Woods Equipment LU126 User's Manual
Contents
1. Remove plug installed in the upper right port Remove adapter from lower left port Install plug in lower left port and adapter in upper right port Control valve should have IN OUT and PBY ports arranged as shown in Figure 14 Adapter OUT PBY Attach control valve and bracket to loader mount before proceeding Install Hose Guide 1 Attach hose guide 7 to the outer hole on the bracket in front to the brake peddle 2 Secure into place using cap screw 8 as shown in Figure 15 Torque to 30 Ibs ft using a 16mm wrench 7 54305 Hose guide 8 307203 M10 x 1 25P x 35 mm HHCS Figure 15 Hose Guide Installed MANOO4 Rev 4 4 2008 Hydraulic Installation 11 46945 Hose Kit Attach Hoses to Control Valve NOTICE E If hydraulic lines are not connected as shown in the mount installation manual or tractor man ual the loader control valve may be damaged A blocked outlet RETURN or improper hose con nection will cause pressurized oil to enter the return circuit and damage the valve or the tractor hydraulic system 1 Attach 90 end of hoses 2 to the IN OUT and PBY ports on the control valve 2 Route hoses over hose guide as shown in Figure 15 under right side of platform and over right rear axle 2 46947 Hose 120 x 3 4 JICF x 7 8 JICF Figure 16 Control Valve Hose Connections Install Hydraulic Fittings and Hoses 1 Locate the hydraulic ports on the rear o2. 1027 LOADERS Remove plug shipped in this port Install fitting shipped in lower port from Other side of valve Install plug in other port a OUT e V Tractor 3 Hardware 5 uli CD5659A Power Beyond REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 2 46947 3 Hose 120 x 3 4 JICF x 7 8 JICF 9 58280 1 Hose hanger 3 58081 1 Adapter M22 x 1 5M x 7 8 JICM 10 46948 1 Spacer 62 x 84 x 38 4 58647 1 Adapter M18 x 1 5M x 7 8 JICM 11 58047 1 1 4 x 2 1 2 Lock pin 5 315024 2 Elbow 7 8 JICM x 7 8 JICF 12 31138 1 3 8 NC x 3 1 2 HHCS 6 46054 1 Elbow 7 8 JICM x 7 8 JICF 45 13 838 1 3 8 Lock washer 7 54305 1 Hose guide 14 835 1 3 8 NC Hex nut 8 307203 1 10 1 252 x 35 mm HHCS 15 88 6 Plastic ties not shown HHCS Hex Head Cap Screw Standard hardware obtain locally 3 0 P ar t S MAN0041 Rev 4 4 2008 1023583 HOSE KIT LU126 LU132 LOADERS NOTE Not all parts supplied with this hose kit are used for this application 3 PRESSURE a RETRUN REF PART QTY DESCRIPTION 1 1002862 2 Hose 120 x 3 4 JICF x 3 4 JICF 90 2 1023496 1 Hose 120 x 3 4 JICF x 7 8 JICF 3 1010920 1 Adapter M22 x 1 5P x 3 4 JICM 4 44426 1 Adapter M18 x 1 5P x 3 4 JICM 5 313032 2 Elbow 3 4 JICM x 3 4 JICF 90 6 46054 1 Elbow 7 8 JICFM x 7 8 JICF 45 9 58280 1 Hose Bracket 10 46948 1 Spacer 62 x 84 x 38 11 58047 1 Pin lock 1 4 x 2 1 4 MANO041 Rev 4 4 2008 REF 13 1
3. Boom up Handle right Dump bucket or attachment Handle to left Rollback bucket or attachment Figure 37 Single Lever Control Operation MAN0041 Rev 4 4 2008 Hydraulic Installation 21 1023584 HOSE KIT General Description These set up instructions are for operating the LU126 or LU132 loader using the tractor hydraulics To use this connection the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers at the rear of the tractor as shown in Figure 38 NOTE The male hydraulic quick couplers for connec tion to tractor are NOT INCLUDED with this hose kit but are available as service parts NOTE After the hydraulics and loader are installed on the tractor check the clearance between the top of the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed See Page 6 for installation instructions Figure 38 Tractor Rear Hydraulic Couplers Typical Assemble Hoses 3 1 Attach a 90 degree elbow 2 and male quick 2 coupler 3 to each loader supply hose 1 See Figure 39 g 2 Connect loader supply hoses to loader feedlines as shown in Figure 40 99 3 Route hoses along right mount under the 1 cab operator s platform and over right rear axle Be sure to avoid contact with 3 point linkage brake pedals and other moveable tractor components Hoses must be routed so that they are not
4. i Hoses must not interfere with any tractor control Figure 34 Loader Hose Connection operation or contact any moving parts A BUCKET CYL BASE END 0126 LU132 2 313015 Elbow 3 8 NPTM x 3 8 NPTF 45 DUMP RED A Red 4 1022986 Hose 116 x 3 8 NPTM x 3 4 JICM B BUCKET CYL END 8 Blue D Green 5 316007 Quick coupler set male amp female ROLLBACK BLUE C Yellow C BOOM CYL ROD END Z DOWN YELLOW D BOOM CYL BASE END UP GREEN LOADER FEEDLINES Figure 35 Loader Feedline Connection Connect Hoses to Tractor Valve Connect hoses to the hydraulic quick couplers as shown in Figure 36 Figure 36 Hydraulic Hose Connection to Tractor Valve 20 Hydraulic Installation MAN0041 Rev 4 4 2008 1023577 Hose Kit Verification of Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and lowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to control valve hydraulic couplers See Figure 36 NOTE At least 6 spacing should be maintained between valve bracket or hoses and any tractor control brake pedals accelerator hand throttle or hydraulic levers Comply with all Safety Rules and start the tractor Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating ap
5. lever and equipment movements are correct m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it Loader Mounting Kit SR3 4 25 2003 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic syst
6. to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment A WARNING Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately 58025 Hose Kit Installation Page 7 46945 Hose Kit Installation Page 11 1010460 Hose Kit Installation Page 16 1023577 Hose Kit Installation Page 19 1023584 Hose Kit Installation Page 22 1023583 Hose Kit Installation 24 58025 General Description These set up instructions are for operating the 1020 1027 loader using the tractor hydraulic remote cont
7. BUCKET CYL BASE END A Red DUMP RED D Green B BUCKET CYL ROD END ROLLBACK BLUE C Yellow C BOOM CYL ROD END DOWN YELLOW D BOOM CYL BASE END UP GREEN NOTE Ignore letters LOADER FEEDLINES cast on valve body Figure 50 LU126 amp LU132 Control Valve and Loader Feedline Hose Connections 26 Hydraulic Installation MAN0041 Rev 4 4 2008 1023583 Hose Kit14 Verification of Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and lowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to control valve hydraulic couplers See Figure 50 3 Comply with all Safety Rules and start the tractor Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader 5 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 51 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 7 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 8
8. Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operation section in the Loader Operator s Manual have been completed FLOAT POSITION _DUMP SPEED LOWER DUMP S SPEED ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment slow Handle right to limit Dump bucket or attachment fast e Handle to left Rollback bucket or attachment Figure 23 Single Lever Control Operation MANO041 Rev 4 4 2008 Hydraulic Installation 15 1010460 HOSE KIT General Description These set up instructions are for operating the 1020 1027 loader using the tractor hydraulic remote control lever To use this hydraulic connection the tractor must be equipped with a multi function hydraulic con trol valve and remote control lever The control valve is located on the right side of the tractor beneath the operator platform NOTE After the hydraulics and loader are installed on the tractor check the clearance between the top of the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed See Page 6 for installation instructions Figure 24 Tractor Hydraulic Control Lever and Valve Install Hydraulic Fitting to Tractor Valve 1 Locate the tractor hydraulic valve under the rig
9. all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 8 When hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is remove from the tractor 9 Be sure the adequate slack is left in the hoses so they can move as the loader moves through its full range of motion 10 Attach plastic tie straps every 20 around the hoses to keep them tightly bound and away from contact with the ground or other moving parts on tractor 11 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operation section in the Loader Operator s Manual have been completed FLOAT POSITION LOWER M DUMP LIFT ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment Handle to left Rollback bucket or attachment Figure 30 Single Lever Control Operation 18 Hydraulic Installation MAN0041 Rev 4 4 2008 1023577 HOSE KIT General Description These set up instructions are for operating the LU126 or LU132 loader using the tractor hydraulic remote control lever To use this hydraulic connection the
10. bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS E A A Agriculture American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP oui dete Automatic Transmission Fluid BSPP see E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male C asas Constant Velocity CCW Mm Counter Clockwise Clockwise ger c ETE Female Ed debite ruote Rr e ER Full Thread GA Gauge GRIS elo scisco iti ied Grade 5 etc FIGS ED Hex Head Cap Screw HT aic ort da Heat Treated Joint Industry Council 37 Degree Flare Left Hand Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse NF akaqa oret rm undated National Fine NPSM National Pipe Straight Mechanical iei iE ashi National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female O Ring Boss Male m Pitch a aspius Power Beyond o ND TC Pounds per Square Inch eq EE P
11. or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders engage loader completely into mounts Insert mounting pins to secure loader Check that all tractor hydraulic control lever positions operate the loader movements correctly If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding Tractor Remote Couplers 10 11 A BUCKET CYL BASE END DUMP RED BUCKET CYL ROD END ROLLBACK BLUE C BOOM CYL ROD END DOWN YELLOW D BOOM CYL BASE END UP GREEN When Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system and check oil level hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler The color coded bands will make reinstallation easier when the loader is removed from the tractor Be sure that adequate slack is left in the hoses so they can move as the loader moves through its full range of motion Attach the plastic tie straps included in kit every 20 inches around the hoses to keep them tightly bundled and away from contact with the ground or other moving parts on the
12. pinched bent sharply or chafed during operation 1 1023493 Hose 200 x 3 4 JICM x 3 4 JICM ud 2 313053 Elbow 3 4 JICF x 1 2 NPTM 90 3 Quick coupler male Figure 39 Hose Assembly not included in kit LU126 LU132 A Red A BUCKET CYL BASE END DUMP RED B BUCKET CYL ROD END B Blue D Green ROLLBACK BLUE A PENR C BOOM CYL ROD END Vi DOWN YELLOW rA D BOOM CYL BASE END UP GREEN LOADER FEEDLINES Figure 40 Loader Feedline Connections 22 Hydraulic Installation MANOOA Rev 4 4 2008 1023584 Hose Kit Install Hose Hanger 1 Remove a bolt Place hoses from the bottom of cab operator s platform support right Attach hose hanger 4 and secure with tractor hardware previously removed in hose hanger when routing hydraulic hoses to the tractor hydraulic couplers Secure hoses in position using lock pin 5 4 59520 Hose hanger 5 58047 1 4 x 2 1 2 Lock pin Tractor hardware Figure 41 Hose Hanger Installation Verify Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and slowly drive tractor into loader Shut off tractor Connect loader feedline hoses to tractor remote control couplers See Figure 42 3 Comply with all safety rules and start the tractor 4 Mount loader to tractor by activating bucket cylinders to raise
13. the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed 1 Remove exhaust pipe from the tractor Save hardware for later use 2 Remove approximately 6 inches from the top of the exhaust pipe 3 Attach exhaust pipe to the tractor Make sure that the support flange on the exhaust pipe is between the tractor and the support bracket as shown in 6 Secure using hardware previously removed 4 Attach weather cap to the top of the exhaust pipe with supplied hardware Position cap hinge to the rear See Figure 5 Weather cap is included in the loader mount kit Figure 5 Weather Cap Installed 6 Mount Installation anos Eoi HOSE KIT INSTALLATION A WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components
14. tractor must be equipped with a multi function hydrau lic control valve and remote control lever The control valve is located on the right side of the tractor beneath the operator platform Figure 31 Tractor Remote Control Lever Install Hydraulic Fitting to Tractor Valve 1 Locate the tractor hydraulic valve under the right side of the tractor platform 2 Install adapters 1 adapter 3 and female half of quick coupler set 5 to each of the tractor valve ports See Figure 32 and Figure 33 NOTE Not all parts supplied with this hose kit are used for this application Figure 32 Hydraulic Fittings Installed 1 1010920 Adapter M22 x 1 5 x 3 4 JICM 3 315036 Adapter 3 8 NPTM x 3 4 JICF 5 316007 Quick coupler set male amp female CD6470 t 2 Figure 33 Hydraulic Fitting Installation MAN0041 Rev 4 4 2008 Hydraulic Installation 19 1023577 Hose Kit Assemble Loader Hoses 1 Attach male half of quick coupler set 5 and elbow 2 to each of the loader feedline hoses 4 See Figure 34 2 Attach loader feedline hoses to the steel feedlines on the loader boom See Figure 35 3 Route hydraulic hoses along loader mount and under the right side of operator s platform to the tractor valve NOTE Be sure to avoid contact with brake ped als and other moveable tractor components Hoses must be routed so that they are not CD6470 t 1 pinched bent sharply or chafed during operation
15. tractor or loader Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Check Lists in the Loader Operator s Manual have been completed LU126 LU132 A Red B BI D Green Z LOADER FEEDLINES Figure 42 Loader Feedline to Tractor Remote Coupler Connections MAN0041 Rev 4 4 2008 Hydraulic Installation 23 1023583 HOSE KIT General Description These set up instructions are for operating the LU126 or LU132 loader using single lever control valve mounted to the right loader mount as shown in Figure 43 To use this hydraulic connection the hoses must be connected between the control valve and the trac tor hydraulic system located at the rear of the tractor NOTE After the hydraulics and loader are install on the tractor check the clearance between the top of the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed See Page 6 for installation instructions NOTICE m lf hydraulic lines are not connected as shown in this manual the control valve may be damaged Figure 43 Control Valve Installed Typical A blocked outlet RETURN or improper hose con nection will cause pressurized oil to enter the return circuit and damage the valve Install Hydraulic Fittings to Control Valve 1 Remove open center plug from the side of the control valve 2 Install PBY
16. 02862 Hose 120 x 3 4 JICF x 3 4 JICF 90 1023496 Hose 120 x 3 4 JICF x 7 8 JICF 1010920 Adapter M22 x 1 5P x 3 4 JICM 44426 Adapter M18 x 1 5P x 3 4 JICM 313032 Elbow 3 4 JICM x 3 4 JICF 90 46054 Elbow 7 8 JICM x 7 8 JICF 45 PBY Power Beyond ZOO eo V RETRUN DOV OO c Ss PRESSURE CD7139At 2 Figure 47 Hydraulic Fittings and Hose Installation MAN0041 Rev 4 4 2008 Hydraulic Installation 25 1023583 Hose Kit Install Hose Hanger sa Tractor 9 1 Remove lower bolt washers and nut that Hardware secures right fender to the ROPS Fa 2 Keep larger washer and discard the remaining hardware 3 Attach hose hanger 9 using spacer 10 cap screw 12 flat washer from tractor lock washer 13 and nut 14 as shown in Figure 48 and Figure 49 4 Route PRESSURE and PBY hoses through hanger as shown in Figure 49 5 Secure hoses into position using lock pin 11 Tighten all hydraulic fittings securely 9 58280 Hose hanger 10 46948 Spacer 11 58047 Lock pin 12 31138 3 8 NC x 3 1 2 HHCS 13 838 3 8 Lock washer 14 835 3 8 NC Hex nut Figure 49 Hose Hanger Installed Connect Work Port Hoses 1 The control valve kit contains hoses assembled 2 Connect loader supply hoses to control valve with quick couplers Attach supply hoses to hydraulic couplers when attaching loader loader feedlines following the color scheme shown in Figure 50 Relief Valve A
17. 1413 9 57798 10 1010461 10 QTY CD5727 DESCRIPTION M20 Lock washer M20 x 2 5 x 40 mm HHCS CL10 9 M20 x 2 5 x 70 mm HHCS CL10 9 3 4 Hardened flat washer Exhaust weather cap 2 25 2 43 HHCS Hex Head Cap Screw Standard hardware obtain locally MANO041 Rev 4 4 2008 1010460 HOSE KIT 1020 1027 LOADERS 4 REF PART QTY DESCRIPTION 1 1010920 4 Adapter M22 x 1 5 x 3 4 JICM 1 1012055 4 Adapter M18 x 1 5 x 3 4 JICM 2 313015 4 Elbow 3 8 NPTM x 3 8 NPTF 45 3 315036 4 Adapter 3 8 NPTM x 3 4 JICF 4 1009513 4 Hose 76 x 3 8 NPTM x 3 4 JICM 5 316007 4 Quick coupler set male amp female NS 395061 2 Spiral band plastic Red NS 395062 2 Spiral band plastic Blue NS 395063 2 Spiral band plastic Orange NS 88 3 Plastic tie TY RAP Standard hardware obtain locally OY NS Not Shown CD6470 t a d 1023577 HOSE KIT LU126 LU132 LOADERS 4 REF PART QTY DESCRIPTION 1 1010920 4 Adapter M22 x 1 5 x 3 4 JICM 2 1 1012055 4 Adapter M18 x 1 5 x 3 4 JICM 2 313015 4 Elbow 3 8 NPTM x 3 8 NPTF 45 3 315036 4 Adapter 3 8 NPTM x 3 4 JICF 4 1022986 4 Hose 116 x 3 8 NPTM x 3 4 JICM 5 316007 4 Quick coupler set male amp female NS 395061 2 Spiral band plastic Red NS 395062 2 Spiral band plastic Blue NS 395063 2 Spiral band plastic Orange NS 88 3 Plastic tie TY RAP Standard hardware obtain locally RY NS Not Shown CD6470 t MANO041 Rev 4 4 2008 P ar t S 2 9 46945 HOSE KIT 1020
18. 4 15 17 18 14 i a P P 10 Tractor Hardware 12 CD7139At PART QTY DESCRIPTION 31138 1 3 8 NC x 3 1 2 HHCS 838 1 3 8 Lock washer 835 1 3 8 NC Hex nut 88 6 Plastic tie not shown 60 1 Elbow 3 4 JICM x 7 8 ORBM 346143 1 PBY conversion plug HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 31 58025 HOSE KIT 1020 1027 LOADERS 2 1 Tractor Nec Hardware Mi Yes CD4349A REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 53670 4 Hose 150 x 3 4 JICM x 3 4 JICM NS 58677 1 Support bracket not used 2 313053 4 Elbow 3 4 JICF x 1 2 NPTM 90 NS 54305 1 Hose guide bracket not used 3 66511 4 Quick coupler Male 1 2 NS 89 Nylon cable ties not included in kit NS 395061 2 Spiral band red 6 30577 1 M8 x 1 25P x 25 mm HHCS GR8 8 NS 395062 2 Spiral band blue f 2472 1 5 16 Lock washer NS 395063 2 Spiral band orange 8 58033 2 Hose hanger NS 54124 2 Spiral band white 9 58047 2 1 4 x 2 1 2 Lock pin NS Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally 32 P ar ts MAN0041 Rev 4 4 2008 1023584 HOSE KIT LU126 LU132 LOADERS P E ang Tractor Hardware To Tractor p Remote Couplers REF PART QTY x LU126 LU132 A Red B Blue D Green C Yellow ZZ s LOADER FEEDLINES DESCRIPTION 1023493 4 Hose 200 x 3 4 JICM x 3 4 JICM 2 313053 4 Elbow 3 4 JICF x 1 2 NPTF 90 3 66511 4 Quick co
19. 5 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TIT A TORQUE Identification A CHART Grade 8 8 Grade 108 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD Ludis T Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Disi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N LA s NN di y 20 00 2 00 V o 9 8 9 00 3 4 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric
20. DIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questio
21. LBACK BLUE BOOM C BOOM CYL ROD END DOWN YELLOW D BOOM CYL BASE END UP GREEN LOADER FEEDLINES Figure 28 Loader Feedline Connection Connect Hoses to Tractor Valve Connect hoses to the hydraulic quick couplers as shown in Figure 29 Figure 29 Hydraulic Hose Connection to Tractor Valve MAN0041 Rev 4 4 2008 Hydraulic Installation 17 1010460 Hose Kit Verification of Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and lowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to control valve hydraulic couplers See Figure 29 NOTE At least 6 spacing should be maintained between valve bracket or hoses and any tractor control brake pedals accelerator hand throttle or hydraulic levers Comply with all Safety Rules and start the tractor Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader 5 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 30 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 7 Once
22. TICE i j di NOTE Indicates helpful information ALITEC BMP CENTRAL FABRICATORS GANNON GILL wW gm WAIN ROY ut 93 P RD WOODS 2 Introduction SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED EL INSTRUCTIVO Si no lee Ingles pida ayuda alguien que si lo lea para que le traduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m This Loader Mounting Kit is to be used only for the loaders and tractors specified in this manual Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way W After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control
23. WOODS 111874 LOADER MOUNTING KIT for LU126 LU132 1020 1027 Loaders on New Holland Tractors TN55 TN60A TN65 TN70 TN70A TN75 TN75A and Case IH Tractors JX1060C JX1070C JX1075C includes Hose Kits 58025 46945 1010460 1023577 1023583 1023584 Ww Tested Proven Unbeatable 41 Rev 4 4 2008 INS MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Loader Operator s Manual are completed before releasing equipment to the owner TO THE OWNER Read this manual and Loader Operator s Manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the uni
24. When hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is remove from the tractor 9 Be sure the adequate slack is left in the hoses so they can move as the loader moves through its full range of motion 10 Attach plastic tie straps every 20 around the hoses to keep them tightly bound and away from contact with the ground or other moving parts on tractor 11 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operation section in the Loader Operator s Manual have been completed FLOAT POSITION _DUMP SPEED LOWER DUMP S SPEED ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment slow Handle right to limit Dump bucket or attachment fast e Handle to left Rollback bucket or attachment Figure 51 Single Lever Control Operation MANO041 Rev 4 4 2008 Hydraulic Installation 27 111874 LOADER MOUNTING KIT REF PART QTY DESCRIPTION 1 1000468 1 Right rear mount 2 1000469 1 Leftrear mount 3 40448 1 Grill guard kit optional included items 4 6 4 40449 1 Grill guard 5 307553 8 M20x2 5x 50 mm HHCS 28 Parts REF PART 6 21531 7 1001377 8 2
25. and hardened flat washer 9 in the top hole Secure to bottom holes using two cap screws 8 and hardened flat washers 9 Secure to forward holes using two cap screws 5 and hardened flat washers 9 Repeat steps to install left rear mount 2 See Figure 2 Tighten all hardware to specifications listed on page 6 1000468 Right rear mount 1000469 Left rear mount 307553 M20 x 2 5P x 50 mm HHCS 1001377 M20 x 2 5P x 40 mm HHCS 21413 M20 x 2 5P x 70 mm HHCS 57798 3 4 Hardened flat washer Install Grill Guard Optional 1 2 Install grill guard 4 to front of tractor chassis using four cap screws 5 and lock washers 6 as shown Torque hardware to specifications given on page 6 4 40449 Grill guard 5 307553 M20 x 2 5P x 50 mm HHCS 6 21531 M20 Lock washer MANO041 Rev 4 4 2008 Mount Installation 5 Torque Hardware NOTICE Torque all hardware to specifications listed below m Check torque value of mount hardware after 10 hours of operation and again after every 50 hours of operation TORQUE SPECIFICATIONS Ref Cap Screw Qty Wrench Required Torque Size 7 M20x2 5Px40mm 2 30 mm 244 bs ft 330 N m 5 M20x2 5Px50mm 8 30 mm 244 bs ft 330 N m 8 M20x2 5Px 70mm 4 30 mm 244 bs ft 330 N m Install Weather Cap on Exhaust Pipe NOTE After the hydraulics and loader are install on the tractor check the clearance between the top of
26. conversion plug 18 and elbow 17 supplied with hose kit into the side of the control valve 3 Attach elbow 5 to the fitting in the IN port of the 18 control valve 17 5 313032 Elbow 3 4 JICM x 3 4 JICF 90 17 60 Elbow 3 4 JICM x 7 8 ORBM 18 346143 Power Beyond conversion plug CD7139At 1 Figure 44 Cable Control Valve Fitting Installation 24 Hydraulic Installation MAN0041 Rev 4 4 2008 1023583 Hose Kit Install Hydraulic Fittings and Hoses 1 Locate the hydraulic ports on the rear of the trac tor 2 Remove tube and fittings from the PBY PRESSURE and RETURN ports shown in Figure 45 3 Install adapter 4 in the PBY port adapter 3 and elbow 5 in the RETURN port and elbow 6 in the PRESSURE port 4 Attach straight end of hose 1 to the PBY port on the control valve 5 Attach 90 end of second hose 1 to the OUT port on the control valve 6 Attach one end of hose 2 to the IN port on the control valve 7 Route hoses under right side of platform over right rear axle and out the back of the tractor 8 Attach straight end of hose 1 from the OUT port on the control valve to the elbow 5 in the RETURN port on the back of the tractor 9 Attach end of hose 2 from the IN port on the control valve to the PRESSURE port on the back of the tractor 10 Attach 90 end of hose 1 from the PBY port on the control valve to the PBY port on the back of the tractor 10
27. e Connection 1 53670 Hose 150 x 3 4 JICM x 3 4 JICM 2 313053 Elbow 3 4 JICF x 1 2 NPTM 90 3 Quick coupler Male not supplied Figure 8 Hose Routing Typical Installation 8 Hyaraulic Installation MAN0041 Rev 4 4 2008 58025 Hose Kit Connect Hoses to Tractor 1 Connect hoses to the tractor hydraulic couplers as shown in Figure 9 Figure 9 Hose Connection to Tractor Hydraulic Couplers Typical Install Hose Hangers 1 Install hose hangers beneath the tractor chassis NOTE For forward hanger use hardware pro vided in kit for rearward hanger use tractor hard ware 2 Route hoses through hose hangers as shown and attach lock pins to retain hoses 3 Torque hardware to 15 Ibs ft 6 30577 M8x1 25P x 25 mm HHCS 7 2472 5 16 Lock washer 8 58033 Hose hanger 9 58047 1 4 x 2 1 2 Lock pin A Forward Hanger Tractor M C Hardware Figure 11 Hose Hanger Installation MAN0041 Rev 4 4 2008 Hydraulic Installation 9 58025 Hose Kit Verify Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and slowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to tractor remote control couplers See Figure 9 Control 2 3 Comply with all safety rules and start the tractor Mount loader to tractor by activating bucket cylinders to ra
28. em by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment W Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents B Keep all persons away from operator control area while performing adjus
29. f the trac tor as shown in Figure 17 2 Remove tube and fittings from the PBY PRESSURE and RETURN ports 4 7j T h Figure 17 Tractor Hydraulic Connections 12 Hydraulic Installation MAN0041 Rev 4 4 2008 46945 Hose Kit Install Hydraulic Fitting and Hoses Continued 3 Install adapter 3 and elbow 5 to the RETURN port Install elbow 6 to the PRESSURE port Install adapter 4 and elbow 5 to the PBY port Attach hose from the IN port on the control valve to elbow 6 in the PRESSURE port on the tractor 7 Attach hose from the PBY port on the control valve to elbow 5 in the PBY port on the tractor 8 Attach the hose from the OUT port on the control valve to elbow 5 in the RETURN port on the tractor 9 Position the hoses as shown in Figure 19 58081 Adapter M22 x 1 5P x 7 8 JICM 58647 Adapter M18 x 1 5P x 7 8 JICM 315024 Elbow 7 8 JICM x 7 8 JICF 46054 Elbow 7 8 JICF x 7 8 JICF 45 Oy mn n POWER BEYOND PRESSURE 2 SO 5 RETURN CD5659A Figure 19 Hydraulic Fittings and Hoses Installed MANO041 Rev 4 4 2008 Hydraulic Installation 13 46945 Hose Kit Install Hose Hanger ul Tractor 9 1 Remove lower bolt washers and nut that Hardware secures right fender to the ROPS 2 Keep larger washer and discard the remaining hardware 11 3 Attach hose hanger 9 using spacer 10 cap screw 12 flat washer
30. from tractor lock washer 13 and nut 14 as shown in Figure 20 and b Figure 21 4 Route PRESSURE and PBY hoses through hanger as shown in Figure 21 5 Secure hoses into position using lock pin 11 Route RETURN hose as shown in Figure 19 to avoid upper 3 point arms 7 Tighten all hydraulic fittings securely 9 58280 Hose hanger 10 46948 Spacer 11 58047 Lock pin 12 31138 3 8 NC x 3 1 2 HHCS 13 838 3 8 Lock washer 14 835 3 8 NC Hex nut Figure 21 Hose Hanger Installed Connect Work Port Hoses 1 The control valve kit contains hoses assembled 2 Connect loader supply hoses to control valve with quick couplers Attach supply hoses to hydraulic couplers when attaching loader loader feedlines following the color scheme shown in Figure 22 A BUCKET CYL BASE END DUMP RED B BUCKET CYL ROD END ROLLBACK BLUE C BOOM CYL ROD END DOWN YELLOW D BOOM CYL BASE END UP GREEN LOADER FEED LINES 2 Spool Control Valve Figure 22 1020 1027 Control Valve and Loader Feedline Hose Connections 14 Hydraulic Installation MAN0041 Rev 4 4 2008 46945 Hose Kit Verification of Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and lowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to control valve hydraulic couplers See Figure 22 NOTE At least 6 spacing sho
31. ht side of the tractor platform 2 Install adapters 1 adapter 3 and female half of quick coupler set 5 to each of the tractor valve ports See Figure 7 and Figure 8 NOTE Not all parts supplied with this hose kit are used for this application Figure 25 Hydraulic Fittings Installed 1 1010920 Adapter M22 x 1 5 x 3 4 JICM 3 315036 Adapter 3 8 NPTM x 3 4 JICF 5 316007 Quick coupler set male amp female Figure 26 Hydraulic Fitting Installation 16 Hydraulic Installation MAN0041 Rev 4 4 2008 1010460 Hose Kit Assemble Loader Hoses 1 Attach male half of quick coupler set 5 and elbow 2 to each of the loader feedline hoses 4 See Figure 27 2 Attach loader feedline hoses to the steel feedlines on the loader boom See Figure 28 3 Route hydraulic hoses along loader mount and under the right side of operator s platform to the tractor valve NOTE Be sure to avoid contact with brake ped als and other moveable tractor components Hoses must be routed so that they are not CD6470 t 1 pinched bent sharply or chafed during operation I Hoses must not interfere with any tractor control Figure 27 Loader Hose Connection operation or contact any moving parts 1020 1027 2 313015 Elbow 3 8 NPTM x 3 8 NPTF 45 4 1009513 Hose 76 3 8 NPTM x 3 4 BUCKET CYL BASE END DUMP RED 5 316007 Quick coupler set male amp female RH B BUCKET CYL ROD END LOADER ROL
32. ise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader 5 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 12 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 7 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system and check oil level 8 When hose routings and correct loader wu 4 operations are verified identify each circuit by Control 1 Handle forward Boom down placing a matching colored band around the male and female quick couplers The color coded bands will make reinstallation easier when the loader is removed from tractor Control 1 Handle back Boom up Control 2 Handle forward Dump bucket or attachment Control 2 Handle back Rollback bucket 9 Be sure that adequate slack is left in the hoses so or attachment they can move as the loader moves through its full range of motion Figure 12 Tractor Hydraulic Control Levers 10 Attach the plastic tie straps included in kit every 20 inches around the hoses to keep them tightly bundled and away from contact with the ground or other movi
33. ng parts on the tractor or loader 11 Before operating the loader make sure that the Pre Delivery Delivery Pre Operation Checklists from the Operator section in the Loader Operator s Manual have been completed 10 Hydraulic Installation MAN0041 Rev 4 4 2008 46945 HOSE KIT General Description These set up instructions are for operating the 1020 1027 loader using single lever control valve mounted to the loader rear mount as shown in Figure 13 To use this hydraulic connection the hoses must be con nected between the control valve and the tractor hydraulic system located at the rear of the tractor NOTE After the hydraulics and loader are install on the tractor check the clearance between the top of the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed See Page 6 for installation instructions NOTICE m If hydraulic lines are not connected as shown in this manual the control valve may be damaged A blocked outlet RETURN or improper hose con nection will cause pressurized oil to enter the return circuit and damage the valve Adjust Control Valve The control valve comes standard with two OUT ports One at the lower left corner and one at the upper right corner The port at the lower left is shipped with a 3 4 JICM x 7 8 O ring adapter installed The port at the upper right is shipped with a 7 8 O ring plug
34. ns regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 800 319 6637 tel GILL 800 399 6637 fax frre WAIN ROY www WoodsEquipment com Woscyv WOODS F 3079 Rev 4 4 2008 PART NO MANO041 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 800 319 6637 tel 800 399 6637 fax wW PE www WoodsEquipment com d Saul Fhe ek 2000 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
35. nt and complete each item on the PRE DELIVERY CHECK LIST DELIVERY CHECK LIST and PROD UCT REGISTRATION from the loader manual before equipment is released to the customer Tractor Preparation For installing this mounting kit references to right left forward and rearward directions are determined from the operator s position in the tractor seat 1 Remove the tractor front weights and front fend ers if equipped 2 Rotate the exhaust pipe opening to face away from the left side of the tractor NOTE On TNA models the tip of the exhaust pipe will have to be removed and a weather cap installed See page 6 for installation instructions 3 Set the tractor wheels to the manufacturer s widest recommended spacing Refer to the tractor operator s manual NOTICE m Clean threaded holes in the tractor chassis thoroughly using a tap of the proper size Paint rust or debris in the threads may not permit cap screws to be installed and tightened correctly As a valued customer Woods appreciates your comments Once loader mount and hydraulic hoses have been installed please take a few minutes to complete the Loader Mount Evaluation sheet that was supplied with this mount Your comments will help us continue to bring you quality products 4 Mount Installation MANO041 Rev 4 4 2008 Install Right and Left Rear Mounts 1 2 Attach right rear mount 1 to tractor Secure using one cap screw 7
36. nues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany 2606 South Illinois Route 2 E Cm Es OCC CENTRAL FABRICATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com Ww WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty
37. ower Take Off Quick Disconnect PRP Right Hand ROPS Roll Over Protective Structure PPM E TT Revolutions Per Minute FEP a Right SAE eti Society of Automotive Engineers UNG ies onus Unified Coarse UNE De Bona pads Unified Fine ata usus M Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 35 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third part
38. propriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader 5 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 37 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 7 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 8 When hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is remove from the tractor 9 Be sure the adequate slack is left in the hoses so they can move as the loader moves through its full range of motion 10 Attach plastic tie straps every 20 around the hoses to keep them tightly bound and away from contact with the ground or other moving parts on tractor 11 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operation section in the Loader Operator s Manual have been completed FLOAT POSITION M LOWER DUMP lt LIFT ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back
39. rol levers To use this hydraulic connection the tractor must be equipped with either two hydraulic levers or a joystick control and four tractor hydraulic couplers as shown Figure 5 Hydraulic quick couplers for connection to tractor are NOT INCLUDED with hose kits but are available as service parts NOTE After the hydraulics and loader are installed on the tractor check the clearance between the top of the exhaust pipe and the loader boom when the loader is raised If there is interference a weather cap will need to be installed See Page 6 for installation instructions Figure 6 Connections to Tractor Hydraulic Couplers Typical MAN0041 Rev 4 4 2008 Hydraulic Installation 7 58025 Hose Kit Assemble and Route Hoses 1 Attach a 90 degree elbow 2 and male quick cou pler 3 to each loader supply hose 1 1020 1027 A BUCKET CYL BASE END 2 Connect loader supply hoses to loader feedlines DUMP RED as shown in Figure 7 B BUCKET CYL ROD END 3 Route hydraulic hoses along loader mount under ROLLBACK BLUE the right side of operator s platform and over the C BOOM CYL ROD END rear axle See Figure 8 DOWN YELLOW NOTE Hoses must be routed so that they arenot D BOOM CYL BASE END pinched bent sharply or chafed during operation UP GREEN Hoses must not interfere with any tractor control LOADER FEEDLINES operation or contact any moving parts Figure 7 Loader Feedlin
40. shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1800 8 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X lt BB7200X BB8400X DS1260 DSO1260 051440 TS1680 BW 126 2 BW180 2 yeats Gearbox PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 components RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD 3 years 1 year if used in rental or RDC54 RD60 RD72 oso commercial applications RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 2 BW180 2 BW1260 BW1800 2162 3240 DS1260 DSO1260 DS1440 TS1680 Blade spindles 3 years Rust through 10 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materiall
41. t as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number of your equipment in the space provided Model Date of Purchase Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury IMPORTANT Is used to address practices not related to personal injur or NO
42. tments service or maintenance Safety 3 LOADER MOUNT INSTALLATION A WARNING m Only use 111874 Loader Mounting Kit for mounting Woods LU126 LU132 1020 1027 loaders on New Holland TN55 TN60A TN65 TN70 TN70A TN75 TN75A tractors and Case IH JX1060C JX1070C and JX1075C tractors Any other use or modification of this mounting kit may result in seri ous injury or death m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m If you do not understand any part of this manual and need assistance see your dealer NOTICE E This equipment must be assembled and installed on the customer s tractor by the Woods dealer Dealer must thoroughly inspect equipme
43. uld be maintained between valve bracket or hoses and any tractor control brake pedals accelerator hand throttle or hydraulic levers Comply with all Safety Rules and start the tractor Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader 5 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 23 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 7 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 8 When hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is remove from the tractor 9 Be sure the adequate slack is left in the hoses so they can move as the loader moves through its full range of motion 10 Attach plastic tie straps every 20 around the hoses to keep them tightly bound and away from contact with the ground or other moving parts on tractor 11
44. upler Male 1 2 not included in kit 1 4 59520 1 Hose hanger bracket 5 58047 1 1 4 2 1 2 Lock pin NS 395061 2 Plastic band Red NS 395062 2 Plastic band Blue NS 56061 2 Plastic band Green NS 56062 2 Plastic band Yellow NOTE Not all parts supplied with this NS 88 Plastic tie hose kit are used for this application NS Not shown Standard hardware obtain locally MANO041 Rev 4 4 2008 Parts 33 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head E TII TORQUE Identification ea CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE2 SAFO Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 3
45. y beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business reve
46. y modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REME
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