Woodstock W1814 User's Manual
Contents
1. Troubleshooting gt x PADI RIP a Stand Parts List 36 tems Needed for Setup 1 Labels Cosmetic Parts 37 c 11 Machine Placement 12 WARRANTY eene terere nnn ua a RN eren 41 Cleaning Machine 12 Bench Mounting 13 Assembly eere ak a Ure PE Ur ener as 14 Checking Adjusting Knife Height 16 Dust Collection 17 Test Nu 18 OPERATIONS asa wa 19 Gerigral Esi 19 Basic Controls Ray RR 20 Stock Inspection amp Requirements 21 Squaring SEDCK 22 Surface Planing iiie 23 Edge Jointing eee seen ao yr 24 Bevel CUMING 25 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST gt 3521435 JDNVNALNIVW 135 W1814 Owner s Manual Mfg 10 08 INTRODUCTION Woodstock Technical Support Your new SHOP FOX 6 Benchtop Jointer has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe a2. 8 Replace the motor cover 9 Test run the jointer f the jointer runs properly you are done If the motor does not start either the brushes are not correctly aligned in the sockets or there is another problem with the motor or wiring Refer to the Troubleshooting section for assistance 73 m 31 W1814 Owner s Manual Mfg 10 08 110V Wiring Diagram Neutral SHOCK HAZARD Disconnect power before working on wiring w COLOR KEY BLACK WHITE m GREEN Arm ec 2 S PADDLE SWITCH viewed from behind 32 W1814 Owner s Manual Mfg 10 08 Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop Motor amp Electrical PROBLEM Machine does not start or a breaker trips Machine stalls is underpowered or is overloaded Machine has vibration or noisy operation POSSIBLE CAUSE Safety key removed from ON OFF switch Plug receptacle is at fault or wired incorrectly Power supply is at fault switched OFF Lockout key is at fault Motor brushes are at fault Motor ON OFF switch is at fault
3. M 2 Knife Straight Cutterhead Diameter ries besides tes ees OPER SEES E REPRE 17 8 Cutterhead Knife Size Length x Width x Thickness 67 32 x 7 8 x 116 Shipping Weis ht soccer wate 92 lbs WeIghtivu ay 83 lbs Construction Ir e Precision Ground Cast Iron Fence Assembly nal Pe RR Dai in d Cast Iron P c r Cast Iron DM Preformed Steel EE RUNE I Un HEURE nM UE I Aluminum Shielded and Lubricated Features 45 Inward 90 and 45 Outward Stops Jack Screw Knife Adjustment 2 2 Dust Port 2 Safety Push Blocks Dust Collection Fan Chute and Bag z c A z W1814 Owner s Manual Mfg 10 08 Controls and Features INTRODUCTION Figure 1 W1814 identification front view Figure 2 W1814 identification back view J Fence Bracket Assembly Outteed Tabie K Fence Tilting Handle Cutterhead Guard en Fence L Fence S
4. As Needed SUtralght edg uuu uu 1 e Machinist s Combination Square 1 e Flat Head Screwdriver 1 e Phillips Head Screwdriver 1 Wrench TOMM uu sas aasawa 1 e Wrenches 8mm 2 e Mounting Hardware As Needed See Page 12 e Degreaser and Rags As Needed 10 AWARNING UNPLUG power cord before you do any assem bly or adjustment tasks Otherwise serious per sonal injury to you or others may occur W1814 Owner s Manual Mfg 10 08 Inventory The following is a description of the items shipped with the SHOP FOX Model W1814 AW ARNING Note f you can t find an item on this list check the mounting location on the machine or examine the INS packaging materials carefully Occasionally we pre install pE x certain components for safer shipping Q P AJ Jointer Box Contents Figure 8 amp 9 Qty 2127 Jointer Bed Assembly 1 B Fence MEET PER 1 Power must not be connected to C Dust Collection Bag oin rrr RR 1 machine during setup D Dust Collection Bag Clamp 1 E
5. 8 20 Years How many of your machines or tools are Shop Fox 0 2 3 5 6 9 Do you think your machine represents a good value Yes Would you recommend Shop Fox products to a friend _____ Yes What is your age group 20 29 50 59 30 39 60 69 What is your annual household income 520 000 529 000 530 000 539 000 50 000 59 000 560 000 569 000 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Live Steam Model Airplane News Modeltec Old House Journal Comments Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Local Store Other 20 Years 10 40 49 70 540 000 549 000 70 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse
6. esas RM UNE EM MEN RED ee dS 110V PUN AS ama TL DI Single AMPS 12 GIC EE 20 000 RPM 60 Hz Number Of SPECS iis u yuya pedo ede patie sing Sau waq E Run ERR D SERRE DUE 1 Power Transfer EN EX EE EXER SERE SENT P Ee E EE EE sates ERES V Belt Drive Bearings a en esa ENESE Shielded and Lubricated Capacities Maximum Depthcof Cut per pass tr ai pnt peek kie eaa Sew 1 8 Maximum Dawa w ________ 61 3 Cutterhead Speed cones 10 000 RPM CUES dens wads 20 000 Minimum Stock Size Edge Jointing Width x Height x Length 1 2 x 1 x 10 Minimum Stock Size Surface Planing Width x Height x Length 1 x 172 x 10 Overall Dimensions Tabl amp SER 61 4 W x 28172 L Heisht from bench to 73 4 Fence Dimensions Length x Thickness x Height 227 8 x 3 4 x 43 8 Footprint srein nran 11 x 187 48
7. Dust Gite ues uska Led ras op ei aab adn 1 F Fence Support uuu a ttr arn rU En orn na 1 Locking Plate Assembly 1 H Fence Sliding Handle 1 Fence Bracket 1 J Fence Tilting Handle 1 K PUSH BIQGKS qaa warqa asa 2 Hardware Not Shown Qty e Cap Screws M8 1 25 X 20 6 e Lock Washers 8mm 6 e Hex Wrench 4mm 1 e Hex Wrench 6mm 1 e Phillips Head Screw M6 1 x 25 1 Figure 8 Box contents 1 Figure 9 Box contents 2 NOTICE When ordering replacement parts refer to the parts list and diagram in the back of the manual 11 W1814 Owner s Manual Mfg 10 08 Machine Placement Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your jointer Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical Electrical circuits
8. workpiece that is on the outfeed table Now focus your pressure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is moving Figure 39 Illustration of bevel cutting results 8 Repeat Step 7 until the angled cut is satisfactory to your needs 25 lt W1814 Owner s Manual Mfg 10 08 MAINTENANCE General For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Vacuum all dust on and around the machine Empty debris from the dust collection bag DO NOT use the jointer if debris obstructs the flow of material into the bag Using the jointer when the chute is obstructed can lead to jointer malfunction and possibly fire Failure to heed this warning can result in serious personal injury e Wipe down tables and all other unpainted cast iron with a metal protectant Monthly Check Fence angle stops and cutterhead knife alignment e Belt tension damage or wear e Clean vacuum dust from inside the cabinet and around the motor Cleaning Cleaning the Model W1814 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cl
9. Knives Sharp knives provide the best cutting results If you need to replace the knives in your jointer follow the instructions for Checking Adjusting Knife Height on Page 16 but after loosening the knives remove them and clean any dust or debris out of the knife slots then lightly lubricate the new knives and reinstall them following the instructions on Page 16 for tightening the knife clamp Screws 29 Figure 44 Checking the outward 45 stop Figure 45 Outward stop bolt detail m W1814 Owner s Manual Mfg 10 08 V Belt Replacement Your W1814 uses belts to drive both the cutterhead and the dust collection impeller When these belts are not tensioned correctly misaligned or damaged your jointer will not function properly The part number for the replacement drive belt is 1814170 the part number for the replacement impeller belt is 1814192 Refer to the parts diagram in this manual when fixing belt problems If you need further assistance call our Tech Support at 360 734 3482 or send e mail to tech support shopfox biz To realign or replace the cutterhead belt do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE 2 While facing the rear of the jointer tip it away from you until it rests on the fence assembly 3 Remove the screws that hold the motor cover to the jointer base Lift the cover o
10. To adjust the knife height do these steps Figure 20 Cutterhead knife clamp screws 1 DISCONNECT JOINTER FROM POWER SOURCE 2 Block the cutterhead guard back so the cutterhead is fully exposed 3 Locate the knife clamp screws and knife adjustment jack screws see Figures 20 amp 21 Knife Note You will perform the procedure in Steps 1 8 Adjustment for each of the two knives Jack Screws 4 Use a 4mm hex wrench to loosen the four knife clamp screws Figure 21 Knife adjustment jack screws 16 W1814 Owner s Manual Mfg 10 08 Loosen the two jack screws then using a scrap wood block push the knife blade down until both ends are sightly below the straightedge Using the 4mm hex wrench turn each jack screw clockwise of a turn at a time until each end of the knife see Figure 22 touches the straightedge evenly Rotate the cutterhead without disturbing the knife clamp to check the knife height f the cutterhead knife is even with or brushes the straightedge and moves it slightly s forward and back when you turn the cutterhead then it is set correctly Make certain that the other knife is set in exactly the same manner If the knife does not move the straightedge slight 8 forward and back on the table continue to make fine adjustments with the jack screws until the knife is set correctly Make certain that the other knife is set in exac
11. must be dedicated or large enough to handle amperage requirements Outlets must be located near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits AWARNING USE helpers to lift this jointer onto the workbench Otherwise serious personal injury may occur CAUTION MAKE your shop child safe Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment 12 Cleaning Machine The table and other unpainted parts of your jointer are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER clean with gasoline or other petroleum based solvents Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored CAUTION ALWAYS work in well ventilated areas far from possible ignition sour
12. to make one flat face on a piece of stock see Figures 34 amp 35 to prepare it for surface planing on a thickness planer NOTICE If you are not experienced with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described below This procedure will better prepare you for the actual operation To surface plane on the jointer do these steps 1 2 Read and understand SAFETY beginning on Page 5 Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection amp Requirements instructions beginning on Page 21 Set the cutting depth for your operation We suggest 32 for surface planing using a more shallow depth for hard wood species or for wide stock Make sure your fence is set to 90 If your workpiece is cupped warped place it so the concave side is face down on the surface of the infeed table Start the jointer With a push block in each hand press the workpiece against the table and fence with firm pressure and feed the workpiece over the cutterhead Figure 34 Note When your leading hand with push block gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the por tion of the workpiece that is on the outfeed table Now focus your pressure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand
13. when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is moving Repeat Step 7 until the entire surface is flat 23 Figure 34 Typical surface planing operation Portion Removed With Jointer Figure 35 Illustration of surface planing results AWARNING Failure to use push blocks when sur face planing may result in cutterhead contact which will cause serious per sonal injury Always use push blocks to protect your hands when surface planing on the jointer m gt 2 lt 4 W1814 Owner s Manual Mfg 10 08 Edge Jointing The purpose of edge jointing is to produce a finished flat edged surface see Figures 36 amp 37 that is suitable for joinery or finishing It is also a necessary step when squaring rough or warped stock NOTICE If you are not experienced with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described below This procedure will better prepare you for the actual operation To edge joint on the jointer do these steps 1 2 Read and understand SAFETY beginning on Page 5 Make sure your stock has been inspected for danger ous conditions as described in the Stock Inspection amp Requ
14. 17 Fence positioned over the jointer tables 15 W1814 Owner s Manual Mfg 10 08 8 Install the fence tilting handle by screwing the handle shaft into the bracket assembly as shown in Figure 18 Checking Adjusting Knife D he Height Z The knives MUST be level with the outfeed table when Fence Tilting they are at top dead center their highest point during Handle Shaft rotation or the workpiece cannot be safely fed across the dh Figure 18 Installing the fence tilting jointer handle To check the knife height do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE Straightedge 2 Place a straightedge on the outfeed table so it extends over the cutterhead For best results use a straight edge that will stand on edge without having to be held in place Figure 19 Illustration of a typical 3 Rotate the cutterhead under the straightedge as illus cutterhead alignment setup trated in Figure 19 Cutterhead Knife If your cutterhead knives are even with or brush Clamp Screws the straightedge and move it slightly s forward and back when you turn the cutterhead then no adjustments are necessary If the knives fall below the straightedge or if the knives lift the straightedge and move it more than 1 4 when you rotate the cutterhead the knives must be adjusted
15. 4102 FENCE 151 X1814151 PADDLE SWITCH 103 x1814103 152 XP6000ZZ BALL BEARING 600077 104 1814104 153 XPSSO1M ET SCREW M6 1 X 10 105 XPW01M 154 XPSB26M AP SCREW M6 1 X 12 106 x1814106 RIGHT LINK 155 XPLWO3M _ LOCK WASHER 6MM 107 _ 1814107 156 XPWO3M WASHER 6MM 108 _ 1814108 157 XPS09M PHLP HD SCR M5 8 X 10 109 1814109 158 XPW02M LAT WASHER 5MM 110 1814110 159 XPSB33M AP SCREW M5 8 X 12 111 1814111 160 XPHTEK15M 112 X1814112 161 _ 1814161 HLP HD SCR M6 1 X 20 113 _ 1814113 162 XPLWO4M LOCK WASHER 8MM 114 1814114 163 XPSB14M AP SCREW 8 1 25 X 20 115 1814115 164 XPSBO2M AP SCREW M6 1 X 20 116 _ 1814116 165 XPB94M HEX BOLT M5 8 X 25 117 1814117 166 XPNO6M HEX NUT M5 8 118 1814118 167 XPSB37M AP SCREW M6 1 X 50 119 1814119 168 _ 120 1814120 169 XPSBO7M AP SCREW M6 1 X 30 121 X1814121 170 1814170 UTTERHEAD BELT 171J5 NK 122 1814122 171 XPNO3M HEX NUT M8 1 25 123 X1814123 HANDLE 172 _ 20 HEX BOLT M8 1 25 X 35 123 1 X1814123 1 173 X1814173 PUSH NUT M10 124 1814124 174 XPECO9M __ 6MM 124 1 1814124 1 CARBON BRUSH SET 2 175 XPSS28M ET SCREW M6 1 X 30 124 2 X1814124 2 176 XPSBO7M 124 3 X1814124 3 177 XPSS29M 124 4 X1814124 4 TERMINAL 178 XPSS11M ET SCREW M6 1 X 16 125 X1814125 179 XPS05M PHLP HD SCR M5 8 X 8 126 1814126 180 XPS05M PHLP HD SCR M5 8 X 8 127 X1814127
16. AD and UNDERSTAND CUTS PER MINUTE 20 000 DISCONNECT POWER BEFORE SERVICING OR ADJUSTING S MANUAL to avoid serious FENCE 45 00 48 8 MAKE SURE MACHINE r PROPLALY ADJUSTED ANO SET UP CORRECTLY BEFORE STARTING MOTOR 8 DO NOT USE UNDER INFLUENCE OF DRUGS OR ALCOHOL available DO NOT use s 10 00 NOT CUT DEEPER THAN 1 9 PER PASS ARM 20 31 NEVER JOINT MATERIAL SMALLER THAN IN LENGTH 1 2 IN WIDTH OR 14 IN THICKNESS www shopfox biz or call e 12 ALWAYS USE PUSH BLOCKS WHENEVER POSSIBLE 800 840 8420 13 NEVER ADJUST TABLE OR FENCE WHEN JOINTEA 15 ON tor Gum ie Chae 14 LEARN ABOUT HOW KICK ACK OCCURS WITH JOmTERS Injury a manual is not WEIGHT 104185 207 REF PART Z DESCRIPTION REF PART DESCRIPTION 204 1814204 READ MANUAL LABEL HORZ 207 1 1814207 MACHINE ID LABEL 205 208 206 W1814 Owner s Manual Mfg 10 08 38 CUT ALONG DOTTED LINE Warranty Registration Name Street City State Phone Z Email Model Z Serial Dealer Name Invoice Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertisement Friend Mail Order Catalog Website How long have you been a woodworker metalworker _ 0 2 Years 2 8 Years
17. AR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys W1814 Owner s Manual Mfg 10 08 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make
18. CORRECT FEED DIRECTION EEE ROTATION A OUTFEED TABLE lt INF ED TABLE x Against Grain Figure 27 Correct setting for grain alignment Figure 28 Minimum dimensions for edge jointing Figure 29 Minimum dimensions for surface planing m gt W1814 Owner s Manual Mfg 10 08 Squaring Stock Squaring stock involves four steps performed in the order below 1 Surface Plane on the Jointer The concave face of the workpiece is surface planed flat with the jointer Figure 30 2 Surface Plane on a Thickness Planer The opposite face of the workpiece is surface planed flat with a thickness planer Figure 31 3 Edge Joint on the Jointer The concave edge of the workpiece is jointed flat with the jointer Figure This Side Previously 32 Surface Planed 4 Rip Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off Figure 33 planer Zz lt m o This Side f Previously Edge S M Jointed Figure 33 Rip cut on a table saw 22 W1814 Owner s Manual Mfg 10 08 Surface Planing The purpose of surface planing on the jointer is
19. MODEL 1814 6 BENCHTOP JOINTER OWNER S MANUAL FOR MODELS MANUFACTURED AFTER 10 08 Phone 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT AUGUST 2008 BY WOODSTOCK INTERNATIONAL INC REVISED JANUARY 2010 JB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 11015TR Printed in China WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 4 amp WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth
20. ORD CLAMP 181 XPS38M HLP HD SCR M4 7 X 10 128 1814128 OMPRESSION SPRING 182 X1814182 ERRATED WASHER 4MM 129 X1814129 LADE GUARD 183 XPLWO1M LOCK WASHER 5MM 129 1 X1814129 1 BUMPER 184 1814184 WIRE NUT 130 1814130 131 1814131 185 XPRO3M EXT RETAINING RING 12MM 186 XP62017Z BALL BEARING 620177 132 1814132 HEET IRON COVER 187 1814187 TRAIN RELIEF 133 X1814133 HAFT 188 X1814188 PLASTIC NUT 134 1814134 189 1814189 LINE CORD 135 X1814135 BLADE 190 1814190 136 1814136 LADE CLAMP 191 X1814191 RING TERMINAL 137 X1814137 192 X1814192 FAN BELT V1 25 7A 139 1814139 193 X1814193 DUST CHUTE IE 2 2 2 Im c o ze c lt m zc 2 m r m zh gt gt 5 m 2 z mzi z e z Q 0 gt c ln AA Za eOjo civwiueim an I Oz x m gt m gt gt gt 2 m ala 2 gt 4 22 um mm m I z m a N g x x x Z ejm 140 _ 115 _ CAP SCR M6 1 X 16 194 XPWO2M FLAT WASHER 5MM 141 X1814141 AN PULLEY 195 X1814195 DUST COLLECTER BAG 142 1814142 PACER 196 XPNO1M HEX NUT M6 1 143 X1814143 AN SHAFT 197 X1814197 LAMP 60MM 144 1814144 HI
21. P BLOWER MOUNTING PLATE 198 1814198 144 1 XPR17M XT RETAINING RING 26MM 199 1814199 145 X1814145 MPELLER 200 1814200 WING BRACE M6 X 50MM 146 1814146 HIP EXHAUST 202 XPAWO6M WRENCH 6MM 147 1814147 HIP COLLECTOR 203 1814203 148 1814148 209 X1814209 FENDER WASHER 5MM 149 X1814149 O lt m 36 W1814 Owner s Manual Mfg 10 08 Labels Cosmetic Parts AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again z EYE LUNG INJURY HAZARD 206 s Always wear safely WRUETANDUETCOLUNCTIDN glasses and a 58 whan SPECIFICATIONS AWARNING i 7 using this machine MOTOR 2 HP 1109 PHASE TO REDUCE THE OF SERIOUS PERSONAL INJURY WHEN MOTE SPURTE AFM READ AND UNDERSTANO MANUAL BEFORE STARTING TABLE SZE 28 1 2 x 614 2 ALWAYS WEAR EYE PROTECTION AND A RESPIRATOR CUTTERHEAD OUAMETER damu 3 KEEP HANDS 12 AWAY FROM CUTTERHEAD DURING USE CUTTERMEAD SPEED 10 00 neu 5 KEEP GUARD INSTALLED AND IN GOOD WORKING ORDER WARNING 6 DO NOT WEAR LOOSE CLOTHING GLOVES OR JEWELRY MAXIMUM DEPTH OF CUT 1 SECURE LONG HAIR AND LONG SLEEVE SHIRTS RE
22. Wiring is open has high resistance Motor is at fault Wrong workpiece material wood Cutterhead belt slipping Plug receptacle is at fault Motor brushes are at fault Motor bearings are at fault Machine is undersized for the task 7 Knives dull feed rate is too fast depth of cut too great Motor has overheated Motor is at fault Motor or component is loose Knife blades clamp or jack screws are at fault Belts worn or loose 4 Motor fan is rubbing on fan cover Loose mounting bolts Blade is at fault 33 Replace tighten as required Replace warped bent or twisted blade resharpen CORRECTIVE ACTION Replace safety key Test for good contacts correct the wiring Ensure hot lines have correct voltage on all legs and main power supply is switched ON Install replace lockout key replace switch Remove replace brushes Replace faulty ON OFF switch Check for broken wires or disconnected corroded connections and repair replace as necessary Test repair replace Use wood with correct moisture content without glues and little pitch resins Replace cutterhead belt and re tension Test for good contacts correct the wiring Remove replace brushes Test by rotating shaft rotational grinding loose shaft requires bearing replacement Stop operation 7 Use sharp knives reduce feed rate depth of cut C
23. ces when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use care when disposing of waste rags towels to be sure they DO NOT create fire or environmental hazards aci W1814 Owner s Manual Mfg 10 08 SED Bench Mounting The Model W1814 MUST be securely fastened to a workbench before it can be safely operated An unsecure jointer may shift during operation and cause serious personal injury The strongest bench mounting option is a Through Mount where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the jointer to the workbench Another option for mounting is a Direct Mount where the machine is simply secured to the workbench with lag screws Mount the jointer to your workbench now 13 Bolt Flat Washer Machine Base tt Workbench wm onm Flat Washer Lock Washer Hex Nut Figure 10 Example of a through mount Lag Screw Flat Washer Machine Base fis H HH l r Workbench SF Figure 11 Example of a direct mount W1814 Owner s Manual Mfg 10 08 Assembly To assemble the jointer do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE 2 Use two of the included cap screws and lock washers to attac
24. content and allow to dry if moisture tent or surface wetness is over 15 2 Dull knives 2 Replace knives Page 29 Long lines or ridges that 1 Nicked or chipped knives 1 Shift one of the nicked knives sideways so the nicks run along the length of the dont line up replace knives Page 29 board Uneven cutter marks wavy 1 Feeding workpiece too fast 1 Slow down the feed rate surface or chatter marks 7 Knives not adjusted at even heights 2 Adjust the knives so they set up evenly in the asd the face of the in the cutterhead cutterhead Page 29 oard Board edge is concave 1 Board not held with even pressure 1 Hold board with even pressure as it moves over the convex after jointing on infeed and outfeed table during cutterhead cut 2 Board started too uneven 2 Take partial cuts to remove the extreme high spots before doing a full pass 3 Board has excessive bow or twist 3 Surface plane one face so there is a good surface to along its length position against the fence 4 Insufficient number of passes 4 t may take 3 to 5 passes to achieve a perfect edge depending on the starting condition of the board and the depth of cut 534 W1814 Owner s Manual Mfg 10 08 35 W1814 Owner s Manual Mfg 10 08 Stand Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 x1814101 BASE 150 X1814150 PUSH BLOCK 102 X181
25. ctly behind the blocks workpiece Figure 5 Never plane edge joint with Figure 7 Never joint end grain the guard removed W1814 Owner s Manual Mfg 10 08 ELECTRICAL AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do so in the Test Run portion of this manual 110V Operation The Model W1814 is wired for 110V operation We recommend connecting this machine to a dedicated circuit with a verified ground using the circuit size below as a minimum Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes This machine must be grounded The electrical cord supplied with this machine comes with a grounding pin If your outlet does not accommodate a ground pin have it replaced by a qualified electrician If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit you may create a fire or circuit overload hazard consult a qualified electrician to reduce this risk Extension Cords We do not recommend using an extension cord however if you have no alternative use the following guidelines e Use a cord rated for Standard Service S Do not use an extension cord longer than 50 feet e Ensure that the cord has a ground w
26. defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles gt c A z INTRODUCTION u Eaux ra Rae RR ER 2 MAINTENANCE Woodstock Technical Support 2 General Machine Specifications 3 Cleaning drag aw HER AI E Controls and Features 4 esses 5 Standard Safety Instructions 5 SERVICE i oso ceases Additional Safety Instructions for Jointers 7 G fra uu Avoiding Potential Injuries 8 Setting Fence Angle Stops Replacing Knives m ELECTRICAL 9 V Belt 110V Operation ee 9 Motor Brush Replacement Extension x uuu u 9 n Electrical Specifications 9 110V Wiring Diagram
27. enced with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described below This procedure will better prepare you for the actual operation The Model W1814 has preset fence stops at 45 inward 90 and 45 outward 135 If your situation requires a different angle the preset fence stops can be easily adjusted for your needs To bevel cut on the jointer do these steps 1 Read and understand SAFETY beginning on Page 5 2 Make sure your stock has been inspected for danger ous conditions as described in the Stock Inspection amp Requirements instructions beginning on Page 21 3 Set the cutting depth for your operation Note We suggest between 16 and s for bevel cutting using a more shallow depth for hard wood species or for wide stock 4 Make sure your fence is set to the angle of your desired cut 5 f your workpiece is cupped warped place it so Figure 38 Typical bevet cutting operation the concave side is face down on the surface of the infeed table 6 Start the jointer m gt Uu 7 With a push block in your leading hand press the workpiece against the table and fence with firm pressure and feed the workpiece over the cutterhead Note f your leading hand gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the portion of the
28. f dust you will be exposed to and always wear a respirator approved for that type of dust W1814 Owner s Manual Mfg 10 08 AWARNING A CAUTION READ and understand this USE this and other machinery with caution entire instruction manual and respect Always consider safety first before using this machine as it applies to your individual working Serious personal InJury conditions No list of safety guidelines can may occur if safety and be complete every shop environment is operational information is different Failure to follow guidelines could not understood and fol result in serious personal injury damage lowed DO NOT risk your to equipment or poor work results safety by not reading 10 JOINTER KICKBACK Kickback is when the workpiece is thrown off the jointer table by the force of the cutterhead Always use push blocks and safety slasses to reduce the likelihood of injury from kickback If you do not understand what kickback is or how it occurs DO NOT operate this machine CUTTERHEAD ALIGNMENT Keep the top edge of the outfeed table aligned with the edge of the knife at top dead center TDC to avoid kickback and personal injuries PUSH BLOCKS Always use push blocks whenever surface planing Never pass your hands directly over the cutterhead without a push block WORKPIECE SUPPORT Proper workpiece support while cutting is crucial for making sa
29. fe cuts and avoiding injury Never attempt to make a cut with an unstable workpiece KICKBACK ZONE The kickback zone is the path directly through the end of the infeed table Never stand or allow others to stand in this area during operation MAXIMUM CUTTING DEPTH The maximum cutting depth for one pass is s Never attempt any single cut deeper than this JOINTING WITH THE GRAIN Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out Always joint with the grain KEEPING GUARDS IN PLACE All operations must be performed with the guard in place PROPER CUTTING When cutting always keep the workpiece moving toward the outfeed table until the workpiece has passed completely over the cutterhead Never move the workpiece backwards toward the infeed table or the risk of kickback will be extreme USING GOOD STOCK Jointing safety begins with your lumber Inspect your stock carefully before you feed it over the cutterhead Never joint a board that has loose knots nails or staples If you have any doubts about the stability or structural integrity of your stock DO NOT joint it W1814 Owner s Manual Mfg 10 08 Avoiding Potential Injuries Figure 3 Correct operator and workpiece position guard is in place and push blocks are being used Figure 4 Never surface plane without push Figure 6 Never stand dire
30. ff and set it aside 4 Vacuum all dust and debris from the motor and belt areas 5 Inspect the cutterhead belt for proper tension straight alignment and possible damage or wear Note The belt is properly tensioned if it deflects about 3 4 when you press down on middle of the belt with moderate pressure from your thumb or forefinger The belt is properly aligned if it lies flat and straight on the motor shaft and drive pulley Belt damage will be evident on inspection 6 Loosen the four motor mounting cap screws see Figure 46 but do not remove them 7 Replace a damaged belt with a new one Realign and re tension the belt 8 Tighten the motor mounting screws and replace the motor cover 9 Test run the jointer Repeat this procedure if necessary If repeating this procedure does not solve the problem call our Tech Support 30 Cutterhead Belt j Figure 46 Motor mounting screws and belt locations To replace the fan belt do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE Remove the motor cover set it aside and check the belt for damage Note It is highly unlikely that this belt will ever be misaligned or out of tension If it is the jointer needs to be serviced by a qualified technician Call our Tech Support If the belt is damaged put one end of the new belt on the fan pulley then fit the other end onto the drive pulley Replace the motor c
31. h the fence support to the jointer bed as shown in Figure 12 3 Insert the locking plate assembly into the fence support positioning it so the two pins are against the bottom edge of the fence support as shown in Figure 13 4 Secure the locking plate in position with the fence sliding handle as shown in Figure 14 14 Cap Screws Fence Jointer Bed Support Figure 12 Attaching the fence support to the bed assembly Locking Plate Assembly Locking Plate Assembly Fence Sliding Handle Figure 14 Securing the locking plate assembly with the fence sliding handle W1814 Owner s Manual Mfg 10 08 5 Use the remaining four cap screws and washers to attach the fence to the fence bracket assembly as shown in Figure 15 Bracket Assembly Figure 15 Attaching the fence to the fence bracket assembly 6 Slide the fence bracket assembly over and onto the dovetail of the support and locking plate as shown in Figure 16 Figure 16 Sliding the fence bracket onto the fence support dovetails 7 Slide the fence forward until it contacts the cutterhead guard and the cutterhead guard Jointer Tables completely covers the cutterhead as shown in Figure 17 Cutterhead Guard Figure
32. ice When you remove this part the switch locks in the OFF position Always remove this yellow key when you leave the jointer work area Removing the key prevents unsupervised persons in your shop especially children from easily or accidentally starting the jointer B Depth of Cut Adjustment Knob Allows you to change the height of the infeed table to control the depth of cut C Fence Tilting Handle Lets you change the angle of the fence and lock it where desired The fence can be quickly set to 90 perpendicular to the tables 45 inward and 45 outward by setting and using the fence stops on the bracket assembly D Fence Sliding Handle This handle lets you adjust and lock the position of the fence across the tables ALWAYS firmly tighten the sliding handle before you begin operations The position of the fence determines the maximum width of the cut as you pass your workpiece over the spinning cutterhead Figure 26 W1814 basic controls in back NEVER operate the jointer if ANY part of cutterhead is exposed on the work area 2 lt 24 a 20 W1814 Owner s Manual Mfg 10 08 Stock Inspection amp Requirements Here are some rules to follow when choosing and jointing stock DO NOT joint or surface plane stock that contains loose knots Injury to the operator or damage to the workpiece can occur if the knots become dislodged du
33. ilting handle bring the fence to 90 with the square set against the fence then tighten the handle Note Keep the limit plate tab in the rear slot of the limit block Loosen the jam nut located at the rear of the limit block shaft Using a screwdriver turn the limit block set screw until the limit block shaft hits the fence Tighten the jam nut The 90 stop is now set precisely To set the inward 45 stop do these steps 1 2 DISCONNECT JOINTER FROM POWER SOURCE With the fence positioned over the bed and the sliding handle locked loosen the fence tilting handle and release the limit tab Tip the fence towards the table as far as it will go then tighten the fence tilting handle Note When you tip the fence towards the table it will stop when it hits the inward stop bolt Use a machinists combination square to check the angle of the fence as shown in Figure 42 f the fence leans 45 towards the table the inward 45 stop is set correctly move ahead to set the outward 45 stop f the fence does not lean 45 towards the table adjust the inward 45 stop by doing Steps 5 9 Loosen the fence tilting handle bring the fence to 45 then tighten the handle just enough to keep the fence in position Remove the limit block from the fence bracket assembly and set it aside Using two 8mm wrenches adjust the inward stop bolt see Figure 43 until it hits the fence at precisely 45 inward the
34. ire and pin e Use the gauge size listed below as a minimum Electrical Specifications Operating Voltage Amp Draw Min Circuit Size 110V Operation 12 Amps 15 Amps NEMA 5 15 14 Gauge vy 5 15 P 5 15 Figure 8 5 15 plug and receptacle AWARNING Pa DO NOT work on your electrical system if you are unsure about electrical codes and wiring Seek assistance from a qualified electrician Ignoring this warning can cause electrocution fire or machine damage Plug Recommended Plug Extension Cord m m a O gt W1814 Owner s Manual Mfg 10 08 SETUP Unpacking The SHOP FOX Model W1814 has been carefully pack aged for safe transporting If you notice the machine has been damaged please contact your authorized SHOP FOX dealer immediately AWARNING SUFFOCATION HAZARD Immediately discard all plastic bags and packing materials to eliminate suffoca tion hazards for children and animals Items Needed for Setup The following items are needed but not included to set up your machine AWARNING READ and understand this entire instruction manual before using this machine Serious personal injury may occur if safety and operational information is not understood and fol lowed DO NOT risk your safety by not reading e People for Lifting
35. irements instructions beginning on Page 21 Set the cutting depth for your operation Note We suggest between 16 and s for edge jointing using a more shallow depth for hard wood species or for wide stock Make sure the fence is set to 90 If your workpiece is cupped warped place it so the concave side is face down Figure 37 on the surface of the infeed table Start the jointer Press the workpiece against the table and fence with firm pressure Use your trailing hand to guide the workpiece through the cut and feed the workpiece over the cutterhead see Figure 36 Note f your leading hand gets within 4 of the cutterhead lift it up and over the cutterhead and place it on the portion of the workpiece that is over the outfeed table Now focus your pressure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand if it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is moving Repeat Step 7 until the entire edge is flat 24 Figure 36 Typical edge jointing operation Figure 37 Illustration of edge jointing results W1814 Owner s Manual Mfg 10 08 Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece see Figures 38 amp 39 NO TICE If you are not experi
36. l or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products ONU JOINTER Rotacator DURASTICK Gulmann PRECISION ST REBEL OP BLOCK BOARD BUDDIES PLANER PAL pala PARROT SLICKPLANE PRO STIH ABRASIVE BELT amp DISC CLEANER _ 5 I Aluma Classic WHOLESALE ONLY WOODSTOCK INTERNATIONAL INC Phone 560 754 5482 Fax 360 671 5055 Toll Free Fax 800 647 8801 P O Box 2509 Bellingham WA 98227 SHOPFOX BIZ
37. lean off motor let cool and reduce workload Test repair replace Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Resharpen replace knives as required set knife alignment correctly Inspect replace belts with a new ones 4 Replace dented fan cover replace loose damaged fan dull blade W1814 Owner s Manual Mfg 10 08 Cutting POSSIBLE CAUSE CORRECTIVE ACTION Excessive snipe gouge 1 Knives set too high 1 Set the knives just even with the outfeed table when the end of the board that they re at TDC top dead center is uneven with the rest of 2 Operator pushing down on trailing 2 Reduce eliminate downward pressure on that end of the cut end of the workpiece workpiece Workpiece stops in the Knives set too low Set the knives just even with the outfeed table when middle of the cut Chipping Knots or conflicting grain direction 1 Inspect workpiece for knots and grain Page 21 in wood only use clean stock 2 Nicked or chipped blades 2 Adjust one of the nicked knives sideways replace knives Page 29 3 Feeding workpiece too fast 3 Slow down the feed rate 4 Taking too deep of a cut 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Fuzzy Grain 1 Wood may have high moisture con 1 Check moisture
38. liding Handle Infeed Table Depth of Cut Adjusting Knob ON OFF Switch Dust Collection Chute Dust Collection Bag Push Blocks not shown gt W1814 Owner s Manual Mfg 10 08 SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which if not avoided WILL ADANG ER result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD AWAR NING result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY CAUTION result in minor or moderate injury This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Standard Safety Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WE
39. n tighten the jam nut where the bolt meets the bracket assembly while holding the stop bolt in place Some trial and error will be required to set this stop correctly 28 Figure 43 Adjusting the inward stop W1814 Owner s Manual Mfg 10 08 8 Use two 8mm wrenches to tighten the hex nut on the inward stop as you hold the stop in place 9 Putthe limit block back bring the fence back to 90 and tighten the tilting handle To set the outward 45 stop do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE 2 Loosen the fence tilting handle remove the limit block and set it aside 3 Tip the fence back away from the table until it stops Note The fence will stop when the outward stop bolt hits the fence bracket 4 Usea square to check the angle of the fence as shown in Figure 44 If the fence is tilting away from the table at 45 the outward stop is set correctly Put the limit block back bring the fence to 90 and tighten the tilting handle If the fence is not tilting away from the table at 45 do Steps 5 8 6 to set the outward stop rectly 5 With the outward stop bolt resting against the fence bracket use an 8mm wrench to adjust the length of the stop until the fence is at 45 then tighten the jam nut see Figure 45 6 Putthe limit block back bring the fence to 90 and tighten the fence tilting handle Replacing
40. nd reliable operation Z Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com W1814 Owner s Manual Mfg 10 08 MACHINE SPECIFICATIONS C Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz MODEL W1814 6 BENCHTOP JOINTER WITH BUILT IN DUST COLLECTION Motor MDE Universal HOPS DOWER isis seat seed evasive ENERR cases COUR EE EN CERE enone 2HP EUM 110V Prewired tea mensa ratum
41. nding that the operator has the necessary knowl edge and skills to operate this machine If at any time you are experiencing difficulties performing any oper ation stop using the machine If you are an inexperienced operator we strongly rec ommend that you read books or trade articles or seek training from an experienced jointer operator before performing any unfamiliar operations Above all your safety should come first 19 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING Always wear safety glasses when ating the jointer Failure to comply may result in serious personal injury AWARNING IS zu 532 DO NOT investigate problems adjust the jointer while it is running Wait until the machine is turned OFF unplugged and all working parts have come to a complete stop before proceeding W1814 Owner s Manual Mfg 10 08 Basic Controls This section covers the basic parts and controls used during routine operations Refer to Figures 25 and 26 for basic parts and control locations A ON OFF Switch This paddle switch starts and stops the cutterhead rotation The yellow part of the switch is a safety dev
42. negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent specia
43. oth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces and cause rust Keep tables rust free with regular applications of a quality metal protectant V Belts To ensure optimum power transmission from the motor to the blade the V belt must be in good condition free from cracks fraying and wear and properly aligned and tensioned refer to the instructions on Page 30 26 AWARNING SS zu 97 MAKE SURE that your machine is unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Lubrication Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced DO NOT lubricate them W1814 Owner s Manual Mfg 10 08 SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Setting Fence Angle Stops This section provides instructions for setting the fence stops precisely at 45 inward 90 or 45
44. outward Note ensure accurate results when edge jointing check the accuracy of these settings frequently monthly at a minimum with a machinist s combination square and re adjust them if necessary To set the 90 stop do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE 2 With the fence positioned over the bed and the sliding handle locked loosen the fence tilting handle 3 Press the forward tab of the limit plate into the rear slot of the limit block 4 Pull the fence as far as it will go towards 90 perpendicular to the table then tighten the fence tilting handle Note When you pull the fence towards 909 it will stop when it hits the limit block shaft 5 Usea square to check the angle of the fence as shown in Figure 41 If the fence is perpendicular to the table move ahead to set the 45 stops If the fence is not perpendicular to the table adjust the 90 stop by doing Steps 6 9 27 AWARNING MAKE SURE that your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Limit Block Rear Slot Limit Plate Limit Block Set Screw Limit Block Shaft Inward Stop Figure 40 Fence stop parts identification 73 m W1814 Owner s Manual Mfg 10 08 Loosen the fence t
45. over and secure it with the screws W1814 Owner s Manual Mfg 10 08 Motor Brush Replacement This jointer has a universal motor that uses carbon brushes which are considered wear items Refer to the troubleshooting guide to determine if the motor brushes must be replaced You can order a new brush kit two brush assemblies by calling customer service and ordering part 1814124 1 To replace motor brushes do these steps 1 DISCONNECT JOINTER FROM POWER SOURCE 2 While facing the rear of the jointer tip it away from you until it rests on the fence assembly 3 Remove the screws that hold the motor cover to the jointer base Lift the cover off and set it aside 4 Vacuum all dust and debris from the motor and belt areas 5 Use a dime to unscrew the brush caps See Figure 47 to locate the brush caps Brush Locations Note When you remove the brush caps a spring will pop out of the socket the carbon brush is firmly attached to this spring When you buy a new brush kit you will eet a pair of brush spring assemblies 6 Check the brushes for wear If a brush is worn to less than 3 32 in length replace both brushes 7 Insert the brush assemblies positioning them so they slide into the slots built into the sockets then press the brush cap against the spring push it into the socket and turn it to lock it in the motor housing Figure 47 Removing a motor brush
46. ring the cutting operation DO NOT joint or surface plane against the grain direction Cutting against the grain increases the likelihood of stock kickback as well as tear out on the workpiece e Jointing and surface planing with the grain pro duces a better finish and is safer for the opera tor Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock Figure 27 Note f the grain changes direction along the edge of the board decrease the cutting depth and make additional passes e Remove foreign objects from the stock Make sure that any stock you process with the jointer is clean and free of any dirt nails staples tiny rocks or any other foreign objects that may damage the jointer blades Only process natural wood fiber through your jointer Never joint MDF particle board plywood laminates or other synthetically made materials Make sure all stock is sufficiently dried before jointing Wood with a moisture content over 205 will cause unnecessary wear on the knives and poor cutting results e Make sure your workpiece exceeds the minimum dimension requirements Figures 28 amp 29 before edge jointing or surface planing or it may break or kick back during the operation 21 CORRECT FEED DIRECTION SSD With Grain OUTFEED TABLE e INFEED TABLE IN
47. sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrench es before turning machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper footing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and ani mals especially fine dust Make sure you know the hazards associated with the type o
48. tly the same manner When the knife height is set correctly firmly tighten each of the knife clamp screws Dust Collection To install the dust collection chute and bag do these steps 1 2 Install the dust chute as shown in Figure 23 Slip the bag clamp over the collection bag then attach the collection bag to the chute and clamp it as shown in Figure 24 17 Black Lines Represent Straightedge Positions From Overhead View Figure 22 Checking each end of the knife with a straightedge Figure 23 Installing the dust chute Figure 24 Attaching the dust collection bag W1814 Owner s Manual Mfg 10 08 Test Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 33 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance To test run your jointer do these steps 1 Read the entire instruction manual first 2 Make sure the cutterhead guard fully covers the cutterhead 3 Make sure all tools and foreign objects have been removed from the machine 4 Review SECTIONS 1 and 2 SAFETY and CIRCUIT REQUIREMENTS on Pages 5 9 and connect your machine to the power so
49. urce 5 Turn the jointer ON The jointer should run smoothly with little or no vibration Immediately stop the jointer if you suspect any problems Refer to Page 33 to troubleshoot and fix any problems before starting the jointer again 6 Turn the jointer OFF then remove the safety key from the ON OFF paddle switch 7 Lift the paddle switch to the ON position f the jointer motor does not start then the safety key is working properly and you have finished the test run f the jointer motor starts when the safety key is removed IMMEDIATELY DISCONNECT THE JOINTER FROM THE POWER SOURCE Refer to Page 33 to troubleshoot the problem f you still cannot solve this or any other problem that arises during the test run call Tech Support 18 Projectiles thrown from the machine AWARNING SS could cause serious eye injury Wear safety glasses during assembly and operation AWARNING Loose hair and clothing could get caught in machinery and cause serious personal injury Keep loose clothing rolled up and long hair tied up and away from machinery W1814 Owner s Manual Mfg 10 08 OPERATIONS General The Model W1814 will perform many types of operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understa
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