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Yamaha 2003 Royal Star Venture Owner's Manual

Contents

1. AUDIO SYSTEM AND CB RADIO CAUTION e Keep the cassette deck lid closed at all times except when inserting or removing a cas sette e Do not leave cassette tapes in direct sunlight for a long period of time Do not allow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade 4 10 e To clean the tape head use a de magnetizing cleaning cas sette but be sure to turn the volume all the way down to avoid speaker damage AUDIO SYSTEM AND CB RADIO 4 Playing a cassette tape 1 2 Make sure that the audio system is turned on See page 4 3 Insert a cassette tape into the cas sette compartment as shown LOAD then PLAY appears in the display If a cassette is al ready inserted push the AUDIO button until PLAY appears in the display The tape starts playing Skipping songs While a cassette tape is playing push either side of the up down switch once for less than one second for each song to be skipped Pushing x7 skips songs in the forward direction Pushing Z skips songs in the reverse direc tion APC auto program control and the number of songs to be skipped e g 3 appear in the display When skipping songs in reverse a minus sign appears in front of the number of songs to be skipped e g 2 1 indi cates that the current song will be played a
2. Replace Exhaust system e Check for leakage e Retighten if necessary e Replace gasket s if necessary Carburetor synchronization e Adjust synchronization of carburetors Idle speed e Check and adjust engine idle speed e Adjust cable free play Evaporative Emission control system For California only e Check control system for damage e Replace if necessary 7 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU00472 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 12 000 mi 13 000 km 19 000 km or or 12 months 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Engine oil e Replace See page 9 1 Ni V N Oil filter e Replace Ni Ni Ni Air filter See NOTE page 7 6 e Clean with compressed air e Replace if necessary Cooling system e Check hoses for cracks or damage replace if necessary e Replace coolant every 24 months Ethylene glycol antifreeze coolant Replace Brake system See NOTE page 7 6 e Adjust free play e Check and replace pads if necessary Replace brake fluid Clutch e Check operation
3. 1 to the right of CH start flashing AUDIO SYSTEM AND CB RADIO 3 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played NOTE Selecting A will automatically pro gram the preset stations See the fol lowing section 4 Push the SELECT button once for less than one second to store the radio station selected in step 1 under the preset number selected in step 3 5 Repeat this procedure to preset other radio stations 4 16 Using automatic tuning 1 Select a frequency band See page 4 14 2 Push the SELECT button once for two seconds or more The ra dio frequency and preset station number 1 to the right of CH start flashing 3 Push either side of the up down switch once for one second or more to tune in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once for less than one second to store the radio station selected in step 3 under the preset number selected in step 4 6 Repeat this procedure to preset other radio stations AUDIO SYSTEM AND CB RADIO 4 Programing preset radio stations automatically Up to six stations can be programmed automatically for each frequency band FM1 FM2 FM
4. FROM FUEL TANK CANISTER TO ATMOSPHERE 4LE 21686 A0 Left view Right view Controls and instruments DESCRIPTION o O O Royal Star VENTURE Left view 1 Shift pedal page 3 9 7 Fuse box 2 page 7 36 2 Starter choke knob page 3 13 8 Side case page 3 15 3 Fuel tank cap page 3 10 9 Helmet holder page 3 14 4 Fuel cock page 3 12 10 Tail brake light page 7 38 5 Battery page 7 34 11 Rear turn signal lights page 7 38 6 Coolant reservoir page 7 17 2 1 Royal Star VENTURE Right view 13 14 15 16171819 20 12 Muffler 13 Owner s tool kit 14 Helmet holder 15 Travel trunk 16 Passenger seat 17 Shock absorber assembly air valve 18 Rider seat 19 Fuel tank page 7 2 page 3 14 page 3 16 page 3 18 page 3 13 page 3 11 2 2 20 Front fork air valve 21 Headlight 22 Front turn signal position lights 23 Fuse box 1 24 Brake pedal 25 Rider footrest 26 Passenger footrest DESCRIPTION page 3 17 page 7 37 page 7 38 page 7 35 page 3 10 DESCRIPTION Royal Star VENTURE Controls and instruments 1 Clutch lever 2 Audio system CB radio control unit 3 Left handlebar switches 4 Rider headset jack 5 Speedometer unit page 3 9 page 4 3 page 3 7 page 4 2 page 3 4 2 3 6 Main switch steering lock 7 Right handlebar switches 8 Throttle grip 9 Brake lever page 3 1 page 3 8 p
5. mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down e It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding EW000045 3 20 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE A 7 1 Move the sidestand down This check is most reliable if performed with 2 Make sure that the engine stop switch is set to O a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start
6. 1 Radio antenna Radio operation tape from the cassette deck EJCT W AYE appears in the display and then CASS starts flashing 4 13 It is dangerous to operate the radio while riding Never take your hands off the handlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the radio antenna folded down AUDIO SYSTEM AND CB RADIO 1 Sleeve 1 Frequency band NOTE Selecting a frequency band Tuning in a radio station automati a The antenna can be folded down This radio offers three FM bands and cally after lifting the sleeve one AM band Since all three FM 1 Select a frequency band e Be sure to tighten the antenna nut bands cover the whole FM frequency 2 Push either side of the up down securely when putting the antenna range any one of them can be select switch once for one second or back to the original position ed for tuning in an FM station These more The radio automatically three FM bands are useful for catego tunes in the first station that has a rizing FM preset stations Repeatedly strong enough signal to be re push the AUDIO button for less than ceived one second until the desired frequency band appears in the display gt FM1 gt FM2 gt FM3 gt AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the op
7. EAU04037 Cruise control system This motorcycle is equipped with a cruise control system designed to maintain a set traveling speed Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 30 mi h 50 km h and 80 mi h 130 km h 1 Cruise control switch 2 CANCEL switch To activate and set the cruise control system 1 Push the CRUISE switch to the left The ON indicator light will come on 2 Press the SET DEC set decel erate side of the cruise control switch to activate the cruise con trol system The SET indicator light comes on 3 Set the desired traveling speed as follows Press the RES ACC re sume accelerate side of the cruise control switch to increase the set speed or the SET DEC side to decrease the speed INSTRUMENT AND CONTROL FUNCTIONS 1 SET indicator light 2 RES indicator light 3 ON indicator light NOTE Pressing the cruise control switch once will change the speed in increments of 1 mi h 1 6 km h Holding the cruise control switch down will increase or de crease the speed continuously until the switch is released The traveling speed can be set to a maximum of 80 mi h 130 km h and a minimum of 30 mi h 50 km h When the cruise control system is acti vated and the throttle grip is turned to increase the speed
8. Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting bolt in di rection To decrease the brake lever free play turn the adjusting bolt in direction 7 26 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EW000099 PERIODIC MAINTENANCE AND MINOR REPAIR a Distance between brake pedal and footrest EAU01746 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 3 9 in 100 mm above the top of the footrest as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer adjust it EW000109 A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident 7 27 EAU01799 Adjusting the
9. The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 21 1 Auxiliary DC jack EAU01788 Auxiliary DC jack and terminals 12 V accessories connected to the auxiliary DC jack at the front and auxil iary DC terminals under the rider seat can be used when the key is in the ACC or ON position INSTRUMENT AND CONTROL FUNCTIONS 1 Auxiliary DC terminal ECA00044 CAUTION The accessories connected to the auxiliary DC jack and terminals should not be used with the engine turned off and their combined load must never exceed 5 A or 60 W oth erwise the battery may discharge To prevent electrical shock or short circuiting make sure that the caps are installed when the auxiliary DC jack and terminals are not being used EWA00017 3 22 Location of parts Headsets optional Control unit Making basic settings Making mode settings Cassette deck operation Radio operation Optional CD changer operatio CB radio operation Auxiliary audio source operation AUDIO SYSTEM AND CB RADIO _ _ _ _ _ _ Location of parts 1 Audio system CB radio control unit 2 Front speaker x 2 3 Rider headset jack 4 Cassette deck lid 5 Main switch steering lock 1 Rear speaker x 2 6 Eject amp button 2 Passenger volume control knob 7 Cassette deck compartmen
10. a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and de
11. sary professional knowledge and expe rience PERIODIC MAINTENANCE AND MINOR REPAIR a Throttle cable free play EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 0 16 0 24 in 4 6 mm at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU00637 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 7 21 EAU03570 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA00041 Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories cowling side cases etc Tire air pressure measured on cold tires Load Front Rear 250 kPa 250 kPa Up to 198 Ib 90 kg 2 50 kgf cm 2 50 kgt cm 36 psi 36 psi 250 kPa 280 kPa ee kg 2 50 kgf em 2 80 kgf
12. tional electrical accessories To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals EC000102 CAUTION e Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery 7 35 Cruise control fuse Carburetor heater fuse Auxiliary DC terminal fuse Auxiliary DC jack fuse Audio system fuse Spare fuse x 2 OoahWN EAU01801 Replacing the fuses The main fuse box is located behind panel C See page 7 10 for panel re moval and installation procedures Fuse box 1 is located behind cowling A See page 7 7 for cowling removal and installation procedures PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses Fuse box 1 Cruise control fuse Carburetor heater fuse Auxiliary DC terminal fuse Auxi
13. Right foot DOT 4 Telescopic fork Swingarm link suspension Coil air spring oil damper Coil air spring oil damper 5 51 in 140 mm 4 13 in 105 mm Transistorized coil ignition digital A C magneto 14 V 29 A 5 000 r min YTX20L BS 12 V 18 Ah Quartz bulb halogen Bulb voltage wattage x quantity Headlight Tail brake light Front turn signal position light Rear turn signal light Neutral indicator light High beam indicator light Oil level warning light Turn signal indicator light Fuel level warning light Coolant temperature warning light Overdrive indicator light Engine trouble warning light Cruise control SET indicator light Cruise control RES indicator light Cruise control ON indicator light Audio system amplifier Output power Speaker Headset Auto volume range 12 V 60 55 W x 1 12 V 8 27 W x 1 12 V 27 8 W x2 12V 27Wx2 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx2 14V 3Wx1 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx1 12V 1 7Wx1 14Wx4 1Wx2 5 steps Output impedance Speaker Headset Fuses Main fuse Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Odometer fuse Cruise control fuse Carburetor heater fuse Audio system fuse Auxiliary DC jack fuse Auxiliary DC terminal fuse SPECIFICATIONS 4Q 8 2 16 Q 30 A 15A 15A 10A 10A 10A 10A 10A 10A 5A 5A Identification numbers Key identif
14. THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield e Use neutral detergent SIWT GJW 2835Y 00 ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing S5GK 2118K 00 4 A WARNING TI RE IN FO RMATI ON Improper loading can adversely affect handling Do not exceed maximum load limit 9 kg 20 Ib each saddlebag 9 kg 20 Ib travel trunk 9 kg 20 Ib travel trunk bracket without travel trunk Distribute weight evenly from side to side e Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 80 mph 120 km h with travel trunk and or saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions Cold tire normal pressure should be set as follows e Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi A4NK 21668 A0 5 CALIFORNIA ONLY EMISSION HOSE ROUTING
15. beside the owners tool kit When used to replace the locks of the optional side cases and travel trunk which can be obtained at a Yamaha dealer these locks can be operated with the ignition key Keep these locks in a safe place to prevent losing them 3 19 EAU00330 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system EW000044 The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly INSTRUMENT AND CONTROL FUNCTIONS EAU03720 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans
16. cm 36 psi 41 psi Maximum load 419 Ib 190 kg Total weight of rider passenger cargo and accessories PERIODIC MAINTENANCE AND MINOR REPAIR EWA00042 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories cowling side cases etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury 7 22 1 Sidewall 2 Wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear Peete mn PERIODIC MAINTENANCE AND MINOR REPAIR EW000085 It is dangerous to ride with a worn out tire Wh
17. eee 7 16 Front fork adjusting eee 3 17 Front fork checking FUCl COCK 3 sirridir 3 12 FUCl GAUGC at ccteecigsersatevisecsieeveeterstevsensead s 3 7 Fuel level warning light 3 3 Fuel tank cap Fuses replacing eseeeeeeereereererrernns 7 35 H Handlebar switches eeeeseeeeeerereerneee 3 7 Hazard SWItCN eee eee cece eeeeeeeee 3 8 Headlight bulb replacing 7 37 Headsets Helmet holders Mysan 3 14 High beam indicator light 0 e 3 2 Horn SWitChisissssdeta sere ooa iaie 3 8 l Identification numbers cceeeeeeees 10 1 Ignition circuit cut off system 0 3 20 Indicator and warning lights 0 3 2 K Key identification number 10 1 L Labels location inina 1 7 Locks for optional side cases and travel trUnK cccccccccecessssteeeeeeeesseeee 3 19 M Main switch steering lock sese 3 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance periodic ccceeeeee 7 1 Maintenance record ccceeeeeeeeeneees 10 5 Model label cccccccccceeesssteeeeeeeesteeee 10 2 N Neutral indicator light 0 ee 3 3 Noise regulation cece eeeeeeeeees 10 4 0 Oil level warning light ee Overdrive indicator light P Parking arh a n N a i 6 7 Part locations ccccccccssseeceeeeeeessteeeeeeees 2 1 Parts location Of cccccccceeceeeeeeeeeeee
18. error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use A SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a ja
19. for looseness e Moderately repack every 16 000 mi 25 000 km or 24 months Medium weight wheel bearing grease Wheel bearings e Check bearings for smooth rotation Rear suspen sion link pivots e Apply grease lightly Molybdenum disulfide grease Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE EAU03907 From 24 000 mi 37 000 km or 36 months repeat the maintenance intervals starting from 4 000 mi 7 000 km or 6 months 7 5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03892 NOTE e The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake and clutch systems e After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required e Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 7 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Cowling A 2 Panel A EAU01139 Removing and installing cowlings and panels The cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chap
20. gt YAMAHA EAU03438 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 EAU00002 INTRODUCTION Congratulations on your purchase of the Yamaha Royal Star VENTURE This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INEORMA MON Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY
21. hicle performance problems OFF closed position EAU02969 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ons normal eile ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding 3 12 RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON INSTRUMENT AND CONTROL FUNCTIONS 1 Starter choke knob N EAU04038 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction to turn on the starter choke Move the knob in direction to turn off the starter choke EAU03372 Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering
22. locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it 1 Push 2 Turn EW000016 Never turn the key to OFF or LOCK while the motorcycle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the motor cycle is stopped before turning the key to OFF or LOCK INSTRUMENT AND CONTROL FUNCTIONS EAU03034 Indicator and warning lights EAU04121 1 Turn signal indicator lights lt a and o gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU00063 2 High beam indicator light 20 This indicator light comes on when the high beam of the headlight is switched on 3 2 EAU03201 3 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to O and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 P
23. rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect Since the brake light switch is a compo nent of the cruise control system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EAU00721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear indicator groove x 3 EAU03938 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set 7 28 1 Wear indicator groove EAU03939 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set PERIODIC MA
24. take and track number e g 6 3 ap Selecting a CD track your hands off the handlebars pear in the display The CD starts Repeatedly push either side of the up while riding playing down switch for less than one second Keep the volume at a low until the number for the desired CD enough level to be aware of traf NOTE track appears in the display fic conditions and ensure safe 6 3 indicates track no 3 on CD no 6 ty Never ride the motorcycle with the CB antenna folded down 4 18 AUDIO SYSTEM AND CB RADIO 1 Sleeve NOTE The antenna can be folded down after lifting the sleeve This CB radio will operate on any of the 40 frequencies designated as Citizens band channels by the Federal Commu nications Commission F C C This model features a frequency synthesiz ing circuit with PHASE LOCK LOOP technology to assure ultraprecise fre quency control This radio has been Type Accepted and Type Certified by the F C C The Citizens Band Radio Service is under the jurisdiction of the Feder al Communications Commission F C C Any adjustments or modi fications which would alter the per formance of the transceivers original F C C Type Acceptance or which would change the frequen cy determining method are strictly prohibited Replacement or substi tution of Crystals Transistors IC Regulator Diodes or any other part of unique nature with parts other than those recommended
25. throttle cable is stuck EAU00147 6 Hazard switch With the key in the ON position turn this switch to A to turn on the haz ard light simultaneous flashing of all turn signal lights The hazard light is used in case of an emergency or to warn other drivers 3 8 when your motorcycle is stopped where it might be a traffic hazard EC000006 CAUTION Do not use the hazard light for an ex tended length of time otherwise the battery may discharge EAU01859 7 Cruise control switches See page 3 5 for an explanation of the cruise control system EAU00143 8 Start switch Push this switch to crank the engine with the starter EC000005 CAUTION See page 6 2 for starting instruc tions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS 1 Clutch lever EAU00152 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 20 for an explanation of the ignition circuit cut off system 1 Shift pedal EAU01215 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shiftin
26. warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit ECo00002 CAUTION Do not operate the engine if it is overheated INSTRUMENT AND CONTROL FUNCTIONS 1 Speedometer 2 Odometer tripmeter clock 3 RESET button 4 SELECT button EAU03565 Speedometer unit The speedometer unit is equipped with the following a digital speedometer shows riding speed an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve aclock which 3 4 Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO gt TRIP 1 gt TRIP 2 ODO If the fuel level warning light comes on see page 3 3 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button s
27. 3 and AM as follows NOTE This function works best in areas with strong radio signals 1 Select a frequency band See page 4 14 2 Push the SELECT button once for two seconds or more The ra dio frequency and preset station number 1 to the right of CH start flashing 3 Repeatedly push either side of the up down switch for less than one second until A automatic ap pears in the display 4 Push the SELECT button once for less than one second to pro gram preset radio stations auto matically 4 17 Optional CD changer operation It is dangerous to operate the CD changer while riding Never take your hands off the handle bars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty An optional six disc CD changer can be mounted in the travel trunk Ask a Yamaha dealer to install the genuine Clarion CDC635 model AUDIO SYSTEM AND CB RADIO 1 CB antenna Playing a CD Selecting a CD CB radio operation 1 Insert up to six CDs into the CD Repeatedly push either side of the up changer Follow the manufactur down switch for one second or more P AN er s directions until the number for the desired CD ap Itis dangerous to change CB ra 2 Push the AUDIO button until pears in the display dio channels or adjust the vol GC as well as the CD number ume while riding Never
28. IKUNI BDSR32 x 4 NGK DPR8EA 9 or DENSO X24EPR U9 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 776 Shaft drive 2 567 Constant mesh 5 speed Operation Gear ratio ist 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tire Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS Left foot 2 529 1 632 1 200 0 960 0 786 Double cradle 29 17 5 98 in 152 mm Tubeless 150 80 16 71H 150 80 16 M C 71H Dunlop D404F Bridgestone G705 B Tubeless 150 90B15 M C 74H Dunlop D404 Bridgestone G702 SPECIFICATIONS Maximum load Tire air pressure measured on cold tires Up to 198 Ib 90 kg 198 Ib 90 kg maximum Front Rear Front Rear 419 Ib 190 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Total weight of rider passenger cargo and accessories Wheels Front Rear Brakes Front Type Size Type Size Type Operation Fluid Cast wheel 16 x MT 3 50 16 M C x MT 3 50 Cast wheel 15M C x MT 4 00 Dual disc brake Right hand DOT 4 Rear Type Operation Fluid Suspension Front Rear Spring shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Model Voltage capacity Headlight type Single disc brake
29. INTENANCE AND MINOR REPAIR Rear brake Front brake 1 Minimum level mark EAU03914 Checking the brake and clutch fluid levels Insufficient brake or clutch fluid may al low air to enter the brake or clutch sys tems possibly causing them to become ineffective Before riding check that the brake and clutch fluids are above the minimum level marks and replenish if necessary A low brake or clutch fluid level may in dicate brake or clutch system leakage and or worn brake pads If the brake or clutch levels are low be sure to check the brake or clutch systems for leakage and the brake pads for wear Observe these precautions 1 Minimum level mark When checking the brake and clutch fluid levels make sure that the top of each reservoir is level Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake and clutch fluid DOT 4 brake fluid e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance 7 29 1 Minimum level mark Be careful that water does not en ter the brake or clutch fluid reser voir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fl
30. IO SYSTEM AND CB RADIO 4 Adjusting the auto volume When riding the motorcycle external noise may override the audio system output volume The audio system fea tures an automatic volume control function which compensates for exter nal noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display Repeatedly push either side of the up down switch for less than one second until the desired volume is displayed The auto volume can be set between 0 and 5 Turning on off the CB roger beep 1 Repeatedly push the SELECT button for less than one second until either RB on roger beep on or RB oF roger beep off ap pears in the display 2 Repeatedly push either side of the up down switch for less than one second to change the setting 4 9 Intercom operation Provided both the rider and passenger are wearing headsets they can talk to each other through the intercom at any time See the Adjusting the intercom volume section on page 4 8 for adjust ment procedures 1 Cassette deck compartment 2 Eject 4 button 3 Cassete deck lid Cassette deck operation It is dangerous to operate the cassette deck while riding Nev er take your hands off the han dlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty
31. IS INVOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAUTION NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION Ewo00000 ne en ee ee eee PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL I
32. MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot A SAFETY INFORMATION Many motorcycle accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many motorcycle accidents have been caused by
33. NFORMATION AFFIX DEALER LABEL HERE EAU04247 XVZ13TFR C XVZ13TFSR C OWNER S MANUAL 2002 by Yamaha Motor Corporation U S A 1st edition April 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 16 15 EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 AUDIO SYSTEM AND CB RADIO 5 PRE OPERATION CHECKS 6 OPERATION AND IMPORTANT RIDING POINTS 7 PERIODIC MAINTENANCE AND MINOR REPAIR 8 CLEANING AND STORAGE 9 SPECIFICATIONS 10 CONSUMER INFORMATION INDEX Safe riding Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels _Q SAFETY INFORMATION _ _ _ _ _ __ MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S
34. RIDING POINTS 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to O EC000035 CAUTION If the fuel level warning light comes on check the fuel level and if nec essary refuel as soon as possible 3 Shift the transmission into the neu tral position 6 2 NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit OPERATION AND IMPORTANT RIDING POINTS 4 Turn the starter choke on and completely close the throttle See page 3 13 for starter choke oper ation 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt ECA00031 CAUTION The engine trouble warning light should come on when the start switch is pushed and it should go off when the start switch is released If the engine trouble warning does not come on when pushing the start switch or it remains on after start ing have a Yamaha dealer check the self diagnosis device 6 After starting the engine move the starter choke knob back halfway ECA00055 CAUTION For maximum engine life always wa
35. RIODIC MAINTENANCE AND MINOR REPAIR FROM FUEL TANK CANISTER EAU01796 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if damaged Make sure the vent hose is not blocked Clean it if necessary EAU04626 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 7 13 1 Engine oil level window 2 Maximum level mark 3 Minimum level mark 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct lev
36. When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Accessories and replacement parts 7 25 Air filter elements cleaning P Audio settings baSIC ceeeeeeeeeee Audio settings modes ceeeeeeee Audio system i Auxiliary audio SOUICE ceeeteeeeee Auxiliary DC jack and terminals 3 22 B Batto ienie o g ive reves 7 34 Brake and clutch fluid levels check
37. Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR EAU02990 Troubleshooting charts Starting problems or poor engine performance Keep away open flames and do not smoke while checking or working on the fuel system Ewo000125 1 Fuel j There is enough fuel Check the compression Check the fuel level in the fuel tank The engine does not start Check the compression _ There is no fuel t Supply fuel 2 Compression m gt There is compression Check the ignition Operate the electric starter gt Have a Yamaha dealer check the vehicle There is no compression gt 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs 1 and check the electrodes The engine does not start gt Dry gt Have a Yamaha dealer check the vehicle Check the battery 4 Battery gt The engine turns over w the battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer gt The engine turns over Check the battery lead connections check the vehicle
38. abel in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION CONSUMER INFORMATION EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 10 3 CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its
39. acture and that it is free from de fects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 10 8 CONSUMER INFORMATION p gt P gt P pe po PP WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The cus
40. age 7 21 page 3 9 Main switch steering lock Starter choke knob Indicator and warning lights Locking the steering with a padlock Speedometer unit Rider seat Cruise control system Helmet holders Fuel gauge Side cases and travel trunk Handlebar switches Adjusting the front fork Clutch lever Adjusting the shock absorber assembly Shift pedal Locks for the optional side cases and Brake lever travel trunk Brake pedal Sidestand Fuel tank cap Ignition circuit cut off system Auxiliary DC jack and terminals Fuel cock INSTRUMENT AND CONTROL FUNCTIONS 1 ON 2 ACC Accessory 3 OFF 4 LOCK EAU00029 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU00032 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed EAU01842 ACC Accessory The audio system and the auxiliary DC jack and terminals can be used in this position Therefore do not use the ac cessory position for an extended period of time otherwise the battery may dis charge The key cannot be removed EAU00038 OFF All electrical systems are off The key can be removed 3 1 EAU00027 Lock OFF push lt A SS LOCK LOCK push LOCK EAU00040 The steering is
41. all wheel for cracks bends warpage or Manufacturer Size Dunlop 150 90B 15 M C 74H Bridgestone 150 90B 15 M C 74H ing the tires should be left to a Yamaha dealer who has the necessary professional knowl damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics edge and experience Tire air valve PVR59A Valve core 9000 7 24 PERIODIC MAINTENANCE AND MINOR REPAIR e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques Tightening torques Valve stem nut 1 16 ft lbf 0 16 m kgf 1 6 Nm Valve stem locknut 1 16 ft lbf 0 16 m kgf 1 6 Nm EAU00691 Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the o
42. ance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance and render the vehicle un safe for use Consult a Yamaha dealer before attempting any chang es EW000063 7 2 Periodic maintenance chart for the emission control system ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS EAU00471 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance e Check and adjust valve clearance when engine is cold Every 28 000 mi 43 000 km Spark plug e Check condition e Adjust gap and clean Replace Ni Replace Crankcase ventilation system e Check ventilation hose for cracks or damage e Replace if necessary Ni Ni Ni Fuel line e Check fuel hose for cracks or damage e Replace if necessary Ni Fuel filter e Replace initial 20 000 mi 31 000 km or 30 months and thereafter every 20 000 mi 31 000 km or 30 months
43. and fluid leakage See NOTE page 7 6 e Correct if necessary Final gear oil e Check vehicle for leakage e Replace every 16 000 mi 25 000 km or 24 months SAE 80 API GL 4 hypoid gear oil Replace Replace Control cable e Apply chain lube thoroughly Yamaha chain and cable lube or SAE 10W30 motor oil Rear arm pivot bearing e Check bearing assembly for looseness e Moderately repack every 16 000 mi 25 000 km or 24 months Medium weight wheel bearing grease 7 4 PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 12 000 mi 13 000 km 19 000 km or or 12 months 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Brake Clutch lever pivot shaft e Apply chain lube lightly Lithium soap based grease all purpose grease Ni y y Ni V Brake pedal and shift pedal shaft e Lubricate e Apply chain lube lightly Lithium soap based grease all purpose grease Sidestand pivot e Check operation and lubricate e Apply chain lube lightly Lithium soap based grease all purpose grease Sidestand switch e Check and clean or replace if necessary Front fork e Check operation and for leakage Steering bearings e Check bearing assembly
44. ath within a short time Always operate your motorcycle in an area that has adequate ventilation 3 Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcycle note the following A SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle 1 7 A SAFETY INFORMATION CAUTION BEFORE YOU OPERATE
45. by up to 5 mi h 8 km h the cruise control system will 3 6 return to the set speed after the throttle grip is released However if the speed is increased by more than 5 mi h 8 km h the cruise control system will be deactivated until the traveling speed is within 5 mi h 8 km h of the set speed Deactivating the cruise control system Applying the front or rear brake or dis engaging the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate cruise control NOTE When the cruise control system is deactivated the RES resume indicator light will come on Traveling speed decreases as soon as the cruise control system is deactivated unless the throttle grip is turned INSTRUMENT AND CONTROL FUNCTIONS Push the RES ACC side of the cruise control switch to reactivate the system The traveling speed will return to the previously set speed The RES indi cator light will flash during this time and then go off Once the cruise control system is reactivated the SET indica tor light will come on Push the CRUISE switch to the right to turn the cruise control system off completely If the cruise control system is defec tive the SET and RES indicator lights will flash simultaneously If this occurs turn the cruise control system off and have a Yamaha deal er check it EWA00019 1 Fuel ga
46. cket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XVZ13TF C XVZ13TFS C 419 Ib 190 kg When loading within this weight limit keep the following i
47. e maximum air pres sure otherwise the front fork oil seals may become damaged 5 Securely install the air valve caps INSTRUMENT AND CONTROL FUNCTIONS 1 Shock absorber assembly air valve cap EAU03721 Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate EC000015 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring rate as follows 1 Place the motorcycle on the side stand 3 18 NOTE When checking and adjusting the air pressure there should be no weight on the motorcycle 2 Remove the air valve cap 3 Check the air pressure with the air pressure gauge included in the owner s tool kit 4 To increase the spring rate and thereby harden the suspension increase the air pressure with an air pump To decrease the spring rate and thereby soften the sus pension decrease the air pres sure by pushing the valve stem down Spring rate Minimum soft standard Air pressure 0 psi 0 kgf cm 0 kPa Maximum hard Air pressure 57 psi 4 0 kgf cm 400 kPa INSTRUMENT AND CONTROL FUNCTIONS ECA00050 CAUTION Never exceed the maximum air pres sure otherwise the oil seal may be come damaged 5 Securely install the air valve cap EAU04043 Locks for the optional side cases and travel trunk There are three locks in a plastic bag located
48. e sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands e Avoid spilling fuel on the hot engine EW000130 EAU00185 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU04265 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity Total amount 5 9 US gal 5 0 Imp gal 22 5 L Reserve amount 0 9 US gal 0 8 Imp gal 3 5 L ECA00104 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to internal engine parts such as the valves and piston rings as well as to the exhaust sys tem 3 11 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve
49. e windshield cowlings pan els and other plastic parts Use only a soft clean cloth or 9 sponge with mild detergent and YN LOONA uey water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing e Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte EAU03333 Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life 8 1 Before cleaning the motorcycle 1 Cover the muffler outlets to pre vent water entry with plastic bags and strong rubber bands Make sure that the spark plugs and all caps and covers are prop erly installed Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease with a paintbrush Do not apply de greaser to the wheel axles Cleaning the motorcycle 1 Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job ECA00032 CAUTION e Do not use high pressure wash ers since excessive high pres sure may cause water seepage and deterioration of wheel bear ings the front fork brakes transmission sea
50. eeeees 4 1 Pre operation check list R Radio operation Rider seat S Safety defects reporting Safety information Shifting Decelerating Shift points Starting out and accelerating Shift pedal Shock absorber assembly adjusting Side cases and travel trunk Sidestand Sidestand checking and lubricating Sound control unit Spark plugs checking Specifications Speedometer unit Starter choke knob Starting and warming up a cold engine 6 2 Starting a warm engine Start switch Steering checking Steering locking with a padlock Storage Supporting the motorcycle T Talk switch Throttle cable free play adjusting Throttle grip and cable checking and Troubleshooting Troubleshooting charts Turn signal indicator lights Turn signal light or tail brake light bulb replacing Turn signal switch Vv Valve clearance adjusting Vehicle identification number Ww Warranty limited Wheel bearings checking Wheels See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2002 05 0 5x1 CR E
51. el PERIODIC MAINTENANCE AND MINOR REPAIR w i Sa 1 Engine oil filler cap 1 Engine oil drain bolt 1 Engine oil filter cartridge To change the engine oil with or 3 Remove the engine oil filler cap 4 Remove the oil filter cartridge with without oil filter cartridge replace and drain bolt to drain the oil from an oil filter wrench ment the crankcase 1 Start the engine warm it up for several minutes and then turn it off NOTE NOTE An oil filter wrench is available at a Skip steps 4 6 if the oil filter cartridge is Yamaha dealer 2 Place an oil pan under the engine Nor being replaced 5 Apply a thin coat of engine oil to to collect the used oil the O ring of the new oil filter car tridge NOTE Make sure that the O ring is properly seated 7 14 PERIODIC MAINTENANCE AND MINOR REPAIR 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 9 1 Oil quantity Without oil filter cartridge replacement 3 7 US qt 3 1 Imp qt 3 5 L 1 Torque wrench 2 Oil filter wrench 6 Install the new oil filter cartridge With oil filter cartridge with an oil filter wrench and then replacement tighten it to the specified torque 3 9 US qt 3 3 Imp at 3 7 L witha torque wrench Total amount dry engine 4 6 US qt 3 8 Imp qt 4 3 L Tightening torque Oil filter cartridge 12 f
52. en a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer 1 Tire air valve 2 Valve core 3 Valve cap with seal Tire information This motorcycle is equipped with tube less tires tire air valves and cast wheels 7 23 EW000132 e The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed e After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd e Always make sure that the valve caps are securely installed to prevent air pressure leakage e Use only the tire valves and valve cores listed below to avoid tire deflation during a ride PERIODIC MAINTENANCE AND MINOR REPAIR FRONT EAU00682 EAU03763 Cast wheels It is dangerous to ride with a TO Maximize the performance durabil worn out tire When a tire tread ty and safe operation of your motor begins to show crosswise lines Cycle note the following points have a Yamaha dealer replace regarding the specified wheels Manufacturer Size 150 80 16 71H 150 80 16 M C 71H 150 80 16 71H 150 80 16 M C 71H Dunlop Bridgestone Tire air valve TR412 the tire immediately The wheel rims should be checked Valve core 9000A The replacement of
53. ence Audio system SP HS gt BASS gt TREB gt FAD Output Treble Fade Radio lt AV lt __IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when the headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au dio source CB radio SP HS gt IC Intercom volume Output t___pp on oF Roger beep e Programming preset radio stations AUDIO SYSTEM AND CB RADIO Long push two seconds or more e Selecting the preset radio station programming mode CB radio button CB This button is used to perform the fol lowing operations Short push less than one second Turning on the CB radio Selecting the squelch level mode Long push one second or more e Turning off the CB radio 4 4 AUDIO SYSTEM AND CB RADIO 4 Making basic settings Turning on off the audio system To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for less than one second To turn the power off Push the AUDIO button once for one second or more Adjusting the audio system volume Turn the volume control knob until the desired audio system volume is dis played e g Vo 10 The audio sys tem volume can be set between 0 and 30 After the adjustme
54. essories and replacement parts sec 7 25 Clutch lever free play ssec 7 26 Adjusting the brake lever free play ee 7 26 Adjusting the brake pedal position 0 0 0 7 27 Adjusting the rear brake light switch 7 27 Checking the front and rear brake pads 7 28 Checking the brake and clutch fluid levels 7 29 Changing the brake and clutch fluids 7 30 Checking and lubricating the cables 7 30 Checking and lubricating the throttle grip and CADIS fs cctcaritancs E EE ET 7 30 Checking and lubricating the brake and Shift pedals 322225 avscestgesgs sens i o RiR 7 31 Checking and lubricating the brake and Clutch l Vers 2cdasstectieesicckegeesiiiisgeisbiadieceensiee 7 31 Checking and lubricating the sidestand 7 32 Checking the front fork sssi 7 32 Checking the Steering ceecee 7 33 Checking the wheel bearings s 7 34 Battery sistiacc Sacchi citvteti igariiisia dis ies 7 34 Replacing the fuses o oo eee eee eeeeees 7 35 Replacing the headlight bulb 0 eee 7 37 Replacing a turn signal light bulb or the tail brake light bulb 0 2 eeeeeeeeeeees 7 38 Supporting the motorcycle n se 7 39 Troubleshooting eee eeeeeeeeeeeeeneeeeeeeeneeeeeeeeaas 7 39 Troubleshooting Charts seeen 7 40 PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790 Safety is an obligation of the owner Periodic inspection adjustment and lu bricati
55. ew and then pull out NOTE ward on the areas shown Make sure that the projection fits into the grommet 2 Install cowling A 7 9 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel B 1 Panel C 2 Screw 2 Screw To install the panel 3 Bolt x 2 Panel B mae Place the panel in the original position PERE To remove the panel and then install the screw Panel C Remove the screw and then pull out To remove the panel ward on the areas shown 1 Remove the left passenger foot rest by removing the bolts 2 Remove the screw and then pull the panel off as shown 7 10 PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1 2 Place the panel in the original po sition and then install the screw Install the passenger footrest by installing the bolts 1 Spark plug cap EAU03329 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 7 11 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulat
56. ferent licens es Channel 9 has been reserved by the F C C for emergency communica tions involving the immediate safety of individuals or immediate protection of property Channel 9 may also be used to render assistance to a motorist This is an F C C rule and applies to all oper ators of CB radios 4 20 AUDIO SYSTEM AND CB RADIO Adjusting the squelch level The squelch is a noise suppresser de signed to reduce or eliminate back ground noise in the absence of an incoming signal The squelch level can be adjusted as follows 1 Push the CB button once for less than one second The squelch lev el appears in the display e g SQ 10 AUDIO SYSTEM AND CB RADIO 2 Repeatedly push either side of the up down switch for less than one second or turn the control knob until the desired squelch level is displayed The squelch level can be set between 1 and 20 After the adjustment is made the CB ra dio returns to normal operation and the CB channel appears in the display br oo UF cv Ct tL For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and then slowly turning it clockwise un til the background noise has been suffi ciently reduced In order for an incoming CB signal to be heard it must be stronger than the noise received Turning the control further clockwise will increase the threshold level tha
57. fore riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or operate it in a closed area for any length of time Exhaust fumes are poi sonous and inhaling them can cause loss of consciousness and death within a short time Al ways make sure that there is ad equate ventilation OPERATION AND IMPORTANT RIDING POINTS e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control 6 1 EAU00372 EAU00376 CAUTION O Z OoOO O O e Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result EAU01789 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 21 e Never ride with the sidestand down EW000054 OPERATION AND IMPORTANT
58. g the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE 1 ay ee y Ly Use your toes or heel to shift up and your toes to shift down 3 9 1 Brake lever EAU00158 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake pedal EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank cap lock cover 2 Unlock EAU02917 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be re moved To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 3 10 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Ewoo0024 INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level EAU03753 Fuel Mak
59. gain 4 11 NOTE The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank When there is a long blank portion of tape on the cassette BLS appears in the display and the cassette deck auto matically fast forwards the tape to the next song AUDIO SYSTEM AND CB RADIO Changing the tape play direction While the cassette tape is playing push either side of the up down switch for more than one second to reverse the play direction F appears in the display when the tape is played in the forward direction R appears in the display when the tape is played in the reverse direction 4 12 Turning on off the Dolby noise reduction system While the cassette tape is playing push the eject button for more than two seconds to turn the Dolby B noise reduction system on or off B NR appears in the display when the noise reduction system is turned on AUDIO SYSTEM AND CB RADIO NOTE The Dolby noise reduction system has been manufactured under li cense from Dolby Laboratories Li censing Corporation Dolby and the double D symbol are registered trademarks of Dol by Laboratories Licensing Corpo ration 1 Eject amp button Ejecting the cassette tape Push the eject 4 button to eject the
60. gine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting OPERATION AND IMPORTANT RIDING POINTS 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommend ed shift points EAU02988 EAU00427 To start out and accelerate To decelerate 1 Pull the clutch lever to disengage the clutch 1 Apply both the front and the rear brakes to slow the motorcycle 6 2 Shift the transmission into first 2 Shift the transmission into first gear The neutral indicator light gear when the motorcycle reaches should go out 25 mi h 16 km h If the engine is 3 Open the throttle gradually and at about to stall or runs very roughly the same time release the clutch pull the clutch lever in and use the lever slowly brakes to stop the motorcycle 4 At the recommended shift points 3 Shift the transmission into the neu shown in the table on page 6 6 close the throttle and at
61. he wheel bearings 1 Battery 2 Negative terminal 3 Positive terminal EAU00800 Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water EC000101 CAUTION Never attempt to remove the battery cell seals as this would permanent ly damage the battery 7 34 PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water e INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op
62. ication number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record YAMAHA MOTOR CORPORARION U S A ROYAL STAR VENTURE LIMITED WARRANTY 10 CONSUMER INFORMATION EAU02944 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER Leena 3 MODEL LABEL INFORMATION 1 Key identification number EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU01039 1 Vehicle identification number EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label EAU01804 Model label The model label is affixed to the frame under the rider seat See page 3 13 for rider seat removal and installation pro cedures Record the information on this l
63. in 79 x 66 mm 10 1 Electric starter Wet sump Engine oil Type 20 Recommended engine oil classification CAUTION 10 d EAU01038 10 30 50 70 90 I l l alal YAMALUBE 4 10W 30 or SAE TOW 30 110 130 F YAMALUBE a OW z0 or SAE 20W 40 10 20 30 40 50 C API Service SE SF SG type or higher In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils la beled ENERGY CONSERVING II or higher Quantity Without oil filter cartridge replacement With oil filter cartridge replacement Total amount dry engine 3 7 US qt 3 1 Imp qt 3 5 L 3 9 US qt 3 3 Imp qt 3 7 L 4 6 US qt 3 8 Imp qt 4 3 L Final gear oil Type Quantity Cooling system capacity total amount Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Manufacturer Model x quantity Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type SAE80API GL 4 Hypoid Gear Oil 0 21 US qt 0 18 Imp qt 0 2 L 3 7 US qt 3 1 Imp qt 3 5 L Dry type element UNLEADED GASOLINE ONLY 5 9 US gal 5 0 Imp gal 22 5 L 0 9 US gal 0 8 Imp gal 3 5 L M
64. ing 7 29 Brake and clutch fluids changing 7 30 Brake and clutch levers checking and lubricating eee eee eee eee eeeeeeeeees 7 31 Brake and shift pedals checking and lUbricatings saa iii keedtiat atar 7 31 Brake lever ws Brake lever free play adjusting 7 26 Brake light switch rear adjusting 7 27 Brake pads checking cee 7 28 Brake pedall ecscscssesressccsssrerseeenees 3 10 Brake pedal position adjusting 7 27 Cc Cables checking and lubricating 7 30 Canister for California only 00 7 13 Carburetors adjusting 7 20 Cassette deck operation 0 e 4 10 CB radio operation CD changer operation ee 4 17 Cleaning 0 eee eee eee ee ete eeeeeeeneeeneeeeaeees 8 1 Clutch lever 3 9 Clutch lever free play 0 0 7 26 Coolants irii ireas 7 16 Checking imie area 7 16 Coolant temperature warning light 3 4 Cowlings and panels removing and installing 2 cece cece ee eeteeeeeeeeeeeeeeeeeeeee 7 7 Cruise control indicator lights i 33 Cruise control switches 0 cee 3 8 Cruise control System eee eee 3 5 D Dimmer SWitCh 00 eee cece eee eee eeeeee 3 7 E Engine break in cccceeeeeeseeeeeeeeees Engine oil and oil filter cartridge Engine stop SWIHCh sseeeeeeeeeeereeeeeeee Engine trouble warning light F Final gear Oil cece cece
65. ion cleaner waxes since many contain abrasives that may mar the paint or protective finish When finished start the engine and let it idle for several minutes EAU03722 Storage Long term storage 60 days or more of your motorcycle will require some pre ventive measures to guard against de terioration After the motorcycle has been thoroughly cleaned prepare it for storage as follows 1 Fill the fuel tank with fresh fuel and add the following amount of Yamaha Fuel Conditioner and Stabilizer or another high quality fuel stabilizer 1 fluid oz per gallon or 7 5 ml per li ter 8 3 Operate the engine for several minutes to insure the newly condi tioned fuel enters the entire fuel system and carburetors NOTE Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system If necessary have a Yamaha dealer drain the fuel system 2 Remove the spark plugs and pour about one tablespoon of SAE 10W 30 or SAE 20W 40 engine oil in each spark plug bore Install the spark plugs and ground the spark plug leads to prevent sparking while turning the engine over several times to coat the cylinder walls with oil To prevent sparking make sure to remove the spark plug leads and ground them before using the starter motor to crank the engine Ewo000127 3 Lubricate all control cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall or another high quality equivale
66. ive bulb EW000119 A WARNING Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 3 Place a new bulb into position and then secure it with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR 1 a f 1 Do not touch this area 1 Screw x 2 1 Screw x 3 pCa y SEA UOOSSE 3 Insert a new bulb into the socket CAUTION Replacing a turn signal light push it in and then turn it clock Do not touch the glass part of the bulb or the tail brake light wise until it stops headlight bulb to keep it free from bulb 4 Install the lens by installing the oil otherwise the transparency of 1 Remove the lens by removing the screws the glass the luminosity of the bulb screws 5ep00108 and the bulb life will be adversely af 2 Remove the defective bulb by CAUTION fected Thoroughly clean off any dirt pushing it in and turning it counter Do not overtighten the screws oth and fingerprints on the headlight clockwise erwise the lens may break bulb using a cloth moistened with alcohol or thinner 4 Install the bulb cover and then connect the coupler 5 Have a Yamaha dealer adjust the headlight beam if necessary 7 38 PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel
67. lement screw x 2 igs 4 Remove the air filter case cover by S 6 Lightly tap the air filter element to removing the bolts 5 Remove the air filter element by remove most of the dust and dirt removing the screws and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 7 19 7 Install the air filter element by fit ting the projection on the air filter element into the holder in the air filter case then tightening the Screws EC000082 CAUTION Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn PERIODIC MAINTENANCE AND MINOR REPAIR 1 Air filter case drain hose 8 Install the air filter case cover by installing the bolts 9 Install the air filter by pushing it onto the air filter joint then tighten ing the air filter joint clamp screw 10 Install the air filter case by install ing the bolts 11 Install the cowlings NOTE Make sure that the air filter case drain hose is routed as shown 7 20 EAU00628 Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the neces
68. ler change the final gear oil at the intervals specified in the periodic maintenance and lubrication chart 7 16 EAU01797 Coolant To check the coolant level 1 Place the motorcycle on a level surface and hold it in an upright position 2 Remove panel A See page 7 9 for panel removal and installation procedures NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature e Make sure that the motorcycle is positioned straight up when checking the coolant level A slight tilt to the side can result in a false reading PERIODIC MAINTENANCE AND MINOR REPAIR EC000080 CAUTION _ _ _ _ If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool 5 ee ae Pea een ee ant as soon as possible other 3 Minimum level mark 4 If the coolant is at or below the wise the engine may not be minimum level mark remove the sufficiently cooled and the cool 3 Check the coolant level in the rider seat See page 3 13 for rider ing system will not be protected coolant reservoir seat removal and installation pro against frost and corrosion NOTE cedures open the reservoir cap If water has been added to the The coolant should be between the add coolant to the maximum level coolan
69. liary DC jack fuse Audio system fuse 1 Odometer fuse 1 Main fuse Fuse box 2 2 Radiator fan fuse 2 Spare main fuse Ignition fuse 3 Headlight fuse F 4 Signaling system fuse If a fuse is blown replace it as follows Signaling system fuse 5 Ignition fuse 1 Turn the key to OFF and turn off Headlight fuse 6 Spare fuse x 2 the electrical circuit in question Radiator fan fuse Fuse box 2 is located behind panel B 2 Remove the blown fuse and then Odometer fuse See page 7 10 for panel removal and install a new fuse of the specified Main fuse installation procedures amperage EC000103 CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 7 36 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Bulb cover 2 Headlight coupler EAU01802 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Disconnect the headlight coupler and then remove the headlight bulb cover 7 37 1 Headlight bulb holder 2 Remove the headlight bulb holder by turning it counterclockwise and then remove the defect
70. ls audio sys tem speakers saddlebags travel trunk and electrical parts e Many expensive repair bills have resulted from improper high pressure washer applica tions such as those available at coin operated car washers CLEANING AND STORAGE 2 Once the majority of the dirt has been hosed off wash all surfaces with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places 3 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 4 Clean the seat with Yamaha Pro tectant or another high quality vi nyl upholstery cleaner to keep the cover pliable and glossy 8 2 Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild detergent and then wash it off thoroughly with water For additional cleaning use Yamaha Windshield Cleaner or another high quality wind shield cleaner Some cleaning com pounds for plastics may leave scratches on the windshield Before us ing such cleaners test an area of the windshield which does not affect your visibility and which cannot be easily recognized CLEANING AND STORAGE After cleaning the motorcycle Apply Yamaha Silicone Wax or another high quality automotive type wax on all painted and chrome plated surfaces Avoid combinat
71. may cause violation of the technical regulation of Part 95 of the F C C Rules or Violation of Type Accep tance requirements of Part 2 of the Rules 4 19 Elimination of licensing The Federal Communications Commis sion F C C has ruled that Citizens Band Radio Service Operators no long er are required to obtain an F C C li cense to operate their CB equipment In doing so the F C C also decided to permit CB station operation without sta tion identification Elimination of individ ual station license results in no lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Service CB radio functions The CB radio is capable of the follow ing functions which are further ex plained in the following sections Selecting a CB channel for trans mitting or receiving e Adjusting the squelch level Adjusting the receiving volume level e Transmitting and receiving 1 CB radio indicator light Selecting a CB channel 1 Make sure that the CB radio is turned on and is selected See pages 4 5 and 4 6 Repeatedly push either side of the up down switch for less than one second until the desired CB chan nel Ch 01 through Ch 40 is displayed NOTE All channels except channel 9 may be used for communications between sta tions operating under dif
72. mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months name and address 10 6 CONSUMER INFORMATION EAU03066 YAMAHA MOTOR CORPORARION U S A ROYAL STAR VENTURE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Venture motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to certain stated limita tions THE PERIOD OF WARRANTY for the Yamaha Royal Star Ven ture including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not q
73. mi 1 600 km and beyond The vehicle can now be operated nor mally EC000049 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU00457 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park on a slope or on soft ground otherwise the motorcycle may overturn EW000058 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance cceeeeseeeeeeeeteeeeeeeeaes 7 1 Owner s tool kit 02 eceeeeeeeeeeeeeeeeeeeeeneeeseeeeseaees 7 2 Periodic maintenance chart for the emission Control SyYSteM er 7 3 General maintenance and lubrication chart 7 4 Removing and installing cowlings and panels 7 7 Checking the spark plugs 7 11 Canister for California only n 7 13 Engine oil and oil filter cartridge ee 7 13 Final gear Oil arga 7 16 Eole fe A E a ea eee 7 16 Cleaning the air filter elements cceee 7 18 Adjusting the Carburetors 7 20 Adjusting the throttle cable free play 7 21 Adjusting the valve clearance n s 7 21 TOS oina e sce aiaia avi dea ean eee 7 21 Cast wheels ooo eeeeccecceeeeeeeeeeeeeseneeeeeseeeteneeeeeaees 7 24 Acc
74. n mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting acces sories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors A SAFETY INFORMATION
75. nt is made the audio system returns to normal op eration and the current audio mode ap pears in the display 4 5 1 CB radio indicator light Turning on off the CB radio To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond or more The CB indicator light will go off Adjusting the CB reception volume Turn the control knob until the desired CB reception volume is displayed e g VYo 10 The CB reception volume can be set between 0 and 20 After the adjustment is made the CB radio re turns to normal operation and the CB channel appears in the display AUDIO SYSTEM AND CB RADIO Making mode settings General procedure The following setting procedure applies to the audio system CB radio and op tional CD changer NOTE In order to make settings in any of the audio system modes make sure that the audio system is se lected If necessary push the AUDIO button for less than one second In order to make settings in the CB radio modes make sure that the CB radio is selected If necessary push the CB button for less than one second 1 Repeatedly push the SELECT button for less than one second until the desired mode appears in the display Wi
76. nt to pressure lubricate the cables and to purge out any mois ture between the inner and outer ca bles 4 5 Block the frame up so that both of its wheels are off the ground Cover the exhaust pipes with plas tic bags to prevent moisture from entering them If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 30 F 0 C or more than 90 F 30 C For more informa tion on storing the battery see page 7 35 CLEANING AND STORAGE NOTE If necessary make repairs before stor ing the motorcycle 8 4 Specifications SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Minimum ground clearance Minimum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system XVZ13TF C XVZ13TFS C 104 5 in 2 655 mm 35 4 in 900 mm 61 6 in 1 565 mm 29 5 in 750 mm 67 1 in 1 705 mm 6 1 in 155 mm 137 8 in 3 500 mm 869 Ib 394 kg Liquid cooled 4 stroke DOHC V type 4 cylinder 1 294 cm 3 11 x 2 60
77. on will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EW000060 A WARNING If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you EAU00467 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON 7 1 EAU00462 TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Owner s tool kit EAU03568 Owner s tool kit The owner s tool kit is located inside the right side case See page 3 15 for side case opening procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the perform
78. or around the center electrode on each spark plug is a medium to light tan the ideal color when the motorcycle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary Specified spark plug DPR8EA 9 NGK or X24EPR U9 DENSO PERIODIC MAINTENANCE AND MINOR REPAIR a Spark plug gap To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion Spark plug gap 0 03 0 04 in 0 8 0 9 mm 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque 7 12 Tightening torque Spark plug 12 5 ft Ibf 1 75 m kgf 17 5 Nm NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap PE
79. or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 10 9 CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630
80. or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and level position before starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm 7 39 EAU03087 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like
81. ose the side cases and travel trunk before riding e Distribute weight evenly on each side of the motorcycle e Do not exceed the load limit of 20 Ib 9 kg for each side case and the travel trunk Do not exceed the maximum load of 419 Ib 190 kg for the ve hicle Do not exceed 80 mph 120 km h when riding with the travel trunk side cases or both installed otherwise handling could be affected Improper loading poor tire or overall mo torcycle conditions poor road surfaces or adverse weather conditions may make it neces sary to further reduce the riding speed 3 15 1 Storage compartment 2 Storage pouch Side cases To open a side case 1 Insert the key into the lock turn it counterclockwise and then push it in 2 Fold the side case lid up To close a side case 1 Fold the side case lid down 2 Turn the key clockwise and then remove it NOTE Push both sides of the lid down so that both latches snap into place INSTRUMENT AND CONTROL FUNCTIONS 1 Travel trunk lock 1 Lid resting in opened position 2 Unlock 2 St h cis AEE To close the travel trunk Travel trunk 2 Fold the travel trunk lid up and 4 Fold the travel trunk lid up com To open the travel trunk then release it so that it will rest in pletely and then fold it down 1 Insert the key into the lock turn it place as shown counterclockwise and then push it EcAoonz2 in CAUTION Do not appl
82. ould be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride and the pedal pivots should be lu ride and the lever pivots should be lu 7 bricated if necessary bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease all purpose grease all purpose grease 7 31 PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 Recommended lubricant Lithium soap based grease all purpose grease Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition EAU03165 Securely support the motorcycle so EW000115 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or re
83. pair it EW000113 7 32 that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage PERIODIC MAINTENANCE AND MINOR REPAIR To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly EC000098 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU00794 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the motorcycle so that there is no danger of it falling over EW000115 7 33 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check t
84. pec tion AUDIO WARRANTY Yamaha Motor Corporation U S A warrants that factory in stalled audio components which prove defective due to improper workmanship or material will be repaired or replaced at Yamaha s option without charge for parts or labor for a period of five 5 years from the date of purchase of the motorcycle sub ject to certain stated limitations This warranty excludes audio components damaged or affected by 10 7 1 Accident or collision 2 Misuse or neglect 3 Alteration improper installation or connection 4 Unauthorized adjustment or repairs 5 Use in an application for which the audio component was not designed In addition any audio component which has had the serial num ber in any way tampered with or removed will be excluded from warranty This warranty does not cover the elimination of static or other electrical interference Audio components and parts repaired or replaced under this warranty will be warranted for the balance of the audio warranty period All defective components or parts replaced under the warranty become the property of Yamaha Motor Corporation U S A EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Venture that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards ap plicable at the time of manuf
85. peration is smooth e Lubricate if necessary Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 7 21 7 25 Brake and shift pedals e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary Brake and clutch levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth e Lubricate pivot if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary Sidestand switch e Check operation of ignition circuit cut off system e If system is defective have Yamaha dealer check vehicle PRE OPERATION CHECKS NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle EWA00033 5 3 Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking EAU00373 e Become thoroughly familiar with all operating controls and their functions be
86. rig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia EW000098 7 25 ble for any consequences caused by the use of items which have not been approved by Yamaha a Clutch lever free play EAU00695 Clutch lever free play Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid lev el and check the hydraulic system for leakage before each ride If the clutch lever free play does become exces sive and shifting becomes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle PERIODIC MAINTENANCE AND MINOR REPAIR 1 Locknut 2 Adjusting bolt c Brake lever free play EAU00696 Adjusting the brake lever free play The brake lever free play should mea sure 0 08 0 2 in 2 5 mm as shown Periodically check the brake lever free play and if necessary adjust it as fol lows 1
87. rm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off 6 3 NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 50 F 10 C require about 7 seconds of starter choke use and temperatures below 50 F 10 C re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU01258 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm OPERATION AND IMPORTANT RIDING POINTS EAU00423 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 4 EC000048 CAUTION e Even with the transmission in the neutral position do not coast for long periods of time with the en
88. sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 10 4 CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months 10 5 CONSUMER INFORMATION Maintenance Date of y Servicing dealer Mileage interval service Remarks 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000
89. slowly and charge the battery if necessary 7 40 PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled e After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap Ewo00070 There is Have a Yamaha dealer check The coolant level is low leakage and repair the cooling system m Check the cooling system for leakage F There is Wait until the Check the coolant level in the no leakage Add coolant See NOTE engine has cooled reservoir and radiator 7 The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 7 41 Cleaning Storage EAU01010 CLEANING AND STORAGE ECA00001 CAUTION e Improper cleaning can damage th
90. t have a Yamaha dealer minimum and maximum level marks mark and then close the reservoir check the antifreeze content of cap and install the rider seat the coolant as soon as possible otherwise the effectiveness of Coolant reservoir capacity the coolant will be reduced 0 89 US qt 0 74 Imp qt 0 84 L Ewo000067 Never attempt to remove the radia tor cap when the engine is hot 5 Install the panel 7 17 NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radiator If the engine overheats see page 7 41 for further instructions PERIODIC MAINTENANCE AND MINOR REPAIR 1 Air filter case 2 Bolt x 2 EAU03569 Cleaning the air filter elements The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas 1 Remove cowlings A and B See pages 7 7 and 7 8 for cowling re moval and installation procedures NOTE Continue as follows for each air filter element 7 18 1 Air filter joint clamp screw 2 Remove the air filter case by re moving the bolts 3 Loosen the air filter joint clamp screw and then pull the air filter off PERIODIC MAINTENANCE AND MINOR REPAIR 1 Air filter case bolt x 5 1 Air filter element 1 Air filter element i 2 Air filter e
91. t 3 Passenger TALK button 8 Auxiliary audio input jack 4 Passenger headset jack 4 1 AUDIO SYSTEM AND CB RADIO It is dangerous to operate the audio system controls while i riding Never take your hands S S off the handlebars while riding N y e Keep the volume at a low 1 enough level to be aware of traf s fic conditions and ensure safety 1 Rider headset jack 1 Passenger headset jack CAUTION f Do not use the audio system or Headsets optional Connect the headsets to the jacks CB radio for a long period of For CB Citizens Band radio transmis shown in the illustrations and make time when the engine is not run Sion a headset is necessary however Sure that the headsets are selected as ning as the battery may dis CB reception is possible without a the output See the Selecting the out charge headset For intercom use two head put section on page 4 7 for further in e The control unit cassette deck Sets are necessary Consult a Yamaha structions and speakers are water resis dealer if you wish to obtain headsets tant however it is good prac tice to cover them with a plastic bag when washing the motor cycle When cleaning the control unit display use a neutral detergent Never use strong abrasive cleaning products fuel gaso line thinner etc 4 2 AUDIO SYSTEM AND CB RADIO Short push less than one second Skipping songs on the cassette tape Selecting a prese
92. t a signal must overcome in order to be heard Only strong signals will be heard at the maximum setting 4 21 Adjusting the receiving volume Turn the volume control knob to change the receiving volume level of the CB radio After setting the level the display will automatically change back to the CB mode and the channel will appear The volume level can be set between 0 and 20 AUDIO SYSTEM AND CB RADIO Channel information Channel Channel Frequency in MHz Channel Channel Frequency in MHz 1 26 965 21 27 215 2 26 975 22 27 225 3 36 985 23 27 235 4 27 005 24 27 245 5 27 015 25 27 255 6 27 025 26 27 265 7 27 035 27 27 275 8 27 055 28 27 285 9 27 065 29 27 295 10 27 075 30 27 305 11 27 085 31 27 315 12 27 105 32 27 325 13 27 115 33 27 335 14 27 125 34 27 345 15 27 135 35 27 355 16 27 155 36 27 365 17 27 165 37 27 375 18 27 175 38 27 385 19 27 185 39 27 395 20 27 205 40 27 405 NOTE This radio has been designed for operation in the 11 meter Citizens Band Radio Service It uses a frequency synthesizing circuit with Phase Locked Loop PLL technology to provide crystal controlled transmit and receive operation on all 40 chan nels The PLL circuitry assures ultraprecise frequency control and is designed to meet the Federal Communications Com mission requirements applicable to equipment operating in the Citizens Radio Ser
93. t lbf 1 7 m kgf 17 Nm 7 Install the engine oil drain bolt and then tighten it to the specified torque Tightening torque Engine oil drain bolt 31 ft lbf 4 3 m kgf 43 Nm 7 15 ECA00133 CAUTION _ _ _ _ __ In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING lI or higher Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient EC000067 CAUTION If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 10 Turn the engine off and then check the oil level and correct it if necessary PERIODIC MAINTENANCE AND MINOR REPAIR 1 Final gear oil filler bolt 2 Final gear oil drain bolt EAU01220 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle In addition have a Yamaha dea
94. t radio station Selecting a track on the optional CD changer Selecting a CB channel Adjusting the CB squelch level Tuning in a radio station manually Adjusting the intercom volume Changing the settings in a mode 1 Volume control knob 2 Up down 8 switch 3 Audio system button AUDIO 4 5 Selection button SELECT CB radio button CB CB radio button Q Long push one second or more Control unit Changing the cassette deck play direction Volume control knob Tuning in a radio station automati This knob adjusts the audio system vol cally ume the CB radio reception volume Selecting a CD in the optional CD and the CB squelch level changer An Up down gt switch This switch is used to perform the fol lowing operations 4 3 Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than one second Turning on the audio system Changing the audio source in the following sequence gt FM1 gt FM2 gt FM3 gt AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the optional CD changer is installed Long push one second or more Turning off the audio system Selection button SELECT This button is used to perform the fol lowing operations Short push less than two seconds Changing modes in the following sequ
95. ter Refer to this section each time a cowling or panel needs to be re moved and installed 1 Cowling B 2 Panel B 3 Panel C 7 7 1 Cowling A 2 Screw x 2 3 Quick fastener EAU04039 Cowling A To remove the cowling Remove the screws and the quick fas tener and then pull the cowling off as shown NOTE The quick fastener is removed by push ing the center pin in with a screwdriver then pulling the fastener out PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw 1 Grommet 1 Cowling B 2 Projection 2 Screw x 2 3 Cowling A EAU03634 To install the cowling Cowling B Place the cowling in the original posi TO remove the cowling tion and then install the screws andthe 1 Remove cowling A quick fastener 2 Remove the screws and then pull the cowling off as shown Make sure that the projection fits into the grommet To install the quick fastener push the center pin out so that it will pro trude from the fastener head in sert the fastener into the cowling and then push the protruding pin in until it is flush with the fastener head 7 8 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw 1 Panel A 2 Screw gt To install the cowling To install the panel 1 Place the cowling in the original Panel A mae Place the panel in the original position position and then install the To remove the panel and then install the screw scree Remove the scr
96. th each press of the button the mode changes in the following sequence 4 6 Audio system SP HS gt BASS gt TREB gt FAD Output Treble Fade Radio lt _ AV IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when the headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au dio source CB Radio SP HS IC Intercom volume Output t re on oF Roger beep 2 While the selected mode is dis played for about five seconds repeatedly push either side of the up down switch for less than one second until the desired setting is displayed AUDIO SYSTEM AND CB RADIO 4 Selecting the output speakers or headsets 1 NOTE Repeatedly push the SELECT button for less than one second until either SP speakers or HS and f headsets appears in the display Push either side of the up down switch for less than one second to change the setting The speakers and headsets cannot be used at the same time Adjusting the bass level 1 Repeatedly push the SELECT button for less than one second until BASS appears at the bot tom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The bass le
97. the same time quickly pull the clutch lever in 6 5 tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU02974 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Deceleration shift point mi h km h Acceleration shift point mi h km h OPERATION AND IMPORTANT RIDING POINTS EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 000 mi 1 600 km For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1 000 mi 1 600 km The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided 6 6 1 3 0 600 mi 0 1 000 km 1 2 600 1 000 mi 1 000 1 600 km 1 1 000 mi 1 600 km ew 4 EAU01171 0 600 mi 0 1 000 km Avoid prolonged operation above 1 3 throttle 600 1 000 mi 1 000 1 600 km Avoid prolonged operation above 1 2 throttle EC000056 CAUTION After 600 mi 1 000 km of operation the engine oil and final gear oil must be changed and the oil filter car tridge replaced OPERATION AND IMPORTANT RIDING POINTS 1 000
98. tional CD changer is installed 4 14 AUDIO SYSTEM AND CB RADIO 4 Tuning in a radio station manually In order to tune in a particular radio sta tion e g when the signal is too weak for automatic tuning the radio fre quency can be selected manually as follows 1 2 Select a frequency band See page 4 14 Repeatedly push the SELECT button for less than one second until the currently selected radio frequency appears in the display 3 Push either side of the up down switch for less than one second until the desired frequency is dis played The frequency changes in 0 2 MHz steps for FM and in 10 kHz steps for AM 4 15 1 Preset station number Tuning in a preset radio station 1 2 NOTE Select a frequency band See page 4 14 Repeatedly push either side of the up down switch for less than one second until the desired preset station number is displayed To be able to tune in a preset radio sta tion you must have previously pro grammed at least one See the following sections Programing preset radio stations manually Up to six stations can be programmed for each frequency band FM1 FM2 FM3 and AM using either manual or automatic tuning Using manual tuning 1 Manually tune in a radio station that you wish to preset See page 4 15 2 Push the SELECT button once for two seconds or more The ra dio frequency and preset station number
99. tomer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation
100. ualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to original parts Damage due to improper transportation Qagr oao SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication fitter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Venture as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of busi ness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the ins
101. uel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage e Check coolant level in reservoir Coolant e If necessary add recommended coolant to specified level e Check cooling system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play Front brake e Adjust if necessary 7 26 7 28 7 30 e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system Rear brake e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage PRE OPERATION CHECKS CHECKS Clutch e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check fluid level in reservoir e If necessary add recommended fluid to specified level e Check hydraulic system for leakage 7 26 7 29 7 30 Throttle grip e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Control cables e Make sure that o
102. uge EAU01779 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display seg ments of the fuel gauge disappear to wards E Empty as the fuel level decreases When only one segment is left near E refuel as soon as possi ble NOTE This fuel gauge is equipped with a self diagnosis system If the electrical cir cuit is defective first the display seg ments and then either E or F will flash If this occurs have a Yamaha dealer check the electrical circuit 3 7 EAU00118 Handlebar switches EAU01780 1 TALK switch See page 4 23 for an explanation of the CB radio EAU03888 2 Dimmer switch 20 20 Set this switch to ZO for the high beam and to ZO for the low beam EAU03889 3 Turn signal switch lt gt To signal a right hand turn push this switch to 5 gt To signal a left hand turn push this switch to lt a When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU00129 4 Horn switch f Press this switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS EAU03890 5 Engine stop switch Set this switch to O before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the
103. uid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU03984 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals years e Brake and clutch hoses Replace every four years Replace every two EAU03297 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE EW000111 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions 7 30 PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip sh
104. ush the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU01774 4 Overdrive indicator light O D This indicator light comes on when the transmission is in overdrive 5th gear EAU04241 5 Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have a Yamaha dealer check the self diagnosis system 3 3 EAU00079 6 Fuel level warning light gy This warning light comes on when the fuel level drops below approximately 0 9 US gal 0 8 Imp gal 3 5 L When this occurs turn the fuel cock lever to the RES position and refuel as soon as possible EAU01773 7 Cruise control indicator lights See page 3 6 for an explanation of these indicator lights EAU00061 8 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU01707 9 Coolant temperature warning light E This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the
105. vel can be set between 6 and 6 4 7 Adjusting the treble level 1 Repeatedly push the SELECT button for less than one second until TREB appears at the bot tom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 AUDIO SYSTEM AND CB RADIO set between F9 front speakers only and R9 rear speakers only NOTE When the fade level is set to 0 the front and rear speaker levels are the same Adjusting the fade level balance between front and rear speakers 1 Adjusting the intercom volume Repeatedly push the SELECT 1 Make sure that the speakers are selected as the output source See the Selecting the output section on page 4 7 for selection procedures button for less than one second until the intercom volume e g IC 10 appears in the display Repeatedly push either side of the up down switch for less than one 2 Repeatedly push the SELECT second until the desired volume is button for less than one second displayed The intercom volume until FAD appears at the bottom can be set between 0 and 20 of the display 3 Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The fade level can be 4 8 AUD
106. vice it is not to be used for any other purpose 4 22 AUDIO SYSTEM AND CB RADIO 1 TALK switch 1 Passenger TALK button 4 Transmitting and receiving Transmission Push the rider TALK switch or the passenger TALK button to transmit TX appears in the display 4 23 AUDIO SYSTEM AND CB RADIO 1 Auxiliary audio input jack Reception Auxiliary audio source RX appears in the display when the operation CB radio is receiving a signal Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette deck 4 24 2 Repeatedly push the AUDIO but a ton for less than one second until AUX appears in the display The auxiliary equipment can now be played through the audio system Pre operation check list PRE OPERATION CHECKS eee The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride EAU03439 Pre operation check list CHECKS e Check f
107. witches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 gt TRIP 2 gt ODO gt TRIP F INSTRUMENT AND CONTROL FUNCTIONS To reset a tripmeter select it by push ing the SELECT button and then push the RESET button If you do not reset the fuel reserve tripmeter manu ally it will reset itself automatically and the display will return to TRIP 1 after refueling and traveling 3 mi 5 km NOTE After resetting the fuel reserve tripme ter the display will return to TRIP 1 unless a different mode had been pre viously selected in that case the dis play automatically returns to the prior mode Clock mode To change the display to the clock mode push both the SELECT and RESET buttons To change the display back to the odometer modes push the SELECT button To set the clock 1 Push both the SELECT and RE SET buttons for at least two sec onds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button to start the clock NOTE After setting the clock be sure to push the SELECT button before turning the key to OFF otherwise the clock will not be set 3 5 1 CRUISE switch
108. with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock 3 13 1 Nut x 2 EAU01781 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up 1 Projection 2 Seat holder To install the rider seat Insert the projection on the rear of the rider seat into the seat holder as shown place the seat in the original position and then tighten the nuts NOTE Make sure that the rider seat is proper ly secured before riding INSTRUMENT AND CONTROL FUNCTIONS BY 1 Helmet holder right 2 Unlock EAU01782 Helmet holders To open a helmet holder Insert the key into the helmet holder lock and then turn it as shown 3 14 1 Helmet holder left 2 Unlock To close a helmet holder Place the helmet holder in the original position and then remove the key EWA00015 A WARNING Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of control and possibly an accident INSTRUMENT AND CONTROL FUNCTIONS 1 Side case lock 2 Unlock EAU01866 Side cases and travel trunk EWA00021 A WARNING Improper loading or overloading can cause loss of control and possi bly an accident or personal injury See pages 1 8 and 7 22 for impor tant loading and tire pressure infor mation e Always securely cl
109. y excessive pressure on the travel trunk lid when it is open 3 16 INSTRUMENT AND CONTROL FUNCTIONS NOTE Push both sides of the lid down so that both latches snap into place 2 Turn the key clockwise and then remove it ECA00030 CAUTION To avoid locking the key in never lock either side case or the travel trunk and remove the key from the lock before closing the lid EAU03719 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate Ewo00035 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring rate as follows 1 Place the motorcycle on the side stand NOTE When checking and adjusting the air pressure there should be no weight on the motorcycle 3 17 1 Front fork air valve cap 2 3 Remove the air valve cap from each fork leg Check the air pressure in each fork leg with the air pressure gauge included in the owner s tool kit To increase the spring rate and thereby harden the suspension increase the air pressure with an air pump To decrease the spring rate and thereby soften the sus pension decrease the air pres sure by pushing each valve stem down Spring rate Minimum soft standard Air pressure 0 psi 0 kgf cm 0 kPa Maximum hard Air pressure 7 1 psi 0 5 kgf cem 50 kPa EC000012 CAUTION Never exceed th

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