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Windsor VOYXDU 10086150 User's Manual

1. PUMP CHEMICAL VALVE VALVE VALVE SWITCH PUMP ACTUATOR PUMP SOLENOID SOLENOID BRUSH VACUUM VACUUM 2 A x F M p up by cp gp Q p o on gs 5 290 S gt ziz EL 8556 LI TE Z dal El zh ole ze xk 399 28 55 88 Bg CH 8 5 2200 25 gt See EE E 5552 ul ES EE 289 ZE
2. 53 RED M 37 RED 52 RED 5 40 BLK 6 ___ _ 9 55 BLK tH Z BAIBLK 1IVLVV e zr 56IVLVV 5 _S2iRED 5 88 Cae DIAGRAM A lt 45 50 PNK AG GRN 72 IRED GRN 7 6 E 3IGRN 2 T TE BORED ORG 88 88IRED GRY 12 WHT RED 31 BRN TIIGRY RED 69 BLK yy 4 WHT GRN SGRN 31 BRN 66 BLK 30 BRN Er S5WHT BLU 4 S WHT BLU Lo al 2 BLU gt 6 WHT YLW 12 LJ 1 1YLW 68IGRN BL 28 RED FD J 58 RED Ww 55 BLK ISIGRY GRN gt 6 WHT YLW A2WHT RED DIAGRAM 4 5 22860 DIAGRAM J EM S
3. LIGHT DEEP DECK LIFT SOLUTION JET JET TRACTION ACTUATOR PUMP SOLENOID SOLENOID BRUSH VACUUM VACUUM 2 F dp d dp f 3 318 gt m 9 5 E gx 2 PIN 2 PIN 2 PIN 2 PIN A2PIN DEUTSCH PACKARD PACKARD PACKARD PACKARD 55 98 aly aly aly ES ES 9 EM 5 12 x CAM SWITCH eWHT YLW 4 ANI 53 RED GINHT YLWI au ld 23 HT BLU 24WHT BLU 518 15 28101046 519 20 HANDLE HANDLE SWITCH SWITCH E 98 THROTTLE 558 59 31 BRN x El a a PUMP RUN I 9 b TRUECHARGE MURED G 415 HOUR METER tle SWITCH E 49 PNK Y BER 3 MO 8UZWHTRED SE 35 PUMP 36WHT SWITCH
4. L 37 RED pn 5 40 BLK O 53 RED 52 RED lt Y N 1 YLW I B6 YLW 7 55 BLK N 36 WHT 54 BLK 49 PNK 38 YLW 56YLW 52 RED VA 50 PNK y o 86 45 GRN L 87 46 GRN 31 BRN lt gt 3 GRN 32 BRN SOBAN 31 BRN 22 BLK 388 24WHT BLU p 24WHT BLU 4 Dean 5 Y MBLK 28 RED oT ABWHT 26 RED 48WHT 2 7 57 WHT YLW ind SOIPNK 53 RED Y n pK 53 RED __ Ts 5 57 WHT YLW 25 RED 51 BLU 2 BLU gt 44 24 WHT BLU 4VI I 68M 1 H 23 WHT BLU J 4 46 GRN 42 LT BLU 3 26 RED 51 BLU 25 RED 41 RED lt 19 RED 22 RED T 24 WHT RED 16 RED MAIN 21 13 RED 40BLK VACUUM VACUUM 1 7 5 30A 80 A 8 RED stop SWITCH L jJ 26 RED BRUSH a G 2 LJ 22 42BLU 1 28 860 d
5. PART PRV NO DESCRIPTION pcc NOTES 86002000 14717 BREAKER 3 86001920 14607 BREAKER 25A CIRCUIT 86001910 14606 BREAKER 30A 50VDC CIRCUIT 86230680 12532 BRUSH EXTRACTOR 24 86251360 67166 RELAY 36VDC 100A 86007190 72161 SWITCH KEY DPST 86014690 8 SWITCH ROTARY 4 POS 86199840 090 12A FLOAT SCREEN CAGE ASSY 86013030 VALVE 36VDC SOLENOID 1 8 86012550 JET PROMAX 11001 86013200 3 JET MINI PROMAX 11004 86004570 44067 JET BODY MINI PROMAX BODY 86215250 11049 BELT 28 15W 128T 86224630 730380 SPRING BRUSH CLIP 86217260 22106 COUPLER SPIDER 86230080 141044 BREAKER 22A 250VAC 50VDC 86257180 72207 SWITCH MOMEMTARY DPDT WHITE 86257150 72197 SWITCH SPDT P BUTTON 86006310 66335 POTENTIOMETER OHMS 86004010 35274 GASKET DOME EDGE 86004440 39717 DRAIN HOSE 86012760 STRAINER 1 2 80 MESH 86005870 59021 O RING FILTER SEAL RON VIK 86296520 WIPER 13IN W GASKET 86261210 29204 DIODE ASM 76008 X 76008 86003410 29215 DIODE ASM 76075 X 76075 86296100 ASM DC CONVERTER DELUXE ONLY 86007180 72160 SWITCH E STOP DELUXE ONLY 86251410 67506 RELAY 15 AMP 36V MIN DELUXE ONLY 86217270 22110 COUPLER ACC PORT VACUUM DELUXE ONLY 86295160 GASKET ACC
6. REF PART NO PRVNO QTY DESCRIPTION 1 86274220 70134 1 SCR 6 32 X 5 8 PPHMS SS 2 86003340 28062 1 DOME 13X11 3 86246080 51368 1 LANYARD 18 0 W LOOP amp EYE 4 86014810 1 NUT 6 32 ACORN SS 5 86004010 35274 1 GASKET DOME EDGE 6 86199840 090 12A 1 FLOAT SCREEN CAGE ASSY 7 86227120 04095 1 ADAPTER FLOAT 30 DEG 8 86293240 1 TUBE ASM RECOVERY FLOAT 9 86002380 20046 1 CLAMP 2 25 WORM GEAR 10 86002400 20064 4 CLAMP 2 0 WORM GEAR X 312W 11 86240130 39560 1 HOSE P TRAP 45 DEF 12 86292750 1 SOLUTION TANK 13 86290830 2 SCR 5 16 18 X 1 25 SHCS SS 14 86238460 36259 2 HOOK STRAP 15 86270830 57028 5 NUT 5 16 18 SS 16 86013350 1 BRKT RECOVERY HINGE 17 86276490 70670 7 SCR 5 16 18 X 5 8 HHCS SS 18 86012160 1 BRKT TANK STIFFENER 19 86237650 35219 2 GASKET 1 1 2 COMPRESSION 20 86004440 39717 1 CAP DRAIN HOSE 21 86005660 57033 2 NUT 15 SLIP JOINT 22 OPEN 23 86004260 39472 1 HOSE 15 X 24 0 DRAIN 24 86089630 78490 1 TUBE 1 5 X 24 0 25 86246070 51352 1 LANYARD DRAIN HOSE 86292490 VOYAGER DUO 05 14 08 5 34 RECOVERY TANK HANDLE BASIC 5 35 86292490 VOYAGER DUO 08 20 07 RECOVERY TANK HANDLE BASIC
7. 5 67 Wiring Control Panel Deluxe 5 69 Wiring Main Harness Basic 5 71 Wiring Harness Deluxe 5 72 Wiring Diagram suse 5 73 Wiring Diagram sss 5 74 Hose Diagram Basic 5 75 Hose Diagram Deluxe 5 76 Suggested Spare Parts 5 77 ACCESSOFIBS 5 77 OPTIONS 8 SERIAL NUMBERS Battery Cant da 6 2 Battery Cart Latch and 6 4 Battery Cart 6 6 Battery Exchange 6 8 Emergency 5 6 10 Serial Numbers 6 12 Warranty 86292490 VOYAGER DUO 11 15 08 3 HOW USE THIS MANUAL This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the fron
8. 3 43ILT BLU E E 22 RED 24WHT RED C KEY SWITCH E E 5 8 3l 22 BLK 3 4 352555504 16060 NI 2 bomen PERE 3 P 7 28215 EN ELS S zi eri EO RED 20 L 7 zt WHT RED S VACUUM MAIN i gt 9 WT 44 WHT GRN 4MHT GRN ASIGRN 3 29204 2 ae m lazigLU pm 9 A4 WHT GRN Ea 159860 1 16 3 H 3 7 2 re 3 o ad B B y 1 M 26 RED 7 8 RED 7 C gt BRUSH 21WHT RED 15060 22 ele 27 RED 2 Jos RED 24WHT RED 43 LT BLU D3IWHT BLU 521 19 RED 28 RED 5 13 RED e e 1 mw RELAY gt VACUUM M 30A 2 33 PUR 8 E 8 8 26 RED 21 RED VACUUM 30A SIWHT BLU 5 39 BLK 8 18 8L 5 ATIBLK gt 86260320 14 8L 648L Iv TEE O RS 1 INDICATES OPTIONAL EQUIPMENT 5 73 L IL we Wwe All Lh 86292490 VOYAGER DUO 01 23 09 WIRING DIAGRAM DELUXE
9. REF PART PRV NO QTY DESCRIPTION FROM NOTES 1 86006580 70085 1 SCR 1 4 20 X 1 2 PPHMS SS DL 2 86292230 1 COVER PUMP 3 86012690 1 BRKT PUMP MTG 4 86240500 40095 1 HOSEBARB 1 4MPT X 3 8 90D NYL 5 86010670 87029 2 WASHER 5 16 FLAT SS 6 86276490 70670 2 5 16 18 X 5 8 HHCS SS 7 86001530 40039 3 HOSEBARB 1 2MPT X 1 2 HOSE 90 8 86012760 1 STRAINER 1 2 80 MESH 86005870 59021 O RING FILTER SEAL RON VIK 86136800 73839 SCREEN 100 MESH STRAINER DEEP 9 86197940 40027 1 HOSEBARB 3 8MPTX1 2 90D DL 10 86250920 65142 1 PUMP 36VDC 100PSI 11 86010650 87018 4 WASHER 10 X 9 16 OD 12 86270990 57090 4 NUT 10 32 NYLOCK SS 13 86197290 14076 1 BUSHING 3 8 MPT X 1 4 HEX 14 86200820 270 11 1 NIPPLE 1 8NPT QD MALE BRASS 15 86247720 56032 1 NIPPLE 1 8 CLOSE 16 86197300 14079 1 BUSHING 1 8 X 1 4 MPT HEX 17 86290000 1 VALVE BYPASS 125 PSI ADJ 18 86197730 78024 1 TEE 1 4 BRANCH 19 86197760 78308 1 TEE 1 4 STREET 20 86197500 40009 1 HOSEBARB 1 4MPT X 1 4 DL 21 86197980 40055 1 HOSEBARB 1 2 MPT X 1 0 90D NU 22 86282050 39562 1 HOSE 1 0 ID X 1 8W X 21 CLR 23 86233110 20018 1 CLAMP 1 0 WORM GEAR 24 86233150 20042 6 CLAMP 3 8 HOSE D SLOT 25 86233090 20016 1 CLAMP 1 4 ID HOSE 26 86010630 87013 1 WASHER 1 4 ID X 5 8 OD
10. DUO ums Carpet Extractor Model VOYDU 10086130 VOYXDU 10086150 Operating Instructions ENG N iM 74 86292490 01 23 09 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE YOUR DEALER Name Address Phone Number OVERVIEW The Voyager Duo is a battery powered carpet extractor intended for commercial use The Voyager Duo applies a cleaning solution onto a carpeted floor sweeps and scrubs the carpet with two counter rotating brushes and then vacuums the soiled water back into the recovery tank 2 86292490 VOYAGER DUO 08 20 07 Machine Data Log Overview 2 Table Of Contents 3 HOW TO USE THIS MANUAL How To Use This 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Safety Label Locatlion 2 3 OPERATIONS Technical Specifications 3 1 How The Machine Works 3 4 3 5 Drive Controls eta 3 6 Scrub COntrolS s 3 8 Machine 3 11
11. 19 ID X 5 X 09TK BLK 3 86072110 141056 1 BRKT BACK CONTROL PANEL 4 86274290 70162 2 SCR 10 32 X 3 8 PPHMS SS 86292490 VOYAGER DUO 10 15 07 5 24 COVER FRONT 5 25 86292490 VOYAGER DUO 08 20 07 COVER FRONT REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86271870 57290 4 NUT 1 4 20 HEX NYLCK THIN SS 2 86010630 87013 4 WASHER 17410 X 5 8 OD SS 3 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 4 86290740 2 BRKT FRONT LATCH 5 86278390 73866 2 SPACER 1 20DX 219IDX1 2 6 86006830 70386 2 SCR 10 32 X 1 0 PPHMS 7 86062310 270155 1 COVER FRONT 24 IN DUO 8 86010650 87018 2 WASHER 10 X 9 16 OD 86292490 VOYAGER DUO 08 20 07 5 26 DECAL 86292490 VOYAGER DUO 08 20 07 5 27 DESCRIPTION 1 86013290 1 LABEL BASIC CONTROL 2 86013310 1 LABEL EXTRACTORS BREAKERS 3 86013650 1 LABEL VOYAGER LEFT 4 86013660 1 LABEL VOYAGER RIGHT 5 86004970 50990 1 LABEL WINDSOR LOGO DOMED 6 86013330 1 LABEL SOL FILL 30 GAL 7 86014330 1 LABEL CHARGER CONNECTION 86292490 VOYAGER DUO 08 20 07 5 28 FRAME LOWER 5 29 86292490 VOYAGER DUO 08 20 07 FRAME LOWER
12. REF PART NO PRVNO QTY DESCRIPTION ee NOTES 1 86276780 70728 2 SCR 51618 X 3 4 HHCS SS 2 86293740 2 CASTER 4 SWIVEL 200 3 86091890 141022 1 BRKT FRAME CASTER MNT 4 86092550 34468 1 FRAME TRANSAXLE MTG 5 86271840 57285 8 NUT 5 16 18 HEX NYLCK THIN SS 6 86010670 87029 8 WASHER 5 16 FLAT SS 86292490 VOYAGER DUO 08 20 07 5 30 FRAME UPPER 5 31 86292490 VOYAGER DUO 08 20 07 FRAME UPPER REF SERIAL NO PART NO QTY DESCRIPTION FROM NOTES 1 86276780 70728 4 SCR 5 16 18 X 3 4 5 SS 2 86276490 70670 5 SCR 5 16 18 X 5 8 5 SS 3 86010670 87029 7 WASHER 5 16 FLAT SS 4 86012890 1 WELDMENT FRAME 5 86277460 70847 2 SCR 5 16 18 X 5 8 BSHCS 6 86279630 87212 2 WASHER 3441DX1 13ODXO9TPLT 86292490 VOYAGER DUO 08 20 07 5 32 86292490 VOYAGER DUO 12 12 08 5 33
13. 73 E BR a B 7 BLK PUMP DIAGRAM C TORED 10 RED a 9 BLK B H DRIVE ASM 86012840 E DIAGRAM D 13 RED M VENE X itt a VACUUM VACUUM 19656 MOTOR MOTOR Pek A A 21 RED y tr t 0 B 208L 5 71 86292490 VOYAGER DUO 11 15 08 SOLUTION SOLUTION LE BRUSH MOTOR SOLENOID SOLENOID 8 RED 3 GRN AIWHT GRN 2 BLU 11 RED E PRESSURE PUMP N SWITCH PRIME BYPASS VALVE VALVE 1 100 76 GRY BLU RED 18 GRY BLK GRN 75 GRY GRN _ BLK 16 BLK s 18 GRY BLK 17 RED BLU N 72 8 629 500 0 6 WHT YLW ACTUATOR CHEMICAL PUMP 1 BL CHEMICAL A RED SELECTOR VALVE i 5 Bm ti o 80 RED ORG 67 BLK 16 68 GRN 22 15 GRN 10 WHT 9 BLK 14 RED YLW 13 RED GRY
14. 86292490 VOYAGER DUO 10 20 07 5 44 SOLUTION CHEMICAL VALVES DELUXE 5 45 86292490 VOYAGER DUO 08 20 07 SOLUTION CHEMICAL VALVES DELUXE REF PART NO PRV NO QTY DESCRIPTION ee NOTES 1 86273980 70066 4 SCR 10 32 X 3 4 PPHMS SS 2 86010650 87018 8 WASHER 10 X 9 16 OD 3 86293950 1 SWITCH PRESSURE 4 86295650 1 CROSS 1 8 NPT 5 86013030 2 VALVE 36VDC SOLENOID 1 8FPT 6 86197750 78161 2 TEE 1 8 STREET RUN 7 86006520 70052 4 SCR 8 32 X 3 8 PPHMS SS 8 86247720 56032 2 NIPPLE 1 8 CLOSE 9 86295250 1 BRKT SOLUTION BYPASS 10 86295550 1 ORIFICE SOLUTION BYPASS 11 86240610 44104 5 HOSEBARB 1 8MPT X 1 4H 90D 12 86233090 20016 5 CLAMP 1 4 ID HOSE 86292490 VOYAGER DUO 08 20 07 5 46 SOLUTION TANK DELUXE 5 47 86292490 VOYAGER DUO 04 11 08 SOLUTION TANK REF PART NO PRVNO QTY DESCRIPTION 1 86011820 1 GASKET INLET CAP 2 86011810 1 RETAINER INLET 3 86290370 8 2 WASHER 346 ID X 105T 4 86276760 70724 1 SCR 5 16 18 X 1 25 BSHCS SS 5 86006860 70408 2 SCR 10 X 1 2 PPHST TYPE B 55 6 86010650 87018 2 WASHER 10 X 9 16 OD 7 86290830 1 SCR 5 16 18 X 1 25 SHCS
15. 3 6 86292490 VOYAGER DUO 08 20 07 DRIVE CONTROLS KEY SWITCH Controls the power for machine functions To turn the machine power on rotate key clockwise To turn the machine off rotate key counterclockwise REVERSE BUTTON Controls the direction of travel of the vehicle To travel in reverse press the button and press either of the throttle switches To travel forward release the button are press either of the throttle switches THROTTLE SWITCHES Propel the vehicle with the speed control knob setting selected Pressing either of the switches causes the machine to travel in the direction selected by the Reverse Button To travel press either of the throttle switches To stop travel release both throttle switches SPEED CONTROL KNOB Controls the speed of the machine Speed range B is intended for carpet extraction Speed A is intended for interim carpet cleaning Faster speeds are recommended for transport only not scrubbing To increase speed turn the knob clockwise To decrease speed turn the knob counter clockwise Speeds can be adjusted at any time whether machine is moving or not BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries The meter display is divided into 10 vertical bars All bars illuminated indicate full charge Bars flashing near the left side indicate the batteries should be charged Further operation of the machine could damage the machine and the batteries Bars flashing also indicate
16. P x STRAINER FILTER 5 75 86282370 58 BEE RV NO 39735 J PORT 86290860 51 BYPASS VALVE SOLUTION PUMP 86321270 18 ORIFICE RESTRICTOR 86280760 6 86280760 6 PRV NO 151 47B PRV NO 151 47B 86290870 10 86290870 10 a e JETS A a SPRAY IN INTERIM A MODE AND SPRAY IN EXTRACT B MODE SPRAY IN EXTRACT B MODE 86292490 VOYAGER DUO 01 22 09 HOSE DIAGRAM DELUXE SOLUTION TANK ACCESSORY PORT 86297700 35 86295830 41 5 7 86295320 45 Y LS STRAINER 86295840 76 FILTER SOLUTION PUMP PRESSURE 86282220 19 SWITCH PRV NO 39621 sve l lees 8 628 223 0 29 PRV NO 39622 86296210 3 5 6 VALVE CI VALVE 86295890 29 86280760 6 PRV NO 151 47B CHEMICAL PUMP 86290870 10 86290870 10 JETS 86295900 2 1 1 226 SB ONLY 4 FILTER SPRAY IN amp 86295900 2 SELECTOR VALVE 86295890 29 SELECTOR SELECTOR TANK TANK 86292490 VOYAGER DUO 11 15 08 5 76 SUGGESTED SPARE PARTS
17. b DRIVE ASM PRIME N FLUSH ul SWITCH 15 GRN I 1S GRN 70 RED YLW A 79 RED GRY a n VACUUM VACUUM MOTOR MOTOR 3 Q IT JE PUMP Era WIRING MAIN HARNESS DELUXE DIAGRAM A 12 1 1 VLVV pe 6 WHT YLW 2 BLU ES 5 WHT BLU 5 3 GRN 4 WHT GRN 69 BLK 2 12 WHT RED 80 RED ORG 79 RED GRY 72 RED GRN 7 6 DIAGRAM B 8 RED 7 BLK DIAGRAM C x 9 BLK DIAGRAM D 13 RED 1 7 te 14 BLK DIAGRAM E 59 RED 1 y 60 BLK DIAGRAM F 81 7 68 GRN LI 67 BLK 7 76 GRY BLU 75 GRY GRN 34 SPARE 70 RED YLW SPARE LL 54 86292490 VOYAGER DUO 01 23 09 5 72 WIRING DIAGRAM BASIC
18. 39547 1 HOSE ASM 1 5 BLK VAC X 21 19 86071920 141018 1 BRKT VACUUM JUNCTION 20 86276490 70670 4 SGR 5 16 18 X 5 8 HHCS 21 86003010 27759 1 CUFF HOSE 1 5 2161 22 86011830 2 GASKET VAC PLATE 23 86014470 1 PLATE VACUUM CONTAINMENT 24 86004420 39609 2 HOSEASM 1 5 BLK VAC X 14 25 86071890 141014 1 BRKT VACUUM EXHAUST 26 86075330 22111 1 COUPLER VACUUM 27 86006950 70532 3 SCR 10 32 X 1 2 PPHMS BLK NP 28 86292630 1 NET CARGO 29 86002400 20064 3 CLAMP 2 0 WORM GEAR X312W 86292490 VOYAGER DUO 11 15 08 5 62 VACUUM DELUXE Il III l II Al II p gt 21 5 63 86292490 VOYAGER DUO 11 15 08 VACUUM DELUXE SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86273810 70018 SCR 1 4 20 X 1 HHCS SS 2 86010780 87162 WASHER 1 4 SPLIT LOCK PLTD 3 86010630 87013 WASHER 1 4 ID X 5 8 OD SS 4 86258480 53177 MOTOR 36V 5 7 3ST TD 86135310 140686 BRUSH SET 24 36V VDC 5 86011760 SPACER 380D X 058W X 3 2L 6 86003760 35166 GASKET VAC MTR 7 86011670 BRKT VACUUM PUMP 8 86011830 GASKET VAC PLATE 9 86014470 PLATE VACUUM CONTAINMENT 10 8
19. 4 HOSEBARB 1 8 1 4 2 86233090 20016 6 CLAMP 1 4 ID HOSE 3 86227200 04007 1 ADPTR 1 8MPTX1 8FPT BS AD 4 86197750 78161 2 TEE 1 8 STREET RUN 5 86240610 44104 2 HOSEBARB 1 8MPT X 1 4H 90D 6 86013200 2 JET MINI PROMAX 11004 7 86012550 2 JET PROMAX 11001 8 86270830 57023 4 NUT 5 16 18 NYLOCK 55 9 86276070 70593 2 5C8 5 16 18 X3 4 CARRIAGE SS 10 86295590 1 PLATE BUMPER 11 86091870 141017 1 BRKT JET DUAL 12 86004570 44067 4 JET BODY MINI PROMAX BODY 13 86010670 87029 2 WASHER 5 16 FLAT SS 14 86010820 87192 4 WASHER 7 16 X 3 4 X 19 15 86197400 31022 2 ELBOW 1 8NPT STREET 86292490 VOYAGER DUO 08 20 07 5 50 SPRAY JET VALVES BASIC 5 51 86292490 VOYAGER DUO 08 20 07 SPRAY JETS VALVES BASIC SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86270830 57023 2 NUT 5 16 18 HEX NYLOCK SS 2 86010670 87029 2 WASHER 5 16 FLAT SS 3 86014250 1 ORIFICE 052 ID 281 OD 4 86197520 40011 3 HOSEBARB 1 8MPT X 1 4 DL 5 86013030 2 VALVE 36VDC SOLENOID 1 8 6 86197400 31022 1 ELBOW 1 8NPT STREET 7 86247720 56032 1 NIPPLE 1 8 CLOSE 8 86197750 78161 1 TEE 1 8 NPT STREET RUN 9 86013070 1 BRACKET DUO VALVE MOUNT 10 86006520 70052 4 SCR 8 32 X 3 8 SS 11
20. other jets are available see Suggested Spare Parts PUMP REPLACEMENT PARTS DIAPHRAGM 86136450 PRV 65151 86137240 PRV 84145 ASM 86292490 VOYAGER DUO 08 20 07 4 12 MAINTENANCE SOLUTION STRAINER amp PUMP DELUXE 5 Jets Extraction 7 Pump 2 Solution Strainer 6 A B Chemical Valve 3 Solenoid Valves 7 Chemical Pump 4 Jets Interim 4 13 86292490 VOYAGER DUO 08 20 07 MAINTENANCE SOLUTION STRAINER amp PUMP DELUXE SOLUTION STRAINER The solution strainer is located under the recovery tank The strainer protects the pump solenoid valve and jets from debris If there is little or no solution flow to the ground check the strainer for debris Clean the solution strainer To remove the strainer turn the bottom part of the strainer counterclockwise until the bottom is separated Clean out the debris from the wire mesh and the bowl and re assemble Make sure the O ring gasket is in place when re assembled PUMP The pump is located on underside of the recovery tank The pump delivers solution from the tank to the scrub deck To repair or replace pump 1 Remove bracket assembly from the bottom side of the recovery tank 2 Remove hoses connecting the pump 3 Remove screws that secures pump to mounting plate SOLENOID VALVE The solenoid valves are mounted on t
21. REF PART NO PRVNO QTY DESCRIPTION me NOTES 1 86217470 270800 1 COVER ACCESSORY PORT 2 86290950 1 ASSEMBLY BRKT FRONT LEFT 3 86226740 73215 4 SPACER 3 8 X 265 X 1 4 NYL 4 86277640 70893 4 SCR 174 20 X 3 4 PTHMS SS 5 86290730 2 LATCH FRONT COVER 6 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 7 86271870 57290 6 NUT 1 4 20 NYLCK THIN SS 8 86010670 87029 3 WASHER 5 16 FLAT SS 9 86276490 70670 3 SCR 5 16 18 X 5 8 HHCS SS 10 86290850 1 SCR 5 X25 HHMS SS 11 86010650 87018 1 WASHER 10 X 9 16 OD 12 86013990 1 BRKT COVER 13 86291740 1 ASSEMBLY BRKT FRONT RIGHT 14 86276290 70626 2 SCR 10X3 4 PPHST HI LO BLK 15 86010800 87189 2 WASHER 210 500 BLK SS 16 86008650 80604 2 COTTER 1 4 RING 17 86222620 66891 1 PIN DIA X 85MML 18 86002400 20064 1 CLAMP 2 0 WORM GEAR X 312W 19 86281980 39549 1 HOSE 17210 WIRE BOUND X 5 86292490 VOYAGER DUO 08 20 07 5 36 RECOVERY TANK HANDLE DELUXE 86292490 VOYAGER DUO 04 03 08 5 37 RECOVERY TANK HANDLE DELUXE SERIAL NO REF PART NO PRV QTY DESCRIPTION FROM NOTES 1 86224770 739989 1 SPRING TORSION 2 86279170 87093 1 WASHER 10 X 1 0 FLAT 3 86295160 1 GASKET
22. 1 SCR 516 18 1 5 CARRIAGE SS 86007020 70673 5 SCR 5 1618 X 1 25 HHCS SS NP 9 86004070 36196 2 GRIP POLISHER HANDLE 10 86076600 38318 2 HANDLE BATTERY CART 11 86276650 70707 4 SCR 5 1618 X 1 5 BSHCS SS 12 86276950 70772 8 SCR 1 4 20 X 3 4 CARRIAGE SS 13 86078890 620020 4 PLATE CASTER SPACER 14 86232590 18032 2 CASTER 4 HARD RUBBER RIGID 15 86199430 040 03 2 CASTER SWIVEL 4 250 CPCTY 16 86005810 57245 7 NUT 1 4 20 NYLOCK SS 17 86276070 70593 16 SCR 5 16 18 X 3 4 CARRIAGE SS 18 86276330 70634 4 SCR 1 4 20 X 1 25 CARRIAGE BZ 19 86292880 1 HOUSING BATTERY CART 20 86254290 730338 2 SPACER 100D X 343 ID 5 LG 21 86006930 70514 2 SCR 516 18 X 1 00 BSHCS SS 22 86255060 73426 1 SPRING EXT 43D X 2 50 X 047W 86292490 VOYAGER DUO 11 14 07 6 3 BATTERY CART LATCH AND LATCH LINKAGE LATCH LINKAGE 86292490 VOYAGER DUO 11 14 07 10 BATTERY CART LATCH AND LATCH LINKAGE PART PRV SERIAL NO REF NO NO QTY DESCRIPTION FROM NOTES 1 86008860 80808 1 PIN CLEVIS 3 8 X 5 5 PLTD 2 86292870 1 BRKT PEDAL BATTERY CART 3 86292860 1 PEDAL BATTERY CART 4 86008670 80606 2 COTTER 3 8 RING 5 86292850 1 LINKAGE LATCH BATTERY CART 6 86249060 82061 1 PIN CLEVIS 3 8 X 4 63 P
23. 21 gal 79 Liter Vacuum Motors 2 x 75 Hp 560 W Scrub Brush Diameter 3 38 Inch 85 5 mm Scrub Brush Motor 1 x 5 375 W Scrub Brush Pressure Floating Scrub Brush Speed 1084 rpm Tires 9 in 228mm Solid Gray non marking Foundation Pressure 596 psi 4 2 Mpa Maximum Transport Speed Propel 2 4 mph 3 8 Km hr Scrubbing Speed Interim 110 Ft min 2 0 Km hr Extract 55 Ft min 1 0 Km hr Theoretical Coverage with 2 Overlap Interim 12100 ft hr 1125 M hr Extract 6050 ft hr 562 M2 hr Frame Construction Powder coated steel Minimum Aisle U Turn Width 62 5 in 1 6 Meter Maximum Rated Climb And Descent Angle 6 degrees 86292490 VOYAGER DUO 08 20 07 3 1 TECHNICAL SPECIFICATIONS DELUXE ITEM DIMENSION CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated Amperage 56 amps Batteries 3 X12 Volt 195 215 AH 20 hr rate Battery Compartment Dimensions 23 5 in x 15 5 in x 16 5 in tall 600 mm x 400 mm x 420 mm Propelling Motor 75 560 W Mass GVW 1106 Ibs 502 kg Weight Empty Without Batteries 429 16 195 kg Solution Control Metered flow with automatic shut off in neutral and 0 1 Spray Pump Pressure 100 psi 688 Kpa Solution Capacity 31 4 gal 120 Liter Spray Jets Interim 2 Jets with total flow of 0 24 gal min 0 9 Liter min Spray Jets Extraction 4 Jets with total fl
24. 27 67 BLK 81141 DIAGRAM 49 PNK ROPNE rn Le gt Lc i mu En INDICATES OPTIONAL EQUIPMENT 43 L8LV 35 WHT 36 NHT 5 69 86292490 VOYAGER DUO 01 23 09 WIRING CONTROL PANEL DELUXE REF PART NO PRV NO QTY DESCRIPTION 1 86261210 29204 4 DIODE ASM 76008 X 76008 2 86003410 29215 3 DIODE ASM 76075 X 76075 3 86013210 1 HARNESS BASIC EXTRACTOR PANEL 4 86295170 2 1 HARNESS DELUXE EXTRACT PANEL 86292490 VOYAGER DUO 11 15 08 5 70 WIRING MAIN HARNESS BASIC EXTRACTION INTERIM SOLUTION SOLUTION SOLENOID SOLENOID 3 GRN 7 BLK BRUSH MOTOR 4 WHT GRN 8 RED DIAGRAM 5 WHT BLU N gt 1YLW 1231 6 WHT YLW 2 BLU 9 5 WHT BLU 3 4 WHT GRN 11 RED 12 WHT RED 6 WHT YLW ACTUATOR 1YLW E A 12 WHT RED DIAGRAM B A 8RED 11 H
25. 70010 4 SCR 1 4 20 X 1 5 HHCS 11 86270830 57023 10 5 16 18 HEX NYLOCK SS 12 86093610 620134 2 PLATE VACUUM MTG 13 86072020 141030 1 BRKT VAC LIFT LET OUTER 14 86072010 141029 1 VAC LIFT LET INNER 15 86072000 141028 1 BRKT VAC LIFT INNER 16 86271870 57290 4 NUT 14 20 HEX NYLOCK THIN SS 17 86010630 87013 8 WSHR 1 4 ID X 5 8 OD SS 18 86259420 87232 8 WSHR THRUST 51IDX1 ODBRO 19 86259400 87205 8 WASHER THRUST 51IDX1ODBRO 20 86228920 09140 4 BEARING 252 ID 503 OD X 1 0 86292490 VOYAGER DUO 11 15 08 5 58 VACUUM SHOE 5 59 11 86292490 VOYAGER DUO 11 15 08 14 VACUUM SHOE REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86006580 70085 SCR 1 4 20 X 1 2 PPHMS SS 2 186075450 27246 COVER VAC SHOE 3 86237910 35279 GASKET VAC SHOE OUTER 4 86237920 35280 GASKET 5 0 OD X 2 0 ID X 50T 5 86237930 35281 GASKET VAC SHOE RIGHT 6 86237940 35282 GASKET VAC SHOE CENTER 7 86237950 35283 GASKET VAC SHOE WIPER 8 86259980 85012 WIPER VAC SHOE 1165 9 86275950 70568 10 24 X 3 8 10 86293190 I PIN CLEVIS 5 6 11 86296520 WIPER W GASKET 5 6 12 86310750 ASSEMBLY GASKETS SHOE 5 6 13 86296
26. 8 E ES E 9 e 8 E ES 3 5 JL gt L v 9 z lt 5 2 5 38 gag 8 3 z x 0 5 E 6 gt 18 9 8 888 3 j z Z aly 2585 X 855152558203 Za a 5 8 8885 Saa 155484555 2PIN 2 PIN 2PIN 8 PIN DEUTSCH 12 PIN DEUTSCH PACKARD PACKARD PACKARD PACKARD 5583322 DC CONVERTER ASSY als als 91 x 3558 555144444455 2 ae 5 8 8 5589 848 57584594 er s 95 4 8 9 axe 8 Bes 5 51 EE 8 5 5 8 F LI I Ll gt x 9 B0 RED ORG 69 BLK 8 SWITCH53IRED SSIBL ToLSZIRED 6 NW 2C56IVLVV 8 ETWHTSYLW SSIBLK SSIRED SB 7IVILII XLVV ana 64WHT BLUI5 4 23RED gt rl GS WHT BLU 5 406 49IPNK 6 215 135 48 GRN Ah 2810316 1446 T2IRED GRN 9 470 v TWRED GRN jo 185 gt e gt gt 76 GRY BLU HANDLE HANDLE v T TTIGRY RED SWITCH SWITCH 3 Y 62 RED BLK THROTTLE amp a an POT BEL a _31 BRN 3 PUMP RUN 8 LIGHT TRUE CHARGE Geak A HOUR METER El SWITCH 4 mE 5 ATZWRTREI 5 a 2 a sopNk H 2 85 3 PUMP 75 GRY GRN 3 ke Ai ba SWITCH 3 no SSIWHT 3 43JLT BLU VN 22
27. 86233090 20016 3 CLAMP 1 4 ID HOSE 86292490 VOYAGER DUO 08 20 07 5 52 SPRAY JET VALVES DELUXE 5 53 86292490 VOYAGER DUO 08 20 07 SPRAY JET VALVES DELUXE REF PART NO QTY DESCRIPTION a NOTES 1 86270830 57023 2 516 18 SS 2 86010670 87029 2 WASHER 5 16 FLAT SS 3 86197400 31022 2 ELBOW 1 8NPT STREET 4 86013030 2 2 VALVE 36VDC SOLENOID 1 8 5 86197750 78161 2 TEE 1 8 STREET RUN 6 86197520 40011 2 HOSEBARB 1 8 1 4 DL 7 86006520 70052 4 SCR 8 32 X 3 8 PPHMS SS 8 86013070 1 BRACKET DUO VALVE MOUNT 9 86240610 44104 1 HOSEBARB 1 8 MPT X 1 4 HOSE 90D 10 86233090 20016 3 GLAMP 1 4 ID HOSE 11 86247720 56032 1 NIPPLE 1 8 CLOSE 12 86295290 2 1 ELBOW SWIVEL 6MM 1 8 13 86296220 1 ELBOW 1 8 14 86295300 1 VALVE CHECK 1 8 15 86227200 04007 1 ADPTR 1 8MPTX1 8EPT BS AD 86292490 VOYAGER DUO 08 20 07 5 54 WHEEL AND DRIVE ASSEMBLY 5 55 86292490 VOYAGER DUO 08 20 07 WHEEL AND DRIVE ASSEMBLY REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86276780 70728 2 SCR 5 16 18 3 4 HHCS SS 2 86279130 87083 2 WASHER 5 16 SPLIT L
28. DIAGRAM D 15 51 BLU 16 2 BLU 17 NOT USED 18 NOT USED 1 D 19 NOT USED 20 USED 7 BLU 8 RED DIAGRAM E 12 WHT RED 35 WHT 43 LT BLU 24 WHT RED 38 YLW 33 PUR 29 BRN DIAGRAM F DIAGRAI 44 WHT GRN H enn 20 BLK 21 RED DIAGRAM L 50 PNK 49 PNK N J gt III ro pud 9193 J II LI L AWETBLU 35 WHT 36 WHT WIRING CONTROL PANEL BASIC REF PART NO PRV NO QTY DESCRIPTION 1 86261210 29204 4 DIODE ASM 76008 X 76008 2 86003410 29215 3 DIODE ASM 76075 X 76075 3 86013210 1 HARNESS BASIC EXTRACTOR PANEL 4 86013750 2 1 HARNESS BASIC VAC EXT 86292490 VOYAGER DUO 11 15 08 5 68 WIRING CONTROL PANEL DELUXE
29. Deck Shroud 5 9 Brush Deck Lift ite 5 11 Control 8 6 5 13 Control Panel Lower Basic 5 15 Control Panel Lower Deluxe 5 17 Control Panel Upper 5 19 Control Panel Upper Deluxe 5 21 Control Panel 1Mountng 5 23 Cover Front iuis een 5 25 s cito t etri 5 27 Frame LOoWer tnnt 5 29 5 31 Recovery Tank 5 33 Recovery Tank Handle 5 35 Recovery Tank Handle Deluxe 5 37 Solution Chemical Tanks Deluxe 5 39 Solution Pump ptt 5 41 Solution Chemical Pump Deluxe 5 43 Solution Chemical Valves Deluxe 5 45 Solution Tank teet 5 47 delS e hie ere 5 49 Spray Jet Valves Basic 5 51 Spray Jet Valves Deluxe 5 53 Wheel and Drive Assembly 5 55 Vacuum Shoe 5 57 Vacuum Basic eee 5 61 Vacuum Deluxe 5 63 Wiring Battery esses 5 65 Wiring Control Panel
30. EXTRACTOR 24 14 86223490 67468 RING 10MM EXT SNAP DIN 471 15 86224130 730394 SHAFT TENSIONER 16 86219380 41546 HOUSING BRUSH DRIVE 17 86223320 64117 PULLEY 32T 5MM HTD 18 86012790 SHAFT ASM BRUSH DRIVE 19 86172970 70911 SCR M5X12 PHLP FHMS 1507046 SS 20 86222870 620103 PLATE BRUSH DRIVE COVER 21 86217800 32060 EXTRUSION DUAL BRUSH 24 22 86219390 41548 HOUSING BRUSH CLIP 23 86173350 87515 WASHER M5 FLAT 1507089 SS 24 86172980 70912 SCR KA50X10 PT OHS WN14112 PLTD gt po po gt po po 00 25 86224630 730380 SPRING BRUSH CLIP 26 86277130 70795 SCR 5 16 18 X 1 00 CARRIAGE SS 86292490 VOYAGER DUO 08 20 07 5 2 BRUSH DECK ACTUATOR 5 3 86292490 VOYAGER DUO 08 20 07 BRUSH DECK ACTUATOR REF PART NO PRV NO QTY DESCRIPTION 1 86008670 80606 2 COTTER 3 8 RING 2 86091930 141037 1 BRKT ACTUATOR MOUNT 3 86276780 70728 2 SCR 5 16 18 X 3 4 HHCS SS 4 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 5 86010670 87029 2 WASHER 5 16 FLAT SS 6 86011800 4 1 ACTUATOR 36VDC 2 75 ST
31. NOTES 1 86276780 70728 8 SCR 5 16 18 X 3 4 5 SS 2 86010670 87029 8 WASHER 5 16 FLAT SS 3 86290220 1 PLATE OPTION CART LATCH 4 86011300 1 GUIDE BATTERY TRAY RIGHT 5 86011280 1 GUIDE BATTERY TRAY LEFT 6 86278150 70117 2 SHOULDER BOLT 5 16 OD X 1 0 L 7 86290510 4 WASHER THRUST 315 ID X 63 T 8 86292830 1 LATCH TRAY STOP RIGHT 9 86292820 1 10 86290500 2 SPRING COMP 4800 88L 063W 11 86292840 2 1 LATCH TRAY STOP LEFT 12 86226780 73044 1 SPRING EXT 44D X 2 25L X 054W 86292490 VOYAGER DUO 12 22 07 6 9 EMERGENCY STOP OPTION 6 10 86292490 VOYAGER DUO 12 22 07 REF PART NO PRV NO QTY DESCRIPTION ecu NOTES 1 86007180 72160 1 SWITCH EMERGENCY STOP 2 86299300 88868 1 WIRE 16 RED 18 STRIPX STRIP NOT SHOWN 86292490 VOYAGER DUO 12 22 07 6 11 SERIAL NUMBERS Ree MODEL SERIAL 1 VOYDU 10086130000034 2 VOYXDU 10086150000035 3 VOYDUX 10086170000002 4 VOYXDUX 10086190000004 5 VOYDU 10086130000059 6 VOYXDU 10086150000048 6 12 86292490 VOYAGER DUO 04 11 08
32. PORT COVER DELUXE ONLY 86295310 CAP DISPENSING 65 TUBE DELUXE ONLY 86236590 34448 FOOT FILTER DELUXE ONLY 86295280 STORAGE DELUXE ONLY 86293720 VALVE 3 WAY 36VDC DELUXE ONLY 86295290 ELBOW SWIVEL 6MM QCX1 8 NPT DELUXE ONLY 86297830 2 SWITCH ASM PRESSURE DELUXE ONLY 86295300 VALVE CHECK 1 8 DELUXE ONLY 86011830 GASKET VAC PLATE DELUXE ONLY 86295330 CAP DISPENSING 9 50 TUBE DELUXE ONLY ACCESSORIES PART NO NO DESCRIPTION 86292800 JET MINI PROMAX 11008 86002460 22026 COUPLER 1 5 VAC HOSE 86000750 04086 ADAPTER 1 8 TO 1 4 QUICK DISCONNECT SOLUTION 5 77 86292490 VOYAGER DUO 11 15 08 VOYAGEF DUO OPTIONS 86292490 VOYAGER DUO 08 20 07 BATTERY CART 10 LATCH LINKAGE ASEMBI BATTERY CART 11 09995 ex BATTERY CART LATCH ASEMBLY 86292490 VOYAGER DUO 11 14 07 6 2 PRV SERIAL SREF NO NO QTY DESCRIPTION NO NOTES 1 86270830 57023 29 NUT 5 16 18 HEX NYLOCK SS 2 86010670 87029 6 WASHER 5 16 FLAT SS 3 86228840 09124 5 FLANGED 314 ID X 502 WASHER THRUST 51 ID X 1 OD X 86259410 87206 1 063 mk 86068490 140019 WASHER THRUST 51 ID X 1 OD 4 5 6 86259400 87205 7 8 13 BRP 86277470 70848
33. SS 27 86240360 40065 1 HOSEBARB 1 4 MPT X 1 4 9D DL 28 86005580 56012 1 NIPPLE 1 4 QD 1 2 3 4 29 86197300 14079 1 BUSHING 1 8 X 1 4 MPT HEX 1 2 3 4 30 86247720 56032 1 NIPPLE 1 8 CLOSE 1 2 3 4 31 86200810 270 11 1 _ NIPPLE 1 8 QD FEM BRASS 1 2 3 4 SEE SERIAL NUMBER PAGE 86292490 VOYAGER DUO 10 08 08 5 42 SOLUTION CHEMICAL PUMP DELUXE 5 43 86292490 VOYAGER DUO 10 20 07 SOLUTION CHEMICAL PUMP DELUXE SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86010670 87029 WASHER 5 16 FLAT SS 2 86276490 70670 SCR 5 16 18 X 5 8 5 SS 3 86295370 E CLAMP 1 1 4 P CUSHIONED 4 86270830 57023 NUT 5 16 18 HEX NYLOCK SS 5 86293710 PUMP CHEMICAL 85 PSI 6 86274290 70162 SCR 10 32 X 3 8 PPHMS SS 7 86293970 BRKT COVER 8 86006520 70052 SCR 8 32 X 3 8 PPHMS SS 9 86295810 HOSEBARB 1 8 MPT X 1 8 10 86293720 VALVE 3 WAY 36 VDC 11 86295290 ELBOW SWVL 6MM QC X 1 8 MPT 12 86294280 BRKT CHEMICAL PUMP 13 86297460 CLAMP 1 4 NYLON RATCHET 14 86298040 FILTER INLINE 1 8 HOSE BARB 15 86264860 05153 ANCHOR CABLE TIE 8 MOUNT 16 86238490 81388 GROMMET 3 8 ID X 1 8 GROOVE Aaa pj aja ININ PO MH MA N 17 86197400 31022 ELBOW 1 8 NPT STREET
34. SS 8 86238460 36259 1 HOOK STRAP 9 86292760 1 TANK SOLUTION 10 86011400 1 BRKT SOLUTION HINGE 11 86010670 87029 12 WASHER 5 16 FLAT SS 12 86013700 1 WELDMENT LIFT SIDE 13 86276490 70670 12 SCR 516 18 X 5 8 HHCS SS 14 86276070 70593 2 SCR 5 16 18 X 3 4 CARRIAGE SS 15 86239630 41429 1 HINGE COVER TO TANK 16 86270830 57028 9 5 16 18 HEX NYLOCK SS 17 86006560 70083 1 SCR 5 16 18 X 1 HHCS SS NP 18 86259420 87282 1 WASHER THRUST 51IDX1ODBR 19 86259410 87206 2 WASHER THRUST 51IDX1ODX 063 20 86290190 3 1 BRKT PROP ROD CATCH 21 86271840 57285 1 NUT 5 16 18 HEX NYLOCK THN SS 22 86259910 89265 1 WHEEL BATTERY TRAY 23 86228990 09153 2 BEARING FLNGD 3140 X 5025 24 86274720 70264 1 SCR 516 18 X 1 5 HHCS SS 25 86276380 70639 2 SCR 516 18 X 1 25 SSSCU 26 86011630 1 PLATE PROP ROD 27 86217540 279994 1 COVER SOLUTION TANK 28 86007020 70673 1 SCR 5 16 18 X 1 25 HHCS SS NP 29 86295730 1 BRKT PROP ROD CATCH 30 86293700 1 SPACER 75 X 322 ID X 38L 31 86197040 57264 1 NUT 5 16 18 HEX ACORN PLTD 86292490 VOYAGER DUO 04 11 08 5 48 SPRAY JETS 5 49 86292490 VOYAGER DUO 08 20 07 SPRAY JETS REF PART NO PRVNO QTY DESCRIPTION 1 86197640 40064
35. either encapsulating interim carpet cleaning or prespray chemical 4 Fill the tank with extraction chemical 5 Turn machine power on 6 Prime chemical system by holding the prime switch to the A position for 30 seconds then holding the prime switch to the B position for 30 seconds If using only one chemical tank prime only that system u Flammable materials Flammable m explosion or fire Do not use flammable materials in the tanks NORMAL SCRUBBING Plan the scrubbing pattern in advance For efficient operation the runs should be the longest possible without turning stopping or raising or lowering scrub deck The longest track is around the perimeter of the area to be cleaned anda collapsing rectangle pattern is most efficient In order to achieve the best possible results the area which is to be cleaned should be vacuumed before scrubbing Large debris strings and wire must be removed to prevent being caught in brushes If the machine is allowed to stand in neutral with the scrub deck down for more than 2 seconds the solutions flow stops and brush motor stops When forward travel is resumed the solution flow and the scrub brush motor will continue Overlap the brush path and avoid transporting over previously cleaned areas RECOMMENDED SCRUBBING PATH 3 12 86292490 VOYAGER DUO 08 20 07 BEGIN SCRUBBING When operating the machine around people pay close atten
36. if necessary Prime chemical system for 30 seconds for each chemical Clean brushes and check wear Clean underside of scrub deck Clean out solution tank Clean out recovery tank Clean and inspect solution filter strainer Store with solution fill lid and recovery dome off tanks to allow tanks to dry Clean outside of tank check for damage Flush chemical system Charge batteries Clean off top of batteries Check battery cells with hydrometer Check battery connections are tight Clean battery cases and battery compartment Grease appropriate zerks grease fittings Clean pivot points on scrub deck Check all motors for carbon brush wear Check motor commutators 86292490 VOYAGER DUO 08 20 07 Pons MAINTENANCE BATTERIES Battery Connector Battery Connector Batteries Prop Rod and Catch DELUXE 5 Y Tube 6a Recovery Hose Basic 6b Recovery Hose Deluxe 86292490 VOYAGER DUO 08 20 07 4 2 MAINTENANCE BATTERIES BATTERIES The batteries provide the power to operate the machine The batteries require regular maintenance to keep them operating at peak efficiency The machine batteries will hold their charge for long periods of time but they can only be charged a certain number of times To get the greatest life from the batteries charge them when their charge level reaches 25 of a full charge Use a hyd
37. measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of impact noise The instantaneous sound pressure level is below 63 Pa The weighted root mean square acceleration at the operator s arms was measured to be below 2 5m s This was a tri axial third octave band measurement made during normal operation on a composite tile floor The measurement and related calculations were made in accordance with ANSI 53 34 1986 86292490 VOYAGER DUO 08 20 07 3 3 HOW THIS MACHINE WORKS The Machine is a battery powered self propelled Carpet Maintainer and Carpet Extractor intended for commercial use The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process By using the Interim Carpet Maintainer in conjunction with Windsor Red Carpet Encapsulating Interim Cleaning W450 4 or Encapsulating Interim Cleaning with Carpet Protection W455 4 chemical solution you can perform a regular light cleaning and grooming of your carpet very quickly and have the carpet dry and ready for traffic within 30 minutes The machine is also designed to restore your carpet using carpet extraction chemicals The machine is designed to apply cleaning solution onto carpeted floor scrub the carpet with two counter rotating brushes and then vacuum the soiled water back into the recovery tank DELUXE ONLY T
38. that machine has been left unattended with key on for more than 15 minutes Turn key off then on to reset HOUR METER Records the number of hours the machine has been in operation scrubbing This information is useful in determining when to service the machine EMERGENCY STOP SWITCH DELUXE This safety feature is designed to cut all power to the machine at any time To shut the machine power off push the Emergency Stop Switch To reset the machine rotate the switch clockwise 86292490 VOYAGER DUO 08 20 07 3 7 SCRUB CONTROLS Sl m E 1 Solution Pump Switch 3 Function Switch 2 Solution Pump Indicator 3 8 86292490 VOYAGER DUO 08 20 07 SCRUB CONTROLS SOLUTION PUMP SWITCH Controls power to the spray pump If the throttle is in neutral or reverse control button is in reverse position the flow is automatically interrupted This feature prevents application of solution without scrubbing it into carpet SOLUTION PUMP INDICATOR LIGHT The solution pump indicator light is illuminated green when the pump is on SCRUB DECK ROTARY SWITCH BASIC Raises and lowers the scrub deck and turns the scrub brush motors on and off and controls the solution solenoids For interim or A mode rotate the function knob to the A position The
39. 0 14942 2 BOOT 3 8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT SEAL PUSH BTN 7 16 28 3 86237900 35278 3 GASKET 125 37W X 23L 4 86250160 66321 1 PLUG 875 5 86005530 54154 1 METER 12 48 VDC LED HOUR 6 86255900 73538 4 STANDOFF 6 32 5 8 HEX NYL 7 86251360 67166 1 RELAY 36VDC 100A 8 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 9 86230080 141044 1 BREAKER 22A 250VAC 50VDC 10 86001910 14606 2 BREAKER 30 50VDC CIRCUIT 11 86001920 14607 1 BREAKER 25A 50VDC CIRCUIT 12 86007190 72161 1 SWITCH KEY DPST 13 86002000 14717 1 BREAKER 3 AMP 14 86229770 140805 1 BLOCK SHUNT MOUNT 15 86270850 57026 2 NUT 8 32 NYLOCK 16 86012910 1 CONTROLLER DRIVE 17 86273880 70030 2 SCR 8 32 X 1 25 PPHMS 18 86295670 1 PANEL CONTROL 19 86296100 1 ASM DC CONVERTER 86292490 VOYAGER DUO 10 02 07 5 18 CONTROL PANEL UPPER BASIC 5 19 86292490 VOYAGER DUO 08 20 07 CONTROL PANEL UPPER BASIC SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86006310 66335 1 POTENTIOMETER 50K OHMS 2 86251360 67166 2 RELAY 36VDC 100A 3 86005810 57245 4 1 4 20 HEX NYLOCK SS 4 86012670 1 BATTERY PG TRUE CHG 5 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 6 86014690 1 SWITCH ROTARY 4 POS 7 86257180 72207
40. 0 71154 4 SUPPORT COUNTERBALANCE 8 86013020 2 SPRING COMP 97DX2 5LX 13W 9 86231280 14400 2 BUSHING 3771DX 6270DX 63 10 86010810 87191 2 WASHER 1 4 ID X 1 0 OD FLAT SS 11 86271870 57290 2 NUT 1 4 20 HEX NYLCK THIN SS 12 86276780 70728 9 SCR 51618 X 3 4 HHCS SS 13 86294810 1 ASSY LIFT ARM RIGHT REAR 14 86294580 1 LIFT ARM LEFT FRONT 15 86294800 8 1 BRKT ACTUATOR LIFT 16 86294560 1 LIFT ARM RIGHT FRONT 17 86294820 1 ASSY LIFT ARM LEFT REAR 18 86259400 87205 1 WASHER THRUST 51ID XI ODBRO 19 86256130 730402 1 STRAP STATIC 2T X 1W X 3L 86292490 VOYAGER DUO 10 23 08 5 12 CONTROL HANDLE 5 13 86292490 VOYAGER DUO 08 20 07 CONTROL HANDLE m 7 SERIAL NO FROM NOTES DESCRIPTION 86277050 70782 SCR 5 16 18 X 3 4 SHCS SS 86238730 38307 HANDLE LEFT 86238740 38308 HANDLE RIGHT 86240990 41431 HOUSING BUTTON 86254920 730153 SPRING COMP 24OD X 1 25 018 86277070 70784 SCR 4 40 X 5 8 PPHMS 86231480 140504 BUTTON PROPEL 86277060 70783 SCR 8 32 X 7 8 PHTC TYPE 23 86257230 730125 SWITCH SPST MOM NO W LEVER 4 I Ao 86004120 38312 PROPEL HANDLE ASM LEFT Bere 86004130 38313 PROPEL HANDLE ASM RIGHT 86292490 VOYAGER DUO 08 20 07 5 14 CONTROL PANE
41. 1 BUSHING 1 8 FPT X 1 4 MPT HEX 1 2 3 4 36 86247720 56032 1 NIPPLE 1 8 CLOSE 1 2 3 4 37 86200810 270 11 1 NIPPLE 1 8 FPT QD FEM BRASS 1 2 3 4 SEE SERIAL NUMBER PAGE 86292490 VOYAGER DUO 04 03 08 5 38 SOLUTION CHEMICAL TANKS DELUXE 14 1 o E 86292490 VOYAGER DUO 08 20 07 5 39 SOLUTION CHEMICAL TANKS DELUXE REF PART NO PRVNO QTY DESCRIPTION ee NOTES 1 86295330 1 CAP DISPENSING 9 50 TUBE 2 86295280 2 STORAGE 3 86295310 1 DISPENSING 650 TUBE 4 86236590 34448 2 FOOTFILTER 5 86088710 75495 1 TANK EXTRACT CHEMICAL 6 86274400 70194 4 SCR 1 4 20 X 5 8 BHCS 7 86294870 1 BRKT CHEMICAL TANKS 8 86012760 1 STRAINER 1 2 80 MESH 9 86001530 40039 2 HOSEBARB 1 2 1 2 HOSE 90 10 86297610 1 HOSEBARB 1 4 1 4 90D NYL 11 86233090 20016 1 CLAMP 1 4 HOSE 12 86088690 75494 1 TANK INTERIM CHEMICAL 13 86295710 1 LABEL CHEMICAL TANKS 86292490 VOYAGER DUO 08 20 07 5 40 SOLUTION PUMP 5 41 DELUXE PUMP 24 gt l III II III am X d Il EN BASIC PUMP 86292490 VOYAGER DUO 01 22 09 SOLUTION PUMP SERIAL NO
42. 1 SWITCH MOMEMTARY DPDT WHITE 8 86257150 72197 1 SWITCH SPDT P BUTTON 9 86026010 82522 1 LIGHT ASM INDICATOR 10 86242110 48088 1 KNOB 90 OD X 25 COLLET 86292490 VOYAGER DUO 08 20 07 5 20 CONTROL PANEL UPPER DELUXE 11 5 21 86292490 VOYAGER DUO 12 08 07 CONTROL PANEL UPPER DELUXE REF PART NO QTY DESCRIPTION 1 86006310 66335 1 POTENTIOMETER 50K OHMS 2 86251360 67166 2 RELAY 36VDC 100A 3 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 4 86012670 3 1 METER PG CHRG 5 86255900 73538 6 STANDOFF 6 32 X 5 8 NYL 6 86014690 1 SWITCH ROTARY 4 POS 7 86257180 72207 1 SWITCH MOMENTARY WHT 8 86257150 72197 1 SWITCH SPDT P BUTTON 9 86251410 67506 1 RELAY 15A 36V 10 86026010 82522 1 LIGHT ASM INDICATOR 11 86242110 48088 1 KNOB 90 OD X 25 COLLET 12 86254640 82810 2 SPACER 25 OD X 171 ID X 25 13 86300140 1 ASM DC CONV WAS 86296100 CALL MANUFACTURER FOR SERIAL NUMBER 86292490 VOYAGER DUO 12 03 07 5 22 CONTROL PANEL MOUNTING 5 23 86292490 VOYAGER DUO 08 20 07 CONTROL PANEL MOUNTING REF PART NO PRVNO QTY DESCRIPTION ee NOTES 1 86276290 70626 7 SCR 10 X 3 4 PPHST HI LO BLK 2 86294250 7
43. 410 5 6 14 86302700 10 M6 X 16 SS 5 6 15 86296550 1 13 IN 5 6 SEE SERIAL NUMBER PAGE NOTE Two vacuum shoe assemblies per machine 86292490 VOYAGER DUO 11 15 08 5 60 VACUUM BASIC 5 61 86292490 VOYAGER DUO 11 15 08 VACUUM BASIC REF PART NO PRVNO QTY DESCRIPTION m NOTES 1 86276720 70718 6 SCR 1 4 20 X 4 25 HHCS PLTD 2 86010780 87162 6 1 4 SPLIT LOCK PLTD 3 86010630 87013 12 WSHR 1 4 ID X 5 8 OD SS 4 86258480 53177 2 VAC 36VDC 57 3STAGE TD 86135310 140686 BRUSH SET 24 36V VDC 5 86011760 6 SPACER 3800 X 058W X 3 2L 6 86003760 35166 2 GASKET VAC 7 86270830 57023 1 NUT 516 18 NYLOCK SS 8 86010670 87029 7 WSHR 5 16 SS 9 86259410 87206 1 WSHR THRUST 511D X 10DX 063 10 86011640 5 1 BRKT PROP ROD PIVOT 11 86292640 1 12 86006560 70083 1 SCR 516 18 X 1 HHCS SS 13 86228840 09124 1 BRG FLANGED 3141DX 5020D 14 86277040 70781 3 868 5 16 18X1 2 HHCS SS 15 86014420 1 BRKT VACUUM 16 86276780 70728 1 SCR 516 18 X 3 4 HHCS SS 17 86279210 87102 2 WASHER 5 16 ID X 1 1 4 OD 18 86004370
44. 6004420 39609 HOSE ASM 1 5 BLK VAC X 14 11 86011640 BRKT PROP ROD PIVOT 12 86259410 87206 WASHER THRUST 51IDX10DX 063 13 86006560 70083 SCR 5 16 18 X 1 HHCS SS 14 86228840 09124 BEARING FLNGD 31410 50200 15 86279630 87212 WASHER 341DX1 130DX 09T PLT 16 86276490 70670 SCR 5 16 18 X 5 8 HHCS SS 17 86010670 87029 WASHER 5 16 FLAT SS 18 86270830 57023 NUT 5 16 18 HEX NYLOCK SS 19 86071890 141014 BRKT VACUUM EXHAUST 20 86306470 BRKT VACUUM JUNCTION V 21 86075330 22111 COUPLER VACUUM 22 86297600 HOSE ASM 1 5 BLK VAC X 6 5 23 86003010 27759 CUFF HOSE 1 5 BLK A 2161 24 86002400 20064 CLAMP 2 0 WORM GEAR X 312W 25 86292640 BRKT CARGO NET 26 86006950 70532 SCR 10 32 X gt PPHMS BLK NP N NINI NI I INDIO IS Kor 27 86292630 86292490 VOYAGER DUO 11 15 08 5 64 WIRING BATTERY 86292490 VOYAGER DUO 11 15 08 5 65 WIRING BATTERY REF PART NO PRVNO QTY DESCRIPTION 1A 86228410 10023 3 BATTERY 12V 205 1B 86283410 10030 3 BATTERY 12V 225AH 1 86228430 10032 3 BATTERY 12V 198 2 86088800 78945 1 TRAY BATTERY LINER 3 86229
45. 6277030 70780 2 5 16 18 1 25 CARRIAGE SS 8 86228990 09153 2 BEARING FLNGD 31410 50200 9 86295610 1 BRKT BRUSH DECK PIVOT 86292490 VOYAGER DUO 08 20 07 BRUSH DECK SHROUND 5 9 86292490 VOYAGER DUO 01 22 09 BRUSH DECK SHROUD REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86161800 46 802531 1 LATCH CONCEALED KEEPER 2 86273790 70016 2 SCR 6 32 X 3 4 PPHMS 3 86274520 70233 1 SCR 10 X 3 8 PHHI LO PLT 4 86279190 87095 1 WASHER 10 FLAT PLTD 5 86059910 270167 1 COVER DECK 6 86012200 1 FOAM SPACER SHROUD 5 16 T 7 86270920 57049 2 NUT 6 32 NYLOCK SS 8 86012190 2 FOAM SPACER SHROUD 3 4 T 9 86006400 67380 2 RIVET 5 32 OF X 1 8 GRIP 86292490 VOYAGER DUO 08 20 07 5 10 BRUSH DECK co m 86292490 VOYAGER DUO 10 23 08 5 11 BRUSH DECK REF PART NO PRV NO QTY DESCRIPTION 1 86290700 4 SCR 5 1618 X 1 0 FHCS SS 2 86228990 09158 4 BEARING FLNGD 314ID X 50205 WASHER THRUST 51D X 1 86259420 87232 4 ders 4 86010670 87029 18 WASHER 5 16 FLAT 55 5 86270830 57023 5 NUT 5 16 18 HEX NYLOCK 55 6 86012900 2 SCR 1 4 20 X 4 5 CARRIAGE SS 7 8608842
46. 740 140417 2 BLOCK 3 0X3 5X4 0 4 86275870 70556 2 SCR 1 4 20 X 1 5 PPHMS SS 5 86010650 87018 1 WASHER 10 9 16 OD 6 86005810 57245 2 NUT 1 4 20 NYLOCK SS 7 86010650 87018 1 WASHER 10 X 9 16 OD 8 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 9 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 10 86013740 1 PLATE BACK BATTERY 11 86008760 80682 2 CONN 175 DCA GRY W O TERMS 12 86260610 880836 1 WIRE 4X25RD CTERM X 3 8RING 13 86260200 80872 2 WIRE 4X1425BK 3 8RINGX3 8RING 14 86008920 80889 6 BOOT RUBBER TERM ISOLATOR 15 86271910 57295 6 NUT 5 16 18 FLEXLOCK 16 86010670 87029 6 WASHER 5 16 FLAT SS 17 86260230 80876 1 WIRE 4X30 CTERM X 3 8RING 18 86233360 28038 1 CLAMP CABLE KIT SY 945 19 86270890 57034 1 ACORN 10 32 20 86273980 70066 1 SCR 10 32 X 3 4 PPHMS 21 86260320 82688 2 WIRE 440 CTERMX5 16 RING SHOWN 86284090 02456 1 6 20 115 175 BATTERIES NOT SHOWN 86000150 02264 1 36 21 175 BATTERIES 86292490 VOYAGER DUO 11 15 08 5 66 WIRING CONTROL PANEL BASIC
47. ACSY PORT COVER 4 86010650 87018 3 WASHER 10 X 9 16 OD 5 86290850 1 SCR M5 X 25 HHMS SS 6 86008650 80604 2 1 4 RING 7 86222620 66891 1 PIN DIA X 85MM L 8 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 9 86271870 57290 6 NUT 1 4 20 HEX NYLOCK THIN SS 10 86290950 5 1 ASSEMBLY BRKT FRONT LEFT 11 86002400 20064 2 CLAMP 2 0 WRM GEAR X 312W 12 86297600 1 HOSE ASM 1 5 BLK VAC X 6 5 13 86290730 2 LATCH FRONT COVER 14 86226740 73215 4 SPACER 3 8 X 265 X 1 4 NYL 15 86277640 70893 4 SCR 1 4 20 X 3 4 MS SS 16 86293920 1 BRKT PRIMER SWITCH 17 86295720 1 LABEL PRIMING 18 86010670 87029 3 WASHER 5 16 FLAT SS 19 86276490 70670 3 SCR 5 16 18 X 5 8 HHCS SS 20 86007210 72165 1 SWITCH DPDT 3 PSTN ROCKER 21 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 22 86295830 1 HOSE 1 4ID NYLOBRAID X 41 23 86002400 20064 1 CLAMP 2 0 WORM GEARX 312W 24 86197520 40011 1 1 8MPT X 1 4 DL 25 86217270 22110 1 COUPLER ACC PORT VACUUM 26 86278910 87003 1 WASHER 3 8 ID X 7 8 OD SS 27 86200820 270 11A 1 NIPPLE 1 8FPT QD MALE BRASS 28 86294880 1 BRKT ACC PORT COVER 29 86291740 1 ASSEMBLY BRKT FRONT RIGHT 30 86275470 70484 2 SCR 10 32 X 5 8 PPHMS SS 31 86010800 87189 2 WASHER M8 SPLIT LOCK 32 86276290 70626 2 SCR 10 3 4 PPHST HI LO BLK 33 86217470 270800 1 COVER ACCESSORY PORT 34 86005580 56012 1 NIPPLE 1 4 FPT QD 1 2 3 4 35 86197300 14079
48. E Failure to insure all brushes are released will result in motor failure Reset end cap and realign with scribe marks on motor barrel Reinstall the two attach bolts from cap into base Maintain alignment between motor barrel base and cap 86292490 VOYAGER DUO 08 20 07 4 8 MAINTENANCE SCRUB DECK ACTUATOR SCRUB DECK REMOVAL REPLACEMENT FOR SAFETY Before leaving or servicing machine stop on a level surface Turn off machine 1 Lower scrub deck Remove the front cover and raise recovery tank 2 Disconnect electrical connector 3 Remove the clevis pin retaining the bottom of the acutator 4 Remove the clevis pin retaining the top of the acutator 5 Reverse for re installation SCRUB DECK ACTUATOR ADJUSTMENT The actuator will need to be adjusted when replaced To adjust the actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switch within actuator will stop it With actuator fully extended attach to the top bracket At the bottom mount align the mounting hole with the center of the slot turn the barrel in or out enough to align connection to bracket Connect actuator electrical plug Check travel of actuator during operation 86292490 VOYAGER DUO 08 20 07 MAINTENANCE CIRCUIT PROTECTION CIRCUIT BREAKERS Circuit breakers interrupt the flow o
49. IRED 24 WHT RED VMM Y 4 t 61wWHT RED KEY F SWITCH T E 3 8 8 66 8L m 16 aI EMERGENCY H zi 58 RED 1 9 5 E areh dd REDE L____H ml 3 A H 19 RED 20 RED 21WHTRED vacuum MAIN o 5 1 N 8 3 45 GRN 28294 5 WHT GRN TIRED 2 Te amp warcns RED GRN _ n 19860 f pioreo 3 gt 8 0 30A L ele S BRUSH RELAY hen aere Li 22866 AS Z3IRED Wa 26 RED SIRED kr a Zi 8 s BRUSH 21WHTREDF TS 5 gt 458060 J 22A ele J 27660 2 24WHT RED E ASILT BLU 49RED AA 62 RED BLK a 28IRED 5 I3 860 38 YLW ele RELAY 34IVLVVI 8 VACUUM ole 30A 29 BRN s e 33 PUR 8 S8 RED gt 59 RED N s a VACUUM E 1860 30 5 el 3 F 39 BLK 18BLK 17 BLK 7BLK 8 626 032 0 14BLK 64 6LC 6081 Basen 7 eye A INDICATES OPTIONAL e Ie ne ne III III EQUIPMENT 86292490 VOYAGER DUO 01 23 09 HOSE DIAGRAM BASIC SOLUTION TANK ACCESSORY 86282370 58 PRV NO 39735
50. L LOWER BASIC UES 5 15 86292490 VOYAGER DUO 12 08 07 CONTROL PANEL LOWER BASIC REF PART NO PRVNO QTY DESCRIPTION 1 86002010 14942 2 BOOT 3 8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT SEAL PUSH BTN 7 16 28 3 86237900 35278 3 GASKET 125T X 37W X 23L 4 86005530 54154 1 METER 12 48 VDC LED HOUR 5 86255900 73538 4 STANDOFF 6 32 X 5 8 NYL 6 86251360 67166 1 RELAY 36VDC 100A 7 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 8 86230080 141044 1 22 250VAC 50VDC 9 86001910 14606 2 30A 50VDC CIRCUIT 10 86001920 14607 1 25A 50VDC CIRCUIT 11 86002000 14717 1 BRKR 3 AMP 1681 090 300 12 86007190 72161 1 SWITCH KEY DPST 13 86229770 140805 1 BLOCK SHUNT MOUNT 14 86273880 70030 2 SCR 8 32 X 1 25 PPHMS 15 86295670 8 1 PANEL CONTROL 16 86270850 57026 2 8 32 NYLOCK 17 86012910 1 CONTROLLER DRIVE 18 86250160 66321 1 PLUG 875 86292490 VOYAGER DUO 12 08 07 5 16 CONTROL PANEL LOWER DELUXE 5 17 86292490 VOYAGER DUO 08 20 07 CONTROL PANEL LOWER DELUXE REF PART NO PRVNO QTY DESCRIPTION 1 8600201
51. LTD 7 86298200 4 STANDOFF 43 1 4 20 X 75L 8 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS SS 9 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 10 86259400 87205 6 WASHER THRUST 51 ID X 1 OD BRO 11 86259420 87232 2 WASHER THRUST 51 ID X 1 OD BRO 12 86228900 09138 2 BEARING FLANGED 252 ID X 503 OD 13 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 14 86011270 1 15 86275460 70481 4 SCR 1 4 20 X 3 4 BHCS BLK 16 86292980 2 LATCH BATTERY CART 17 86255060 73426 1 SPRING EXT 430 X 2 501 X 047W 86292490 VOYAGER DUO 11 14 07 6 5 BATTERY CART TRAY 6 6 86292490 VOYAGER DUO 08 20 07 PRV SERIAL NO REF NO NO QTY DESCRIPTION FROM NOTES 1 86005810 57245 10 NUT 1 4 20 HEX NYLOCK SS 2 86278150 70117 8 SHOULDER BOLT 5 16 OD X 1 0L 3 86281060 89265 8 WHEEL BATTERY TRAY 4 86275870 70556 2 SCR 1 4 20 X 1 5 PPHMS SS 5 86008760 80682 1 CONN 175 DCS GRY W O TERMS 6 86011530 1 BATTERY TRAY WELDMENT 86292490 VOYAGER DUO 08 20 07 6 7 BATTERY EXCHANGE OPTION 2 6 8 86292490 VOYAGER DUO 12 22 07 DESCRIPTION FROM
52. Machine 3 11 Starting Machine 3 11 Emergency Stop Procedures 3 11 Filling Solution 7TamK esses 3 12 Normal Scrubbing 3 12 To Begin ScruUbbjng 3 13 a teet 3 13 To Stop Scrubbing 3 13 Emptying and Cleaning Tanks 3 14 MAINTENANCE Service Schedule 4 1 discuti e eit 4 2 SCIUD DOCK 4 6 4 7 Scr b 4 8 Actuator Removal Replacement 4 9 Circuit Protection 4 10 Solution Strainer Pump Basic 4 11 Solution Strainer Pump Deluxe 4 13 Drive Assembly 4 17 ____ _ __ lt gt I 4 19 Transporting Machine 4 22 Machine Troubleshooting 4 23 TABLE OF CONTENTS PARTS LIST 5 1 Brush Deck Actuator 5 3 Brush Deck Motor 5 5 Brush Deck Mounting 5 7 Brush
53. OCK PLTD 3 86279210 87102 2 WASHER 5 16 ID X 1 1 4 OD 4 86226060 89280 2 WHEEL 9X 1 6 1 0 IN 5 86277130 70795 3 SCR 5 16 18 X 1 00 CARRIAGE SS 6 86272880 67270 2 RING 1 0 EXT SNAP HD 7 86049230 54 500412 2 KEY SQ X 1 88 8 86013630 1 BRKT CABLE GUARD 9 86277930 70119 4 SET SCR 14 00 X 3 8 10 86079580 620136 2 PLATE TRANSAXLE SUPPORT 11 86215050 05260 1 AXLE MTR DRIVE 36VDC LONG 12 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 13 86010670 87029 4 WASHER 5 16 FLAT SS 14 86177040 03 000149 1 CLAMP CABLE 1 1 4 ID 5 16 BLT 15 86277030 70780 1 SCR5 16 18 X 1 25 CARRIAGE SS 86292490 VOYAGER DUO 12 18 08 5 56 VACUUM SHOE 5 57 86292490 VOYAGER DUO 11 15 08 VACUUM SHOE REF PART NO PRVNO QTY DESCRIPTION me NOTES 1 86219150 39739 1 HOSE ASM 15 BLK VAC X30 2 86071990 141027 1 BRKT VAC LIFT OUTER 86276650 70707 2 SCR 5 16 18 X 1 5 BSHCS SS 4 86219690 48080 2 KNOB 1 5 OD X 5 16 18 5 86296540 2 VAC SHOE 13 IN WIWIPER 6 86003010 27759 1 CUFF HOSE 1 5 BLK 2161 7 86001480 39315 1 HOSE 1 5 BLK VAC X 28 8 86276070 70593 10 SCR 516 18 X 3 4 CARRIAGE SS 9 86010770 87143 4 WSHR 7 16IDX1DX 08 FLT SS 10 86273740
54. RK 7 86248970 81406 2 PIN CLEVIS 3 8 X 2 00 PLTD 8 86278910 87003 1 WASHER 3 8 ID X 7 8 OD SS 86292490 VOYAGER DUO 08 20 07 BRUSH DECK MOTOR 86292490 VOYAGER DUO 08 20 07 5 5 BRUSH DECK MOTOR REF PART NO PRV NO QTY DESCRIPTION 1 86273750 70011 6 SCR 1 4 20 X 5 8 SS 2 86173340 87514 6 WASHER SPLIT LOCK 1 4 SS 3 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 4 86215880 140929 2 BRKT MOTOR MOUNT 5 86222130 53275 1 MOTOR 36VDC 6 86222290 57308 4 NUT 5 16 18 HEX SS 7 86217250 22105 2 COUPLER 1 2 JAW 8 86217260 22106 1 COUPLER SPIDER 9 86172960 70910 2 SCR SET 6 8 SH 160402955 10 86225790 87504 4 WASHER 5 16 X 6355 86292490 VOYAGER DUO 08 20 07 BRUSH DECK MOUNTING N e a tc LLI 0 lt gt gt e c N BRUSH DECK MOUNTING REF PART NO PRVNO QTY DESCRIPTION 1 86259420 87232 2 WASHER THRUST 51IDX1ODBRO 2 86010670 87029 8 WASHER 5 16 FLAT SS 3 86295600 3 1 BRKT BRUSH DECK PIVOT LEFT 4 86277130 70795 6 SCR 5 16 18 X 1 00 CARRIAGE SS 5 86088110 730443 1 STRAP SHROUD LATCH 6 86270830 57028 8 NUT 5 16 18 NYLOCK SS 7 8
55. SAWHT BLU 1 52 RED 53 RED 51BLU 1 8 620 824 0 H 2 56 YLW BE 2IBLU 44 WHT GRN 2 3 55 BLK S 72RED GRN _ AIWHT GRN p 61860 46 GRN 4 4 6 WHT YLW 76 GRY BLU 71 RED GRN Z meme 5I 8L 9 BLK 10 WHT 57 WHT YLW e 26 RED 5 54 BLK 55 BLK BU 6 1YLW 56 YLW SH 25 RED AIRED DIAGRAM C 7 53 RED 7O RED YLW 3 tei 52 19 N 1 0 49 H 11 64 WHT BLU 8L 12 65 WHT BLU 16 RED 59 RED 40 BLK 13 45 GRN TRACTION TORE N MAIN von VACUUM VACUDU BRUSH 14 3 GRN 46 GRN 88868 41 RED 1 5 51 BLU 9 2 16 2 BLU We E DIAGRAM D 79 RED GRY C 20 RED 17 83 RED GRY a 5280 L P N 8 629 610 0 1 28 RED 26 18 BLK E mal 1 18 77 GRY RED 21 WHT RED 19 72 88868 _ 23860 IE X 20 71 RED GRN 20 RED _ STIRED E 11BLK 22 RED 8 RED 5 WHT BLU mE 5 STELK _ 27860 _ T 3 p 66 BLK _ 15060 5 DIAGRAM 14 BLK 1816 19RED ar IF 2 60 8L 43 LT BLU 24 WHT RED 62 RED BLK H SESI 34 VLVV 33 PUR 29 BRN 16 RED ty 17 BLK SIBLK hom DIAGRAM F DIAGRAM K 44 WHT GRN A 70 H DIAGRAM G DIAGRAMH 4 E 2 45 GRN 5 LI xD 60 BLK 59 RED dd H 2 DIAGRAM L UN 1 SPARE L4 SPARE SPARE 70 RED YLW 76 GRY BLU 75 GRY GRN 68 6
56. and lift batteries from the machine Batteries are a potential environmental hazard Consult your battery supplier for safe disposal methods REAR OF MACHINE 4 5 86292490 VOYAGER DUO 08 20 07 MAINTENANCE SCRUB DECK 1 Scrub Deck Lift Actuator 3 Scrub Brushes 2 Scrub Brush Motor 4 Retaining Clip 86292490 VOYAGER DUO 08 20 07 4 6 MAINTENANCE SCRUB DECK SCRUB HEAD SCRUB BRUSH REPLACEMENT The dual cylindrical scrub head is designed to scrub 1 chemical into the carpet The two counter rotating brushes raise the pile of the carpet giving it a lush groomed appearance MAINTENANCE 2 Scrub brushes should be exchanged front to back 3 every 50 hours to ensure even wear Scrub brushes should be replaced as a set when bristle length 4 bristles wears to height of yellow Perform Alert SCRUB BRUSH REMOVAL The scrub brushes are removed from the right side of the machine 1 Raise the scrub deck to the storage position 2 Pull out on the bottom of the retaining clip 3 The brush assembly and end cap should drop down Then pull the brush down far enough to clear the bottom of the housing 4 Pull brush out with a rocking motion to free brush from drive hub Lift the drive side of the brush and push it onto drive hub until a positive stop is felt T
57. ay be removed for cleaning or replaced by removing the three pins that secure them to metal vacuum shoes RECOVERY TANK FLOAT SHUT OFF When water is no longer being vacuumed from the floor and the vacuum fan is operating the ball float has engaged The vacuum motors will not vacuum water with recovery tank full The recovery tank must be drained 1 The float shut off screen can be cleaned in or out of the machine 2 the float shut off while it is inside the machine wipe material off screen then rinse Check that the ball is also clean and moves freely 3 remove the float shut off grasp the elbow with one hand tilt and pull the float screen assembly to pull it off the elbow 4 To install place one hand on the elbow and then tilt and push the float screen assembly over the elbow 86292490 VOYAGER DUO 11 15 08 4 20 MAINTENANCE VACUUM TO REPAIR OR REPLACE VACUUM MOTOR S 1 4 21 Remove the front cover drain the recovery tank and disconnect the vacuum hose assembly from the Y tube Raise the recovery tank and safely engage the prop rod latch Disconnect electrical connector from the vacuum motor s and connecting hoses Unbolt the bracket and vacuum motor assembly and remove from tank Remove the vacuum motor from the bracket Reverse steps to install Make sure the gaskets fit and seal properly as you reassemble Vacuum Motor Carbon Brushes y P d End Cap Carbon Bru
58. ay solenoid will shut off in neutral or reverse To raise the deck turn off the brush motor and solenoid s Rotate the knob to either the off position to the far counter clockwise position or rotate the knob to the far clockwise position to the accessory mode so that the vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory position Only the vacuum motor and pump will run Connect the solution hose of the accessory tool to the solution accessory port The fitting is 1 8 male quick disconnect If needed to adapt to 1 4 male quick disconnect see Suggested Spare Parts for part number NOTE The accessory port is only supplied with water from the solution tank No chemical is injected To connect the vacuum hose open the accessory port cover and insert the wand vacuum hose fully into the port 86292490 VOYAGER DUO 08 20 07 PRE RUN MACHINE INSPECTION Do a pre run inspection to find possible problems that could cause poor performance or lost time from breakdown Follow the same procedure each time to avoid missing steps NOTE See maintenance section for pre run machine inspection checklist items STARTING MACHINE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all safety devices are in place and operating prope
59. d Brush motors do not run or run slowly Circuit breaker s tripped Check solenoid valve Reset circuit beaker s and check brush pressure Low battery charge Charge battery Fault brush circuit or motor Check wires connections and motor Worn brush motor brushes Replace brushes check commutator Reset breaker Scrub deck will not go Actuator circuit breaker tripped down up Faulty actuator circuit or actuator No chemical flow Deluxe Tank s empty Check wires connections and actuator Fill with prime chemicals Chemical pump not primed Prime chemical pump Chemical system obstruction 4 23 Rinse system with water 86292490 VOYAGER DUO 08 20 07 PARTS LIST BRUSH DECK 5 1 86292490 VOYAGER DUO 08 20 07 BRUSH DECK SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86223780 70896 SCR M4X8 SET IS04029 CP BLK 2 86224170 730410 SHAFT 6 2MM BRUSH DRIVE 3 86012800 SHAFT ASM BRUSH END 4 86012830 SHAFT ASM DRIVE 24 5 86223520 67598 RING 28MM INT SNAP PHOSPHATE 6 86223310 64116 PULLEY 5MM HTD 18T 12 7 ID 7 86215250 11049 BELT 25 HTD 15W 128T 8 86224660 730393 SPRING TENSIONER 9 86173330 87513 WASHER 5 FLAT 1507093 SS 10 86014990 SCR 5 20 SHCS 1504762 SS 11 86215870 140914 BRKT TENSIONER ARM 12 86012780 PULLEY ASM 5MM HTD 22T 13 86230690 12532 BRUSH
60. d Spare Parts for part number To connect the vacuum hose disconnect the hose assembly from the lower connection of the Y tube junction Use adaptor to join the two hose cuffs together See Accessories page 86292490 VOYAGER DUO 08 20 07 3 9 SCRUB CONTROLS 3 10 SCRUB DECK ROTARY SWITCH DELUXE Raises and lowers the scrub deck and turns the scrub brush motors on and off and controls the solution solenoids For interim pre spray A mode rotate the function knob to the A position The A chemical will be drawn from its tank and delivered to the solution system The scrub deck will lower and the scrub motor will turn on and the interim pre spray solenoid will open and spray will flow through the jets The brush motor will automatically turn off in neutral The spray solenoid will shut off in neutral or reverse To raise the deck turn off the brush motor and solenoid s Rotate the knob to the off position to the far counter clockwise position For extraction or B mode rotate the function knob to the B position The B chemical will be drawn from its tank and delivered to the solution system The scrub deck will lower and the scrub motor will turn on and the extraction solenoid and interim pre spray solenoid will open and spray will flow through the extraction and interim jets and the vacuum motor will run The brush motor will automatically turn off in neutral The extraction and interim pre spr
61. efinitions WARNING Hazards or unsafe practices which COULD result in severe personal injury or death A CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep solution tank in raised position when charging Keep sparks and flames away from the batteries Do not smoke around batteries Disconnect batteries before working on machine Only qualified personnel should work inside machine Always wear eye protection and protecti
62. emical Tanks should be cleaned weekly Extra chemical should be stored using the blank cap instead of the straw cap The chemical tank B hold the deep extraction chemical The tank should be cleaned weekly Extra chemical should be stored using the blank cap instead of the straw cap The chemical selector valve switches between the A and B chemical being pumped through the chemical mixing section and delivered to the solution system depending on the position of the function switch on the control panel The selector valve chemical pump and chemical mixing section should be flushed with clean water after each use Drain water through both the A and cap and straws by putting them in water and pressing the A and B prime flush switch each way for 30 seconds 86292490 VOYAGER DUO 08 20 07 86292490 VOYAGER DUO 08 20 07 4 16 MAINTENANCE DRIVE ASSEMBLY 1 Drive Assembly 2 Grease Points 3 Drive Motor 4 17 86292490 VOYAGER DUO 08 20 07 DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors Use tap pressure only FOR SAFETY Before leaving or servicing machine stop on a level surface turn off machine and remove key 1 Disconnect batteries from machine 2 Disconnect the electrical connection to the traction motor MAINTENANCE DRIVE ASSEMBLY 3 Remove brush cap 4 Release brush from spring tension Remove sc
63. eutralizing rinse Two step chemical The chemical tank stores the deep extraction chemical The chemical selector valve controls which chemical is delivered into the system depending on the function knob on the control panel The chemical pump draws from the tanks and delivers it into the solution system The mixing sector allows the chemical to thoroughly mix with the water before being delivered to the carpet The function of the scrub system is to scrub the carpet mix the cleaning solution with the soil and lift and groom the carpet pile The scrub system consists of two cylindrical brushes motor lift actuator and controls The brushes scrub the carpet as the motor drives the brushes The counter rotating action of the brushes grooms the carpet pile The rotor actuator switch controls the lift actuator and brush motor to lower the deck and turn the motor on or raise the deck and turn the motor off The brush motor will automatically turn off when the throttle switches are in neutral The function of the recovery system is to vacuum the soiled water back into the recovery tank The recovery system consists of the vacuum shoes vacuum motor s float ball filter recovery tank and controls The vacuum shoes extract the dirty solution from the carpet as the machine moves forward The vacuum motor s provide suction to draw the dirty solution off the floor and into the recovery tank The float ball filter protects the vacuu
64. f power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to be found and corrected 30 Amp Protects the vacuum motor 30 Amp Protects the vacuum motor 22 Amp Protects the scrub brush motor 25 Amp Protects the propel motor 3 Amp Protects the machine controls pump and actuator 86292490 VOYAGER DUO 08 20 07 4 10 MAINTENANCE SOLUTION STRAINER amp PUMP BASIC Z Yan IX ft IV Ny Ike N gt Y N 1 4 d 5 1 Pump 3 Solenoid Valves 2 Solution Strainer 4 Jets Interim 5 Jets Extraction 4 11 86292490 VOYAGER DUO 08 20 07 MAINTENANCE SOLUTION STRAINER amp PUMP BASIC SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover The strainer protects the pump solenoid valve and jets from debris If there is little or no solution flow to the ground check the strainer for debris Clean the solution strainer To remove the strainer turn the bottom part of the strainer counterclockwise until the bottom is separated Clean out the debris from the wire mesh and the bowl and re assemble Make sure the O ring gasket is in place whe
65. factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached to the machine During operation attention shall be paid to other persons especially children Before use all covers and doors shall be put in the positions specified in the instructions When leaving unattended secure against unintentional movement The machine shall only be operated by instructed and authorized persons When leaving unattended switch off or lock the main power switch to prevent unauthorized use Only chemicals recommended by the manufacturer shall be used This appliance has been designed for use with the brushes specified by the manufacturer The fitting of other brushes may affect its safety Do not use on surfaces having a gradient of over 2 degrees SAVE THESE INSTRUCTIONS 86292490 VOYAGER DUO 08 20 07 2 1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following d
66. he brush cannot be installed until the brush is fully seated on the drive hub Pull out on the bottom of the retaining clip Line up the end cap with the flats to each side Slide brush up into the retaining clip until it clicks in place 4 7 86292490 VOYAGER DUO 08 20 07 T WARNING Do not use a pressure JM washer to clean around the brush motors Use tap pressure only TO REPLACE SCRUB BRUSH MOTORS 1 With the scrub deck in the lowered position remove the deck cover and disconnect brush motor wiring connector from harness 2 Remove the motor and end bracket assembly from the deck 3 Separate brush motor from end brackets 4 Reverse to reassemble MAINTENANCE SCRUB DECK BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement Retract spring and install new brush Install connector screw and lead When all new brushes are installed Place all in retracted position held into brush holder by spring tension Carefully place end cap onto bearing on motor shaft NOTE Use care to assure wave washer alignment With end cap in partially installed position release all brushes to contact position with motor commutator NOT
67. he front of the scrub deck on left side The solenoid valves shuts off solution flow to jets whenever scrubbing stops or in reverse To repair or replace solenoid valve remove screws that secure it to deck PUMP HEAD REPLACEMENT VALVE ASM JETS The two sets of jets are located in front of the scrub deck The jets spray cleaning solution onto the carpet The spray pattern should be checked regularly and if jets become clogged they should be cleaned or replaced immediately To clean jets 1 Remove jet from jet body by rotating it counterclockwise 2 Blow debris back through orifice if possible Do not use pointed object to unplug jet This will damage jet and cause improper spray pattern and solution flow through jets 3 If jet cannot be cleaned by blowing debris back through its orifice submerge jet in small container of acetic acid and let soak for up to six hours 4 After soaking jet use a soft brush to remove debris and rinse thoroughly 5 Install jet in jet body by rotating it clockwise firmly into place 6 For lower flow in extraction B other jets are available See Accessories page PUMP REPLACEMENT PARTS DIAPHRAGM 86136450 PRV 65151 86137240 PRV 84145 ASM 86292490 VOYAGER DUO 08 20 07 4 14 MAINTENANCE SOLUTION STRAINER 8 PUMP DELUXE 5 CHEMICAL PUMP 8 CHEMICAL PUMP 1 4 15 The chemical tank A holds either encapsulating interim chemical or pre spray ch
68. he machine can be used to perform a One step or Two step carpet restoration Using the One step process the carpet is restored with a deep extraction chemical Using the Two step process the carpet is first scrubbed with a pre spray and then scrubbed again with a neutralizing rinse The machine s primary systems are the solution system chemical injection system Deluxe scrub system recovery system and operator control system The function of the solution system is to store water and deliver solution to the appropriate spray jets The solutions system consists of the solution tank strainer pump solenoid valves spray jets and controls The solution tank stores water until it is delivered through the strainer and pump to the solenoid valves and spray jets The strainer protects the pump from debris The solenoid valves automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled forward The solution pump switch controls the cleaning solution flow DELUXE ONLY The function of the chemical injection system is to deliver the appropriate chemical into the solution system to be applied to the carpet The chemical injection system consists of the A chemical tank chemical tank chemical selector valve chemical pump and the mixing sector The A chemical tank stores either encapsulating interim chemical pre spray Two step chemical or n
69. hine avoid contact with battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with batteries Charge batteries in a well ventilated area Use a 36 volt 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged 1 Empty recovery tank 2 Stop the machine in a clean well ventilated area next to the charger 3 Turn OFF machine FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 4 Unplug the machine from the battery pack Remove front cover Disconnect recovery hose from Y tube Raise recovery tank and verify prop rod latch is safely engaged Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging 5 Check the electrolyte level in each battery cell Before charging add just enough distilled water to cover the plates After charging is complete add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine 86292490 VOYAGER DUO 08 20 07 4 4 MAINTENANCE BATTERIES 6 Replace the battery caps and leave them i
70. isi 15 RED 26 RED y 48 BLK 1 21 WHT RED 88868 20 RED 20 RED 11 RED 5 WHT BLU 7 BLK 14 BLK 17 BLK 18 BLK 47 39 BLK 54 BLK 20 BLK 16 RED 25 RED XS 23WHT BLU 0 17 BLK 10MHT OO DO H Ha CL DO 5 67 DIAGRAM G DIAGRAM H INDICATES OPTIONAL EQUIPMENT 86292490 VOYAGER DUO 01 23 09 DIAGRAM A 716 12 WHT RED 11 RED 4 WHT GRN 3 GRN 5 WHT BLU 2 BLU 6 WHT YLW 12 1 1 YLW DIAGRAM B DIAGRAM J 1 52 RED 53 RED 2 1 YLW 56 YLW 55 BLK 9 BLK 10 WHT 6 WHT YLW 4 57 WHT YLW 5 54 BLK 55 BLK DIAGRAM C 6 56 VLVV gee 7 53 RED E i 8 57 WHT YLW 9 23 RED 52 RED In 10 49 PNK 11 24WHT BLU 14 BLK 13 12 13 45 GRN 14 S GRN 46 GRN
71. l should accidentally overflow clean immediately 3 Wipe off the top of the batteries at least once a week 4 Test battery condition with a hydrometer at least once a week 5 Ensure that all connections are tight and all corrosion removed 6 Every 4 to 6 months remove that batteries from the machine and clean the battery cases and battery compartment 4 3 86292490 VOYAGER DUO 08 20 07 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity CHECKING GRAVITY A Hydrometer B Battery NOTE Do not take readings immediately after adding distilled water if the water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer readings against this chart SPECIFIC GRAVITY BATTERY CONDITION 80 F 27 1 265 100 CHARGED 1 225 75 CHARGED 1 190 50 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED NOTE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 Add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 27 MAINTENANCE BATTERIES CHARGING BATTERIES When servicing mac
72. le or no propel Low battery charge Replace switch Charge batteries Machine turned on with propel trigger not in neutral position Allow pedal to return to neutral Restart Tripped circuit breaker Reset circuit breaker and check brush Controller overheated Allow cool down period Loose motor connection Check wires and connections from controller to motor Faulty throttle circuit or potentiometer Check wires and connections from throttle to controller and potentiometer resistance Faulty brake circuit Machine does not change Faulty speed control circuit or speeds potentiometer Check wires connections Check wires connections and pot Replace switch Forward speed only Faulty forward reverse switch i Reverse speed only Poor scrubbing Debris caught in scrub brushes Remove debris performance Low scrub brush down pressure Check brush wear Low battery charge Little or no solution flow to Solution tank empty Charge batteries Fill solution tank the floor Solution pump turned off Turn on pump Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Clear obstruction from plumbing Pump obstructed Solution solenoid valve obstructed or stuck Jet s obstructed Clean or replace pump Clean or replace valve Clean or replace jet s Faulty pump circuit or pump Check wiring connections and pump Faulty solenoi
73. m fan from debris and foam The recovery tank stores the dirty solution The function of the operator control system is to control the direction and speed of the machine The control system consists of the reverse switch throttle Switch speed control knob propel controller and drive wheels The reverse switch signals forward or reverse direction The propel controller interprets signals from the throttle switches and speed control knob to command the drive wheels to propel or slow the machine 3 4 86292490 VOYAGER DUO 08 20 07 COMPONENTS Control Panel Drive Scrub 9 Solution Drain Hose Front Cover 10 Vacuum Shoes Solution Tank 11 Chemical Tank A Deluxe Recovery Tank 12 Chemical Tank B Deluxe Solution Fill Cover 13 Accessory Vacuum Port Deluxe Recovery Dome 14 Accessory Water Port Deluxe Scrub Deck 15 Accessory Port Cover Deluxe Recovery Drain Hose 16 Switch Chemical Prime and flush for A and B Systems Deluxe 86292490 VOYAGER DUO 08 20 07 3 5 DRIVE CONTROLS J nir N 5 pa Key Switch 5 Battery Discharge Indicator Reverse Switch 6 Hour Meter Throttle Switches 7 E Stop Button Deluxe Speed Control Knob Bom
74. n place while charging 7 Unplug the machine connector from the battery FOR SAFETY When charging connect the charger to the batteries before connecting the charger to the AC wall outlet Never connect the charger to the AC wall outlet first Hazardous sparks may result 8 Plug the charger connector into the battery connector Connect the charger AC plug to a wall outlet The charger gauge should indicate that the batteries are charging 9 When the batteries are fully charged disconnect the charger from the AC wall outlet then disconnect the charger from the batteries 10 Connect the machine to the battery connector 11 Check the electrolyte level It should be up to the indicator ring If necessary add distilled water 12 Lower recovery tank by safely disengaging the prop rod latch and slowly lowering Replace the hose and Y tube connection Replace front cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 1 Disconnect machine from battery pack 2 Raise recovery tank and engage prop rod latch 3 Disconnect main positive lead and secure cable terminals away from batteries 4 Loosen both terminals on each jumper cable and remove one at a time 5 Prepare a suitable site to place the batteries 6 Attach suitable battery lifting device
75. n re assembled PUMP The pump is located on the front of the machine under the front cover The pump delivers solution from the tank to the scrub deck To repair or replace pump 1 Remove front cover 2 Remove hoses connecting the pump 3 Remove screws that secures pump to mounting plate SOLENOID VALVE The solenoid valves are mounted on the front of the scrub deck on left side The solenoid valves shuts off solution flow to jets whenever scrubbing stops or in reverse To repair or replace solenoid valve remove screws that secure it to deck PUMP HEAD REPLACEMENT 4 VALVE ASM JETS The two sets of jets are located in front of the scrub deck The jets spray cleaning solution onto the carpet The spray pattern should be checked regularly and if jets become clogged they should be cleaned or replaced immediately To clean jets 1 Remove jet from jet body by rotating it counterclockwise 2 Blow debris back through orifice if possible Do not use pointed object to unplug jet This will damage jet and cause improper spray pattern and solution flow through jets 3 If jet cannot be cleaned by blowing debris back through its orifice submerge jet in small container of acetic acid and let soak for up to six hours 4 After soaking jet use a soft brush to remove debris and rinse thoroughly 5 Install jet in jet body by rotating it clockwise firmly into place 6 For lower flow in extraction B
76. ndicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustration is shown it displays the older design NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts 1 1 86292490 VOYAGER DUO 08 20 07 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE AWARNING To reduce the risk of fire electric shock or injury Use only indoors Do not use outdoors or expose to rain Use only as described in this manual Use only manufacturer s recommended components and attachments If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine is not suitable for picking up hazardous dust Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals
77. otary switch to the off position by rotating the selector switch clockwise Turn machine power off FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key FOR SAFETY When using machine go slow on inclines and slippery services 3 13 MACHINE OPERATION SOLUTION DRAIN HOSE EMPTYING AND CLEANING SOLUTION TANK 1 the machine next to a floor drain Drain hose is at the rear of the machine 2 Turn the machine power off 3 Remove the top of the hose from the barb mount and lower hose in direction of the drain Do not stand in front of end of hose Solution will come out with force 4 Remove the front cover and solution fill cover 5 Flush the solution tank out with clean water and run several gallons of clean water through both spray jet systems Do not use water hotter than 140 60 C to clean tank or damage may 6 Replace the hose to the barbed fitting 7 f machine is to be stored leave the solution fill cover off EMPTYING AND CLEANING CHEMICAL TANKS AND SYSTEM DELUXE 1 2 Turn the machine power off Park the machine next to a floor drain The tanks are located at the front of the machine Remove the cap and straw from each chemical bottle and install the closed caps Remove the tanks by lifting off the solution fill tower The chemical can remain in the tank or be disposed of properly Remove one cap a
78. ow of 1 05 gal min 4 0 Liter min Recovery Capacity 21 gal 79 Liter Vacuum Motors 2 x 75 Hp 560 W Scrub Brush Diameter 3 38 Inch 85 5 mm Scrub Brush Motor 1 x 5 Hp 375 W Scrub Brush Pressure Floating Scrub Brush Speed 1084 rpm Tires 9 in 228mm Solid Gray non marking Foundation Pressure 596 psi 4 2 Mpa Maximum Transport Speed Propel 2 4 MPH 3 8 Km hr Scrubbing Speed Interim 110 Ft min 2 0 Km hr Extract 55 Ft min 1 0 Km hr Theoretical Coverage with 2 Overlap Interim 9900 ft hr 920 M hr Extract 4950 ft hr 460 M hr Frame Construction Powder coated steel Minimum Aisle U Turn Width 62 5 in 1 6 Meter Maximum Rated Climb And Descent Angle 6 degrees Chemical Tank A Capacity 2 06 Gal 7 78L Chemical Tank B Capacity 0 55 Gal 2 09L Chemical A Mix Ratio 16 1 Nominal Chemical B Mix Ratio 64 1 Nominal 3 2 86294290 VOYAGER DUO 08 20 07 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 43 inches 1100 mm Length 59 inches 1500 mm Width 32 inches 800 mm Width of scrub path 24 inches 600mm WIDTH gt LENGTH SPECIAL NOTES The sound pressure level at the operator s ear was measured to be 70 5 dBA This was a nearfield broad band
79. rew connecting brush wire lead to brush holder Clean brush holder to insure free movement 7 Install new brush and reinstall connecting screw and lead 8 When all new brushes are installed Place all in retracted position held into brush holder by spring tension 9 Carefully replace brush cap 86292490 VOYAGER DUO 08 20 07 4 18 MAINTENANCE VACUUM 2 1 2 3 1 Vacuum Shoes 4 Y Tube 2 Vacuum Glides 5 Float Ball and Screen 3 Vacuum Shoe Retainer Knobs 6 Vacuum Motor 4 19 86292490 VOYAGER DUO 08 20 07 VACUUM SHOES The dual offset vacuum shoes are designed to extract soiled solution from the carpet The plastic vacuum shoe glides minimize wear to flooring MAINTENANCE The vacuum shoes should be removed and cleaned daily to ensure maximum recovery VACUUM SHOE REMOVAL 1 Unscrew retainer knob from right side vacuum shoe Pull vacuum shoe forward until it is free from pivot pin Remove vacuum hose from top of vacuum shoe Repeat to remove left side vacuum shoe Inspect or repair as necessary and reinstall MAINTENANCE VACUUM TO CLEAN VACUUM SHOES 1 With the vacuum shoes in the raised position turn key switch off 2 Remove vacuum shoes 3 Flush vacuum shoes from top with water If necessary clean blockage from narrow opening with a scraper or similar device 4 Vacuum shoe glides m
80. rly 1 Turn the machine power on by turning key switch clockwise to the on position 2 Check the position of the Reverse Button to make sure the machine will travel in the direction intended 3 Check the position of the speed control knob to make sure the machine will travel at the intended speed 4 Press either throttle Switch MACHINE OPERATION EMERGENCY STOP PROCEDURES 1 Release both the throttle switches 2 Turn machine power off with key switch by turning key switch counterclockwise to the o off position DELUXE 1 Release both the throttle switches 2 Turn machine power off with key switch by turning key switch counterclockwise to the o off position 3 Push E Stop button in 4 Toreset the E stop button rotate counter clockwise and the switch will pop back out 86292490 VOYAGER DUO 08 20 07 3 11 MACHINE OPERATION FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Remove the front cover and the solution fill lid 3 Fill the solution tank with clean water See the Technical Specifications chart for exact capacity The water must not be hotter than 140 6050 to prevent damage to the tank 4 Replace the solution fill lid and front cover DELUXE 1 Turn the machine power off 2 Remove the front cover and the solution fill lid 3 Fill the A tank with
81. rometer to check the charge level Do not allow the batteries to remain in a discharged condition for any length of time Never expose a discharged battery to temperatures below freezing Discharged batteries will freeze causing cracked cases Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25 specific gravity below 1 155 Keep all metallic objects off the top of the batteries as they may cause a short circuit Replace worn or damaged cables and terminals Check the electrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all times A CAUTION When servicing machine avoid contact with battery acid WARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging WARNING Wear eye protection and protective clothing when working with batteries WARNING Charge batteries in a well ventilated area BATTERY MAINTENANCE 1 When cleaning the batteries use a solution of baking soda and water Do not allow the cleaning fluid to enter the battery cells electrolyte will be neutralized 2 Maintain the proper electrolyte level in each battery cell If a cel
82. scrub deck will lower and the scrub motor will turn on and the interim solenoid will open and spray will flow through the interim jets The brush motor will automatically turn off in neutral The interim solenoid will shut off in neutral or reverse To raise the deck turn off the brush motor and solenoid s Rotate the knob to the off position to the far counter clockwise position For extraction or B mode rotate the function knob to the B position The scrub deck will lower and the scrub motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the extraction and interim jets and the vacuum motor will run The brush motor will automatically turn off in neutral The extraction and interim solenoid will shut off in neutral or reverse To raise the deck turn off the brush motor and solenoid s Rotate the knob to either the off position to the far counter clockwise position or rotate the knob to the far clockwise position to the accessory mode so that the vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory position Only the vacuum motor and pump will run Connect the solution hose of the accessory tool to the solution accessory port The fitting is 1 8 male quick disconnect If needed to adapt to 1 4 male quick disconnect see Suggeste
83. shes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely 3 9 5 Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 86292490 VOYAGER DUO 08 20 07 PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph Be careful to avoid damaging machine The machine may be pushed by hand from the rear NOTE To avoid damage caused by regenerative voltage disconnect traction motor before towing or pushing machine MAINTENANCE TRANSPORTING PREPARATION FOR LOADING UNLOADING TRAILER Before loading or unloading machine from trailer remove vacuum shoes to eliminate interference Scrub head must be in the up position before loading NOTE When transporting the machine on a trailer or in a truck in addition to using tie downs be sure to block the tires to prevent the machine from rolling 86292490 VOYAGER DUO 08 20 07 4 22 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Battery cables corroded Clean connections Faulty key switch Litt
84. t a time and dispose of chemical Rinse tanks with clean water Rinse the chemical system by putting the straws and caps in clean water Push the prime flush switch for 30 seconds in each direction A and EMPTYING AND CLEANING REOVERY TANK 1 Park the machine next to a floor drain Drain hose is at the front of the machine Turn the machine power off Remove front cover Remove hose assembly from mounting hook Place the end of the hose at the drain and slowly remove the cap Do not stand in front of hose end Soiled solution will come out with force Remove dome lid Flush the recovery tank out with clean water Do not use water hotter than 140 F 60 C to clean tank or damage may occur Replace the drain hose cap and place hose back on hook Replace front cover If machine is to be stored leave the recovery dome off 3 14 86292490 VOYAGER DUO 08 20 07 86292490 VOYAGER DUO 08 20 07 3 15 MACHINE OPERATION SERVICE SCHEDULE MAINTENANCE Check water level of batteries after charging add distilled water if necessary BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD Check brushes for proper installation Check for securely attached drain hose plug and cap Check that solution fill lid seals tightly Visually check for damaged or worn tires Check all throttle direction and speed controls for proper operation Observe spray pattern and clean jets
85. t cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE The model and serial number of your machine are located below the battery compartment of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards are identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Batteries Scrub Brushes Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number i
86. tion for unexpected movement Use extra caution around children 1 2 4 Turn machine power on Position rotary switch to the position matching the process to be preformed and the chemical that was added to the solution tank or chemical tank Deluxe either interim or interim pre spray Deluxe or extraction cleaning Check position of reverse button and the position speed control knob so that the machine is set to travel in the direction and the speed intended Drive machine forward to begin scrubbing 86292490 VOYAGER DUO 08 20 07 MACHINE OPERATION TO STOP SCRUBBING 1 While scrubbing turn off the pump switch to stop spraying solution Continue to scrub and recover the solution for an additional pass Allow the throttle switches to return to neutral Rotate the selector switch to the accessory position so that the vacuum motor continues to run and evacuate the system This will also raise the deck and vacuum shoes Turn the rotary switch to the off position by rotating the selector switch clockwise Turn machine power off DELUXE 1 While scrubbing turn off the pump switch to stop spraying solution Continue to scrub and recover the solution for an additional pass Allow the throttle switches to return to neutral Rotate the selector switch to the accessory position so that the vacuum motor continues to run and evacuate the system This will also raise the deck and vacuum shoes Turn the r
87. ve clothing when working on or near batteries Avoid skin contact with the acid contained in the batteries Never allow metal to lie across battery tops 2 2 86292490 VOYAGER DUO 08 20 07 SAFETY LABEL LOCATION NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them SOLUTION WARNING 86244300 PRV NO 500955 PINCH CAUTION 86243830 PRV NO 500663 FRONT PANEL CAUTION 86013310 BATTERY CAUTION 86252520 b PRV NO 80885 86292490 VOYAGER DUO 08 20 07 2 3 2 4 86292490 VOYAGER DUO 08 20 07 TECHNICAL SPECIFICATIONS BASIC ITEM DIMENSION CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amperage 51 5 amps Batteries 3 X12 Volt 195 215 AH 20 hr rate Battery Compartment Dimensions 23 5 in x 15 5 in x 16 5 in tall 600 mm x 400 mm x 420 mm Propelling Motor 75 560 W Mass GVW 1042 105 473 kg Weight Empty Without Batteries 418 lbs 190 kg Solution Control Metered flow with automatic shut off in neutral and reverse Spray Pump Pressure 100 psi 688 Kpa Solution Capacity 31 4 gal 120 Liter Spray Jets Interim 2 Jets with total flow of 0 24 gal min 0 9 Liter min Spray Jets Extraction 4 Jets with total flow of 1 05 gal min 4 0 Liter min Recovery Capacity

Windsor VOYXDU 10086150 User's Manual

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