Woods Equipment MZ3761K-DFI User's Manual
Contents
1. 1 Turn knob W clockwise to shorten control lever travel Turn knob W counter clockwise to increase con trol lever travel DAMPERS Different damper mounting holes have been provided for various operator preferences with control lever motion 1 Fora stronger resistance feel mount the damp ers X in the outer most hole Z of the motion control weldment For a lighter resistance feel mount the dampers X in the inner most hole V of the motion control weldment WOODS BELT REPLACEMENT PUMP DRIVE BELT Remove engine cutterdeck belt see engine cutterdeck belt replacement Attach an extension to a 3 8 drive ratchet Insert the ratchet extension in the square hole of the pump drive idler arm Use the ratchet handle to rotate it enough to remove the pump drive belt Install a new pump drive belt in the same manner as it was removed Re install engine cutterdeck belt see engine cutterdeck belt replacement 39 LIMITED WARRANTY Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS warrants Mow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below FOR2. FUEL FILTER An inline fuel filter is located in the fuel supply line Inspect at every oil change to make sure it is clean and unobstructed Replace if dirty 30 MAINTENANCE WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en gine damage Daily Clean air intake screen S on air cooled engines and T on liquid cooled engines Every 100 hours Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer s manual HEAVY DUTY CYCLONIC AIR CLEANER Clean and replace the air cleaner element as specified in the service chart Uneven running lack of power or black exhaust fumes may indicate a dirty air cleaner To replace air cleaner elements 1 Unclamp end cover X and remove existing cleaner elements Insert new elements Y and Z and replace cover Ensure the breathing port A is pointing down and towards the front of the tractor 31 MAINTENANCE WOODS CLEANING MACHINE Clean the machine after use The machine will run cooler and last longer if kept free of clippings and other debris A clean machine also reduces the risk of fire due to accumulation of combustible debris and chaff Brush or blow clippings and debris off the cutterdeck and engine deck WASHING MACHINE CAUTION Improperly washing a machine can cause water to enter bearings and other components This can
3. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate Sit in the seat Start the engine Turn the blades on by pulling up on the PTO switch Do not start the blades at full throttle Instead use the slowest throttle setting that will al low the engine to pick up the blade load to reduce the wear on the belts and electric clutch After the blades are rotating set the throttle to maximum Use the traction levers to obtain the required cutting speed to steer around obstacles and to turn at the end of a cut CUTTING TIPS 24 When mowing large areas start by turning to the right so that clippings will be discharged away from shrubs fences driveways etc After two or three rounds mow in the opposite direction left hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left side of the mower for trimming Choose cutting directions so that clippings are thrown onto areas that already have been cut This method results in the most even distribution of clippings and more uniform better appearing cuts Use a different mowing pattern each time a prop erty is cut where possible This helps prevent rutting and leads to a more uniform cut by keeping the grass from always laying the same way DANGER ROTATING BLADES KEEP HANDS AND FEET AWAY STO
4. if the machine begins to vibrate abnormally Inspect and make repairs as needed before restarting noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the blades to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting during engine shut down and if the engine is provided with a shut off valve turn the fuel off at the conclusion of mowing except for repairs or adjustments as specifically MANEUVERING SAFELY In general Slow down before turning Do not mow in reverse unless absolutely necessary Always look behind and down for small children and pets before and during backing Be aware when approaching blind corners shrubs trees tall grass or other objects that may obscure vision If tires lose traction disengage the blades If on a slope head down WOODS SAFETY A WARNING MOWING SLOPES Slopes are a major factor in loss of control and tipover accidents that sometimes lead to severe injury or death All slopes require extra caution 4 Do not mow on slopes if uneasy or uncertain Ultimate reponsibility for safe operation on slopes rests with the operator Do not mow excessively steep slopes With ride on machines including articulated steering machines mow up and down slopes
5. not across except for zero turn machines Zero turn machines should mow across slopes With walk behind machines always mow across slopes not up and down Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope With a zero turn machine if tires lose traction going down a slope steering control may be regained by speeding up Mid mount zero turns belly mounted deck have much greater traction pointed up slope than down slope Be aware that traction may be lost going down a slope Do not operate a mid mount zero turn on slopes it cannot back up Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Do not turn on slopes unless necessary and then turn slowly and downhill when possible Stay away from slopes if the ground is loose or if caught in the rain during mowing Use lower speeds on a slope to avoid stopping or shifting Use extra care with grass catchers or other attachments These can change the stability of the machine Avoid driving over ruts holes rocks and roots whenever possible Be alert to dips and rises Uneven terrain can overturn a mower or cause it to slide Do not mow dropoffs ditches or embankments The machine could suddenly turn over if a wheel runs over the edge or an edge caves in Follow the manufacturer s recommendations for wheel weights or counterweights to improv
6. service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 GANNON GILL 800 319 6637 tel 800 399 6637 fax WAIN ROY Ta aa www WoodsEquipment com WOODL9 WOODS F 8495 MM amp Boundary Repair Parts Rev 2 15 2006 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 800 319 6637 tel Te E 800 399 6637 fax ge www WoodsEquipment com 9 E 2008 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
7. HOW LONG Mow n Machine Model CZ1736K CZ1948K CZ1952K CZ2361 ME1952K ME2661B MZ2552K MZ2561K MZ2761 MZ3761K MZ3772K MZ2661KL amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first Purchaser may opt for a warranty of five 5 years from the date of delivery to the original purchaser or 500 hours of operation whichever occurs first The dealer must specify the special warranty term on the original dated bill of sale and a copy must be provided with all warranty claims Mow n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three 3 years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser Mow n Machine Model FE21B FZ21D FZ23B FZ25D FZ28K amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first In addition Mow n Machine ME and MZ Series Models serial number XXXXXXXX300 and above have a Limited Lifetime Warranty on deck deck cradle and engine deck for the life of the machine to the original retail purchaser Woods Boundary utility vehicle Model MAV350 MAV480 MAV4x4 accessories amp attachments are warranted for two 2 years from the date of delivery to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR
8. Z not use your hands to attempt S to find a leak Instead use cardboard or paper Escaping hydraulic fluid can be under sufficient pressure to penetrate skin and cause serious injury If hydraulic fluid is injected into the skin it must be promptly removed by a doctor familiar with this form of injury or gangrene may result Check that all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system WOODS BATTERY Battery acid is caustic and fumes are explosive and can cause seri ous injury or death To reduce the risk of personal in jury when working near a battery SAFETY When working with battery acid use protective equip ment such as but not limited to goggles face shield rubber gloves and apron Avoid leaning over a battery Do not expose a battery to open flames or sparks Be sure batteries with filler caps are properly filled with fluid Do not allow battery acid to contact eyes or skin Flush any contacted area with water immediately and get medical help Charge batteries in an open well ventilated area away from sparks and flames Unplug charger before connecting or disconnecting from bat tery STORAGE SAFETY Stop the engine and allow to cool before storing Drain the fuel tank outdoors only Store fuel in an approved container in a cool dry place Keep the machine and fuel containers in a l
9. engine by diluting the oil Right Tank Fuel flows from the right tank when the selector is turned 1 4 turn toward the rear of the machine 12 VOLT POWER OUTLET X A 12 volt power outlet is provided to operate 12 volt personal accessories Left Tank Fuel flows from the left tank when the selector is turned 1 4 turn toward the left hand side of the machine 19 CONTROLS FOOT LIFT PEDAL The foot lift pedal A allows the operator to raise the mower deck to the highest position without removing his her hands from the traction controls To use the foot lift pedal A press on it to raise the deck The picture shows the foot lift pedal mounted on the RH side of the machine If you prefer to have the foot mounted lift pedal on the left hand side simply loosen the existing hardware and mount the foot lift pedal in a similar manner to the left hand side Tighten the hardware to secure the foot lift pedal PARKING BRAKE R Pull the parking brake lever up and back to put the parking brake ON Push it forward and down to put the parking brake OFF The parking brake must be ON to start the engine It must also be ON and the traction levers must be in neuetral to keep the engine running if the operator leaves the seat The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock Parking brake in ON position operator s left side PUSHING THE MACHINE Hydrostat
10. greatly reduce component life Do not use a pressure washer Do not direct water at bearings or seals High pressure water can blow past seals ad enter seal bearings Allow the machine to cool down before washing Water on a warm machine can be sucked into sealed bearings as they cool Avoid getting electrical connections wet Water can cause electrical faults and corrosion of elec trical components 32 MAINTENANCE WOODS BLADE REMOVAL Follow these instructions to prevent injury during blade removal 1 Loosen with a box wrench or a socket and long breaker bar To gain additional leverage slip a long pipe or thick walled tube over breaker bar or wrench Insert wood block A as shown with grain perpendicular to blade to prevent blade from turning when loosening Wear thickly padded gloves Keep hands clear of blade path Blades may rotate when bolt releases SHARPENING Blades may be sharpened by filing or grinding Inspect blades before sharpening Replace bent or cracked blades Replace blades when the lift portion has worn thin Maintain cut angle at 300 Do not overheat blades when sharpening Always use Schiller Grounds Care Inc blades Use of another manufacturer s blades may be dangerous BLADE BALANCE Blade balance must be maintained at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most component
11. in product damage Woods strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Woods Engineering Department Any Woods product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Woods will result in the Woods Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Woods will be considered the responsibility of the individual s or company designing and or making such changes Woods will vigorously pursue full indemnification and costs from any party responsible forsuch unauthorized post manufacture modifications and or accessories should personal injury and or property damage result This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad ds Fou pren Coemmgseeny Gregan llinos a Ww e 2 a lt ra ui w MODEL NUMBER This symbol means ATTENTION BECOME ALERT Your safety
12. off Blades must be at least 1 8 above bottom of housing All blades must be identical Check blade bolts daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration ADVERTENCIA Leer el manual del operador No permitir que personas no capacitadas para ello usen la m quina Mantener los protectores en su lugar y sus tornillos debidamente fijados Antes de limpiar ajustar o reparar este equipo apagar todos los mandos aplicar el freno de estacionamiento y apagar el motor Mantener las manos los pies y la ropa alejados de las piezas en movimiento No conducir como pasajero ni llavar pasajeros en m quinas sin asiento para ello Mantener a las dem s personas alejadas durante el funcionamiento de la m quina Si no sabe leer ingl s solicitarie a otra persona que le lea y explique el contenido de las etiquetas y del manual de la m quina 4165610 LABELS WOODS LABELS WOODS j i oN OFF O WARNING SPARKS OR FLAME CAN START EXPLOSION DISCONNECT NEGATIVE TERMINAL FIRST RECONNECT NEGATIVE TERMINAL LAST 2000590 ROTATING PARTS DO NOT OPERATE WITH COVER REMOVED 2000577 A WARNING A WARNING TO CHECK OR ADD FUEL HIGH PRESSURE FLUID Do it outdoors Stop engine Allow to cool Do not smoke
13. to check the adjustment Readjust if necessary Repeat steps 5 and 6 for the opposite side Remove the jumper wire J and reconnect the seat switch Reverse Return Move traction levers out to the neutral lock posi tion and raise the seat Locknut U should be run on the bolt as far as it will go Loosen jam nut Y Adjust the clevis yoke by Right side adjustments turning the head of the bolt until the clevis pin just makes contact with the rear of the slot in the lever it connects with Tighten jam nut Y 4 Repeat steps 2 and 3 for the opposite side NOTE A slight creep in reverse is acceptable provided the wheel does not turn and the hydrostat pump does not whine when the parking brake is on 37 ADJUSTMENTS CUTTERDECK BELT Tilt floorplate all the way forward Set the cutterdeck in a middle height of cut posi tion Use a 3 8 ratchet and extension to back tensioning idler off to remove belt from idler Remove belt from cutterdeck pulleys NOTE Use the 3 8 ratchet in the square hole A on the idler 4 Remove belt from clutch pulley 5 Install the new belt by performing these steps in reverse order Note Always use Woods replacement belts not general purpose belts Woods belts are specially designed for use on commercial mowers and will normally last longer TRACKING HANDLES An adjustment is provided to allow the operator to align the control levers with each other during opera tion
14. 2111 02 61 IN 4165618 112111 03 61 IN GENERAC 4165644 112111 03 72 IN 4165645 112111 07 721N GENERAC 4165617 112111 07 4165653 LOCATED UNDER THE FLOOR PLATE OPERATOR S MANUAL IS LOCATED UNDER THE FOOT PLATE 4165730 14 WOODS WARNING BEFORE STARTING OR SERVICING Read and understand the Operator s Manual amp labels Be sure machine is in safe operating condition Move traction levers to neutral lock parking brake to ON Set PTO switch to OFF BEFORE LEAVING SEAT Move traction levers to neutral lock parking brake to ON Set PTO switch to OFF Turn engine keyswitch to OFF Remove key WARNING ANOID SERIOUS INJURY OR DEATH Read and obey the Operation amp Safety Manual Remove objects that could be thrown by the blades Use caution on slopes Stay off slopes the machine cannot back up Stop blades and drive down slowly if machine slides or stops going on slope Do not mow when children or others are around Do not carry a child or passenger even with blades off Look down and behind before and while backing Do not operate unless trained Do not operate unless guards shields and interlocks are in place and working Replace labels and Operation and Safety Manual if lost or damaged A WARNING Remove debris buildup Debris under belt cover or near muffler can cause fires Blades continue to rotate for a few seconds after blades are turned
15. Clean up spilled fuel Do not overfill Fill to one inch below bottom of filler neck Leaks can penetrate skin Seek immediate medical attention for oil penetration injury See operator s manual for proper methods to service hydraulic system and to locate leaks 2000698 16 CONTROLS WOODS DFI operator s right side THROTTLE T Move the throttle lever forward to increase engine speed until the maximum governed engine RPM is reached Move the lever rearward to decrease engine speed until the engine reaches its idle speed KEYSWITCH K The keyswitch has three positions OFF RUN and START Insert the key and turn it clockwise to move the switch from OFF to RUN Turn it further to START and hold to engage the starter Release the key and the switch will return to RUN from START Turn the key counterclockwise to OFF to stop the engine On the Predator Pro DFI models if either tank runs out of fuel cycle the keyswitch to the ON or RUN position 2 to 3 times without cranking for 10 seconds to prime the fuel system CHOKE C Pull the choke control out to set the choke ON Push it in to set the choke OFF ENGINE INDICATOR LIGHT E A check engine light is provided on DFI units for Kawasaki engine dealers to diagnose engine codes NOTE When starting the engine the indicator light will come on briefly as an engine system check If the light continues to blink after initial start up shut o
16. El estado de California hace saber que los gases de escape de este producto contienen productos quimicos que producen c ncer defectos de nacimiento y otros dafios en el proceso de reproducci n humana CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING WOODS IMPORTANT MESSAGE TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Set Up instructions are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read the Operator s Manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep the manual handy for ready reference Require all operators to read the Operator s Manual carefully and become acqu
17. FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misuse or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which the manufacturer provides a separate warranty WHAT WOODS WILL DO TO CORRECT PROBLEMS WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase withi
18. Never allow riders Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Clean area around oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dipstick Add oil if necessary but Do Not Overfill Install dipstick assembly firmly until cap bottoms out on tube Dipstick assembly must always be secured into fill tube when engine is running Check all lubrication points and grease as instructed in manual Check hydrostatic fluid level Check to be sure cooling fins on hydrostat are clean Perform a functional check of the safety interlock system each time you operate the unit 21 OPERATION WOODS FUELING OPERATOR PRESENCE Fill fuel tanks with good quality clean unleaded Eee ki gasoline Do not use hi test fuel To start the engine Use a funnel to avoid spillage The PTO switch must be OFF Both traction levers must be in the neutral lock position T WARNING The parking brake must be ON l F To operate the machine 1 The operator must be in the seat or engaging the PTO will kill the engine 2 The parking brake must be OFF and the opera TO CHECK OR ADD FUEL tor must be in the seat or moving a traction lever Do it outdoors from the neutral lock position will kill the engine Do not smoke Stop engine allow to cool STARTING THE ENGINE Fill to one inch below b
19. P ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLEC TOR OR UNCLOGGING THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS COL LECTOR IN PLACE MAINTENANCE CHART WOODS MAINTENANCE OPERATION Consult the engine manual for additional information and instructions Check Top Off Engine Coolant Level Where Applicable Maintenance is an ongoing job These intervals are maximum times between maintenance operations Perform more often under severe conditions FIRST 5 HOURS ENGINE Check Top Off Oil Level Check For Leaks Clean Air Intake Screen Clean Air Cleaner Precleaner Clean Air Cleaner Element X Clean Cooling Fins X Change Oil And Filter See engine manufacturer s manual Check Replace Spark Plugs X N A IF EQUIPPED WITH HEAVY DUTY CYCLONIC AIR CLEANER IF EQUIPPED WITH HEAVY DUTY CYCLONIC AIR CLEANER HYDRAULICS Check For Leaks X Check Top Off Oil Level X Change Oil And Filter X X MACHINE Check Interlock Operation X Check Tire Pressures Check Top Off Battery Lubricate All Points 25 MAINTENANCE RECORD GENERAL Check Tire Pressures NOTES WOODS Lubricate All Points Check Nuts 8 Bolt
20. WOODS MAINTENANCE SAFETY IN GENERAL BLADES 10 Maintain machine according to manufacturer s schedule and instructions for maximum safety and best mowing results Park machine on level ground Never allow untrained personnel to service ma chine Adjust or repair only after the engine has been stopped and the blades have stopped rotating Inspect grass catcher components regularly If worn damaged or deteriorated they may expose moving parts or allow objects to be thrown Replace parts if worn damaged or faulty For best results always replace with parts recommended by the manufacturer Disconnect battey or remove spark plug wire s before making any repairs Disconnect the nega tive terminal first and the positive last Reconnect positive first and negative last Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up oil or fuel spillage thoroughly Replace faulty mufflers To reduce fire hazards keep the engine muffler battery compartment and fuel storage area free of grass leaves debris buildup or grease A WARNING Mower blades are sharp and can cut Use extra caution when handling Remove obstructions with care Wrap the blade s or wear gloves aar Be aware that rotating one blade on multib
21. WOODS MOW N MACHINE MZ3761K DFI 872515G 37HP KAW DFI W 61 SIDE DISCHARGE S N 000050 AND ABOVE MZ3772K DFI 872516G 37 HP KAW DFI W 72 SIDE DISCHARGE S N 000050 AND ABOVE Includes Maintenance Instructions a WD Tested Proven Unbeatable MAN0868 REV B 12 2010 RF4166229 OPERATOR S MANUAL CALIFORNIA Proposition 65 Warning A WARNING Diesel engine exhaust and some of Vicossinscxhaust from diet its constituents are known to the State g j AUSE NG S aa contains chemicals known to the State of California to cause cancer birth of California to cause cancer birth defects and other reproductive harm defects or other reproductive harm Californie Proposition 65 Avertissement AVERTISSEMENT Les chappements des moteurs diesel et certains de leurs compos s sont reconnus par l Etat de Californie pour tre canc rig nes provoquer des d fauts cong nitaux et d autres dangers en mati re de reproduction L mission du moteur de ce mat riel con tient des produits chimiques que l Etat de Californie consid re tre canc rig nes provoquer des d fauts cong nitaux et d autres dangers en mati re de reproduc tion California Advertencia de la Proposicion 65 A ADVERTENCIA El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cancer defectos de nacimiento y otros da fiosenel proceso dereproducci n humana
22. adjusted If adjustment is required return parking brake N to the OFF position Disconnect one end of rod M at the brake and loosen jam nut Adjust rod M in or out as required until 3 8 de flection in brake spring O is achieved with park ing brake N in the ON position Reconnect rod M and retighten jam nut Repeat steps 2 7 on opposite side of machine Replace wheels and tighten wheel nuts 36 NOTE Parking brake must be in the OFF position to properly seat brake drums m iue m Parking brake assembly tire and deck not shown for clarity brake in ON position This adjustment will cause the brake springs to stretch 3 8 when the parking brake is in the ON posi tion providing the correct parking brake force without overloading the brake arm ADJUSTMENTS WOODS HYDROSTAT ADJUSTMENTS Aturnbuckle style hydrostat neutral adjustment is provided Neutral 1 Support the machine with the rear wheels off the ground Use jackstands or equivalent sup port Do not rely only on mechanical or hydraulic jacks Move the traction levers out into the neutral lock position and raise the seat Disconnect the seat switch wire K and temporarily connect the two terminals with jumper wire J as shown Start the engine and run at low speed Loosen jam nuts T at both ends of the control rod Rotate the control rod until the corresponding wheel stops turning Lock the jam nuts Run the engine up to high idle
23. ainted with all adjustment and operating procedures before attempting to operate the equipment Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number located on left side panel near cut off switch Provide this information to your dealer to obtain correct repair parts ALITEC BMPO CENTRAL FABRICATORS9 GANNONO GILLO WAIN ROYO Wort 53 woopse See MAN0867 for Parts Manual 12 2010 3 TABLE OF CONTENTS SAFETY WOODS NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result
24. an 3 8 10mm to the ground FRONT DECK LIP Adjustable front deck lips have been provided on 52 in and 61 in cutterdecks for various cutting condi tions To revise per conditions 1 Loosen the front bolts S 2 Adjust height of H 3 Retighten S once you have desired height 1 1 2 2 1 2 2 1 2 3 1 2 3 1 2 8 Higher Height of cut ranges for roller adjustment 35 ADJUSTMENTS CONTROL LEVERS There are two mounting positions for the control levers upper and lower The lower position works well for most people Taller operators may need the upper position To adjust the height of the control levers Remove bolts A and nuts B Align holes in control lever D with appropriate holes in traction lever bracket C Install bolts A and nuts B The upper mounting hole for the control levers is slotted to allow fore aft adjustment and to allow alignment of the levers To adjust or align the control levers Loosen nuts B Adjust control lever position Tighten nuts B PARKING BRAKE Park machine on a smooth level surface Support the machine with the rear wheels off the ground using jack stands or equivalent DO NOT rely on mechanical or hydraulic jacks Remove rear wheels Measure spring length O with parking brake N in the OFF position Move parking brake N to the ON position and measure length of spring O again When spring deflects 3 8 it is properly
25. and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Woods machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION CAUTIONindicates a potentially hazardous situation which ifnotavoided MAY resultin minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information SAFETY WOODS PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation amp Safety Manual If an operator or mechanic can
26. aulic oil filter G Fill the reservoir with fresh oil to the bottom of the reservoir filler tube using an oil from the list above Do not overfill PERIODIC OIL CHANGES Change the hydraulic fluid and hydraulic filter after each 500 hours of operation using the same procedure given above NOTES Before servicing the hydraulic system stop the engine View from below machine disconnect spark plug wires and disengage the PTO After any hydraulic line is opened plug or cap it promptly to reduce the risk of contamination Do not use sealant tape on hydraulic pipe fittings Use a liquid sealant that will dissolve into the system Make sure all hydraulic connections are tight and hydraulic hoses and lines are in good condition before applying pressure to system A WARNING The machine s hydraulic system operates under high pressure When checking for leaks do not use your hands to attempt to find a leak Instead use card board or paper Escaping hydraulic fluid can be under sufficient pressure to penetrate skin and cause serious injury If hydraulic fluid is injected into the skin it must be promptly removed by a doctor familiar with this form of injury or gangrene may result 29 MAINTENANCE ENGINE OIL Do not perform engine maintenance without the engine off spark plug wires disconnected and PTO disengaged AFTER FIRST FIVE 5 HOURS While the engine is warm 1 Release the oil drain hose assem
27. bly from the engine clip J Lay hose assembly over the frame edge Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine Dispose of used oil in accordance with local requirements Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve Replace rubber cap over the tip of the valve Replace hose assembly back into engine clip Change oil filter Fill the crankcase with fresh oil to the full mark Do not overfill See engine manual for oil specifications DAILY Check oil level with the dipstick a ON If oil is needed add fresh oil of proper PERIODIC OIL CHANGES viscosity and grade See engine manual for oil specifications Do not overfill Replace dipstick before starting engine 1 See engine manual for oil and filter change inter vals after the break in period 2 Follow instructions for first oil change above SPARK PLUGS Remove each plug and check condition Good operating conditions are indicated if the plug has a light coating of grey or tan deposit A white blistered coating indicates overheating A black coating indicates an over rich fuel mixture Both may be caused by a clogged air cleaner or improper carburetor adjustment Do not sandblast wire brush or otherwise attempt to repair a plug in poor condition Best results are obtained with a new plug Set plug gap as specified in engine manual
28. bypass valves dump valves on each hydrostatic pump allow the machine to be pushed or towed without the engine running Parking Brake must be off Raise the seat to gain access to these two valves V Turn both valves counterclockwise 1 turn to release the hydrostatic system Restore the hydrostatic system by turning the valves clockwise only until they re seat DO NOT overtighten A CAUTION Use caution if it is necessary to tow the machine Compartment beneath the seat With the bypass valves open the dynamic braking viewed from above and steering provided by the hydrostats is disabled Towing should be done only if a disabled machine cannot be repaired where it broke down 20 PRE OPERATION CHECK LIST WOODS PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Be sure that either the discharge shield or complete vacuum attachment is installed Check that all hardware is properly installed and secured Check that equipment is properly and securely attached to power unit Check to be sure engine is free of dirt and debris Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary
29. correctly in start or run Contact your authorized Schiller Grounds Care Inc dealer Hardware Tighten any nuts and bolts found loose Replace any broken or missing cotter pins Repair any other prob lems before operating Tire pressure Tires should be kept inflated at 14 Ibs in 1 0 kg cm Improper tire inflation can cause rapid tire wear and poor traction Uneven inflation can cause uneven cutting BATTERY A WARNING Battery acid is caustic and fumes Check the electrolyte level every 100 hours of are explosive and can cause serious injury or death operation Use insulated tools wear protective glasses or Clean the cable ends and battery posts with steel goggles and protective clothing when working with wool Use a solution of baking soda and water batteries Read and obey the battery manufacturer s to clean the battery Do not allow the solution to instructions enter into the battery cells Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion 1 Verify battery polarity before connecting or dis Keep terminal covers in place connecting the battery cables Be certain the ignition switch is OFF and the key has been removed before servicing the battery When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the batter
30. e stability Rollover Protection Structure ROPS Fixed and folding Rollover Protection Structures ROPS are available as optional accessories for this machine If a ROPS is installed and the machine is overturning hold onto the steering levers Do not attempt to jump out or leave the seat Wear the seatbelt SEAT BELT USEAGE Fixed ROPS WEAR the seat belt whenever a fixed ROPS is installed Always keep seat belt snugly adjusted DO NOT use seat belts on a machine without a ROPS Folding ROPS ROPS in Vertical Position The ROPS should be in the vertical position for normal operation WEAR the seatbelt when the ROPS is in the vertical position ROPS in Folded Position A folding ROPS allows the overall height of the machine to be reduced for increased clearance to get into a low ceiling height trailer or under low hanging branches DO NOT wear the seatbelt when the ROPS is folded Stop the machine and restore the ROPS to the vertical position as soon as the need for increased clearance is past A WARNING A ROPS is a Roll Over Protective Structure It is intended to provide protection to the operator in the event a machine turns over in the course of operation It is not designed or made to provide protection for a machine that is driven off an embankment retaining wall or similar structure or terrain feature A ROPS does not replace the need to exercise care when operating on slopes SAFETY
31. ear or tear or normal maintenance items or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to 1 lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor
32. ff engine insure the battery cables are connected properly and securely and that the battery is charged properly Re start the engine If the indica tor light continues to blink contact an authorized Woods dealer POWER TAKE OFF PTO SWITCH P The operator must be in the seat when engaging the PTO or the engine will kill Pulling the PTO switch out engages turns on the PTO and starts the blades or other attachment Pushing the PTO switch in disengages turns off the PTO and stops the blades or other attachment NOTE The PTO switch does not control attachments powered by a separate engine Disengage the PTO whenever you stop or leave the operator s position Shut off engine with the key and remove the spark plug wires before making adjustments or unplugging a clogged mower Do not engage the PTO until ready to start mowing HOUR METER M Records accumulated time the machine is in operation and provides service alerts Push and release MODE button to toggle between functions Provided service alerts include change engine oil and filter change hydraulic oil and service air filter When the service time is approaching an alert message will flash temporarily interrupting whatever mode the meter is in This will continue until the alert is reset When the service interval reaches O hours the word NOW replaces the hours remaining To reset the service alert depress and hold down the mode button for 6 seconds while in t
33. he alert to be cleared 17 CONTROLS WOODS Lift and traction levers operator s right side HEIGHT OF CUT PIN C Sets height of cut and allows easy return from transport to desired height of cut Raise the deck to transport with the lift lever F Position pin C in the hole corresponding to th desired height of cut Lower the lift lever until it rests on pin C TRACTION LEVERS L Each of the two trac tion levers controls the drive wheel located on the same side They control the forward and reverse movement of the machine provide steering and also provide dynamic braking The operator must be in the seat and the parking brake must be OFF or the traction drive cannot be engaged To engage traction drive move the traction levers toward the center of the machine until they are out of neutral lock slot S Forward movement To move the machine straight ahead push both traction levers forward equally from their neutral position Forward speed increases as the levers are moved farther forward from the neutral position Maximum forward speed is reached when the levers hit the front of the forward reverse slot When traveling forward pulling the traction levers rearward slows the machine and the machine stops when the neutral position is reached 18 Reverse movement To move the machine straight back pull both traction levers back equally from their neutral position Reverse speed increases as the levers a
34. he engine make sure the parking brake is on the PTO is disengaged the traction drive is in NEUTRAL When starting the engine make sure hands and feet are clear of the blades Do not start the machine while standing in front of the discharge chute or with the chute directed at someone Do not engage PTO at full throttle Throttle to idle or lowest possible engine speed Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury SAFETY WOODS Interrupting operation Before leaving the operator s position Park on level ground Disengage the PTO Set the parking brake Shut off the engine and remove the key Disengage the PTO and wait until the blades quit rotating before raising cutterdeck when not mowing for transport when crossing surfaces other than grass Stop the engine disengage the PTO and wait until the blades quit rotating before refueling before removing grass catcher before making height adjustment unless the adjustment can be made from the operator s position Stop the engine disengage the PTO and disconnect the spark plug wire s or remove the key before clearing blockages or unclogging chute before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting
35. l secured Visually inspect blades blade bolts and the cutter assembly for wear or damage Replace worn or damaged blades and bolts to preserve balance Verify that machine and attachments if any are in good operating condition Do not engage blades until ready to mow OPERATING SAFELY In general Use extra care when loading or unloading the machine onto a trailer or truck Watch out for traffic when near or crossing roadways Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Do not place your foot on the ground while operating the machine Before operating lower the discharge chute install the mulcher or put the entire grass catcher in place Keep clear of the discharge opening at all times Never direct the discharge toward a bystander Stop operation if someone approaches Keep washout ports and other mower housing service openings closed when mowing Use care when pulling loads or using heavy equipment Use only approved drawbar hitch points Limit loads to those you can safely control Do not turn sharply Use care when reversing Use counterweight s or wheel weights when suggested in the operator s manual Never leave a machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Starting Start only according to instructions in this manual or on the machine Before attempting to start t
36. lade mowers can cause other blades to rotate Only replace blades Never straighten or weld them Keep other persons away from blades FUEL A WARNING CL Gasoline and diesel fuels are flammable gasoline vapors are explosive Use extra care when handling Store only in containers specifi cally designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Sparks from static electricity can start fires or couse explosions Flowing fuel can generate static electricity To prevent static electricity sparks Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove gas powered equip ment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fuel ing is complete Do not use a nozzle lock open device Replace caps on fuel cans and tanks securely HYDRAULIC SYSTEM A WARNING The machine s hydraulic system operates under high pressure When checking for leaks do
37. le from the factory Do not operate machine while under the influence of drugs or alcohol The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property A WARNING A ZR 7 All rotary lawnmowers are potentially dangerous They can amputate hands and feet and throw objects Failure to follow these safety and operating instructions could result in serious injury or death Site preparation and circumstances Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer Clear the area to be mowed of objects such as rocks toys wire or other debris that may be picked up or thrown by the mower Be sure the area is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Mow only in daylight or in good artificial light Do not mow wet grass as tires may lose traction WOODS SAFETY MACHINE OPERATION Check operator present interlock system and brake operation Adjust or repair any problems before using Do not tamper with or defeat safety devices Keep guards shields and interlock safety devices in place and in proper working condition They are for your protection Keep all fasteners such as nuts bolts and pins wel
38. n thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS Answers to any questions regardi
39. ng warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 p 800 319 6637 tel 800 399 6637 fax W ae ra WAIN ROY www WoodsEquipment com t WEDD WOODS F 8045 MM amp Boundary Rev 12 1 2008 LIMITED WARRANTY Mow n Machine Zero Turn Mower and Woods Boundary Utility Vehicle Replacement Parts Woods Equipment Company WOODS warrants replacement parts for Mow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY 90 DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty This Warranty does not cover normal w
40. not read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your dealer representative for clarification Become familiar with the safe operation of the equipment operator controls and safety signs Be prepared to stop the engine and attachments quickly in an emergency Do not operate or allow another person to operate this machine if there are any questions about safety All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including long trousers and safety goggles or safety glasses with side shields when operating mower Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear hearing protection Never allow underage children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower related injuries Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury Do not carry passengers especially small chil dren They may fall off and be seriously injured Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are availab
41. o labor and result in excessive wear tothe engine and hydraulic system DRIVING 1 With the PTO disengaged move the parking brake to OFF Move both traction levers out of neutral lock Push both traction levers forward evenly to drive forward in a straight line Pull both traction levers back evenly to drive backward in a straight line 4 Steering Move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever back to ward neutral to slow the left drive wheel Turns during reverse movement Reverse right turn move the right traction lever forward toward neutral to slow the right drive wheel Reverse left turn move the left traction lever forward toward neutral to slow the left drive wheel A CAUTION Use caution when making turns Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires To help prevent turf damage keep both drive tires mov ing whenever a turn is made TIP The best way to make a sharp zero turn is to come to a stop get the machine moving in reverse with both drive wheels and then powering the machine around with the outside wheel This technique keeps the drive tires turning and results in less turf damage 23 OPERATION WOODS CUTTING
42. ocked storage place to prevent tampering and to keep children from playing with them When the machine is to be parked stored or left unattended lower the cutterdeck unless a posi tive mechanical lock is used Do not store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard A WARNING JUMP STARTING 1 Be sure the jumper cables are in good condition Turn off the ignition and all electrical accessories on both machines Position the machine with a good charged bat tery next to but not touching the machine with the dead battery so jumper cables will reach When making cable connections make sure the clamps do not touch anywhere except to intended metal parts Never connect a positive or red terminal to a negative or black terminal Make sure the cables won t get caught in any parts after the engines are started Connect one end of the first jumper cable to the positive terminal on one battery Connect the other end to the positive terminal on the other battery Connect one end of the other cable to the negative terminal of the machine with a good charged battery Make the final connection on the engine of the machine to be started away from the battery Start the vehicle with the good battery then the machine
43. ottom of filler neck Li 1 Turn the key to operate the electric starter to start Do not overfill the engine Release the key when the engine Clean up spilled fuel starts If the engine does not start immediately do not crank for more than 10 seconds at a time Allow BEFORE STARTING THE ENGINE 60 seconds for the starter motor to cool down between starting attempts to prevent the starter Be familiar with all controls how each functions motor from burning out and what each operates If the choke is ON when the engine starts gradu ally back it off until the engine runs with no choke Check the engine oil level and add if necessary at all Open the fuel valves under each fuel tank Select which tank to draw fuel from with the fuel selector valve Choke For cold starts set the throttle lever to the half open position and pull the choke out to the ON position For warm starts set the throttle to the half open position and the choke to the OFF position 22 OPERATION WOODS OPERATING NOTES Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls For normal cutting the throttle should be set at the full open position By using the traction levers to speed up or slow down the machine during use maximum control and cutting efficiency can be maintained Using the machine at less than full throttle in heavy conditions will cause the engine t
44. re moved back farther Maximum reverse speed is reached when the levers hit the rear of the forward reverse slot When moving in reverse push ing the levers forward slows the machine and the machine stops when the neutral position is reached NOTE Reverse is spring loaded to return to neutral This spring resistance may be felt when moving the traction levers into reverse When the levers are released in reverse spring tension will slowly return them to the neutral position STEERING To steer move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Leftturn move the left traction lever back to ward neutral to slow the left drive wheel Turns during reverse movement Reverse right turn move the right traction lever forward toward neutral to slow the right drive wheel Reverse left turn move the left traction lever forward toward neutral to slow the left drive wheel Slow sweeping turns are made with both traction levers on the same side of neutral and slightly apart True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation CAUTION Slow down before making sharp turns The machine is capable of turning very rapidl
45. s ENGINE Check Engine Coolant Level Where Applicable Check Oil Level Change Oil Clean Air Cleaner Element Clean Cooling Fins Replace Air Cleaner Element Clean amp Gap Spark Plugs 26 NOTE After first 5 hours of operation replace engine oil hydraulic oil and both filters MAINTENANCE WOODS CHECK DAILY Operator Presence Interlock System Start Operation For the engine to crank the parking brake must be on the PTO blades off and traction levers in the neutral lock position Sit in the seat and check one by one if the engine will crank with the parking brake off the blades on and either traction lever out of neutral lock Operator Presence Interlock System Run Operation The operator must be in the seat for the engine to run with the parking brake off the traction levers moved out of the neutral lock position or the blades on To check 1 Start the engine and run at 1 2 throttle with the operator on the machine but raised off the seat 2 One by one move the parking brake to the OFF position traction levers out of the neutral lock position check each independently and turn the blades on Each check should kill the engine after 1 2 second A 1 2 second delay is built into the system to prevent engine cutout when traversing rough terrain Repair machine before using if the Operator Presence Interlock System does not operate
46. s of the machine To balance a blade 1 Sharpen blade first 2 Balance the blade at the center 3 Attach a 1 8 oz 3 9 g weight at a distance 5 127 mm from center on the light end This should make the light end the heavy end If it does the blade is balanced f does not file or grind the heavy end until the addition of the weight makes the light end the heavy end BLADE INSTALLATION Wear thickly padded gloves to prevent cuts from the sharp blade Insert the blade bolt in order through the conical washer cup side toward the blade as shown the blade and the blade spacer Install assembly on the blade spindle Torque the blade bolt to 70 ft lbs SPECIFIC TORQUES BLADE BOLT TORQUE 70 FT LBS 95 Nm WHEEL HUB NUTS 175 FT LBS 237 Nm ENGINE CRANKSHAFT BOLT 50 FT LBS 68 Nm LUG NUTSI 75 100 FT LBS 33 ADJUSTMENTS WOODS DECK LEVELING 1 Park the machine on a smooth level surface WI Raise the deck to the transport position kali atik a I Lower the deck onto a set of equal height blocks A under the rear corners of the deck Place an other set of blocks B under the front of the deck BLADE so that the deck top is pitched forward 1 8 HEIGHT NOTE The front and rear of the deck are at different heights 3 Measure the height of the blade cutting edge above the ground Remove pin C and set the height of cut lever D to that height 4 Loosen nuts I at all fo
47. ur corners of the deck NOTE This will relieve tension on chains H 5 Loosen the jam nuts E on the height of cut clips F and adjusting screws G Turn the adjust ing screws G until the play is taken out of the chains H at all four corners Tighten the jam nuts E against the clips F and at the adjusting screws G Retighten nuts I at this time COUNTERBALANCE SPRINGS 1 Raise the cutterdeck all the way 2 Adjust the spring A with nut B The spring length should be set at approximately 8 3 4 inside loop to inside loop when in transport position The springs may be tightened or loosened from this point according to personal preference 34 ADJUSTMENTS WOODS HEIGHT OF CUT The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired To change the height of cut Lift the deck to the highest position Move pin C to the selected hole Lower the deck until the lift lever is stopped by the pin NOTES Height of cut may vary due to the amount of tread on the tires tire diameter or inflation pres sure Rear wheels 12 p s i For best results adjust the rear deck rollers for the height of cut to be used see below REAR DECK ROLLERS The rear outside deck rollers are adjustable up and down to provide improved deck flotation and scalp ing protection at various heights of cut They are not intended to ride continuously on the ground Adjust no closer th
48. with the discharged battery Remove the cables in the exact reverse order of installation When removing each clamp take care it does not touch any other metal parts while the other end remains attached 11 LABELS ENGINE Q 12 Oo CHECK Hi amp PTO SWITCH E 9 4165638 PTO SWITCH 9 9 WOODS 4165639 ADANGER ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING AWARNING THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS COLLECTOR IN PLACE 4164269 LABELS WOODS 8m 6 qu av RH TANK LH TANK 4164403 LH TANK RH TANK 4147617 HYDRAULIC OIL Fill to level shown with any of the following oils Mineral base motor oils 15W40 or 20W50 Synthetic base motor oil 15W50 4165722 OPERATOR S MANUAL Read and understand Replace if lost or damaged 2000735 13 LABELS BLADE INSTALLATION TIRE PRESSURE BELLEVILLE WASHER MUST BE POSITIONED AS SHOWN 12 PSI 0 8 KG CM TORQUE BLADE BOLTS TO 70 FT LBS SEE OPERATOR S MANUAL FOR DETAILED BLADE CHANGING PROCEDURE DECK SIZE BELT P N BLADE P N 52 IN 4165619 11
49. y always remove the ground negative cable first and the red posi tive cable last 27 MAINTENANCE WOODS LUBRICATION Every 50 hours of operation lubricate the following points 1 4 with grease Deck lift rockshaft 1 point Deck lift pivots 6 points Brake lever pivot 1 point Push arms 2 points located at rear of cutterdeck under each fuel tank Isolation mounts 4 points located under seatt at front of machine Caster wheel pivots 2 points Lubricate every 500 hours or once a year NOTE ON BLADE SPINDLES The blade spindles on these machines use a superior sealed bearing that does not require relubrication 28 MAINTENANCE WOODS HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation and every 100 hours thereafter or when a leak has occurred If the fluid is low check all components for leaks To check remove reservoir cap M The fluid level should be at the bottom of the filler tube If low top up do not overfill Use one of the oils listed below SAE 15W40 motor oil SAE 20W50 motor oil 15W50 synthetic motor oil AFTER FIRST FIVE 5 HOURS 1 Remove plug N to drain hydraulic reservoir Dis pose of used oil in accordance with local require ments Clean and replace the plug Change hydr
50. y when the levers are moved further apart from each other Loss of control and or turf damage may result CONTROLS WOODS FUEL VALVES U Afuel tank selector valve is provided on oil cooler mounting bracket The fuel tank selector valve has three positions Off The tank selector is off when the lever points to ward the machine The selector should be off when ever the machine is transported or stands unused for any length of time Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle Leaving the tank selec tor in either tank position can allow severe flooding which may ruin the engine by diluting the oil Right Tank Fuel flows from the right tank when the selector is turned 1 4 turn toward the left when fac ing the valve Left Tank Fuel flows from the left tank when the selector is turned 1 4 turn toward the right when fac ing the vlave DFI FULE VALVES V A fuel tank selector valve is provided on the left side behind operator s Seat Off The tank selector is off when the lever points to the front of the machine The selector should be off whenever the machine is transported or stands un used for any length of time Shutting off the fuel sup ply avoids the possibility of flooding should any dirt get under the carburetor float needle Leaving the tank selector in either tank position can allow severe flooding which may ruin the
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