Windsor Lightning 10023000 User's Manual
Contents
1. REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 86233140 07089 1 PLASTIC HOLDER 4 86262830 07129 1 KEY SWITCH 86261970 07039 1 BATTERY BOX 5B 86261880 07068 1 6 KEY SWITCH BRACKET 6A 86263030 07066 1 ONAN E124 6B 86262730 07123 ref HONDA 390 13HP 6C 86262800 07086 KAWASAKI 17HP 7 86262310 07046 1 CENTRIFUGAL SWITCH 8 86262180 07078 1 BX49 BELT 9 86262740 07112 1 HOOD ASSY TWIN ALUM BLUE 10 86262500 07107 1 EXPANDED METAL PLATE 4 5 X 14 11 86262680 07120 2 GEAR BOX TWIN HEAD 12 86263260 07108 1 PULLEY 7 0 X 5 8 13A 86261980 07067 1 BATTERY CONNECTOR ONAN E124 13B 86262010 07116 1 BATTERY CONNECTOR KAWASAKI 17HP 14 86262690 07077 1 HANDLE GUSSETT 15 86262700 07105 1 HEAT SHIELD FOIL MATERIAL 16 86262770 07017 1 HOUR METER 17 86262710 07106 1 HEAT SHIELD SUPPORT PLATE 18A 86262040 07072 2 BRUSH PLATE CLAMP 18B 86263380 07071 2 SPRING CLIP 19 86263480 07170 1 TRANSPORT WHL FRNT SPRT 20 86262840 07149 1 KEY STOCK 4X3 21 86262970 07060 2 MOUNTING PLATE TWIN HEAD 22 86261920 07061 2 ALUMINUM HUB 23 86262320 07057 2 CENTRAL FLEX 24 86263410 07169 1 STRIP BRUSH 1 SET 25 86262940 07075 6 LUGS L 800 26 86262280 07015 1 CASTER 3 27A 86263460 07121 1 TENSIONSER 27B 86262780 07016 1 IDLER PULLEY 28 86263370 07110 1 SPLASH2. 3 1 Before Operating the 3 1 Emergency Stopping Procedure 3 2 Transporting Storing Machine 3 2 Propane Fuel System 3 3 Changing Oh uhi o abre nbi _ 3 3 Adjusting Belt Tension 3 8 Refueling Storing Cylinders 3 3 MAINTENANCE Service Schedule 4 1 Installing or Removing Pad 4 2 Installing or Removing Pad Driver 4 2 Machine Troubleshooting 4 3 TABLE OF CONTENTS GROUP PARTS LIST 21 Deck Group dees ates dito 5 1 24 Deck Group tbe 5 8 27 Deck GIOUp eed 5 5 30 Stripper 0 ess 5 7 Kawasaki Fuel Block 5 9 Kawasaki 5 10 Kawasaki Fuel System 5 11 Honda Fuel System 5 12 Kill iar p 5 13 Clutch and Switch oet a 5 14 Belt Chart Notes 5 15 Warranty V V 2 76 LIGHTNING 86039180 05 23 07 3 HOW TO USE THIS MANUAL This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell
3. 5 15 LIGHTNING 86039180 05 23 07
4. 86262330 07011 FITTING 1 4BARB X 1 4MP 10 86262520 07008 FITTING 3 8 FLARE X 1 4MP 11 86263500 07042 VAC TEE 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING X 90 STREET ELBOW 4 86262760 07003 3 HOSE VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3 8 BARB X 3 8 MP 7 86263310 07064 1 REGULATOR 8 86262880 07065 1 LOCKOFF 9 2 1 1 1 12 86262890 07005 LP HOSE REG TOLOCK NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual LIGHTNING 86039180 05 23 07 5 12 KILL SWITCH ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86261930 07056 1 ARM amp SPRINGS 2 EACH 2 86263450 07050 1 SWICTH MICRO KILL NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual 5 13 LIGHTNING 86039180 05 23 07 CLUTCH AND SWITCH ASSEMBLY REF PART NO PRV NO QTY DESCRIPTION ia NOTES 1 86261930 07056 1 ARM amp SPRINGS 2 EACH 2 86263440 07049 1 SWITCH CLUTCH 3 86262360 07047 1 CLUTCH SWITCH ASM COMPLETE 4 86268350 07044 1 SPACER 5 86262460 07045 1 ELECTRIC CLUTCH 6 86262350 07043 1 CLUTCH ARM
5. PROPANE POWERED HIGH SPEED BURNISHER STRIPPER Operating Instructions MODELS L21H13 10023000 LS30H13 10023110 L21K13 10023010 L24H13 10023040 L21K17 10023020 L24K17 10023060 L27H13 10023080 L24ER22 10023030 L27K17 10023090 LS30H13 10023110 L27ER22 10023070 QUEST for Continuous Improvement Windsor s Quality Management System is Certified ISO 9001 Read these instructions before using the machine 86039180 05 23 07 PRV NO 98996 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED Copyright 2002 Windsor Industries Printed in USA YOUR DEALER Name Address Phone Number OVERVIEW The Lightning is a propane powered high speed burnisher stripper intended for commercial use The burnisher model buffs most hard floor surfaces with the use of special pads The stripper model applies stripping solution to the floor to remove any sealant floor finishing etc LIGHTNING 86039180 05 23 07 Machine Data Log Overview 2 Table of 3 HOW TO USE THIS MANUAL How to use this 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 OPERATIONS Machine
6. NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual LIGHTNING 86039180 05 23 07 5 14 BELT CHART NOTES PART NO PRV NO DESCRIPTION NOTES 86262060 07052 BX34 BELT 86262070 07041 BX36 BELT 86262080 07020 BX38 BELT 86262090 07027 BX40 BELT 86262100 07021 BX41 BELT 86262110 07028 BX42 BELT 86262120 07069 BX43 BELT 86262130 07030 BX44 BELT 86262140 07031 BX45 BELT 86262150 07148 BX46 BELT 86262160 07091 BX47 BELT 86262170 07053 BX48 BELT 86262180 07078 BX49 BELT 86262190 07035 BX50 BELT 86262200 07054 BX51 BELT 86262210 07029 BX52 BELT 86262220 07037 BX53 BELT 86262230 07036 BX54 BELT 86262240 07073 BX55 BELT 86262250 07074 BX56 BELT 86262260 07087 BX58 BELT STANDARD CLUTCH W ELECTRIC CLUTCH MACHINE PRV MACHINE NO BELT PART NO pi BELT PART NO E UNO 10023000 L21H13 86262090 07027 86262110 07028 10023020 L21K17 86262090 07027 86262110 07028 10023040 L24H13 86262140 07031 86262170 07053 10023030 L24ER22 86262110 07028 86262130 07030 10023060 L24K17 86262120 07069 86262150 07148 10023080 L27H13 86262200 07054 10023070 L27ER22 N A 86262260 07087 10023090 L27K17 86262190 07035 86262210 07029 10023110 LS30H13 86262180 07078 N A 10023110 LS30H13 86262180 07078 N A
7. 86262090 07027 1 BX40 BELT 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL 6 W BKT 19B 86263530 07013 ref WHEEL ONLY Service Only 20 86263100 07084 1 PAD DRIVER 21 FLEX 21 86262280 07015 2 CASTER 3 22 86262560 07151 1 FLANGE 23 86262780 07016 1 IDLER PULLEY 24 86263460 07121 1 TENSIONER 25A 86262930 07063 1 LP TANK ALUM 25B 86262920 07025 ref LP TANK STEEL 26 86263520 07048 1 VELCRO TAPE 27 86263470 07002 1 THROTTLE CABLE 28 86263070 07079 1 PAD DRIVER 21 FLEX COMPLETE 29 86262330 07111 CHOKE CABLE Not Shown 30 86262720 07024 HONDA STARTER 110 VOLT Not Shown NOTE For engine information not listed in this standard manual parts list refer to appropriate Engine Owner s Manual LIGHTNING 86039180 05 23 07 5 2 24 DECK GROUP 5 3 LIGHTNING 86039180 05 23 07 24 DECK PARTS LIST SERIAL NO REF PART NO PRV NO QTY DESCRIPTION EE OM NOTES 1 86262580 07093 1 FOAMHAND GRIPS 2 86262570 07083 1 FMHANDLE 3 N A ref ENGINE OWNER S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068 1 6 KEY SWITCH BRACKET 7A 86262800 07086 1 KAWASAKI 17HP 7B 86262730 07123 ref HOND
8. KAWASAKI WIRING DIAGRAM CHARGING SYSTEM STATOR ee L_ ENGINE HARNESS 1 BY PASS DIODE v FUEL LOCKOFF Low OIL PRESSURE CUTOFF SWITCH NO HOUR METER BLUE BLUE BLUE BLUE NOTE RED WIRE CONNECTS TO LEFT SIDE OF SWITCH ALL BLUE MALE CONNECTOR OTHER WIRES CONNECT TO TO ELECTRIC LOCK OFF RIGHT SIDE OF SWITCH YELLOW BLUE FEMALE CONNECTOR LOW OIL PRESSURE 4 SWITCH BLUE PIGGY BACK CONNECTOR BLUE FEMALE CONNECTOR BLUE FEMALE CONNECTOR TO VOLTAGE REGUALTOR BLUE FEMALE CONNECTOR YELLOW LOOP TO TO STARTER SOLENOID STARTER SOLENOID LIGHTNING 86039180 05 23 07 5 10 KAWASAKI FUEL SYSTEM SERIAL NO FROM NOTES REF PART NO PRV NO QTY DESCRIPTION 86262630 07113 FUEL LOCK W FILTER 12VOLT 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING X 90 STREET ELBOW 4 86262760 07003 1 HOSE VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3 8 BARB X 3 8 MP 7 86263320 07118 1 REGULATOR 8 1 9 1 86262550 07011 FITTING 1 4BARB X 1 4MP NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual 5 11 LIGHTNING 86039180 05 23 07 HONDA FUEL SYSTEM SERIAL NO FROM NOTES REF PART NO PRV NO QTY DESCRIPTION
9. or damaged pad Center or replace pad Incorrect oil level Check and adjust oil level Engine overload See engine owners manual for servicing Dirty filter See engine owners manual for servicing Faulty spark plug See engine owners manual for servicing LIGHTNING 86039180 05 23 07 4 4 21 DECK GROUP 5 1 LIGHTNING 86039180 05 23 07 21 DECK PARTS LIST SERIAL NO REF PART NO PRV NO QTY DESCRIPTION NOTES 1 86262580 07093 1 FOAMHAND GRIPS 2 86262570 07083 1 FMHANDLE 3 N A ref ENGINE OWNER S MANUAL Comes with literature 4 86262830 07129 1 KEYSWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068 1 6 KEY SWITCH BRACKET 7A 86262800 07086 1 KAWASAKI 17HP 7B 86262730 07123 ref HONDA 390 13HP 7C 86263030 07066 ref ONAN E124 8 86263200 07018 1 PULLEY 3 5 9A 86261980 07067 1 BATTERY CONNECTOR E124 9B 86262010 07116 ref BATTERY CONNECTOR KAWASAKI 10 86261960 07038 1 BATTERY 12VOLT 11 86262770 07017 1 HOUR METER 12 86262380 07001 1 DECK 21 BLUE 13 86262050 07150 1 BUMPER MOULDING 14 86243840 500664 1 LABEL LIGHTNING PRPN WINDSOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16 86263210 07019 1 PULLEY 6 2 17
10. should deflect only 12 13mm 5 Make sure all components are secure and tight pad holder fuel cylinder etc 6 Check pad driver and pad daily clean or replace 7 Clean machine if compressed air is available blow dust from machine and engine concentrating on the inside of engine shrouds Wash undercarriage WEEKLY MAINTENANCE every 20 hours of operation 1 All checks made on a daily basis plus 2 Change oil and oil filters at 50 hours of service Use 10W30 Motor Oil or other no ash motor oils designed for use in propane engines Use of non recommended oil may void the engine warranty see engine manual supplied with documentation 3 Check for loose nuts and or bolts on entire machine 4 Examine all propane fuel components for leaks or wear Replace if necessary 5 Grease wheels Use white lithium grease only and no more than 1 pump of grease More grease than recommended will push the seals and dust covers out allowing dust and other foreign materials to penetrate the bearing shortening the life of the bearings as well as allowing grease to drop from the wheels to the floor MONTHLY MAINTENANCE every 80 hours of operation 1 Perform all daily and weekly services 2 Torque head bolts 3 Check valve clearance 4 Torque valve cover bolts 5 Inspect spark plug Replace if necessary 6 Remove engine shroud and clean cooling fins NOTE Consult specific engine owner s manual for t
11. the manufacturer The fitting of other brushes may affect its safety SAVE THESE INSTRUCTIONS LIGHTNING 860389180 05 23 07 2 1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To identify actions which must be followed for safe operation or equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jacket
12. A 390 13HP 7C 86263040 07131 ref ONAN P248 7D 86263030 07066 ref ONAN E124 8 86263200 07018 1 PULLEY 3 5 9A 86261980 07067 1 BATTERY CONNECTOR E124 9B 86262010 07116 ref BATTERY CONNECTOR KAWASAKI 9C 86262000 07092 ref BATTERY CONNECTOR ONAN P248 10 86261960 07038 1 BATTERY 12VOLT 11 86262770 07017 1 HOUR METER 12 86262390 07032 1 DECK 24 BLUE 13 86262050 07150 1 BUMPER MOULDING 14 86243840 500664 1 LABEL LIGHTNING PRPN WINDSOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16A 86263210 07019 1 6 2 Onan P248 16B 86263250 07090 ret PULLEY 8 5 Onan 16C 86263240 07055 ref PULLEY 7 0 Kawasaki 17A 86262110 07028 1 BX42 BELT Onan P248 17B 86262140 07031 ref BX45 BELT 17C 86262120 07069 ref BX43 BELT 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL6 W BKT 19B 86263530 07013 ref WHEEL ONLY Service Only 20 86263120 07104 PAD DRIVER 24 FLEX 1 21 86262280 07015 2 CASTER 3 22 86262560 07151 1 FLANGE 23 86262780 07016 1 IDLER PULLEY 24 86263460 07121 1 TENSIONER 25A 86262930 07063 1 LP TANK ALUM 25B 86262920 07025 ref LP TANK STEEL 26 86263520 07048 1 VELCRO 27 86263470 07002 1 THROTTLE CABLE 28 86263080 07080 1 PAD DRIVER 24 FLEX COMPLET
13. E 29 86262330 07111 CHOKE CABLE Not Shown 30 86262720 07024 HONDA STARTER 110 VOLT Not Shown 31 86261860 07109 20HP REGULATOR BRACKET Not Shown 32 86262340 07117 CHOKE BRACKET Not Shown NOTE For engine information not listed in this standard manual parts list refer to appropriate Engine Owner s Manual LIGHTNING 86039180 05 23 07 5 4 27 DECK GROUP 5 5 LIGHTNING 86039180 05 23 07 27 DECK PARTS LIST SERIAL NO REF PART NO PRV NO QTY DESCRIPTION NOTES 1 86262580 07093 1 FOAMHAND GRIPS 2 86262870 07083 1 FMHANDLE 3 N A ref ENGINE OWNER S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068 1 6 KEY SWITCH BRACKET 7A 86262800 07086 1 KAWASAKI 17HP 7B 86262730 07123 ref HONDA 390 13HP 7C 86263040 07131 ref ONAN P248 7D 86263030 07066 ref ONAN E124 8 86263200 07018 1 PULLEY3 5 9A 86261980 07067 1 BATTERY CONNECTOR E124 9B 86262010 07116 ref BATTERY CONNECTOR KAWASAKI 9C 86262000 07092 ref BATTERY CONNECTOR ONAN P248 10 86261960 07038 1 BATTERY 12VOLT 11 86262770 07017 1 HOUR METER 12 86262400 07033 1 DECK27 BLUE 13 86262050 07150 1 BUMPER MO
14. GUARD TRACKER 29 86262440 07070 2 DELRIN BEARING 1 30 86263550 07040 2 WHEEL 10 AIR FILLED 31 86263560 07152 2 WHEEL SPACER 7 32 86263490 07082 1 TWIN HEAD STRIP FRAME 33 86261960 07038 1 BATTERY 12VOLT 34 86263520 07048 2 VELCRO TAPE 35 86263470 07002 1 THROTTLE CABLE 36 86262920 07025 1 LP TANK STEEL 37 N A ref Engine Owner s Manual Comes with Literature 38 86243840 500664 1 LABEL LIGHTNING PRPN WINDSOR 39 86263430 07097 SUPPORT Not Shown 40 86262340 07117 CHOKE BRACKET Not Shown 41 86263220 07026 PULLEY 3 0 Not Shown NOTE For engine information not listed in this standard manual parts list refer to appropriate Engine Owner s Manual LIGHTNING 86039180 05 23 07 5 8 KAWASAKI FUEL LOAD BLOCK REF PART NO PRV NO QTY DESCRIPTION PME NOTES 1 86262270 07184 1 CARBURETOR ASSEMBLY 2 86262620 07103 1 FUELLOAD BLOCK 3 86263340 07156 1 RUBBER CAP 4 86262790 07135 1 INSULATOR 5 86263510 07007 1 VACUUM TEE 6 86262650 07132 1 GASKET AIR FILTER 7 86263420 07155 1 STUD M 6X 130 8 86262030 07100 1 BRASS PLUG 1 8 9 86261870 07101 1 3 8 HOSE X 4 MP ELBOW 10 86262660 07133 1 GASKET AIR FILTER Note For engine information not listed in the standard parts list refer to the appropriate engine parts manual 5 9 LIGHTNING 86039180 05 23 07
15. ULDING 14 86243840 500664 1 LABEL LIGHTNING PRPN WINDSOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16A 86263230 07034 1 PULLEY9 4 ars Onan Kawasaki 16B 86263250 07090 ref PULLEY 8 5 17 86262200 07054 1 BX51 BELT p Onan Kawasaki 178 86262190 07035 ref BX50 BELT 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL6 W BKT 19B 86263530 07013 ref WHEEL ONLY Service Only 20 86263110 07085 1 PAD DRIVER 27 FLEX 21 86262280 07015 2 CASTER3 22 86262560 07151 1 FLANGE 23 86262780 07016 1 IDLER PULLEY 24 86263460 07121 1 TENSIONER 25A 86262930 07063 1 TANK ALUM 25B 86262920 07025 ref LP TANK STEEL 26 86263520 07048 1 VELCRO TAPE 27 86263470 07002 1 THROTTLE CABLE 28 86263090 07081 1 PAD DRIVER 27 FLEX COMPLETE 29 86262330 07111 CHOKE CABLE Not Shown 30 86262720 07024 HONDA STARTER 110 VOLT Not Shown 31 86261860 07109 20HP REGULATOR BRACKET Not Shown 32 86262340 07117 CHOKE BRACKET Not Shown NOTE For engine information not listed in this standard manual parts list refer to appropriate Engine Owner s Manual LIGHTNING 86039180 05 23 07 30 STRIPPER GROUP LIGHTNING 86039180 05 23 07 5 7 30 STRIPPER PARTS LIST SERIAL NO
16. ed and certified Service Technicians A WARNING Improper adjustments will cause increased toxic emissions of carbon monoxide and may result in carbon monoxide poisoning CHANGING OIL The manufacturer recommends 10W30 oil Run engine for 5 minutes to warm the oil Make sure machine is on level surface pad on the floor Place container under drain and open the oil drain valve Allow oil to drain completely 3 Close drain valve and add 1 qt Of 10W30 motor oil Check level and add if necessary 4 Replace oil fill cap assembly Hand tighten only CAUTION DO NOT over fill oil and never run engine with low oil level this could cause damage to the engine voiding your warranty gt NOTE When checking oil remove dip stick wipe clean then reinsert the dip stick into the engine DO NOT SCREW IN check engine manufacturer manual for recommended procedure Remove dip stick and observe oil level as indicated on dip stick ADJUSTING BELT TENSION Tools required for this procedure are 34 19mm open end wrench 15 16 24mm deep well socket 1 Loosen mounting bolt on top side of machine deck while holding adjusting nut on underside of deck NOTE the mounting bolt must be loosened before adjustment can be made 2 Rotate adjusting nut counter clockwise with socket to apply tension to belt 3 While holding the tension on the adjusting nut tighten the mounting bolt on top of the deck 4 Check belt
17. he service valve wait a few seconds and re open it SLOWLY 3 Push the throttle lever to the choke position and engage the starter by using the start button NOTE If equipped with key switch start by turning the key Do not engage starter for more than 20 seconds at a time allow 10 20 seconds between attempts to start the engine 4 When engine starts ease the throttle back to running position A WARNING DO NOT run engine with throttle in the choke position Excessive harmful emissions will be produced putting you and others in harms way 5 Increase throttle to about 34 and carefully lower the machine pad to the floor while walking forward slowly Optional Electric Clutch If equipped with and optional clutch move throttle to slow and engage the clutch by squeezing the trigger switch on the operation handle Move the throttle to 34 speed slowly lower pad to the floor while walking forward slowly LIGHTNING 86039180 05 23 07 3 1 MACHINE OPERATIONS STARTING PROCEDURES Stripper CAUTION This machine is only as fast as you allow it to be It is imperative that you keep the floor wet with stripping solution while stripping and remove the sludge quickly and completely Rinsing thoroughly before re coating with sealer or floor finish 1 Clear all areas of all displays Remove any dust and stickers from floor 2 Prepare stripping solution according to instructions on label 3 Apply solution to the f
18. he above steps 2 6 QUARTERLY MAINTENANCE every 250 hours of operation 1 Perform all of the monthly maintenance items 2 Have engine serviced by authorized service center Including emissions check Keep a log book of all maintenance and repairs performed on your machine 4 1 LIGHTNING 86039180 05 23 07 INSTALLING OR REMOVING PAD DRIVER OR PADS Consult an authorized distributor to assist you in selecting the correct pad for your specific needs Pad driver installation 1 Tip machine on the right side dip stick down 2 Place pad driver on drive shaft and spin pad driver clockwise to install Pad Removal amp Installation 1 Tilt machine back on rear caster or service position 2 Remove center lock from pad driver 3 Remove pad from pad holder 4 Center new pad on pad driver amp secure with center lock ring Pad driver removal 1 Apply down pressure on bell of machine deck 2 Use open end wrench on top of drive shaft exposed on top of deck 3 Strike wrench with rubber mallet to break loose the shaft from the pad driver counter clockwise 4 Remove pad driver by spinning it off counter clockwise LIGHTNING 86039180 05 23 07 MAINTENANCE MACHINE TROUBLESHOOTING PROBLEM Will not start Hard to start Lacks Power Odor of burned rubber Engine overheats High fuel consumption Machine stops suddenly No fuel or dirt in fuel line SOLUTION See engine owners manual fo
19. ists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts 1 1 LIGHTNING 86039180 05 23 07 IMPORTANT SAFETY INSTRUCTIONS When using a propane powered appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE WARNING To reduce the risk of fire explosion or injury Use only indoors Do not use outdoors or expose to rain Use only as described in this manual Use only manufacturer s recommended components and attachments Maintenance and repairs must be done by qualified personnel Only trained operators should be allowed to operate propane powered floor machines If the machine is not working properly has been dropped damaged left outdoors or dropped into water retu
20. lief valve or other items will be largely vapor and not liquid which will expand to 270 times to flammable vapor The manufacturer reminds you that the fuel cylinders should be removed from the machine and placed in the proper storage cabinets outside the building NOTE Local authorities may have additional requirements for storage of fuel cylinders Always check with the local authorities for these additional requirements LIGHTNING 86039180 05 23 07 3 3 MAINTENANCE A WARNING Before attempting any maintenance procedures on the machine close the service valve on the fuel tank and stop the engine 4 CAUTION Repairs and adjustments to the fuel system must be made by an authorized properly trained service technician To keep the machine in good working condition simply follow the daily weekly and monthly maintenance procedures Keeping the machine clean and free from accumulated dust lint and oil allows free air flow across the engine to cool the engine properly Always use clean recoil dust filters These can be cleaned by washing them in a flow of water and shaking dry Extra filters may be ordered from customer service IMPORTANT Preventative maintenance is the responsibility of the operator DAILY MAINTENANCE every 4 hours of operation 1 Check oil level use 10W30 oil only 2 Clean recoil filter 3 Check amp Clean carburetor air filter 4 Check belt tension by pinching belt together Belt
21. loor using a mop or other method of application KEEP FLOOR WET WITH SOLUTION 4 Allow 10 minutes or so for solution to penetrate floor coating 5 Using a doodle bug scrape the edges clear of floor finish 6 Begin stripping with the machine one pass is generally all that is needed Follow the machine with recovery of sludge damp mop NOTE rinse floor thoroughly Keep both models moving Running the machine in one place for more than a few seconds may damage the floor WARNING Exhaust emissions contain harmful toxic gases The worst being carbon monoxide Do not operate the machine in confined areas for prolonged times Always make certain that adequate ventilation is had 4 CAUTION Never engage clutch in the fast run position or with the pad on the floor this may cause damage to the clutch and the floor WARNING Be careful not to allow the machine to come in contact with loose tiles or other obstruction on the floor The pad is turning at approximately 2000 RPM If loose objects are hit by revolving pad they could become dangerous missiles EMERGENCY STOPPING PROCEDURE In case of an emergency the machine can be brought to an instant stop by 1 Pull the throttle back to stop position or turn key switch to OFF if equipped 2 Close service valve on the fuel cylinder 3 Ifthe machine is equipped with a Kill Switch activate the switch CAUTION The engine may backfire
22. r servicing Blown head gasket NOTE ONLY properly trained service technicians Engine overload Should adjust or repair fuel system Dirty air cleaner Faulty spark plug Fuel system out of adjustment Defective ignition coil fuel or dirt in fuel line See engine owners manual for servicing Engine overload Dirty air cleaner Faulty spark plug Spark plug or head bolts loose Blown head gasket Timing Coil or Valves need adjustment Regulator need adjustment Insufficient vacuum Improper valve clearance Dirt in fuel line See engine owners manual for servicing Faulty spark plug Improper oil level Worn rings Belt out of adjustment Incorrect oil level See Adjusting Belt Tension pg 3 3 See engine owners manual for servicing Engine overload Build up of dirt inside engine shroud Faulty spark plug See engine owners manual for servicing Dirty air cleaners Improper fuel system adjustment Out of fuel Change fuel cylinders Faulty spark plugs Clean adjust or replace spark plug Pad not centered on pad driver Center pad or pad driver Incorrect pad size Replace with proper pad Low oil Add oil see pg 3 3 LIGHTNING 86039180 05 23 07 PROBLEM Excess vibration Bolts loose on engine or deck MACHINE TROUBLESHOOTING SOLUTION Tighten all bolts Pad not centered
23. rn it to an authorized service center Check fuel cylinder for overfill before taking it into the building or placing it in storage Install fuel cylinder in a well ventilated place Be aware of possible leaks of propane gas if odor is present If the machine is stored inside a building remove the fuel cylinder amp store properly outside Secure fuel cylinders when being transported If attached to the machine service valves should be OFF Never store fuel cylinders in a vehicle building or area where they may exposed to high temperature Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow Machine can cause a fire when operating near open flames or sparks This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Remove fuel cylinder and disengage the starter before cleaning or servicing Before the machine is discarded the fuel cylinder must be removed and properly disposed of During operation attention shall be paid to other persons especially children Before use all covers and doors shall be put in the positions specified in the instructions When leaving unattended secure against unintentional movement When leaving unattended switch off or lock the main power switch to prevent unauthorized use This appliance has been designed for use with the brushes specified by
24. s shirts or sleeves when working on the machine Use Windsor approved replacement parts WARNING Fuel cylinders emit propane gas Explosion or fire can result Keep sparks and open flame away Do not smoke around fuel cylinders A WARNING Remove fuel cylinder before working on machine Only qualified personnel should work on machine Always wear eye protection and protective clothing when working on machine 2 2 LIGHTNING 860389180 05 23 07 Your machine is shipped ready for your operation with exception of fuel cylinder For hazard and safety issues the cylinders are sent with no fuel Prior to operation have your cylinder filled at a reputable propane dealer A CAUTION The fuel cylinder supplied with this machine is a DOT 4E240 propane cylinder Cylinders not branded with DOT 4E240 on the top collar should not be used Never use a cylinder from a barbecue etc on this machine The capacity of the 4E240 cylinder is 20lbs 80 of the total water capacity Never overfill the cylinder BEFORE OPERATING THE MACHINE 1 Check fuel cylinders Check for overfill before taking them into the building To check a cylinder for overfill a Takeitto a safe area outside b Open the fixed liquid level gauge bleeder valve C Observe the gas from the valve 1 If White cloud Overfilled 2 f Clear vapor Safe d If overfilled allow to vent until vapor is Clear in color 2 Check Oil level Check level prior to
25. starting engine and daily before using machine Use specified oil if necessary to add DO NOT OVER FILL OIL LEVEL to do so may cause damage to the engine thus voiding warranty When checking oil refer to the specific engine manufacturers instruction manual as some engines differ in correct procedure Use 10W30 oil 3 Check Air Filter Be sure the carburetor air filter is free of dust oil etc NOTE Dirty filters is the most frequent cause of elevated toxic emissions Check and clean recoil dust filter if necessary see specific engine owners manual 4 Check Pad amp Pad Driver 5 Adjust handle height Use a 9 16 wrench to loosen and tighten pivot points Most find it necessary to adjust the handle to belt height for optimum control 6 Install Fuel Cylinder Take machine to a well ventilated area Check cylinder for overfill see step 1 Install cylinder on machine with tank strap Connect the fuel cylinder to the machine using Rego connection Tighten hand tight NOTE Careful not to cross thread the Rego connection Open the service valve slowly Be alert for propane leaks To remove cylinder reverse the procedure MACHINE OPERATIONS STARTING PROCEDURES Burnisher 1 Tilt machine back on rear casters so pad is off the floor 2 Slowly open the service valve on the fuel cylinder NOTE opening the service valve too quickly may cause the excess flow valve to stop the flow of propane If this occurs close t
26. tension by pinching belt together Belt should depress only 7 12mm Mounting Bolt S Machine Base x jij Tensioner Idler Pulley Adjusting Nut Tensioning Gauges MACHINE OPERATIONS REFUELING STORING CYLINDERS The following information refers to regulations within the United States of America and Canada For other countries the owner must assure that the required regulations are met National Fire Protection Association NFPA has established standards for the storage and handling of liquefied petroleum gasses This standard is NFPA 58 Liquefied propane will expand 270 times into flammable vapor which is used as fuel for propane engines Proper training is recommended for those operating propane powered machines in order to limit the hazards related to the handling and storage of propane fuel cylinders REFUELING The capacity of the 4E240 cylinder is 20lbs 80 of the total water capacity Never overfill the cylinder Have the cylinder filled at a reputable propane dealer Do not attempt to repair a propane cylinder yourself Return the cylinder to your propane dealer for authorized service STORING Propane fuel cylinders whether full or empty should be stored outside the building in a secure cylinder storage cabinet in accordance with NFPA 58 5 4 2 1 CAUTION Vertical Propane fuel cylinders must always be stored in a vertical position This position assures that the discharge from the pressure re
27. when stopped in this manner STOPPING PROCEDURE 1 Close the service valve on the fuel cylinder while the engine is running This serves to purge the fuel system of all flammable gas 2 Tiltthe machine back on it s rear caster and allow the engine to run until it stops 3 Turn the key switch OFF if equipped Do not leave the machine unattended while the engine is running for long periods of time If necessary to leave the machine for short periods to move a display etc move the throttle lever to idle position and tip machine back on the rear caster It has been the accepted practice to start buffing from the right side of the aisles Most smaller machines are offset to the right to allow buffing close on that side TRANSPORTING STORING MACHINE When transporting the machine from one site to another secure the machine with the fuel cylinder installed and the service valve OFF Allow the engine to cool down some before loading the machine for transport When storing the machine remove the propane cylinder and store outside see pg 3 3 for Storage of Fuel Cylinders Perform all daily maintenance procedures Store machine in a cool dry secure area where it will not be damaged by other traffic Tilt the machine back on the rear caster with the pad off of the floor 3 2 LIGHTNING 86039180 05 23 07 PROPANE FUEL SYSTEM WARNING Adjustments and repairs to the propane fuel system can only be made by properly train
28. you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED Copyright 2002 Windsor Industries Printed in USA The model and serial number of your machine is on the bottom back end of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information column refers to the reference number on the parts illustration PART NO column lists the part number for the part NO reference number QTY column l
Download Pdf Manuals
Related Search