION AND IMPORTANT RIDING POINTS 5 2 2 3 4 5 6 7 8 9 off when the start switch is re leased G If the oil level warning light flick ers or remains on after starting immediately stop the engine
10. MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VICES EAU17551 Owner s tool kit The tool kit is located inside the storage compartment behind the rider seat backrest See page 3 9 The service information included in this manual and the tools provided in the 1 Owner s tool kit 2 Rider backrest PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 1 2 3 4 5 6 7 8 9 owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you WARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 3 2 3 4 5 6 7 8 9 EAU17600 Periodic maintenance chart for the emission control system Since these items require special tools data and technical skills have a Yamaha dealer perform the service N
11. fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 1 Engine oil ller cap PERIODIC MAINTENANCE AND MINOR REPAIR 6 12 1 2 3 4 5 6 7 8 9 NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a
12. play 6 19 Valve clearance 6 20 Tires 6 20 Cast wheels 6 22 Accessories and replacement parts 6 23 Clutch lever 6 23 Adjusting the brake lever free play 6 24 Adjusting the rear brake light switch 6 24 Checking the front and rear brake pads 6 25 Checking the brake and clutch fluid levels 6 25 Changing the brake and clutch fluids 6 26 Checking and lubricating the cables 6 27 Checking and lubricating the throttle grip and cable 6 27 Checking and lubricating the brake and shift pedals 6 27 Checking and lubricating the brake and clutch levers 6 28 Checking and lubricating the centerstand and sidestand 6 28 Lubricating the rear suspension 6 29 Checking the front fork 6 29 Checking the steering 6 30 TABLE OF CONTENTS Checking the wheel bearings 6 30 Battery 6 31 Replacing the fus
13. AND MINOR REPAIR 6 4 1 2 3 4 5 6 7 8 9 EAU32183 General maintenance and lubrication chart No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Air lter element G Clean with compressed air G Replace if necessary 2 Battery G Check speci c gravity and breather hose for proper opera tion 3 Clutch G Check operation and uid leak age G Correct if necessary 4 Front brake G Check operation uid level and for uid leakage G Replace brake pads if neces sary 5 Rear brake G Check operation uid level and for uid leakage G Replace brake pads if neces sary 6 Brake hoses G Check for cracks or damage G Replace Every 4 years 7 Wheels G Check runout and for damage G Replace if necessary 8 Tires G Check tread depth and for dam age G Replace if necessary G Check air
14. Engine oil level check window page 6 11 10 Brake pedal page 3 6 11 Rear brake uid reservoir page 6 25 DESCRIPTION 2 3 1 2 3 4 5 6 7 8 9 EAU10430 Controls and instruments 1 Clutch lever page 3 5 2 Left handlebar switches page 3 3 3 Speedometer unit page 3 2 4 Right handlebar switches page 3 3 5 Brake lever page 3 5 6 Throttle grip page 6 19 7 Tachometer page 3 3 8 Coolant temperature gauge page 3 3 3 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10450 Main switch The main switch controls the ignition and lighting systems The various main switch positions are described below EAU10510 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed EAU10660 OFF All electrical systems are off The key can be removed EAU10822 P Parking The meter lighting taillight and position lights are on but all other electrical sys tems are off The key can be removed The key must be pushed in from the OFF position to be turned to P CAUTION ECA11020 Do not use the parking position for an extended length of time other wise the battery may discharge EAU11003 Indicator and warning lights EAU11040 Turn signal indicator light TURN
15. LIT 11626 19 27 5GK 28199 16 VMX12V C OWNER S MANUAL EAU10041 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha VMX12V This model is the result of Yamaha s vast experience in the pro duction of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reli ability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations NOTE G This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold G Yamaha continually seeks advancements in product design and quality Therefor
16. W 2 Rear turn signal light 12 V 21 0 W 2 Meter lighting 14 V 3 0 W 2 Neutral indicator light 14 V 3 0 W 1 High beam indicator light 14 V 3 0 W 1 Oil level warning light 14 V 3 0 W 1 Turn signal indicator light 14 V 3 0 W 1 Fuel level warning light 14 V 3 0 W 1 Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A 9 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26390 Key identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing
17. Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE Make sure that the O ring is properly seated 6 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 1 Oil lter cartridge 2 Oil lter wrench 1 O ring PERIODIC MAINTENANCE AND MINOR REPAIR 6 13 2 3 4 5 6 7 8 9 7 Install the engine oil drain bolt and then tighten it to the specified torque 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap CAUTION ECA11620 G In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher G Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient CAUTION ECA10400 If the oil level warning light flickers or
18. black 2 Positive battery lead red 3 Negative battery lead PERIODIC MAINTENANCE AND MINOR REPAIR 6 32 1 2 3 4 5 6 7 8 9 9 Add distilled water to raise the electrolyte to the maximum level mark WARNING EWA10760 G Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID G EXTERNAL Flush with plenty of water G INTERNAL Drink large quan tities of water or milk and im mediately call a physician G EYES Flush with water for 15 minutes and seek prompt medical attention G Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space G KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN CAUTION ECA10610 Use only distilled water as tap water contains minerals that are harmful to the battery 10 Check and if necessary correct the breather hose routing 11 Install the ignition coil assemblies by installing the bolts 12 Connect the couplers 13 Connect and tighten the positive battery lead and the starter motor lead to the starter motor relay WARNING EWA10780 Pass
19. caps from the spark plugs and then MOTORCYCLE CARE AND STORAGE 7 4 2 3 4 5 6 7 8 9 install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more informa tion on storing the battery see page 6 31 NOTE Make any necessary repairs before storing the motorcycle 8 1 1 2 3 4 5 6 7 8 9 SPECIFICATIONS EAU2633D Dimensions Overall length 2300 mm 90 6 in Overall width 795 mm 31 3 in Overall height 1160 mm 45 7 in Seat height 765 mm 30 1 in Wheelbase 1590 mm 62 6 in Ground clearance 145 mm 5 71 in Minimu
20. motorcycle s electrical system an electric failure could result which Maximum load 215 kg 474 lb CAL ZAF 216 kg 476 lb U49 SAFETY INFORMATION 1 4 1 could cause a dangerous loss of lights or engine power Gasoline and exhaust gas G GASOLINE IS HIGHLY FLAMMA BLE G Always turn the engine off when refueling G Take care not to spill any gaso line on the engine or exhaust system when refueling G Never refuel while smoking or in the vicinity of an open flame G Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has ad equate ventilation G Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcy cle note the following G The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas G Do not park the motorcycle on a slope or soft ground otherwise it may fall over G Do not park the motorcycle near a flammable source e g a ker osene heater or near an open flame otherwise it could catch fire G When transporting the motorcycle in another vehicle make sure that it is kept u
21. right to sepa rate it from the final gear case and then remove it CAUTION ECA11180 Do not push the brake pedal after the wheel has been removed togeth er with the brake disc otherwise the brake pads will be forced shut EAU37970 To install the rear wheel 1 Apply a light coating of lithi um soap based grease to the splines of the final gear case and wheel hub 2 Install the wheel brake caliper bracket spacer and wheel axle 3 Install the brake caliper by install 1 Rear wheel axle pinch bolt 1 Nut 2 Brake torque rod 3 Bolt 4 Spacer 5 Brake caliper bracket 1 3 2 4 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 39 2 3 4 5 6 7 8 9 ing the bolts NOTE Make sure that there is enough space between the brake pads before install ing the brake caliper onto the brake disc 4 Connect the brake torque rod to the brake caliper bracket by install ing the bolt and the nut 5 Install the axle nut and then slight ly tighten it 6 Take the motorcycle off the center stand so that the rear wheel is on the ground 7 Tighten the rear wheel axle pinch bolt the axle nut the brake caliper bolts and the brake torque rod nut to the specified torques EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compres
22. show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION 9 10 1 2 3 4 5 6 7 8 9 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 INDEX A Accessories and replacement parts 6 23 Air filter element cleaning 6 18 B Battery 6 31 Brake and clutch fluid levels checking 6 25 Brake and clutch fluids changing 6 26 Brake and clutch levers checking and lubricating 6 28 Brake and shift pedals checking and lubricating 6 27 Brake lever 3 5 Brake lever free play adjusting 6 24 Brake pedal 3 6 C Cables checking and lubricating 6 27 Canister for California only 6 10 Carburetors
23. without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 19 27 TABLE OF CONTENTS SAFETY INFORMATION 1 1 Location of important labels 1 5 DESCRIPTION 2 1 Left view 2 1 Right view 2 2 Controls and instruments 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 1 Main switch 3 1 Indicator and warning lights 3 1 Speedometer unit 3 2 Tachometer 3 3 Coolant temperature gauge 3 3 Handlebar switches 3 3 Clutch lever 3 5 Shift pedal 3 5 Brake lever 3 5 Brake pedal 3 6 Fuel tank cap 3 6 Fuel 3 7 Starter choke lever 3 8 Steering lock 3 8 Rider seat 3 9 Helmet holder 3 10 Adjusting the front fork 3 10 Adjusting the shock absorber assemblies
24. 0 215 kg 198 474 lb CAL ZAF 90 216 kg 198 476 lb U49 Front 225 kPa 33 psi 2 25 kgf cm 2 Rear 250 kPa 36 psi 2 50 kgf cm 2 Maximum load 215 kg 474 lb CAL ZAF 216 kg 476 lb U49 Total weight of rider passenger car go and accessories PERIODIC MAINTENANCE AND MINOR REPAIR 6 21 2 3 4 5 6 7 8 9 and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10580 G It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately G The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information This motorcycle is e
25. 00 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 2 3 4 5 6 7 8 9 Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months EAU17660 NOTE G The air filter needs more frequent service if you are riding in unusually wet or dusty areas G Hydraulic brake and clutch systems G After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required G Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years G Replace the brake and clutch hoses every four years or if cracked or damaged 24 Throttle grip hous ing and cable G Check operation and free play G Adjust the throttle cable free play if necessary G Lubricate the throttle grip hous ing and cable No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1
26. 000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months PERIODIC MAINTENANCE AND MINOR REPAIR 6 8 1 2 3 4 5 6 7 8 9 EAU18721 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time the cowling or a panel needs to be re moved and installed EAU19120 Cowling A To remove the cowling 1 Insert the key into the lock and then turn it clockwise 2 Pull the cowling off as shown To install the cowling Align the holders under the cowling with the projections on the frame 3 Push down on the rear of the cowl ing until it locks in place 4 Remove the key from the lock EAU19180 Panel A To remove the panel 1 Remove cowling A See page 6 8 2 Remove the screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the screws 2 Install the cowling 1 Cowling A 2 Panel A 3 Panel B 1 Unlock 1 Holder 2 Projection 1 Screw PERIODIC MAINTENANCE AND MINOR REPAIR 6 9 2 3 4 5 6 7 8 9 EAU19210 Panel B To remove the panel Remove the screws and then take th
27. 2000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months PERIODIC MAINTENANCE AND MINOR REPAIR 6 6 1 2 3 4 5 6 7 8 9 16 Sidestand switch G Check operation and replace if necessary 17 Front fork G Check operation and for oil leak age G Replace if necessary 18 Shock absorber assemblies G Check operation and for oil leak age G Replace if necessary 19 Engine oil G Change warm engine before draining 20 Engine oil lter car tridge G Replace 21 Cooling system G Check hoses for cracks or dam age G Replace if necessary G Change with ethylene glycol anti freeze coolant every 24 months Change 22 Final gear oil G Check oil level and for oil leak age G Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Control and meter cables G Apply Yamaha chain and cable lube or engine oil 10W 30 thor oughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 10
28. 5 6 7 8 9 EAU17200 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 G Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them G Do not park on a slope or on soft ground otherwise the vehicle may overturn 6 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner Pe riodic inspection adjustment and lubri cation will keep your vehicle in the safest and most efficient condition pos sible The most important points of mo torcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable WARNING EWA10320 If you are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC
29. 6560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system G Muf er G Exhaust pipe G Silencer Intake system G Air cleaner case G Air cleaner element G Intake duct CONSUMER INFORMATION 9 5 2 3 4 5 6 7 8 9 EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km
30. ERIODIC MAINTENANCE AND MINOR REPAIR 6 25 2 3 4 5 6 7 8 9 EAU22311 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator which allows you to check the brake pad wear without having to disassemble the brake To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indi cator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22680 Checking the brake and clutch fluid levels Front brake Rear brake Clutch Insufficient brake fluid may allow air to enter the brake or clutch systems pos sibly causing them to become ineffec tive Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage NOTE The rear brake fluid reservoir is located behind panel B See page 6 8 Observe these precautions 1 Brake pad wear indicator 1 Minimum level mark 1 Panel B 2 Minimum level mark 1 Minimum level mark PERIODIC MAINTENANCE AND MINOR REPAIR 6 26
31. MAINTENANCE AND MINOR REPAIR 6 35 2 3 4 5 6 7 8 9 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24281 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 1 Headlight bulb holder 1 Do not touch the glass part of the bulb 1 Screw 1 Turn signal light bulb PERIODIC MAINTENANCE AND MINOR REPAIR 6 36 1 2 3 4 5 6 7 8 9 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push
32. ONS 3 9 2 3 4 5 6 7 8 9 To unlock the steering 1 Open the steering lock cover and then insert the key 2 Push the key in turn it 1 8 turn counterclockwise so that it moves out and then release it 3 Remove the key and then close the lock cover EAU14230 Rider seat To remove the rider seat 1 Release the rider seat backrest by pushing the levers on the left and right side as shown and then slide the backrest forward 2 Remove the bolts and screws and then pull the rider seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown 1 Opening lever 1 Bolt 2 Screw 1 Projection 2 Seat holder INSTRUMENT AND CONTROL FUNCTIONS 3 10 1 2 3 4 5 6 7 8 9 2 Place the rider seat in the original position and then tighten the bolts and screws NOTE Make sure that the seat is properly se cured before riding 3 Return the rider seat backrest to the original position EAU14281 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident EAU14660 Adju
33. OPERATION G OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE MENTS IN THE OWNER S MAN UAL G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES G OBTAIN PROFESSIONAL TECH NICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECES SARY BY MECHANICAL CONDI TIONS Safe riding G Always make pre operation checks Careful checks may help prevent an accident G This motorcycle is designed to car ry the operator and a passenger G The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore G Wear a brightly colored jacket G Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur G Ride where other motorists can see you Avoid riding in another motorist s blind spot G Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license G Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera to
34. Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dealer check and repair the cooling system Add coolant See NOTE Start the engine If the engine overheats again have a Yamaha dealer check and repair the cooling system There is leakage There is no leakage 7 1 1 2 3 4 5 6 7 8 9 MOTORCYCLE CARE AND STORAGE EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your mo torcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Al
35. adiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 17 Check the coolant level in the res ervoir If necessary remove the 1 Rubber coolant drain plug Tightening torque Water pump drain bolt 43 Nm 4 3 m kgf 31 ft lbf Antifreeze water mixture ratio 1 1 Recommended antifreeze High quality ethylene glycol anti freeze containing corrosion inhibitors for aluminum engines Coolant quantity Radiator capacity including all routes 2 75 L 2 91 US qt 2 42 Imp qt Coolant reservoir capacity up to the maximum level mark 0 30 L 0 32 US qt 0 26 Imp qt PERIODIC MAINTENANCE AND MINOR REPAIR 6 18 1 2 3 4 5 6 7 8 9 coolant reservoir cap add coolant to the maximum level mark and then install the cap 18 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 19 Install the cowling and the panel EAU20510 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove cowling A See page 6 8 2 Remove the air filter case cover by removing the screws 3 Pull the air filter element out 4 Lightly t
36. ading 2 Remove the oil filler bolt and then check the oil level in the final gear case NOTE The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque 4 Add the recommended final gear oil to the brim of the filler hole NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install and tighten the filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause 1 Final gear oil ller bolt 2 Correct oil level 3 Final gear oil drain bolt Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf Recommended final gear oil Hypoid gear oil SAE 80 API GL4 or multi grade hypoid gear oil SAE 80W 90 Oil quantity 0 20 L 0 21 US qt 0 18 Imp qt PERIODIC MAINTENANCE AND MINOR REPAIR 6 15 2 3 4 5 6 7 8 9 EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the per
37. adjust ment Adjustment should be left to a Yamaha dealer who has the profes sional knowledge and experience to do so CAUTION ECA10170 The V Boost was set at the Yamaha factory after many tests If the set tings are changed by someone with out sufficient technical knowledge poor engine performance and dam age may result The V Boost operation can be heard when the main switch is turned on CAUTION ECA10181 If the V Boost operation cannot be heard when the main switch is turned on ask a Yamaha dealer to inspect it EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha
38. alling any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories G Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors G Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum G Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles G Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended G Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the
39. amping force To increase the damping force and thereby harden the damping turn the adjusting knob on each shock absorber assembly in direction a To decrease the damping force and thereby soften the damping turn the adjusting knob on each shock absorber assembly in di rection b NOTE Align the appropriate setting on the ad justing knob with the position indicator on the shock absorber WARNING EWA10230 These shock absorbers contain highly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorbers The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling G Do not tamper with or attempt to open the gas cylinders G Do not subject the shock ab sorbers to an open flame or oth er high heat sources otherwise they may explode due to exces sive gas pressure G Do not deform or damage the gas cylinders in any way as this will result in poor damping per formance G Always have a Yamaha dealer service the shock absorbers 1 Damping force adjusting knob 2 Position indicator Damping force Minimum soft 1 Standard 1 Maximum hard 4 INSTRUMENT AND CONTROL FUNCTIONS 3 14 1 2 3 4 5 6 7 8 9 EAU15271 V Boost The V Boost is a vital part of the engine and requires very sophisticated
40. ance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND MINOR REPAIR 6 30 1 2 3 4 5 6 7 8 9 EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings mus
41. ap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 5 Insert the air filter element into the air filter case CAUTION ECA10480 G Make sure that the air filter ele ment is properly seated in the air filter case G The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may 1 Screw 1 Air lter element PERIODIC MAINTENANCE AND MINOR REPAIR 6 19 2 3 4 5 6 7 8 9 become excessively worn 6 Install the air filter case cover by in stalling the screws 7 Install the cowling EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience EAU21381 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 1 Throttle cable free play PERIODIC MAINTENANCE AND MINOR REPAIR 6 20 1 2 3 4 5 6 7 8 9 EAU21401 Valve clearance The va
42. ation check list is not working properly have it inspected and repaired before operating the vehicle PRE OPERATION CHECKS 4 2 1 2 3 4 5 6 7 8 9 EAU15603 Pre operation check list ITEM CHECKS PAGE Fuel G Check fuel level in fuel tank G Refuel if necessary G Check fuel line for leakage 3 7 Engine oil G Check oil level in engine G If necessary add recommended oil to speci ed level G Check vehicle for oil leakage 6 11 Final gear oil G Check vehicle for oil leakage 6 14 Coolant G Check coolant level in reservoir G If necessary add recommended coolant to speci ed level G Check cooling system for leakage 6 15 Front brake G Check operation G If soft or spongy have Yamaha dealer bleed hydraulic system G Check lever free play G Adjust if necessary G Check brake pads for wear G Replace if necessary G Check uid level in reservoir G If necessary add recommended brake uid to speci ed level G Check hydraulic system for leakage 6 24 6 25 Rear brake G Check operation G If soft or spongy have Yamaha dealer bleed hydraulic system G Check brake pads for wear G Replace if necessary G Check uid level in reservoir G If necessary add recommended brake uid to speci ed le
43. authority in your area 1 Key identi cation number 1 Vehicle identi cation number CONSUMER INFORMATION 9 2 1 2 3 4 5 6 7 8 9 EAU26530 Model label The model label is affixed under cowl ing A See page 6 8 Record the infor mation on this label in the space provided This information will be need ed when ordering spare parts from a Yamaha dealer 1 Model label CONSUMER INFORMATION 9 3 2 3 4 5 6 7 8 9 EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline CONSUMER INFORMATION 9 4 1 2 3 4 5 6 7 8 9 EAU2
44. ctive apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries G Always wear an approved helmet G Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard G The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations G Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident G Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ankles and feet G A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your mo torcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution wh
45. d rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 15 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Clutch lever 1 Shift pedal 1 Brake lever INSTRUMENT AND CONTROL FUNCTIONS 3 6 1 2 3 4 5 6 7 8 9 EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13060 Fuel tank cap To remove the fuel tank cap 1 Push the levers on the left and right side of the rider seat backrest as shown and slide the rider seat backrest forward 2 Insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark on the cap facing forward 2 Turn the key counterclockwise to the original position and then re move it 3 Slide the rid
46. dealer re INSTRUMENT AND CONTROL FUNCTIONS 3 15 2 3 4 5 6 7 8 9 pair it if it does not function proper ly EAU15321 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions G It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled G It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down G It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10260 G The vehicle must be placed on the centerstand during this in spection G If a malfunction is noted have a Yamaha dealer check the sys tem before riding INSTRUMENT AND CONTROL FUNCTIONS 3 16 1 2 3 4 5 6 7 8 9 With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear
47. ded lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE PERIODIC MAINTENANCE AND MINOR REPAIR 6 28 1 2 3 4 5 6 7 8 9 EAU23140 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary EAU23211 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and met al to metal contact surfaces should be lubricated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease PERIODIC MAINTENANCE AND MINOR REPAIR 6 29 2 3 4 5 6 7 8 9 EAU23250 Lubricating the rear suspension The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main ten
48. e ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 G After adjusting the brake lever free play check the free play and make sure that the brake is working properly G A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play 1 Rear brake light switch 2 Rear brake light switch adjusting nut P
49. e panel off To install the panel Place the panel in the original position and then install the screws EAU19543 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medi um to light tan the ideal color when the vehicle is ridden normal ly 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec 1 Screw 1 Spark plug cap 1 Spark plug wrench PERIODIC MAINTENANCE AND MINOR REPAIR 6 10 1 2 3 4 5 6 7 8 9 trode erosion and excessive car bon or other deposits and replace it if necessary To install a spark plug 1 Measure t
50. e while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCY CLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle A NOTE provides key information to make procedures easier or clearer WARNING CAUTION NOTE IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE VMX12V C OWNER S MANUAL 2005 by Yamaha Motor Corporation U S A 1st edition April 2005 All rights reserved Any reprinting or unauthorized use
51. en adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit SAFETY INFORMATION 1 3 1 When loading within this weight limit keep the following in mind G Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability G Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently G Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or a slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and inst
52. end spark plug life and reduce 1 Fuel tank ller tube 2 Fuel level Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal INSTRUMENT AND CONTROL FUNCTIONS 3 8 1 2 3 4 5 6 7 8 9 maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU13630 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU13730 Steering lock To lock the steering 1 Turn the handlebar all the way to the right 2 Open the steering lock cover and then insert the key 3 Turn the key 1 8 turn counterclock wise push it in while turning the handlebar slightly to the left and then turn the key 1 8 turn clock wise 4 Check that the steering is locked remove the key and then close the lock cover 1 Starter choke lever page 3 8 1 Steering lock 1 INSTRUMENT AND CONTROL FUNCTI
53. er seat backrest rear ward and push it down NOTE The fuel tank cap cannot be installed 1 Brake pedal 1 Opening lever 1 Unlock INSTRUMENT AND CONTROL FUNCTIONS 3 7 2 3 4 5 6 7 8 9 unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130 Make sure that the fuel tank cap is properly installed before riding EAU13210 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING EWA10880 G Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands G Avoid spilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will ext
54. es 6 33 Replacing the headlight bulb 6 34 Replacing a turn signal light bulb or the tail brake light bulb 6 35 Front wheel 6 36 Rear wheel 6 37 Troubleshooting 6 39 Troubleshooting charts 6 40 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 1 1 1 SAFETY INFORMATION EAU10272 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPEN DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA TOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE MENTS BEFORE RIDING THIS MO TORCYCLE HE OR SHE SHOULD G OBTAIN THOROUGH INSTRUC TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE
55. g rate Minimum standard soft Air pressure 40 kPa 5 7 psi 0 4 kgf cm 2 Maximum hard Air pressure 100 kPa 14 psi 1 0 kgf cm 2 INSTRUMENT AND CONTROL FUNCTIONS 3 12 1 2 3 4 5 6 7 8 9 EAU15083 Adjusting the shock absorber assemblies Both shock absorber assemblies are equipped with a spring preload adjust ing ring and a damping force adjusting knob CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings WARNING EWA10210 Always adjust both shock absorber assemblies equally otherwise poor handling and loss of stability may result Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring on each shock ab sorber assembly in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring on each shock absorber as sembly in direction b NOTE G Align the bottom edge of the ad justing ring with the appropriate setting on the shock absorber G Use the special wrench included in the owner s tool kit to make this ad justment 1 Shock absorber assembly 1 Spring preload adjusting ring 1 a b Spring preload Minimum soft 1 Standard 1 Maximum hard 5 INSTRUMENT AND CONTROL FUNCTIONS 3 13 2 3 4 5 6 7 8 9 D
56. ge 3 9 The fuse box which contains the fuses for the individual circuits is located un der cowling A See page 6 8 1 Positive battery lead red 2 Starter motor lead black 1 Main fuse 2 Spare main fuse PERIODIC MAINTENANCE AND MINOR REPAIR 6 34 1 2 3 4 5 6 7 8 9 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage CAUTION ECA10640 Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23780 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 1 Headlight fuse 2 Signaling system fuse 3 Ignition fuse 4 Radiator fan fuse 5 Spare fuse Specified fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Radiator fan fuse 10 0 A Ignition fuse 10 0 A 1 Screw PERIODIC
57. he spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap EAU19672 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere G Check each hose connection G Check each hose and canister for cracks or damage Replace if damaged G Make sure the vent hose is not blocked Clean it if necessary Specified spark plug NGK DPR8EA 9 DENSO X24EPR U9 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in Tightening torque Spark plug 18 Nm 1 8 m kgf 13 ft lbf PERIODIC MAINTENANCE AND MINOR REPAIR 6 11 2 3 4 5 6 7 8 9 EAU19871 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci
58. holder 3 10 High beam indicator light 3 2 Horn switch 3 4 I Identification numbers 9 1 Ignition circuit cut off system 3 15 Indicator and warning lights 3 1 K Key identification number 9 1 L Labels location of 1 5 M Main switch 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Model label 9 2 N Neutral indicator light 3 1 Noise regulation 9 4 O Oil level warning light 3 2 P Parking 5 5 Part locations 2 1 Pre operation check list 4 2 R Rear brake light switch adjusting 6 24 Rear suspension lubricating 6 29 Rider seat 3 9 S Safety defects reporting 9 3 Safety
59. hould read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17121 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min 1000 1600 km 600 1000 mi Avoid prolonged operation above 5500 r min CAUTION ECA10331 After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTION ECA10310 G Keep the engine speed out of the tachometer red zone G If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle Shift up points 1st 2nd 16 km h 10 mi h 2nd 3rd 24 km h 15 mi h 3rd 4th 32 km h 20 mi h 4th 5th 40 km h 25 mi h Shift down points 5th 4th 20 km h 12 5 mi h 4th 3rd 20 km h 12 5 mi h 3rd 2nd 20 km h 12 5 mi h 2nd 1st 20 km h 12 5 mi h OPERATION AND IMPORTANT RIDING POINTS 5 5 1 2 3 4
60. information 1 1 Shifting 5 3 Shift pedal 3 5 Shock absorber assemblies adjusting 3 12 Sidestand 3 14 Spark plugs checking 6 9 Specifications 8 1 Speedometer unit 3 2 Starter choke lever 3 8 Starting and warming up a cold engine 5 1 Start switch 3 4 Steering checking 6 30 Steering lock 3 8 Storage 7 3 T Tachometer 3 3 Throttle cable free play checking 6 19 Throttle grip and cable checking and lubricating 6 27 Tires 6 20 Tool kit 6 1 Troubleshooting 6 39 INDEX Troubleshooting charts 6 40 Turn signal indicator light 3 1 Turn signal light bulb or tail brake light bulb replacing
61. iodic maintenance and lubrication chart EAU20241 To check the coolant level 1 Place the vehicle on the center stand and hold it in an upright po sition 2 Remove cowling A See page 6 8 NOTE G The coolant level must be checked on a cold engine since the level varies with engine temperature G Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 3 Check the coolant level in the cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks 4 If the coolant is at or below the minimum level mark remove the coolant reservoir cap and add coolant to the maximum level mark 5 Install the coolant reservoir cap and the cowling CAUTION ECA10470 G If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine G If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion G If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attemp
62. it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU24360 Front wheel EAU24430 To remove the front wheel WARNING EWA10820 G It is advisable to have a Yamaha dealer service the wheel G Securely support the motorcy cle so that there is no danger of it falling over 1 Place the motorcycle on the cen terstand 2 Disconnect the speedometer ca ble from the front wheel 3 Remove the brake calipers by re moving the bolts CAUTION ECA11060 Do not pull the brake lever after the brake caliper has been removed otherwise the brake pads will be forced shut 4 Loosen the front wheel axle pinch bolt then the wheel axle 5 Pull the wheel axle out and then remove the wheel EAU24842 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 1 Tail brake light bulb 1 Speedometer cable 2 Bolt 3 Front wheel axle pinch bolt 4 Wheel axle PERIODIC MAINTENANCE AND MINOR REPAIR 6 37 2 3 4 5 6 7 8 9 2 Lift the wheel up between the fork legs NOTE Make sure that the slot in the speedom eter gear unit fits over the retainer on the fork leg 3 Insert the wheel axle 4 Install the brake calipers by install i
63. lve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32380 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 G The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature G The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 225 kPa 33 psi 2 25 kgf cm 2 Rear 225 kPa 33 psi 2 25 kgf cm 2 9
64. m Even the thermally induced discoloring of stain less steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it WARNING EWA11130 G Make sure that there is no oil or wax on the brakes or tires G If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior CAUTION ECA10800 G Apply spray oil and wax spar ingly and make sure to wipe off any excess G Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product G Avoid using abrasive polishing compounds as they will wear away the paint MOTORCYCLE CARE AND STORAGE 7 3 1 2 3 4 5 6 7 8 9 NOTE Consult a Yamaha dealer for advice on what products to use EAU26230 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it again
65. m turning radius 2900 mm 114 2 in Weight With oil and fuel 283 0 kg 624 lb U49 284 0 kg 626 lb CAL ZAF Engine Engine type Liquid cooled 4 stroke DOHC Cylinder arrangement V type 4 cylinder Displacement 1198 0 cm 3 73 10 cu in Bore stroke 76 0 66 0 mm 2 99 2 60 in Compression ratio 10 50 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type SAE10W30 or SAE10W40 or SAE15W40 or SAE20W40 or SAE20W50 ZAF YAMALUBE 4 SAE10W30 or SAE20W40 CAL U49 For ZAF For U49 CAL Recommended engine oil grade API service SE SF SG type or higher Engine oil quantity Without oil filter cartridge replacement 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 80 L 4 02 US qt 3 34 Imp qt Final gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 30 L 0 32 US qt 0 26 Imp qt Radiator capacity including all routes 2 75 L 2 91 US qt 2 42 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular unleaded gasoline only ZAF Unleaded gasoline only CAL U49 Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Carburetor Manufacturer MIKUNI T
66. ndshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound after washing MOTORCYCLE CARE AND STORAGE 7 2 2 3 4 5 6 7 8 9 After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down CAUTION ECA10790 Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stain less steel parts including the ex haust syste
67. ng the bolts NOTE Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 5 Take the motorcycle off the center stand so that the front wheel is on the ground 6 Tighten the wheel axle then the front wheel axle pinch bolt and the brake caliper bolts to the specified torques 7 Connect the speedometer cable 8 Push down hard on the handlebar several times to check for proper fork operation EAU25080 Rear wheel EAU37960 To remove the rear wheel WARNING EWA10820 G It is advisable to have a Yamaha dealer service the wheel G Securely support the motorcy cle so that there is no danger of it falling over 1 Remove the axle nut and then loosen the rear wheel axle pinch bolt 1 Retainer Tightening torques Wheel axle 58 Nm 5 8 m kgf 42 ft lbf Front wheel axle pinch bolt 20 Nm 2 0 m kgf 14 ft lbf Brake caliper bolt 40 Nm 4 0 m kgf 29 ft lbf 1 Axle nut PERIODIC MAINTENANCE AND MINOR REPAIR 6 38 1 2 3 4 5 6 7 8 9 2 Place the motorcycle on the cen terstand 3 Remove the brake caliper by re moving the bolts 4 Disconnect the brake torque rod from the brake caliper bracket by removing the nut and the bolt 5 While supporting the rear wheel pull the wheel axle out 6 Remove the brake caliper bracket and spacer 7 Pull the wheel to the
68. o ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line G Check fuel hoses for cracks or damage G Replace if necessary 2 Fuel lter G Replace Replace 3 Spark plugs G Check condition G Adjust gap and clean G Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance G Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 5 Crankcase breather system G Check breather hose for cracks or damage G Replace if necessary 6 Carburetor synchro nization G Adjust synchronization of carbu retors 7 Idle speed G Check and adjust engine idle speed 8 Exhaust system G Check for leakage G Tighten if necessary G Replace gasket s if necessary 9 Evaporative emis sion control system For California only G Check control system for dam age G Replace if necessary PERIODIC MAINTENANCE
69. or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months CONSUMER INFORMATION 9 6 1 2 3 4 5 6 7 8 9 32000 mi 49000 km or 48 months 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks CONSUMER INFORMATION 9 7 2 3 4 5 6 7 8 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY CONSUMER INFORMATION 9 8 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION 9 9 2 3 4 5 6 7 8 9 EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the com
70. pecifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other compa nies Yamaha cannot be held liable for any consequences caused by the use of items which have not been approved by Yamaha EAU22072 Clutch lever Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceler ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle PERIODIC MAINTENANCE AND MINOR REPAIR 6 24 1 2 3 4 5 6 7 8 9 EAU22092 Adjusting the brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake l
71. prehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can
72. pressure G Correct if necessary PERIODIC MAINTENANCE AND MINOR REPAIR 6 5 2 3 4 5 6 7 8 9 9 Wheel bearings G Check bearings for smooth operation G Replace if necessary 10 Swingarm pivot bearings G Check bearing assemblies for looseness G Moderately repack with lith ium soap based grease Repack 11 Steering bearings G Check bearing assemblies for looseness G Moderately repack with lith ium soap based grease every 16000 mi 25000 km or 24 months Repack 12 Chassis fasteners G Check all chassis tting and fas teners G Correct if necessary 13 Brake and clutch lever pivot shafts G Apply lithium soap based grease all purpose grease lightly 14 Brake and shift pedal pivot shafts G Apply lithium soap based grease all purpose grease lightly 15 Centerstand and sidestand pivots G Check operation G Apply lithium soap based grease all purpose grease lightly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 1
73. pright If the motorcycle should lean over gasoline may leak out of the carburetor or fuel tank G If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediate ly If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle SAFETY INFORMATION 1 6 1 1 3 2 CALIFORNIA ONLY 4 5 00 2 1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 1 Clutch uid reservoir page 6 25 2 Air lter element page 6 18 3 Fuse box page 6 33 4 Main fuse box page 6 33 5 Owner s tool kit page 6 1 6 Shock absorber assembly spring preload adjusting ring page 3 12 7 Shock absorber assembly damping force adjusting knob page 3 12 8 Helmet holder page 3 10 9 Shift pedal page 3 5 10 Starter choke lever page 3 8 DESCRIPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 Right view 1 Fuel tank cap page 3 6 2 Battery page 6 31 3 Coolant reservoir page 6 15 4 Front brake uid reservoir page 6 25 5 Main switch page 3 1 6 Radiator cap page 6 15 7 Radiator page 6 15 8 Engine oil lter cartridge page 6 11 9
74. quipped with tube less tires and cast wheels WARNING EWA10460 G The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed G After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with su per high speed tires Note the fol lowing points in order to make the 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Minimum tire tread depth front and rear 1 0 mm 0 04 in Front tire Size 110 90 18M C 61V Manufacturer model BRIDGESTONE G525 DUNLOP F20 Rear tire Size 150 90 15M C 74V Manufacturer model BRIDGESTONE G526 DUNLOP K525 PERIODIC MAINTENANCE AND MINOR REPAIR 6 22 1 2 3 4 5 6 7 8 9 most efficient use of these tires G Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds G Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride con servatively for approximately 100 km 60 mi after installing a new tire G The tires must be warmed up before a high speed run G Always adjust the tire air pres sure according to the opera
75. r pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front 225 kPa 33 psi 2 25 kgf cm 2 Rear 225 kPa 33 psi 2 25 kgf cm 2 Loading condition 90 215 kg 198 474 lb CAL ZAF 90 216 kg 198 476 lb U49 Front 225 kPa 33 psi 2 25 kgf cm 2 Rear 250 kPa 36 psi 2 50 kgf cm 2 Front wheel Wheel type Cast wheel Rim size 18M C x MT2 15 Rear wheel Wheel type Cast wheel Rim size 15M C x MT3 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 SPECIFICATIONS 8 3 1 2 3 4 5 6 7 8 9 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil air spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm Spring shock absorber type Coil spring oil damper Wheel travel 100 0 mm 3 94 in Electrical system Ignition system Transistorized coil ignition digital Charging system AC magneto Battery Model YB16AL A2 Voltage capacity 12 V 16 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 8 0 W 27 0 W 2 Front turn signal position light 12 V 23 W 8 0
76. ration G Correct if necessary Sidestand switch G Check operation of ignition circuit cut off system G If system is defective have Yamaha dealer check vehicle 3 14 Battery G Check uid level G Fill with distilled water if necessary 6 31 ITEM CHECKS PAGE 5 1 1 2 3 4 5 6 7 8 9 OPERATION AND IMPORTANT RIDING POINTS EAU15950 WARNING EWA10270 G Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand G Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion G Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control EAU32300 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met G The transmission is in the neutral position G The transmission is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290
77. remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 10 Turn the engine off and then check the oil level and correct it if necessary 1 Torque wrench Tightening torque Oil filter cartridge 17 5 Nm 1 75 m kgf 12 7 ft lbf Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft lbf Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replace ment 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 80 L 4 02 US qt 3 34 Imp qt PERIODIC MAINTENANCE AND MINOR REPAIR 6 14 1 2 3 4 5 6 7 8 9 EAU20000 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrica tion chart WARNING EWA10370 G Make sure that no foreign mate rial enters the final gear case G Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on the center stand NOTE G The final gear oil level must be checked on a cold engine G Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false re
78. rs G Know your skills and limits Staying within your limits may help you to avoid an accident G We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls G Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to EXCESSIVE SPEED or un dercornering insufficient lean an gle for the speed G Always obey the speed limit and never travel faster than warrant SAFETY INFORMATION 1 2 1 ed by road and traffic conditions G Always signal before turning or changing lanes Make sure that other motorists can see you G The posture of the operator and passenger is important for proper control G The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle G The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests G Never carry a passenger unless he or she can firmly place both feet on the passenger footrests G Never ride under the influence of alcohol or other drugs G This motorcycle is designed for on road use only It is not suitable for off road use Prote
79. sion or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills Tightening torques Axle nut 150 Nm 15 0 m kgf 108 ft lbf Brake caliper bolt 40 Nm 4 0 m kgf 29 ft lbf Brake torque rod nut 23 Nm 2 3 m kgf 17 ft lbf Rear wheel axle pinch bolt 16 Nm 1 6 m kgf 11 ft lbf PERIODIC MAINTENANCE AND MINOR REPAIR 6 40 1 2 3 4 5 6 7 8 9 EAU25941 Troubleshooting charts Starting problems or poor engine performance WARNING EWA10840 Keep away open flames and do not smoke while checking or working on the fuel system Check the fuel level in the fuel tank 1 Fuel There is enough fuel There is no fuel Check the compression Supply fuel Operate the electric starter 2 Compression There is compression There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes
80. st dust with a porous cover CAUTION ECA10810 G Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust G To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug
81. sting the front fork This front fork is equipped with air valves for adjusting the spring rate WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring rate as follows 1 Elevate the front wheel by placing the vehicle on the centerstand NOTE When checking and adjusting the air pressure there should be no weight on the front end of the vehicle 2 Remove the air valve cap from each fork leg 1 Helmet holder 2 Unlock INSTRUMENT AND CONTROL FUNCTIONS 3 11 2 3 4 5 6 7 8 9 3 Check the air pressure in each fork leg with an air pressure gauge NOTE An optional air pressure gauge is avail able at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump or compressed air To de crease the spring rate and thereby soften the suspension decrease the air pressure by pushing each valve stem down CAUTION ECA10090 Never exceed the maximum air pres sure otherwise the front fork oil seals may become damaged WARNING EWA11180 There must be no difference in air pressure between the left and right fork legs otherwise poor handling and loss of stability may result 5 Securely install the air valve caps 1 Front fork air valve cap 2 Front fork air valve 1 Air pressure gauge Sprin
82. t be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND MINOR REPAIR 6 31 2 3 4 5 6 7 8 9 EAU23351 Battery A poorly maintained battery will corrode and discharge quickly The electrolyte level battery lead connections and breather hose routing should be checked before each ride and at the in tervals specified in the periodic mainte nance and lubrication chart To check the electrolyte level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the electro lyte level 2 Check the electrolyte level in the battery NOTE The electrolyte should be between the minimum and maximum level marks 3 If the electrolyte is at or below the minimum level mark continue with the following steps 4 Remove the rider seat See page 3 9 5 Disconnect the negative battery lead from the battery 6 Disconnect the positive battery lead and the starter motor lead from the starter motor relay 7 Disconnect the couplers shown 8 Remove the ignition coil assem blies by removing the bolts 1 Battery 2 Battery breather hose 3 Pass through the cable guide 1 Maximum level mark 2 Minimum level mark 1 Starter motor lead
83. t to remove the radiator cap when the engine is hot NOTE G The radiator fan is automatically switched on or off according to the 1 Maximum level mark 2 Minimum level mark Coolant reservoir capacity up to the maximum level mark 0 30 L 0 32 US qt 0 26 Imp qt PERIODIC MAINTENANCE AND MINOR REPAIR 6 16 1 2 3 4 5 6 7 8 9 coolant temperature in the radia tor G If the engine overheats see page 6 40 for further instructions EAU20392 To change the coolant 1 Place the vehicle on the center stand and let the engine cool if necessary 2 Remove cowling A and panel A See page 6 8 3 Place a container under the engine to collect the used coolant 4 Remove the radiator cap WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot 5 Turn the coolant drain cock mak ing sure to align the ON with the position indicator 6 Remove the water pump drain bolt to drain the water pump housing 7 Remove the cylinder drain plug covers on the outside of the cylin der blocks by removing the screws 8 Remove the rubber coolant drain plugs to drain the coolant from the 1 Radiator cap 1 Coolant drain cock 2 Position indicator 1 Water pump drain bolt 1 Screw PERIODIC MAINTENANCE AND MINOR REPAIR 6 17 2 3 4 5 6 7 8 9 engine 9 After the coolant is completel
84. the key in the ON position the coolant temperature gauge indicates the temperature of the coolant The coolant temperature varies with chang es in the weather and engine load If the needle reaches or enters the red zone stop the vehicle and let the en gine cool See page 6 40 CAUTION ECA10020 Do not operate the engine if it is overheated EAU12343 Handlebar switches Left Right 1 Tachometer 2 Tachometer red zone 1 Coolant temperature gauge 2 Coolant temperature gauge red zone 1 Dimmer switch LIGHTS 2 Turn signal switch TURN 3 Horn switch HORN 1 Engine stop switch ENGINE STOP 2 Fuel reserve switch FUEL 3 Start switch START INSTRUMENT AND CONTROL FUNCTIONS 3 4 1 2 3 4 5 6 7 8 9 EAU12410 Dimmer switch LIGHTS Set the switch to HI for the high beam and to LO for the low beam EAU12420 Turn signal switch TURN To signal a right hand turn push this switch to the right To signal a left hand turn push the switch to the left When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has ret
85. the positive battery lead and starter lead through the hole in the ignition coil bracket as shown Im proper routing of these leads could bring about a short circuit causing the engine and lights to fail and pos sibly resulting in an accident 1 Ignition coil assembly 2 Bolt 3 Coupler 1 Battery 2 Battery breather hose 3 Pass through the cable guide PERIODIC MAINTENANCE AND MINOR REPAIR 6 33 2 3 4 5 6 7 8 9 14 Connect and tighten the negative battery lead to the battery 15 Install the rider seat To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check the specif ic gravity of the electrolyte at least once a month and fully charge the battery whenever necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals and that the breather hose is properly routed in good condition and not obstructed CAUTION ECA10600 If the breather hose is positioned in such a way that the frame is ex posed to electrolyte or gas expelled from the battery the frame could suffer structural and external dam ages EAU23570 Replacing the fuses The main fuse box is located under the rider seat See pa
86. ting conditions EAU21981 Cast wheels To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels G The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced G The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life G Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics G After repairing or replacing a tire tighten the valve stem nut and locknut to the specified torques 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 1 6 Nm 0 16 m kgf 1 2 ft lbf Valve stem locknut 1 6 Nm 0 16 m kgf 1 2 ft lbf 2 1 PERIODIC MAINTENANCE AND MINOR REPAIR 6 23 2 3 4 5 6 7 8 9 EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed s
87. tor light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 20 km h 12 5 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on 1 Shift pedal OPERATION AND IMPORTANT RIDING POINTS 5 4 2 3 4 5 6 7 8 9 EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you s
88. urned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12510 Horn switch HORN Press this switch to sound the horn EAU12650 Engine stop switch ENGINE STOP Set this switch to RUN before starting the engine Set this switch to OFF to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12690 Start switch START Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12790 Fuel reserve switch FUEL During normal operation this switch should be kept in the ON position If the fuel warning light comes on while riding set the switch to RES refuel as soon as possible and then set the switch back to ON NOTE After switching to RES approximately 3 0 L 0 79 US gal 0 66 Imp gal of fuel remain in the fuel tank INSTRUMENT AND CONTROL FUNCTIONS 3 5 2 3 4 5 6 7 8 9 EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulle
89. ut 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm OPERATION AND IMPORTANT RIDING POINTS 5 3 1 2 3 4 5 6 7 8 9 EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 G Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission G Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indica
90. ve the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking G Oil seals Replace every two years G Brake and clutch hoses Replace every four years Recommended brake and clutch flu id DOT 4 brake fluid PERIODIC MAINTENANCE AND MINOR REPAIR 6 27 2 3 4 5 6 7 8 9 EAU23090 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommen
91. vel G Check hydraulic system for leakage 6 25 PRE OPERATION CHECKS 4 3 2 3 4 5 6 7 8 9 Clutch G Check operation G If soft or spongy have Yamaha dealer bleed hydraulic system G Check uid level in reservoir G If necessary add recommended uid to speci ed level G Check hydraulic system for leakage 6 23 6 25 Throttle grip G Make sure that operation is smooth G Check cable free play G If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 6 19 6 27 Control cables G Make sure that operation is smooth G Lubricate if necessary 6 27 Wheels and tires G Check for damage G Check tire condition and tread depth G Check air pressure G Correct if necessary 6 20 6 22 Brake and shift pedals G Make sure that operation is smooth G Lubricate pedal pivoting points if necessary 6 27 Brake and clutch levers G Make sure that operation is smooth G Lubricate lever pivoting points if necessary 6 28 Centerstand sidestand G Make sure that operation is smooth G Lubricate pivots if necessary 6 28 Chassis fasteners G Make sure that all nuts bolts and screws are properly tightened G Tighten if necessary Instruments lights signals and switches G Check ope
92. ways rinse the dirt and de greaser off with water Cleaning CAUTION ECA10770 G Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray G Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic G Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte G Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents G For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the wi
93. when the fuel level drops below approximately 3 0 L 0 79 US gal 0 66 Imp gal When this occurs set the fuel reserve switch to the RES position and refuel as soon as possible The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to RUN and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on have a Yamaha dealer check the electri cal circuit EAU11630 Speedometer unit The speedometer unit is equipped with a speedometer an odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops 1 Tripmeter reset knob 2 Odometer 3 Tripmeter INSTRUMENT AND CONTROL FUNCTIONS 3 3 2 3 4 5 6 7 8 9 EAU11851 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range CAUTION ECA10031 Do not operate the engine in the ta chometer red zone Red zone 9000 r min and above EAU12171 Coolant temperature gauge With
94. y drained thoroughly flush the cool ing system with clean tap water 10 Install the water pump drain bolt and then tighten it to the specified torque NOTE Check the washer for damage and re place it if necessary 11 Install the rubber coolant drain plugs and then install the cylinder drain plug covers NOTE Check the rubber plugs for damage and replace them if necessary 12 Turn the coolant drain cock mak ing sure to align the OFF with the position indicator 13 Pour the recommended coolant into the reservoir to the maximum level and then install the cap 14 Pour the recommended coolant into the radiator until it is full CAUTION ECA10470 G If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine G If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion G If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced 15 Install the radiator cap start the engine let it idle for several min utes and then turn it off 16 Remove the radiator cap to check the coolant level in the r
95. ype quantity BDS35 x 4 Spark plug s Manufacturer model NGK DPR8EA 9 20 10 0 10 20 30 40 50 C SAE 10W 30 SAE 15W 40 SAE 20W 40 SAE 20W 50 SAE 10W 40 10 30 50 70 90 110 0 130 F YAMALUBE 4 10W30 or SAE 10W30 YAMALUBE 4 20W40 or SAE 20W40 10 0 10 20 30 40 20 50 C SPECIFICATIONS 8 2 2 3 4 5 6 7 8 9 Manufacturer model DENSO X24EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 87 49 1 776 Secondary reduction system Shaft drive Secondary reduction ratio 21 27 33 09 2 852 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 43 17 2 529 2nd 39 22 1 773 3rd 31 23 1 348 4th 28 26 1 077 5th 26 28 0 928 Chassis Frame type Double cradle Caster angle 29 00 Trail 119 0 mm 4 69 in Front tire Type Tubeless Size 110 90 18M C 61V Manufacturer model BRIDGESTONE G525 Manufacturer model DUNLOP F20 Rear tire Type Tubeless Size 150 90 15M C 74V Manufacturer model BRIDGESTONE G526 Manufacturer model DUNLOP K525 Loading Maximum load 215 kg 474 lb CAL ZAF 216 kg 476 lb U49 Total weight of rider passenger cargo and accessories Tire ai

Yamaha 2006 VMAX Owner's Manual

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