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Xantrex XDI2048 User's Manual

1. PC Inverter Network Setup PC to Inverter Be Hub Inverter Network Setup PC to Hub to Inverter PC DHCP Server Hub Inverter Inverter PC Inverter Network Setup Full Network Figure 4 5 Network Setup 4 10 TM DIOP 01XN 01 Operating Instructions Using DHCP A DHCP server is used to obtain a dynamic IP that is unique on the network To enable DHCP set the default IP to 0 0 0 0 On power up the Ethernet interface card will request a unique IP address from the DHCP server which it will set as its active IP address If the SMTP email Server and Email Alert Address is setup properly the Ethernet interface card will send an email with the obtained IP address to be used on your Web browser On power up if the default IP address is set to 0 0 0 0 the Gateway IP will be reset to 0 0 0 0 as well so that it could obtain a valid gateway IP This is done to facilitate the use of the XDI on different networks when using DHCP If the default IP is static the gateway IP is left unchanged Important If you set the default IP to 0 0 0 0 and you connect a computer directly to the inverter without a DHCP server the unit s active IP will also be 0 0 0 0 and communication to the inverter
2. Dimensions U a 22 14 in 562 mm R 17 25 in 20 24 in 438 mm 514 mm D ULUULUULUU ULUUIUUULUUUUUUU oUUUU oO te EEE te 0 ea a Qoo0000000 p E D0000 o u 19 00 in 483 mm L 1 71 in 43 mm Figure A 1 Inverter and Rack Mount Frame Dimensions Weight Inverter 22 lbs 10kg Rack Mount Frame 6 lbs 2 7 kg with sliding rails A 6 TM DIOP 01XN 01 Ethernet Specifications Specifications TM DIOP 01XN 01 Ethernet Specifications The specifications in this section are warranted at 25 C 5 C unless otherwise specified All specifications are subject to change without notice Readback Resolution Voltage Current Percent Load Readback Accuracy Voltage Current Percent Load Network Wiring Scheme 0 1 V 0 1 A 0 1 0 5 V 0 5 A 5 10baseT A 7 A 8 Warranty and Product Information Warranty What does this warranty cover This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your Xantrex Datacom Inverter This warranty period lasts for three 3 years from the date of purchase at the point of sale to you the original end user customer You require proof of purchase to make warranty claims What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify X
3. 2 4 Installing into Cabinet Style Racks 2 5 Installing into Relay Racks 2 6 Connecting the Input Wires 2 8 User Lines Schematic 2 11 Parallel Operation 2 16 Split Phase Operation 2 17 3 Phase Sync Connection 2 19 Installing an Inverter into a Rack 3 3 Inverter Front Panel 3 3 Overload curve 3 8 Replacing the Fan Filters 3 12 Ethernet Interface PCB 4 3 First Time Setup Connections 4 4 Removing Unit s Top Cover 4 7 Ethernet Reset Jumper 4 8 Network Setup 4 10 Password Confirmation Boxes 4 12 Manage Page of Web Interface 4 14 Setup Page of Web Interface 4 15 Monitor Page of Web Interface 4 17 Inverter and Rack Mount Frame Dimensions A 6 TM D
4. 3 4 Standby Mode 3 5 Cooling Fans 3 5 User Interface 3 6 Front Panel 3 6 User Lines 3 6 Protections and Alarms 3 7 Overview 2 2 0 reer eee eee eee 3 7 Input Voltage Protection 3 7 Output Voltage Protection 3 7 Overload Protection 3 8 Over Temperature Protection OTP 3 9 Short circuit Protection 3 9 Over Current protection 3 9 Internal Diagnostics 3 9 TM DIOP 01XN 01 Contents Fuses and Grounding 3 10 Incorrect Connection Protection 3 10 Output AC Alarm 3 10 To Clear an Alarm 3 11 Maintenance 3 11 4 Remote Communication amp Monitoring Introduction
5. 5 2 Diagnostic Guide 5 3 TM DIOP 01XN 01 ix Contents A Specifications Inverter Specifications A 2 Electrical Specifications A 2 Regulatory Approvals A 4 Environmental Specifications A 4 Mechanical Specifications A 5 Ethernet Specifications A 7 Warranty and Product Information Warranty B 1 Return Material Authorization Policy B 3 Return Procedure B 4 Out of Warranty Service B 4 Information About Your System B 4 X TM DIOP 01XN 01 Figures Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure A 1 Packing List 2 2 Shipping or Storage Carton Label 2 3 Rack Mount Frame Rear View
6. TM DIOP 01XN 01 Installation into Rack Mount Frame Figure 3 2 Inverter Front Panel 1 2 3 4 5 Captive Screw Handle Power Switch Air Intake Vents Fault and ON LED s To uninstall the inverter module release the captive screws and slide the module out 3 3 Inverter Module Installation and Operation Operation of Inverter Module Theory of Operation The XDl is a digitally controlled power converter It provides galvanic isolation from the DC input to the AC output The isolation stage is a resonant full bridge converter and the inversion stage is a highly efficient class D amplifier patent pending Depending on the rack wiring inverters can operate in stand alone parallel 3 phase or split phase mode Details on rack wiring are in Chapter 2 When paralleled there is no master unit and each unit adjusts its own power level for best power sharing The user interface lines and the optional Ethernet provide a convenient way to remotely control and monitor the status of each Inverter in the rack All user lines see Figure 2 3 as well as communication lines between the units CANbus and synchro lines see Figure 2 3 are isolated from the input DC and output AC power potential System Startup Turn the front panel switch see Figure 3 2 to the ON position to enable the inverter
7. Contents viii CAN SYNC Connector 2 13 Overview 2 13 Specifications 2 13 CAN SYNC Connection 2 13 CAN SYNC Wiring 2 14 Connection Schemes 2 15 Stand Alone Operation 2 15 Parallel Operation 2 15 Connection 2 15 Split Phase Operation 2 17 Three Phase Operation 2 18 Overview 2 18 3 Phase Synchronization and Signal Wiring 2 19 3 Phase 3 Wire Delta Output Wiring 2 20 3 Phase 3 Wire Y Connection Output Wiring 2 20 3 Phase 4 Wire Y Connection Output Wiring 2 21 Ethernet Port 2 21 Inverter Module Installation and Operation Installation into Rack Mount Frame 3 2 Operation of Inverter Module 3 4 Theory of Operation 3 4 System Startup
8. At power on the unit enters into a self diagnostic mode to check that the inverter is functioning correctly and no alarm conditions exist During this short delay about 10 seconds the Standby ON Indicator see Figure 3 2 will flash green Once the unit has completed its self diagnosis and everything is functioning correctly by default the inverter output will turn on The Standby ON indicator will remain solid green and he power will be delivered to the output AC terminals see Figure 2 3 3 4 TM DIOP 01XN 01 Standby Mode Cooling Fans TM DIOP 01XN 01 Operation of Inverter Module This low power state allows your inverter to recommence operation quickly but conserves power in the meantime In this mode the output to your inverter remains OFF and the green Standby ON LED see Figure 3 2 on the front panel flashes The Standby mode can be initiated via the user interface lines see Figure 2 3 or via an optional Ethernet connection Please note that during the self diagnostic mode the flashing of the green LED is with approximately 50 duty cycle During the standby mode the flashing is significantly slower with approximately 10 duty cycle this is referred to as short flash To improve operating efficiency and extend fan lifespan fan speed is controlled by the XDI s microprocessor When the XDI s internal temperatures are below a safe threshold the fans will remain off As the inter
9. INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Date and Revision December 2003 Revision C Part Number TM DIOP 01XN 01 Contact I nformation Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com About This Manual Purpose Scope Audience The purpose of this Operating Manual is to provide explanations and procedures for installing operating maintaining and troubleshooting the Xantrex Datacom Inverter The Manual provides safety guidelines detailed planning and setup information procedures for installing the inverter as well as information about operating and troubleshooting the unit The Manual is intended for anyone who needs to install and operate the Xantrex Datacom Inverter Installers should be certified technicians or electricians Organization This Manual is organized into five chapters and an appendix Chapter 1 Introduction Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card This chapter provides a list of the major features protections and options included with both the XDI Inverter and the Ethernet card Chapter 2 Rack Mount Frame Assembly and Installation Chapter 2 contains information and proce
10. SW2 TM DIOP 01XN 01 Operating Instructions Operating Instructions Introduction The Ethernet interface card allows you to monitor configure settings using a Web page It also adds email functionality to the XDI The unit will automatically send an email when it is powered up or when there is a fault condition This section describes how the Web page and email works Network Connection This configuration is used when you want to communicate to one or more XDI inverters over a network In order to use network connection the network settings on the XDI s Ethernet interface card must be configured properly Chapter 2 describes how to configure the network settings for the first time Setting up to communicate using network connection 1 Wire up the rack mount assembly as stated in the XDI manual 2 Connect the XDI to a network 3 Turn on the inverter 4 Wait for an email that will be sent to the configured Email Alert Address Run a Web browser program on the computer wn 6 Inthe address box of your browser type in the configured IP address sent in the email Important Each XDI Ethernet on the network will allow only one Web browser to access its Web page at any one time TM DIOP 01XN 01 4 9 Remote Communication amp Monitoring Special cross over cable required
11. 4 Auxiliary_Line This is an output pin The functionality of this user line is factory preset It can be user configured if the Ethernet option is installed 5 Inverter_On This is an output pin A logic high 5 V indicates that the inverter is in an on state and delivering AC power to the AC output power terminal TM DIOP 01XN 01 Protections and Alarms Protections and Alarms Overview The Digital Signal Processor DSP in the inverter continuously monitors a number of parameters for purposes of protecting the power source load inverter and user from hazardous conditions Fuses on the DC input and AC output provide additional hardware fault protection An alarm is triggered whenever a fault is detected The protective action in the case of a fault is to turn the inverter off The inverter then enters a self diagnosis loop until the fault causing the alarm clears This also clears the alarm in the fault register and allows the inverter to resume normal operation If an alarm is tripped the fault flag on the user port as well as the red front panel indicator will be active When equipped with the Ethernet option the actual fault condition causing the alarm can be queried Input Voltage Protection The inverter will continuously operate from an input source in the range of 35 to 75 Vdc Should the input voltage fall outside this range for more than 4 seconds the inverter output is disabled and internal relays open to isolate t
12. 4 2 Web enabled User Interface 4 2 Initial Setup 4 2 Introduction 4 2 How to Setup For the First Time 4 4 Hardware Setup 4 4 Ethernet Setup 4 5 Resetting 4 6 Operating Instructions 4 9 Introduction 4 9 Network Connection 4 9 Using DHCP 4 11 What Power On Does 4 11 Password 2 22 eee eee 4 12 Automatic Power On Email 4 13 How to Use the Web Interface 4 13 Manage Page 4 14 Setup Page 4 15 Monitor page 4 17 Automatic Shutdown Email 4 19 5 Troubleshooting User Diagnostics 5 2 Emergency Shutdown 5 2 Unusual or Erratic Operation
13. INV ON USSRUNE Ra CNY17 2 R23 R24 5V_I F D6 ps Pl i 174R le 120K Ne UE nod 8 Sysy GND INV 2 jer eu 5 64x USERUNE Fi Fi y a gt u a a a CNYT7 2 GND_VF I De Figure 2 7 User Lines Schematic TM DIOP 01XN 01 2 11 Rack Mount Frame Assembly and Installation User Line Connector The user line is a 6 position wire clamp connector adjacent to the DC input connector Table 2 1 lists user functions and associated terminal numbers User Line Wiring Use twisted pairs of 22 24 AWG for connections Before making any connections ensure power to the rack has been disconnected Carefully route the wires away from high power load cables to minimize noise effects on signal integrity User Line Connection Use this table to wire appropriate signals Table 2 1 User Line Connection Terminal 1 2 DW MN BB vw Label 1 0 User line return GND User shutdown Input Fault Flags Output AUX flag Output Inverter flag Output Not used N A User line voltages are below Inputs High Low Outputs High Low 1 25 V to 5 V 0 0 V to 1 25 V 5V 1 5 V max Logic Level GND Active high Active high N A Active high N A Function GND reference Shuts down inverter Inverter faults User configurable Inverter on line N A TM DIOP 01XN 01 AC Load and Signal Line Connection CAN SYNC Connector Overview The CAN SYNC connector provides access to functions necessary for operation of multiple units i
14. LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES WITHOUT LIMITING THE GENERALITY OF THE FOREGOING XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX DATACOM INVERTER IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES Please note that the Xantrex Datacom Inverter is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product e Information about the installation and use of the unit e Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details in Information About Your System on page B 4 TM DIOP 01XN 01 B 3 Warranty Return Procedure 1 Package the unit safely preferably
15. RJ 45 connector mounted on the rack mount frame assembly TM DIOP 01XN 01 2 21 Inverter Module Installation and Operation Chapter 3 contains information and procedures for installing and using the XDI Inverter This chapter describes the following installing the inverter setting up the inverter protections and alarms maintaining the inverter Inverter Module Installation and Operation Installation into Rack Mount Frame Installing 3 2 WARNING During the installation or removal of the inverter ensure that the power switch see Figure 3 2 is in the off position To install an inverter module slide it into a pre wired rack mount frame until the mounting ears are flush with the front of the rack In order to prevent the inverter from being accidentally displaced from its proper position apply the captive screws The mating of the inverter with the rack mount frame should be established without excessive force If the unit does not slide into the rack mount frame completely please verify that the rack mount frame was assembled and installed into the equipment rack according to Installation Into Cabinet Style Equipment Racks on page 2 5 or Installation into Relay Racks on page 2 6 The inverter is a forced air cooled device Please observe that the air intake and exhaust are not blocked refer to Initial Inspection on page 2 2 Please refer to Figure 3 1 TM DIOP 01XN 01 Uninstalling
16. You must run a Web browser to communicate and configure the XDI Ethernet Microsoft Internet Explorer or Netscape Communicator are such examples Important Ensure that the unit s IP address is unique on the network Ensure the computer s IP address and sub net mask are compatible with the unit s contact network administrator for details Configure Ethernet settings 1 2 3 4 Run your Web browser program In the address box type in the Default IP Table 4 1 Select the Setup link located on the upper left hand side Configure the Ethernet settings to your unique setup see Setup Page on page 4 15 Table 4 1 Default Settings Setting Default Value Default IP 192 168 1 1 Gateway IP 0 0 0 0 Sub Net Mask 255 255 255 0 Domain Name Server 1 0 0 0 0 Domain Name Server 2 0 0 0 0 SMTP email Server none Email Alert Address none Password 12345 Important Be careful when you change the network settings If they are changed to a value where communication can not be established any more a hard reset must be done see Resetting on page 4 6 TM DIOP O1XN O1 4 5 Remote Communication amp Monitoring Resetting You can use Table 4 2 to record your own settings Table 4 2 User Configured Settings Setting Value Default IP Gateway IP Sub Net Mask Domain Name Server I Domain Name Server 2 SMTP email Server Email Alert Address Password To reset the Ethernet
17. install the Inverter into a rack allow cooling air to reach the ventilation inlets At the same time do not block the air exhaust See Electrical Specifications on page A 2 for the operating altitude specification and the operating ambient temperature range measured at the unit case The inverter is designed to fit into a standard 19 in 483 mm equipment rack Mounting brackets are included which allow the unit to be mounted in either cabinet style racks or relay racks Installation Into Cabinet Style Equipment Racks For installation into a cabinet style equipment rack the backplane is secured using two sliding rails as shown below 1 Assemble the Sliding Rails 2 Assemble the Backplane Figure 2 4 Installing into Cabinet Style Racks TM DIOP 01XN 01 2 5 Rack Mount Frame Assembly and Installation Installation into Relay Racks Use the supplied mounting brackets to secure the backplane in a relay rack 1 Attach the Mounting Brackets 2 Assemble in Relay Rack Lae ve Ko Be s a i 0 J u Figure 2 5 Installing into Relay Racks 2 6 TM DIOP 01XN 01 DC Input Power DC Input Power CAUTION The inverter will operate from a DC source in the range of 40 V to 60 V The maximum voltage without damage to the unit is 80 V The source and cabling shall be capable of supplying 45 A continuously for a worst case operating voltage of 40 V Under overload conditions ma
18. parameter has been changed Close Window Closes the page Link 4 18 TM DIOP 01XN 01 Operating Instructions Automatic Shutdown Email TM DIOP 01XN 01 When the inverter shuts down due to a fault or a user shutdown the Ethernet interface will attempt to send an email to the configured Email Alert Address using the configured SMTP Server see Network Connection on page 4 9 Contents of the email From XDI lt serial number gt To lt Email Alert Address gt Subject Unit has shutdown Body Serial lt Serial gt at lt IP gt has shutdown lt Shutdown_Code gt The shutdown code list is a list of decimal values that represent specific shutdown conditions Table 4 7 Shutdown Code on page 4 19 currently exhibited by the inverter Each shutdown code is separated by a space Important By the time you have received the email if the inverter has shutdown due to a fault the inverter may have already corrected the problem Table 4 7 Shutdown Code Code Fault Description 16 Reserved 15 Reserved 14 Reserved 13 Input stage voltage out of range 12 DC link stage over voltage 11 Output stage over voltage 10 Multiple output stage over current 9 Output overload 8 Synchronization error 7 Over temperature 6 Output disabled via interlock 5 Output disabled via interface command 4 Output disabled by user To enable toggle interlock or interface command 3 DC link stage under voltage 2
19. settings the cover will have to be removed to put a jumper onto the control card When the Ethernet is reset its settings will be changed to the default values as shown in Table 4 3 To reset the Ethernet 1 Remove the XDI unit from it s rack mount 2 Remove the top cover Figure 4 3 Removing Unit s Top Cover on page 4 7 3 Place a jumper on SW2 Figure 4 4 Ethernet Reset Jumper on page 4 8 Replace top cover A Apply power to the XDI by putting it back into the rack mount and turning the unit on Wait 10 seconds 6 7 Remove the XDI from the rack mount 8 Remove the top cover 9 Remove the jumper on SW2 10 Replace the top cover TM DIOP 01XN 01 TM DIOP 01XN 01 Table 4 3 Reset Settings Setting Default IP Gateway IP Sub Net Mask Domain Name Server 1 Domain Name Server 2 SMTP email Server Email Alert Address Password Initial Setup Reset Value 192 168 1 1 0 0 0 0 255 255 255 0 0 0 0 0 0 0 0 0 not changed not changed 12345 Figure 4 3 Removing Unit s Top Cover 4 7 Remote Communication amp Monitoring 4 8 _ k T pa Figure 4 4 Ethernet Reset Jumper hl Tann Ethernet configuration reset jumper
20. signal lines Use the table below as a guide to help identify wiring requirements for permanent connection to an AC distribution box The distribution box shall include a 2 pole appropriately rated circuit breaker in series with each inverter used in an array of units The guide below applies for up to 2 5m long load terminations Consider other means such as bus bar distribution for longer runs AC Output Voltage Wire 120 Minimum 3 x 16 AWG 2 wire plus safety ground stranded copper 105 C 300 V 220 230 Minimum 3 x 16 AWG 2 wire plus safety ground stranded copper 105 C 300 V TM DIOP 01XN 01 2 9 Rack Mount Frame Assembly and Installation Load Connection WARNING Exercise caution when making connections to arack in an existing installation Ensure all input and output breakers are de energized and that adjacent racks are also powered down 1 If necessary remove the output cover by loosening the two securing nuts Release the clamp on the strain relief and insert one end of the load wire 2 Strip and install appropriately sized spade or ring terminals on the two load lines Only use a ring type terminal for the safety ground connection 2 76 70 mm N AN GROUND m LONN LINE 1 50 mm N N UNE2 3 Loosen or remove the two screws on the barrier strip and insert the load connections noting polarity if neutral is chosen Tighten screws to secure 4 Connect the safety ground wire to the ground
21. terminals on the connector This provides phase lock between paralleled units See Figure 2 8 Rack Mount Frame Assembly and Installation KB 1123456 7 SI Z KA va pe o2 1 234567 Ye 7 x 1234567 Figure 2 8 Parallel Operation e The AC output load wires are also connected in parallel ensuring only like terminals L1 and L2 are connected together at the distribution bus or load Each inverter output should be in series with a suitably rated two pole circuit breaker before being terminated at the load 2 16 TM DIOP 01XN 01 Connection Schemes Split Phase Operation Use this scheme to extend the output voltage No more than two units should be connected in series though more can be added in parallel with either series unit To connect two units for split voltage proceed as follows e First ensure power to the rack has been disconnected make connections to the CAN SYNC connector using its screw type wire clamps It may be necessary to remove the mating connector to facilitate connections to the terminal e Start with the phase synchronizing lines on the CAN SYNC connector Wire the SYNC_OUT 0 and RETURN of the first unit in the top phase to those of the first unit in the bottom phase e To add units in parallel on either top or bottom phase see Parallel Operation on page 2 15 for wiring details e To create the Split voltage between the top phase and bottom phase connect the L2 ter
22. 0 925 5143 direct Email customerservice xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities TM DIOP O1XN O1 B 1 Warranty What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user or e The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or
23. 4 wire Y Phase Voltage 120 230 L1 a N Line Voltage 208 398 N L2 L3 GND 2 18 TM DIOP 01XN 01 3 Phase Synchronization and Signal Wiring 3 Phase Synchronization and Signal Wiring TM DIOP 01XN 01 r u FELL L2 1234567 siu EEE ELEEE y L2 1234567 L1 ee se eee Oo 1234567 Figure 2 10 3 Phase Sync Connection Refer to Table 2 2 for the signal pinouts To achieve proper three phase output units configured for each phase need to be wired to the appropriate phase Extra care should be exercised when multiple paralleled units are also wired for 3 phase operation In this case it is advisable to group all parallel inverters belonging to the same phase together in a rack e First ensure power to the rack has been disconnected Make connections to the CAN SYNC connector using its screw type wire clamps It may be necessary to remove the mating connector to facilitate connections to the terminal e Twisted bundles of four multi colored wires should be used for easier identification e Start with unit in Phase 1 wire from SYNC OUT 0 in this phase to SYNC OUT 120 of Phase 2 and SYNC OUT 240 of Phase 3 e Next Connect a different color wire from SYNC OUT 120 of Phase 1 to SYNC OUT 240 of phase 2 and SYNC OUT 0 of Phase 3 e Connect a different color wire from SYNC OUT 240
24. E LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT B 2 TM DIOP 01XN 01 Return Material Authorization Policy Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Warning Limitations On Use Please refer to your product manual for limitations on uses of the product SPECIFICALLY PLEASE NOTE THAT THE XANTREX DATACOM INVERTER SHOULD NOT BE USED IN CONNECTION WITH
25. IOP 01XN 01 xi xii Tables Table 2 1 User Line Connection 2 12 Table 2 2 CAN SYNC Pin out 2 14 Table 2 3 3 Phase Configurations 2 18 Table 3 1 Front Panel LED Functions 3 6 Table 3 2 User Line Pins 3 6 Table 4 1 Default Settings 4 5 Table 4 2 User Configured Settings 4 6 Table 4 3 Reset Settings 4 7 Table 4 4 Manage Page of Web Interface 4 14 Table 4 5 Setup Page of Web Interface 4 16 Table 4 6 Monitor Page of Web Interface 4 18 Table 4 7 Shutdown Code 4 19 Table 5 1 Inverter Diagnostics 5 3 Table 5 2 Ethernet Diagnostics 5 4 TM DIOP 01XN 01 xiii xiv Introduction Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card This chapter provides a list of the major features protections and options included with both the XDI Inverter and the Ethernet card Introduction Inverter Information Description The Xantrex Datacom Inverter patent pending is th
26. Output stage under voltage 1 Output stage over current Remote Communication amp Monitoring Important Refer to Protections and Alarms on page 3 7 for a more detailed description of faults 4 20 TM DIOP 01XN 01 Troubleshooting Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card Troubleshooting User Diagnostics If your XDI is not performing as described in this manual run through the procedures and checks in this section before calling your service technician These procedures are confined to operator level functions only and do not require cover off servicing Emergency Shutdown In an emergency carry out both of these steps 1 Shut the inverter off immediately 2 Isolate the power source by turning off the input and output breakers Unusual or Erratic Operation If the inverter displays any unusual or erratic operation follow these steps 1 Shut the inverter off immediately 2 Disconnect the load by turning off the output breaker or load switch 3 Test the inverter with no load Check front panel LED status against Table 3 1 on page 3 6 and Protections and Alarms on page 3 7 4 Ifthe tests show that the power supply is functioning normally check that load programming and monitoring connections and circuits Refer to Table 5 1 Inverter Diagnostics on page 5 3 and Table 5 2 Ethernet Diagnostics on page 5 4 for more det
27. Smart choice for power XDI2048 2kVA 1 5kW Operating Manual Xantrex Datacom Inverter www xantrex com RR ee xantrex Xantrex Datacom Inverter XD12048 2kVA 1 5kW Operating Manual About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks Xantrex Datacom Inverter is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Xantrex Datacom Inverter Operating Manual December 2003 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT
28. Voltage Current Power Frequency Ranges Waveform THD Output Voltage Voltage Regulation Frequency Stability Frequency Accuracy Fully Isolated Power Rating Peak Output Current Into Nonlinear Load A 2 True Sinusoidal lt 3 Typical for linear loads 120 Vac 60 Hz 230 Vac 50 Hz lt 10 4 over full operating range 0 05 60 50 Hz 0 1 input to output 2 KVA 1 5 kW Max over full operating temperature range 50A maximum for 120VAC 25A maximum for 230VAC TM DIOP O1XN 01 TM DIOP 01XN 01 Inverter Specifications Power Factor e linear powers all loads with 0 leading to 0 lagging PF e stable with constant power type loads like Power factor corrected power supplies e non linear powers rectified loads with up to 2 8 Crest Factor at full load Motor Starting 4 KVA output for 5 s maximum A 3 Specifications Efficiency e Minimum 85 efficiency at full power peak efficiency 89 e No load draw less than 60 W Start Up e Hot Swap capable with controlled inrush current Behavior No arcing of connectors when unit inserted or withdrawn e Output phase locked to parallel connected units prior to power up e Smooth balancing of power with parallel connected units Regulatory Approvals CE EMC Directive requirements FCC Part 15 Class B radiated and conducted limits NEBS LEVEL 3 120 V 60Hz Certified to CAN CSA C22 2 No 60950 00 and UL60950 3rd Ed and carries the cCSAus mark Complies
29. ailed user diagnostics If the problem is not solved by following this procedure or ifthe unit fails to operate correctly after additional diagnostics in Table 5 1 and Table 5 2 call your service technician 5 2 TM DIOP 01XN 01 Diagnostic Guide Table 5 1 Inverter Diagnostics Symptom Check No output Is input breaker and power to rack No front panel indication enabled Is unit fully recessed and secured in rack Is power switch ON User Diagnostics Further Checks and Corrections Check for availability of power source See Chapter 2 Beyond scope of user troubleshooting Service required RedLED on Is input voltage within working No output range Are fans operating continuously at high speed Internal module fault Verify input voltage is within 35 V to 75 V Check if ambient temperature is within 0 50 C Beyond scope of user troubleshooting Service required Unit cycles on off Check for load fault Green LED steady blink briefly each time prior to Ensure no overload or short circuit condition is present at output turning on Internal module fault Beyond scope of user troubleshooting Service required No output Unit in shut down Check status of signal on Green LED short blink at a slow rate approx 1 sec Is unit fully recessed and secured in rack Internal module fault shutdown pin on user port or query same status using Ethernet if equipped wit
30. ange any settings on Web page 1 Password is incorrect 1 Set the correct password in the password box see Password on page 4 12 Pictures missing on Web page 1 Web browser failed to cache pictures on the first try due to traffic 1 Clear the Web browser s cache Usually in the options stating clearing temporary files Important Cycling the power on the inverter may automatically fix the problem If the problem still persists try to reset the Ethernet interface card settings by doing a hard reset as stated in Resetting on page 4 6 5 4 TM DIOP 01XN 01 Specifications Appendix A supplies information about specifications for the XDI Inverter and the Ethernet Specifications Inverter Specifications Electrical Specifications Input Voltage Current Power Frequency Ranges Nominal Input Input Range Safe Input Range Maximum Input Current Nominal input Current Maximum Input Current Ripple DC Side Voice Band Noise Limit Over Current Protection Inrush Current Controlled 48 VDC 40 to 60 V meets all specification 80 Vdc will not damage unit 90 A at 40 V in max 3 kW surge output 5 s max 36 A at 48 V input 1500 W output lt 1 Input Current less than 32 dBrnc C message weighting electronic limit on input boost converter stage 60 A fuse on DC input Inverter stage output fuse for extreme faults 40 A typical at 48 V lt 2x Lrated Output
31. antrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 36
32. anufacturer Model Serial Number Front Panel LED status Output Voltage Output Current Percent Load Startup State Current Fault Status Faults Since Power On Part Number and Ordering Information 1 4 XDI2048 RM Includes Inverter Module and Rack Mount Frame Ready to install into 19 in 483 mm standard equipment rack XDI2048HV RM HV for 230 V 50 Hz output XDI2048 Includes Inverter Module only Ready to insert into a pre wired Rack Mount Frame XDI2048HV HV for 230 V 50 Hz output ENET XDI Optional factory installed TCP IP enabled Ethernet communications card RM XDI Includes Rack Mount Frame Assembly Ready to be installed in a 19 in 483 mm standard equipment rack RM 1U23 Optional Rack Mount Adapter Kit to mount equipment into a 23 in 585 mm standard equipment rack TM DIOP 01XN 01 Rack Mount Frame Assembly and Installation Chapter 2 contains information and procedures to assemble and install the rack mount and install the inverter This chapter describes the following e rack mounting the Inverter e connecting the DC input power e connecting the AC load and signal line e setting up a variety of operating formats Rack Mount Frame Assembly and Installation Initial Inspection When you first receive your unit perform a quick physical check 1 Inspect the unit for scratches and cracks broken switches connectors terminals and missing accessories 2 Have a
33. be restored see To Clear an Alarm on page 3 11 Over Current protection The inverter can reliably deliver up to 50 A of peak current without tripping any protections Two levels of protections are provided The first level of protection is hardware based providing peak current clipping at 50 A Should the current exceed this e g in the event of severe back feed the DSP forces the inverter to skip a line cycle Three consecutive line cycle skips will force a reset of the inverter where the output is temporarily disabled for about 4 seconds or until the back feed falls away Internal Diagnostics TM DIOP 01XN 01 Upon power up or fault event the inverter executes a sequence of internal diagnostics checking for compatible conditions at the DC input output and selected internal modules Different alarms cause execution of differing diagnostic sequences All preceding fault conditions are continuously monitored as part of the internal diagnostics routine In addition the internal bus voltage which is the inverter voltage source is also monitored The diagnostic module checks to ensure this is within limits at start up and continuously during normal operation A failure of this bus sets the fault flag on the front panel and user line port and disables the inverter Normal operation resumes when within limits 3 9 Inverter Module Installation and Operation Fuses and Grounding The inverter is equipped with non user replaceabl
34. dures to assemble and install the rack mount and install the inverter TM DIOP 01XN 01 iii About This M anual Chapter 3 Inverter Module Installation and Operation Chapter 3 contains information and procedures for installing and using the XDI Inverter Chapter 4 Remote Communication amp Monitoring Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring Chapter 5 Troubleshooting Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card Appendix A Specifications Appendix A supplies information about specifications for the XDI Inverter and the Ethernet Conventions Used The following conventions are used in this guide WARNING Warnings identify conditions that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes describe things which are important for you to know but not as serious as a caution or warning Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com TM DIOP 01XN 01 Important Safety Instructions WARNING Operate the Inverter in an environment free of flammable gases or fumes To ensure that the Inverter s safety features are not compr
35. e internal fuses for fault protection The input fuse fuse F1 is rated at 60 A 170 Vdc 100 KA IR and positioned in the return path Both L1 and L2 output ports are protected with slow acting fuses fuses F2 and F3 The fuse ratings are model dependant and as follows XDI2048 120 V output 20 A 250 V XDI2048 230 V output 12 A 250 V Grounding studs are provided adjacent to the DC input and AC output ports The equipment must be grounded at these locations as required by end applications and local regulations See Chapter 2 Rack Mount Frame Assembly and Installation for connection details Incorrect Connection Protection e Input contactor will not close for normal startup with reverse polarity input connection e The output contactor will not close if AC back feed is detected on power up or if a unit is unable to synchronize to the AC bus e The output fuse will open for output faults not covered by internal protection circuitry Output AC Alarm The following conditions will cause an output alarm e Output overload e Output short circuit e Output Over voltage e Over temperature e Module failure When such a condition exists 1 The red FAULT indicator located on the front panel is turned on 2 The open collector Fault alarm output is energized 3 The output contactor is opened and the inverter output is disabled Except in the case of an Output Overload when the module will continue to run for a short pe
36. e carton as shown in Figure 2 2 4 If shipping mark the address of the service center and your return address on the carton 5 If storing stack no more than eight cartons high Check the storage temperature range and storage altitude specification in Environmental Specifications on page AA INVERTER Model Number Serial Number FRAGILE ELECTRONIC EQUIPMENT Figure 2 2 Shipping or Storage Carton Label TM DIOP 01XN 01 2 3 Rack Mount Frame Assembly and Installation Introduction You can use the Inverter in rack mounted applications Alternate configurations can be created for custom applications 4 neues nn a ETHERNET 1234567 123456 Figure 2 3 Rack Mount Frame Rear View AC Output Terminal Block AC Output Ground Stud Ethernet card optional Can Sync Connector DC Input Ground Stud User Lines Connector DC Input Terminal Block Air Vents a as A e WN PE AN WARNING The XDI is intended for installation in a restricted access location This is an area intended for qualified or trained personnel only access to which is controlled by a locking mechanism for example a key lock or an access card system 2 4 TM DIOP 01XN 01 Location Mounting and Ventilation Location Mounting and Ventilation When you
37. e most versatile modular rack mounted Inverter system for telecom and industrial applications requiring constant AC power from standard 48 V battery systems The XDI consists of a 1 U 1 7 in 73 mm thin true sinewave 2000 VA 1500 W inverter module rated for continuous duty and a compatible 19 inch wide equipment rack mount frame with back plane mounted connectors The system is easily scalable by adding parallel connected modules and can be configured in N 1 single or three phase arrays for maximum reliability No single unit is a master and an array of units will tolerate the failure of one or more parallel connected inverters Features and Options Product Features Protection Features Options 1 2 e Compact size 1 U designed to fit standard 19 in 483 mm equipment racks e Easily paralleled for N 1 redundant systems e High efficiency and reliability e Power share in parallel system for up to 20 kVA 10 units of AC power e 3kW 4kVA 5 s surge capability e Short circuit proof e Rack mounted back plane accommodates DC input and AC output connectors e High performance noise filters on both input and output e 3 year warranty e cCSAus CE NEBS LEVEL 3 FCC Class B approvals e Input under over voltage protection e Output under over voltage protection e Incorrect connection protection e Temperature limit shutdown e Output overload protection e Optional TCP IP enabled Ethernet port card e Optional s
38. for the first time e using the Ethernet to remotely communicate with the inverter e setting up and using the Web interface Remote Communication amp Monitoring Introduction When installed the optional TCP IP enabled Ethernet communications card and user interface provides remote monitoring and ON STBY control of a Xantrex Datacom Inverter module Web enabled User Interface e Provides monitoring capability Pout Vout Iout On Stby Status Inverter model version and Fault Condition if exists e Provides control capability Remote On Stby control of inverter e Provides pro active Fault Alarm Emails SRQ to user specified email address e Output Current Iout e On Stby Status e Inverter model version e Fault Condition Query Initial Setup Introduction 4 2 To use the XDI Inverter Ethernet Interface Card you must have the following equipment e A compatible model of inverter e CATS CATSe patch cable if you want to connect over the network e Computer with Ethernet installed e Web browser program The Ethernet interface is usually installed in the inverter at the factory Your local distributor or service center can also install the interface especially for use in a previously purchased inverter already on site The Ethernet interface card will be configured with default settings Table 4 1 TM DIOP 01XN 01 Initial Setup Important The only way to configure the interface card is through the Et
39. ge 4 17 TM DIOP 01XN 01 4 13 Remote Communication amp Monitoring Manage Page The Manage page is the first page of the Web page It contains information about the inverter as well as buttons to put the unit into or out of standby mode XDI Power Manager To pace the SD into ctre or Standby node uis one of the bulbon below DSP Freeware Vern Mariuifacturer Mosel Baral kumbar HDI Pwuar Pl ET a tees Tagha nin gp Ber Figure 4 7 Manage Page of Web Interface Table 4 4 Manage Page of Web Interface Object Description Active Button Puts the unit into active mode The inverter s output is enabled Standby Button Puts the unit into standby mode The inverter s output is disabled DSP Firmware Version Current version of the inverter s control DSP firmware Manufacturer inverter manufacturer Serial Number Programmed inverter serial number Manage Link Link to same page Monitor Link Link to Monitor Page Setup Link Link to Setup Page 4 14 TM DIOP 01XN 01 Operating Instructions Setup Page The Setup page allows the user to set the Ethernet interface card s network setting email settings and refresh rate It is important that the network settings are correct to ensure proper communication Important Contact Network Administrator for more information XDI Power Manager Prlip Pace Rofrach Rata Dent falc Patti scho i Default IR Gateway IR Sul het Ma
40. h one If connectors don t make full contact the unit remains shutdown See Chapter 2 Beyond scope of user troubleshooting Service required TM DIOP 01XN 01 5 3 Troubleshooting Table 5 2 Ethernet Diagnostics Symptom IP address doesn t work Check 1 Static IP already being used by another device on the network 2 DHCP server failed to assign IP 3 Connected to 100baseT only hub 4 Another computer on the network is accessing the Web page Further Checks and Corrections 1 Change the static IP to an unused address 2 IP was not configured to 0 0 0 0 to use DHCP server Check with IT to see if DHCP server working properly 3 Connect to 10baseT or 10 100baseT hub 4 Close the Web page on the other computer and retry Email was not sent on power up or fault condition 1 Network traffic is high 2 Network settings are incorrect 3 XDI failed to connect to computer or network 1 Wait a few minutes for the email to be sent 2 Recheck the SMTP server and Email Alert Address settings in the Setup page 3 See suggestions for troubleshooting when IP address doesn t work Monitor page is not updating 1 Auto refresh rate is set to Don t auto refresh 2 Monitor page has not yet refreshed 1 Change the Page Refresh Rate setting on the setup page and click Submit 2 Click on the Refresh Data link on the monitor page Can not ch
41. he load and source In this condition the red LED on the front panel is lit and fault flag on the user port is set high The inverter resumes normal operation as soon as the input is within acceptable limits for 2 seconds Output Voltage Protection TM DIOP O1XN O1 The output is monitored for conditions potentially damaging to the inverter or load A voltage exceeding 140 Vac 263 Vac for the 230 V model at the inverter output for over 1 second or a voltage below 80 V 154 Vac for the 230 V model for more than 5 seconds will cause the inverter to shut down and open the internal load relay This fault condition is reported by setting the fault flag on the user port and fault LED on the front panel The DSP continues to check for compatible output conditions before enabling the inverter and switching to on line status 3 7 Inverter Module Installation and Operation Overload Protection 3 8 The inverter will deliver the rated load power continuously at the rated ambient temperature It will also reliably operate up to 1600 Watts without further restriction on the maximum ambient temperature The internal temperatures of critical components monitored by the DSP will determine operating time at this overload range Beyond 1600 Watts the DSP computes the power and extrapolates the operating time at that power level before shutting down The maximum overload rating is 3000 Watts for 5 seconds After each overload trip event the in
42. hernet port using TCP IP protocol Therefore the Ethernet interface must be set up properly the first time Once it is setup the parameters such as password and IP address should be saved in a safe place Table 4 2 is provided to record your settings after they have changed 3 78 96 mm 1 3 45 88 mm Ethernet Board Top View Ethernet Board Bottom View Figure 4 1 Ethernet Interface PCB TM DIOP 01XN 01 4 3 Remote Communication amp Monitoring How to Setup For the First Time Hardware Setup In order to communicate to the XDI Ethernet for the first time you will need a CATS CATSe cable and a computer with an Ethernet adapter installed Setting up to configure for the first time 1 Wire up the rack mount assembly as stated in Chapter 2 2 Connect to the unit as shown in Figure 4 2 First Time Setup Connections on page 4 4 3 Turn on the inverter Configure the computer s Ethernet adapter settings contact Network Administrator 5 Open your Web browser and go to the default IP address Table 4 1 Special cross over cable required PC Inverter Network Setup PC to Inverter OR PC Hub Inverter Network Setup PC to Hub to Inverter Figure 4 2 First Time Setup Connections 4 4 TM DIOP 01XN 01 Ethernet Setup Initial Setup
43. ik JAS FAND 2 Doman Hame Server 2 F 2 0 0 Dothan Hama Saver oF foo SEME Email Berner o Emal Alt Address Web Password Confer p Sete Figure 4 8 Setup Page of Web Interface TM DIOP 01XN 01 4 15 Remote Communication amp Monitoring Table 4 5 Setup Page of Web Interface Object Monitor Page Refresh Rate Active IP Default IP Gateway IP Sub Net Mask Domain Name Server 1 Domain Name Server 2 SMTP email Server Email Alert Address Web Password Password Confirm Submit Manage Link Monitor Link Setup Link Description The rate at which to automatically refresh the monitor page The Refresh Data link on the Monitor Page should be selected for the new refresh rate to take effect Inverter s active IP address Set this value to a static IP if desired or set it to 0 0 0 0 to use a DHCP server Address for network gateway Identifies which portion of IP address is the network ID and which portion is the host ID IP address to common name translator 1 IP address to common name translator 2 Address of network email server Email address used to send alert messages Text to change to a new password 4 10 characters long Leave empty to disable password Confirmation of new password Updates the Ethernet interface card with the above configuration Link to Setup Page Link to Monitor Page Link to same page TM DIOP 01XN 01 Operating Instructio
44. minals of the first group to L1 terminals of the second group This node must also be connected to safety ground e This leaves L1 of top phase and L2 of bottom phase as the output terminals These should be connected to the load or distribution bus using a suitably rated circuit breaker Load Terminal Voltage Output Voltage 120 V model 230 V model Terminal Terminal L1 L2 240 460 Terminal Chassis L1 GND or L2 GND 120 230 TO TOP PARALLEL UNITS Lis N u T UNIT1 2 1234567 2 POLE BREAKER zn i O L UNIT 2 2 O 2 1234567 TO BOTTOM PARALLEL UNITS Figure 2 9 Split Phase Operation TM DIOP 01XN 01 2 17 Rack Mount Frame Assembly and Installation Three Phase Operation Overview XDI inverters can be configured for 3 phase operation where necessary Synchronizing signals are used to achieve this functionality precisely phase locking the units at 120 phase displacement For single units this results in a 6KVA 3 phase source but up to 2 more units can be added to each phase to increase capacity See Parallel Operation on page 2 15 for wiring details The units can be configured for 3 phase 4 wire or 3 phase 3 wire depending on the load setup Table 2 3 3 Phase Configurations Wiring Output Configuration Circuit Terminals Model Voltage 120V 230V 3 phase 3 wire gt Line Phase 120 230 DELTA N Voltage a 2 Ber 3 DT enD 3 phase 3 wire Y X Line Voltage 208 230 L2 L3 GND 3 phase
45. n parallel series or three phase The connector is a 7 position wire clamp adjacent to the user line Two sets of signals are provided on this connector e Can bus Paralleled units relay data necessary to achieve load sharing between units using this arbitration bus The protocol used is proprietary hence cannot be and should not be interfaced to different products e Sync lines Used to configure and synchronize units in parallel series or 3 phase Specifications Maximum number of units 10 Bus Speed 1 Mb sec Termination 120 Q 1 44W Addresses 1 to 10 CAN SYNC Connection Table 2 2 outlines the pinout of the terminal See connection schemes for wiring method applicable to your requirements TM DIOP 01XN 01 2 13 Rack Mount Frame Assembly and Installation CAN SYNC Wiring Due to high bus speed use shielded twisted pairs of 22 24 AWG for improved noise immunity Before making any connections ensure power to the rack has been disconnected Carefully route the wires away from high power load cables to minimize noise effects on signal integrity Table 2 2 CAN SYNC Pin out Terminals Function Return GND CAN LO CAN HI Return GND SYCN OUT 240 degrees SYCN OUT 120 degrees SYCN OUT 0 degrees YN NB WIN m TM DIOP 01XN 01 Connection Schemes Connection Schemes CAUTION Before attempting any connections ensure power to rack is off by de energizing input and output circuit breakers This section covers the reali
46. nal temperatures rises fan speed will smoothly increase to the maximum 3 5 Inverter Module Installation and Operation User Interface Front Panel User Lines 3 6 Table 3 1 Front Panel LED Functions Red LED Green LED Function ON OFF A continuously incompatible operating condition exists and an alarm has tripped See Protections and Alarms on page 3 7 The inverter is automatically turned off until the fault alarm has been cleared OFF ON Regular operating conditions Output is on and delivering power OFF fast flashing Self Diagnostic mode Prior to enabling the inverter the unit always performs a self check and diagnostics OFF slow short flash Stand by mode The port with user lines is located at the rear panel of the rack mount frame Figure 2 3 See Figure 2 7 The following table lists the signals Table 3 2 User Line Pins Pin Name Function 1 User_Ground All user lines are referenced to user_gnd User_gnd is isolated from both the input DC power and the output AC power 2 Shut_Down This is an input pin The input impedance is 100 Q in parallel with 20 pF A logic high 1 25 V to 5 V would set the inverter into Standby Mode see page 3 5 If pin 2 is floating the internal pull_down resistor of 100 Q will force a logic 0 and this pin becomes inactive 3 Fault_Flag This is an output pin A logic high 5 V indicates that an alarm has tripped The output of the inverter is therefore disabled
47. ns Monitor page The Monitor page shows the current status of the Inverter It displays the output measurements output conditions and faults xantrex Auto Refresh Monitor z Dutput Wry malas 0 Vrms on Output currant Anns Fault eS Percent Load 0 Startup Complete Fault Statue e No Faults Faults since Hone Power On Close Wirgdgw Figure 4 9 Monitor Page of Web Interface TM DIOP 01XN 01 4 17 Remote Communication amp Monitoring Table 4 6 Monitor Page of Web Interface Object Description Output Voltage Last measured output voltage Vrms Output Current Last measured output current Arms Percent Load Last measured percent load Indicates percentage of load being drawn from the inverter with respect to maximum load capability Startup Status of startup sequence Fault Status List of current faults of the inverter see Table 4 7 on page 4 19 Faults Since Power List of faults that have occurred since power up see On Table 4 7 On LED Indicates state of the inverter Green Inverter is operating normally Yellow Inverter is running startup sequence or in standby mode Off Inverter s output is disabled because a fault has occurred Fault LED Indicates fault condition Red Inverter has a fault condition Off Inverter is operating normally Refresh Data Link Updates all the data on the page Select this every time the Monitor Page Refresh Rate
48. ock using the brass screws and washers provided Tighten both securely See Figure 2 6 5 The DC input wiring should be appropriately restrained to the equipment rack to provide strain relief WARNING Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists AN WARNING It is critical that the wires be stripped the right length so that the insulator enters the connector AN WARNING To avoid the risk of a short circuit hazard bare wire must NOT protrude past the connector DC Input Figure 2 6 Connecting the Input Wires 2 8 TM DIOP 01XN 01 AC Load and Signal Line Connection AC Load and Signal Line Connection Important The following procedure should be used as a guide only Ensure that the installation complies with the specific wiring rules applicable to your country or area of jurisdiction AC Output Connector This is a two terminal barrier strip for use with up to 12 AWG wire The two terminals L1 amp L2 are floating outputs L1 or L2 can be grounded to simulate a neutral conductor The barrier strip will accept a maximum lug width of 0 32 in 8 1 mm The recommended torque on the screw is 9 in Ibs Load Wiring When selecting load wiring consider the following factors e Current carrying capacity of the wire e Maximum wire length e Maximum ambient temperature e Noise effects on
49. of Phase 1 to SYNC OUT 0 of phase 2 and SYNC OUT 120 of Phase 3 e Lastly connect all RETURN lines together e See section on Parallel Operation on page 2 15 to connect additional units to each phase Rack Mount Frame Assembly and Installation 3 Phase 3 Wire Delta Output Wiring REO RFO REO e All outputs should be wired through an appropriately rated circuit breaker e On Phase 1 Connect terminal L1 to phase 3 Terminal L2 e On phase 1 connect terminal L2 to phase 2 terminal L1 e On phase 2 connect terminal L2 to phase 3 terminal L1 3 Phase 3 Wire Y Connection Output Wiring L 2 L1 gt 2 u 2 e All outputs should be wired through an appropriately rated circuit breaker e Connect L2 terminals of the three phases to a common bus e Wire L1 of phase 1 to Line 1 output e Wire L1 of phase 2 to Line 2 output e Wire L1 of phase 3 to Line 3 output 2 20 TM DIOP 01XN 01 Ethernet Port 3 Phase 4 Wire Y Connection Output Wiring This scheme is the same as the preceding with the addition of a neutral connection REX e All outputs should be wired through an appropriately rated circuit breaker e Connect L2 terminals of the three phases to the neutral bus e Connect L1 of phase 1 to Line 1 output e Connect L1 of phase 2 to Line 2 output e Connect L1 of phase 3 to Line 3 output Ethernet Port Network connection to each inverter module is made through a standard
50. omised use the Inverter as specified in this manual and do not substitute parts or make any unauthorized modifications Contact the service technician for service and repair help Repairs must be made by experienced service technicians only WARNING The XDI is intended for installation in a restricted access location This is an area intended for qualified or trained personnel only access to which is controlled by a locking mechanism for example a key lock or an access card system WARNING Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists CAUTION The inverter will operate from a DC source in the range of 40 V to 60 V The maximum voltage without damage to the unit is 80 V The source and cabling shall be capable of supplying 45 A continuously for a worst case operating voltage of 40 V Under overload conditions maximum 3 kW the source requirement will be 90 A at 40 V TM DIOP 01XN 01 vi Contents Important Safety Instructions 1 Introduction Inverter Information 1 2 Description 1 2 Features and Options 1 2 Ethernet Information 1 3 Description 1 3 Featu
51. ppear when both passwords are needed There may be only one box at other times Enter the previously saved password into both boxes and select Submit Passwords must be 4 to 10 characters long To disable the password enter a new password with blanks in the Setup Page see page 4 15 Important If you forget the password you can reset all the parameters by following the procedure described in Resetting on page 4 6 Password required to change iChip s parameter values Password AT iRPG Password required to change device parameter values WEB password AT iWpwd Figure 4 6 Password Confirmation Boxes TM DIOP 01XN 01 Operating Instructions Automatic Power On Email When the inverter is turned on it will attempt to send an email to the configured Email Alert Address using the configured SMTP Server Contents of the email From XDI lt serial number gt To lt Email Alert Address gt Subject Unit powered on Body IP address lt IP_address gt How to Use the Web Interface To communicate to the Web interface the active IP must be entered into the Address box of your Web browser i e 192 168 1 1 The Manage page will be displayed and it will contain links to monitor and setup the inverter You will have access to the Manage page described on page 4 14 the Setup page described on page 4 15 and the Monitor page described on pa
52. res and Functions 1 3 Part Number and Ordering Information 1 4 2 Rack Mount Frame Assembly and Installation Initial Inspection 2 2 Packaging for Shipping or Storage 2 3 Introduction 2 4 Location Mounting and Ventilation 2 5 Installation Into Cabinet Style Equipment Racks 2 5 Installation into Relay Racks 2 6 DC Input Power 2 7 Input Connector and Cables 2 7 DC Input Wire Connection 2 7 AC Load and Signal Line Connection 2 9 AC Output Connector 2 9 Load Wiring 2 9 Load Connection 2 10 User Line Connection 2 11 Overview 2 11 User Line Connector 2 12 User Line Wiring 2 12 User Line Connection 2 12 TM DIOP 01XN 01 vii
53. riod depending on the overload power prior to shutdown TM DIOP 01XN 01 Maintenance To Clear an Alarm Depending on the cause of the alarm the alarm may be cleared automatically as soon as the fault condition has elapsed In some cases the alarm is cleared by e cycling the ON OFF switch on the rear panel e toggling the Shut_Down user line e or toggling between Standby and Active buttons on the Web Browser interface if Ethernet Option is being used Maintenance Periodic Whenever a unit is removed from operation clean the outside surfaces Cleaning with a weak solution of soap and water If required use low pressure compressed air to blow dust from in and around components on the printed circuit boards Fan Filter The XDI is fitted with disposable fan filters which prevent the entry of Replacement dust and debris into the unit These filters should be inspected every six TM DIOP 01XN 01 months When the filters become dirty they can be replaced as shown in Figure 3 4 3 11 1 Unscrew the Cover 2 Remove the Cover 5 Remove the Fan and Fan Filters Figure 3 4 Replacing the Fan Filters 3 12 Remote Communication amp Monitoring Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring This chapter describes the following e setting up the computer and inverter
54. service technician check the unit if you suspect internal damage If the unit is damaged save all packing materials and notify the carrier immediately See instructions in Packaging for Shipping or Storage on page 2 3 and Return Procedure on page B 4 Your purchase should ship with the following items INVERTER MODULE RELAY RACK MOUNTING BRACKETS SUDING RAILS OUTPUT STRAIN RELIEF COVER oN USER MANUAL MANUAL Figure 2 1 Packing List 2 2 TM DIOP 01XN 01 Initial Inspection Packaging for Shipping or Storage Follow these instructions to prepare the unit for shipping or storage 1 When returning the unit or sending it to the service center attach a tag to the unit stating its model number available from the front panel label and its serial number available from the rear panel label Give the date of purchase and an invoice number if you have it as well as a brief description of the problem You will need an RMA number to return the unit See Return Material Authorization Policy and Return Procedure on page B 4 2 For storage or shipping repack the inverter in its original container If the original container is not available seal the unit in a plastic bag and then pack it in a 200 Ib 90 kg test corrugated cardboard carton large enough to allow 2 in 50 mm of cushioning material to surround the unit Use a material such as foam slabs or chips Label th
55. stud provided The ground stud accepts a 0 2 in 5 mm 10 diameter ring terminal 5 Route the load wires inside the cover to prevent pinching but with a sufficient service loop Replace cover and secure Tighten clamping screw on strain relief to secure wire in place 2 10 TM DIOP 01XN 01 AC Load and Signal Line Connection User Line Connection Overview The User line interface provides basic remote control and monitoring on the Inverter using TTL logic signals The available signals are an Inverter on off input fault and Inverter on flags as well as a configurable auxiliary line The aux output can only be configured when the Ethernet option card is installed The user lines are optically isolated with typical source sink capability of 10 mA To prevent damage to this interface do not exceed 40 mA of source sink current Do not bias this port more than 50 V DC to chassis 3 3V_INV R36 5V_I F R37 180K U5 R2 K sla ct 2 352R 5V_I F SHUTDOWN_USER_LINE R9 a g GND_ inn a a TNE pas SV_VF R124 R27 07 100K RIO 174R 1e ge WOK ay ye F 10K 2 lo cus T OND_V F R8 GND_ ING A gt N FAULT_ USERLINE TLC374CDa NE N36 Np VF CNY17 2 R42 R25 Dres GND_ Fg iene GND_I F Ne ipa gs e 100K 5V_I F LGND_I F Birk 222 ala als T Yo anorg ugrune GND INV ahe Nott INV_ON_USERLINE
56. t fee To return your Xantrex Datacom Inverter for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page B 4 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received Information About Your System AS soon as you open your Xantrex Datacom Inverter package record the following information and be sure to keep your proof of purchase O Serial Number Purchased From Purchase Date B 4 TM DIOP 01XN 01 Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice xantrex com www xantrex com TM DIOP O1XN 01 Printed in Canada
57. tatic transfer switch for added system reliability TM DIOP 01XN 01 Ethernet Information Ethernet Information Description The internal XDI Ethernet interface allows you to monitor and operate your inverter from a local or remote computer equipped with an Ethernet card The Ethernet interface allows monitoring and configuration of the XDI Inverter as well as network settings for the interface card itself The interaction is done through an HTTP server and a custom Web page served by the Ethernet interface A proactive emailing system uses SMTP to inform you that the unit has turned on or a fault condition has occurred This section describes the features and specifications of the XDI Ethernet interface card Features and Functions Features Programmable Functions TM DIOP 01XN 01 e No special software required to monitor control XDI Inverter Simple Web browser will work e Easy to use Web page interface e Automatically sends email when XDI is powered on e Automatically sends email when XDI shuts down e Allows remote monitor from any PC with Internet access e Possible re use of network cable infrastructure for connections e Password protected for added security e Output Standby Mode e Password e Default IP address e Gateway IP address e Sub Net Mask e Domain Name Server 1 e Domain Name Server 2 e SMTP Server e Email Alert Address 1 3 Introduction Monitor Functions DSP Firmware Version M
58. use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufac turer e the product if its original identification trade mark serial number markings have been defaced altered or removed Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL B
59. using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e Acontact telephone number where you can be reached during work hours e A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility Out of Warranty Service If the warranty period for your Xantrex Datacom Inverter has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your inverter may be serviced or replaced for a fla
60. verter re starts after a 10 second pause Should three such events occur within a 2 minute interval the inverter shuts down permanently Normal operation can be restored by clearing the alarm see To Clear an Alarm on page 3 11 or using the front panel switch OVERLOAD OPERATION 3500 3000 2500 2000 4 1500 1000 Output Power W 500 0 5 10 15 20 Time s Figure 3 3 Overload curve TM DIOP 01XN 01 Protections and Alarms Over Temperature Protection OTP This feature protects critical components from failure due to temperature stress should a fan fail or the ambient temperature or internal temperature exceed acceptable levels This module also controls the fans turning them on when internal temperatures exceed 35 C and increasing fan speed in proportion to increase in temperature When an OTP event occurs the Inverter shuts down and the fault flag is set on the front panel and user line port Fans maintain operation at maximum speed until internal heat sink temperatures drop below 70 C at which point the inverter re starts Short circuit Protection The inverter output is short circuit proof The DSP detects a sustained short circuit greater than 2 seconds and shuts down the inverter to protect the load The inverter will attempt to power the load a total of three times in a 4 second window before permanently shutting down After clearing the load fault normal operation can
61. will not be possible To correct the problem connect the inverter back onto the network using DHCP or reset the Ethernet see Resetting on page 4 6 What Power On Does During power on the Ethernet interface card takes approximately 8 seconds to initialize If a DHCP server is used the card resets the gateway IP and attempts to get a new active IP and gateway Once initialization is completed the card will attempt to enable its Web server It will do so for the next minute If successful it attempts to send an email to the configured Email Alert Address using the configured SMTP Server see Network Connection on page 4 9 TM DIOP 01XN 01 4 11 Remote Communication amp Monitoring Password 4 12 The Web page interface is password protected See Password on page 4 12 for the default password The Web page uses the industry standard MDS algorithm to authenticate the remote user Network configurations Default IP SMTP Server etc are protected with one password at iRPG and all other settings for example Monitor Refresh Rate and Standby are protected by another at iWPWD For simplicity the Web interface will set both passwords to the same value Therefore when you try to change a parameter a password prompt may appear twice After submitting a password you can freely change parameters for 10 minutes Figure 4 6 Password Confirmation Boxes on page 4 12 shows the screen that will a
62. with FCC Part 15 Subpart B Class B radiated and conducted emissions 230 V 50Hz Carries CE mark and complies with the Low Voltage Directive and EN60950 Complies with the specific requirements of both EN55022 emissions and EN55024 immunity Environmental Specifications A 4 Operating Ambient Temperature 0 32 F to 50 C 122 F no de rating Storage Temperature Range 50 58 F to 85 C 185 F Humidity Range Max 95 non condensing TM DIOP O1XN 01 Mechanical Specifications Ventilation Mounting Weight Control Connectors on Back Plane Front Panel Indicators and Switches Reliability MTBF Reparability TM DIOP 01XN 01 Inverter Specifications Air intake from front of unit No additional clearance required top or bottom 1 Urack height in rack mount frame no additional clearance required top or bottom Chassis for 19 rack holds 1 module 22 Ibs 10kg User lines and paralleling signal lines via wire clamp connectors Optional Ethernet port accessible via standard RJ 45 connector Inverter on off rocker switch Green LED indicates STANDBY MODE when flashing ON when solid Red LED indicated FAULT gt 100 000 hours Maintenance is minimal air inlets should be kept free of dust MTTR lt 1 minute for basic module swap A 5 Specifications
63. ximum 3 kW the source requirement will be 90 A at 40 V Input Connector and Cables The XDI input connector is a 2 pole double lug terminal block with separate double studs for the ground connection A minimum of 6 AWG copper conductor rated 85 C minimum is the recommended wire gauge for all three input cables DC Input Wire Connection TM DIOP 01XN 01 Important The following procedure should be used as a guide only Ensure that the installation complies with the specific wiring rules applicable to your country or area of jurisdiction The DC input wiring should be routed through a 60 A circuit breaker for each inverter used This provides additional disconnect options and adds to safety A 2 pole breaker is recommended but should a single pole be used it should be mounted in the negative side of the input wiring To connect DC input wires from the breaker 1 Ensure DC breaker is de energized 2 Strip 7 16 in 11 mm off the positive negative and ground cables and install a standard two hole compression lug hole diameter 0 25 in 6 mm on each cable e Burndy part YA6CL2TC14 e T amp B part 54205 e Hendry part 06117 01 3 Remove the supplied nut and washer on the ground studs and install and secure the ground connection 2 7 Rack Mount Frame Assembly and Installation 4 Note the polarity on the input connector as indicated and fasten the positive and negative cable ends onto the terminal bl
64. zation of different output configurations available with this product line Stand Alone Operation A 120 Ohm resistor should be connected across the CAN hi and CAN lo terminals to properly terminate the bus No other connections to this port are necessary for single unit operation Parallel Operation Connection TM DIOP 01XN 01 When operated in this mode up to ten XDI inverters can operate on a single bus by daisy chaining the canbus lines Any additional units above this will still operate autonomously and not participate in load sharing arbitration At power up the first ten units to access the bus acquire a unique I D each beyond which no more I D s are made available No unique master exists in a parallel system All units continuously execute a complex algorithm to determine the load current based on the number of units online and the highest individual current This ensures no interruption to the load should any unit in the system fail or is turned off e Make connections to the CAN SYNC connector using its screw type wire clamps It may be necessary to remove the mating connector to facilitate connections to the terminal Daisy chain the CAN bus lines across all units in parallel i e all CAN hi terminals are connected together and likewise for CAN lo 120 Ohm terminating resistors must be connected across the CAN terminals of the first and last units in the chain e Also daisy chain the SYNC OUT 0 and return

Xantrex XDI2048 User's Manual

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