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Woods Equipment CZR2242B User's Manual

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1. SAFETY WOODS NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage Woods strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Woods Engineering Department Any Woods product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Woods will result in the Woods Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Woods will be considered the responsibility of the individual s or company designing and or making such changes Woods will vigorously pursue full indemnification and costs from any party responsible forsuch unauthorized post manufacture modifications and or accessories should personal injury and or property damage result This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad
2. Li ayi 4 2 C 50 DECK LIFT ASSEMBLY WOODS FIGURE 5 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4164049 S FRAME W LABS 2 64205 060 BOLT MET M12 1 75X50 3 41435147 WLDMT DECKLIFT FRONT 4 41638947 WLDMT DECKLIFT REAR 5 4109960 WLDMT DECK LIFT ROD 6 64221 02 E RING 250 7 41638917 BRKT LIFT LINK 8 2188143 GRIP 9 64123 50 BOLT HEX 3 8 16X1 6 10 85010N ZERK 1 4 28 STR 11 64229 03 LOCKNUT NYLON 3 8 16 9 12 2182356 7 BRACKET SHAFT HANGER 13 64205 029 BLT MET 12 1 75 40 14 64246 04 NUT WHIZ M12 1 75 6 15 2188127 CHAIN 6 35 250 5 LINKS 16 64163 65 890 1 375 18 17 64221 04 E RING 875 18 4143575 7 BRKT OUTER DECK LIFT 19 2183071 08 SPACER 15 88X10 32X24 20 41638937 LIFT 21 64168 2 COTTER HAIRPIN 08X1 19 22 64188 53 PIN CLEVIS 1 2X1 0 23 4139785 MAT FOOT LIFT 24 2720544 SPRING COMPRESSION 25 64123 67 BLT HEX 3 8 16X2 26 4126611 LABEL H O C OUTER 27 4162904 7 WLDMT LVR STOP LATCH 28 64163 31 WASHER 29 64175 05 PUSHNUT 1 2 DIA 30 64123 82 BOLT HEX 3 8 16X2 1 2 31 4159060 ASSY PIN amp LANYARD 32 2720743 LBL HT CUT INNER 33 4159284 ROD LIFT STOP 34 64163 29 WASHER 21 64X1X11GA gt ld Jr ert ert O N N o 51 CASTER ASSEMBLY WOODS FIGURE 6 52 CASTER ASSEMBLY WOODS FIGURE 6 ITM PA
3. WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way T here are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misuse or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which the manufacturer provides a separate warranty WHAT WOODS WILL DO TO CORRECT PROBLEM S WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair
4. SAFETY WOODS PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation amp Safety Manual If an operator or mechanic cannot read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your factory representative for clarification Become familiar with the safe operation of the equipment operator controls and safety signs Know how to stop the engine and attachments quickly in an emergency Do not operate or allow another person to operate this machine if there are any questions about safety All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including long trousers and safety goggles or safety glasses with side shields when operating mower Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear hearing protection Never allow underage children unskilled or improperly trained people operate this equipment Local regulations can restrict the age of the operator Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower related injuries Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury Do not carry passengers especially small
5. DECKLI X a 2000 7 Y A 64 52 SIDE DISCHARGE WOODS FIGURE 12 PART DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 4163933 5 52 DECK WLABELS 41 41184277 BAFFLE FRONT LH 4143552 25 GUARD LH 52 DECK 42 4134338 7 BAFFLE FRONT CENTER 4143553 25 GUARD RH 52 DECK 43 4134343 7 BAFFLE RIGHT FRONT 4147115 CHUTE RUBBER ASSY 44 4115864 7 BAFFLE DISCHARGE 64123 50 BOLT HEX 3 8 16X1 45 64018 3 BOLT 3 8 16X1 CARRIAGE 64018 11 BOLT CRG 1 2 13X3LG 46 64268 03 NUT FL NYLON LOCK 3 8 16 64229 03 LOCKNUT NYLON 3 8 16 64018 2 BLT CRG 1 4 20 X 3 4 64205 029 M12X1 75X40 48 64229 01 LOCKNUT 1 4 20 NYLON 64246 04 NUT WHIZ M12 1 75 64163 84 WASHER 10 2188127 6 35 250 5 LINKS 64163 19 WASHER 11 4144977 PULLEY SPINDLE 51 64144 36 E CLIP 12 112111 02 BLADE 18 00 OFFST HLFT 52 41490177 HINGE CHUTE RUBBER 13 64262 012 BLT FLG HD 3 8 16 X 1 1 4 8 53 41635147 GUIDE BELT 14 64209 03 SPRING WASHER 67 ID 54 4165955 7 BRKT BAFFLE MNTG 15 64164 12 1 4 1 4 1 SQ END 55 4165807 7 BRKT BAFFLE MNTG RH 16 128169 PULLEY IDLER 5 50 17 4147896 ARM DECK IDLER ASSY INCLUDES ITEMS 30 32 2 O1 gt N ne TOO A N Doar pasa 18 4165023 S ASSY SPINDLE OUTER 3 INCLUDES ITEMS 25 29 19 64006 05 LOCKWSHR HELICAL 1 2 20 64123 90 BLT HEX 1 2 20 X 2 21 4118314 SPACER BLADE 16MM 22 64123 187 5 8 18 X
6. explosive and can cause serious injury or death Use insulated tools wear protective glasses or goggles and protective clothing when working with batteries Read and obey the battery manufacturer s instructions Be certain the ignition switch is OFF and the key has been removed before servicing the battery a Verify battery polarity before connecting or disconnecting the battery cables b When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last C Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep terminal covers in place Read Operation and Safety Manual before starting Operator Manual is located under the seat Tilt seat forward to access manual z 0 Operator s Manual is located under the seat 4146936 RN t PJ f deck does not cut level see deck leveling procedure in the Operator s Manual engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated before load is applied Check the hydrostat neutral adjustment Neutral is set at the factory but may require readjustment See adjustments section in the operator s manual Do not use the machine without an approved grass collector the grass discharge chute or mulching plates correctly fitted
7. whichever occurs first Purchaser may opt for a warranty of five 5 years from the date of delivery to the original purchaser or 500 hours of operation whichever occurs first The dealer must specify the special warranty term on the original dated bill of sale and a copy must be provided with all warranty claims M ow n M achine model numbers CZR2242B and CZR 2652B are warranted for residential use for three 3 years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser ow n Machine Model FE21B FZ21D FZ23B FZ25D FZ28K amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first In addition M ow n M achine M E and M Z Series M odels serial number X X X X XX X X 300 and above have a Limited L ifetime Warranty on deck deck cradle and engine deck for the life of the machine to the original retail purchaser Woods Boundary utility vehicle M odel AV 350 M AV 480 M AV 4x4 accessories amp attachments are warranted for two 2 years from the date of delivery to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you
8. xis Pous pren dr grrr Cragan tence tc e 2 2 lt ao lt ix gt MODEL NUMBER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Woods machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER indicates imminently hazardous situation which if not avoided WILL result in death or serious injury 44 WARNING WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury 44 CAUTION CAUTION indicates a potentially hazardous situation which if notavoided MAY resultin minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information
9. 13 LABELS DANGER ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS COLLECTOR IN PLACE 4164269 LABELS WOODS 15 LABELS 16 WARNING BEFORE STARTING OR SERVICING Read and understand the Operator s Manual amp labels Be sure machine is in safe operating condition Move traction levers to neutral lock parking brake to ON Set PTO switch to OFF BEFORE LEAVING SEAT Move traction levers to neutral lock parking brake to ON Set PTO switch to OFF Turn engine keyswitch to OFF Remove key WARNING AVOID SERIOUS INJ URY OR DEATH Read and obey the Operation amp Safety Manual Remove objects that could be thrown by the blades Use caution on slopes Stay off slopes the machine cannotback up Stop blades and drive down slowly if machine slides or stops going on slope Do not mow when children or others are around Do notcarry a child or passenger even with blades off Look down and behind before and while backing Do not operate unless trained Do not operate unless guards shields and interlocks are in place and working Replace labels an
10. BOLT 3 8 16X1 HEX 10 16 64006 03 WASHER 3 8 10 17 64163 69 WSHR FLAT 391X 88X10 10 18 64262 010 HD 3 8 16 X 3 4 19 4165120 METER HOUR 20 4144213 TUBE FUEL FEED 21 64141 4 NUT WLF 3 8 16 22 118020 17 CONTROL THROTTLE 23 64229 02 LOCKNUT 5 16 18 24 48228 12 CLAMP 3 4 CLIP 25 64123 54 BOLT HEX 5 16 18X3 4 26 64123 15 BLT HEX 3 8 16X3 4 27 64229 03 NUT NYLON LOCK 3 8 16 28 4163880 7 BRKT TANK MOUNTING 29 108009 03 51 30 64025 04 NUT 3 8 24 HEX S FPANNNH ANH NOT ILLUSTRATED 47 FUEL VALVE amp COVER PLATE WOODS FIGURE 4 48 FUEL VALVE amp COVER PLATE WOODS FIGURE 4 ITM PART DESCRIPTION QTY ITM PART NO DESCRIPTION QTY 1 4164049 S FRAME W LABS 1 2 4165504 1 TANK FUEL RH WOODS 1 3 4165503 1 TANK FUEL LH WOODS 1 4 64197 001 BLT TDFM 5 16 18X3 4 4 5 4146655 7 COVER FRAME REAR 1 6 88042 HOSE CLAMP 12 7 4162977 001 HOSE 1 4 FUEL LINE 24 3 8 2188161 VALVE TANK SELECTOR 1 9 4165291 CAP FUEL TANK 2 10 4132325 GROMMET FUEL TANK 2 11 4165667 FITTING BARBED 90 DEG 2 12 4165387 GROMMET ROLL OVER 2 13 4165763 ROLLOVER VENT 2 14 4165863 TEE FITTING 1 4 HOSE 1 15 4165864 FITTING HOSE 1 4 TO 3 16 1 16 4162977 020 LINE 3 17 4162989 001 HOSE FUEL LINE 1 18 88042 01 CLAMP 2 19 4165692 01 FUEL LINE TANK 2 20 4165668 FILTER FUEL 2 49 DECK LIFT ASSEMBLY WOODS FIGURE 5 lt N
11. Every 100 hours Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer s manual SPECIFIC TORQUES TRANSAXLE DRAIN PLUG 15 20 FT LBS 20 27 Nm TRANSAXLE FILTER 130 150 in Ibs 14 6 16 9 Nm PURGING TRANSAXLES Due to the effects air has on efficiency in hydrostatic drive applications it is critical that it be purged from the system These purge procedures should be implemented any time a hydrostatic system has been opened to fa cilitate maintenance or any additional fluid has been added to the system Purging may be required if the unit shows any of the following symptoms Noisy operation Lack of power or drive after short term use High operation temperature excessive oil expansion 32 Check the transaxle fluid fill to proper level if required Raise the drive wheels off the ground Support unit with jackstands or other suitable means With the bypass valves open and the engine running slowly move the control levers in both forward and reverse directions 5 to 6 times As air is purged from the unit the oil level will drop With the bypass valve closed and the engine running slowly move the control levers in both forward and reverse directions 5 to 6 times Stop engine Check the transaxle fluid level add fluid as required It may be necessary to repeat steps 3 5 until all the air is completely purged from the system When the transaxle moves forw
12. WOODS HYDROSTATIC TRANSAXLE ADJUST MENTS A turnbuckle style hydrostat neutral adjustment is provided Neutral 1 Support the machine with the rear wheels off the ground Use jackstands or equivalent sup port Do not rely only on mechanical or hydraulic jacks Move the traction levers out into the neutral lock position and raise the seat Disconnect the seat switch wire and temporarily connect the two terminals with jumper wire J as shown Start the engine and run at low speed Move parking brake to the OFF position Loosen jam nuts K at both ends of the control rod L Rotate the control rod until the corresponding wheel stops turning Lock the control rod jam nuts Run the engine up to high idle and stroke the traction levers forward and back to check the adjustment Move traction levers back to neutral and readjust if necessary Repeat steps 6 and 7 for the opposite side Remove the jumper wire and reconnect the seat switch 37 ADJUSTMENTS WOODS ARM REST HEIGHT ADJUSTMENTS 1 Remove acorn nuts 1 plastic washers 2 arm rest 3 and second set of plastic washers 4 Adjust carriage bolts 5 to desired height A B or C by pushing on the carriage bolts 5 until they are free from the locking slot adjusting them to the desired height and then pulling the carriage bolts 5 into the desired locking slot A B or C Bolts must be placed into slots a like heights or arm rest will not fit Re assembl
13. Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company 2606 South lllinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 800 319 6637 tel 800 399 6637 f T WAIN ROY www WoodsEquipment com Woga WOODS F 8495 MM amp Boundary Repair Parts Rev 2 15 2006 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 800 319 6637 tel Gg 800 399 6637 fax ge www WoodsEquipment com RD 02008 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
14. and run at 1 2 throttle with the operator on the machine but raised off the seat 2 One by one move the parking brake to the OFF position traction levers out of the neutral lock position check each independently and turn the blades on Each check should kill the engine after 1 2 second A 1 2 second delay is built into the system to prevent engine cutout when traversing rough terrain Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run Contact your authorized Woods dealer Hardware Tighten any nuts and bolts found loose Replace any broken or missing cotter pins Repair any other prob lems before operating Tire pressure Tires should be kept inflated to 14 Ibs in 1 0 kg cm Improper tire inflation can cause rapid tire wear and poor traction Uneven inflation can cause uneven cutting Over inflation of caster tires can cause casters to wobble on hard surfaces BATTERY WARNING T 4 Checkthe electrolyte level every 100 hours of Battery acid is caustic and fumes operation or yearly whichever comes first Top off with distilled water if necessary are explosive and can cause serious injury or death Use insulated tools wear protective glasses or goggles and protective clothing when working with batteries Read and obey the battery manufacturer s instructions NOTE Sealed batteries cannot be checked or topped off 5 Clean the cable ends and
15. battery posts with steel wool Use a solution of baking soda and water to clean the battery Do not allow the solution to enter into the battery cells Be certain the ignition switch is OFF and the key has been removed before servicing the battery 1 Verify battery polarity before connecting or dis connecting the battery cables Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to When installing the battery always assemble terminals and cable ends to prevent corrosion the RED positive battery cable first and the Keep terminal covers in place BLACK ground negative cable last When removing the battery always remove the BLACK ground negative cable first and the red positive 4 cable last 28 WOODS LUBRICATION Every 50 hours of operation lubricate the following points 1 3 with grease 1 Deck lift lever 1 point 2 Deck lift pivots 4 points 3 Pull arms 2 points located at the front of the cutterdeck 4 Caster wheel pivots 2 points Lubricate every 500 hours or once a year NOTE ON BLADE SPINDLES The blade spindles on these machines use a superior sealed bearing that does not require relubrication 29 ENGINE OIL Do not perform engine maintenance without the engine off spark plug wires disconnected and disengaged AFTER FIRST FIVE 5 HOURS While
16. carefully and become acquainted with all adjustment and operating procedures before attempting to operate the equipment Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number located on left side panel near cut off switch Provide this information to your dealer to obtain correct repair parts ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY WOT WOODS A 12 2010 3 TABLE CONTENTS PAGE STEERING PARKING BRAKE WIRE HARNESS 42 SIDE DISCHARGE 52 SIDE DISCHARGE BELTS CUTTERDECK DECALS POWERUNIT ACCESSORIES SUSPENSION SEAT
17. children They may fall off and be seriously injured Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are available from the factory Do not operate machine while under the influence of drugs or alcohol The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property A WARNING lt A ZR 7 All rotary lawnmowers are potentially dangerous They can amputate hands and feet and throw objects Failure to follow these safety and operating instructions could result in serious injury or death Site preparation and circumstances Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer Clear the area to be mowed of objects such as rocks toys wire or other debris that may be picked up or thrown by the mower Besure the area is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Mow only in daylight or in good artificial light Do not mow wet grass as tires may lose traction SAFETY WOODS Machine preparation Check operator presence interlock system and brake operation Adjust or repair any problems before using Do not tamper with or defeat safety devi
18. drive wheel Slow sweeping turns are made with both traction levers on the same side of neutral and slightly apart True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation CAUTION Slow down before making sharp turns The machine is capable of turning very rapidly when the levers are moved further apart from each other Loss of control and or turf damage may result CONTROLS WOODS PARKING BRAKE R Pull the parking brake lever up and back to put the parking brake ON Push it forward and down to put the parking brake OFF The parking brake must be ON to start the engine It must also be ON to keep the engine running if the operator leaves the seat The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock Parking brake in ON position operator s left side PUSHING THE MACHINE The machine may be pushed with the engine off the parking brake off and the bypass valves open To open the bypass valves move the parking brake to the OFF position then lift and pull bypass control rod C through the large opening D until the control rod stop is past the opening Drop rod C into the small opening to lock in place Repeat for the other bypass control rod To close the by
19. storage place to prevent tampering and to keep children from playing with them When the machine is to be parked stored or left unattended lower the cutterdeck unless a posi tive mechanical lock is used Do not store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Be sure the jumper cables are in good condition Turn off the ignition and all electrical accessories on both machines Position the machine with a good charged bat tery next to but not touching the machine with the dead battery so jumper cables will reach When making cable connections make sure the clamps do not touch anywhere except to intended metal parts Never connect a positive or red terminal to a negative or black terminal Make sure the cables won t get caught in any parts after the engines are started Connect one end of the first jumper cable to the positive terminal on one battery Connect the other end to the positive terminal on the other battery Connect one end of the other cable to the negative terminal of the machine with a good charged battery Make the final connection on the engine of the machine to be started away from the battery Start
20. the engine is warm 1 Release drain hose assembly from the engine clip J Lay hose assembly over the frame edge or through the frame cutout which ever is most convenient Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine Dispose of used oil in accordance with local requirements Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve Replace rubber cap over the tip of the valve Replace hose assembly back into engine clip Change oil filter Fill the crankcase with fresh oil to the full mark Do not overfill See engine manual for oil specifications DAILY Check oil level with the dipstick If oil is needed add fresh oil of proper PERIODIC OIL CHANGES viscosity and grade See engine manual for oil specifications Do not overfill Replace dipstick before starting engine 1 See engine manual for oil and filter change inter vals after the break in period 2 Follow instructions for first oil change above SPARK PLUGS Remove each plug and check condition Good operating conditions are indicated if the plug has a light coating of grey or tan deposit A white blistered coating indicates overheating A black coating indicates an over rich fuel mixture Both may be caused by a clogged air cleaner or improper carburetor adjustment Do not sandblast wire brush or otherwise attempt to
21. the vehicle with the good battery then the machine with the discharged battery Remove the cables in the exact reverse order of installation When removing each clamp take care it does not touch any other metal parts while the other end remains attached 11 SET UP INSTRUCTIONS WOODS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets 1 2 15 16 Wrenches 18mm 1 2 9 16 3 4 15 16 Tire pressure gauge NOTE All references below to the right or left are with respect to an operator at the controls UNCRATE UNIT Discard packing materials Loosen the caster wheel axle bolts and bumper bolts to remove the shipping brackets Discard shipping brackets Re install and tighten bumper bolts Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft lbs 2 TIRE PRESSURE a Set tire pressures to 14 Ibs in 1 0 kg cm Tires are overinflated for shipping 3 TRACTION LEVERS Tighten bolt A Sit on the machine Levers C may be moved to upper set of holes in bar B for a better operator fit 12 SETUP INSTRUCTIONS WOODS 4 FINAL PREPARATIONS Check the engine hydraulic oil levels Top off with the correct oil if necessary Use 10W30 motor oil for the engine Use fresh clean 20W50 motor oil for the hydraulic system Insure Battery cables are connected properly A WARNING Battery acid is caustic Fumes
22. 01 GUARD FILTER RH 1 19 64229 03 LOCKNUT NYLON 3 8 16 1 20 41634944 AXLE RH 1 INCLUDES ITEMS 4 25 26 27 32 NOT ILLUSTRATED 21 4143636 BELT TRANSAXLE 1 22 4163276 ROD BATTERY CLAMP 2 23 108055 BATTERY 1 24 64123 88 3 8 16X2 3 4 4 25 4142045 06 FILTER TRANSAXLE 2 26 4163819 SPRING CONTROL ARM 2 27 4163820 ARM BRAKE 2 4164862 CLIP RETAINING 2 USE WITH BRAKE ARM 28 64123 168 BLT HEX 5 8 11X2 1 2 2 29 64163 93 WSHR 635 X 1 12 X 062 4 30 85010N ZERK 1 4 28 4 31 64229 06 1 NYLON 5 8 11 2 32 4164048 KIT FAN PULLEY TRANSAXLE 2 33 4142752 TIREASSY20X8 104PLY 2 4142752 01 TIRE 20X8 10 4 PLY MULTI TRAC 4132433 02 RIM 10X7 USED ON 42 DECKS ONLY 4155841 TIRE ASSY 20 X 10 10 2 4132433 01 TIRE 20X10 10 TURFMASTER 45 FUEL TANK BUMPER amp CONTROL PANEL WOODS FIGURE 3 46 FUEL amp CONTROL PANEL WOODS FIGURE 3 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 4164049 S FRAME W LABS 1 4165504 1 TANK FUEL RH WOODS 1 4165503 1 TANK FUEL LH WOODS 1 41642217 BUMPER 1 4166245 5 PANEL 1 128010 03 S COVERED KEY 1 128010 01 5 SWITCH NUT 5 8 32 1 2721505 SWITCH PTO 1 4165291 CAP FUEL TANK 2 2 2 4 10 2188178 SWITCH RETAINER 11 128010 SWITCH KEY 12 64152 46 SCREW SLT HH 10 24X1 2 13 64025 15 NUT HEX 10 24 KEPS 14 64262 001 BLT FLG HD 1 4 20 X 1 2 15 64123 50
23. 1 19 4148697 ROD BYPASS CONTROL 4146187 BEARING FLANGE 64221 03 E RING 19MM 750 2188155 GRIP 4163060 7 HANDLE BRAKE 10 64163 34 WASHER 11 64006 01 LOCKWASHER 12 64123 89 BOLT HEX 1 4 20X3 4 13 2188156 SWITCH NONO DBL POLE 14 4148698 7 LINK DUMP VALVE 15 2720977 SPRING COMPRESSION 16 64229 01 LOCKNUT 1 4 20 NYLON O NS N N N AH AH p SN NN 59 WIRE HARNESS FIGURE 10 SOLENOID E4 16 R R osoon a 21 16 ma d ES E CARB SOLENOID MAGNETO PACKARD 02962793 VOLTAGE REGULATOR 60 aa MAGNETO BATTERY BLACK GROUND dre Ec amp P64 STARTER SOL Y e OILPRESS G a CHARGING P pil ENGINE BLOCK WOODS WIRE COLORS WHITE WHITE W BLACK STRIPE w WB P PURPLE ORANGE ORANGE W BLACK STRIPE PURPLE W ORANGE STRIPE ORANGE W PURPLE STRIPE DARK BLUE BLACK GREEN RED PO DB B G R Y YB YELLOW YELLOW W BLACK STRIPE RW RED W WHITE STRIPE GY GREEN W YELLOW STRIPE BR BROWN BRY BROWN W YELLOW STRIPE 12 BATTERY RED 16 4 O TO SOLENOID 1 SOLENOID 4 TO ENGINE BLOCK GROUND OFF MHG RUN Bj START B L S y 10 WIRE HARNESS WOODS FIGURE 10 PART DESCRIPTION
24. 28 3 41 6 ft Ibs 38 56 Nm Reinstall cutterdeck belt see cutterdeck belt replacement 39 5 SECTION WOODS PARTS SECTION FRAME ENGINE CLUTCH ASSY WOODS FIGURE 1 42 ASSY WOODS FIGURE 1 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4164049 S FRAME W LABELS 2 64123 89 BOLT HEX 1 4 20 3 4 3 64152 23 1 4 20X3 8 LG SP SCREW 4 38665 SOLENOID 5 38304 03 BRG FLANGED PLASTIC 6 7 8 27213317 WLDMT CLUTCH STOP 64265 04 LOCKNUT M8 1 25 64164 12 KEY 1 4X1 4X1 SQ END 9 64006 06 LOCKWASHER HEL 7 16 10 64205 001 8 1 25 20 11 4164252 001 FITTING ML PIPE TO BARB 12 4144116 CLUTCH ENGINE PULLEY 13 88042 03 CLAMP HOSE 14 64197 005 BLT TDFM 3 8 16 1 1 4 15 2722034 S MUFFLER BRP AH NO 16 4163351 ENGINE 22HP B amp S 4163205 ELEMENT AIR FILTER 4163206 FOAM PRE CLEANER 2722463 FILTER OIL 38666 FILTER FUEL 17 69053 13 HOSE HYDRO 3 8 14 18 41441127 WLDMT CLUTCH BRACKET 19 4163309 PULLEY ENGINE 20 64123 78 BOLT HEX 7 16 20X2 1 2 21 64163 03 WSHR 256ID X 620D X 18 22 64006 01 LOCKWASHER 1 4 23 2722459 SPACER 24 4165985 ENGINE 26HP B amp S 4163205 ELEMENT AIR FILTER 4163206 FOAM PRE CLEANER 2722463 FILTER OIL 38666 FILTER FUEL 25 4163743 GUARD ROTATING SCREEN 26 64152 71 SCREW HS STAP 10 X 1 27 4164251 VALVE OI
25. 3 3 4 23 64123 208 BLT HEX 5 8 18X1 5 24 2308133 SPRING EXTENSION 25 38348 01 BEARING SPINDLE SEALED 26 4164948 HOUSING SPINDLE 6 HOLE 27 6414438 SNAP RING 28 38315 NUT SPINDLE 29 2183070 02 SHAFT SPINDLE 30 4127999 SEAL 31 4128004 BEARING 32 64144 40 SNAP RING 33 64270 01 BOLT MET M10 1 5 X 30 34 4128002 END CAP 35 4152578 01 SPACER 36 64262 013 BLT FLG HD 3 8 16 X 1 1 2 37 64268 05 NUT FL NY LOCK 1 2 13 38 64018 30 BOLT CRG 3 8 16 X 4 1 2 39 2721512 ROLLER 40 2720685 SPACER ROLLER C N G GQ GQ Q 65 BELTS CUTTERDECK WOODS FIGURE 13 BELTS CUTTERDECK WOODS FIGURE 13 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4143733 BELT 52 CUTTERDECK 1 2 4147716 BELT 42 CUTTERDECK 1 67 WOODS 5 UNDER SEAT 16 DECALS POWERUNIT FIGURE 14 UNDER FOOTPLATE 3 NS VC AN 5 10 gt GY m DECALS POWERUNIT WOODS FIGURE 14 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 4165662 LABEL CONTROL PANEL 1 2000570 LABEL WARN FUEL PICT 2 4164525 LABEL INFORMATION 1 4163972 LABEL CZR2242B 1 4163973 LABEL CZR2652B ROD 5 2000590 LABEL WARN BATTERY 6 4165616 LABEL LH TRACTION 7 4165615 LABEL RH TRACTION 8 4126804 LABEL PARKING BRAKE 9 4147617 LABEL FUEL TANK VALVE 10 4165610 LABEL WARNING 11 4164269 LABEL DANGER WARNING 12 2720743
26. 8647 BAFFLE DISCHARGE 1 48 4152578 04 SPACER 1 9 4150775 7 BAFFLE FRONT RIGHT 1 49 64268 05 NUT FL NYLON LOCK 1 2 13 1 10 41507797 BAFFLE FRONT LEFT 1 50 64123 31 BOLT 1 2 13X3 HEX 2 11 64018 2 BLT CRG 1 4 20X3 4 2 51 64144 36 E CLIP 1 12 64229 01 LOCKNUT 1 4 20 NYLON 2 52 4163332 ROLLER ANTI SCALP 1 13 112111 03 BLADE 21 00 OFFSTHLFT 2 53 2721512 ROLLER 5X2 75 1 14 64123 187 5 8 18 X 3 3 4 2 54 64123 217 BLT HEX 3 8 16X4 1 4 1 15 64209 03 SPRING WASHER 4 55 2720685 SPACER ROLLER 1 16 4118314 SPACER BLADE 16 2 56 64141 13 NUT WLF 1 2 13 2 17 4152317 7 COVER BELT 1 18 4150977 7 COVER BELT 1 19 64139 08 BOLT 5 16 18X3 4 WLF 4 20 64229 02 LOCKNUT NYLON 5 16 18 4 21 64141 6 FLANGE NUT 5 16 18 NC ZP 1 22 4146065 ARM DECK IDLER ASSY 1 INCLUDES ITEMS 24 26 23 2308133 SPRING 1 24 64144 40 SNAP RING 1 25 4128004 BEARING BALL 2 26 4127999 SEAL 1 27 64270 01 BOLT MET M10 1 5X30 1 28 4128002 END CAP 1 29 128169 PULLEY IDLER 5 50 2 30 64123 90 BOLT 1 2 20X2 2 31 64006 05 LOCKWSHR HELICAL 1 2 2 32 64163 19 WASHER 4 33 4149197 PULLEY 6 25 DEEP GRVE 2 34 4165023 S ASSY SPINDLE OUTER 2 INCLUDES ITEMS 36 39 35 4164948 HOUSING SPINDLE 2 36 38348 01 BEARING SPINDLE 4 37 2183070 02 SHAFT SPINDLE 2 38 64144 38 SNAP RING 2 39 38315 NUT SPINDLE 2 40 64262 012 BLT FLG HD 3 8 16 1 1 4 12 63 52 SIDE DISCHARGE WOODS FIGURE 12 46 TORQUE
27. BOX LH 1 46 64268 01 NUT FL NYLON LOCK 1 4 20 2 6 108208 SWITCH DBL POLE 2 47 64251 002 WASHER M6 2 7 64197 015 BLT TDFM 10 32X1 2 TORX 4 8 4127142 BSHG CONTROL ARM 5 9 64221 03 E RING 19 750 6 NOT ILLUSTRATED 10 4143676 BAR CONTROL PIVOT 1 11 2721246 DAMPENER 2 12 4143571 ROD CONTROL 2 13 4144525 ROD PARKING BRAKE 2 14 4155661 7 LINK PARKING BRAKE RH 1 4155660 7 LINK PARKING BRAKE LH 1 15 4145589 SWIVEL 3 8 16 2 16 4155481 SPRING COMPRESSION 2 17 64268 03 LOCKNUT NYLON 3 8 16 2 18 64025 05 NUT 3 8 16 HEX 2 19 4163494 AXLE RH 1 20 4163493 AXLE LH 1 21 4164049 S FRAME W LABS 1 22 41469887 BRKT CNTRL BAR SUPT 1 23 64229 01 LOCKNUT 1 4 20 NYLON 2 24 64123 89 BOLT HEX 1 4 20X3 4 2 25 4146187 BEARING FLANGE 2 26 64025 33 5 16 24 2 27 4145106 SPACER CONTROL ROD 2 28 4155483 7 BRAKE ARM LINKAGE 1 29 64168 2 COTTER HAIRPIN 2 30 64123 69 BOLT 5 16 18X1 1 2 HEX 2 31 64123 68 BOLT HEX 5 16 18X1 2 32 64123 50 BOLT HEX 3 8 16 X 1 4 33 64123 105 1 4 20X1 5 8 2 34 64237 05 LOCKNUT NYLON 8 1 25 4 35 4133156 SPACER 2 36 64061 25 ROLL PIN 2 37 4143595 01 ROD END FEMALE RH 2 38 4143595 02 ROD END FEMALE LH 2 39 64025 03 NUT HEX 5 16 24 2 57 PARKING BRAKE WOODS FIGURE 9 58 PARKING BRAKE WOODS FIGURE 9 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 4164049 S FRAME W LABS 4163494 TRANSAXLE RH 64197 015 BLT TDFM 10 32X1 2 TORX 64168 2 COTTER HAIRPIN 08X
28. ED 11 148082 20 FUSE 20 AMP 12 64197 015 BLT TDFM 10 32X1 2 13 2188154 MODULE DELAY 14 2720975 07 SPACER NYLON 3 8IN 15 64139 16 BLT WLF 5 16 18X5 8 16 4164549 2 PLATE FRONT REMOVABLE 17 64197 005 BLT TDFM 3 8 16 1 1 4 18 4165960 5 19 4165945 UPPER LH 20 4165931 MAT FOOT PLATE LOWER 21 64152 27 1 4 20X5 8 LG SP SCREW 22 4129802 TUBE DOCUMENT 23 38061A CAP VINYL 24 64123 16 BLT HEX 3 8 16X1 1 4 25 64229 03 NUT NYL LOCK 3 8 16 26 4155681 ARM REST RH 27 4155680 ARM REST LH 28 4164330 7 BRKT SPRING MOUNTING 29 4164569 SPRING SEAT 30 64262 003 BLT FLG HD 1 4 20X1 31 64229 01 NUT NYLON LOCK 1 4 20 32 64262 011 BLT FLG HD 3 8 16X1 33 970393 KIT SEAT SPRING INCLUDES ITEMS 25 28 32 34 4165944 MAT FOOT PLATE UPPER RH RNN A a NOT ILLUSTRATED 55 STEERING WOODS FIGURE 8 TO FRAME 46 DETAIL DRAWING DETAIL DRAWING 56 WOODS STEERING FIGURE 8 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4144705 GRIP HANDLE 2 40 64144 30 SNAP RING 2 2 41562977 LEVER TRACTION CNTRL 2 41 64229 02 LOCKNUT NYLON 5 16 18 4 3 4156295 WLDMT CONTROL BAR 1 42 4147116 7 1 4156294 WLDMT CONTROLBAR LH 1 43 4155482 7 WLDMT BRAKE ARM 1 44 4147196 SPACER 1 4 41436737 WLDMT CONTROLBOXRH 1 45 41 010 SPRING TENSION 1 5 41436747 WLDMT CONTROL
29. L DRAIN 28 48412 01 CLAMP CABLE 3 4 J 10 32 t NOT ILLUSTRATED 43 TRANSAXLE ASSY WOODS FIGURE 2 CUTTERDECK BELT DETAIL 44 TRANSAXLE 55 WOODS FIGURE 2 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4164049 S FRAME W LABELS 1 4155841 01 WHEEL 10X7 W STEM 2 4162973 SHAFT PULLARM MOUNT 1 USED ON 52 DECKS ONLY 3 41639577 WLDMT PULL ARM 2 4 4163819 ARM CONTROL 2 34 64187 03 WHEEL NUT 1 2 20 8 5 4163493 AXLE LH 1 35 4133302 S ASSY IDLERARMPUMP 1 INCLUDES ITEMS 4 25 26 27 32 INCLUDES ITEMS 36 38 6 64163 29 WASHER 2 36 4128004 BEARING BALL 10X26X8 2 7 64123 68 BOLT HEX 5 16 18X1 2 37 64144 40 SNAP RING 26MM INTERNAL 1 8 64025 02 NUT HEX 5 16 18 2 38 4128000 SEAL 16X26X7 1 9 64270 01 BOLT MET HEX M10 1 5x30 1 39 64163 61 WASHER 2 10 64123 54 BOLT 5 16 18X3 4 HEX 2 40 41632997 TRAY BATTERY 1 11 64163 55 WASHER 328X 75X14GA 6 41 64197 022 BLT TDFM 3 8 16 X 3 4 3 12 4164128 SPRING TENSION 1 42 4163264 01 ADAPTER 90 6 MAORB 6 FORB 1 13 64123 67 BLT HEX 3 8 16 X 2 1 43 4163307 ASSY EXPANSION TANK 2 14 4128001 END CAP 24 X 7 1 44 4142808 01 CAP HYDROTANK 2 15 64268 02 NUT FLNYLON LOCK 5 16 18 10 45 64268 03 NUT FL NYLON LOCK 3 8 16 4 16 2228016 PULLEY IDLER PUMP 1 46 4164227 CHARGE PUMP 1 17 64163 31 WASHER 25 64X1X12 8 47 4163771 01 GUARD FILTER LH 1 18 64123 55 5 16 18X3 4 48 4163772
30. LABEL HOC INNER 13 2000577 LABEL WARNING 14 4126611 LABEL HOC OUTER 15 4146936 LABEL MANUAL LOCATION 16 4133980 LABEL MAINTENANCE 17 4166254 LABEL MOW N MACHINE po GQ ANDA 69 ACCESSORIES SUSPENSION SEAT WOODS FIGURE 16 70 ACCESSORIES SUSPENSION SEAT WOODS FIGURE 15 ITM PART DESCRIPTION PARTNO DESCRIPTION QTY 1 64141 6 NUT WLF 5 16 18 8 2 64262 019 BLT FLG HD 5 16 18 X 1 3 4 2 3 2720975 07 SPACER NYLON 3 8IN 1 4 4164679 SEAT SUSPENSION 1 ITEMS 1 4 KIT 970394 5 SLIDER SEAT 2 6 BLT TORX 4 7 4163499 SEAT ASSEMBLY 1 ITEMS 5 amp 6 ARE INCLUDED ON 4163499 71 LIMITED WARRANTY ow n M achine Zero Turn owers and Woods Boundary Utility Vehicles Please Enter Information B elow and Save For Future Reference Date Purchased From Dealer M odel Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS warrants M ow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below FOR HOW LONG Mow n Machine Model 71736 CZ1948K CZ1952K CZ2361 ME1952K M E2661B MZ2552K MZ2561K MZ2761 MZ3761K M Z3772K M Z2661KL amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation
31. QTY ITM PARTNO DESCRIPTION QTY 4154880 HARNESS MAIN WIRE 148082 20 FUSE 20 AMP 30 419 CABLE BATT 4 GA BLK 29 4124009 SWITCH SEAT NO 4165120 METER HOUR 30 180 CABLE BATT 4 GA RED 29 128010 SWITCH KEY 2722325 RELAY 40AMP SEALED 2188154 MODULE DELAY 10 2721505 SWITCH PTO 11 4144116 CLUTCH ELECTRICAL 12 30 184 COVER POS TERMINAL 13 108208 SWITCH DBL POLE 14 2188156 SWITCH NONO DBL POLE 15 38665 SOLENOID 16 2308095 COVER TERMINAL 17 108061 04 CABLE BATTERY 20 RED 18 2188225 WIRE GROUND 19 2722013 HARNESS JUMPER 20 2720949 ASSY CLUTCH WIRE 21 64141 2 NUT WLF 1 4 20 22 4164972 WIRE SEAT SWITCH 23 56 081 SLEEVING ID 0 77 NYLON 2 O NS A AA O A Ap A a NOT ILLUSTRATED 61 42 SIDE DISCHARGE WOODS FIGURE 11 TORQUE TO 70 FT LBS 62 42 SIDE DISCHARGE WOODS FIGURE 11 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4164884 5 42 DECK W LABELS 1 41 64163 84 WASHER 4 2 4147399 CHUTE RUBBER 1 42 64123 208 BLT HEX 5 8 18X1 5 2 3 41490177 HINGE CHUTE RUBBER 1 43 64164 12 2 4 64123 50 BOLT HEX 3 8 16 1 7 44 4163749 2 LEADING EDGE ADJ RH 1 5 64262 013 HD 3 8 16 X 1 1 2 2 45 4163750 2 LEADING EDGE ADJ LH 1 6 64268 03 NUT FL NYLON LOCK 3 8 16 10 46 64141 4 NUT WLF 3 8 16 6 7 64229 03 LOCKNUT NYLON 3 8 16 14 47 64123 50 BOLT HEX 3 8 16 X 1 6 8 4115
32. R DETAILED BLADE CHANGING PROCEDURE HEIGHT OF CUT 1 2 212 3 gt amp Higher ANTI SCALP ROLLER BRACKET BOLT LOCATION LABELS WOODS AN Operator s Manual is located under the seat 4146936 WARNING BRAKE 4126804 WARNING TO CHECK OR ADD FUEL Do it outdoors Stop engine Allow to cool Do not smoke Clean up spilled fuel Do not overfill Fill to one inch below bottom of filler neck 2000570 ROTATING PARTS DO NOT OPERATE WITH COVER REMOVED 2000577 SPARKS OR FLAME CAN START EXPLOSION DISCONNECT TERMINAL FIRST RECONNECT TERMINAL LAST 2000590 we WARNING 17 CONTROLS WOODS KEYSWITCH K The keyswitch has three positions OFF RUN and START Insert the key and turn it clockwise to move the switch from OFF to RUN Turn it further to START and hold to engage the starter Release the key and the switch will return to RUN from START Turn the key counterclockwise to OFF to stop the engine THROTTLE T Move the throttle lever forward to increase engine speed until the maximum governed engine RPM is reached Move the lever rearward to decrease engine speed until the engine reaches its idle speed CHOKE Pull the choke control out to set the choke ON Push itin to set the choke OFF POWER TAKE OFF PTO SWITCH P The operator must
33. REV A 12 2010 MAN0864 N WOODS MOW N MACHINE CZR2242B 8723110 22HP B amp S W 42 SIDE DISCHARGE S N 000050 AND ABOVE CZR2652B 872313G 26HP B amp S W 52 SIDE DISCHARGE S N 000050 AND ABOVE Includes Maintenance Instructions Tested Proven Unbeatable PARTS OPERATOR S MANUAL CALIFORNIA Proposition 65 Warning WARNING Diesel h 2 ee engine and ai The engine exhaust from this product its constituents are known to the State onlan FE SN of California to cause cancer birth ae of California to cause cancer birth f nd oth i i Getecte ad OE reproguelvenaun defects or other reproductive harm Californie Proposition 65 Avertissement Les chappements des moteurs diesel et certains AVERTISSEMENT de leurs compos s sont reconnus par l Etat de L mission du moteur de ce mat riel con Californie pour canc rigenes provoquer tient des produits chimiques que l Etat de des d fauts cong nitaux et d autres dangers en Californie consid re tre canc rig nes mati re de reproduction provoquer des d fauts cong nitaux et d autres dangers en mati re de reproduc tion California Advertencia de la Proposicion 65 ADVERTENCIA El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da os enel proceso de repr
34. RT NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 4164049 S FRAME W LABS 4162986 DUST COVER 85010N ZERK 1 4 28 64025 20 NUT HEX 3 4 16 SLOT U 64163 26 WASHER 48043 03C CUP OUTER BEARING 48043 04C CONE OUTER BEARING 48480 SEAL 41436757 WLDMT CASTER 10 64229 06 LOCKNUT NYLON 5 8 11 11 64123 212 BOLT 5 8 11X6 00 12 2722231 SPACER END 13 2722233 WHEEL 11 ASSY LT TYPE 14 4162945 7 WLDMT CSTR MOUNTING USED ON 52 DECKS ONLY 41629747 WLDMT CSTR MOUNTING USED ON 42 DECKS ONLY O NS N IS IS N N L I I PL 15 64123 16 BLT HEX 3 8 16 1 1 4 16 64229 03 LOCKNUT NYLON 3 8 16 17 2722230 01 SPANNER 11 WHEEL 18 64140 9 COTTER 53 KICKPLATE SEAT ASSEMBLY WOODS FIGURE 7 NN co EN 27 9 9227 vibes wae KC Y A AA m ON LEN Y AN y A 2 79 5 54 ASSEMBLY WOODS FIGURE 7 ITM PART NO DESCRIPTION QTY ITM PARTNO DESCRIPTION QTY 1 4164049 5 W LABS 1 2 4163499 SEAT ASSEMBLY 1 INCLUDES ITEMS 4 26 amp 27 4151800 ADJUSTER 4139431 KIT ARM REST 3 41632817 PLATE SEAT 4 4124009 SWITCH SEAT 5 64139 14 BLT WLF 5 16 18 7 8 6 33138 09 PIN CLEVIS GRVD 38 X 1 31 7 64144 30 SNAP RING 375 8 4143354 BUMPER SEAT MOUNTING 9 64141 6 NUT 5 16 18 10 2722325 RELAY 40AMP SEAL
35. Turns during reverse movement Reverse right turn move the right traction lever forward toward neutral to slow the right drive wheel Reverse left turn move the left traction lever forward toward neutral to slow the left drive wheel 44 CAUTION Use caution when making turns Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires To help prevent turf damage keep both drive tires mov ing whenever a turn is made TIP The best way to make a sharp zero turn is to come to a stop get the machine moving in reverse with both drive wheels and then power the machine around with the outside wheel This technique keeps the drive tires turning and results in less turf damage OPERATION WOODS CUTTING Place the discharge chute in the down position or DANG E R correctly fit a grass collector or mulcher plate Sit in the seat Start the engine ROTATINGIBEADES Turn the blades by pulling up on the PTO rob ALE switch Do start the blades at full throttle BEFORE REMOVING GRASS COLLEC Instead use the slowest throttle setting that will al OT low the engine to pick up the blade load to reduce the wear on the belts and electric clutch After the blades are rotating set the throttle to maximum Use the traction levers to obtain the required cutting speed to steer around obstacles and to tu
36. age the PTO set parking brake and disconnect the spark plug wire s or remove the key before clearing blockages or unclogging chute before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting if the machine begins to vibrate abnormally shut off machine immediately Inspect and make repairs as needed before restarting except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the blades to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting during engine shut down and if the engine is provided with a shut off valve turn the fuel off at the conclusion of mowing SAFETY WOODS MANEUVERING SAFELY In general Slow down before turning Donot mow in reverse unless absolutely necessary Always look behind and down for small children and pets before and during backing Be aware when approaching blind corners shrubs trees tall grass or other objects that may obscure vision ftires lose traction disengage the blades If on a slope head downhill Mowing slopes WARNING Slopes are a major factor in loss of control and tip over accidents that some
37. ard and reverse at normal speed purging is complete WOODS TRANSAXLES A WARNING Inattention to proper safety operation or maintenance procedures could result in personal injury or damage to the equipment Woods recommends returning the machine to your authorized Woods dealer for service or repair Perform transaxle maintenance with the engine off spark plug wires disconnected and PTO disengaged TRANSAXLE FLUID CHANGE Change the transaxle fluid every 200 hours of operation lt is essential that the exterior of the transaxle be free of debris prior to fluid maintenance 1 Remove the three 1 4 filter guard screws and filter guard A Remove the oil filter B from the transaxle and discard Dispose of used oil in ac cordance with local requirements Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface Re install the filter guard and torque the three screws to 65 in lbs each Remove cap C fill the transaxles through the expansion tank D with approximately 2 quarts of SAE 20W 50 engine oil PER TRANSAXLE CAUTION Do not overfill If you overfill the transaxle while the unit is cold it may overflow as it reaches normal operating temperatures The oil level should not be above the manufacturer s suggest
38. ave a machine unattended Always turn off blades set parking brake stop engine and remove key before dismounting SAFETY WOODS Starting Start only according to instructions in this manual or on the machine Before attempting to start the engine make sure the parking brake is on the is disengaged the traction drive is in NEUTRAL When starting the engine make sure hands and feet are clear of the blades Do not start the machine while standing in front of the discharge chute or with the chute directed at someone Do not engage PTO at full throttle Throttle to idle or lowest possible engine speed Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury Interrupting operation Before leaving the operator s position Park on level ground Disengage the PTO Set the parking brake Shut off the engine and remove the key Disengage the PTO and wait until the blades quit rotating before raising cutterdeck when not mowing for transport when crossing surfaces other than grass Stop the engine disengage the PTO set parking brake and wait until the blades quit rotating and lower cutting unit before refueling before removing grass catcher before making height adjustment unless the adjustment can be made from the operator s position Stop the engine diseng
39. be in the seat when engaging the PTO or the engine will kill Pulling the PTO switch out engages turns on the PTO and starts the blades or other attachment Pushing the PTO switch in disengages turns off the PTO and stops the blades or other attachment NOTE The PTO switch does not control attachments powered by a separate engine At operator s right side Disengage the PTO whenever you stop or leave the operator s position Shut off engine with the key and remove the spark plug wires before making adjustments or unplugging a clogged mower Do not engage the PTO until ready to start mowing HOUR METER M Records accumulated time the machine is in operation and provides service alerts Push and release MODE button to toggle between functions Provided service alerts include change engine oil and filter change hydraulic oil and service air filter When the service time is approaching an alert message will flash temporarily interrupting whatever mode the meter is in This will continue until the alert is reset When the service interval reaches 0 hours the word NOW replaces the hours remaining To reset the service alert depress and hold down the mode button for 6 seconds while in the alert to be cleared 18 CONTROLS WOODS FUEL SELECTOR VALVE U The fuel tank selector valve is located behind the seat The fuel tank selector valve has three positions Off The tank selector is off when the
40. ce 5 127 mm from center on the light end This should make the light end the heavy end If it does the blade is balanced f does not file or grind the heavy end until the addition of the weight makes the light end the heavy end BLADE INSTALLATION Wear thickly padded gloves to prevent cuts from the sharp blade Insert the blade bolt in order through the conical washer cup side toward the blade as shown the blade and the blade spacer Install assembly on the blade spindle Torque the blade bolt to 70 ft lbs Ne FS ADJUSTMENTS WOODS DECK LEVELING 1 Park the machine on a smooth level surface Raise the deck to the transport position Lower the deck onto a set of equal height blocks under the rear corners of the deck Place an other set of blocks under the front of the deck so that the deck top is pitched forward 1 8 NOTE The front and rear of the deck are at different heights 3 Measure the height of the blade cutting edge above the ground Remove pin B and set the height of cut lever E to that height Loosen nuts on bolts G Move bolts in slot to remove slack in chain Tighten nuts on bolts G HEIGHT OF CUT The height of cut is set by moving height of cut B to the hole designated for the height of cut desired To change the height of cut 1 Lift the deck to the highest position 2 Move to the selected hole 3 Lower the deck until the lift lever is stopp
41. ces Keep guards shields and interlock safety devices in place and in proper working condition They are for your protection Keep all fasteners such as nuts bolts and pins well secured Visually inspect blades blade bolts and the cutter assembly for wear or damage Replace worn or damaged blades and bolts to preserve balance Verify that machine and attachments if any are in good operating condition Do not engage blades until ready to mow OPERATING SAFELY In general Use extra care when loading or unloading the machine into a trailer or truck Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Do not place your foot on the ground while operating the machine Before operating lower the discharge chute install the mulcher or put the entire grass catcher in place Keep clear of the discharge opening at all times Never direct the discharge toward a bystander Stop operation if someone approaches Keep washout ports and other mower housing service openings closed when mowing Use care when pulling loads or using heavy equipment Use only approved drawbar hitch points Limit loads to those you can safely control Do not turn sharply Use care when reversing Use counterweight s or wheel weights when suggested in the operator s manual Never le
42. d Operation and Safety Manual if lost or damaged Remove debris buildup Debris under belt cover or near muffler can cause fires Blades continue to rotate for a few seconds after blades are turned off Blades must be at least 1 8 above bottom of housing All blades must be identical Check blade bolts daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration ADVERTENCIA Leer el manual del operador No permitir que personas no capacitadas para ello usen la m quina Mantener los protectores en su lugar y sus tornillos debidamente fijados Antes de limpiar ajustar o reparar este equipo apagar todos los mandos aplicar el freno de estacionamiento y apagar el motor Mantener las manos los pies y la ropa alejados de las piezas en movimiento No conducir como pasajero ni llavar pasajeros en m quinas sin asiento para ello Mantener a las dem s personas alejadas durante el funcionamiento de la m quina Si no sabe leer ingl s solicitarie a otra persona que le lea y explique el contenido de las etiquetas y del manual de la m quina 4165610 WOODS DECK DRIVE BELT ROUTING 2 SPINDLE 3 SPINDLE CONFIGURATION CONFIGURATION BLADE INSTALLATION BELLEVILLE WASHER MUST BE POSITIONED AS SHOWN TIRE PRESSURE TORQUE BLADE BOLTS TO 70 FT LBS 14 PSI 1KG CM2 SEE OPERATOR S MANUAL FO
43. e washers 2 amp 4 arm rest 3 and acorn nuts 1 in reverse order from disassembly Hold carriage bolts 5 in locking slots while tight ening acorn nuts 1 to prevent them from falling out of the locking slots Tighten nuts 1 until de sired resistance in arm rest rotation is achieved 38 BELT REPLACEMENT WOODS NOTE Always use Woods replacement belts not general purpose belts Woods belts are specially designed for use on this mower and will normally last longer EE BELT Remove floorplate Set the cutterdeck in middle height of cut posi tion Use a 3 8 ratchet and extension to back tensioning idler off to remove belt from idler Remove belt from cutterdeck pulleys NOTE Use the 3 8 ratchet in the square hole A on the idler 4 Remove belt from clutch pulley 5 Install the new belt by performing these steps in reverse order BELT TENSION All belts are tensioned by spring loaded idlers and do not require any adjustment 2 SPINDLE DECK HYDRO TRANSAXLE DRIVE BELT Remove cutterdeck belt see cutterdeck belt replacement Disconnect wire at clutch M Remove bolts J and remove torque restraint Using a ratchet with a 9 16 socket place over nut at location P Use the ratchet to rotate it enough to remove the transaxle drive belt Install a new transaxle drive belt by performing these steps in reverse order Inspect the fans Replace if worn or damaged Torque transaxle pulley nut to
44. ed by the pin NOTES Height of cut may vary due to the amount of tread on the tires tire diameter or inflation pres sure DECK ROLLERS 1 1 2 2 1 2 The deck rollers are adjustable up and down to 2 1 2 3 1 2 provide improved deck flotation and scalping protec tion at various heights of cut They are not intended 3 1 2 amp to ride continuously on the ground Adjust no closer Higher than 3 8 10mm to the ground Height of cut ranges for roller adjustment 35 ADJUSTMENTS PARKING BRAKE NOTE There are 2 brakes 1 on each transaxle The parking brake should keep the machine from moving To check the parking brake park the ma chine level surface open the bypass valves and set the parking brake to ON Attempt to move the machine forward and backward by pushing it If the machine moves adjust the parking brake linkage as follows Move the machine to a flat horizontal surface Grip the flats on the brake rod A Tighten nut B on the brake rod until you run out of threads See Figure 1 for detailed view Move the parking brake handle to the OFF position TIGHTEN UNTIL YOU RUN OUT OF THREADS FIGURE 1 Loosen nut X Hold brake arm in the OFF position as shown in Figure 2 Adjust swivel U until swivel stud meets brake arm hole in the OFF position Insert cotter pin into swivel U Tighten nut X Repeat Steps 1 8 on the opposite side 36 ADJUSTMENTS
45. el 800 399 6637 fax W game WAIN ROY www WoodsEquipment com u SEID WOODS GILL F 8045 MM amp Boundary Rev 12 1 2008 LIMITED WARRANTY ow n M achine Zero Turn ower and Woods Boundary Utility Vehicle Replacement Parts Woods Equipment Company WOODS warrants replacement parts for M ow n achine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY 90 DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS op
46. ers are moved farther forward from the neutral position Maximum forward speed is reached when the levers hit the front of the forward reverse slot When traveling forward pulling the traction levers rearward slows the machine The machine stops when the neutral position is reached 20 Reverse movement To move the machine straight back pull both traction levers back equally from their neutral position Reverse speed increases as the levers are moved back farther Maximum reverse speed is reached when the levers hit the rear of the forward reverse slot When moving in reverse push ing the levers forward slows the machine and the machine stops when the neutral position is reached NOTE Reverse is spring loaded to return to neutral This spring resistance may be felt when moving the traction levers into reverse When the levers released in reverse spring tension will slowly return them to the neutral position STEERING To steer move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel A Left turn move the left traction lever back to ward neutral to slow the left drive wheel Turns during reverse movement Reverse right turn move the right traction lever forward toward neutral to slow the right drive wheel Reverse left turn move the left traction lever forward toward neutral to slow the left
47. hly Replace faulty mufflers To reduce fire hazards keep the engine muffler battery compartment and fuel storage area free of grass leaves debris buildup or grease Hydraulic fluid can penetrate skin use paper to check for leaks Relieve hydraulic pressure before disconnecting hoses Make sure connections are tight and hoses are in good condition Blades Fuel WARNING Y Only replace blades Never straighten or weld them Mower blades are sharp and can cut Use extra caution when handling Remove ob structions with care Wrap the blade s or wear gloves Be aware that rotating one blade on multiblade mowers can cause other blades to rotate Keep other persons away from blades WARNING Lh Gasoline and diesel fuels are flammable gasoline vapors are explosive Use extra care when handling Store only in containers spe cifically designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Sparks from static electricity can start fires or cause explosions Flowing fuel can generate static electricity To prevent static electricity sparks Keep containers electrically grounded Do not fill containers in a vehicle or on a truck or trailer bed with a plastic li
48. ide Tall grasses can hide obstacles Do not mow dropoffs ditches or embankments The machine could suddenly turn over if a wheel runs over the edge or an edge caves in Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Do not mow slopes when grass is wet Reduced traction could cause sliding SAFETY WOODS MAINTENANCE SAFETY In general 10 Maintain machine according to manufacturer s schedule and instructions for maximum safety and best mowing results Park machine on level ground Never allow untrained personnel to service ma chine Adjust or repair only after the engine has been stopped and the blades have quit rotating Inspect grass catcher components regularly If worn damaged or deteriorated they may expose moving parts or allow objects to be thrown Replace parts if worn damaged or faulty For best results always replace with parts recommended by the manufacturer Disconnect battery or remove spark plug wire s before making any repairs Disconnect the negative terminal first and the positive last Re connect positive first and negative last Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support e g jackstands for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel thoroug
49. ions This will allow the space needed for the oil to expand as it warms up 5 After starting engine check the fluid level and continue to add oil to overflow tank D to fill line on tank Purge the transaxles following the purging pro cedures on Page 29 33 WOODS BLADE REMOVAL Follow these instructions to prevent injury during blade removal 1 Loosen with a box wrench or a socket and long breaker bar To gain additional leverage slip a long pipe or thick walled tube over breaker bar or wrench Insert wood block as shown with grain perpendicular to blade to prevent blade from turning when loosening Wear thickly padded gloves Keep hands clear of blade path Blades may rotate when bolt releases SHARPENING Blades may be sharpened by filing or grinding Inspect blades before sharpening Replace bent or cracked blades Replace blades when the lift portion has worn thin Maintain cut angle at 30 Do not overheat blades when sharpening Always use Woods blades Use of another manufacturer s blades may be dangerous 34 BLADE BALANCE Blade balance must be maintained at 5 8 oz in g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most components of the machine 19 4 To balance a blade 1 Sharpen blade first 2 Balance the blade at the center 3 Attach a 1 8 oz 3 9 g weight at a distan
50. lever points down The selector should be off whenever the machine is transported or stands unused for any length of time Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle Leaving the tank selector in either tank position can allow severe flooding which may ruin the engine by diluting the oil Right Tank Fuel flows from the right tank when the selector is turned 1 4 turn toward the right Left Tank Fuel flows from the left tank when the selector is turned 1 4 turn toward the left 19 CONTROLS WOODS Lift and traction levers operator s right side LIFT LEVER F Used to raise the cutterdeck to maximum height for transport curb climbing or blade changing To return to preset height of cut lower lift lever until it contacts height of cut pin A TRACTION LEVERS L Each of the two traction levers controls the drive wheel located on the same side They control the forward and reverse movement of the machine provide steering and also provide dynamic braking The operator must be in the seat and the parking brake must be OFF to engage the traction drive To engage traction drive move the traction levers toward the center of the machine until they are out of neutral lock slot S Forward movement To move the machine straight ahead push both traction levers forward equally from their neutral position Forward speed increases as the lev
51. ner Element Clean Cooling Fins X apos Ane See engine manufacturer s manual Check Replace X Spark Plugs Check Oil Level Check For Leaks Change Oil And Filter Check Interlock Operation Check Tire Pressures Check Top Up Battery Lubricate All Points 26 MAINTENANCE RECORD WOODS NOTES GENERAL Check Tire Pressures Lubricate All Points Check Nuts amp Bolts ENGINE Check Oil Level Change Oil Clean Air Cleaner Element Clean Cooling Fins Replace Air Cleaner Element Clean amp Gap Spark Plugs TRANSAXLE Change Oil And Filter NOTE After first 5 hours of operation change engine oil and filter 27 WOODS CHECK DAILY Operator Presence Interlock System Start Operation For the engine to crank the parking brake must be on the PTO blades off and traction levers in the neutral lock position Sit in the seat and check one by one if the engine will crank with the parking brake off the blades on and either traction lever out of neutral lock Operator Presence Interlock System Run Operation The operator must be in the seat for the engine to run with the parking brake off the traction levers moved out of the neutral lock position or the blades on To check 1 Start the engine
52. ner Fill containers on the ground away from the vehicle When practical remove gas powered equip ment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete Do not use a nozzle lock open device Replace caps on fuel cans and tanks securely SAFETY WOODS WARNING Battery acid is caustic and fumes are explosive and can cause serious injury or death To reduce the risk of personal injury when working near a bat tery When working with battery acid use protective equipment such as but not limited to goggles face shield rubber gloves and apron Avoid leaning over a battery Do not expose a battery to open flames or sparks Be sure batteries with filler caps are properly filled with fluid Do not allow battery acid to contact eyes or skin Flush any contacted area with water immediately and get medical help Charge batteries in an open well ventilated area away from sparks and flames Unplug charger before connecting or disconnecting from battery Stop the engine and allow to cool before storing Drain the fuel tank outdoors only Store fuel in an approved container in a cool dry place Keep the machine and fuel containers in a locked
53. oducci n humana El estado de California hace saber que los gases de escape de este producto contienen productos qu micos que producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING WOODS IMPORTANT MESSAGE TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Set Up instructions are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read the Operator s Manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep the manual handy for ready reference Require all operators to read the Operator s Manual
54. or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 800 319 6637 t
55. pass valves lift bypass control rod C allowing the control rod stop to retract through the large opening D 21 PRE OPERATION CHECK LIST WOODS PRE OPERATION CHECK LIST OPERATOR S RESPONSIBILITY 22 Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Be sure that either the discharge shield or complete vacuum attachment is installed Check that all hardware is properly installed and secured Check that equipment is properly and securely attached to power unit Check to be sure engine is free of dirt and debris Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary Never allow riders Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Clean area around oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dipstick Add oil if necessary but Do Not Overfill Install dipstick assembly firmly until cap bottoms out on tube Dipstick assembly must always be secured into fill tube when engine is running Check all lubrication points and grease as instructed in manual Check hydrostatic fluid level Check to be sure cooling fins on hydro
56. repair a plug in poor condition Best results are obtained with a new plug Set plug gap as specified in engine manual FUEL FILTER An in line fuel filter is located in the fuel supply line Inspect at every oil change to make sure it is clean and unobstructed Replace if dirty 30 WOODS DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled foam precleaner element on the dirty side of the paper element Both should be inspected regularly and maintained Clean and re oil precleaner element every 25 hours more often under dusty conditions 1 Disassemble air cleaner cover 2 Remove precleaner 3 Wash precleaner in kerosene or liquid detergent and water Wrap precleaner in cloth and squeeze to remove cleaner Saturate precleaner in engine oil Squeeze to remove excess oil Re install precleaner Reassemble air cleaner components and screw assembly down tight Every 100 hours more often under very dusty or dirty conditions check the paper cartridge Clean by tapping gently Do not wash the cartridge or use compressed air which can cause damage Replace when cartridge is dirty bent or damaged 31 ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en gine damage Daily Clean air intake screen V
57. rn at the end of a cut THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE CUTTING TIPS KEEP ARE REMOVE OBJECTS BLADE MAY STRIKE AND THROW When mowing large areas start by turning to the STOP BLADES TO CROSS GRAVEL i i i AREAS right so that clippings will be discharged away from shrubs fences driveways etc After two MULCHER OR ENTIRE GRASS three rounds mow in the opposite direction left CATCHER IN PLACE hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left side of the mower for trimming Choose cutting directions so that clippings are thrown onto areas that already have been cut This method results in the most even distribution of clippings and more uniform better appearing cuts Use a different mowing pattern each time where possible This helps prevent rutting and leads to a more uniform cut by keeping the grass from always laying the same way 25 MAINTENANCE CHART WOODS Maintenance is an ongoing job These intervals are maximum times between maintenance operations Perform more often under severe conditions MAINTENANCE P OPERATION HOURS YEARLY ENGINE Consult the engine manual for additional information and instructions Check Top Up X Oil Level Check For Leaks X Clean Air Intake Screen Clean Air Cleaner Precleaner Clean Air Clea
58. stat are clean Perform a functional check of the safety interlock system each time you operate the unit OPERATION WOODS FUELING Fill fuel tank with good quality clean unleaded regular gasoline Do not use hi test fuel Use a funnel to avoid spilling A WARNING Lh CHECK ADD FUEL Do it outdoors Do not smoke Stop engine allow to cool Fill to one inch below bottom of filler neck Do not overfill Clean up spilled fuel BEFORE STARTING THE ENGINE Be familiar with all controls how each functions and what each operates Check the engine oil level and add if necessary Using the fuel selector valve select which tank will supply fuel Choke For cold starts set the throttle lever to the half open position and pull the choke out to the ON position For warm starts set the throttle to the half open position and the choke to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine The PTO switch must be OFF Both traction levers must be in the neutral lock position The parking brake must be ON To operate the machine 1 The operator must be in the seat or engaging the PTO will kill the engine 2 The parking brake must be OFF and the opera tor must be in the seat or moving a traction lever from the neutral lock position will kill the engine STARTING THE ENGINE 1 Turn the key to operate the electric s
59. tarter to start the engine Release the key when the engine starts If the engine does not start immediately do not crank for more than 10 seconds at a time Allow 60 seconds for the starter motor to cool down between starting attempts to prevent the starter motor from burning out If the choke is ON when the engine starts gradually back it off until the engine runs with no choke at all 23 OPERATION WOODS OPERATING NOTES Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls For normal cutting the throttle should be set at the full open position By using the traction levers to speed up or slow down the machine during use maximum control and cutting efficiency can be maintained Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in excessive wear 24 DRIVING 1 With the PTO disengaged move the parking brake to OFF Move both traction levers out of neutral lock Push both traction levers forward evenly to drive forward in a straight line Pull both traction levers back evenly to drive backward in a straight line 4 Steering Move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever back to ward neutral to slow the left drive wheel
60. times lead 2 to severe injury or death All slopes require extra caution not mow on slopes if uneasy or uncertain Ultimate responsibility for safe operation on slopes rests with the operator Do not mow excessively steep slopes On zero turn machines mow across slopes not up and down Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope With a zero turn machine if tires lose traction going down a slope steering control may be regained by speeding up Mid mount zero turns belly mounted deck have much greater traction pointed up slope than down slope Be aware that traction may be lost going down a slope Do not operate a mid mount zero turn on slopes it cannot back up Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Do turn on slopes unless necessary and then turn slowly and downhill when possible Stay away from slopes if the ground is loose or if caught in the rain during mowing Use lower speeds on a slope to avoid stopping or shifting Use extra care with grass catchers or other attachments These can change the stability of the machine Remove obstacles such as rocks tree limbs etc Avoid driving over obstacles such as ruts holes rocks and roots whenever possible Be alert to dips and rises Uneven terrain can overturn a mower or cause it to sl
61. tion the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This

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