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Windsor Chariot Scrubber 10061090 User's Manual

Contents

1. WHT BLK CONTROL PANEL HARNESS 5 73 86317500 CHARIOT SCRUBBER 11 15 08 WIRING DRIVE MOTOR SERIAL REF PART NO PRV NO QTY DESCRIPTION NO NOTES FROM 1 86239120 41522 1 HARNESS CHARIOT PROPEL 86317500 CHARIOT SCRUBBER 11 15 08 5 74 WIRING MAIN HARNESS la SOLENOID gt VALVE 11RED P 10 BLK 17 LT BLU SCRUB LIFT ACTUATOR 1 18 WHTIYLW 6 BRN gt 5 75 OPTIONAL WARNING LIGHTS 21 WHT ORG LLC 22 WHT BLK SQUEEGEE LIFT ACTUATOR HORN ABK 19 WHT _20BLK DRIVE MOTOR DIAGRAM A
2. SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86004890 48095 2 ALUM 3 8 16 NYLOCK NUT SS 2 86070920 140759 2 BRKT SQG WHEEL 3 86006270 66276 2 PIN CLEVIS 5 16 X 1 68 PLTD 4 86007780 73576 2 SPRING COMP 60D 2 0L X 045 W 5 86005630 57022 2 NUT 3 8 16 HEX NYLOCK THIN SS 6 86270830 57023 3 NUT 5 16 18 HEX NYLOCK SS 7 86010670 87029 4 WASHER 5 16 FLAT SS 8 86001350 140390 2 BUSHING SPANNER 435 X 1 10 9 86011020 89202 4 WHEEL 3 DIA CUSHION RUBBER 10 86005650 57031 2 5 16 18 HEX 11 86276950 70772 4 SCR 1 4 20 X 3 4 CARRIAGE SS 12 86083290 66463 2 PLATE 500 WHEEL BUMPER 13 86276710 70717 2 SCR 5 6 18 X 2 0 CARRIAGE SS 14 86083250 66459 1 PLATE SQG 33 15 86271870 57290 4 1 4 20 HEX NYLOCK THIN SS 16 86007040 70680 5 SCR 5 16 18 X 1 THUMB SS TYPE P 17 86271820 57270 5 NUT 5 16 18 CAPTIVE J PLTD 18 86087830 140760 1 STRAP SQUEEGEE 19A 86001630 140764 1 BLADE SQU FRONT 36 7 19B 86283540 140938 1 BLADE SQU FRONT 36 7 URETHANE 20 86083270 66461 1 PLATE SQG VERICAL FILLER F 21 86083260 66460 1 PLATE SQG BOTTOM 33 22 86277000 70777 4 SCR 1 4 20 X 1 5 CARRIAGE SS 23 86276990 70776 2 SCR 3 8 16 3 5 CARRIAGE SS 24 86277450 70846 2 SCR 3 8 16 2 LG CARRIAGE SS 25 86008390 78493 1 TUBE ASM SQUEEGEE VAC 2
3. TB2 TB1 67 GRN 16086 73 8LLI 13 15 BLU 60 WHT 1 14 BLU 16 BLK RED 72 BRN 15 WHT 21 WHT ORG GRN 33 16 YEL 22 WHT BLK ORG 39A GRN 17 GRN 17 WHT YEL BRN 58 BRN 1 18 ORG 18 BLU 6 BRN 59 BLU K1 3 BLU 19 WHT 6B BRN 34 VIO 4 BLU 20 BLK OPEN 390 086 C PANEL PANEL HARNESS FROM MAIN HARNESS HARNESS 12 RED FE kp L a NS 5 9 BLK 11 RED mr mis 10 BLK 10 BLK f 0 NU 11 RED 86317500 CHARIOT SCRUBBER 11 15 08 WIRING MAIN HARNESS SERIAL REF PART NO PRV NO QTY DESCRIPTION NO NOTES FROM 1 86313710 1 HARNESS 2 86318640 1 HARNESS PUMP JUMPER CYL ONLY 3 86318650 1 HARNESS BRUSH MOTOR CYL ONLY 4 86318660 1 HARNESS BRUSH ACTUATOR CYL ONLY 5 86319780 1 HARNESS WARNING LIGHTS OPTION OPTION 86317500 CHARIOT SCRUBBER 11 15 08 5 76 WIRING PEDAL PLATFORM _ 8BLU 9850 DIAGRAM A 5 GRN 7 BRN 5 77 86317500 CHARIOT SCRUBBER 11 15 08 WIRING PEDAL PLATFORM SERIAL REF PART NO PRV NO QTY DESCRIPTION NO NOTES FROM 1 86315100 1 HARNESS P
4. roa 70 71 BLK 5 5 5 n 30 GRY DS FROMC Q Er 69 PIN 1 22 BRN gt m 62 WHT PIN2 23 BLU PIN3 24 WHT N C 38 PIN 4 25 YEL 2 PIN 5 26 GRN y PIN 6 86 PIN 7 28 VIO _ R BRUSH 8 o 31 BLK PIN C 29 PNK E 2 AMAT L BRUSH PROPEL 7 N 60 WHT gt gt N 59 BLU o o o Ru gt gt 5 5 N 9 5 gu 9 wee D E t 1 44 8 12 4 15 9 6 10713 9 LI 7 445714 de 8 12 4 RELAY JUMPERS PIN 6 K1 PIN 6 K2 PIN 8 K1 PIN 4 K2 PIN 9 1 K2 PIN 4 8 K2 PIN 10 K1 PIN 10 K2 3 PIN 12 K1 PIN 12 K2 PIN 13 K1 PIN 13 K2 PIN 14 K1 PIN 9 K2 PIN 11 K2 PIN 14 K2 A 82 TBI SWITCH SW1 CONNECTOR E CONNECTOR 1 PIN 1 51 WHT 14 BLK e eU 4PIN 1 52 13 ORG gt S3 S4 56 BLK 13 BRN 15 YEL BLU 60 WHT 1 64 PIN 5 K1 50 BLU PIN 1 22 BRN 14 BLU 16 BLK RED 72 BRN PIN 2 23 BLU PIN 1 19 VIO 55 PIN 7 K2 55 VIO 15 WHT 21 WHT ORG GRN 33 C PIN 3 24 WHT PIN 2 20 PNK 56 PIN 14 K2 53 GRN 16 YEL 22 WHT BLK ORG 39A GRN C PIN 5 25 YEL er 58 PIN 4 K2 54 ORG 17 GRN 17 WHT YEL BRN 58 BRN 1 PIN 6 30 GRY BIN S BEN 9 PIN K1 52 YEL 18 ORG 18 BLU 6 BRN 59 BLU K1 PIN 9 14 BLU 3 BLU 19 WHT 6B BRN 34 VIO C PIN 10 15 WHT ABER OPEN 39C ORG PIN 10 34 VIO TRED
5. 2 4 6 3 5 1 Solution Strainer Coarse 4 Solenoid Valve 2 Solution Strainer Fine 5 Jets 3 Pump 6 Shut off Valve 4 15 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE SOLUTION STRAINER 8 PUMP SOLUTION STRAINER COARSE Located in bottom of tank The coarse strainer protects the finer strainer from large debris If the fine strainer is clean and the pump and solenoid valve are not working then check the coarse strainer for debris Drain the solution tank and clean the coarse strainer To remove the strainer rotate the strainer counterclockwise Cleanout the debris from wire mesh and re assemble SOLUTION STRAINER FINE AND SHUT OFF VALVE The fine strainer is located in front left corner of machine on disk models and in right rear corner of cylindrical models The fine strainer protects the pump and solenoid valve from debris If there is little or no solution flow to the ground first check to make sue the shut off valve is open Next check the strainer for debris To remove the strainer first turn the shut off valve to the off position Then turn the bottom part of the strainer counterclockwise until the bottom is separated Clean out the debris from the wire mesh and re assemble Make sure the O ring gasket is in place when re assembled To resume flow turn the shut off valve to the open position 3 PUMP The pump is located under the tank on the right side of machine The pump deliver
6. the squeegee is a two part process First the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center The rod on the squeegee linkage controls the pitch adjustment The second adjustment is the deflection Knobs on each end of the squeegee control this SQUEEGEE DEFLECTION 3 CORRECT NOT ENOUGH TOO MUCH SIDE VIEW OF SQUEEGEE BLADE TO REMOVE SQUEEGEE ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen knob on left side of squeegee lifting carrier 3 Pull squeegee assembly from the lifting carrier 4 Inspect or repair as necessary and reinstall TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1 With the squeegee in the up position turn key switch OFF FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 2 Remove the squeegee assembly from the machine Unlatch and remove blade retainer strap and remove squeegee blade 3 Rotate the squeegee to new edge position or replace as required Each blade has four new edge positions 4 Install blade on locating pins of squeegee assembly 5 Install squeegee retainer strap 6 Fasten and lock latch adjust latch only tight enough to take up slack in retaining strap TO REPLACE OR ROTATE FRONT SQUEEGEE BLADE 1
7. 5 35 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB DECK AQUA MIZER REF PART PRVNO QTY DESCRIPTION NOTES 1 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 2 86277050 70782 2 SCR 5 16 18 X 3 4 SHCS 86276950 70772 9 80 1 4 20 X 3 4 CARRIAGE SS 4 86066430 140747 1 RIGHT AQUAMIZER 86001540 140753 1 BLADE AQUAMIZER 121 RGT 5B 86283550 140939 1 BLADE AQMZR 12 RT URETHANE 6 86071000 140779 1 AQUAMIZER BLADE 7 86219690 48080 2 KNOB 1 5 OD X 5 16 18 8 86277230 70815 2 SCR 5 16 18X 2 25 BSHCS SS 9 86005810 57245 9 NUT 1 4 20 HEX NYLOCK SS 10 86070990 140778 1 AQUAMIZER BLADE LEFT 11A 86001520 140752 1 BLADE AQUAMIZER 12IN LEFT 11B 86283560 140940 1 BLADE AQMZR 12 LT URETHATNE 12 86066420 140746 1 LEFT AQUAMIZER 13 86272540 66465 2 PIN CLEVIS 3 8 X 6 12 PLTD 14 86091800 140776 1 BRKT AQUAMIZER MTG LEFT 15 86008670 80606 2 3 8 RING 16 86091790 140774 1 BAND LEFT AQUAMIZER 17 86024990 47456 l AQUAMIZER RIGHT ASM CHARIOT 18 86025000 47457 AQUAMIZER LEFT ASM CHARIOT 86317500 CHARIOT SCRUBBER 11 15 08 5 36 SOLUTION DISK 12 O E 1 SOLENOID 86317500 CHARIOT SCRUBBER 11 15 08 5 37
8. SE DESCRIPTION FROM NOTES 1 86317340 3 SPACER 498 X 313 500 2 86317330 4 3 PULLEY 2 IN 3 86316550 1 ACTUATOR 36VDC 4 5 STROKE 4 86315290 1 SPACER 5 86315260 2 1 BRKT ASSY ACTUATOR 6 86315250 1 YOKE CABLE 7 86315240 4 1 GUARD PULLEY 8 86270770 57006 1 NUT 14 20 HEX 9 86315150 4 1 PLATE PULLEY REAR 10 86315140 1 PLATE PULLEY FRONT 11 86315120 1 SPRING EXTENSION 12 86315110 2 BRKT DECK PIVOT 13 0 1 BELLCRANK ASSY DECK 14 0 1 CABLE ASSY DECK LIFT 15 86273740 70010 1 SCR 174 20 X 1 5 HHCS SS 16 86224380 730336 2 SPACER 1 OD X 391 ID X 1 063 17 86010780 87162 16 WASHER 1 4 SPLIT 18 86010670 87029 6 WASHER 5 16 X 3 4 SS 19 86231090 80809 2 BUMPER RUBBER 5 16 ID X 1 50 20 86006980 70591 1 SCR 10 32 1 2 HHCS SS 21 86136850 70241 3 SHOULDER BOLT 5 16 OD X 5 8 L 22 86274460 70205 1 SCR 1 4 20 3 8 HHCS 23 86273920 70049 2 568 1 4 20 X 1 75 5 SS 24 86273820 70019 1 SCR 1 4 20X 1 25 HHCS SS 25 86273780 70015 1 SCR 1 4 20 X 3 4 HHCS SS 26 86273750 70011 12 SCR 1 4 20 X 5 8 HHCS SS 27 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 28 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 86317500 CHARIOT SCRUBBER 11 15 08 5 32 SCRUB DECK SKIRTS DISK 5 33 86317500 CHARIOT SCRUBBER 11 15 08
9. J PLTD 26 86279130 87083 1 WASHER 5 16 SPLIT LOCK PLTD 27 86276780 70728 1 SCR 5 16 18 X 3 4 HHCS SS 28 86197940 40027 2 HOSEBARB 3 8MPTX1 2 90D DL 29 86246090 51461 1 LANYARD 093 6 LOOP 26 EYE 30 86254320 0 1 SPACER 17 ID X 25 OD X 3 16 LG 31 86259450 87507 1 WASHER 1 0 D X 1 THK SEAL 32 86252730 70887 1 SCR 8 32 X 1 2 BHCS SST 33 86233110 20018 1 CLAMP 1 0 WORM GEAR 34 86233300 20101 1 CLAMP 1 25 WORM GEAR SS 86317500 CHARIOT SCRUBBER 11 15 08 5 38 SOLUTION CYLINDRICAL 5 39 86317500 CHARIOT SCRUBBER 11 15 08 SOLUTION CYLINDRICAL SERIAL REF PARTNO PRVNO QTY DESCRIPTION NO NOTES 1 86270830 57023 2 NUT 5 16 18 NYLOCK SS 2 86001530 40039 1 HOSE 1 2 MPT X 1 2 HOSE 90 3 86188210 11 800354 1 1 2 3 8 4 86248010 57312 1 NUT 8 32 ACORN CAP PLATED 5 86233150 20042 5 CLAMP 3 8 HOSE D SLOT 6 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 7 86282320 39710 1 HOSE 1 210 WIRE BOUND X 49 8 86198050 81923 1 TEE 3 4 FPT 9 86240390 40075 1 HOSEBARB 3 4 MPT X 1 2 90D 10 86280910 39174 1 HOSE 1 210 WIRE BOUND X 23 11 86247760 80960 1 NIPPLE 3 4 CLOSE PVCE 12 86240600 41526 1 3 4 MPTX1 HOSE 13 86233110 20018 1 CLAMP 1 00 WORM GEAR 14 86225680 84201 1
10. 14 20 NYLOCK THIN SS 5 86276070 70593 20 SCR 5 16 18 X 3 4 CARRIAGE SS 6 86276950 70772 4 SCR 1 4 20X 3 4 CARRIAGE SS 7 86088750 75457 1 TRAY SLIDE RIGHT 8 86088760 75458 1 TRAY SLIDE LEFT 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86279130 87083 4 WASHER 5 16 SPLIT 12 86064300 140790 2 PAD TIPPING BAR 13 86071120 140811 1 BRKT BRACE RIGHT REAR 14 86079290 620097 2 PLATE REAR COVER ADJ 15 86079320 620101 2 PLATE PAD RETAINER 16A 86303720 1 BRKT BRACE LT REAR SOL DISK 168 86071130 140812 1 BRKT BRACE LT REAR CYLINDRICAL 17 86314900 1 FRAME MAIN 18 86314960 1 BRKT LINKAGE LEFT 19 86314970 1 BRKT LINKAGE RIGHT 20 86314980 1 BRKT BRACE LEFT FRONT 21 86314990 1 BRKT BRACE RIGHT FRONT 22 86315210 1 BRKT STRAINER 86317500 CHARIOT SCRUBBER 11 15 08 5 10 FRAME UPPER 5 11 86317500 CHARIOT SCRUBBER 11 15 08 FRAME UPPER SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86074160 270101 1 BRKT SIDE CHANNEL R 2 86270830 57023 10 NUT 5 16 18 HEX NYLOCK SS 3 86276070 70593 12 SCR 5 16 18 X 3 4 CARRIAGE SS 4 86314760 1 TRAY CABLE 5 86073500 270090 1 BRKT SIDE CHANNEL L 6 86314770 2 BRKT STEERING
11. 5 61 86317500 CHARIOT SCRUBBER 11 15 08 WIRING BATTERIES SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1A 86260200 80872 2 WIRE 4X14 5BK 3 8RINGX3 8RING 1B 86002510 23125 2 CABLE ASM JUMPER X 15 EURO 2 86008920 80889 6 BOOT RUBBER TERM ISOLATOR 3 86271910 57295 6 NUT 5 16 18 FLEXLOCK 4 86010670 87029 6 WASHER 5 16 FLAT 55 5 86264960 27915 2 CABLE TIE 375 X 43 86260610 880836 1 WIRE 4X25RD CTERM X 3 8RING 68 86002570 23190 1 WIRE 4X27 RD BCLAMP X CTERM EURO 7A 86260230 80876 1 WIRE 4X30 BK CTERM X 3 8RING 78 86002580 23191 1 WIRE 4X27 BCLAMP CTERM EURO 8 86008760 80682 1 CONN 175 DCA GRY W O TERMS 9 86229700 08071 3 BLOCK 3 0 X 1 5 X 5 10 0 78242 1 TRAY BATTERY LINER 11 86008410 78568 1 TRAY BATTERY 12 86272810 67132 1 RING 1 2 EXT SNAP H D 13 86092910 51396 1 LATCH ROD BATTERY TRAY 14 86254990 730313 1 SPRING COMP 630DX3 5LX 047W 15 86278150 70117 8 SHOULDER BOLT 516 OD X 1 0 L 16 86259910 89265 8 WHEEL BATTERY TRAY 17 86088790 78571 2 TRAY STANDARD STOP 18 86276070 70593 4 SCR 5 16 18 X 3 4 CARRIAGE SS 19 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 20A 86228410 10023 3 BATTERY 12V 205AH 20B 86283410 10030 3 BATTERY 12V 225AH 20C 86228430 10032 3 BATTERY 12V AGM 198AH 21A 86284090 02456 1 CHARGER 36V 20A 115V
12. 3 13 Pre Run Machine Inspection 3 13 Starting Machine 3 13 Emergency Stop Procedures 3 13 Filling Solution 3 14 Normal Scrubbing 3 14 To Begin 3 15 Priming Pump 3 15 To Stop Serubbing suus 3 16 Dot bl SCrub 3 16 Emptying And Cleaning Tanks 3 17 MAINTENANCE Service Schedule 4 1 Batteries ce es 4 2 Dated 4 6 Scrub 5765 4 9 Scrub Deck Disk essen 4 10 Circuit Protection giya 4 13 Solution Strainer Pump 4 14 Vacuum amp Float Shut Off 4 17 Drive Motor 4 19 Bag 4 22 Transporting Machine 4 23 Machine 4 24 TABLE OF CONTENTS GROUP PARTS LIST Bumper se 2 7 Control Panel u reete 5 3 Control Panel Housing 5 5 as regu 5 7 oe reete 5 9 Frame 5 11 Pedal mele 5 13 Rear COVER ii sid inne abe bets 5 17 Scrub B
13. 4 27 86317500 CHARIOT SCRUBBER 11 15 08 86317500 CHARIOT SCRUBBER 11 15 08 BUMPER 86317500 CHARIOT SCRUBBER 11 15 08 BUMPER PART PRV SERIAL NO REF NO NO QTY DESCRIPTION FROM NOTES 1 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 2 86197040 57264 4 NUT 5 16 18 HEX ACORN 3 86276070 3 2 SCR 5 16 18 X 3 4 CARRIAGE SS 4 86276890 70752 6 SCR 5 16 18X3 4 PTHMS SS 5 86010670 9 4 WASHER 516 X 3 4 SS 6 86279130 87063 4 WASHER 5 16 SPLIT LOCK PLTD 7 86070730 9 2 BRKT BUMPER MOUNT SIDE 8 86315790 1 BRKT BUMPER 9 86314170 i 1 BUMPER LEFT 10 86314180 1 BUMPER RIGHT 86317500 CHARIOT SCRUBBER 11 15 08 5 2 CONTROL PANEL 19 19B 15 14 pet 3 SUPPLED WITH K HARNESS SUPPLED WITH CONTROLLER 20 5 3 86317500 CHARIOT SCRUBBER 11 15 08 CONTROL PANEL PRV SERIAL NO PARTNO DESCRIPTION Eu NOTES 1 86315470 1 METER HOUR ICD 2 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 3 86271840 57285 3 NUT 5 16 18 HEX NYLOCK THN 55 4 86271910 57295 1 NUT 5 16 18 FLEXLOCK 5 86313900 2 RELAY 5A 24V 4PDT 6 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS SS 7 86275760 70540 1 SCR 5 16 18 X 1 00 HHCS 8 8 86277480 70850 3 SCR 5 16 18
14. 86317500 CHARIOT SCRUBBER 11 15 08 4 20 MAINTENANCE DRIVE MOTOR 8 BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT 5 Install new brush and reinstall connecting screw and lead AWARNING Do not use a pressure washer to clean around When all new brushes are installed Place all in the motors Use tap pressure only retracted position held into brush holder by spring tension FOR SAFETY Before leaving or servicing machine stop on a level surface turn off 7 Carefully replace brush cap machine and remove key Reinstalling 1 Disconnect batteries from machine 10 When replacing the hex hub use a small pin or screw to help align the holes 2 Disconnect the electrical connection to the traction motor 11 Drive the pin into the hub and make sure it is flush to the hex surface The brake will not fit on BRAKE REMOVAL the hub if the roll pin is protruding from the hub Must be done to access carbon brushes 12 Replace the hub and use Lock Tite on the 3 Remove 4 mounting screws and remove brake screws 4 Drive roll pin out of the hex hub enough to allow hex hub to slide off shaft It is recommended that the roll pin be left partially in the hex hub 5 Remove brush cap ROLL PIN P HEX HUB _ SMALL OR SCREW 6 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 4 21 86317500 CHARIOT SCRUBBER 11 15
15. The function of the recovery system 15 to vacuum the soiled water back into the recovery tank The recovery system consists of the squeegee vacuum motor float ball filter recovery bag The squeegee wipes the dirty solution off the floor as the machine moves forward The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery bag The float ball filter protects the vacuum fan from debris and foam The recovery bag stores the dirty solution The function of the operator control system 15 to control the direction and speed of the machine The directional control system consists of the direction control drive reset switch throttle pedal emergency stop brake switch steering wheel propel controller and drive wheel The directional control drive reset switch signals forward or reverse direction and makes sure the operator is on platform before machine will propel The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine The steering wheel points the drive wheel in the direction desired by the operator The parking brake automatically engages when the operator steps off the platform The emergency stop brake can be used to hold the machine on slopes 3 3 86317500 CHARIOT SCRUBBER 11 15 08 oS c Control Panel Drive Control Panel Scrub Control Housing Pedal Platform Rear Cover Tank COMPONENTS Recovery
16. 26 1 PIN 11 26 GRN N PIN 12 27 0RG mEt PIN 13 35 BRN 3 ie CV 2 PIN 14 39B ORG 1 B 8 PANEL ur PANEL PIN 15 28 VIO DIAGRAMA 108K DIAGRAM B HARNESS FROM MAIN HARNESS HARNESS PIN 16 29 PNK PIN 17 36 PIN 18 37 WHT 8BLK PIN 19 38 YEL 3 PIN 20 39 GRN 8 9850 DIAGRAM 5 65 86317500 CHARIOT SCRUBBER 11 15 08 WIRING CONTROL PANEL SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86313700 1 HARNESS PANEL 2 STAGE 2 86010860 880353 1 WIRE 4X20 BK CTERM C5 16RING 3 86010850 880352 1 WIRE 4X2ORD CTERM C3 8RING 86317500 CHARIOT SCRUBBER 11 15 08 5 66 WIRING DISK Ubatt AUXsupplyPIN1 19 VIO 2 ESTOP 1 75 8 63 88 61 WHT OPTIONAL OPTIONAL KSI 72 BRN PLATFORM 60 WHT 46 BRN K2 K2 K1 K1 7 FLASHER POWER FLASHER GND FLASHER K1 K2 41 ATIBRN 48 BRN REV K2 4 53 GRN 42 BRN 52 YEL 54 ORG ev E REV K2 51 WHT LO BOERE WA ions 511 4501 02 LED2 _FWR P FWR REV 55 FRONT FLASHER 005 FWRSW 50 BLU ems tn REAR FLASHER AUX4 GND 5 67 86317500 CHARI
17. 57006 1 NUT 14 20 HEX 29 86281150 09151 4 BEARING FLANGED 314IDX 50200 86228840 09124 4 BEARING FLANGED 313IDX 50200 86317500 CHARIOT SCRUBBER 11 15 08 5 48 SQUEEGEE SWING 5 49 86317500 CHARIOT SCRUBBER 11 15 08 SQUEEGEE SWING SERIAL NO REF PART PRV NO QTY DESCRIPTION FROM NOTES 1 86276690 70715 7 SCR 5 16 18 X 1 75 CARR SS 2 86091530 140787 1 BRACKET SQUEEGEE SIDE PIVOT 3 86090300 87247 2 WASHER 1 25 ID X 075 OCTAGON 4 86083370 66475 2 PLATE SQG SWING SPACER 5 86091540 140800 1 BRACKET H PIVOT MOUNT 6 86270830 57023 13 NUT 5 16 18 HEX NYLOCK SS 7 86271530 57216 2 NUT 3 8 24 HEX NYLOCK 8 86008810 80697 1 BALL JOINT ASY 3 8 24 RH 9 86271980 57303 1 NUT 3 8 24 WING SS 10 86223590 67510 1 ROD CAMBER ADJUST 11 86001320 140353 1 BALL JOINT ASSY 3 8 24 LH 12 86091810 140798 1 BRKT SQG QUICK CONNECT 13 86224290 730008 2 SPACER 317ID X 500 X 44LG 14 86083400 66479 1 PLATE CABLE RETAINING 15 86276760 70724 2 SCR 5 16 18 X 1 25 BSHCS SS 16 86272630 80771 1 PIN CLEVIS 1 4 X 88 PLTD 17 86008650 80604 1 COTTER 1 4 RING 18 86228840 09124 4 BEARING FLANGED 314 ID X 502 0D 19 86277030 70780 4 SCR 5 16 18 X 1 25 CARRIAGE SS 20 86224380 730336 4 SPACER 1 OD 343 ID X 1 063 21 86083150 66446 2 PLATE SQUEEGEE SWING 22 86
18. BATTERY OPTION 6 1 86317500 CHARIOT SCRUBBER 11 15 08 BATTERY OPTION SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86006930 70514 2 SCR 5 16 18 X 1 00 BSHCS SS 2 86254290 730338 4 SPACER 10D 343ID 5 LG 3 86270830 57023 33 NUT 5 16 18 HEX NYLOCK SS 4 86077010 41517 1 HOUSING BATTERY CART 5 86010670 87029 7 WASHER 5 16 FLAT SS 6 86228840 09124 3 BEARING FLANGED 314D X 5020D 7 86259410 87206 1 WASHER THRUST 51 ID X 1 OD X 063 8 86259400 87205 6 WASHER THRUST 51 ID X 1 OD 9 86254890 730018 3 SPRING EXT 50D 10 86068490 140019 1 BRKT TRAY CATCH 11 86254280 730331 2 SPACER 1 00 OD 32 ID X 375 12 86083120 66442 1 PLATE BATTERY CART BACK 13 86076600 38318 2 HANDLE BATTERY CART 14 86004070 36196 2 GRIP POLISHER HANDLE 15 86276790 70732 4 SCR 5 16 18 X 1 75 HHCS SS 16 86276690 70715 8 SCR 5 16 18 X 1 75 SS 17 86199430 040 03 2 CASTER SWIVEL 4 250 CPCTY 18 86078890 620020 8 PLATE CASTER SPACER 19 86277130 70795 16 SCR 5 16 18 X 1 00 CARRIAGE SS 20 86136730 70763 1 SCR M6 1 X 40MM PLTD 21 86232590 18032 2 CASTER 4 HARD RUBBER RIGID 22 86001350 140390 2 BUSHING SPANNER 435 X 1 10 23 86011020 89202 2 WHEEL 3 DIA CUSHION RUBBER 24 86271840 57285 2 NUT 5 16 18 HEX NYLOCK THI
19. tank 5 Replace the drain cap and secure drain hose under tank 6 If machine is to be stored leave the recovery tank dome off or propped open SOLUTION TANK 1 Remove the recovery tank dome 2 Pull the solution drain hose from its mounting pocket Unscrew the cap then lower hose in direction of drain 3 Remove the solution tank lid 4 Flush the solution tank out with clean water and run several gallons of clean water through systems Do not use water hotter than 140 F 60 C to clean tank Damage may occur NOTE Never allow solution to remain in tank Damage to tank seals and valves could occur 3 17 86317500 CHARIOT SCRUBBER 11 15 08 5 86317500 CHARIOT SCRUBBER 11 15 08 3 18 SERVICE SCHEDULE AFTER EACH BEFORE EACH WORK MAINTENANCE WORK PERIOD PERIOD Check water level of batteries after charging add distilled water if necessary Wet cell only Check that dome and cover seal tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and properly adjusted Check for securely attached drain hoses plug and cap Check pedal brake and steering for proper operation Clean out recovery tank and dome basket Clean and inspect float shutoff Clean out solution tank and filter check flow Clean and inspect solution filter strainer Run vacuum motors to dry Clean b
20. 08 REMOVING OR REPLACING BAG 1 Disconnect batteries and make sure parking brake is not overridden Remove Dome and set aside Drain all solution from both sides of the bag and rinse well Remove float cage loosen screw on elbow and remove elbow You can remove the bag by only removing the float cage and sliding the bag opening over the elbows Remove threaded mandrel from the bottom of the bag Turn counterclockwise remove by grabbing the attached handle The mandrel washer should come off with the mandrel Lift the bag assembly out of the tank The dome gasket plastic collar and metal frame can all be removed as one assembly The bag can be cleaned as an assembly or further disassembled To replace with a new bag remove the four screws that go through the collar and into the frame Feed the frame through the loops at the top of the bag 86317500 CHARIOT SCRUBBER 11 15 08 10 11 12 13 MAINTENANCE BAG REPLACEMENT Re assemble frame collar and bag if they were disassembled Place bag assembly into tank Align bag drain hole with fitting in bottom of tank and thread in mandrel with washer attached Turn clockwise to tighten Tighten only by hand do use a tool Ensure mandrel is tight the bag should be unable to move or spin around the mandrel Seat the collar gasket frame assembly to the tank rim opening At the same time slide the vacuum collar opening over the float cage elbow asse
21. 08 4 4 MAINTENANCE BATTERIES 5 6 Replace the battery caps and leave them in place while charging Unplug the battery connector from the machine FOR SAFETY When charging connect the charger to the batteries before connecting the charger to the AC wall outlet Never connect the charger to the AC wall outlet first Hazardous sparks may result T 10 11 Plug the charger connector into the battery connector Connect the charger AC plug to a wall outlet The charger gauge should indicate that the batteries are charging When the batteries are fully charged disconnect the charger from the AC wall outlet then disconnect the charger from the batteries Connect the batteries to the machine connector Check the electrolyte level It should be up to the indicator ring If necessary add distilled water Install the rear cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key Remove the rear cover Disconnect battery pack from machine Unlatch battery tray from machine and pull out to expose batteries Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries Disconnect main positive lead and secure cable terminals away from batteries Loosen both terminals on each jumper
22. 1 25 HHCS SS 19 86008610 80595 2 FLANGE BEARING PRESS STEEL 20 86001030 09148 1 BEARING BALL 3 4 SPHERED 21 86224320 730221 1 SPACER 63 OD X 385ID X 64L 22 86224810 730316 1 SPROCKET DRIVE WHEEL STEERING 23 86005630 2 1 NUT 3 8 16 HEX NYLOCK THIN SS 24 86002750 270088 1 CHAIN ISO 08B 12 7MM PITCH 25 86278940 87008 2 WASHER 14 ID 1 1 40D 26 86010780 87162 1 WASHER 1 4 SPLIT LOCK PLTD 27 86274330 70175 1 SCR M6 X 20HHMS PLTD 28 86279130 87083 2 WASHER 5 16 SPLIT LOCK 29 86253200 70806 1 SET SCR M6 X25 NP 30 86270830 57023 2 NUT 5 16 18 HEX NYLOCK SS 86232780 279001 CHAIN MASTERLINK 12 7MM 86317500 CHARIOT SCRUBBER 11 15 08 5 52 86317500 CHARIOT SCRUBBER 11 15 08 5 53 REF PART PRV NO QTY DESCRIPTION ccu NOTES 1 86318100 1 20 X 21 2 86310190 1 BASKET STRAINER DOME 3 86014530 5 SCR KA50X16 PT WN1412 PLT 4 86290540 4 SCR 10 32 1 2 SS BLK NP 5 86315530 E 1 COLLAR BAG 6 86025200 31377 1 ELBOW ASM FLOAT 7 86199840 090 12A 1 FLOAT SCREEN CAGE ASSY SLIP 8 86294250 4 WASHER 1910 5 09 THK BLK 9 86317770 1 GASKET DOME 10 86315550 1 FRAME BAG 11 86314160 1 FILL PORT
23. 16 HEX NYLOCK THIN SS 9 50319910 1 END PIECE RIGHT 10 73114220 7 2 HEXAGON NUT M6 14305 ISO 10511 11 73120260 4 WASHER 6 2 ISO 7090 12 50443040 2 HOLDER ROLLER 13 73120580 4 WASHER 5 A2 ISO 7090 14 73030370 4 SCREW M5X10 ST P2R INGRD 15 64354010 5 2 WHEEL 054 16 51052450 2 AXLE HEXAGONAL HEAD SCREW M 6 45 17 0 281 004 18 50319900 1 END PIECE LEFT SQUEEGEE BLADE SET OIL 19A 62732070 1 RESISTAND 890MM SQUEEGEE BLADE SET STANDARD 19B 62732130 SQUEEGEE BLADE SET ANTI 19C 62732290 1 STRIPE OIL RESISTAND 890MM 20 47770590 1 SQUEEGEE CURVED 21 26395610 1 ADD ON KIT SUPPORT WHEELS 22 51283390 1 ADDITON WEIGHT 23 86009200 81535 1 KNOB 3 8 16 4 PRONG ALUM 24 86277440 70845 1 SCR 3 8 16 X 2 50 LG BSHCS SSS 25 86314870 1 BRKT SQUEEGEE MTG 26 86071070 140795 1 BRKT SQG QUICK CONNECT LOCK 5 44 SQUEEGEE LIFT DISK 5 45 86317500 CHARIOT SCRUBBER 11 15 08 SQUEEGEE LIFT DISK SERIAL REF PART NO NO DESCRIPTION FROM NOTES 1 86068190 140793 1 BRACKET ACTUATOR MOUNT 2 86273820 70019 1 SCR 1 4 20 X 1 25 HHCS 3 86000870 05254 1 ACTUATOR 36 06 4 5 STROKE 4 86083490 66831 1 PLATE PULLEY MOUNT CORNER 5 86068230 140840 1 BRACKET SQG LIF
24. C below 80 F 27 C MAINTENANCE BATTERIES CHARGING BATTERIES When servicing machine CAUTION avoid contact with battery acid ARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging M Wear eye protection and A WARNING protective clothing when working with batteries Charge batteries in a well WARNING ventilated area Use a 36 volt 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged 1 Stop the machine in a clean well ventilated area next to the charger 2 Turn OFF machine FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Remove rear cover unplug batteries from machine unlatch battery tray and pull out to expose batteries AAWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging 4 Check the electrolyte level in each battery cell Before charging add just enough distilled water to cover the plates After charging is complete add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine 86317500 CHARIOT SCRUBBER 11 15
25. CHARIOT SCRUBBER 11 15 08 SEAT OPTION 6 5 86317500 CHARIOT SCRUBBER 11 15 08 SERIAL REF PART NO NO QTY DESCRIPTION FROM NOTES 1 86248390 730324 1 PAD REAR REST 2 86082640 629995 1 PLATE SEAT COVER 3 86276890 70752 4 SCR 5 16 18 X 3 4 SS 4 86279460 87164 2 WASHER 1 2 SPLIT LOCK 5 86270710 01 000277 1 NUT WING 3 8 16 6 86271930 57297 1 NUT 3 8 16 HEX NYLOCK SS 7 86278910 87003 3 WASHR 3 8 ID X 7 8 OD SS 8 86070830 140742 1 BRKT LEFT REAR SEAT 9 86070840 140743 1 BRKT RIGHT REAR SEAT 10 86277710 730347 1 SCR 3 8 16 X 2 75 5 SS 11 86008650 80604 1 COTTER 1 4 RING 12 86246320 51142 1 LEVER HANDLE LOCK 13 86272300 66133 1 PIN CLEVIS 3 16 X 88 PLTD 14 86251860 66481 1 ROD ARM HANDLE LOCK 4 LG 15 86279620 87200 2 WASHER AID X 1 30D NYLON 16 86276070 70593 2 SCR 5 16 18 X 3 4 CARRIAGE SS 17 86277510 70857 1 SCR 3 8 16 X 5 0 HHCS SS FT 18 86009200 81535 1 KNOB 3 8 16 4 PRONG ALUM 19 86254300 730350 1 SPACER SEAT LOCK 20 86094000 05246 1 SEAT MOUNT POST 21 86276710 70717 2 SCR 5 16 18 X 2 0 CARRIAGE SS 22 86093790 05247 1 RECEIVER ASSY SEAT MOUNT 23 86010670 87029 4 WASHER 5 16 FLAT SS 24 86270830 57023 4 5 16 18 HEX NYLOCK 55 86317500 CHARIOT SCRUBBER 11 15 08 6 6 WARNING LIGHTS OPTION 6 7 86317500
26. Disk 5 79 Hose Diagram Cylindrical 5 80 Suggested Spare Parts 5 81 OPTIONS Battery Cart Option 6 1 Seat OptiOn 6 5 Warning Light Option 6 7 Serial Numbers 6 9 Warranty 86317500 CHARIOT SCRUBBER 11 15 08 3 HOW USE THIS MANUAL This manual contains the following sections HOW USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual Modet Date of Purchase Serial Number Dealer Address Phone Number Sales Representative The model and serial number of your machine are located below the battery compartment of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards are identified that could result in product or personal injury or sever
27. LID 12 86275800 70546 6 SCREW 8 X3 4 PFHT S BLK ZINC 13 86317620 2 1 RIM FILL PORT 4 BLACK W O RING 14 86312050 1 TANK BLUE TRIM 15 86279630 87212 4 WASHER 344IDX1 130DX 09T PLT 16 86006760 70305 4 SCR 5 1618 X 3 4 HHCS GR5PLTDL 17 86004440 39717 1 18 86315500 1 5 2 X30 DRAIN 19 86314080 1 NUT DRAIN FITTING 20 86317360 1 GASKET TANK DRAIN 21 86314070 1 FITTING DRAIN 22 86317370 1 ASSY DRAIN PLUG 23 86256100 730833 1 STRAINER 3 4 12 MESH 24 86314050 1 PLUG DRAIN 25 86246080 51368 1 LANYARD 18 0 amp EYE 26 86312800 1 RECOVERY 27 86317610 1 GASKET 5 5 OD X4 5ID X 06W PSA 28 86072390 14365 1 BRKT SCRUB DECK MOUNT 29 86002380 20046 1 CLAMP 2 25 WORM GEAR 30 86033570 78934 1 TUBE ASM 31 86003010 27759 1 CUFF HOSE 1 5 BLK A 2161 32 86264950 27746 2 CABLE TIE 19W X 11 5 LBLK 33A 86305960 1 HOSE ASM 1 5 BLK PVC VAC X 67 DISK 33B 86318090 1 ASM W 90 DEGREE CYLINDRICAL 86317500 CHARIOT SCRUBBER 11 15 08 5 54 VACUUM MM KU x 86317500 CHARIOT SCRUBBER 11 15 08 5 55 VACUUM REF PART NO PRV NO QTY DESCRIPTION NOTES 1 86314790 3 ISOLATOR RUBBER 14 20 UNC M 2 86314780 1 PLATE VAC MOTO
28. SCR 3 8 16 X 3 4 HHCS SS 8 86264920 27049 6 CABLE TIE 7 UL CSA 9 86010600 84199 1 ica SOLENOID 36VDC 1 2 86003460 29260 DIAPHRAGM SRVC PART SLND 86136820 47395 SERVICE SLND SPRG KIT 10 86003420 29220 2 DRIVER BRUSH SD 11 86279630 87212 2 WASHER 3441DX1 130DX 09T PLT 12 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 13 86007020 70673 2 SCR 5 16 18 X 1 25 HHCS SS NP 14 86279530 87173 2 WASHER 765IDX1 310DX 09T SS 15 86271830 57283 2 NUT 3 8 NPT PLASTIC 16 86233150 20042 1 CLAMP 3 8 HOSE D SLOT 17 86001550 40043 2 HOSEBARB 3 8MPT X 3 8 90D 18 86281310 39326 2 HOSE 3 80 WIREBOUND X 8 19 86002830 27196 2 CABLE TIE 375 X 24 7 20 86264940 27051 2 CABLE TIE 11 38 UL CSA 86317500 CHARIOT SCRUBBER 1 1 15 08 5 24 SCRUB DECK CYLINDRICAL 5 25 86217500 CHARIOT SCRUBBER 11 15 08 SCRUB DECK CYLINDRICAL SERIAL REF gd N QTY DESCRIPTION NO NOTES 1 50448660 2 RETAINER PLATE TRANSMISSION 2 73060810 10 SCREW M 6X16 A2 70 DIN 7984 3 73120260 10 WASHER 6 A2 ISO 7090 4 73130030 10 SPRING WASHER B 6FST A3E DIN 127 5 50448580 2 HOLDER UP 6 50560100 2 ROCKER BR VS 7 51005530 2 DRIVESHAFT BR 65 90 8 73180020 2 PARALLEL KEY 5X5X16 C45R D
29. SCRUB DECK SKIRTS DISK SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86270830 57023 4 NUT 5 16 18 NYLOCK SS 2 86070960 140773 2 BRKT SKIRT STOP SCRUBDECK 3 86276070 70593 4 SCR 5 16 18 X 3 4 CARRIAGE SS 4 86228900 09138 2 BEARING FLANGED 2521DX 5030D 5 86005810 57245 6 NUT 1 4 20 HEX NYLOCK SS 6 86276330 70634 2 SCR 1 4 20 X 1 25 CARRIAGE BZ 7 86276950 70772 8 SCR 1 4 20 X 3 4 CARRIAGE SS 8 86277410 70840 6 SCR 5 16 18 X 5 8 CARRIAGE SS 9 86271950 57300 6 NUT 5 16 18 X 1 COUPLING SS 10 86079130 620068 4 PLATE SKIRT SPACER 11 86007650 730329 4 SPACER 438D X 3171D X 25L 12 86007070 70849 6 SCR 5 16 18 X 1 00 PTMS SS 13 86066460 140769 1 BAND SKIRT LEFT 14 86001560 140754 1 BLADE SKIRT SCRBDCK 24IN LFT 15 86091770 140765 1 BRKT SKIRT SCRUBDECK LEFT 16 86001700 140780 1 BLADE SKIRT SCRUBDECK FRONT 17 86066480 140781 1 BAND SKIRT SCRUBECK FRONT 18 86091780 140766 1 BRKT SKIRT SCRUBDECK RIGHT 19 86001570 140755 1 BLADE SKIRT SCRBDCK 24IN RGT 20 86066470 140770 1 BAND SKIRT RIGHT 21 86277500 70853 3 SCR 1 4 20 X 5 8 CARR SS 22 86271870 57290 3 NUT 1 4 20 HEX NYLOCK THIN SS 23 86026470 47459 KIT SKIRT LEFT SERVICE ONLY 24 86026460 47458 KIT SKIRT RIGHT SERVICE ONLY 86317500 CHARIOT SCRUBBER 11 15 08 5 34 SCRUB DECK AQUA MIZER TM 16 A 15 14 _
30. SUPPORT 7 86277460 70847 1 SCR 5 16 18 X 5 8 BSHCS SS 86317500 CHARIOT SCRUBBER 11 15 08 5 12 PEDAL PLATFORM 23 20 5 13 86317500 CHARIOT SCRUBBER 11 15 08 PEDAL PLATFORM SERIAL REF PART NO PRV QTY DESCRIPTION NO NOTES FROM 1 86233170 20054 2 CLAMP 3 8 NYLON UL CSA 2 86264920 27049 1 CABLE TIE 19 X 7 UL CSA 3 86222510 34430 1 PEDAL THROTTLE 4 86221850 34433 1 LINK THROTTLE 5 86136310 57086 1 NUT M5 HEX 6 86312820 1 BRACKET POT SPEED 7 86288720 57277 1 NUT M6 NYLOCK PLATED 8 86272040 57503 2 NUT M3 5 X 2 8 HEX 9 86223260 66085 1 PLUNGER PLATFORM SWITCH 10 86223580 67502 1 ROD PIVOT 8 5MM X 77 11 86274340 70179 7 SCR M6 X 16 PH 12 86278060 70759 2 SET SCR M4 X 4MM NP 13 86277360 70833 1 SCR M6 X 10 PH 14 86277370 70834 1 SCR M5 X 30 SHCS 15 86277380 70835 4 SCR 4 8 X 16 16 86277390 70836 2 SCR M3 5 X 38 PH 17 86312770 1 PLATFORM 18 86007110 72123 1 SWITCH 25A SPST 125 250V SNAP 19 86224750 73993 1 SPRING COMP 48OD X 91L 20 86279140 87085 6 WASHER M6 SPLIT LOCK DIN127B 21 86279720 87248 2 WASHER M4 INT STAR 22 86279730 87249 4 WASHER 5 INT STAR 23 86224360 730325 1 SPACER 12 7MMOD X 2 78W X 6L 24 86224350 730305 1 SPACER 8MM X 16LG 25 86216380 140713 2 BUSHING 8MM X 10 LG CLY 26 86222780 620047 1 PLATE PIVOT 27 86222810 620050 1 P
31. With the squeegee in the up position turn key switch OFF 2 Remove the squeegee from the machine Loosen thumbscrews and remove the retainer strap and squeegee blade 3 Rotate the squeegee to new edge position or replace as required Each blade has four new edge positions When installing the front blade tighten the center thumbscrew first Insure that the retainer strap is pressed against the blade before tightening the outer screws 4 7 86317500 CHARIOT SCRUBBER 11 15 08 TO ADJUST SQUEEGEE PITCH 1 Choose a smooth level surface Turn ON the key switch Lower the squeegee and drive forward at least 2 feet 60cm With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 3 Determine the differences if any in deflection of the squeegee blade between each end and the middle Proper adjustment is obtained when deflection is equal all the way across the squeegee blade The bubble level should also indicate when the squeegee is adjusted properly When the air bubble is in the center of the vial the deflection should be even across the squeegee blade To decrease the deflection of the squeegee blade at the ends loosen wing nut and rotate the rod clockwise To increase the deflection at the ends of the squeegee assembly rotate the rod counterclockwise knob Check the deflection of
32. are installed Place all in retracted position held into brush holder by spring tension Carefully place end cap onto bearing on motor shaft NOTE Use care to assure wave washer alignment With end cap in partially installed position release all brushes to contact position with motor commutator NOTE Failure to insure all brushes are released will result in motor failure Reset end cap and realign with scribe marks on motor barrel Reinstall the two attach bolts from cap into base Maintain alignment between motor barrel base and cap 86317500 CHARIOT SCRUBBER 11 15 08 ACTUATOR SCRUB DECK REMOVAL REPLACEMENT FOR SAFETY Before leaving or servicing machine stop on a level surface Turn off machine 1 Remove the two screws that secure actuator spring plate and pull actuator barrel from stud on actuator spring bracket Remove clevis pin from upper bracket of actuator Disconnect actuator from wiring harness Reverse steps to install 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT The actuator will need to be adjusted when replaced To adjust the actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switch within actuator will stop it Turn barrel out one or more full turns to assure that when it is retra
33. cable and remove one at a time Prepare a suitable site to place the batteries Attach suitable battery lifting AAWARNING device and lift batteries from the machine Batteries are a potential environmental hazard Consult your battery supplier for safe disposal methods REAR OF MACHINE 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE SQUEEGEE 1 Squeegee 4 Squeegee Pitch Adjustment Rod 2 Squeegee Deflection Adjustment Knobs 5 Squeegee Pitch Adjustment Lock Nut 3 Squeegee Level Indicator 6 Squeegee Retainer Knob 86317500 CHARIOT SCRUBBER 11 15 08 4 6 MAINTENANCE SQUEEGEE SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift The front blade has four wear surfaces and can be rotated for extended life The front blade should not require regular replacement under normal use The rear blade wipes the floor to a near dry condition It is important the rear blade be in good condition to properly do its job As with the front each squeegee blade assembly has four wear surfaces for extended service Check both the front and rear squeegee blades for damage wear and adjustment each day in the pre run check Change the front blade if it is torn or has an uneven edge Change the rear blade if it is less than 1 2 the original thickness ADJUSTING SQUEEGEE
34. or motor Check wires connections and motor Worn brush motor brushes Replace brushes check commutator Faulty actuator circuit or actuator Check wires connections and actuator Scrub deck goes down then raises No brushes or pad drivers on Install brushes or pad drivers machine 4 25 86307500 CHARIOT SCRUBBER 8 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROBLEM LOW BATTERY VOLTAGE SOLUTION THE BATIERY NEEDS CHARGING OR THERE IS A BAD CONNECTION TO THE BATTERY TRACTION MOTOR DISC ONNEC TED THE TRACTION MOTOR HAS A BAD CONNECTION CHECK CONNECTIONS TO MOTOR BRUSH MOTOR DISC ONNEC TED THE BRUSH MOTOR HAS A BAD CONNECTION CHECK CONNECTIONS TO MOTOR AUX FAULT CHECK AUX OUTPUT DEVIC ES CHECK ALL ASSOCIATED WIRING TO AUX DEVIC ES VACUUM MOTOR DISCONNECTED THE VACUUM MOTORHASA BAD CONNECTION CHECK CONNECTIONS TO MOTOR CONTROL SYSTEM INHIBITED THE TRIO 15 BEING INHIBITED FRO M DRIVING IE ON BOARD CHARGER IS IN USE THRO TILE TRIP ERROR THE THROTILE IS DEFLECTED OR ASSOCIATED WIRING HAS A BREAK OR SHORT CIRCUIT CONTROL SYSTEM TRIP THE CONTROL SYSTEM IS IN ERROR CHECK ALL CONNECTIONS TO CONTROLLER 6 Bar 9 SOLENOID BRAKE THE SOLENOID HAS A BAD CONNECTION CHECK CONNECTION TO BRAKE HIG H BATTERY VOLTAGE 86317500 CHARIOT SCRUBBER 11 15 08 EXCESSIVE BATIERY VOLTAGE CHECK FOR POOR BATTERY CONDITION 4 26 5
35. the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached to the machine During operation attention shall be paid to other persons especially children Before use all covers and doors shall be put in the positions specified in the instructions When leaving unattended secure against unintentional movement The machine shall only be operated by instructed and authorized persons When leaving unattended switch off or lock the main power switch to prevent unauthorized use Only chemicals recommended by the manufacturer shall be used This appliance has been designed for use with the brushes specified by the manufacturer The fitting of other brushes may affect its safety Do not use on surfaces having a gradient of over 10 6 degrees SAVE THESE INSTRUCTIONS 86317500 CHARIOT SCRUBBER 11 15 08 2 1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING Hazards or unsafe practices which COULD result in severe personal injury or death A CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions w
36. 083310 66468 1 PLATE WHEEL RETAINER 23 86226030 89268 2 WHEEL 1 000 OD X 323 ID X 750 SS 24 86222580 66466 2 PIN 312 DIA X 1 250 LG SS 25 86070820 140740 1 BRKT SQUEEGEE SWING HORIZ 86317500 CHARIOT SCRUBBER 11 15 08 5 50 STEERING 2 3 6 7 8 4_ 28 9 285 10 lie 91 5 51 86317500 CHARIOT SCRUBBER 11 15 08 STEERING REF PART NO PRV NO QTY DESCRIPTION ne NOTES 1 86271610 57228 1 NUT 5 816 NYLOCK THN 2 86234810 27945 1 COVER STEERING WHEEL 3 86259610 730117 1 WHEEL STEERING 40 SPLINE HUB en 4 86224050 730818 1 UPPER STEERING 5 86228790 09111 1 BEARING FLANGE 880DX 75IDX 75 6 86314830 2 BRKT UPPER STEERING SUPPORT 7 86005610 6 1 NUT 7 8 DIA PUSHLOCK 8 86317090 1 RING EXT PUSH 3 4 9 86219600 45012 1 JOINT UNIVERSAL FEMALE 10 86272900 6 1 RING 3 4 KLIP 11 86224060 730319 1 SHAFT LOWER STEERING 12 86219650 48110 1 KEY 5MM SQ X 39MM L 13 86228670 09072 1 BEARING 3 4 BORE FLANGED 14 86276070 70593 2 SCR 5 16 18 X 3 4 CARRIAGE SS 15 86224800 730315 2 SPROCKET STEERING SHAFT 16 86010670 87029 2 WASHER 5 16 FLAT SS 17 86135970 48045 1 KEY 3 16 SQ X 5 8 LONG 18 86275190 70377 1 SCR 38 16 X
37. 2 Maintain the proper electrolyte level in each battery cell If a cell should accidentally overflow clean immediately 3 Wipe off the top of the batteries at least once a week 4 Test battery condition with a hydrometer at least once a week 5 Ensure that all connections are tight and all corrosion removed 6 Every 4 to 6 months remove that batteries from the machine and clean the battery cases and battery compartment 4 3 86317500 CHARIOT SCRUBBER 11 15 08 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity Battery Check CHECKING GRAVITY A Hydrometer B Battery NOTE Do not take readings immediately after adding distilled water if the water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer readings against this chart SPECIFIC GRAVITY 80 F 27 BATTERY CONDITION 1 265 10096 CHARGED 1 225 7596 CHARGED 1 190 5096 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED NOTE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 27 Add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6
38. 5 66469790 4 SWITCH CONTACT 46 63884820 1 HOSE COUPLING 47 63211960 1 STAR GRIP M5X10 27630040 BRUSH HEAD 65 CM W SIDE 86217500 CHARIOT SCRUBBER 11 15 08 5 26 SCRUB DECK MOUNTING CYLINDRICAL 5 27 86217500 CHARIOT SCRUBBER 11 15 08 SCRUB DECK MOUNTING CYLINDRICAL SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86315230 1 PIN BALL LOCK 2 86274660 70255 2 SCR 3 8 16 X 1 5 HHCS GR5 PLT 3 86224370 730335 2 SPACER 1 OD X 391 ID 0 4 86008460 80102 2 SPACER 5000D X 391ID X 400 5 86009050 81324 2 BEARING 1 2 ID 11 321 NYLON 6 86010770 87143 2 WASHER 6 LOCK 7 86005630 57022 2 NUT 3 8 16 HEX NYLOCK THIN SS 8 86314850 1 ARM ASSY DECK RIGHT 9 86314840 5 1 ARM ASSY LEFT 86317500 CHARIOT SCRUBBER 11 15 08 5 28 SCRUB DECK LIFT DISK SEE DETAIL A 29 24 DETAIL A 5 29 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB DECK LIFT DISK SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86276920 70755 2 SCR 3 8 16 X 1 HHCS SS NP 2 86008810 80697 2 BALL JOINT ASY 3 8 24 RH 3 86273850 70022 2 SCR 1 4 20 X 2 HHCS 4 86010780 87162 2 WASHER 1 4 SPILT LOCK PLTD 5 86079030 620058 1 PLATE A
39. 6 86083280 66462 1 PLATE SQG VERTICAL FILLER 27 86001580 140763 1 BLADE 500 REAR 40 6 LINATEX 27B 86283510 140935 1 BLADE SQU REAR 40 6 URETHANE 28 86066440 140761 1 BAND REAR SQUEEGEE 29 86006400 67380 4 RIVET 5 32 OF X 1 8 GRIP 30 86009170 81488 1 LATCH SQUEEGEE STRAP 31 86009180 81489 1 STRIKER SQUEEGEE STRAP REAR 32 86066450 140762 1 BAND SQG REAR RH 33 86009910 82576 1 VIAL LEVEL 34 86274130 70098 2 SCR 8 32 X 3 8 F PLATD 35 86071070 140795 1 BRKT SQG QUICK CONNECT LOCK 36 86071060 140794 1 BRKT SQG QUICK CONNECT MTG 37 86009200 81535 1 KNOB 3 8 16 4 PRONG ALUM 38 86277440 70845 1 SCR 3 8 15 X 2 5 LG BSHCS SS 39 86008660 80605 2 COTTER 5 16 RING 40 86277460 70847 1 SCR 5 16 18 X 5 8 BSHCS SS NOTE Complete Squeegee Assembly available Part No 47455 86317500 CHARIOT SCRUBBER 11 15 08 5 42 SQUEEGEE CYLINDRICAL 5 43 86317500 CHARIOT SCRUBBER 11 15 08 SQUEEGEE CYLINDRICAL 86317500 CHARIOT SCRUBBER 11 15 08 SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 78120040 5 2 WASHER 8 00 ISO 7090 2 63212110 2 STARGRIP VA 3 50942310 2 SLEEVE SUCTION BAR VA 4 55152670 2 DEFECTOR ROLL SUCTION BAR 5 86137310 87098 2 WASHER M8 SPLIT LOCK 6 86274860 70311 2 SCR M8X20 HHMS 7 50819890 1 SUCTION NIPPLE 86005630 57022 1 3 8
40. 800 rpm medium 1300rpm fast Tires 10 in 254mm Solid Scrubber Compound Foundation Pressure 104 psi 715 Kpa Maximum Speed 3 5 miles hour 5 6 Km hour Theoretical Coverage 24 200 ft2 hr O 2 5 mph with 2 in overlap Frame Construction Powder coated steel Brake Electrical parking brake sets automatically whenever operator steps off platform or engages emergency stop Minimum aisle u turn width 56 in 1425 mm Maximum rated climb and descent angle 7 5 degrees 3 1 86317500 CHARIOT SCRUBBER 11 15 08 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 50 6 inches 1285 mm Length 52 5 inches 1330 mm Width without squeegee 26 5 inches 670 mm Width of squeegee Disk Machine 32 7 inches 830 mm Width of squeegee Cylindrical Machine 37 inches 970 mm Width of scrub path Disk Machine 24 inches 610 mm Width of scrub path Cylindrical Machine 26 inches 650 mm SPECIAL NOTES The sound pressure level at the operator s ear was measured to be 68 dBA Disk 76dBA cylindrical This was a nearfield broad band measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of impact noise The instantaneous sound pressure level is below 63 Pa The weighted root mean square acceleration at the operator s arms
41. 9 5 WASHER 5 16 FLAT SS 4 86031780 270082 1 COVER REAR DELUXE 5 86005860 57273 2 NUT 1 4 20 X 12MM HEX BARREL 6 86228980 09152 2 BEARING FLANGED 37710 X 5050D 7 86275870 70556 2 SCR 1 4 20 X 1 5 PPHMS SS 8 86242140 72193 1 KNOB 3 8 16 X 1 5 9 86010770 87143 2 WASHER 7 16ID X 1D X 08FLT SS 10 86248380 66433 1 PAD FLAT LEANING 11 86005630 57022 1 NUT 3 8 16 HEX NYLOCK THIN SS 12 86071030 140786 1 BRKT ASSEMBLY REAR COVER 13 86010780 87162 2 WASHER 1 4 SPLIT LOCK 14 86271940 57299 2 NUT 1 4 20 ACORN SS 15 86006560 70083 2 SCR 5 16 18 X 1 HHCS SS 16 86066940 140891 1 BAR COVER 86317500 CHARIOT SCRUBBER 11 15 08 5 18 SCRUB BRUSH PAD DRIVER DISK 5 19 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB BRUSH PAD DRIVER DISK SERIAL NO REF PART NO NO QTY DESCRIPTION FROM NOTES 1 86000170 02400 2 PAD DRIVER 12 SD 2A 86000180 02401 2 BRUSH 12 POLYPROPYLENE SD 2B 86000190 02402 2 BRUSH 12 NYLON SD 2C 86000200 02404 2 BRUSH 12 MILD GRIT SD 2D 86283820 02405 2 BRUSH 12 SUPER AGG SD 3 86005070 51284 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 70695 3 SCR 12 X 1 PPHSMS SS 5 86276580 70694 1 SCR 8 32 X 3 4 PTHMS 6 86276600 70696 3 SCR 10 X 3 4 PTHSMS SS 7 86007910 73817 1 SPRING EXT 31 DX 2 0 X 03 W SS 8 86007280 730011 1 SOCKET DRIVE BRUSH 9 86005940 62852 1 PLATE BRUSH RELEASE 86317500 CHARIOT
42. 9 5mm long 86317500 CHARIOT SCRUBBER 11 15 08 4 18 MAINTENANCE DRIVE MOTOR 8 BRAKE 1 Drive motor 2 Parking brake 4 19 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE DRIVE MOTOR 8 BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY Before leaving or servicing machine stop on a level surface turn off machine and remove key Electric Brake Engagement This machine is equipped with an electric parking brake The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged The brake has a mechanical over ride that can be engaged so machine can be pushed or towed slowly When the mechanical over ride is engaged the machine cannot be driven To engage brake To disengage brake 1 i Pb 1 Mechanical over ride engaged Machine can be pushed or towed slowly 2 Push lever firmly in direction of arrow Note There is an intermediate stop Make sure lever is fully in the down position Mechanical over ride disengaged Machine can be driven Push lever firmly in direction of arrow
43. 900 80845 7 16 CIRCUIT BREAKER 86004440 39717 DRAIN HOSE 86199840 090 12A FLOAT SHUT OFF 86317770 GASKET DOME EDGE 86305960 HOSE ASM 1 5 BLK PVC VAC X 67 86004860 48073 KEY SWITCH 86004890 48095 KNOB ALUM 3 8 16 NYLOCK NUT SS 86314050 RECOVERY DRAIN PLUG 4 86313900 RELAY 15A 36V MINI 86007170 72159 SWITCH 2 POSITION KEY 86007190 72161 SWITCH DPST KEY 86313820 SWITCH SEALED PB ROUND 86009200 81535 KNOB 3 8 16 4 PRONG ALUM 86312800 BAG INNER TANK 86001520 140752 BLADE AQUAMIZER 12IN LEFT 86001540 140753 BLADE AQUAMIZER 12IN RIGHT 86001560 140754 BLADE SKIRT SCRUB DECK 24 IN LEFT 86001570 140755 BLADE SKIRT SCRUB DECK 24 IN RIGHT 86001580 140763 BLADE 806 REAR 40 6IN LINATEX 86001630 140764 BLADE 806 FRONT 36 7IN RED GUM 86001700 140780 BLADE SKIRT SCRUB DECK FRONT 86001740 140816 BRAKE 36 W CONNECTOR 86231560 270097 CABLE SQUEEGEE LIFT BASIC 86002780 270098 CABLE SQUEEGEE LIFT DELUXE 86007940 73836 STRAINER DEEP 100 MESH 86256120 730368 STRAINER 1 2 100 MESH 86292590 SWTICH E STOP 86314150 KNOB SELECTOR 86295200 ASM BUTTON BLACK W BEZEL 86064300 PAD TIPPING BAR 86242140 KNOB 3 8 16 X 1 5 86071030 BRKT ASSEMBLY REAR COVER 86010600 VALVE SOLENOID 36VDC 1 2 BARB 86237440 GASKET 4 06 X 2 50 X 38 5 81 86317500 CHARIOT SCRUBBER 11 15 08 chariot OPTIONS
44. C175 A 21B 86000150 02264 1 CHARGER 36VDC 21A 22 86005810 57245 8 1 4 20 55 23 86233360 28038 1 CLAMP CABLE KIT SY945 24 86273980 70066 1 SCREW 10 32 X 3 4 PPHMS SS 25 86010650 87018 1 WASHER 10 X 9 16 OD 26 86270890 57034 1 NUT ACORN 10 32 A NOT SHOWN FOR WET CELL BATTERIES AND AGM BATTERIES 86317500 CHARIOT SCRUBBER 11 15 08 5 62 WIRING COMPONENTS 5 63 86317500 CHARIOT SCRUBBER 11 15 08 WIRING COMPONENTS SERIAL NO E PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86008920 80889 2 BOOT RUBBER TERM ISOLATOR 2 86270830 57023 2 NUT 5 16 18 HEX NYLOCK SS 3 86229770 140805 1 BLOCK SHUNT MOUNT 4 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 5 86238500 81427 1 1 703 ID X 2 5 OD X 125 6 86239720 41520 1 HORN 108 DB MINATURE W RING 86317500 CHARIOT SCRUBBER 11 15 08 5 64 WIRING CONTROL PANEL
45. CHARIOT SCRUBBER 11 15 08 WARNING LIGHTS OPTION SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 2 86010650 87018 4 WASHER 10 X 6 16 OD 3 86276820 70740 4 SCR 10 32 X 1 2 BLK 4 86071490 140871 1 BRKT UPPER WARNING LIGHT 5 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 6 86246200 51454 2 LED AMBER LIGHT 12V 7 86071500 140872 1 BRKT LOWER WARNING LIGHT 86317500 CHARIOT SCRUBBER 11 15 08 SERIAL NUMBERS REF NO MODEL SERIAL 1 N A 86317500 CHARIOT SCRUBBER 11 15 08
46. CTUATOR SPR SCRUBDECK 6 86091760 140741 1 BRKT ACTUATOR MTG SCRUBBER 7 86274110 70094 2 SCR 1 4 20 X 1 2 SHCS 8 86005830 57263 2 NUT 3 8 24 UNF LH 9 86008660 80605 1 COTTER 5 16 RING 10 86277030 70780 2 SCR 5 16 18 X 1 25 CARRIAGE SS 11 86224370 730335 2 SPACER 1 OD X 391 ID X 500 12 86270830 57023 2 NUT 5 16 18 HEX NYLOCK SS 13 86272460 66268 1 PIN CLEVIS 5 16 X 3 00 PLTD 14 86011950 1 ACTUATOR 36 00 3 5 STRK 15 0 70494 2 SCR 3 8 16 X 4 5 5 GR5 16 86010770 87143 6 WASHER 71610 X IDX 08 FLT SS 17 86070810 140739 1 BRKT ACTUATOR SPGS SCRUBDECK 18 86255450 81376 2 SPRING COMP 96D X 4 0L X 135W 19 86005630 57022 8 NUT 3 8 16 HEX NYLOCK THIN SS 20 86271530 57216 4 NUT 3 8 24 HEX NYLOCK 21 86009050 81324 4 BEARING 1 2 ID X 11 32L NYLON 22 86008460 80102 4 SPACER 5000D X 39110 C 400 23 86224380 730336 2 SPACER 1 OD X 0 391 ID X 1 063 24 86274010 70070 2 SCR 3 8 16 X 2 HHCS 25 86001320 140353 2 BALL JOINT ASSY 3 8 24 LH 26 86077330 31373 2 LINKAGE 25 X 1 25 9 25 27 86223540 66483 2 ROD SCRUB LIFT 28 86005800 57217 2 NUT 3 8 24 HEX JAM 29 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 86317500 CHARIOT SCRUBBER 11 15 08 5 30 SCRUB DECK ACTUATOR CYLINDRICAL 86317500 CHARIOT SCRUBBER 11 15 08 5 31 SCRUB DECK ACTUATOR CYLINDRICAL PRV SERIAL NO REE
47. Dome Recovery Drain Hose Scrub Deck Aqua Mizer 10 Scrub Deck Skirts Side Squeegees 11 Solution Cover 12 Solution Drain Hose 86317500 CHARIOT SCUBBER 11 15 08 3 4 DRIVE CONTROLS E 1 3 5 86317500 CHARIOT SCRUBBER 11 15 08 BIS DRIVE CONTROLS Key Switch 6 Steering Wheel Emergency Stop Brake Switch 7 Speed Control Directional Control Drive Reset Switch 8 Battery Discharge Indicator Throttle Pedal 9 Hour Meter Horn Button KEY SWITCH Controls the power for machine functions To turn the machine power on rotate key clockwise To turn the machine off rotate key counterclockwise When the key 15 turned on the battery symbol will flash while the system runs self diagnostics and returns scrub deck and squeegee to their raised positions if necessary The controller will not respond to other commands until this routine is complete EMERGENCY STOP BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake To shut the machine power off push the Emergency Stop Switch this will also engage the parking brake and cause the machine to stop immediately To reset the machine rotate the swi
48. EDAL 86317500 CHARIOT SCRUBBER 11 15 08 5 78 HOSE DIAGRAM DISK 86282190 13 PRV 39616 86315510 DRAIN HOSE TANK 86281950 32 STRAINER FINE t PRV 39541 GE J es oK 5 CI e gt 59 IE 5 37 g el gt ur ee 63 0 gt 9 ec ELM N SOLENOID 2 VALVE 2 I I 1 SCRUB DECK 5 79 86317500 CHARIOT SCRUBBER 11 15 08 HOSE DIAGRAM CYLINDRICAL 86315510 DRAIN HOSE 86282360 28 PRV 39734 A STRAINER FINE N OM LY oo C Na ot Sp o gt on eo 5 QUICK DISCONNECT 63908920 86317500 CHARIOT SCRUBBER 11 15 08 5 80 SUGGESTED SPARE PARTS PART SERIAL NO NO PRV NO DESCRIPTION FROM NOTES 86316160 BREAKER 18A 250VAC 32VDC 86008
49. IN 6885 1 9 73430150 2 LOCKING RING 15X1 FST RF DIN 471 10 51163400 2 BOLT HOLDER UP COUNTERSUNK SCREW M8X16 A2 70 11 73056870 aa 12 51163540 2 BRUSH TRANSMISSION BR 13 56254880 2 BELT PULLEY 57MM 14 68431490 2 QUICK FASTENER 15 63484420 2 RIBBED V BELT 16 68681580 2 JOINT RING NILOSRING 17 50882060 4 LOCKING PART BALL BEARING 6002 2RS WAELZLAGST 19 73432310 2 LOCKING RING 32X1 2 ST PH DIN 472 20 73030470 5 SCREW M6X16 ST R3R INGRD 21 50333940 2 LOCKING PART 22 50332410 1 COVERING CAP LEFT 23 73030370 28 SCREW M5X10 ST P2R INGRD 24 50332420 1 COVERING CAP RIGHT 25 50334030 1 COVER PLATE 26 55150960 2 ROLLER 27 53830970 1 DECAL 28 50615800 1 BRUSH HOUSING BR 65 29 50707530 1 TANK REFUSE 65 30 51902610 1 STRIP WATER DISTRIBUTOR 31 46239200 2 COMPLETE 24V 600W 32 66102160 1 CARBON BRUSHES 33 66130250 2 BLOWER WHEEL 34 53948230 2 SPLASH GUARD 35 50448670 2 RETAINER STRIP SPLASH GUARD 36 50094010 1 BRACKET RIGHT SCRAPER LIP 37 5009420 1 BRACKET LEFT SCRAPER LIP 38 51163390 2 THREADED BOLT 39 50332400 2 WHEEL 40 63304070 2 SPRING CLIP 41 63908920 1 SPIRAL HOSE 42 66463290 2 RED PLUG 43 66463300 2 BLUE PLUG 44 73031070 3 SCREW 5X16 10 9 P2R K INGRD 4
50. LATE COVER 28 86254970 730304 1 SPRING COMP 18MM OD X 83 X2 NOTE Complete platform assembly is available Part No 86313640 86317500 CHARIOT SCRUBBER 11 15 08 5 14 PEDAL PLATFORM 5 15 86317500 CHARIOT SCRUBBER 11 15 08 PEDAL PLATFORM SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86008680 80607 1 COTTER 1 2 RING 2 86274690 70258 2 SCR 5 16 18 X 1 5 HHCS GR5PLT 3 86264920 27049 3 CABLE TIE 7 UL CSA 4 86231070 730328 2 BUMPER 1 X 1 375 RUBBER 5 86010670 87029 5 WASHER 5 16 FLAT SS 6 86259430 87485 4 M12 FLAT WASHER 7 86010770 87143 2 WASHER 7 1610 X1D 08 FLT SS 8 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 9 86256470 70852 2 STUB AXLE M12 1 75 X 45MM 10 86278850 80613 2 WASHER 506 ID X 94D X 064 NYL 11 86248920 66487 1 PIN CLEVIS 1 2 X 2 25 12 86064480 629993 1 PLATE SWITCH BASE 13 86271190 57142 2 NUT M12 X 1 75 HEX DIN934 PLT 14 86007780 73576 1 SPRING COMP 60D X2 0L X 045W 15 86259440 87486 2 WASHER M12 SPRING LOCK 86317500 CHARIOT SCRUBBER 11 15 08 5 16 REAR COVER 5 17 86317500 CHARIOT SCRUBBER 11 15 08 REAR COVER SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86276780 70728 3 SCR 5 16 18 X 3 4 HHCS SS 2 86279130 87083 5 WASHER 5 16 SPLIT LOCK PLTD 3 86010670 8702
51. N SS 25 86008130 73958 2 SPACER 3 80D X 62W X 312L AL 26 86274730 70265 2 SCR 14 20 X 3 4 SHCS PLTD 27 86070790 140737 2 BATTERY LOCK MOUNT 28 86087340 730339 2 SPACER LATCH GUIDE 29 86070800 140738 2 BRKT BATTERY TRAY LOCK 30 86271870 57290 2 NUT 1 4 20 HEX NYLOCK THIN SS 86317500 CHARIOT SCRUBBER 11 15 08 BATTERY OPTION 11 86317500 CHARIOT SCRUBBER 11 15 08 BATTERY OPTION SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86078330 66478 1 PEDAL BATTERY CART 2 86276070 70593 2 5 5 16 18 X 3 4 CARRIAGE SS 3 86270830 57023 12 NUT 5 16 18 HEX NYLOCK SS 4 86087800 730307 2 STIFFENER PEDAL BATTERY CART 5 86228840 09124 4 BEARING FLANGED 31410 X 5020D 6 86259410 87206 6 WASHER THRUST 51 ID X 1 OD X 063 7 86006560 70083 4 SCR 5 16 18 X 1 HHCS SS 8 86077140 51404 2 LATCH BATTERY CART 9 86226830 73268 2 SPRING EXT 68D X 3 001 X 098W 10 86010670 87029 10 WASHER 5 16 FLAT SS 11 86244280 500934 1 LABEL BATTERY CART OPERATION 12 86276060 70590 4 SCR 5 6 18 X 2 5 CARR GR5 13 86254280 730331 12 SPACER 1 00 ODX 3210 X 375 14 86231150 09151 4 BUSHING FLANGE 314 X 502 OD 15 86259400 87205 8 WASHER THRUST 51 ID X 1 OD 16 86276690 70715 16 SCR 5 16 18 X 1 75 CARR SS 17 86077530 51403 2 LINKAGE LATCH BATT CART 86317500
52. ON FROM NOTES 1 86316550 1 ACTUATOR 36 06 4 5 STROKE 2 86315270 1 BRKT ASSY ACTUATOR MOUNT 3 86315250 1 YOKE CABLE 4 86315000 1 SQUEEGEE MOUNT ASSY 5 86314820 1 CABLE ASSY SQUEEGEE 6 86273740 70010 1 SCR 14 20 1 5 HHCS SS 7 86224370 730335 4 SPACER OD X 391 ID 500 8 86224290 730008 1 SPACER 3170 X 5OD 6 9 86259420 87282 8 WASHER THRUST 51 ID X 1 ODBRO 10 86010670 87029 8 WASHER 5 16 X 3 4 SS 11 86008650 80604 1 COTTER 1 4 RING 12 86277480 70850 1 SCR 5 16 18X1 2 PTHMS SS 13 86276760 70724 3 SCR 5 16 18X 1 25 BSHCS SS 14 86276690 70715 4 80 5 16 18 1 75 CARR SS 15 86007020 70673 1 80 5 16 18 X 1 25 HHCS SS 16 86274720 70264 1 SCR 5 16 18 X 1 50 HHCS SS 17 86273820 70019 1 SCR 1 4 20 1 25 HHCS SS 18 86073600 66833 1 PULLEY RETAINER SINGLE 19 86083500 66832 1 PLATE PULLEY RETAINER CORNER 20 86083490 66831 1 PLATE PULLEY MOUNT CORNER 21 86083440 66824 1 PLATE PULLEY MOUNTING CENTER 22 86223370 66464 4 PULLEY PLASTIC 3 0 DIA 23 86272470 66270 1 5 3 16 X 75 PLTD 24 86271870 57290 1 NUT 1 4 20 HEX NYLOCK THIN SS 25 86005810 57245 1 NUT 1 4 20 HEX NYLOCK SS 26 86270990 57090 1 NUT 10 32 HEX NYLOCK SS 27 86270830 57028 9 NUT 5 16 18 HEX NYLOCK SS 28 86270770
53. OR 15 86233410 0 1 3 4 IDA CUSHION 406 DIA 16 86005810 _ 57245 2 1 4 20 NYLOCK SS 17 _ 86011120 89262 1 WHEEL 10 X 2 5 1 06 W KEYWAY 178 86259920 89273 1 WHEEL 10 2 5 WKEYWAY GRY OPTIONAL 18 86317190 E 1 GEAR BOX DRIVE UNIT HELICAL 19 86223980 4 3 BALL BRNG 25MM X 52MM 20 86219420 41510 1 HUB STEERING 21 86223480 67450 2 RING 52MM INTERNAL SNAP 22 86136640 70262 1 M8 1 25 20 HHMS PLTD 23 86318830 10 SCR M10 X 30 SHCS 24 86277340 70830 4 SCR M6 X 15 HHCS BLK 25 86279690 87243 4 WASHER SPLIT LOCK BLK 26 86279710 87245 1 WASHER 8 2THK X 26 OD 27 86225810 6 1 WASHER ANTI ROTATION 28 86222720 620037 1 PLATE BEARING RETAINER 29 86222760 1 1 PLATE DRIVE YOKE RH 30 86222770 620042 1 PLATE BEARING COVER 86317200 1 DRIVE MOTOR ASSEMBLY HELICAL COMPLETE 8 86216210 53820 SET MOTOR 53810 86005510 86317500 CHARIOT SCRUBBER 11 15 08 5 58 WHEEL HEAR 5 59 86317500 CHARIOT SCRUBBER 11 15 08 WHEEL HEAR SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1A 86011110 89261 2 WHEEL 10 2 5 7870 BEARINGS 1B 86259930 89274 WHEEL 10X2 5 W BEARINGS GRY OPTIONAL 2 86008710 80623 2 RING 34 EXT SNAP H D 3 86232130 17309 2 2 75 ID X 1 0 BLK VINYL 86317500 CHARIOT SCRUBBER 11 15 08 5 60 WIRING BATTERIES
54. OR Indicates the charge level of the batteries The meter display is divided into 10 vertical bars Bars illuminated on the far right indicate full charge Bars flashing near the left side indicate the batteries should be recharged Further operation of the machine could damage the machine or the batteries When the machine is left overnight with less than a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the meter will give the correct charge level 9 HOUR METER Records the number of hours the machine has been in scrubbing operation This information is useful in determining when to service the machine 86317500 CHARIOT SCRUBBER 11 15 08 3 8 SCRUB CONTROLS Eu 1 gt N ZITTEN gt Iv gt PA 6 e 2 pg 2 I pd m MSN 54 1 FUNCTION MODE SWITCH The first two positions are for transport only See drive controls section 3 9 A1 Daytime cleaning light cleaning This mode is used for light cleaning In this mode the machine will propel at a maximum of medium speed The scrub deck will automatically lower to a lower down pressure setting The water will flow at a low rate Water will automatically shut off in neutral and restart when pressure resumes The squeegee will automatically lo
55. OT SCRUBBER 11 15 08 34NIO 39 GRN BRAKE SW 6 BRN 44 BRN K1 40 BRN 58 BRN R1 5KPOT WIRING DISK B 4 1 CONNECTOR 22222 222222 lt _ _ _ _ _ _ __ _ 21 68 XPORT SINGLE mom KEY 5 HOURS CHARGER DOUBLE LOW HIGH LOW MD HIGH vac REVERSE ALARN zaal xel zaal xsi seb osb xii rv s ament 33 PNK 37 WHT 132 6 35 BRN 29 PNK 31 BLK 38 YEL 39B ORG 4 28 VIO 22 BRN 23 BLU 24 WHT 25 YEL 26 68 27 0865 30 GRY 4 36 BLU K1 gt INHIBIT TE gt EN 1 E KEY 1 10K 8 s nova ESTOP 75 ROTARY 66 YEL HORN SW 62 WHT 61 WHT 67 GRN 65 WHT 70 71 BLK 73 BLU HORN 30 GRY LED 86317500 CHARIOT SCRUBBER 11 15 08 5 68 WIRING DISK Ubatt 8 Rib Wa vx o V Ani COMO dur TN 1 TOF rri Mer E RT TE CONNECTOR B AUX1 AUX2 AUX3 4 i28 xad ya el at i i i i i i B i 17 G
56. R 3 86012210 1 VAC MOTOR 36 06 257 4 86279630 87212 1 WASHER 3441DX1 1300DX 09T PLT 5 86010630 87013 3 WASHER 1 4 X 5 8 FLAT SS 6 86006760 70305 1 SCR 5 16 18 X 3 4 HHCS 685 7 86005710 57105 6 NUT 1 4 20 W STAR 8 86270830 57023 2 NUT 5 16 18 HEX NYLOCK SS 9 86237440 35168 1 GASKET 4 06 X 2 50 X 38 10 86318080 1 MUFFLER ASSY 1 5 HOSE 11 86264950 27746 2 CABLE TIE 19W BLK 86317500 CHARIOT SCRUBBER 11 15 08 5 56 WHEEL FRONT DRIVE 5 57 86317500 CHARIOT SCRUBBER 11 15 08 WHEEL FRONT DRIVE SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86275190 70377 4 SCR 3 8 16 X 1 25 HHCS 55 2 86010790 87163 4 WASHER 3 8 SPLIT LOCK PLTD 3 86002830 27196 1 CABLE TIE 375 X 24 7 4 86006170 66031 1 PIN ROLL 1 8 X 3 4 L 5 86224440 730387 1 SPACER 25 51 ID X 45 OD L 6 86224020 730233 1 SHAFT ASM DRIVE PIVOT 7 86001740 140816 1 BRAKE 36 00 W CONNECTOR 8 86273340 00 000289 4 SCR CAP 8 32 X 3 8 SHCS SS 9 0 70390 2 808 1 4 20 1 FHCS PLTD 10 0 76155 2 TERMINAL MOUNT 11 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 12 86005710 57105 4 1 4 20 HEX W STAR WASHER 13 86273740 70010 2 SCR 1 4 20 X 1 5 HHCS 14 86008920 80889 2 BOOT RUBBER TERM ISOLAT
57. RN 18 0RG 15 WHT 16 YEL 13 BRN R 14 8 19 VIO 20 PNK 18A gt BRUSHR M 18A gt 17 WHT YEL 18 BLU 21 22 WHT BLK 15 YEL 16 BLK BRUSHL M p M 2 cL VACUUM TRACTION BRAKE LI M 132 y M LI M L TRACTI ON SOLENOI D 2 lt r LI DECK SQUEGEE SOLUTION 24 FOR RELAYS Bla GNDo 5 69 86317500 CHARIOT SCRUBBER 11 15 08 WIRING CYLINDRICAL Ubatt gt AUXSUpplyPI N1 19IVI0 a ESTOP 72 KSI 18 63 BRN 61 WHT OPTIONAL OPTIONAL KSI 4 T2 BRN PLATFORM 45 BRN 4 60 WHT 46 BRN 2 FLASHER POWER FLASHER GND FLASHER KLEC K2 zier AS BRN 141 BRN 47 BRN REWK2 7 d 53 GRN 2280 52 VCL 54 0RG HNT ERASE K2 51 WHT Te DOR is 4 LED1 LED2 09 FWR K1 FUR REV 55 VIO FRONT FLASHER 00 08 FWRSW 50 BLU Op L 1 REAR FLASHER TO AUX4 86317500 CHARIOT SCRUBBER 11 15 08 5 70 WIRING CYLINDRICAL VAC 27 0RG OPTIONAL H REVERSE ALARM amp HORN XI xl Bus 30 GRY 36 BLU TG l HORN SW 67 GRN 65 WHT HORN B 4 1 CONNECTOR C FL6A SINGLE THROT
58. SCRUBBER 11 15 08 5 20 SCRUB BRUSH PAD CYLINDRICAL 5 21 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB BRUSH PAD CYLINDRICAL SERIAL NO REF PART NO NO QTY DESCRIPTION FROM NOTES 1 41150040 1 1 WASHER CLOSURE 2 74010050 1 BALL BEARING 6302 2RS DIN6 3 51128230 E 1 BRUSH TORX 4 50052670 5 1 5 73430370 1 LOCKING RING 50X2 FST RF DIN 471 6A 63693890 105MM_WHITE PAD 6B 63694540 PAD YELLOW 105 20 PCS ec 63694550 5 5 PAD GREEN 20PS eD 63694560 PAD RED 105 20 PCS 69069350 2 ROLLER BRUSH RED BR 65 7B 69069810 5 ROLLER BRUSH WHITE BR 65 7C 69069820 ROLLER BRUSH ORANGE BR 65 7D 69069830 5 ROLLER BRUSH GREEN BR 65 7E 69069840 2 E ROLLER BRUSH BLACK BR 65 8 47624320 ROLL PAD BR 65 86317500 CHARIOT SCRUBBER 11 15 08 5 22 SCRUB DECK DISK 18 5 23 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB DECK DISK SERIAL REF PART PRV NO QTY DESCRIPTION NO NOTES FROM 1 86281100 39274 1 HOSE 1 21D WIRE BOUND X 8 2 86003580 34327 1 FITTING 1 2 X3 8 X3 8 RED 3 86005490 53808 2 MOTOR ASM 36VDC300RPM GEAR 86216200 14739 BRUSH SET MOTOR 53808 4 86004810 48040 2 KEY 1 4 SQ X 1 00 5 86093990 730330 1 SCRUBDECK 24 6 86010790 87163 8 WASHER 3 8 SPLIT LOCK PLTD 7 86276970 70774 8
59. SOLUTION DISK PART PRV SERIAL NO REF NO NO QTY DESCRIPTION FROM NOTES 1 86248010 57312 1 NUT 8 32 ACORN CAP PLATED 2 86226950 9 1 1 HOSE BARB X 3 4 GHT NYLON 3 86073960 22104 1 CAP 3 4 GHT W 17 HOLE 4 86235450 8 1 ELBOW 3 8 FPT PVC SCH 80 5 86233150 2 5 3 8 HOSE D SLOT 6 86270990 57090 4 10 32 HEX NYLOCK SS 7 86281940 0 1 1 2ID WIRE BOUND X 40 8 86198050 81923 1 TEE 3 4 FPT 9 86240390 40075 1 HOSEBARB 3 4 MPT 1 2 90D 10 86282190 39616 1 HOSE 1 2ID WIRE BOUND X 13 11 86247760 0 1 NIPPLE 3 4 CLOSE PVCE 12 86240600 41526 1 HOSEBARB 3 4 MPTX1 HOSE 90DEG 13 86197540 40013 1 HOSEBARB 3 8 MPT X 1 2 DL 14 86225680 84201 1 VALVE 3 8 FPT BALL 15 86197420 6 1 ELBOW 3 8 STREET 16 86001590 40049 1 HOSEBARB 3 8 MPT X 1 2 NYLON 17 86007940 73836 1 STRAINER DEEP 100 MESH 86005870 59021 O RING FILTER SEAL RON VIK 86136800 73839 SCREEN 100 MESH STRAINER DEEP 18 86281950 39541 1 HOSE 1 2ID WIRE BOUND X 32 19 86315510 1 HOSE 1 X 40 DRAIN 20 86264920 27049 3 CABLE TIE 7 UL CSA 21 86274410 70195 4 SCR 10 32 X 1 25 PPHMS SS 22 86070690 140724 1 BRKT SOLUTION PUMP 23 86010650 87018 4 WASHER 10 X 9 16 OD 24 86006100 65176 1 PUMP ASM 36V 25 86271820 0 1 NUT 5 16 18
60. SS 86317890 BRKT LEFT CONSOLE MOUNT 86237900 35278 GASKET 125 X 25W X 23L 86031730 270084 CONSOLE 86317900 BRKT RIGHT CONSOLE MOUNT WASHER RET PUSHNUT 5 16 86279750 87252 BOLT O 00 86089650 78524 TUBE 5 8 OD X 357 ID X 1 57 86277420 70841 SCR 5 16 18 X 2 5 PTHMS SS gt gt A oO 86010630 87013 WASHER 1 4 ID 5 8 OD SS 86317500 CHARIOT SCRUBBER 11 15 08 5 6 DECAL 86317500 CHARIOT SCRUBBER 11 15 08 DECAL SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1A 86318570 1 LABEL CHAR ISCURB 24 LEFT 1B 86318590 1 LABEL CHAR ISCRUB 26C LEFT 2A 86318580 1 LABEL CHAR ISCRUB 24 RIGHT LABEL CHAR ISCRUB 26C 2B 86318600 1 RIGHT 3 86317040 1 LABEL PANEL RIGHT 4 86017030 1 LABEL PANEL LEFT 5 86243990 500780 1 LABEL COVER PANEL 6 86004970 50990 1 LABEL WINDSOR LOGO DOMED 86317500 CHARIOT SCRUBBER 11 15 08 FRAME LOWER 86317500 CHARIOT SCRUBBER 11 15 08 5 9 FRAME LOWER REF PART NO PRV NO QTY DESCRIPTION NOTES 1 86091420 05251 1 AXLE REAR WELDMENT 2 86270830 57023 24 5 16 18 HEX NYLOCK SS 3 86197040 57264 4 56 18 HEX ACORN 4 86271870 57290 4
61. T PULLEY MOUNT 6 86270870 57029 3 NUT 1 4 28 HEX SS 7 86002780 270098 1 CABLE SQUEEGEE LIFT DELUXE 8 86277410 70840 4 SCR 5 16 18 X 5 8 CARRIAGE SS 9 86075430 270700 1 COVER SQUEEGEE LIFT 10 86270830 57023 9 5 16 18 HEX NYLOCK SS 11 86276070 70593 3 SCR 5 16 18 X 3 4 CARRIAGE SS 12 86277400 70839 2 SCR 5 16 8 X 1 75 BSHCS SS 13 86010670 87029 10 WASHER 5 16 FLAT SS 14 86277460 70847 1 SCR 5 16 18 X 5 8 BSHCS SS 15 86271870 57290 2 1 4 20 HEX NYLOCK THIN SS 16 86223370 66464 6 PULLEY PLASTIC 3 0 DIA 17 86231150 09151 5 BUSHING FLANGE 31410 X 5020D 18 86083440 66824 1 PLATE PULLEY MOUNTING CENTER 19 86276760 70724 2 SCR 5 16 18 X 1 25 BSHCS SS 20 86274720 70264 2 SCR 5 16 18 X 1 50 HHCS SS 21 86071300 140843 1 BRACKET PULLEY RETAINER DOUBLE 22 86224290 730008 2 SPACER 317ID X 5OD X 44 LG 23 86071310 140844 1 BRKT PULLEY RETAINER DOUBLE 24 86083500 66832 1 PLATE PULLEY RETAINER CORNER 25 86271840 57285 1 NUT 5 16 18 HEX NYLOCK THIN SS 26 86228880 09132 1 BEARING 314 503 OD X 1 27 86277480 70850 2 SCR 5 16 18 1 2 PTHMS SS 86317500 CHARIOT SCRUBBER 11 15 08 5 46 SQUEEGEE LIFT CYLINDRICAL 5 47 86317500 CHARIOT SCRUBBER 11 15 08 SQUEEGEE LIFT CYLINDRICAL SERIAL NO PP DESCRIPTI
62. TLE KEY ESTOP REV HOURS CHARGER EE home nen 5065 HIGH xil 5 ad seb 368 sk vab ool 34NIO 39 GRN 33 PNK 37 WHT 32 GRY 35 BRN 29 PNK 88 YEL 39B ORG 2 22 BRN 2381 24 25 YEL 28 68 ee BRAKE SW K1 59 8L INHIBIT 44 ER KEY i K1 K2 EA ESTOP 75 gt ROTARY 66 YEL 62 WHT 58 BRN 61 WHT 7381 Y 30 GRY LED 5 71 86317500 CHARIOT SCRUBBER 11 15 08 WIRING CYLINDRICAL Ubatt 8 ace AI A Eee hg eee Ge 9 adde Dar nmn CS Sr CES d CONNECTOR B AUX1 AUX2 AUX3 AUXA 1 128148 veh sok val 1 L 1 E 17 68 18 0RG 15 WHT 16 YEL 13 BRN 14 BLU 19 VIO 20 PNK 18A gt BRUSHR 18A c 2 17WHT YEL 18 BLU 21 WHT ORG 22 WHT BLK 15 YEL 16 BLK BRUSHL LM r Mq E L VACUUM TRACTION BRAKE L M M LI M TRACTION SOLENOID DECK SQUEGEE SOLUTION 24V FOR RELAYS WATER bq GND 86317500 CHARIOT SCRUBBER 11 15 08 5 72 WIRING DRIVE MOTOR
63. VALVE 3 8 FPT BALL 15 86197420 31026 1 ELBOW 3 8 NPT STREET 16 86197540 40013 1 HOSEBARB 3 8 MPT X 1 2 DL 17 86256120 730368 1 STRAINER 1 2 FPT 100 MESH 86005870 59021 O RING FILTER SEAL RON VIK 86136800 73839 SCREEN 80 MESH STRAINER DEEP 18 86282370 39735 1 HOSE 1 210 WIRE BOUND X 40 19 86315510 1 HOSE DRAIN 1 0 X 110 CONV 20 86264920 27049 2 CABLE TIE 7 UL CSA 21 86274410 70195 4 SCR 10 32 X 1 25 PPHMS SS 22 86070690 140724 1 BRKT SOLUTION PUMP 23 86010650 87018 4 WASHER 10 X 9 16 OD 24 86006100 65176 1 PUMP ASM 36V 25 86271820 57270 1 NUT 5 16 18 CAPTIVE J PLTD 26 86226950 40109 1 1 HOSEBARB X 3 4 GHT NYLON 27 86073960 22104 1 CAP 3 4 GHT W 17 28 86197940 40027 2 HOSEBARB 3 8 1 2 90D DL 29 86246090 51461 1 LANYARD 093 X 6 LOOP 26 EYE 30 86254320 730400 1 SPACER 17 ID X 25 OD X 3 16 LG 31 86259450 87507 1 WASHER 1 0 D X 1 THK SEAL 32 86252730 70887 1 SCR 8 32 X 1 2 BHCS SST 33 86233300 20101 1 CLAMP 1 25 WORM GEAR SS 34 86010600 84141 1 VALVE 24VDC SOL 1 2 HOSEBARB 35 86174400 70194 2 SCR 1 4 20 X 5 8 BHCS 36 86010780 87162 2 WASHER 1 4 SPLIT LOCK PLTD 37 86276780 70728 1 SCR 5 16 18 C 3 4 HHCS SS 38 86279130 87083 1 WASHER 5 16 SPLIT LOCK PLTD 86317500 CHARIOT SCRUBBER 11 15 08 5 40 SQUEEGEE DISK 27A 27B 86317500 CHARIOT SCRUBBER 11 15 08 5 41 SQUEEGEE DISK
64. X1 2 PTHMS SS 9 86007190 72161 1 SWITCH KEY DPST 10 86255900 73538 14 STANDOFF 6 32 X 5 8 HEX NYL 11 86255910 73659 1 STANDOFF 1 4 20 X 1 0 HEX INS CONNECTOR BATTERY GRY 12 86008760 80682 1 13 86008900 80845 2 BOOT SEAL PUSH BUTTON 7 16 14 86010670 87029 1 WASHER 5 16 X 3 4 55 15 86068850 140219 1 BRKT CABLE ATTACH 16 86070720 140728 1 BRKT CONN BASIC 17 86295200 1 ASM BUTTON BLACK W BEZEL 18 86012670 1 METER 36V BATTERY 19A 86315400 DISK 198 86318040 1 CONTROLLER GEAR DRIVE CYL CYLINDRICAL 20 86292590 1 SWITCH E STOP AKW CHARIOT 21 86313820 1 SWITCH ROTARY 7 POSN 22 86273830 70020 1 SCR 1 4 20 X 1 2 HHCS SS NP SWITCH SPDT 3 POSN MOM 23 86313950 24 86314150 1 KNOB SELECTOR 25 86315640 1 PANEL CONTROL 26 86316160 2 BREAKER 18A 250VAC 32 06 27 86010780 87162 1 WASHER 1 4 SPLIT LOCK PLTD 28 86292780 1 SWITCH MICRO 29 86270990 57090 2 NUT 10 32 HEX NYLOCK 55 86317500 CHARIOT SCRUBBER 11 15 08 CONTROL PANEL HOUSING 5 5 86317500 CHARIOT SCRUBBER 11 15 08 CONTROL PANEL HOUSING SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86005810 57245 NUT 1 4 20 HEX NYLOCK SS 86290540 SCR 10 32 X 1 2 TORX SS BLK NP 86277480 70850 SCR 5 16 18 X1 2 PTHMS
65. afety labels on the machine If at any time the labels become illegible promptly replace them 86244300 PRV NO 500955 WARNING LABEL 86252520 PRV NO 80885 BATTERY CAUTION 86317500 CHARIOT SCRUBBER 11 15 08 2 3 TECHNICAL SPECIFICATIONS ITEM DIMENSION CAPACITY Nominal power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 195 215 AH 9 20 hr rate Battery Compartment Dimensions 21 in x 16 in x 17 in tall 533 x 406mm x 432mm Scrub Brush Motors Disk Machine 2 3 HP 190 W Scrub Brush Motors Cylindrical Machine 2x 75 HP 560 W Vacuum Motor s 63 HP 470 W Maximum flow rate of vacuum motor 72 cfm 33 98 liters per second Maximum suction of vacuum motor 47 3 inches of water 11 7 kPa Propelling Motor 75 HP 560 W Mass GVW 1245 55 565 kg Weight empty without batteries 558 lbs 253 kg Solution Control 1 3 GPM pump fully variable with automatic shut off in neutral Solution capacity 25 95 L Recovery capacity 25 gal 95 L Scrub brush diameter Disk Machine 12 inch 305 mm Scrub brush diameter Cylindrical Machine 4 1 inch 105 mm Scrub brush pressure 0 150lbs 0 667N Scrub brush speed Disk Machine 300 rpm Scrub brush speed Cylindrical Machine 500 rpm slow
66. charge them when their charge level reaches 25 of a full charge Use a hydrometer to check the charge level Do not allow the batteries to remain in a discharged condition for any length of time Never expose a discharged battery to temperatures below freezing Discharged batteries will freeze causing cracked cases Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25 specific gravity below 1 155 Keep all metallic objects off the top of the batteries as they may cause a short circuit Replace worn or damaged cables and terminals Check the electrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all times When servicing machine CAUTION avoid contact with battery acid AAWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and AA WARNING protective clothing when working with batteries Charge batteries in a well AAWARNING ventilated area BATTERY MAINTENANCE 1 When cleaning the batteries use a solution of baking soda and water Do not allow the cleaning fluid to enter the battery cells electrolyte will be neutralized
67. cted it will not bind against itself While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully retracted Positive power to black wire and negative ground to white wire Limit switch within actuator will stop it With actuator fully retracted turn barrel in until it touches the base of the threaded shaft At the bottomed out position turn the barrel out 1 full turn then enough more to allow connection to lift linkage Connect actuator to lift linkage Check travel of actuator during operation 4 12 MAINTENANCE CIRCUIT PROTECTION CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected 18 Amp Protects the left scrub x brush motor 18 Amp Protects the right scrub brush motor 1 7771111 4 13 86317500 CHARIOT SCRUBBER 8 MAINTENANCE SOLUTION STRAINER 8 PUMP DISK 1 Solution Strainer Coarse 4 Pump Mounting Plate 2 Solution Strainer Fine 5 Solenoid Valve 3 Pump 6 Shut off Valve 86317500 CHARIOT SCRUBBER 11 15 08 4 14 MAINTENANCE SOLUTION STRAINER 8 PUMP CYLINDRICAL
68. e attached to the transporting vehicle securely TIE DOWN POINTS 4 23 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries Machine turned on with pedal not in neutral Allow pedal to return to neutral position Restart Tripped circuit breaker Reset circuit breaker Wheels spin Decrease brush pressure Controller overheated Allow cool down period Loose motor connection Check wires and connections from controller to motor Faulty throttle circuit or potentiometer Check wires and connections from and potentiometer resistance Machine does not Faulty speed control circuit or switch Check wires amp connections change speeds Forward speed only Faulty forward reverse circuit Check wires amp connections Reverse speed onl Poor or no water pickup Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee Reconnect vacuum hose or recovery tank dome Recovery tank float system dirty Clean float system Recovery tank not sealed Place recovery tank dome on tank Replace damaged gaskets Foam f
69. e injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information column refers to the reference number on the parts illustration PART NO column lists the part number for the part Reference No QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustration is shown it displays the older design NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the
70. h motors stop If either forward or reverse travel is selected the solution flow will continue in the same setting and the scrub brush motors will continue in their same setting once movement of machine begins Overlap the brush path and avoid transporting over previously cleaned areas INEFFICIENT SCRUBBING PATH RECOMMENDED SCRUBBING PATH 86317500 CHARIOT SCRUBBER 11 15 08 3 14 MACHINE OPERATION TO BEGIN SCRUBBING When operating the machine around people pay close attention for unexpected movement Use extra caution around children Flammable liquids and or reactive metals can cause explosions or fire Do not pick up Stand on the operator platform Throttle pedal must be in neutral position Turn machine power on Press the Drive Reset Directional Control Switch selecting the desired travel direction Position the function control knob to the desired operation The brush motors will start the scrub deck will lower the solution will begin to flow the squeegee will lower to the floor and the vacuum motors will start Drive machine forward to begin scrubbing NOTE Shut machine off immediately if water or foam is expelled from the machine NOTE Solution flow is automatically shut off when brush motors stop When brush motors are activated flow automatically resumes PRIMING PUMP If the solution system has gone dry or has been unused for a period of time it may be necessary to follow the
71. he floor clean and ready for finishing The scrub brushes should be checked before each days work for wire string wear and damage 4 9 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE SCRUB DECK 1 Scrub deck Aqua Mizer 4 Scrub deck skirt stop 2 Aqua Mizer retainer knob 5 Scrub brush motor 3 Scrub deck skirt 6 Scrub deck lift actuator 86317500 CHARIOT SCRUBBER 11 15 08 4 10 MAINTENANCE SCRUB DECK D t vester to clean around the brush motors Use tap pressure only TO REPLACE SCRUB BRUSH MOTORS 1 4 11 With the scrub deck in the raised position disconnect brush motor wiring connector from harness Remove skirts from scrub deck to access and remove scrub brushes or pad drivers Remove Aqua Mizers from scrub deck Remove retaining bolt lock washer flat washer and star drive from brush motor shaft Remove 4 brush motor mounting bolts located under scrub deck Lower scrub deck Remove brush motor Reverse steps to install BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement Retract spring and install new brush Install connector screw and lead When all new brushes
72. hich must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep solution tank in raised position when charging Keep sparks and flames away from the batteries Do not smoke around batteries Disconnect batteries before working on machine Only qualified personnel should work inside machine Always wear eye protection and protective clothing when working on or near batteries Avoid skin contact with the acid contained in the batteries Never allow metal to lie across battery tops 2 2 86317500 CHARIOT SCRUBBER 11 15 08 SAFETY LABEL LOCATION NOTE These drawings indicate the location of s
73. hine The float shut off screen can be cleaned in or 2 Remove two screws from top of control out of the machine panel and four screws from sides of control housing To clean the float shut off while it is inside the machine wipe material off screen then rinse 3 Slide control housing back from tank to Check that the ball is also clean and moves expose vacuum motor freely 4 Disconnect electrical connector from the To remove the float shut off grasp the screen vacuum motor Remove the muffler hose with one hand and the connected tube with the from the vacuum motor outlet other Tilt and pull the float screen assembly to pull it off the barb on the tube 5 Remove three nuts that secure vacuum motor To install place one hand on the tube and then tilt and push the float screen assembly over the 6 Reverse steps to install Make sure that barb on the tube gasket is on vacuum so that vacuum seals against tank Vacuum Motor Carbon Brushes 22 End Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely 7 3 9 5mm Periodically check the length ot the carbon brushes Replace both carbon brushes when either 15 less than 3 8
74. illing recovery tank Empty recovery tank Use less or different detergent Use defoamer 86317500 CHARIOT SCRUBBER 11 15 08 4 24 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Vacuum motor does not run or runs Faulty vacuum circuit or switch Check wires amp connections slowl y Worn vacuum motor brushes Replace brushes check commutator Squeegee will not go up down Faulty circuit or actuator Check wires connectors and actuator Faulty cables or pulleys Repair replace cables or pulleys Poor scrubbing performance Debris caught in scrub brushes Remove debris Worn brushes or pads Replace brushes or pads Improper detergent brush or pad Contact equipment or application used specialists Low scrub brush down pressure Increase brush pressure Low battery charge Charge batteries Little or no solution flow to the floor Solution tank empty Fill solution tank Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Clear obstruction from plumbing Pump obstructed Clean or replace pump Solution solenoid valve obstructed or Clean or replace valve stuck Solution shut off valve is closed Open shut off valve Faulty pump circuit or pump Check wiring connections and pump Faulty solenoid Check solenoid valve Brush motors do not run or run Circuit breaker s tripped Reset circuit beaker s slowly Low battery charge Charge battery Fault brush circuit
75. kit It contains replacement parts numbers needed for ordering future parts NOTE The number on the lower left corner of the front cover is the part number for this manual 1 1 86317500 CHARIOT SCRUBBER 11 15 08 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE WARNING To reduce the risk of fire electric shock or injury Use only indoors Do not use outdoors or expose to rain Use only as described in this manual Use only manufacturer s recommended components and attachments Ifthe machine is not working properly has been dropped damaged left outdoors or dropped into water return itto an authorized service center Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine is not suitable for picking up hazardous dust Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine 15 suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the machine 15 discarded
76. mbly Replace the rest of the elbow and float cage assembly with its mounting screw if it was removed Install dome and connect squeegee hose 4 22 MAINTENANCE BAG TRANSPORTING PUSHING MACHINE PREPARATION FOR LOADING UNLOADING The machine may be pushed for short distances at TRAILER speeds not to exceed 5 mph Be careful to avoid damaging machine The machine may be pushed by Before loading or unloading machine from trailer hand from the rear remove squeegee scrub deck side skirts or side NOTE To avoid damage caused by regenerative squeegees Aqua Mizers and scrub brushes voltage disconnect traction motor before towing or pads to eliminate interference with tie downs pushing machine Scrub head must be in the up position before loading MACHINE TIE DOWNS NOTE When transporting the machine on a trailer or in a truck in addition to using tie downs be There are two tie points located at front and each side sure to set the parking brake and block the tires to of foot box frame and two at the front side of frame prevent the machine from rolling Tie down devices must be of the proper type and strength The combined strength of all tie downs must be strong enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backward or either side to side Use all four corners of the machine with the tie downs running out opposite directions Tie downs must b
77. ng solution water and detergent until it is delivered to the scrub system The strainer protects the pump from debris The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled The function of the scrub system is to scrub the floor The disk scrub system consists of two rotary type disk scrub brushes motors scrub deck skirt and lift actuator The brushes scrub the floor as the motors drive the brushes The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with the floor The scrub deck skirts control the cleaning solution on the floor so that the squeegee can pick it up The scrub plus system consists of two cylindrical type brushes motors scrub deck side squeegees hopper lift actuator The cylindrical scrub head is designed to eliminate debris that may be caught in the squeegee while scrubbing Water is applied to the first scrubbing brush turning in a clockwise rotation when viewed from the right side of machine The first brush scrubs dirt and debris between the brushes The second scrubbing brush turning in a counter clockwise rotation picks up debris and throws it into a removable hopper Water is allowed to drain out the hopper into the squeegee path where it is recovered from the floor The scrub deck side squeegees control the cleaning solution on the floor so that the squeegee can pick it up
78. ntact with the soil while loosening the surface accumulation with the brushes Allow time for the first application to stay in contact with the floor Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used A second scrubbing with the function knob in one of the normal scrubbing modes will lower the squeegee and will keep the solution on and brushes down to further loosen soil The additional application of solution will further assist the difficult cleaning job FOR SAFETY When using machine go slow on inclines and slippery services 86317500 CHARIOT SCRUBBER 11 15 08 3 16 MACHINE OPERATION RECOVERY TANK DOME RECOVERY DRAIN HOSE SOLUTION DRAIN HOSE EMPTYING AND CLEANING TANKS 1 Park the machine next to a floor drain Drain hoses are at the front of the machine 2 Turn machine power off RECOVERY TANK 1 Remove the recovery tank dome Pull the large drain hose from the mounting pocket Unscrew cap then lower hose in direction of the drain Do not stand in front of end of hose Recovered solution will come out with force 2 Flush the recovery bag out with clean water Do not use water hotter than 140 F 60 C to clean tank Damage may occur 3 Clean debris from dome basket 4 Clean off the float shut off system and inspect for free movement of float The float shut off system is located in the rear of the recovery
79. pump priming procedure 1 Fill solution tank 2 Loosen but do not completely remove the strainer bowl Solution should flow out of the strainer If it does not check the strainer screen inside the solution tank Insure it is clear of debris Tighten the strainer bowl 3 Disconnect the squeegee hose from the recovery dome 4 Begin normal scrubbing Solution flow should begin within 2 minutes 5 Connect squeegee hose to recovery dome 3 15 86317500 CHARIOT SCRUBBER 11 15 08 TO STOP SCRUBBING 1 Rotate the function knob to either transport position The brush motors will stop and the scrub deck will rise to the park position After 10 seconds the squeegee will raise and 10 seconds later the vacuum motor will turn off This delay is to clear the vacuum hose of recovered solution 2 Allow the throttle pedal to return to neutral 3 Turn machine power off FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key MACHINE OPERATION DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass In these cases it will be necessary to double scrub Rotate the knob to the double scrub position labeled C make the first pass over the surface being cleaned with the squeegee up vacuum off and the solution on For best results also remove the Aqua mizer M this will allow the solution to stay in co
80. rior iScrub Operating Instructions ENG CSX24 MODELS 10061090 CSX26SP 10061160 Read these instructions before using the machine 86317500 A s IPX4 MACHINE DATA LOG OVERVIEW Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative OVERVIEW The Chariot Scrubber is a battery powered stand on hard floor scrubber intended for commercial use The appliance applies a cleaning solution onto a hard floor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank 2 86317500 CHARIOT SCRUBBER 11 15 08 Machine Data Log Overview 2 Table Of Contents 3 HOW TO USE THIS MANUAL How Use This 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Safety Label 2 3 OPERATIONS Technical Specifications 3 1 How The Machine Works 3 3 Components 3 4 3 5 Scrub COMPOS 5 wits Rees 3 9 Scrub 5 5 3 11 Machine Operation
81. river is also available to take advantage of the many cleaning pads on the market Please refer to the following to assist in selecting the proper brush or pad for the work at hand UNCOATED FLOORS Aggressive Grit is a nylon fiber impregnated with silicone carbide grit It grinds away stain soil and removes surface material Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions Advantages are faster ground speed than nylon bristles on light solid applications Polypropylene is a general purpose scrub brush with stiff bristles Polypropylene works well for maintaining concrete wood and tile floors FINISHED FLOORS Nylon bristles are used in a variety of applications on coated or uncoated surfaces White Pads Polishing are used for dry polishing to achieve a high gloss appearance or surface washing on highly polished or burnished floors Red Pads Buffing are used for light duty scrubbing When used with a mild detergent they will provide surface cleaning without removing the finish Blue Pads Scrubbing are used for heavy duty scrubbing and light stripping The blue pads remove less finish than brown stripping pads yet will remove black marks stains and dirt Black Pads Stripping are used for easy and complete removal of old floor waxes finishes They will quickly remove ground in dirt black heel marks and spills When used with the proper stripper this pad leaves t
82. rush Pad Driver Disk 5 19 Scrub 5 21 5 23 Scrub Deck Cylindrical 5 25 Scrub Deck Mounting Cylindrical 5 27 Scrub Deck Lift Disk 5 29 Scrub Deck Actuator Cylindrical 5 31 Scrub Deck Skirts Disk 5 33 Scrub Deck 2 5 35 5 37 Solution Cylindrical 5 39 Squeegee Disk 5 41 Squeegee Cylindrical 5 43 Squeegee Lift Disk 7 5 45 Squeegee Lift Cylindrical 5 47 Squeegee Swing 0 5 49 OCN eee 2 27 5 53 VACUUM 5 55 Wheel Front Drive 5 57 _ _ _ _ _ _ _ 5 59 5 60 5 63 Wiring Control Panel 5 65 5 67 Wiring Cylindrical 5 70 Wiring Drive Motor 5 73 Wiring Main Harness 5 75 Wiring Pedal Platform 5 77 Hose Diagram
83. rushes or pads and check wear Clean squeegee blades and check wear Clean outside of tanks check for damage Store with dome off tank or propped open Charge batteries if needed Clean off top of batteries Check battery cells with hydrometer Wet cell only Inspect scrub deck skirts and Aqua Mizers Clean solution strainer inside tank Check battery connections are tight Check parking brake Clean cables and pulleys for squeegee lift Clean pivot points on squeegee and scrub deck Check all motors for carbon brush wear Check motor commutators Check steering chain tensioner NOTE Traction drive wheels and batteries should be serviced based on traction drive hour meter Deluxe The scrub brush hour meter should be used for all other service schedule items 4 1 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE BATTERIES 1 Hear Cover Retainer Knob 4 Batteries 2 Hear Cover 5 Battery Tray 3 Battery Connector Machine 6 Battery Tray Latch 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE BATTERIES BATTERIES WET CELL ONLY The batteries provide the power to operate the machine The batteries require regular maintenance to keep them operating at peak efficiency The machine batteries will hold their charge for long periods of time but they can only be charged a certain number of times To get the greatest life from the batteries
84. s and water will shut off and raise when the machine is in neutral They will resume when propelling is resumed 86317500 CHARIOT SCRUBBER 11 15 08 3 10 SCRUB CONTROLS SQUEEGEE 1 Squeegee Deflection Adjustment Knobs 2 Squeegee Pitch Adjustment Rod 3 11 86317500 CHARIOT SCRUBBER 11 15 08 SQUEEGEE DEFLECTION ADJUSTMENT KNOBS DISK SCRUBBER Adjusts the deflection along the entire length of the squeegee To increase squeegee blade deflection turn the two knobs at the ends of the squeegee counterclockwise To decrease squeegee deflection turn the two knobs at the ends of the squeegee clockwise SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER Adjusts the deflection at the ends of the squeegee To increase squeegee blade deflection at the ends turn rod counterclockwise To decrease squeegee blade deflection at the ends turn rod clockwise SCRUB CONTROLS SQUEEGEE SQUEEGEE DEFLECTION ADJUSTMENT CYLINDRICAL SCRUBBER Adjusts the deflection along the entire length of the squeegee To increase squeegee blade deflection loosen the bolt at the wheel axle and raise in the slots To decrease squeegee deflection lower the wheel axle in the slots SQUEEGEE PTICH ADJUSTMENT CYLINDRICAL SCRUB No adj
85. s solution from the tank to the scrub deck To repair or replace pump 1 Remove scrub deck skirts Aqua Mizer and squeegee from machine 2 Lower scrub deck to gain access to pump mounting plate 3 Remove screw that secures pump mounting plate to frame 4 The pump is located under the tank on the right side of machine The pump delivers solution from the tank to the scrub deck Pull pump mounting plate forward and down to expose pump 5 Reverse steps to install PUMP MOUNTING PLATE See graphic representation on previous page SOLENOID VALVE The solenoid valve is mounted on the front of the scrub deck on left side The solenoid valve shuts off solution flow to scrub deck whenever scrubbing stops To repair or replace solenoid valve cut cable ties that secure it to deck 86317500 CHARIOT SCRUBBER 11 15 08 4 16 MAINTENANCE VACUUM 8 FLOAT SHUT OFF 1 Recovery tank float shut off 2 Vacuum motor 4 17 86317500 CHARIOT SCRUBBER 11 15 08 MAINTENANCE VACUUM 8 FLOAT SHUT OFF RECOVERY TANK FLOAT SHUT OFF FOR SAFETY before leaving or servicing machine stop on a level surface turn off When water is no longer being vacuumed from machine and disconnect power the floor and the vacuum fan is operating the ball float has engaged The vacuum motor will TO REPAIR OR REPLACE VACUUM MOTOR not vacuum water with recovery tank full The recovery tank must be drained 1 Remove rear cover from mac
86. tch clockwise DIRECTIONAL CONTROL DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive Each time the machine power 15 turned on or each time an operator steps on to the platform the Drive Reset Switch must be pushed before machine will propel Controls the direction of travel of the vehicle The lit arrow on the switch indicates direction of travel To travel forward press the top of the switch To travel in reverse press the bottom of the switch THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch To increase speed increase pressure on the pedal To decrease speed decrease pressure on the pedal 86317500 CHARIOT SCRUBBER 11 15 08 3 6 DRIVE CONTROLS HORN BUTTON The horn is activated by pressing the horn button STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction SPEED CONTROL Controls the maximum speed of the machine There are two transport settings slow and fast To change speed rotate the dial to either slow or fast position The slow position is to the left counterclockwise fast to the right top position The throttle pedal will always regulate the speed between 0 and maximum SLOW FAST 3 7 86317500 CHARIOT SCRUBBER 11 15 08 DRIVE CONTROLS 8 BATTERY CHARGE LEVEL INDICAT
87. the squeegee blades again Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade Tighten wing nut MAINTENANCE SQUEEGEE TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION SQUEEGEE DEFLECTION m CORRECT SIDE VIEW OF SQUEEGEE BLADE 8 9 5m Choose a smooth level surface Lower the squeegee and drive forward at least 2 feet 60cm With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Observe the amount of squeegee deflection It should deflect 3 8 in 9 5mm across the entire width of the squeegee To increase the squeegee deflection turn the 2 knobs at the squeegee ends counter clockwise To decrease the deflection turn the knobs clockwise NOTE The deflection should be consistent along the length of the squeegee If the deflection varies from end to end the knobs can be adjusted independently to correct the variation 5 Turn on the key switch Raise then lower squeegee assembly Drive forward at least 2 feet 60cm Repeat steps 2 through 4 until deflection of 3 8 in 9 5mm is reached 86317500 CHARIOT SCRUBBER 11 15 08 4 8 MAINTENANCE SCRUB BRUSHES SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing A pad d
88. tion tank with clean water leaving enough room for the required amount of cleaning solution The solution tank capacity filled to fill inlet is 25 gallons 95 liters The water must not be hotter than 140 F 60 to prevent damage to the tank 4 Measure the chemical into the solution tank The solution cover is also a 2 oz 60 ml measuring cup Liquid chemicals should be added to the solution tank after filling with water Dry chemicals should be thoroughly mixed before being added into solution tank Commercially available high alkaline floor cleaners are suitable for use in the solution system NOTE Head the chemical manufacturers recommended proportion instructions 5 Replace solution tank cover Flammable materials Ah WARNING 265 explosion or fire Do not use flammable materials in the tanks MACHINE OPERATION NORMAL SCRUBBING Plan the scrubbing pattern in advance The longest track is around the perimeter of the area to be cleaned For efficient operation the runs should be the longest possible without turning stopping or raising or lowering scrub deck squeegee In order to achieve the best possible results the area which 15 to be cleaned should be swept before scrubbing Large debris strings and wire must be removed to prevent being caught in brushes or squeegee If the machine is allowed to stand in neutral with the scrub deck down for more than 2 seconds the solutions flow stops and brus
89. ustments are necessary for this squeegee style 86317500 CHARIOT SCRUBBER 11 15 08 3 12 MACHINE OPERATION PRE RUN MACHINE INSPECTION Do a pre run inspection to find possible problems that could cause poor performance or lost time from breakdown Follow the same procedure each time to avoid missing steps NOTE See maintenance section for pre run machine inspection checklist items STARTING MACHINE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all safety devices are in place and operating properly 1 The operator should be on the pedal platform The throttle pedal must be in the neutral position 2 Turn the machine power on by turning key switch clockwise to the ON position 3 Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended 4 Press the Drive Reset Directional Control Switch to reset and set the intended direction for travel 5 Press lightly on the throttle pedal with right foot EMERGENCY STOP PROCEDURES 1 Push in emergency stop button This will also engage the parking brake and cause the machine to stop immediately 3 13 86317500 CHARIOT SCRUBBER 11 15 08 FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Remove solution cover 3 Fill the solu
90. was measured to be below 2 5 57 This was a tri axial third octave band measurement made during normal operation on a composite tile floor The measurement and related calculations were made in accordance with ANSI 53 34 1986 This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance 86317500 CHARIOT SCRUBBER 11 15 08 3 2 HOW THIS MACHINE WORKS The Chariot is a battery powered self propelled hard floor scrubber intended for commercial use The appliance applies a cleaning solution onto a hard floor scrubs the floor with brushes and then vacuums the soiled water back into the recovery tank The machine s primary systems are the solution System scrub system recovery system and operator control system The function of the solution system is to store cleaning solution and deliver it to the scrub system The solution system consists of the solution tank strainer pump valve The solution tank stores cleani
91. wer and vacuum will continue on at a low flow Squeegee will continue to lower and the vacuum will continue to run in neutral The squeegee will raise in reverse A2 Medium scrub level cleaning This mode is used for medium level cleaning In this mode the machine will propel at a maximum of medium speed The scrub deck will lower to a medium down pressure The water will flow at a medium rate The vacuum will flow at a medium rate 86317500 CHARIOT SCRUBBER 11 15 08 SCRUB CONTROLS Heavy scrub level cleaning This mode is used for heavy level cleaning In this mode the machine will propel at a maximum of slow speed The scrub deck will lower to a heavy down pressure The water will flow at a high rate The vacuum will flow at a high rate B Vacuum only mode This mode is used for picking up solution only The brushes and water will both be up and off In this mode the machine will propel at a maximum of medium speed The squeegee will automatically lower and the vacuum will come on The vacuum will flow at a high rate The squeegee will raise during reverse propelling The squeegee and vacuum will remain down and on in neutral propel C Double Scrub cleaning This mode is used for putting down solution and scrubbing without picking it back up In this mode the machine will propel at a maximum speed of slow The scrub deck will automatically lower to a heavy scrub level The solution will flow at a high rate The brushe

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