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Xantrex XPR 10-600 User's Manual

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1. a A AN NS A NA y 223331 22 73 EECRSe sbeebs 1234567 B9 11 2131415 S a OFF ON JI r O 12345678 Ga A Gy IN GA TN 190 242 vac p MADE IN CANADA OJO ME DM A VG UI EY po w E l L_ i CON SON y FN m ISA S SA IC 5 A SIN A SO Se MADE IN CANADA 77 uo ATTE BY XANTREX TECHNOLOGY INC OPT Figure 4 1 Location of J1 and S1 Remote The interlock input may be configured for use with an external voltage free contact Shutdown Connect pins as shown Using a Closure Programming Line Pin amp User Line Pin amp J1 9 to J1 12 J1 8 to J1 11 Closing an external contact across the interlock pins A4 A5 will then enable the unit Opening the contact will disable the supply output 60 Operating Manual for XPR Series Power Supply Remote Operation Remote Analog Programming of Output Voltage and Current Limit Remote Analog Programming of Output Voltage and Current Limit Remote Programming Options Remote analog programming allows control of the power supply s output voltage and or current limit to shift from local operation at the front panel voltage and current controls to external analog sources As you vary the external programming source the power supply s output varies proportionally over its output range Using remote analog programming requires that you reset switch S1 and make connections to the Jl connector on th
2. 2 Connect the unit to an AC outlet 3 Tum the front panel AC power switch to ON After a short power on delay the front panel meters and the CV annunciator illuminate Both voltmeter and ammeter displays should read zero Check the front panel annunciators If the ON LED is illuminated press OUT ON OFF button to disable the output The OFF LED should now be illuminated If the LCL LED is illuminated the power supply control is in Local Mode If the RMT LED is illuminated the power supply control is in Remote Mode For an illustration of the annunciators and their locations see Status Annunciators on page 19 AC Protection will disable the output if the AC line drops or is over the acceptable range The AC LED turns off when the input voltage is within the range If you observe or suspect that one or more of the display LEDs is malfunctioning contact the manufacturer WARNING On units rated higher than 40V ensure that the electrical connections are protected to prevent accidental contact CAUTION When making connections to the bus bars ensure that each terminal s mounting hardware and wiring assembly are placed so they don t touch the other terminal and short the power supply outlet Heavy connecting cables must have some form of strain relief so the connections aren t loosened and the bus bars aren t bent Operating Manual for XPR Series Power Supply Installation Basic Tests Voltage Mode 1 Ensure the voltage and cur
3. OFF OFF OFF OFF OFF current setpoints to be remotely controlled via the J1 inputs Release 1 1 S1 1 S1 2 0N S1 3 S1 4 0N S1 5 0N S1 6 0N S1 1 S1 2 0N S1 3 0N S1 4 0N S1 5 0N S1 6 0N S1 1 0N S1 2 0N S1 3 S1 4 0N S1 5 0N S1 6 0N S1 1 0N S1 2 0N S1 3 0N S1 4 0N S1 5 0N S1 6 0N S1 1 S1 2 0N S1 3 0N S1 4 0N S1 5 S1 6 0N OFF OFF OFF OFF OFF OFF Local Mode S1 1 OFF S1 2 OFF S1 3 OFF S1 4 OFF S1 5 0N S1 6 OFF S1 1 OFF S1 2 OFF S1 3 0N S1 4 0N S1 5 0N S1 6 OFF S1 1 0N S1 2 OFF S1 3 OFF S1 4 OFF S1 5 0N S1 6 OFF S1 1 0N S1 2 OFF S1 3 0N S1 4 0N S1 5 0N S1 6 OFF S1 1 OFF S1 2 OFF S1 3 0N S1 4 0N S1 5 OFF S1 6 OFF Default settings 63 Remote Operation Remote Monitoring of Output Voltage and Current Remote Monitoring of Output Voltage and Current Readback The Jl connector on the rear panel provides access to calibrated readback signals for Signals remote monitoring of the output voltage and current Rear panel switches S1 3 and S1 4 allow you to select either a 0 5 Vdc or a 0 10 Vdc range for the output The readback signal represents 0 to 100 of the power supply s output See Table 4 4 for the required J1 connections and switch settings for remote monitoring of readback signals with 0 5 Vdc or 0 10 Vdc outputs Use shielded pair wiring 20 to 24 AWG and ground the shield to the chassis Table 4 4 Power Supply Settings for Remote Mo
4. C Current Programming 0 06 of Imax C Voltage Readback 0 04 of Vmax C Current Readback 0 06 of Imax C 1 Accuracy specifications apply for settings in range of 1 to 100 of rated output 2 At 25 C 5 C with full power load 3 At 25 C 5 C after 30 minutes full load operation 72 Operating Manual for XPR Series Power Supply Release 1 1 Specifications and Characteristics Output Performance Specifications Analog Programming Interface Programming Lines Impedance 0 5 Vdc range Approximately 3 MOhm 0 10 Vy range Approximately 3 MOhm Readback Lines Impedance 0 5 Vdc range Approximately 400 Ohm 0 10 Vy range Approximately 400 Ohm Isolation all program and readback lines e non isolated for standard configuration referenced to supply negative output 600 Vdc with respect to chassis potential or negative output with Isolated Programming ISOL Internal Interface card available as an optional configuration Interlock Remote Shutdown 4 15 V signal or TTL compatible output selectable logic TTL input impedance 2kOhm in series with one diode drop Maximum Supply Voltage 15 Vac Minimum Supply Voltage 4 Vqc User Supply Voltage 15 V supply voltage source with approximately 1000 impedance Maximum Supply Voltage 17 5 V Minimum Supply Voltage 14 V Switching Frequency Typical 31 kHz 62 kHz output ripple Rise Time 5 to 95 step in output voltage Load Condition Time Max No Load 100 ms F
5. RTN Return Shutdown S D Shutdown Function Input for voltage programming signals from a voltage source select S1 5 ON and S1 3 OFF for 0 5 V range S1 3 ON for 0 10 V range see Table 4 3 on page 63 for details Input for current limit programming signals from a voltage source select S1 6 ON and S1 4 OFF for 0 5 V range S1 4 ON for 0 10 V range see Table 4 3 on page 63 for details Return for voltage and current programming signals Output for output voltage monitor signal Output for output current monitor signal Return for voltage and current monitoring signals None Return for 15 V isolated supply voltage 15 V isolated voltage supply None Return safety interlock shutdown Safety interlock shutdown 4 15 V None Return master slave S D signal Shutdown master slave signal 5 15 V 1 Both RTN PGM and RTN MON are connected at the same potential 2 An isolated see footnote below supply voltage is available for external usage e g remote on off line Its internal impedance is approximately 100 Q 3 User supply is isolated to 600 V from the power supply output and chassis 4 Safety Interlock circuit is isolated to 600 V from the power supply output and chassis Release 1 1 In Output Input Input Input Output Output Output N C Output Output N C Input Input N C Input Input 23 About The XPR Power Supply Rear Panel Connectors and Switch 24 Operating Ma
6. Release 1 1 69 Specifications and Characteristics AC Line Input Specifications AC Line Input Specifications The input to the power supply requires the following specifications AC Line Input Voltage Operating Ranges Table A 5AC Line Input Specifications Operating Range nominal 208V ms Standard 190 to 242 Va 3 3 wire safety ground nominal 400V ms with HV Input option 342 to 500 Va 3 3 wire safety ground Frequency Range 47 to 63 Hz Maximum Peak In rush Current at turn on 35 Arms Minimum Power Factor nominal 208V ms Standard 0 95 nominal 400V ms with HV Input option 0 9 Operating Current nominal 208V ms Standard Maximum 24 A Typical 20 A Operating Current nominal 400V ms with HV Input option Maximum 13A Typical 11A At nominal input voltage and maximum power At 190V input voltage 55 C ambient temperature and maximum power At 208V input voltage 25 C ambient temperature and maximum power At 342 Vac input voltage 55 C ambient temperature and maximum power At 400V input voltage 25 C ambient temperature and maximum power NANA 70 Operating Manual for XPR Series Power Supply Specifications and Characteristics Output Performance Specifications Output Performance Specifications Release 1 1 These specifications define the electrical performance specifications of the power supply output These specifications apply to both local and remote sense configurations except where no
7. 1 Maximum drift over 30 minutes with constant line load and temperature after power on 2 Maximum drift over 8 hours with constant line load and temperature after 30 minute warm up 3 Change in output per C change in ambient temperature with constant line and load Release 1 1 60 100 24 mv 600 mA 12 mV 40 mA 24 mV 60 mA 67 Specifications and Characteristics Electrical Specifications Summary Table A 3Specifications for 6000 Watt units 80V to 600V Models Models 80 75 100 60 150 40 Output Ratings Output Voltage 1 0 80 V 0 100V 0 150V Output Current 0 75A 0 60A 0 40A Output Power 6000 W 6000 W 6000 W Line Regulation 3 Voltage 0 01 of V max 8 mV 10 mV 15 mV Current 0 05 of Imax 37 5mA 30mA 20 mA Load Regulation 4 Voltage 0 05 of Vmax 5 mV 45 mV 55 mV 80 mV Current 0 1 of Imax 20 mA 95 mA 80 mA 60 mA Meter Accuracy Voltage 0 5 of Vmax 1 count 0 5V 0 6V 1 75 V Current 0 5 of Imax 1 count 0 48 A 0 4 A 0 3A Output Noise 0 20 MHz Voltage p p 100 mV 100 mV 150 mV Output Ripple rms Voltage 15 mV 20 mV 20 mV Current 320 mA 230mA 120mA OVP Adjustment Range 096 to 10396 of Vmax 0 88 V 0 110V 0 165V Efficiency 0 89 0 90 0 90 1 Minimum output voltage is 0 396 of rated voltage at zero output setting 2 Minimum output current is 0 296 of rated current at zero output setting when measured with rated load resistance 3 For input voltage variation over the AC input
8. 4 x 10 AWG 3 wire plus safety ground stranded 3 phase 4 wire standard copper 60 C minimum 300V 0 800 in maximum cable diameter rated for 25A 342 500Vac 47 63Hz 4 x 14 AWG 3 wire plus safety ground stranded 3 phase 4 wire HV Input copper 60 C minimum 600V 0 800 in maximum cable diameter rated for 13A See Figure 2 5 on page 34 To connect the AC input wires l Ensure that the AC input cord is de energized and that the power switch on the front of the power supply is OFF Strip approximately 4 in 10 cm from the jacket of the AC wire Strip 0 55 in 14 mm at the end of each wire Undo the 2 screws for the AC wiring strain relief cover on the rear panel Remove the cover Undo the strain relief screws Insert the AC input cable through the strain relief until the outer cable jacket 1s flush with the inside ofthe strain relief Tighten the strain relief cable clamp screws Insert the ground wire green 0 55 in 14 mm into the left most terminal location and tighten securely The safety ground wire may alternatively be connected to the chassis ground stud next to the terminal block using a suitably sized ring terminal Route the AC wires to the input terminal block by connecting the red black and white wires to the remaining 3 cable clamp connectors There is no set order for connecting the wires Any of the 3 phase wires can be connected to any of the 3 line input connectors To connect eac
9. 58 Operating Manual for XPR Series Power Supply Section 4 Remote Operation Introduction Release 1 1 The rear panel switches and connector on the power supply allow you to program the supply with an analog device or to output readback signals This section covers the following topics e See Remote Analog Programming of Output Voltage and Current Limit on page 61 for procedures covering remote analog programming of output voltage and current limit with 0 5 V and 0 10 V voltage sources and 0 5 k and 0 10 k resistances e See Remote Programming Options on page 61 for more about the connector and switch settings for using calibrated readback signals for output voltage and output current with selectable 0 5 V or 0 10 V scales Isolated Programming The 4 channel Isolated ISOL Programming Interface is an internal card which can be ordered as an option It allows remote programming and readback of the power supply s output voltage and current limit with 0 5 V and 0 10 V analog signals at a different voltage potential relative to the power supply s output Contact the manufacturer to order the ISOL Interface 59 Remote Operation Making Connections for Remote Control Making Connections for Remote Control See Figure 4 1 for the locations of the user and programming lines Jl and S1
10. Voltage Figure 2 7 Output Bus Bar Cover SEAS X SN Ne e RANT Ww SN K N 7 XA A Figure 2 8 Output Cover with Strain Relief High Voltage 100 600V Operating Manual for XPR Series Power Supply 44 Installation Remote Sensing Remote Sensing Release 1 1 The power supply regulates the output voltage at the output connectors in its normal configuration without remote sense lines connected Remote sensing lets the power supply track and regulate the output voltage at the load and thereby compensate for the voltage drop in the load lines The power supply will only compensate within the limitations of its voltage rating to a maximum of 5V per load line Remote sensing is normally only required for critical loads which cannot tolerate the slight voltage drop in the load lines caused by their resistance Remote sensing has no effect when the power supply is operating in Constant Current mode Two remote sensing connectors are located on the rear panel of the power supply See Figure 1 3 on page 20 for location and polarity Connect 2 wires from these ports to the load where the power supply cables terminate for your connection Carefully observe the correct polarity when making the connection The remote sensing input is sensitive to electrical noise so always use a shielded twisted pair 22AWG or greater for the sense line cable Terminate the shield to the supply chas
11. activate 1t via remote control through the rear panel J1 Programming and Monitoring connector using a 4 V to 15 V signal or a transistor transistor logic TTL compatible signal The input lines for the Interlock circuit are optically isolated The OUT ON OFF switch is a press ON press OFF switch located on the power supply s front panel Push the switch to its IN position to disable the output The output voltage and current fall to zero and the OFF LED turns on Push the switch once more to reset it to its OUT position and resume normal power supply operation ON LED turns on The Interlock TTL Shutdown circuit accepts a 4 V to 15 V signal to disable or enable the power supply output Make connections for signals at connector Jl located on the unit s rear panel Set rear panel switch S1 7 to select signal logic See Table 3 1 on page 53 To activate the Interlock TTL Shutdown function 1 Turn OFF the power supply 2 Connect the signal source to J1 connector terminal 12 Interlock Input positive and terminal 11 Interlock Return Set switch S1 7 to select the desired circuit logic as set out in Table 3 1 4 Turn on the power supply The power supply will operate as described in the Supply Output column in Table 3 1 according to the logic that you select and the level of the input signal The INT Interlock LED on the front panel turns on when the Interlock circuit is activated Table 3 1 Switch Settings for Interlo
12. rated voltage See page 49 This output can be changed while the output is OFF 2 SET POINT CURRENT Lets you pre set a setpoint before enabling it To pre set a current setpoint press SET POINT use the Current knob to set a value Local Mode The value must be between 0 A and 103 of the units rated current See page 49 This output can be changed while the output is OFF 3 OUT ON OFF This is a latch ON OFF button that enables OUT position and disables ON position the power supply output Normally you should leave the power supply in its Output Off state when no load is attached or there is no need for DC output See Controlling Output ON OFF via Front Panel on page 53 When the ON annunciator is illuminated the output is enabled When the OFF annunciator is illuminated the output is disabled 4 LCL RMT This button lets you toggle between local and remote control If the RMT annunciator is illuminated both voltage and current output can only be controlled via a remote voltage source or resistive programming 5 OVP Lets you pre set an OVP setpoint before output is enabled To pre set Over Voltage Protection setpoint limit press OVP button and turn the front panel screw until the desired OVP limit is achieved Operating Manual for XPR Series Power Supply Operation Using Over Voltage Protection OVP Using Over Voltage Protection OVP Front Panel OVP Operation Release 1 1 The OVP circuit protect
13. the bus bars ensure that each terminal s mounting hardware and wiring assembly are placed to avoid touching the other terminal and shorting the power supply outlet Heavy connecting cables must have some form of strain relief so they don t loosen the connections or bend the bus bars Make load connections at the rear of the power supply at the positive and negative output bus bars or to the 4 terminal wire clamp connector depending on the model See Figure 2 6 The wire should be one size larger than necessary to accommodate the required output current Normally the next largest commonly used gauge is used For example use 10AWG for 20A and 8AWG for 30A The wire must have a suitable insulating coating that will prevent arcing between the positive and negative output lines and must be rated for 105 C operation 41 Installation Load Comnections 42 Single Load To connect a single load to the DC output bus bars 5 80V outputs 1 2 Ensure that the power supply is powered OFF Place a 5 16 in M8 bolt in the connecting hole of the negative bus bar and fasten the negative wire or bus bar a flatwasher lockwasher and a nut to the bolt Using a wrench turn the bolt until it is secure at approximately 25 foot pounds 34Nm Fasten the positive wire or bus bar to the positive bus using a bolt flatwasher lockwasher and nut Tighten the bolt to approximately 25 foot pounds 34Nm Ensure that the positive an
14. to disable it The OFF annunciator should now be illuminated For an illustration of the annunciators and their locations see Figure 1 2 47 Operation Power Supply Operating States Power Supply Operating States The power supply has 4 operating states e Power On e Output Shutdown e Soft Start e Normal Operation Power On This is the period between the time that AC power is applied to the supply AC breaker turned on and the time that the power supply is ready for operation During this period the internal circuits are powering up Output In this state the output is disabled and there is no output regardless of power settings Shutdown The power supply can be placed in the Output Shutdown state by the ON OFF button via the Interlock signal or from a protection mechanism This is also called the Standby mode Soft Start In this state the output power is ramping up gradually towards its target load This reduces equipment stress This state occurs whenever the supply output is set to ON or a protection state is re set and is approximately 2 seconds in duration Normal This is the normal operating state for the power supply The power supply is ready Operation to accept settings 48 Operating Manual for XPR Series Power Supply Operation Power Supply Regulation Modes Power Supply Regulation Modes Constant Voltage CV Constant Current CC Automatic Mode Crossover The power supply has 2 regulation modes whi
15. 9 Press OUT ON OFF button to turn the DC output OFF 10 Turn the front panel power switch to OFF 11 Disconnect the DVM and the shunt Release 1 1 37 Installation Basic Tests 38 Front Panel Function Checks 1 t3 Turn the front panel power switch to ON Set voltage and current controls fully clockwise Push the OUT ON OFF switch to its IN position and check that the voltmeter reading falls to zero and the OFF OUTPUT OFF LED turns on Push the OUT ON OFF switch once again to reset it to its OUT position The OFF LED turns off and the voltmeter reading returns to its previous value Press the OUT ON OFF switch to its IN position Press the OVP CHECK switch and check that the voltmeter displays approximately the model rated output voltage plus 10 Turn the OVP SET potentiometer counter clockwise and check that the voltmeter reading decreases Continued turning up to 20 turns will see the reading decrease to approximately 5 of the model rated voltage output Turn the OVP SET potentiometer clockwise until the voltmeter once again displays approximately the model rated output voltage plus 10 Press the OUT ON OFF switch to its OUT position Press the SET POINT switch and check that the voltmeter and ammeter display approximately the power supply output ratings Turn the front panel power switch to OFF Operating Manual for XPR Series Power Supply Load Wiring Current Carrying Capacity Release 1 1 Installati
16. Circuit Logic 53 Switch Settings for Over Temperature Recovery Options 54 User Diagnostics suene a yel he GERE ERES 56 Analog Pin Connections with a Contact Closure 60 Remote Programming Options sssssssessessessss rss ss eee 61 Power Supply Settings for Different Programming Sources 63 Power Supply Settings for Remote Monitoring of Readback Signals 64 Specifications for 6000 Watt units 10V to 60V Models 66 Drift Specifications for 6000 Watt units 10V to 60V Models 67 Specifications for 6000 Watt units 80V to 600V Models 68 Drift Specifications for 6000 Watt units 80V to 600V Models 69 AC Line Input Specifications llle 70 xiii List of Tables xiv Operating Manual for XPR Series Power Supply List of Figures Release 1 1 Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 4 1 Figure A 1 Front Panel vico a USE ee ae da 18 Front Panel Display Status AnnunciatorS o oo o ooo 19 Rear panel ug gare TOD ana EGA ras Mot resin 20 Programming and Monitoring S1 Switch o o o 21 Programming and Monitoring J1 Connector o o o 22 Shipping or Storage Carton Label oooocccoccccoooo o 28 Unpacking the Power Supply o oooccoocococco eee 30 Mounting the Power S
17. D WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they
18. Monitoring and Interlock select switch is an 8 position piano Switch DIP switch located on the power supply s rear panel See Figure 1 4 The S1 switch enables you to choose e Resistive programming of output voltage or current limit e Output voltage and current limit programming scales e Output voltage and current monitor scales Remote shutdown circuit logic e Over temperature shutdown mode 20 Operating Manual for XPR Series Power Supply 1 Resistive Programming of Output Voltage About The XPR Power Supply Rear Panel Connectors and Switch 2 Resistive Programming of Output Current Limit 3 Selects Output Voltage Programming and Monitor Range select 4 Selects Output Current Limit Programming and Monitor Range select 5 Selects Output Voltage Control Local or Remote 6 Selects Output Current Control Local or Remote 7 Selects Remote Interlock Logic 8 Selects Over Temperature Shutdown Reset Mode Figure 1 4 Programming and Monitoring S1 Switch Switch is shown in factory default configuration The rear panel at the switch is labeled with OFF at the top and ON at the bottom Any of the eight switches on S1 is OFF when it has been flipped up to break contact ON when flipped down to close contact Table 1 1 shows the functions assigned to each S1 switch Factory defaults are underlined Table 1 1 Rear Panel S1 Switch Assignments Switch S1 1 S1 5 S1 6 S1 7 S1 8 Release 1 1 Function 1 mA current sourc
19. Smart choice for power xantrex sy Kantrex o 0 55 Eom M XPR 10 600 XPR 20 300 XPR 30 200 XPR 40 150 XPR 60 100 XPR 80 75 XPR 100 60 XPR 150 40 XPR 300 20 XPR 600 10 Operating Manual XPR 6000 Watt Series Programmable DC Power Supply www xantrex com xantrex Operating Manual for XPR 6000 Watt Series Programmable DC Power Supply Limited What does this warranty cover and how long does it last Warranty This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your XPR 6000 Watt Series DC Power Supply This warranty lasts for a Warranty Period of 5 years from the date of purchase at point of sale to you the original end user customer What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of th
20. To check that the power supply shuts off at the desired set point slowly increase the output voltage while monitoring the front panel voltmeter The OVP LED on the front panel turns on when the OVP circuit activates and the output voltage will quickly fall to zero 51 Operation Using Over Voltage Protection OVP Resetting the To reset the OVP circuit after it activates OVP Circuit 1 Reduce the power supply s output voltage setting to below the OVP set point 2 Press the OUT ON OFF switch IN The OFF LED on the front panel turns on The OVP LED turns off 3 Press the OUT ON OFF switch again to return power to the load and resume normal operation OR 1 Reduce the power supply s output voltage setting to below the OVP set point 2 Turn the power supply OFF using the AC power switch wait until the front panel displays go out then turn the power supply back ON again 52 Operating Manual for XPR Series Power Supply Operation Using the Shutdown Function Output ON OFF Using the Shutdown Function Output ON OFF Controlling Output ON OFF via Front Panel Controlling the Interlock Function via the J1 Connector Release 1 1 Use the shutdown function to disable or enable the supply s output so that you can make adjustments to either the load or the power supply without shutting off the power supply Activate this function from the front panel at any time by using the OUT ON OFF switch You can also
21. and Characteristics provides electrical and mechanical specifications The current release of this manual is listed below Updates may be issued as an addendum Release 1 1 2003 04 vii About This Manual viii Operating Manual for XPR Series Power Supply Contents About This Manual ooo a di vii CONTENTS nests uses eu eR PIE Ra a A ee aha olen us Reta ix List of Tables vasa se oran bak se eR in a agen reae reci ave Pte eec a Vae c xiii Listo FIQUIES t ues ra Rae A apt parta bario pavos baat duet ero XV Section 1 About The XPR Power Supply OVA Wisin 17 Features and Options aa se ssescrss d s eect teens 17 Front Panel hd de A Rc hor A Eb acd e E aa need 18 Status Annunclators a m Ripe Un Pre ape Tai ure i a re qe cea etae 19 Rear Panel Connectors and Switch lille 20 Rear Panel SS Witch ii pL E Ib eee aed Iu 20 Rear Panel J1 Connector 0 00 0 0 eee eee 22 Section 2 Installation Release 1 1 Ur Pm 25 Basic Setup Procedure A A CR b E ee 25 Inspection Cleaning and Packaging sees 26 Initial Inspections i sie eee eaten etd ate potrete does S ed ttes 26 Maintenance il a A Rx r r 26 Returning Power Supplies to the Manufacturer liliis 27 Return Material Authorization Policy llle 27 Packaging for Shipping or Storage ssseseersesssssrerss ss ee 28 Location Mounting and Ventilation llle 29 Rack Mounting 5
22. and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your operating manual ready for reference and be prepared to supply e The serial number of your product e Information about the installation and use of the unit e Information about the failure and or reason for the return e A copy of your dated proof of purchase When you ship 1 Package the unit safely following the procedures on page 28 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e A contact telephone number where you can be reached during work hours e A brief description of the problem Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tari
23. are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Operating Manual for XPR Series Power Supply Information WARNING Limitations on Use Information About Your Power Supply Release Release 1 1 WITHOUT LIMITING THE GENERALITY OF THE FOREGOING UNLESS SPECIFICALLY AGREED TO BY IT IN WRITING XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUALS OR OTHER DOCUMENTATION PROVIDED BY IT IN CONNECTION WITH THE PRODUCT AND b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Please refer to your product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warranty or representation in connection with any u
24. ation Minimum 3 8 V for each line 5 V typical Isolation AC Input to Output 1350 Vac AC Input to Chassis 1350 Vac Output to Chassis 600 Vac Environmental Specification Thermal Specification Humidity Specification Approvals Release 1 1 Operating Temperature Range 0 C 50 C Storage Temperature Range 40 C 85 C 1 Consult the factory for operation below 0 C and above 50 C Operating Humidity Range lt 95 RH Non condensing Storage Humidity Range lt 95 RH Non condensing CSA certified to UL 3111 1 and CSA C22 2 No 1010 1 FCC Part 15B and Industry Canada Class A CE Marked for Low Voltage Directive and EMC Directive Class A emissions Specifications and Characteristics Mechanical Specification Mechanical Specification Weight 6000 W approx 75 lb 34 kg for 10 V 600 A unit without packaging Size e e e e 21 in 533 mm e 22 8 in 18 2 in 579 mm i 462 mm e e e e 259000900099 a E co e e A e Figure A 1 Power Supply Dimensions 76 Operating Manual for XPR Series Power Supply Xantrex Technology Inc 8999 Nelson Way Burnaby British Columbia Canada V5A 4B5 604 422 8595 Tel 604 421 3056 Fax 800 667 8422 Toll Free North America prg info xantrex com www xantrex com TM P6OP 01XN PRINTED IN CANADA
25. ax 1 count 4A 25A 20A 1 75A 0 6 A Output Noise 0 20 MHz Voltage p p 100 mV 75 mV 75 mV 75 mV 100 mV Output Ripple rms Voltage 10 mV 10 mV 12 mV 15 mV 15 mV Current 3100 mA 1600 mA 1000mA 750 mA 450 mA OVP Adjustment Range 096 to 10396 of Vmax 0 10 3V 0 206VW 0 30 9V 0 41 2V 0 61 8V Efficiency 6 0 85 0 87 0 87 0 87 0 89 1 Minimum output voltage is lt 0 3 of rated voltage at zero output setting 2 Minimum output current is lt 0 2 of rated current at zero output setting when measured with rated load resistance 3 For input voltage variation over the AC input voltage range with constant rated load 4 For 0 100 load variation with constant nominal line voltage 5 Current mode noise is measured from 10 to 100 of rated output voltage full current unit in CC mode 6 Typical efficiency at nominal input voltage and full output power 66 Operating Manual for XPR Series Power Supply Specifications and Characteristics Electrical Specifications Summary Table A 2Drift Specifications for 6000 Watt units 10V to 60V Models Models 10 600 20 300 30 200 40 150 Drift 30 minutes 1 Voltage 0 0496 of Vmax 4 mV 8mV 12 mV 16 mV Current 0 696 of Imax 3600mA 1800mA 1200mA 900mA Drift 8 hours 2 Voltage 0 0296 of Vmax 2mV 4 mV 6 mV 8mV Current 0 0496 of Imax 240 mA 120 mA 80 mA 60 mA Temperature Coefficient 3 Voltage 0 04 of Vmax C 4 mV 8mV 12 mV 16 mV Current 0 06 of Imax C 360 mA 180 mA 120 mA 90 mA
26. ck Circuit Logic Switch S1 7 Setting Source Signal Signal Level Supply Output INT LED OFF 4 15 V HIGH OFF ON Active low default 0 0 4 V LOW ON OFF ON 4 15 V HIGH ON OFF Active high 0 04 V LOW OFF ON 53 Operation Over Temperature Protection OTP Note If switch S1 7 is ON but there is no signal applied the INT LED turns on and the power supply will not provide an output until the HIGH signal level is applied Any of the eight switches on S1 is OFF when it has been flipped up to break contact ON when flipped down to close contact Over Temperature Protection OTP 54 The OTP function allows you to select how the power supply recovers from an over temperature shutdown using the rear panel switch S1 8 See Table 3 2 for the switch settings and selections The OTP shutdown circuit activates before the internal components can exceed their safe internal operating temperatures When an OTP shutdown occurs the front panel OTP LED turns on An Over temperature condition will disable the output Table 3 2 Switch Settings for Over Temperature Recovery Options OTP Shutdown Switch S1 8 Selection Description OFF Auto Reset Default The supply recovers to normal operation when the over temperature condition no longer exists ON Latch OFF After an over temperature shutdown the supply stays off until you turn the AC power switch OFF then you turn the power supply ON to continue use Operating Manual for XPR Series Power Suppl
27. d negative wires are arranged so bare wires do not come into contact with each other or the chassis To connect the DC output wire clamp connectors 100 600V outputs Connect appropriately sized wires as described in steps 1 to 6 above except strip 0 5 in 13 mm of insulation off each load wire and clamp in the output connector by securely tightening the vertical clamp screw for each output Operating Manual for XPR Series Power Supply Release 1 1 Installation Load Connections ultiple To connect multiple loads in parallel Loads Follow the Single Load procedure with the following exception e To minimize interaction between loads bring the wiring for each load directly back to the supply output When each load to the power supply is wired separately the loads will see only the precisely regulated output from the supply If 2 loads share a single cable the fluctuation in current to one load will cause the voltage to vary on the others This is due to wire impedance drops o Va o WRRRRRERRER ee eoe o o L2 ETE TUTTE o PHTLTOT ITT Figure 2 6 Fastening the Output Wires Low and Medium Voltage 43 Installation Load Connections See Figure 2 7 for installation of the output cover Use this cover to protect users Output Strain Relief Cover from accidental contact with the bus bars and to clamp output cables in place Low and Medium
28. e for resistive programming of output voltage 1 mA current source for resistive programming of output current limit Output voltage programming and monitor range select Output current limit programming and monitor range select Output voltage control mode select Output current control mode select Remote Interlock logic signal select Over temperature shutdown reset mode select Resetting the Switches OFF Voltage source rogrammin Voltage source programming 0 5 V 0 5 k 0 5 V 0 5 k Local Control Local Control Active High OFF Auto reset ON Resistive programming 0 5 k 0 10 k Resistive programming 0 5 k 0 10 k 0 10 V 0 10 k 0 10 V 0 10 k Remote Control Remote Control Active Low OFF Latch OFF Before making any changes to the switch settings either turn offthe AC power switch or disable the power supply output by pushing the front panel OUT ON OFF switch to its IN position This temporarily shuts down the power supply The front panel OFF LED turns on Then use any small flat bladed screwdriver to change the switch settings 21 About The XPR Power Supply Rear Panel Connectors and Switch Rear Panel J1 The Jl Programming and Monitoring connector is a 15 terminal wire clamp Connector connector located on the power supply s rear panel See Figure 1 5 The J1 connector provides access to the following functions e Remote programming of output voltage AND OR current limit e Remote monitori
29. e original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Phone 604 422 8595 Toll Free North America 1 800 667 8422 Fax 604 421 3056 Email prg info xantrex com Operating Manual for XPR Series Power Supply Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantre
30. e power supply s rear panel See Table 4 2 for a summary of the options available to you for programming output voltage and current limit using an analog source Table 4 2 Remote Programming Options Control of Programming Scales Output Voltage and or 0 5 V and 0 10 V voltage sources Current Limit 0 5 k and 0 10 k resistances 1 These scales may be used in any combination Select Remote Control Function Release 1 1 The REMOTE CONTROL options allow you to select an interface for remote control Before selecting a remote control source be sure to set up each input using the appropriate S1 settings Remote control functions are listed here along with their respective programming interfaces e Analog V 1 Voltage and current programmed via the analog interface LCL RMT button is ON or S1 5 and S1 6 are ON at rear panel e Analog V Voltage programmed via the analog interface current programmed via front panel LCL RMT button is OFF and S1 5 is ON at rear panel e Analog I Current programmed via the analog interface voltage programmed via front panel LCL RMT button is OFF and S1 6 is ON at rear panel Voltage source programming is selected at rear panel switch S1 S1 5 and or S1 6 are ON and S1 1 and S1 2 are OFF 61 Remote Operation Select Remote Control Function Resistive programming is selected at rear panel switch S1 S1 1 and S1 2 are ON A CAUTION Before turning on the power supply in resistive prog
31. emote sensing or for improved voltage regulation at the load you must limit the voltage drop across each load line We recommend that you use larger load wiring to ensure a smaller voltage drop 1V maximum under full load conditions although units will compensate for up to 5V drop in each line with the remote sense lines connected The combined voltage drop across the load lines and load cannot exceed the rated output of the supply To minimize noise pickup or radiation use the shortest possible length of shielded twisted pair wiring for load lines Connect the shield to the chassis via a rear panel mounting screw Where shielding is not possible or is impractical twisting the wires together offers some noise immunity When using local sense connections use the largest practical wire size to minimize the effects of load line impedance on the regulation of the supply Operating Manual for XPR Series Power Supply Installation Load Connections Load Connections Wire Size Isolation Release 1 1 WARNING Exercise caution when operating the power supply High energy levels can be stored at the output terminals on a power supply in normal operation In addition potentially lethal voltages exist in the power circuit and on the output and sense connectors of a power supply with a rated output greater than 40V Filter capacitors store potentially dangerous energy for some time after power is removed A CAUTION When making connections to
32. ent If the additional load was subsequently removed so the load current was again LESS THAN the current limit setting the supply would automatically return to Constant Voltage CV Mode Remote Control Modes Release 1 1 Two analog control interfaces are available You can control the power supply remotely using 0 5V or 0 10V signals via the remote analog programming interface or via remote resistive programming interface using 0 5kQ or 0 10kQ adjustable resistors 49 Operation Front Panel Controls Front Panel Controls 50 Function Buttons The power supply is shipped ready to operate in local mode using the front panel knobs and function buttons This section describes the function buttons and control knobs that you use to operate the power supply Additional details about the front panel keys control knobs and display annunciators are provided in Section 1 About The XPR Power Supply The next section provides details about configuring and operating the power supply Four function buttons are located on the front panel Each is described below For the purposes of simple front panel control you should understand the function of the LCL RMT OUT ON OFF SET POINT and OVP buttons 1 SET POINT VOLTAGE Lets you pre set a setpoint before the output is enabled To pre set a voltage setpoint press SET POINT use the Voltage knob to set a value Local Mode The value must be between 0 V and 103 of the units
33. etus at Re a OCDE EIE SEIEN EE US EIE 29 Ventilation sve ea a a a ta 31 AG Inpt POWeF 2 eT A in a SE 32 AG Input Connector edi sars e hee Ree tick ere ee tie diii 32 AC Input Wire ri cU a A eli pee 33 AC Wire Input Connection I 33 Basic Tests cites ein Moa D Ue esu See be rug eos Vipera ated epe 35 Equipment Required ee essee nosan ra ii eaa teeta 35 Power ON Check cocoa ko rd O AA Ae a Eye se eS 36 Voltage Mode Operation ChecCk oooocccoccococc eee 37 Current Mode Operation Check ooococcoocoocco eee 37 Front Panel Function Checks 0 0 cece eee 38 LOL Wiring toes AA ed EP RUE ne Re E 39 Current Carrying Capacity 0 ec tae 39 Load Wiring Length for Operation with Sense Lines 40 Noise and Impedance Effects 00000 ccc eee eee 40 load Connections sd eni A ia eg 41 Wire Size secure EP RESI pue yr es C bed pev eens 41 Contents SA A A A A dat a ER RR ee 41 Single Load ot A he PE bs 42 Multiple Woads 2t ihenskrede 19 e uera Pak Oh eed Bee E 43 Output Strain Relief Cover llle 44 Remote Sensing scale beds 45 Section 3 Operation Overview neag ipe beds ee gS ewe RE E ew i EP ER RT ERR 47 Powering ON the Power Supply 0 00 cece eee eee eee 47 Power Supply Operating States llle 48 POWER L ee rd se esas bl er da ta 48 Output Shutdown 0 ttt 48 SOM Salen A eae as Dalian dad ea ewes E ANS 48 Normal Operation ermer ars mi
34. ffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility 27 Installation Returning Power Supplies to the Manufacturer Packaging for Follow these instructions to prepare the unit for shipping or storage 28 Shipping or Storage When returning the unit or sending it to the service center attach a tag to the unit stating its model number available from the front panel label and its serial number available from the rear panel label Give the date of purchase and an invoice number if you have it as well as a brief description of the problem For storage and shipping repack the power supply in its original container If the original container is not available seal the unit in a plastic bag and then pack it into a wooden or sturdy cardboard box large enough to allow 2 in 5cm of cushioning material to surround the unit For cushioning use material such as foam slabs that are capable of supporting the unit Label the box as shown below in Figure 2 1 If shipping mark the service center address and your return address on the carton If storing stack no more than 5 boxes high Check the storage temperature range and storage altitude specification in Envi
35. h wire loosen the terminal screw insert the stripped wire 0 55 in 14mm into the terminal and tighten the screw securely Reinstall the AC input strain relief cover routing wires inside the cover to prevent pinching Connect the free end of the cable to the AC source checking that the voltage is within the approved input range for the supply Energize the AC input 33 Installation AC Input Power It is now safe to turn the power supply on Figure 2 5 Attaching the AC Input Wires 34 Operating Manual for XPR Series Power Supply Basic Tests Equipment Required Release 1 1 Installation Basic Tests WARNING The factory setting for Power ON is OV and OA These settings can be changed by end users If you suspect that the power supply has been used by someone else since it was received from the factory be prepared for the unit to power ON with a live DC output The functional test procedures described in this section include power on and front panel function checks as well as voltage and current mode operation checks Digital Voltmeter DVM rated better than 0 05 accuracy e DC shunt 1mV A 0 25 with connecting wire The recommended current ratings for the DC shunt and the wire must be at least 10 more than the output current of the power supply 35 Installation Basic Tests Power ON Check 36 To complete the power on check 1 Ensure that the AC power switch is OFF
36. ing Procedure 000 ess rss reses na 62 Remote Monitoring of Output Voltage and Current 0 000 oo 64 Readback Signals ties sea p00 bcs fee be ee eee bee ee eee dees 64 X Operating Manual for XPR Series Power Supply Contents Appendix A Specifications and Characteristics Electrical Specifications Summary llle 66 AC Line Input Specifications 0 0 I 70 AC Line Input Voltage Operating Ranges 0 e eese 70 Output Performance Specifications 0 0000 eee 71 Environmental Specification llle eee 75 Thermal Specification se sugg ste ue sne dun abba du able ere ale oe er ORE En 75 Humidity Specification illii 75 Approvals isse PES Rer QU PPP UPPER iMi WERE RARE Nun 75 Mechanical Specification oooooocoocoooooon eee 76 Release 1 1 xi Contents xii Operating Manual for XPR Series Power Supply List of Tables Release 1 1 Table 1 1 Table 1 2 Table 2 1 Table 2 2 Table 2 3 Table 3 1 Table 3 2 Table 3 3 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table A 1 Table A 2 Table A 3 Table A 4 Table A 5 Rear Panel S1 Switch Assignments lille 21 Rear Panel J1 Connector Terminals and Functions 23 Basic Setup Procedure ossis lues aane 25 AC Wire Specification for 6000 Watt unitS 33 Current Carrying Capacity for Load Wiring 39 Switch Settings for Interlock
37. le in the Normal Operation State e Constant Voltage CV e Constant Current CC The CV and CC annunciators indicate the regulation mode In this mode the supply s output voltage is constant while the current and power vary with the load The power supply will operate in constant voltage mode whenever the load current I is less than the current limit setting Isgr or I lt IgET Ij VsgT Ry In constant voltage mode the power supply maintains the output voltage at the selected value Vgp7 while the load current Ij varies with the load requirements In this mode the supply s output current is constant while the voltage and power vary with the load The power supply will operate in constant current mode whenever the load resistance is low enough that the load current I is equal to the current limit setting Isgr Vy IggrRy In constant current mode the power supply maintains the output current at the selected value Iggy while the load voltage Vj varies with the load requirements This feature allows the power supply to automatically switch operating modes in response to changing load requirements If for example the power supply was operating in Constant Voltage CV Mode I lt Isgr and the load changed so the load current Ij became EQUAL TO the current limit setting Isgr the power supply would automatically switch into Constant Current CC Mode and the output voltage would vary in response to changes in load curr
38. me e xy Ree Ge och ere KEENE PE eiae 48 Power Supply Regulation Modes 0 0 cee eee eae 49 Constant Voltage CV oet ee heb eee bee a eee 49 Constant Current CC isise teas 49 Automatic Mode Crossover 0 lisse es 49 Remote Control Modes sisa eens 49 Front Panel Controls bb di ie Bee Pe ee eS 50 Function Buttons ss lur b r bye ERU ERES ate eG ia 50 Using Over Voltage Protection OVP lisse 51 Front Panel OVP Operation s asadi iia aa oa eh 51 Resetting the OVP Circuit lee 52 Using the Shutdown Function Output ON OFF 6 2 06 000 cece rss sena 53 Controlling Output ON OFF via Front Panel eese 53 Controlling the Interlock Function via the J1 Connector 53 Over Temperature Protection OTP 0 cece eh 54 User DIagnostl6s sys seck se ek sene a o eee aA eon sec RR UA 55 Emergency ShuUtdO0WN ooococccoco e 55 Unusual or Erratic Operation lle 55 Troubleshooting for Operators liliis 55 Alarm Sie 2a A ESLI EE ELE deere ULP IR a ERE 57 Section 4 Remote Operation Introduction teren ons ae ER RI RASA e IA tdi 59 Making Connections for Remote Control 0 0 0 saaana 60 Remote Shutdown Using a Contact Closure else 60 Remote Analog Programming of Output Voltage and Current Limit 61 Remote Programming Options o oooocooccocccoc eee 61 Select Remote Control Function o ooooocoocoooco eee 61 Remote Analog Programm
39. n Table AC AC Fail LCL Local Mode OTP Over Temperature Protection ON Output is enabled OVP Over Voltage Protection OFF Output is disabled INT Interlock CV Constant Voltage Mode RMT Remote Mode CC Constant Current Mode 55 Operation User Diagnostics Table 3 3 User Diagnostics Symptom No output and the display is blank Check Is input voltage within specified range Power switch ON Internal circuit Further Checks and Corrections Connect to appropriate voltage source See page 32 Turn on power See your service technician No output but the display turns on OVP LED turned on Front panel INT LED turned on OTP LED turned on Current limit set to zero Voltage control set to zero LCL RMT LED turned on Is front panel AC LED turned on Internal circuit See page 51 See page 53 See page 54 See page 49 See page 49 If using remote analog control check your analog programming source Section 4 Connect unit to AC supply in specified range See page 33 See your service technician Output not adjustable Is unit in current limit mode CC LED turned on Is unit in remote mode RMT LED turned on Is unit at maximum voltage or current limit Turn current knob clockwise to increase current limit Reduce load if current is at maximum See page 49 If using remote analog control check your analog programming source Section 4 Reduce load for lower vol
40. nectors on Remote Sensing on page 45 Sensing if required power supply to load Release 1 1 25 Installation Inspection Cleaning and Packaging Inspection Cleaning and Packaging Initial Inspection Maintenance 26 When you receive your power supply do a quick visual check 1 Ensure that the box contains the power supply the operating manual the AC input cover and strain relief and the output cover 2 Inspect the unit for scratches and cracks as well as broken switches connectors or displays If the unit is damaged save all packaging materials and notify the carrier immediately Routine servicing of the power supply is not required except for periodic cleaning Whenever a unit is removed from operation clean the metal surfaces with naphtha or an equivalent mild solvent and clean the front panel with a damp cloth using a weak solution of soap and water Use low pressure compressed air to blow dust from in and around vent openings and components on the printed circuit boards Operating Manual for XPR Series Power Supply Installation Returning Power Supplies to the Manufacturer Returning Power Supplies to the Manufacturer Return Material Authorization Policy Release 1 1 Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused
41. ng of calibrated readback signals for output voltage and output current e Remote control of the shutdown function using TTL compatible signals Interlock module e 15 V user supply to allow for contract closure control of the remote on off line current limited 1 Output Voltage Programming Input 2 Output Current Limit Programming Input 3 Program Return 4 Output Voltage Monitor 5 Output Current Monitor 6 Monitor Return 7 N C 8 Ground Return 9 15 V User Signal 10 N C 11 Interlock Return 12 Interlock Signal 13 N C SU SE ee 14 Shutdown Return is SMS fa 15 Shutdown we TIL Figure 1 5 Programming and Monitoring J1 Connector See Table 1 2 on page 23 for the list of the J1 connector terminal numbers their references and corresponding functions 22 Operating Manual for XPR Series Power Supply About The XPR Power Supply Rear Panel Connectors and Switch Table 1 2 Rear Panel J1 Connector Terminals and Functions Pin J1 1 J1 2 J1 3 J1 4 J1 5 J1 6 J1 7 J1 8 J1 9 J1 10 J1 11 J1 12 J1 13 J1 14 J1 15 Reference Name VPGM Output Voltage Programming Input IPGM Output Current Limit Programming Input RTN P Program Return VMON Output Voltage Monitor IMON Output Current Monitor RTN M Monitor Return N C No connection GND U Return of 15 V User Signal 15V U 15 V User Signal N C No connection RTN I Return Interlock INT Interlock Signal 4 15 V N C No connection
42. nitoring of Readback Signals J1 Connection J1 Connection Readback Signal Switch S1 Setting Signal Return Output Voltage J1 4 J1 6 S1 3 OFF 0 5 Vdc Output Voltage J1 4 J1 6 S1 3 0N 0 10 Vdc Output Current J1 5 J1 6 1 4 OFF 0 5 Vdc Output Current J1 5 J1 6 S1 4 0N 0 10 Vdc 64 Operating Manual for XPR Series Power Supply Appendix A Specifications and Characteristics Release 1 1 Notes e These specifications are represented over the full operating temperature range Nominal line input voltage assumed unless otherwise stated All sense lines are configured for default local operation All specifications are subject to change without notice 65 Specifications and Characteristics Electrical Specifications Summary Electrical Specifications Summary Table A 1Specifications for 6000 Watt units 10V to 60V Models Models 10 600 20 300 30 200 40 150 60 100 Output Ratings Output Voltage 0 10 V 0 20 V 0 30 V 0 40 V 0 60 V Output Current 2 0 600 A 0 300 A 0 200 A 0 150 A 0 100 A Output Power 6000 W 6000 W 6000 W 6000 W 6000 W Line Regulation 3 Voltage 0 01 of Vmax 1mV 2mV 3mV 4 mV 6 mV Current 0 05 of Imax 300 mA 150 mA 100 mA 75 mA 50 mA Load Regulation 4 Voltage 0 05 of V max 5 mV 10 mV 15 mV 20 mV 25 mV 35 mV Current 0 1 of Imax 20 mA 620 mA 320 mA 220 mA 170 mA 120 mA Meter Accuracy Voltage 0 5 of Vmax 1 count 0 06 V 0 2 V 0 25 V 0 3 V 0 4 V Current 0 5 of Im
43. nual for XPR Series Power Supply Section 2 Installation Overview Section 2 provides recommendations and procedures for inspecting installing and testing the power supply For more information about controls and connectors refer to the front panel diagram Figure 1 1 as well as the rear panel diagram Figure 1 3 in Section 1 Basic Setup Procedure Table 2 1 provides a summary of the setup procedure and an overview of the subsections in this chapter Use this table as a quick reference if you are familiar with the installation requirements for the power supply If you require more information each step in the table refers to a subsequent section which contains more details Complete each step in the sequence given Table 2 1 Basic Setup Procedure Step Description Action Reference 1 Inspection Visually inspect the power supply Inspection Cleaning and Packaging on page 26 2 Installation Install the power supply ensuring Location Mounting and adequate ventilation Ventilation on page 29 3 Input Power Connect AC input power AC Input Power on page 32 Test Perform functional tests for voltage Basic Tests on page 35 mode operation current mode operation and front panel controls 5 Select Wires Select wires that can tolerate the DC Load Wiring on page 39 current output Connect Load Connect the load wires to the DC output Load Connections on page 41 7 Connect Remote Connect remote sensing con
44. o ensure that the power supply s safety features are not compromised use the power supply as specified in this manual and do not substitute parts or make any unauthorized modifications Contact the service technician for service and repair help Repairs must be made by experienced service technicians only Operating Manual for XPR Series Power Supply About This Manual Who Should Use This Manual Navigation Sections Revisions Release 1 1 This manual is designed for users who understand basic electrical theory especially as applied to the operation of power supplies This implies a recognition of constant voltage and constant current operating modes and the control of input and output power as well as the observance of safe techniques while making connections to the supply and any changes in settings To help you locate information easily this manual has the following e A Table of Contents A List of Figures e A List of Tables Section 1 About the XPR Power Supply describes the power supply features front panel controls front panel display and rear panel connectors It also gives an overview of operation Section 2 Installation describes how to mount the power supply how to connect it and how to run initial tests Section 3 Operation describes basic operation and functions carried out from the front panel Section 4 Remote Operation explains how to hook up the remote analog interface Appendix A Specifications
45. on Load Wiring When connecting load wiring to the power supply consider the following factors e Current carrying capacity of the wire e Maximum load wiring length for operation with sense lines e Noise and impedance effects of the load lines As a minimum load wiring must have a constant capacity greater than the output current rating of the power supply This ensures that the wiring will not be damaged even if the load is shorted Table 2 3 shows the maximum current rating based on 450A per square centimeter for various gauges of wire rated for 105 C operation Operating at the maximum current rating results in a temperature rise of approximately 30 C for a wire operating in free air Where load wiring must operate in areas with elevated ambient temperatures or bundled with other wiring use larger gauges or higher temperature rated wiring For high current applications custom designed bus bars are typically used To increase the current carrying capability use parallel cables Table 2 3 Current Carrying Capacity for Load Wiring Wire Size Maximum Current A Wire Size Maximum Current AWG AWG A 20 2 5 4 97 18 4 2 155 16 6 1 192 14 10 1 0 247 12 16 2 0 303 10 21 3 0 350 8 36 4 0 405 6 61 250MCM 455 1 Single insulated conductors in free air 30 C 39 Installation Load Wiring Load Wiring Length for Operation with Sense Lines Noise and Impedance Effects 40 For applications using r
46. points for output voltage and current Local Mode only OVP button View and set Over Voltage Protection setpoint with OVP Adjust Potentiometer ha N OVP SET Front panel screw Over Voltage Protection Adjust Potentiometer 18 Operating Manual for XPR Series Power Supply About The XPR Power Supply Status Annunciators Status Annunciators gt gt gt gt AN gt X X X X cc x gt cv Y k y LCL y AC OTP INT ON OFF V D O Figure 1 2 Front Panel Display Status Annunciators 1 AC The AC input is out of range and has caused the output of the supply to be shut down red 2 OTP The internal Over Temperature Protection threshold has been exceeded disabling the supply output until the sensors cool to within the normal operating temperature range red 3 INT The external shutdown line has been asserted disabling the output of the supply green 4 OVP The output Over Voltage Protection threshold have been exceeded latching the supply output off red 5 SNS The remote sense line protection circuit has been activated latching the supply output off red ON The supply output is enabled green OFF The supply output has been disabled green LCL The supply is in Local control mode green 39 09 cs CON RMT The supply is in Remote program mode green 10 CV The supply is operating in Constant Voltage mode green 11 CC The supply is operating in Cons
47. ramming mode make sure that the resistors are connected at J1 1 to J1 3 and J1 2 to J1 3 Remote Analog Programming VAN CAUTION Procedure To maintain the isolation of the power supply output and prevent ground loops use an isolated ungrounded programming source when operating the power supply via remote analog control at the J1 connector CAUTION The remote programming inputs are internally referenced to the supply s negative output Do not connect control ground J1 terminals 3 or 6 to the supply s positive output 1 Turn the power supply OFF 2 Set switches S1 1 S1 2 S1 3 and S1 4 according to the programming sources that you are using as indicated in Figure 1 5 on page 22 and Table 1 2 on page 23 See Table 4 3 on page 63 for more information about switch settings 3 Connect the programming source s to the mating J1 connector as indicated in Figure 1 5 on page 22 and connect the correct polarity for voltage sources Ensure that the mating connector is plugged securely into the rear panel connector 4 Set the programming sources to the desired levels and turn the power supply ON The LCL LED turns off and the RMT LED turns on Adjust the external programming source to change the power supply s output 62 Operating Manual for XPR Series Power Supply Table 4 3 Power Supply Settings for Different Programming Sources Power Supply Output Current Limit Programming Source 0 10 Vdc 0 5 k Resistor 0 10 k Resis
48. rated output e Front panel push button control of output standby mode and preview of voltage current or OVP setpoints Front panel light emitting diode LED indicators for voltage and current mode operation OVP remote programming mode and shutdown Front panel control of OVP e Multiple units can be connected in parallel or in series to provide increased current or voltage e Over Temperature shutdown latching or auto reset e Remote analog voltage and current limit programming with selectable programming ranges e External monitor signals for output voltage and current e Isolated analog remote programming control of the output voltage or current and isolated readback of output voltage and current with the optional ISOL Interface e CSA Certified to UL 3111 1 CSA 1010 1 CE Mark FCC Class A 17 About The XPR Power Supply Front Panel Front Panel VOLTAGE CURRENT Lui MES ale 14 Oli E 3 Figure 1 1 Front Panel Rack mount brackets Handles On Off switch Air intake vents Front panel display See Figure 1 2 on page 19 for details Voltage knob Turn knob to increase or decrease output voltage Current knob Turn knob to increase or decrease output current limit OUT ON OFF button Toggle between Output ON and Output OFF LCL RMT button Toggle between local mode and remote mode IQ UO CTO Un eme 93 MA ES o SET POINT button View and set operating set
49. rent controls on the front panel are turned fully Operation counter clockwise Check 2 Connect a DVM to the output terminals on the rear panel observing correct polarity 3 Turn the current control a 1 2 turn clockwise Slowly turn the voltage control clockwise and observe both the front panel voltmeter and the DVM 4 Compare the DVM reading with the front panel voltmeter reading to verify the accuracy of the internal voltmeter Both readings should be within the error specification for the display The minimum control range is from zero to the maximum rated output for the power supply model The voltage mode CV LED turns on 5 Press OUT ON OFF button to turn the DC output OFF Turn the front panel AC power switch to OFF Current Mode Operation Check 1 Ensure that the front panel power switch is set to OFF 2 Turn the voltage and current controls on the front panel fully counter clockwise 3 Connect the DC shunt across the output terminals on the rear panel 4 Connect the DVM across the DC shunt 5 Turn the AC power switch to ON 6 Turn the voltage control one 1 or two 2 turns clockwise 7 Turn the current control slowly clockwise 8 Compare the DVM reading with the front panel ammeter reading using I V R where I is the current V is the DVM reading and R is the DC shunt resistance The minimum control range is from zero to the maximum rated output for the power supply model The current mode CC LED turns on
50. ronmental Specification on page 75 POWER SUPPLY Model Number Serial Number FRAGILE ELECTRONIC EQUIPMENT Figure 2 1 Shipping or Storage Carton Label Operating Manual for XPR Series Power Supply Installation Location Mounting and Ventilation Location Mounting and Ventilation Use the power supply in rack mounted applications only The power supply is designed to fit in a standard 19 in 483mm equipment rack Rack Mounting WARNING High Energy and High Voltage Ensure that the 8 32 rack mounting screws do not extend more than 1 8 in 3 0mm into the sides of the power supply To install the power supply in an equipment rack 1 Open the box containing the unit See Figure 2 2 2 With the help of at least one other person lift the unit out of its package and slide it into an empty space in a mounting rack equipped with rails that are rated to support the unit s weight See Figure 2 3 CAUTION The power supply is too heavy for one person to safely lift and mount To avoid injury ask a co worker for assistance 3 While your assistant s holds the unit steady fasten it to the rack by inserting bolts through the mounting brackets on either side of the front panel and securing them with a washer and nut 4 The front panel mounting brackets are designed to prevent the unit from sliding out of the rack not to support its full weight Provide adequate support for the rear of the unit without ob
51. s depending on the supply configuration AC Input The AC input connector is a standard wire clamp terminal block with 3 phase Connector connectors and a chassis ground connector The safety ground wire alternatively may be connected to the chassis using a ring tongue on the ground stud as shown in Figure 2 4 A S Dd Se Y pd E N 10 11 12 13 14 15 S1 OFF E ON O a 12345678 A D 3 3 NEZ AS N 190 240 vac MADE IN CANADA e Coe E AN O 1 r A 7 1 1 NY I NS QU IAN NY N PA x A SIN gt tm MADE IN CANADA 7 XL exanmecrecnoLos rines OPT S 7 N bed ab O Ground Connection 3 Phase Terminal Block Connectors Figure 2 4 AC Input Connector Operating Manual for XPR Series Power Supply Installation AC Input Power AC Input Wire The manufacturer recommends the AC input wire specified in Table 2 2 This must be permanently connected to an approved AC distribution box with suitably rated over current protection If you require a special cord contact the manufacturer AC Wire Input Connection Release 1 1 Table 2 2 AC Wire Specification for 6000 Watt units AC Input Voltage Range Wire 190 242Vac 47 63Hz
52. s the load in the event of a remote programming error an incorrect voltage control adjustment or a power supply failure The protection circuit monitors the output voltage at the output of the power supply and will shut down the main power converter whenever a preset voltage limit is exceeded Set the preset voltage limit also called the set point or trip level using the screwdriver adjustable front panel OVP potentiometer OVP set Note The default preset limit is approximately 110 of the rated output voltage When using OVP with remote sensing lines connected compensate for the voltage line drop across the output return line by measuring or calculating the line drop then adding this value to the desired OVP setpoint In local control mode check the OVP set point at any time by pressing the OVP CHECK switch The OVP set point is the value displayed on the digital voltmeter To set the trip level from the front panel 1 Disconnect any loads Turn the power supply ON 2 Adjust the power supply output voltage to any voltage lower than the desired trip level 3 Press the front panel OUT ON OFF output shutdown switch to its IN position The OFF LED turns on 4 Press the OVP switch to see the OVP set point on the voltmeter display 5 Holding down the OVP switch turn the OVP SET potentiometer until the desired set point is reached Release the OVP switch 6 Press the OUT ON OFF switch to its OUT position The ON LED turns on
53. se of the product for such purposes Xantrex Technology Inc 8999 Nelson Way Burnaby British Columbia Canada V5A 4B5 Please record the following information when you first open your Power Supply package Model Number Serial Number Purchased From Purchase Date Release 1 1 2003 04 Copyright 2002 Xantrex Technology Inc All rights reserved Printed in Canada Warnings Cautions and Notes Power Supply Safety Warnings cautions and notes are defined and formatted in this manual as shown below WARNING Describes a potential hazard which could result in injury or death or a procedure which if not performed correctly could result in injury or death CAUTION Describes a procedure which if not performed correctly could result in damage to data equipment or systems Note Describes additional operating information which may affect the performance of the equipment WARNING High Energy and High Voltage Exercise caution when using and calibrating a power supply High energy levels can be stored at the output voltage terminals on a power supply in normal operation In addition potentially lethal voltages exist in the power circuit and on the output and sense connectors of a power supply with a rated output greater than 40 V Filter capacitors store potentially dangerous energy for some time after power is removed CAUTION Operate the power supply in an environment free of flammable gases or fumes T
54. sis or the negative output of the power supply for best results 45 Installation Remote Sensing 46 Operating Manual for XPR Series Power Supply Section 3 Operation Overview Powering ON the Power Supply Release 1 1 Once you have installed the power supply and connected both the AC input power and the load as explained in Section 2 the power supply is in its default configuration and is ready to operate in local control mode Section 3 begins by explaining how to power on and power off the power supply It then provides information about configuring the power supply and also gives procedures for operating the supply via the front panel controls In addition brief descriptions are provided of Constant Voltage and Constant Current modes See page 49 WARNING Shock Hazard The factory setting for Power ON is OV and OA These settings can be changed by end users If you suspect that the power supply has been used by someone else since it was received from the factory be prepared for the unit to power ON with a live DC output To power on the power supply 1 Ensure that the AC power switch is OFF 2 Connect the unit to an AC source 3 Turn on the front panel AC power switch After a short power on delay the digital meters on the front panel and the CV annunciator illuminate The voltmeter and ammeter displays should read zero Check the front panel annunciators If ON is illuminated press the OUT ON OFF button
55. structing the ventilation inlets Use slide rails as illustrated in Figure 2 3 or slide brackets attached to the 8 32 mounting holes on each side of the unit Follow the manufacturer s instructions to install rails or slides Release 1 1 29 Installation Location Mounting and Ventilation Figure 2 2 Unpacking the Power Supply 30 Operating Manual for XPR Series Power Supply Installation Location Mounting and Ventilation Figure 2 3 Mounting the Power Supply in the Rack With Support Rails Ventilation Allow cooling air to reach the ventilation inlets on the front of the unit and allow 4 in 10 cm of unrestricted air space at the rear of the unit for the fan exhaust Ventilation inlets are located on the top and sides they are not required however and may be blocked if required See Specifications and Characteristics on page 65 for the operating ambient temperature range 1 Available from rack or cabinet vendors e g Schroff part number 30150 094 Release 1 1 31 Installation AC Input Power AC Input Power 32 hy WARNING Disconnect AC power from the unit before removing the connector cover Live line voltages may be exposed when the cover is removed hy WARNING A safety ground wire must be connected to the unit as shown in Figure 2 4 to ensure operator safety A CAUTION When the power switch is turned on output voltage or current previously set may be applied to load
56. tage or current requirement Output voltage fluctuating or regulation poor Is unit at current limit Is input voltage within specified range Is unit under remote analog control Internal circuit Increase current limit setting or reduce load See page 49 Connect to appropriate AC voltage source See page 33 Ensure program source is stable See your service technician Output oscillating 56 Internal circuit See your service technician Operating Manual for XPR Series Power Supply Alarms Release 1 1 Operation Alarms WARNING Fire Hazard If an over voltage over current or over power protection error persists without apparent cause press OUT ON OFF button to disable the output and turn the AC switch OFF Inspect the load and power supply for evidence of an electrical fault The power supply should not be brought back into operation if there is any evidence of an electrical fire or other safety hazards The possible alarms are e AC AC Input is out of range non latching shutdown e OTP Internal over temperature condition latching or non latching S1 selects e INT External interlock is active see Interlock page 53 e OVP Output over voltage condition latching shutdown e SNS Output remote sense line fault latching shutdown These conditions have corresponding indicator LEDs on the front panel see Figure 1 1 on page 18 and Figure 1 2 on page 19 57 Operation Alarms
57. tant Current mode green Release 1 1 19 About The XPR Power Supply Rear Panel Connectors and Switch Rear Panel Connectors and Switch 2 6 z amp i o o l o nitbihilun v on Or A T7543478 A O SENSE EG CE Se E x A m OO o A X AH O A IG a SN By F Gm E G o mavencamnaG op e I I THAT a SS Oo 00 00 000 B o e Figure 1 3 Rear panel Fan Exhaust Vents Do Not Obstruct 2 Remote Sensing Ports From the rear panel point of view left is negative right is positive 3 DC Output Bus bars are shown Terminal blocks are used for higher voltages 150 Vdc and higher 4 Programming Monitoring and User Line Connector J1 5 Programming Monitoring and Shutdown Select Switch S1 6 Protective Conductor Ground Screw 7 Ac Input 8 Chassis ground stud Rear Panel 1 The S1 Programming
58. ted These specifications apply to all programming sources except where noted Rated Output Range Voltage 0 100 Current 0 100 Efficiency e Typical 89 efficiency at nominal line voltage and ambient temperature e Minimum 82 efficiency Specific minimum efficiency limits are model dependent Load Regulation Voltage 5 mV 0 05 of Vmax Current 20 mA 0 1 of Imax Line Regulation Voltage 0 01 of Vmax Current 0 05 of Imax Programming Range for Voltage and Current Voltage and Current From 0 103 of the rated maximum output OVP Programming Range e 0 103 of maximum rated voltage Typical Programming Resolution Front Panel or Control Resolution Voltage 0 02 of Vmax Current 0 02 of Imax Front Panel Voltage and Current Meters 3 5 digit green numeric LED displays For accuracy see Table A 1 on page 66 and Table A 3 on page 68 71 Specifications and Characteristics Output Performance Specifications Programming Accuracy Remote Analog Programming Interface Voltage Programming 1 of V or Imax Resistive Programming 2 of V or Imax Readback Accuracy Front Panel or Remote Analog Programming Interface Voltage Readback 1 of Vmax Current Readback 1 of Imax 30 Minute Drift Voltage 0 04 of Vmax Current 0 6 of Imax 8 Hour Drift Temperature Stability Voltage 0 02 of Vmax Current 0 04 of Imax Temperature Coefficients Front Panel or Analog Programming Interface Voltage Programming 0 04 of Vmax
59. tor Remote Operation Select Remote Control Function None Front Panel Control 0 5 Vdc 0 10 Vdc Power Supply Output Voltage Programming Source 0 10 k Resistor 0 5 k Resistor None Front Panel Control Local Mode CAUTION To prevent possible damage the power supply settings for different sources must be strictly used as shown in Table 4 3 Power Supply Settings for Different Programming Sources on page 63 Note The front panel RMT LCL switch may be pressed at any time to force both the voltage and S1 1 S1 2 S1 3 S1 4 S1 5 0N S1 6 0N S1 1 S1 2 S1 3 0N S1 4 S1 5 0N S1 6 0N S1 1 0N S1 2 S1 3 S1 4 S1 5 0N S1 6 0N S1 1 0N S1 2 S1 3 0N S1 4 S1 5 0N S1 6 0N S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 0N OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF S1 1 S1 2 S1 3 S1 4 0N S1 5 0N S1 6 0N S1 1 S1 2 S1 3 0N S1 4 0N S1 5 0N S1 6 0N S1 1 0N S1 2 S1 3 S1 4 0N S1 5 0N S1 6 0N S1 1 0N S1 2 S1 3 0N S1 4 0N S1 5 0N S1 6 0N S1 1 S1 2 S1 3 0N S1 4 0N S1 5 S1 6 0N OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF S1 1 S1 2 0N S1 3 S1 4 S1 5 0N S1 6 0N S1 1 S1 2 0N S1 3 0N S1 4 S1 5 0N S1 6 0N S1 1 0N S1 2 0N S1 3 S1 4 S1 5 0N S1 6 0N S1 1 0N S1 2 0N S1 3 0N S1 4 S1 5 0N S1 6 0N S1 1 S1 2 0N S1 3 S1 4 S1 5 S1 6 0N OFF OFF OFF OFF OFF OFF OFF
60. ull Load 100 ms 1 Isolated from power supply output and chassis to 600 V 73 Specifications and Characteristics Output Performance Specifications 74 Fall Time For a programmed 95 to 5 step in output voltage Load Condition Time Max No Load 3s Full Load 50 ms Time Delay From Power On Until Output Stable 5s maximum Within regulation envelope Time Delay From Output Enable Until Output Stable 2 s maximum Within regulation envelope Output Hold Up Time Power Off Minimum 4 ms at full load Output Hold Up Time Source Interruption Minimum 4 ms with output deviation less than 5 of maximum output voltage after source interruption Transient Response Time Time to recover within 0 75 of rated output of previous level after step change in load current between 50 and 100 Mode Time Voltage Mode 3 ms Mode Crossover Maximum deviation as a percentage of rated output voltage CV CC Overshoot 1 Peak Peak and RMS Noise Bandwidth Limits The frequency range for Peak to Peak measurements is 10 Hz 20 MHz The frequency range for RMS measurements is 10 Hz 100 kHz 1 Time for the output voltage to recover within 0 75 of rated output of its previous level after a step change in load current of up to 50 100 and 100 to 50 of rated output Operating Manual for XPR Series Power Supply Specifications and Characteristics Environmental Specification Maximum Remote Sense Line Drop Compens
61. upply in the Rack With Support Rails 31 AC Input Connector jer 22 eos se jen drar ieee RA eal See ees 32 Attaching the AC Input Wires sls 34 Fastening the Output Wires lilii ere rr ers rr na 43 Output Bus Bar Cover nauau anaana o 44 Output Cover with Strain Relief o oooooooooooooo 44 Locationvof Jand Si a eee ees RA REPRE ie 60 Power Supply Dimensions 00 00 cece eee eee 76 XV List of Figures xvi Operating Manual for XPR Series Power Supply Section 1 About The XPR Power Supply Overview Features and Options Release 1 1 The XPR Series of programmable DC power supplies is designed for use in OEM ATE burn in magnet charging and other high power systems for a broad range of applications The XPR uses Soft Switching technology which provides superior performance combined with a high level of user control through both front panel and remote interfaces e Zero voltage soft switching for low noise output improved efficiency and higher reliability e Active Power Factor Correction PFC for lower input current draw and lower current harmonic generation e Remote voltage sense with 5V line drop compensation e Automatic Voltage Current mode crossover e Remote interlock e Simultaneous digital display of both voltage and current e Ten turn front panel voltage and current controls for high resolution setting of the output voltage and current from zero to the
62. voltage range with constant rated load 4 For 0 100974 load variation with constant nominal line voltage 5 Current mode noise is measured from 1096 to 10096 of rated output voltage full current unit in CC mode 6 Typical efficiency at nominal input voltage and full output power 68 Operating Manual for XPR Series Power Supply 300 20 0 300 V 0 20 A 6000 W 30 mV 10 mA 155 mV 40 mA 2 5V 0 2A 250 mV 30 mV 50 mA 0 330 V 0 91 600 10 0 600 V 0 10 A 6000 W 60 mV 5 mA 305 mV 30 mA 4 0V 0 06 A 350 mV 80 mV 25 mA 0 660 V 0 91 Specifications and Characteristics Electrical Specifications Summary Table A 4Drift Specifications for 6000 Watt units 80V to 600V Models Models 80 75 100 60 150 40 300 20 600 10 Drift 30 minutes Voltage 0 04 of Vmax 32 mV 40 mV 60 mV 120 mV 240 mV Current 0 6 of Imax 450 mA 360 mA 240 mA 120 mA 60 mA Drift 8 hours Voltage 0 02 of Vmax 16 mV 20 mV 30 mV 60 mV 120 mV Current 0 04 of Imax 30 mA 24 mA 16 mA 8 mA 4 mA Temperature Coefficient 3 Voltage 0 04 of Vmax C 32 mV 40 mV 60 mV 120 mV 240 mV Current 0 06 of Imax C 45 mA 36 mA 24 mA 12 mA 6 mA 1 Maximum drift over 30 minutes with constant line load and temperature after power on 2 Maximum drift over 8 hours with constant line load and temperature after 30 minute warm up 3 Change in output per C change in ambient temperature with constant line and load
63. x Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user or e The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations and high input voltage from lightning strikes c the product ifrepairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufacturer e the product if its original identification trade mark serial number markings have been defaced altered or removed Release 1 1 iii Disclaimer Product Exclusions THIS LIMITE
64. y Operation User Diagnostics User Diagnostics Emergency Shutdown Unusual or Erratic Operation Troubleshooting for Operators Release 1 1 If your power supply is not performing as described in this manual run through the procedures and checks in this section before calling your service technician These procedures are confined to operator level functions only and do not require cover off servicing In an emergency carry out both of these steps 1 Shut the power supply OFF immediately 2 Disconnect the power supply from the load If the power supply displays any unusual or erratic operation follow these steps 1 Shut the power supply OFF immediately 2 Disconnect the power supply from the load 3 Test the power supply with no load running the tests in Basic Tests on page 35 4 If the tests show that the power supply is functioning normally check all load programming and monitoring connections and circuits 5 Check the AC input for correct voltage and frequency If the problem is not solved after following this procedure or if the unit fails to operate correctly upon retesting call your service technician Turn to the next page for more information about troubleshooting for operators Use the checks in Table 3 3 to ensure that the power supply is configured and connected for normal operation If you need any further troubleshooting call your service technician Abbreviated References Used i

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