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Yamaha 2000 Royal Star Tour Classic Owner's Manual

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1. 3 15 Adjusting rear shock absorber preload 3 16 Sid st ndau nes a ee etna tee tee Knet 3 18 Sidestand clutch switch operation 3 18 INSTRUMENT AND CONTROL FUNCTIONS XVZ13A C Main switch The main switch controls the ignition and lighting systems Its operation is described below ON All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position OFF All electrical circuits are switched off The key can be removed in this posi tion 3 1 Indicator lights 1 High beam indicator light D This indicator comes on when the headlight high beam is used 2 Fuel level indicator light g When the fuel level drops below ap proximately 0 9 US gal 0 8 Imp gal 3 5 L this light will come on When this light comes on switch the fuel cock to RES Then fill the tank at the first op portunity 3 Neutral indicator light This indicator comes on when the transmission is in neutral 4 Turn indicator light lt a gt This indicator flashes when the turn switch is moved to the left or right 5 Oil level indicator light This indicator light will come on if the oil level is low To check that the indicator light is working properly e
2. Troubleshooting chart Turn indicator light ssse Turn signal and taillight bulb 6 29 Turn signal switch 3 4 V Valve clearance adjustment Vehicle identification number W Warranty guide 9 7 Wheels eter ettet oa reti teen 6 16 Windshield XVZ13AT C 3 13 X XVZA3A C Left view 22 41 XVZ13A C Right view XVZ13A C XVZ13AT C Controls Instruments 2 5 XVZ13AT C Left view XVZ13AT C Right view 2 4 DO NOT REMOVE THIS ITEN THE YAMAHA LIBRARY LIT 11626 13 24 MAU LLL XVZI3AM C ATM C 000 er s 4 21 2000 LIBRARY COPY t LIT 11626 13 24
3. 6 23 Sidestand 6 23 Front fork 6 24 titer eie eee rens 6 25 Fuse 6 26 Headlight bulb replacement 6 27 Turn signal and taillight bulb replacement 6 29 Tro bleshooting 2 1 erit 6 29 Troubleshooting 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic inspection adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection adjust ment and lubrication are explained in the following pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable A WARNING 1 If you are not familiar with motor cycie service this work should be done by a Yamaha dealer gt UN Xb GUN PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER
4. 1 Bolt x 2 2 Screw If any fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of specified amperage Turn on the switches and see if the electrical device operates If the fuse immediately blows again con sult a Yamaha dealer a Main fuse 2 Spare fuse CAUTION Do not use fuses of higher amper age rating than those recommend ed Substitution of a fuse of improper rating can cause extensive electrical system damage and pos sibly a fire Specified fuse Main fuse 30 A 6 27 1 Screw x 2 Headlight bulb replacement This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace the bulb as follows 1 Remove the headlight unit screws 1 Connector x 3 2 Remove the connectors the head light unit and then the bulb cover 3 Turn the bulb holder counterclock wise to remove it and remove the defective bulb Keep flammable products and your hands away from a bulb while it is on as it is hot Do not touch a bulb until it cools down 4 Put a new bulb into position and secure it in place with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Avoid touching the glass part of a bulb Keep it free from oil other wise the transparency of the glass life of the bulb and luminous flux will be adversely affected If oil gets on a bulb thoroughly clean it with
5. 9 1 Model label e 9 2 Reporting safety defects 9 3 Motorcycle noise regulation srrnrrrnrrnrrrvvrrrrrenrnnrvvnrrrsnrenervarevereven 9 4 Maintenance record cccccccsscecssccecessceseseesesenscecessseeecsesseuesensueseaes 9 5 lucu METERS 9 7 CONSUMER INFORMATION identification number records Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped on the key tag Record this number in the space provided and use it for reference when obtaining new key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your state CONSUMER INFORMATION 1 Model label Model label The model label is affixed to the frame under the seat
6. Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Royal Star Tour Classic that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufac ture and that it is free from defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resuiting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGH
7. 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Engine oil Replace See page 8 1 N N L salt Oil filter Replace Air filter Clean with compressed See NOTE on air page 6 6 Replace if necessary Check hoses for cracks or damage replace if Cooling system necessary Replace coolant every Ethylene glycol 24 months antifreeze coolant Adjust free play Replace Brake system Check and replace pads if brake fluid necessary Check operation and fluid leakage See NOTE page 6 6 Correct if necessary Check vehicle for leakage SAE 80 API GL 4 T Clutch Final gear oil Replace every 16 000 mi Replace Replace 25 000 km or 24 months gear oil Apply chain lube Yamaha chain and Control cable cable lube SAE thoroughly 10W30 motor oil Check bearing assembly Rear arm pivot for looseness Medium weight wheel bearing Moderately repack every bearing grease 16 000 mi 25 000 km 9 PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 12 000 mi 13 000 km 19 000 km or or 12 months 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or
8. 30 months Brake Clutch lever pivot shaft Apply chain lube lightly Yamaha chain and cable lube or SAE 10W30 motor oil 4 Brake pedal and shift pedal shaft Lubricate Apply chain lube lightly Yamaha chain and cable lube or SAE 10W30 motor oil Sidestand pivot Te Check operation and lubricate Apply chain lube lightly Yamaha chain and cable lube or SAE 10W30 motor oil Sidestand switch Front fork Steering bearings Check and clean or replace if necessary Check operation and for leakage Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km Medium weight wheel bearing grease Wheel bearings Check bearings for smooth rotation Rear suspen sion link pivots Apply grease lightly Molybdenum disulfide grease Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer NOTE For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the chart from the 4 000 mi 7 000 km or 6 month interval 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and clutch systems After disassembling the master cylinder caliper or c
9. NECESSARY IF MAILED IN THE UNITED STATES INTRODUCTION Congratulations on your purchase of the Yamaha Royal Star Royal Star Tour Classic This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions about the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the motorcycle s performance or economy of oper ation To maintain these high standards it is important that you and your dealer pay close attention to the recommended schedules and operating instruc tions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS IN VOLVED y enn Failure to follow WARNING instructions could result in severe injury or death to the motor cycle operator a bystander or a person inspecting or repairing the mot
10. OMEGN 3 The oil level should be between 2 Maximum level mark Hb the maximum and minimum 1 Engine oil filler cap Engine oil and oil filter cartridge re 3 Minimum level mark marks If the level is low fill the en sed th Engine oil gine with sufficient recommended rie Ke M eye Oil level inspection oil to reach the specified level nues 2 Stop the engine Place an oil pan 1 Place the motorcycle on a level under the engine and remove the place and hold it in an upright posi tion Warm up the engine for sev oil filler cap eral minutes 3 Remove the drain bolt and drain the oil NOTE 4 Remove the oil filter by using an oil Be sure the motorcycle is positioned filter wrench straight up when checking the oil level A slight tilt toward the side can result in NOTE An oil filter wrench is available at a false readings nearby Yamaha dealer PERIODIC MAINTENANCE AND MINOR REPAIR CN ag eee 3 MAT 1 Oil filter 7 Install the new oil filter and tighten itto the specified torque with an oil filter wrench 1 Engine oil drain bolt 5 Reinstall the drain bolt and tighten it to the specified torque Tightening torque Drain bolt NOTE When installing the oil filter tighten it to the proper torque by using a torque wrench 31 ft lb 4 3 m kg 43 Nm 6 Apply a light coat of engine oil to the O ring of new oil fil
11. See page 3 11 for seat removal procedures Record the infor mation on this label in the space pro vided This information will be needed to order spare parts from your Yamaha dealer CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to i
12. Type Rear Type Shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type Single disc brake Right foot operation DOT 4 Telescopic fork Swingarm link suspension Coil air spring oil damper Coil spring gas oil damper 5 5 in 140 mm 3 7 in 95 mm T C l digital A C magneto 14 V 23 5 000 r min YTX20L BS 12 V 18 AH Quartz bulb halogen Bulb voltage wattage quantity Headlight Tail brake light Front turn signal position light Rear turn signal light Meter light Neutral indicator light High beam indicator light Turn indicator light Oil level indicator light Fuel level indicator light Engine overheat indicator light Overdrive Engine trouble indicator light Fuses Main fuse Ignition fuse Signaling system fuse XVZ13A XVZ13AT 12 V 60 55 W x 1 12 V 8 27W x 1 12 V 27 8W x 2 12V 27Wx2 14V 14Wx2 12V 1 7Wx1 12V 17Wx1 12V 1 7Wx1 12V 1 7Wx1 14V 3Wx1 12V 1 7Wx1 12V 1 7Wx1 30A 10A 10A 20A 8 4 SPECIFICATIONS Headlight fuse XVZ13A 15A XVZ13AT 20A Fan fuse 10A Odometer fuse 5A Identification number records eee cece ee ceeeecccecccceccecsccuccseccecucecececevaues 9 1 Key identification 9 1 Vehicle identification
13. page 3 11 2 Starter choke knob page 3 10 7 Rear turn signal lights page 6 29 3 Fuel cock page 3 9 8 Tail brake light page 6 29 4 Steering lock page 3 10 9 Mufflers 5 Tool kit page 6 2 10 Fuses page 6 26 2 1 DESCRIPTION Royal Star XVZ13A C Right view 11 Passenger footrest 12 Main switch 13 Passenger seat 14 Helmet holders 15 Rider seat 16 Fuel tank 17 Fuel tank cap page 3 1 page 3 12 page 3 11 page 3 7 page 3 7 2 2 18 Headlight page 6 27 19 Front turn signal position light 20 Rear brake pedal page 3 6 21 Rider footrest 22 Rear shock absorber spring preroad adjusting nut page 3 16 DESCRIPTION Royal Star Tour Classic XVZ13AT C Left view 1 Shift pedal 2 Starter choke knob 3 Fuel cock 4 Main switch 5 Steering lock 6 Tool kit page 3 5 page 3 10 page 3 9 page 3 1 page 3 10 page 6 2 7 Seat lock 8 Rear turn signal lights 9 Tail brake light 10 Saddlebag 11 Fuses 2 3 page 3 11 page 6 29 page 6 29 page 3 14 page 6 26 DESCRIPTION Royal Star Tour Classic XVZ13AT C Right view 24 23 22 21 12 Muffler 19 Headlight page 6 27 13 Passenger seat 20 Front turn signal position light 14 Rider seat page 3 11 21 Rear brake pedal page 3 6 15 Helmet holders page 3 12 22 Rider footrest 16 Fuel tank page 3 7 23 Rear shock absorber spring preroad 17 Fue
14. 2 Odometer Trip meter Speedometer This speedometer is equipped with an odometer and a trip meter Pushing the TRIP button will change the display from one to the other When set to it indicates the motorcycle s to tal mileage When set to TRIP it indi cates the motorcycle s mileage since the trip meter was last reset Use the trip meter to estimate how far you can ride on a tank of fuel This information will enable you to plan fuel stops in the future To reset the trip meter to 0 push the TRIP button until it displays TRIP then push it once again and hold it down for at least one second NOTE This motorcycle does not have a ta chometer However it is equipped with an engine speed limiter which pre vents the engine speed from exceed ing approximately 6 000 r min and the vehicle from exceeding a top riding speed of approximately 112 mi h 180 km h INSTRUMENT AND CONTROL FUNCTIONS Handlebar switches 1 Dimmer switch Turn the switch to SD for the high beam and to 20 for the low beam 2 Turn signal switch lt a gt This model is equipped with self can celling turn signals To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is re leased it will return to the center posi tion To cancel the signal push the switch in after it has returned to the center pos
15. 55 9 in 1 420 mm eS YAMALUBE 4 20840 XVZ13A 28 1 in 715 mm PE jorSAE20W40 XVZ13AT 28 5 in 725 mm 20 40 0 10 20 30 40 50 C Wheelbase 66 7 in 1 695 mm Recommended engine oil Ground clearance 5 9 in 150 mm classification API Service SE SF SG type or Minimum turning radius 133 9 in 3 400 mm higher Basic weight with oil and full fuel tank CAUTION ___ _ _ _ ___ Be sure to use motor oils that do not contain anti fric 728 Ib 330 kg tion modifiers Passenger car motor oils often labeled XVZ13AT 765 Ib 347 Energy Conserving contain anti friction additives Engine which will cause clutch and or starter clutch slippage resulting in reduced component life and poor engine Engine type Liquid cooled 4 stroke DOHC performance Cylinder arrangement V type 4 cylinder Displacement 1 294 cm Quantity Bore x Stroke 3 11 x 2 60 in 79 x 66 mm Periodic oil change 3 7 US qt 3 1 Imp qt 3 5 L Compression ratio 10 1 With oil filter replacement 3 9 US qt 3 3 Imp qt 3 7 L Total amount 4 6 US qt 3 8 Imp qt 4 3 L Final gear oil Type Final gear case capacity Radiator Quantity including all routes Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Type x quantity Manufacturer Spark plug Manufacturer Type Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction rat
16. distinctly differ ent color there could be something X22EPR U9 DENSO 6 7 y a Spark plug gap Installation 1 Measure the electrode gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion Spark plug gap 0 03 0 04 in 0 8 0 9 mm 2 Clean the gasket surface Wipe off any grime from the threads PERIODIC MAINTENANCE AND MINOR REPAIR 3 Install the spark plug and tighten it to the specified torque Tightening torque Spark plug 12 5 ft lb 1 75 m kg 17 5 Nm NOTE If a torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have the spark plug tightened to the specified torque as soon as possible 6 8 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before using this motorcycle be sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if damaged e Make sure the canister breather is not blocked Clean it if necessary PERIODIC MAINTENANCE AND MINOR REPAIR 2 Stop the engine and wait for a few minutes Check the oil level through the level window located at the lower part of the right side crankcase cover NOTE Wait a few minutes until the oil level settles before checking i
17. e careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner in take or performance will suffer Be careful not to put anything near the battery and its termi nals Electrical failure and acid corrosion may result 5 1 Starting and warming up a cold engine NOTE This motorcycle is equipped with an ig nition circuit cut off system The engine can be started only under one of the following conditions e The transmission is in neutral e The sidestand is up the transmis sion is in gear and the clutch is dis engaged The motorcycle must not be ridden when the sidestand is down Before going through the following steps check the function of the sidestand switch and clutch switch Refer to page 3 18 OPERATION AND IMPORTANT RIDING POINTS 1 Turn the fuel cock to ON 2 Turn the main switch to ON and the engine stop switch to 7 If the fuel indicator light comes on check the fuel level If necessary fill the tank with fuel 3 Shift the transmission into neutral NOTE When the transmission is in neutral the neutral indicator light should be on If the light does not come on ask a Yamaha dealer to inspect it 4 Turn on the starter choke and completely close the throttle grip 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds then try again
18. in com bination with the clutch when shifting Use your toe or heel to shift up and your toe to shift down INSTRUMENT AND CONTROL FUNCTIONS 1 Front brake lever Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake 3 6 INSTRUMENT AND CONTROL FUNCTIONS Fuel tank cap To remove Slide the lock cover open insert the key and turn it 1 4 turn clockwise The lock will be released and the cap can be removed To install Make sure the arrow mark on the tank cap is facing forward then push the tank cap into position Turn the key counterclockwise to the original posi tion and remove it Close the lock cov er NOTE 1 This tank cap cannot be closed unless the key is in the lock The key cannot be removed if the cap is not locked properly Be sure the cap is properly installed and locked in place before riding the motorcycle 1 Filler tube 2 Fuel level Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and ex
19. less tires tire valves and cast wheels After extensive tests the tires men tioned below have been approved by Yamaha Motor Co Ltd for this model No guarantee for handling characteristics can be given if tire combinations other than what is ap proved are used on this motorcycle The front and rear tires should be of the same manufacture and design Always use the tire valves and valve 6 15 cores listed below Be sure to install the valve caps securely as these are important to prevent air pres sure leakage FRONT Size 150 80 16 71H 150 80 16 71H Manufacturer Type D404F G705 Duntop Bridgestone Type TR412 9000A Tire valve Valve core REAR Manufacturer Size Type Dunlop 150 90 15 74H D404 Bridgestone 150 90 15 74H G702 t Type Tire valve PVR59A Valve core 9000 PERIODIC MAINTENANCE AND MINOR REPAIR After repairing or replacing the Wheels rear tire tighten the valve stem nut To ensure maximum performance and locknut to the specified long service and safe operation note torque the following Always inspect the wheels before Tightening torque a ride Check for cracks bends or Valve stem nut warpage of the wheels If any ab 1 16 ft lb 0 16 m kg 1 6 Nm normal condition exists in a wheel Valve stem locknut consult a Yamaha dealer Do not 1 16 ft lb 0 16 m kg 1 6 Nm at
20. matters are handied at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law Accessories or replacement parts 6 17 Adjusting front fork preload
21. operation check list 4 1 Protective 1 3 R Rear brake 3 6 Rear brake pedal height adjustment 6 19 Recommended shift points Reporting safety Rider seat 21 Rider seat 21 S Saddlebag cleaning and care 7 3 Saddlebags XVZ13AT C es Safe riding sees Shifting EA E E Shift pedal sees 3 5 Sidestand 3 18 Sidestand clutch switch operation CNOCK re reete reca 3 18 Sidestand lubrication 6 23 Spark plugs 6 7 8 1 Speedometer 3 3 Starter choke 3 10 Starting and warming up a cold engine 5 1 Starting a warm engine 5 8 Start Switch 5 euenit 3 5 Steering 3 10 Storage Lua 7 3 T Throttle cable free play inspection 6 13 Tires 6 13 To decelerate 5 5 TTOOLKIU ne ep errare 6 2 To start out and accelerate 5 5 Troubleshooting
22. spring adjusting nut and tighten the locknut to the specified torque This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be held responsibie for property damage or personal injury that may result from improper handiing Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 3 17 Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Take your shock absorber to a Yamaha dealer for any service INSTRUMENT AND CONTROL FUNCTIONS Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this system This motorcycle must not be operat ed with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator re sulting in a possible loss of control Yamaha has designed into this motorcycie a lockout system to as sist the operator in fulfilling the re sponsibility of retracting the sidestand Please check carefuily the operating instructio
23. without the written permission of Yamaha Motor Corporation U S A is expressly prohibited P N LIT 11626 13 24 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 CLEANING AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX SAFETY INFORMATION TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Maki
24. 116motorcycle XVZ13AM G Dear Yamaha ATV Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased a quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNER S MANUAL A CHILD UNDER 42 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 887 2887 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today READ CAREFULLY Name ATV Model Purchase Date de bade E MO DAY YR Address Primary I D Engine Number oe EA quf qe oe eon Dealer Name amp Address Telephone BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION NO POSTAGE
25. 3 15 Adjusting rear shock absorber preload 3 16 B Ballery cemere Brake and clutch lever lubrication Brake and shift pedal lubrication Brake fluid replacement 6 22 Brake light switch adjustment 6 19 C Canister for California only 6 8 Carburetor adjustment 6 12 Checking the front and rear brake DAS p 6 20 art etes 7 1 3 5 Clutch lever free play adjustment 6 17 GOOlAN 6 11 D Dimmer switch eanovnrorennernnenrvrvareververer 3 4 E Engine break in eese Engine Oil tiiri eee tr rte Engine overheat indicator light Engine stop switch F Final gear oil sse 6 11 Front brake 3 6 Fuel sirve Fuel cock Fuel level indicator light 3 1 Fuel tank cap 55 Fuse 6 26 Gasoline and exhaust 1 5 General maintenance and lubrication Ll RE 6 4 H Handlebar switches 3 4 Dimmer switch 3 4 Engine stop switch 3 5 Horn switch 3 4 Start switch e
26. 8 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance Check valve clearance when engine is cold Adjust if necessary Every 28 000 mi 43 000 km Spark plug Crankcase ventilation system Fuel line Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Check ventilation hose for cracks or damage Replace if necessary Check fuel hose for cracks or damage Replace if necessary Replace Replace Fuel filter Replace initial 20 000 mi 31 000 km or 30 months and thereafter every 20 000 mi 31 000 km or 30 months Replace Exhaust system Check for leakage Retighten if necessary Replace gasket s if necessary Carburetor synchronization Adjust synchronization of carburetors Idle speed Evaporative emission control system For California only Check and adjust engine idle speed Adjust cable free play Check control system for damage Replace if necessary Since these items require special tools data and technical skilis they should be serviced by a Yamaha dealer 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ROUTINE
27. AIR BUT ARE ALSO VITAL TO PROP ER ENGINE OPERATION AND MAXI MUM PERFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RE LATED TO EMISSIONS CONTROL 6 1 ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPE CIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Tool kit Tool kit The service information included in this manual is intended to provide you the owner with the necessary information for completing some of your own pre ventive maintenance and minor re pairs The tools provided in the owner s tool kit are to assist you in the perfor mance of periodic maintenance How ever some other tools such as a torque wrench are also necessary to perform the maintenance correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have necessary tools re quired during a service operation take your motorcycle to a Yamaha dealer for Service Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM ODOMETER READINGS ROUTINE INITIAL 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 12 000 mi 13 000 km 19 000 km or or 12 months 1
28. Each attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt 5 2 The oil level indicator light and en gine overheat indicator light should come on when the start switch is pushed and should go off when the start switch is released If the oil lev el indicator light flickers or remains on immediately stop the engine and check the engine oil level and for oil leakage If necessary fill the engine with oil and check to see that the oil level indicator light goes off If not consult Yamaha dealer OPERATION AND IMPORTANT RIDING POINTS 6 After starting the engine move the starter choke back to the half open position NOTE For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 7 After warming up the engine turn off the starter choke completely NOTE The engine is warm when it responds normally to the throttle with the starter turned off To avoid the possibility of excessive exhaust emissions never leave the starter circuit on longer than necessary The length of time the starter is needed depends upon the ambient temperature Warm ambient temperatures above 10 C 50 F re quire about 7 seconds of starter use Cold ambient temperatures below 10 C 50 F require about 35 seconds with the starter fully open then about 2 5 minutes with the starter in
29. REACH OF CHILDREN 6 25 Battery storage When the motorcycle is not used for a month or longer remove the battery fully charge it and store it in a cool dry place Completely recharge the bat tery before storing Storing a discharged battery can cause permanent battery damage Use a battery charger designed for a sealed type MF battery Using a conventional battery charger will cause battery dam age If you do not have a sealed type battery charger contact your Yamaha dealer e Always make sure the connec tions are correct when reinstall ing the battery PERIODIC MAINTENANCE AND MINOR REPAIR XVZ13A C 1 Screw 1 Ignition fuse 2 Signaling system fuse Fuse replacement 3 Headlight fuse 4 Fan fuse Sub fuse box 5 Odometer fuse 6 The sub fuse box is located behind the upper left side panel To remove the panel remove the screw and pull the Specified fuses panel outward Ignition fuse Spare fuse x 3 Signaling system fuse XVZ13A XVZ13AT Headlight fuse XVZ13A XVZ13AT Fan fuse Odometer fuse 6 26 1 Bolt x 2 2 Screw Main fuse box The main fuse box is located behind the lower left side panel To remove the panel 1 Remove the upper side panel See under Sub fuse box 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw and pull the panel outward PERIODIC MAINTENANCE AND MINOR REPAIR
30. TS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 pp 2e gt PP o gt P WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May I perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will
31. Turn the engine stop switch to and the main switch to ON e Put the transmission in neutral or apply the clutch lever e Push the start switch If the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE Even if the oil is filled to the specified level the indicator light may flicker when riding on a slope or during sud den acceleration or deceleration but this is normal INSTRUMENT AND CONTROL FUNCTIONS 6 Engine overheat indicator light E This indicator light will come on if the engine overheats If the light comes on stop the engine immediately and allow the engine to cool To check that the in dicator light is working properly Turn the engine stop switch to C3 and the main switch to ON e Put the transmission in neutral or apply the clutch lever e Push the start switch If the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit 7 Overdrive Engine trouble indica tor light O D w e This indicator light will come on when the transmission is in over drive 5th gear e This indicator light will also come on or flash if trouble occurs in an engine monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self di agnostic systems checked 3 3 1 TRIP button
32. a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover connectors and headlight unit Ask a Yamaha dealer to adjust the headlight beam if necessary 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 1 Screw x 3 Turn signal and taillight bulb replacement 1 Remove the screws and the lens 2 Push the bulb inward and turn it counterclockwise 3 Place a new bulb in the socket Push the bulb inward and turn it clockwise until it engages into the socket 4 Install the lens and the screws CAUTION Do not over tighten the screws as the lens may break 6 29 Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trouble shooting chart describes a quick easy procedure for making checks If your motorcycle requires any repair bring it to a Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your motor cycle Use only genuine Yamaha parts on your motorcycle Imitation parts may Jook like Yamaha parts but they are of ten inferior Consequently they have a shorter service life and can lead to ex pensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart Never check the fuel sy
33. ad This indicator allows checking of brake pad wear without disassembling the brake Inspect the groove If the groove has almost disap peared ask a Yamaha dealer to re place the pads 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark Inspecting the brake fluid level Insufficient brake fluid may let air enter the brake or clutch system possibly causing them to become ineffective Before riding check that the brake fluid is above the minimum level and fill when necessary Low brake fluid levels may indicate worn brake pads and or brake system leakage If the brake level is low be sure to inspect the brake pads for wear or brake system for leakage Observe these precautions 1 Minimum l vel mark When checking the fluid level make sure the top of the master cylinder is level by turning the han dlebars Use only the designated quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor brake or clutch performance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor brake or clutch perfor mance 6 21 Minimum level mark Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces
34. adjustments to perform but the clutch system must be inspect ed periodically for proper fluid level and leakage If the control lever free play becomes excessive and the motor cycle creeps or stalls when shifted into gear or if the clutch slips causing ac celeration to lag behind engine speed there is probably air in the clutch sys tem and it must be bled out Ask a Yamaha dealer to do this service 5 i 1 x mo 1 Locknut 2 Adjusting bolt c Free play Front brake lever free play adjustment The free play at the front brake lever should be 0 08 0 2 in 2 5 mm 1 Loosen the locknut 2 Turn the adjusting bolt in direction 8 to increase free play or in direction b to decrease free play 3 After adjusting tighten the locknut PERIODIC MAINTENANCE AND MINOR REPAIR A WARNING Check the brake lever free play Be sure the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the brake sys tem This air must be removed by bleeding the brake system before the motorcycle is operat ed Air in the system will cause greatly diminished braking ca pability and can result in loss of control and an accident Have a Yamaha dealer inspect and bleed the system if necessary 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR a Brake pedal height Rear brake pedal height adjustment The top of the brake pedal should be po
35. al strain neglect or abuse d Lack of proper maintenance or storage e Accident or collision damage f Modification to original parts g Damage due to improper transportation SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oi changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Royal Star Tour Classic as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the ma chine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY
36. ation Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XVZ13A C 448 Ib 203 kg XVZ13AT C 4100 186 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front
37. c polishing com pound after washing Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuei gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used 7 1 b Make sure the spark plugs and all filler caps are properly installed 2 If the engine case is excessively greasy apply Yamaha Mud and Grease Release or other quality degreaser with a paint brush Do not apply degreaser to wheel ax les 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job CAUTION Excessive hose pressure may cause water seepage and deterioration of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such as those available in coin operated car washers 4 Once the majority of the dirt has been hosed off wash all surfaces except leather saddlebags with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean
38. close the seat securely 1 Helmet hoiding To secure a helmet on the left side holder use the helmet holding cable lo cated beside the tool kit Pass the ca ble through the buckle on the helmet strap then place both cable loops over the holder and close the seat securely 3 12 Never ride with a helmet secured in the seat lock The helmet may hit ob jects causing loss of control and possibly an accident INSTRUMENT AND CONTROL FUNCTIONS di 1 Windshield 2 Bolt x 4 Windshield XVZ13AT C The windshield height and angle can be adjusted to suit the rider s prefer ence e Tighten the windshield bolts se curely after adjustment After adjusting turn the handle bars to the left and right making sure there is no obstruction and that the windshield does not contact any other parts etc Openthe throttle and make sure it returns properly when re leased Otherwise an accident or injury could result Angle adjustment Loosen the bolts on each side of the windshield Move the windshield to the desired position then be sure to tighten the bolts to the specified torque Height adjustment There are two height positions To change the height 3 13 1 Headlight cover 2 Screw x 4 1 Remove the bolts on each side of the windshield Move the wind shield to the desired position and reinstall the bolts Be sure to tight en the bolts to the specified torque 2 Loosen the screws
39. dren are not likely to touch the motorcycle Do not park the motorcycle on a slope or soft ground the motorcycle may over turn Periodic maintenance 6 1 TOO Kil O EN 6 2 Periodic maintenance chart for emission control System rea aa AEE 6 3 General maintenance and lubrication chart 6 4 Spark pl gS cir erae Et eerie 6 7 Canister for California 6 8 Engine Oll cht ioi Phe bet e ee inte 6 9 Final gear oil ee 6 11 RP ENS 6 11 Carburetor 6 12 Throttle cable free play inspection 6 13 Valve clearance 6 13 MIC 6 13 Wheels onte eiie tds 6 16 Accessories or replacement parts 6 17 Clutch lever free play 6 17 Front brake lever free play adjustment 6 18 Rear brake pedal height adjustment 6 19 Brake light switch adjustment 6 19 Checking the front and rear brake pads 6 20 Inspecting the brake fluid level 6 21 Brake fluid replacement 6 22 Brake and shift pedal lubrication 6 22 Brake and clutch lever lubrication
40. e engine is not running ON normal position 1 Pointed end positioned over ON ON With the fuel cock in this position fuel flows to the carburetors Set the fuel cock to this position when starting the engine and while riding 3 9 RES reserve position 1 Pointed end positioned over RES RES This indicates reserve If you run out of fuel while riding set the fuel cock to this position Fill the tank at the first oppor tunity Be sure to set the fuel cock back to ON after refueling INSTRUMENT AND CONTROL FUNCTIONS Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction to turn on the starter choke Move the knob in direction to turn off the starter choke 1 Steering lock Steering lock The steering lock is located on the left side of the head pipe To lock the steering 1 Turn the handlebars all the way to the right 2 Open the steering lock cover 3 Insert the key and turn it counter clockwise 1 8 turn 4 Push the key in and turn it back 1 8 turn clockwise 5 Check that the steering is locked 6 Remove the key and close the steering lock cover 3 10 To unlock the steering 1 2 Open the steering lock cover Insert the key turn it counterclock wise 1 8 turn and let go of it It au tomatically moves to where it can be removed R
41. el will vary with engine temperature The coolant level should be between the maxi mum and minimum marks 3 If the level is low remove the rid er s seat open the reservoir tank cap and add coolant or distilled water to raise it to the specified level See page 3 11 for seat re moval procedures 1 Reservoir tank 2 Maximum level mark 3 Minimum level mark 4 Install the reservoir tank cap and rider s seat 5 Place the reservoir tank cover in the original position and install the screw Reservoir tank capacity 0 89 US qt 0 74 Imp qt 0 84 L to the engine You may use distilled water if you can t get soft water Hard water or salt water is harmful PERIODIC MAINTENANCE AND MINOR REPAIR 1 Reservoir tank cap NOTE If water is added have a Yamaha dealer check the antifreeze con tent of the coolant as soon as pos sible Have a Yamaha dealer change the coolant every two years The radiator fan operation is com pletely automatic It is switched on or off according to the coolant tem perature in the radiator 6 12 Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to a Yamaha dealer with the professional knowledge specialized data and equipment to do so properly PERIODIC MAINTENANCE AND MINOR REPAIR Valve clearance adjustment The correct valve clearance changes with use resulting in imprope
42. emove the key and close the steering lock cover INSTRUMENT AND CONTROL FUNCTIONS On the right side of the headpipe there is also a place to lock the steering with a padiock Turn the handlebars to align the holes in the two brackets and lock the steering with a suitable padlock Rider seat XVZ13A C The rider seat lock is located behind the rider seat on the left side To open the seat insert the key in the seat lock and turn it counterclockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to the center position and remove it NOTE Make sure that the seat is securely fit ted Rider seat XVZ13AT C The rider seat lock is located below the rider seat on the left side To open the seat insert the key in the seat lock and turn it clockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to the center position and remove it NOTE Make sure that the seat is securely fit ted 3 11 INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holder x 2 Helmet holders There are two helmet holders under the rider seat To secure a helmet on the right side holder simply hook the buck le of the helmet strap over the holder and
43. erly have it inspected and repaired before op erating the motorcycle The engine exhaust system will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair Starting and warming up a cold 5 1 Starting warm engine eesssssssssssseseeeeeeee enn nennen 5 3 STING d direi eere RO EEE 5 4 To start out and 5 5 NO decelerate AT 5 5 Recommended shift Points ccecccceeeeecceeeeeeesesenneseseessentaeeeeeecnanes 5 6 Engine break in 5 ioter tee tease ai e 5 6 i us 5 7 OPERATION AND IMPORTANT RIDING POINTS Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult Yamaha dealer regarding any control or function that you do not thoroughly understand Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Always operate your motorcycle in an area with adequate ventilation Before starting out always be sure the sidestand is up Failure to retract the sidestand com pletely can result in a serious accident when you try to turn a corner
44. f necessary Clutch Check operation fluid level and vehicle for fluid leakage Fill with DOT 4 brake fluid if necessary Check for smooth operation Lubricate if necessary Check oil level Fill with oil if necessary 6 9 6 11 6 18 6 23 Throttle grip and housing Engine oil e Check coolant level Fill with coolant if necessary 6 11 6 12 Coolant reservoir tank Final gear oil Check vehicle for leakage 6 11 Wheels and tires Check tire pressure wear and for damage 6 13 6 16 Brake and shift pedal Check for smooth operation 6 22 shafts Lubricate if necessary Brake and clutch lever Check for smooth operation 6 23 pivots Lubricate if necessary Check for smooth operation 6 23 Lubricate if necessary Sidestand pivot 4 1 PRE OPERATION CHECKS CHECKS Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Chassis fasteners Check fuel level Fill with fuel if necessary 3 7 3 8 Lights signals and switches Check for proper operation 6 27 6 29 NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved If any item in the PRE OPERATION CHECK is not working prop
45. forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories You should use extreme caution when selecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure it does not in any way reduce ground clear ance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These acces
46. h as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories fairing saddlebags etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury 6 14 1 Sidewall 2 Wear indicator a Tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear Stam SLOAN PERIODIC MAINTENANCE AND MINOR REPAIR It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer 1 Tire valve 2 Valve core 3 Valve cap with seal Tire information This motorcycle is equipped with tube
47. he radiator cap and slowly rotate the cap counterclockwise to the detent This procedure allows any residual pressure to escape When the hissing sound has stopped press down on the cap while turning counterclockwise and remove it leakage e Ask a Yamaha dealer to inspect sa and repair the cooling system Level is low check the cooling system for leakage No Wait until the Check the coolant level in the leakage ee 56 NOTE engine has cooled reservoir tank and or radiator Y i Restart the engine If the engine overheats again ask a Level is OK Yamaha dealer to inspect and repair the cooling system NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recom mended coolant as soon as possible 6 31 CIeanlFig Lande 7 1 Saddlebag cleaning and 7 3 Rlernp M 7 3 CLEANING AND STORAGE Cleaning Frequent thorough cleaning of your motorcycle will not only enhance its ap pearance but will improve its general performance and extend the useful life of many components CAUTION Improper cleaning can damage the windshield cowlings pan els and other plastic parts Use only soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plasti
48. he same time release the clutch lever slowly At the recommended shift points shown in the table on page 5 6 close the throttle and at the same time quickly pull in the clutch le ver 6 7 Shift into second gear Be careful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recom mended shift points 5 5 When the motorcycle To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle reaches 16 mi h 25 km h shift into first gear Any time the engine is about to stall or runs very roughly pull in the clutch and use the brakes to stop When the motorcycle is almost completely stopped shift into neu tral The neutral indicator light should come on OPERATION AND IMPORTANT RIDING POINTS Recommended shift points Engine break in There is never more important period Acceleration Deceleration A p shift point shift point in the life of your motorcycle than the mi h km h mi h km h period between zero and 600 mi 13 20 16 25 1 000 km For this reason we ask that 19 30 16 25 you carefully read the following materi 25 40 16 25 VEE 31 50 16 25 al Because the engine is brand new you must not put an excessive load on it for the first 600 mi 1 000 km The various parts in the engine wear and
49. io Transmission type SAE80API GL 4 Hypoid Gear Oil 0 21 US qt 0 18 Imp qt 0 2 L 3 1 US qt 2 6 Imp qt 2 9 L Dry type element Unleaded fuel 4 8 US gal 4 0 Imp gal 18 L 0 9 US gal 0 8 Imp gal 3 5 L BDS28 x4 MIKUNI NGK DPR7EA 9 or DENSO X22EPR U9 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 666 Shaft drive 2 566 Constant mesh 5 speed Operation Gear ratio 151 2 4th 5th Chassis Frame type Caster angle Trail Tire Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS Left foot operation 2 437 1 578 1 160 0 906 0 750 Double cradle 30 5 0 in 126 mm Tubeless 150 80 16 71H Bridgestone G705 Dunlop D404F Tubeless 150 90B15M C 74H Bridgestone G702 Dunlop D404 SPECIFICATIONS Maximum load XVZ13A XVZ13AT Air pressure cold tire Up to 198 Ib 90 kg load Front Rear 198 Ib 90 kg load maximum load Front Rear Load is total weight of cargo rider passenger and accessories Wheel Front Type Size Rear Type Size Brakes Front Type Operation Fluid 448 Ib 203 kg 410 Ib 186 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Cast 16 x MT 3 50 Cast 15M C x MT 4 00 Dual disc brake Right hand operation DOT 4 Rear Type Operation Fluid Suspension Front
50. ition If the switch is not can 3 4 celled by hand it will self cancel after the motorcycle has travelled at least 490 ft 150 m and 15 seconds have passed The self cancelling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you are stopped at an intersection 3 Horn switch for Press the switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS 1 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to to start the en gine In case of emergency turn the switch to ARP to stop the engine 2 Start switch 2 The starter motor cranks the engine when pushing the start switch See starting instructions prior to starting the engine 1 Clutch lever Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch oper ation Refer to the engine starting pro cedures for a description of the ignition circuit cut off system 3 5 1 Shift pedal Shift pedal The shift is located on the left side of the engine and is used
51. l for instructions Do not incinerate puncture or open YAMAHA 4AA 22259 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 165 load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 XVZ13AT C Improper loading can adversely affect handling Do not exceed maximum load limit 5 kg 11 10 each saddlebag Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 80mph 120 km h with saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions AYE 28446 00 _DESCRIPTION XMZIS3A G Left VIEW ee 2 1 XVZ13A C Right 2 2 XVZISAT G Lett View ince Hoppe Euer ped 2 3 XVZ13AT C Right VIeW 2 4 XVZ13A C XVZ13AT C Controls Instruments 2 5 ES DESCRIPTION Royal Star XVZ13A C Left view 1 Shift pedal page 3 5 6 Seat lock
52. l tank cap page 3 7 adjusting nut page 3 16 18 Windshield page 3 13 24 Passenger footrest DESCRIPTION Royal Star Royal Star Tour Classic XVZ13A C XVZ13AT C Controls Instruments XVZ13A C XVZ13AT C 1 Clutch lever page 3 5 4 Right handlebar switches page 3 5 2 Left handlebar switches page 3 4 5 Throttle grip page 6 13 3 Speedometer page 3 3 6 Front brake lever page 3 6 2 5 INSTRUMENT AND CONTROL FUNCTIONS Main SWITCH oe ese ime has EVE 3 1 Indicator lights 5 rt eee eo NA A ak 3 1 Speedoitieter edu meo ete ETR ian 3 3 Handlebar 3 4 Cl tchileVvet 3 5 Shit 3 5 Front brake level ed 3 6 Rear brake 3 6 Fueltank capirono asen a a eke IR De Cen ee 3 7 Fuel II 3 7 F el COCK 2 roa te etre tar eo ie ree Re Pe lee te a 3 9 Starter choke KnOD noce te E ee pn 3 10 Steering lock e ter o EC UI er aie 3 10 Rider seat XVZT1SA O 5 rrr ette ett bentes 3 11 Rider seat 71 emnes 3 11 Helmet holders 2 0 reete edit 3 12 Windshield XVZ13AT C sese 3 13 Saddlebags XVZ13AT C esee 3 14 Adjusting front fork preload
53. lutch release cylinder always replace the brake fluid Check the brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required Replace the oil seals on the inner parts of the master cylinder caliper and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged PERIODIC MAINTENANCE AND MINOR REPAIR wrong with the engine Do not attempt to diagnose such problems yourself In stead take the motorcycle to a Yamaha dealer You should periodical ly remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode If electrode erosion be comes excessive or if carbon and oth pe rk plug wrench in the er deposits are excessive you should Spark plugs tool kit to remove the spark plug as replace the spark plug with the speci Removal Shown fied plug 1 Remove the spark plug cap Specified spark plug Inspection DPR7EA 9 NGK or The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center elec trode The ideal color at this point is a medium to light tan color for a motor cycle that is being ridden normally If one spark plug shows a
54. n scuffed by rough use you can use a fine boot creme to return the leather to its original rich even color Exposure to the elements can result in the drying out of the leather saddlebag To replenish the oils necessary to beautiful leather an occasional appli cation of mink oil is recommended Make sure the saddlebag is clean and dry before applying the mink oil Using a soft cloth or a dauber work a thin coat of mink oil into the leather surface of the saddlebag Wipe off excess im mediately and allow to dry for several hours This application will also en hance the water resistance of the sad dlebag 7 3 Storage Long term storage 60 days or more of your motorcycle will require some pre ventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Top off the fuel tank with fresh fuel and add one ounce of Yamaha Fuel Conditioner and Stabilizer or an equivalent stabilizer to each gallon of fuel Run the engine for several minutes to insure the new ly conditioned fuel enters the en tire fuel system and carburetors Use of Yamaha Fuel Conditioner Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer if the fuel system is to be drained instead 2 Remove the spark plugs pour about one tablespoon of SAE 10W30 or 20W40 motor oil in each spark plug hole and reinstall the spark plugs T
55. ng yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 A SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic condi tions b Always signal before turning or changing lanes Make sure other motorists see you The operators and passenger s posture are important for proper control a The operator should keep both hand
56. ns listed be low and if there is any indication of a malfunction return the motorcycle to a Yamaha dealer immediately for repair Sidestand clutch switch operation check Check the operation of the sidestand switch and clutch switch against the in formation below TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO HOVE TRANSMISSION IS IN GEAR AND SIDESTAND IS UP E PULL IN CLUTCH LEVER AND PUSH THE START SWITCH Y ENGINE WILL START Y CLUTCH SWITCH IS OK Y SIDESTAND IS DOWN 3 18 ENGINE WILL STALL y SIDESTAND SWITCH IS OK If improper operation is noted con sult a Yamaha dealer immediately PRE OPERATION CHECKS Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST PAGE CHECKS Check operation fluid level and vehicle for fluid leakage Front brake Fill with DOT 4 brake fluid if necessary Check operation fluid level and vehicle for fluid leakage Rear brake Fill with DOT 4 brake fluid i
57. or plastic parts Al ways clean spilled fluid immediately Have a Yamaha dealer check the cause if the brake fluid level goes down PERIODIC MAINTENANCE AND MINOR REPAIR Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam aged or leaking oii seals every two years brake hoses every four years Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR Brake and clutch lever Sidestand lubrication lubrication Lubricate the sidestand pivoting point Lubricate the pivoting parts and metal to metal contact surfaces Check that the sidestand moves up Recommended lubricant and down smoothly Yamaha Chain and Cable Lube Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil or SAE 10W30 motor oil If the sidestand does not move smoothly consult a Yamaha dealer 6 23 PERIODIC MAINTENANCE AND MINOR REPAIR Front fork inspection Visual check Securely support the motorcycle so there is no danger of it falling over Check for scratches or damage on the inner tube and excessive oil leakage from the front fork Operation check 1 Place the moto
58. orcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motor cycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE XVZ1300AM C XVZ1300ATM C OWNER S MANUAL 1999 by Yamaha Motor Corporation U S A 1st Edition June 1999 All rights reserved Any reprinting or unauthorized use
59. os 40 000 mi 61 000km or 60 mos 9 6 CONSUMER INFORMATION ROYAL STAR ROYAL STAR TOUR CLASSIC WARRANTY GUIDE Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Royal Star Tour Classic motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to cer tain stated limitations THE PERIOD OF WARRANTY for the Yamaha Royal Star Roy al Star Tour Classic including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c Abnorm
60. pands Always wipe off spilled fuel immedi ately with a dry and clean soft cloth Fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED FUEL Fuel tank capacity Total 4 8 US gal 4 0 Imp gal 18 L Reserve 0 9 US gal 0 8 Imp gal 3 5 L INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost If unleaded gasoline is not available then leaded regular gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle perfor mance problems 3 8 INSTRUMENT AND CONTROL FUNCTIONS 1 Pointed end positioned over OFF Fuel cock The fuel cock supplies fuel from the tank to the carburetors while filtering it also The fuel cock has three positions which should be set as shown in the il lustrations OFF With the fuel cock in this position fuel will not flow Always set the fuel cock to this position when th
61. polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided 5 6 OPERATION AND IMPORTANT RIDING POINTS D 1 3 0 90 mi 0 150 km pew 1 2 90 300 mi 3 44 150 500 km 1 5 3 4 300 600 mi 500 1 000km 1 600mi 1 000km 0 90 mi 0 150 km Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 minutes after every hour of opera tion Vary the speed of the motorcycle from time to time Do not operate it at one set throttle position 90 300 mi 150 500 km Avoic prolonged operation above 1 2 throttle Rev the motorcycle freely through the gears but do not use full throttle at any time 300 600 mi 500 1 000 km Avoid cruising speeds in excess of 3 4 throttle CAUTION After 600 mi 1 000 km of operation be sure to replace the engine oil oil filter and final gear oil 600 mi 1 000 km and beyond Avoid prolonged full throttle operation Vary speed occasionally CAUTION If any engine trouble should occur during the break in period consult a Yamaha dealer immediately 5 7 Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine The exhaust system is hot Park the motorcycle in a place where pedes trians or chil
62. r fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This adjustment however should be left to a professional Yamaha service technician a Free play Throttle cable free play Tires inspection To ensure maximum performance long service and safe operation note There should be a free play of 0 16 the following 0 24 in 4 6 mm at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjustment Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR A WARNING Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if approved for this model and vehicle speed XVZ13A C 448 Ib 203 kg XVZ13AT C 410 Ib 186 kg Rear Maximum load Cold tire pressure 36 psi 36 psi a 198 Ib 90 kg i5 50 kgticm 2 50 kgf em 250kPa 250kPa 36 psi 41 psi e rg 7 2 50 kgi cm 2 80 kgf cm alls 250 kPa 280 kPa Load is the total weight of cargo rider passenger and accessories Proper loading of your motorcycle is important for several characteris tics of your motorcycle suc
63. rcycle on a level place 2 Hold the motorcycle in an upright position and apply the front brake 3 Push down hard on the handle bars several times and check if the fork rebounds smoothly CAUTION If any damage or unsmooth move ment is found with the front fork consult a Yamaha dealer 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Battery Battery This motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water If the battery seems to have dis charged consult a Yamaha dealer e If the motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to recharge it periodically Never try to remove the sealing caps of the battery cells The battery will be damaged Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing ANTIDOTE e EXTERNAL Flush with water e INTERNAL Drink large quanti ties of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physi cian immediately e EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always Shield your eyes when working near batteries KEEP OUT OF
64. s on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motor cycle is so equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use AN SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety heimet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause injury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modific
65. sitioned 3 9 in 100 mm below the top of the footrest If not ask a Yamaha dealer to adjust it A soft or spongy feeling in the brake pedal can indicate the presence of air in the brake system This air must be removed by bleeding the brake system before the motorcycle is operated Air in the system will cause greatly diminished braking capability and can result in loss of control and an accident Have a Yamaha dealer inspect and bleed the system if necessary 6 19 1 Brake light switch 2 Adjusting nut Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the adjusting nut in direction to make the brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear indicator groove x 2 Checking the front and rear brake pads Front brake Wear indicator grooves are provided on each brake pad These indicators allow checking of brake pad wear with out disassembling the brake Inspect the grooves If they have almost disap peared ask a Yamaha dealer to re place the pads 1 Wear indicator groove Rear brake A wear indicator groove is provided on each brake p
66. sories may also cause instability when being passed by or passing large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle unattended and remove the ignition key When parking the motorcycle note the following SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground the motorcycle ma
67. sses 3 5 Turn signal switch 3 4 Headlight bulb replacement 6 27 Helmet holders 3 12 High beam indicator light 3 1 Hom Switch ettet 3 4 I Identification number records 9 1 Indicator lights sees 3 1 Engine overheat indicator light 3 3 Fuel level indicator light 3 1 High beam indicator light 3 1 Neutral indicator light 3 2 Oil level indicator light 3 2 Overdrive Engine trouble indicator light err rre 3 3 Turn indicator light 3 2 Inspecting the brake fluid level 6 21 K Key identification number 9 1 L Loading and accessories Location of the important labels M Main Switch Maintenance Model label Modification Motorcycle noise regulation N Neutral indicator light 3 2 Oil level indicator light 3 2 Overdrive Engine trouble indicator e 3 3 P Patking s tete acere 5 7 Periodic maintenance 6 1 Periodic maintenance chart for emission control system eseeeeeeeeee 6 3 Pre
68. stem while smoking or in the vicinity of an open flame 1 Fuel Enough fuel Go to compression check Check if there is fuel in the fuel tank No fuel Supply fuel Engine doesn t start go to compression check 2 Compression There is compression Go to ignition check Use the electric starter No compression Ask a Yamaha dealer to inspect 3 Ignition Wet Wipe clean with dry cloth and correct Open throttle half way and start Remove spark Spark gap or replace spark plugs the engine plugs and Y check electrodes c Dry m Ask a Yamaha dealer to inspect TN banery 4 Battery Engine turns over B attery good pe Engine doesn t start ask a Yamah Use the electric starter ENGINE coesn i slar aska dealer to inspect Engine turns over Check connections or slowly recharge 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR 5 Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Open the radiator cap as follows Wait until the engine has cooled Remove the radiator cap stopper by removing the screw Place a thick rag like a towel over t
69. ted so the front wheel is not in contact with the ground Each fork leg must be set to the same pressure Uneven setting can cause poor handling and loss of sta bility 3 15 Minimum standard air pressure setting Zero Maximum air pressure setting 7 11 psi 0 50 kg cm 50 kPa Never exceed the maximum pres sure or oil seal damage may occur INSTRUMENT AND CONTROL FUNCTIONS 1 Special wrench 1 Locknut A Distance A fae 2 Adjusting nut 2 Turn the adjusting nut in direction Adjusting rear shock 1 Loosen the locknut to increase spring preload and in absorber preload direction to decrease spring This shock absorber is equipped with a preload The spring preload is de spring preload adjusting nut Use the termined by the spring set length special wrench located in the owner s Shortening the spring set length tool kit to adjust the spring preload increases spring preload length ening the spring set length de creases spring preload Spring preload Minimum soft Distance A 1 91 in 48 5 mm Standard Distance A 1 79 in 45 5 mm Maximum hard Distance A 1 59 in 40 5 mm 3 16 INSTRUMENT AND CONTROL FUNCTIONS CAUTION Never attempt to turn an adjuster beyond the maximum or minimum setting 3 Tighten the locknut to the speci fied torque Tightening torque Locknut 18 ft lb 2 5 m kg 25 Nm CAUTION S Always tighten the iocknut against the
70. tempt even small repairs to the wheel If a wheel is deformed or cracked it must be replaced Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced can result in poor performance adverse han dling characteristics and short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR Accessories or replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for it and they must be se curely mounted to maintain the inherent stability of the original de sign Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making accessory pur chase Use of non Yamaha ap proved parts or accessories may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of parts or acces sories manufactured by other com panies Yamaha cannot be held liable for any consequences caused by the use of items which have not been approved by Yamaha 6 17 Clutch lever free play adjustment This motorcycle has a hydraulic clutch There are no
71. ter Tightening torque NOTE Oil filter Make sure the O ring is seated proper ly 12 ft lb 1 7 m kg 17 Nm 8 Fill the engine with sufficient rec ommended oil Install the oil filler cap and tighten it 6 10 Recommended oil See page 8 1 Oil quantity Total amount 4 6 US qt 3 8 Imp qt 4 3 L Periodic oil change 3 7 US qt 3 1 Imp qt 3 5 L With oil filter replacement 3 9 US at 3 3 Imp qt 3 7 L e Do not put in any chemical addi tives Engine oil also lubricates the clutch and additives could cause clutch slippage e Be sure no foreign material en ters the crankcase PERIODIC MAINTENANCE AND MINOR REPAIR 9 Start the engine and warm it up for several minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause NOTE After the engine is started the oil level indicator light should go off if the oil is at the specified level CAUTION If the indicator light flickers or re mains on immediately stop the en gine and consult with a Yamaha dealer 1 Final gear oil filler bolt 2 Final gear oil drain bolt Final gear oil Check for oil leakage If any leakage is found take the motorcycle to a Yamaha dealer for repairs Coolant 1 Remove the reservoir tank cover by removing the screw 2 Check the coolant level in the res ervoir tank when the engine is cold as the coolant lev
72. the half open position For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 5 3 Starting a warm engine The starter choke is not required when the engine is warm CAUTION See the Engine break in section prior to operating the motorcycle for the first time OPERATION AND IMPORTANT RIDING POINTS CAUTION gt Do not coast for long periods with the engine off and do not tow the motorcycle a long dis tance Even with gears in neu tral the transmission is only properly lubricated when the engine is running Inadequate lubrication may damage the Shifting transmission The transmission lets you control the Always use the clutch when amount of power you have available at changing gears The engine a given speed for starting accelerating transmission and driveline are climbing hills etc The use of the shift not designed to withstand the pedal is shown in the illustration shock of forced shifting and can To shift into neutral depress the shift be damaged by shifting without pedal repeatedly until it reaches the using the clutch end of its travel then raise the pedal slightly 5 4 OPERATION AND IMPORTANT RIDING POINTS 5 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in dicator light should go out Open the throttle gradually and at t
73. the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q 15 the warranty transferable to second owners Yes The remainder ofthe existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle deaier within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty
74. towel or soft absorbent cloth Clean the seat with Yamaha Pro tectant or an equivalent vinyl up holstery cleaner to keep the cover pliable and glossy CLEANING AND STORAGE 7 Windshield cleaning XVZ13AT C Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral deter gent and after cleaning thorough ly wash it off with water For additional cleaning use Yamaha Windshield Cleaner or other quali ty cleaner Some cleaning com pounds for plastics may leave scratches on surfaces of the wind shield Before using them make a test by polishing an area which does not affect your visibility Apply Yamaha Silicone Wax or other automotive type wax on all painted and chrome plated surfac es Avoid combination cleaner waxes Many contain abrasives which may mar the paint or protec tive finish When finished start the engine and iet it idle for several minutes 7 2 CLEANING AND STORAGE Saddlebag cleaning and care Use a good grade of saddle soap Rub lightly over the surface of the soap with a damp cloth or sponge to produce a lather Apply the lather to the surface of the saddlebag Allow to dry When dry polish with a soft cloth to remove all traces of the dry lather If the saddle bag has been exposed to severe weather conditions over a long period of time and has become faded or if it has bee
75. ts sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work DATE OF SERVICING DEALER AND ADDRESS REMARKS MAINTENANCE INTERVAL SERVICE 600 mi 1 000km or 1 mo 4 000 mi 7 000km or 6 mos 8 000 mi 13 000km or 12 mos 12 000 mi 19 000km or 18 mos 16 000 mi 25 000km or 24 mos 20 000 mi 31 000km or 30 mos 24 000 mi 37 000km or 36 mos 9 5 CONSUMER INFORMATION MAINTENANCE DATE OF MILEAGE SERVICING DEALER INTERVAL SERVICE NAME AND ADDRESS 28 000 mi 43 000km or 42 mos REMARKS 32 000 mi 49 000km or 48 mos 36 000 mi 55 000km or 54 m
76. urn the engine over several times ground the spark plug leads to coat the cylinder walls with oil When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking CLEANING AND STORAGE 3 Lubricate all control cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall or equivalent to pressure lubricate the cables and purge out any moisture between the in ner and outer cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery fully charge it Store it in a cool dry place and recharge it once a month Do not store the battery in an excessively warm or cold place less than 30 F 0 C or more than 90 F 30 C See page 6 25 for battery storage precautions NOTE Make any necessary repairs before storing the motorcycle farre for oru sn se Feberen 8 1 SPECIFICATIONS Specifications Model XVZ13A AT Starting system Electric starter Dimensions Lubrication system Wet sump Overall length 97 6 in 2 480 mm Engine oil Overall width 37 4 in 950 mm Type Overall height T 30 d i ae XVZ13A 45 7 in 1 160 mm AMALUBE4 10W30 gt XVZ13AT
77. which hold the headlight cover Position the cover so it will fit close to the headlight without touching it Retighten the Screws Tightening torque Windshield bolts 12 ft lb 1 6 m kg 16 Nm INSTRUMENT AND CONTROL FUNCTIONS Saddlebags XVZ13AT C To open Always be sure to close and 1 Unbuckle the belts and fold up the lock each saddlebag securely outside flap before operating the motor 2 Open the zippers and fold out the cycle inside flap Distribute weight evenly on each side of the motorcycle To close Never exceed the maximum 1 Fold the inside flap in and close loading limit of 11 Ib 5 kg in the zippers each saddlebag Improper load 2 Fold the outside flap down and ing or overloading can cause buckle both belts securely For vehicle handling problems lead saddlebag cleaning and care see ing to an accident or personal page 7 3 injury 3 14 INSTRUMENT AND CONTROL FUNCTIONS 1 Air valve Adjusting front fork preload Each fork leg is equipped with an air valve to adjust the spring preload The spring preload is adjusted by changing the air pressure in each fork leg In creasing the air pressure increases the spring preload decreasing air pressure decreases spring preload Special equipment is required to adjust the air pressure in the front fork Have your Yamaha dealer make this adjustment NOTE In order to check or adjust the air pres sure the motorcycle must be eleva
78. y fall over c Do not park the motorcycle near a flammable source e g a Kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes SAFETY INFORMATION Location of the important labels Please read the following labels carefully before operating this motorcycle 3 California only EMISSION HOSE ROUTING CARB CARB FROM FUEL TANK CANISTER TO ATMOSPHERE 4LE 21686 A0 WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118K A0 XVZ13AT C YAMAHA CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4NL F835Y 00 6 SAFETY INFORMATION A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manua

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