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Windsor CB20 User's Manual

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1. 86306300 CHARIOT BURNISHER 05 27 08 38 RED 43 BLK Cl FUSE 8 F E 39 RED STATUS LED 44 SP 2 55 RED BLK WHT DIAGRAM A DIAGRAM B 26 YLW DIAGRAM C DIAGRAM D DIAGRAM E 31 GRY 3BLU 4 3 10GRN S4RED 4 3 65 5 5 60 718 9 BRN 62 RED 63 BLK 15 RED 54 ORG 34 RED 7 BRN 8 BRN 6 u 1 6ORG 61 61 60 RED 51 WHT RED 50 RED 18 WHT BLU 7 BRN 20 WHT 19 BLU 18 WHT BLU 21 BLU 5 ORG 16LTBLU 17 WHT YLW 10 GRN 1201 H H gt 13 BLK 12 ORG oo 32 DK BLU DIAGRAM DIAGRAM DIAGRAMH DIAGRAM J 32 BLU 2 61 BLK rel mn 31 GRY 8 MAN ia 29204 67619 5 RELAY TAs E WIRING CONTROL PANEL REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86239180 41537 1 HARNESS CONTROL PANEL BRSHR 2 86261250 29273 1 DIODE ASM FAST RECOVERY 3 86010860 880353 1 WIRE 4X20 BK CTERM X 5 16 RING 4 86261210 29204 2 DIODE ASM 76008 X 76008 5 86237000 80688 1 FUSE 80 AMP 6 86260560 880428 1 WIRE 4X10RD 5 16RING X 5 16RING 7 86251490 67619 1 RESISTOR ASM 1 2 WATT 33 OHM 8 86311210 1 LIGHT ASM INDICATOR CODE 86306300 CHARIOT BURNISHER 05 27 08 5 42 5 43 WIRING DRIVE
2. 86239520 w U PRV NO 880446 7 86260220 MAN PRV NO 80875 nm PRV NO 80875 DM FRONT REM BACK al IEAD WARNING WARNING UP 9 3 sw n Nue HT AARM gt m SWITCH Q Qi 3 E 3 a I 9 ae l BURNISHER 8 OPERATOR PLATFORM MOTOR 4 5 LO A CONTROLLER 144 z PLATFORM n 86009000 5 4PIN 4 pao SWITCH Oa PRV NO 81131 9 DEUTSCH dh FLASHER TT OPERATION ES HORN UNE gt PRESENT am Sega SWITCH 86260580 E PRV NO 880443 gt 5 50 RED Cn DEUTSCH B ge 17 WHT YLW a g FPE EI y H asa un 16 LT BLU S BURNISHER 2 2855 RELAY 5 Z EE 3 51 WHT RED 3 6 THROTILE o a s gt SPIN 8 2 ELEloolal a DEUTSCH DEUTSCH IE uu s Eg FE ses o a xL 4 552839 82246 ES Sog en SEES E Bee Ez 6 Y 883885 m 8PINDEUTSCH NO 880445 PRV NO 880444 12 PIN DEUTSCH 388098 a 4 6 El 3 858556 0 3 lo 2 3 W e 5 w yz SIORG H 11 ORG T 40 RED 41 RED 41 RED METER ST 9 b 8 5 E E amp
3. 25 BLK 23 RED 51 WHT RED 23 BLK 22 RED REMOVABLE 16 LT BLU 17 WHT YLW JUMPER 23 RED 25 BLK 50 RED x lo E AH E 58 BURNISHER RELAY TO SHUNT 2BLK 1 WHT 53 LT BLU 54 ORG 7 52 BLK 45 S 4t RED ssreD NIL al 55 MEL 30A 3A 56 RED y 29 RED 3LT BLU G 4 28 GRN 27 YLW 26 YLW 29 GRN 30 GRN A A 20 m m cul 15 9 to x 4 22 RED 14 RED 53 BLU 42 RED 37 RED ja 36 RED
4. REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86248390 730324 1 PAD REAR REST 2 86082640 629995 1 PLATE SEAT COVER 3 86276890 70752 4 SCR 5 16 18 X 3 4 PTHMS SS 4 86279460 87164 2 WASHER 1 2 SPLIT LOCK 5 86270710 01 000277 1 NUT WING 3 8 16 6 86271930 57297 1 NUT 3 8 16 HEX NYLOCK SS 7 86278910 87003 3 NUT 3 8 16 HEX NVLOCK SS 8 86070830 140742 1 BRKT LEFT REAR SEAT 9 86070840 140743 1 BRKT RIGHT REAR SEAT 10 86277710 730347 1 SCR 3 8 16 X 2 75 5 SS 11 86008650 80604 1 COTTER 1 4 RING 12 86246320 51142 1 LEVER HANDLE LOCK 13 86272300 66133 1 CLEVIS 3 16 X 88 PLTD 14 86251860 66481 1 ROD ARM HANDLE LOCK 4 LG 15 86279620 87200 2 WASHER 41D X 1 300 NYLON 16 86276070 70593 2 SCR 5 16 18 X 3 4 CARRIAGE SS 17 86277510 70857 1 SCR 3 8 16 X 5 0 HHCS SS FT 18 86009200 81535 1 KNOB 3 8 16 4 PRONG ALUM 19 86254300 730350 1 SPACER SEAT LOCK 20 86094000 05246 1 SEAT MOUNT POST 21 86276710 70717 2 SCR 5 16 18 X 2 0 CARRIAGE SS 22 86093790 05247 1 RECEIVER ASSY SEAT MOUNT 23 86010670 87029 4 WASHER 5 16 FLAT SS 24 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 86306300 CHARIOT BURNISHER 11 09 07 5 58 WARNING LIGHTS OPTION 5 59 86306300 CHARIOT BURNISHER 11 09 07 WARNING LIGHTS OPTION REF PARTNO PRVNO QTY DESCRIPTION
5. 3 11 Operating The 3 11 Emergency Stop Procedures 3 11 To Begin Burnishing sues 3 12 MAINTENANCE Service 4 1 Batteries tete etes 4 2 Dust Bag 4 7 Pad Installation 4 7 Pad Driver 4 8 Shunt Adjustment nos 4 10 Drive Motor amp Brake 4 11 Circuit Protection 4 14 Troubleshooting 4 15 TABLE OF CONTENTS GROUP PARTS LIST rte 5 1 ontrol Panel iiss 5 3 Controls Housing L 5 5 it et tie PH ERR e 5 7 Filter Ba 5 9 Frame LOWE neusten 5 11 Frame Upper AA 5 13 EA 5 15 Pedal Platform 5 17 Hear Cover sais dade 5 21 Deck Lift 2 2 00000000 00 5 23 Deck Lift Linkage 5 25 Steering 5 27 Wheel Front Drive 5 29 Wheel Front Brake 5 81 Wheel Front Drive 5 33 5 35 Wiring Batteries
6. sene 5 37 Wiring Components 5 39 Wiring Control Panel 5 41 Wiring Drive Motor 5 43 Wiring Main Harness 5 45 Wiring Pedal Platform 5 47 Wiring Diagram na 5 49 Suggested Spare Parts 5 50 Back Up Alarm Option 5 51 Battery Cart 5 53 Seat Option L 5 57 Warning Light Option 5 59 EC Declaration 5 61 Warranty ukta 5 62 86306300 CHARIOT BURNISHER 11 09 07 3 HOW TO USE THIS MANUAL This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE The model and serial n
7. DIAGRAM B 86306300 CHARIOT BURNISHER 11 09 07 WIRING PEDAL PLATFORM REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 86218810 23717 HARNESS TWISTER PEDAL 86306300 CHARIOT BURNISHER 11 09 07 5 48 WIRING DIAGRAM BURNISHER MOTOR 86260220 PRV NO 80875
8. 29 86136310 57086 NUT M5 HEX 30 86264920 27049 CABLE TIE 7 UL CSA 31 86224750 73993 SPRING COMP 480D X 91 N N 32 86223260 66085 PLUNGER PLATFORM SWITCH NOTE Complete platform assembly is available Part No 86028310 PRV NO 41532 86306300 CHARIOT BURNISHER 11 09 07 5 18 PEDAL PLATFORM 5 19 86306300 CHARIOT BURNISHER 11 09 07 PEDAL PLATFORM REF PARTNO PRVNO QTY DESCRIPTION se NOTES 1 86277430 70843 1 SCR 1 4 20 X 3 00 SHCS 2 86274690 70258 2 SCR 5 1618 X 1 5 HHCS GRBPLT 3 86264920 27049 3 CABLE TIE 7 UL CSA 4 86231070 730328 2 BUMPER 1 X 1 375 RUBBER 5 86010670 87029 5 WASHER 5 16 FLAT SS 6 86259430 87485 4 12 FLAT WASHER 7 86010770 87143 2 WASHER 7 16ID 08 FLT SS 8 86270830 57023 5 5 16 18 HEX NVLOCK SS 9 86256470 70852 2 STUB AXLE M12 1 75 X 45MM 10 86005810 57245 1 NUT 1 4 20 HEX NYLOCK SS 11 86010810 87191 2 WASHER 1 4 IDX1 0OD FLAT SS 12 86004480 629993 1 PLATE SWITCH BASE 13 68286580 47479 1 SPACER ACTUATOR SWITCH 14 86007780 73576 1 SPRING COMP 60D X2 0L X 045W 15 86279760 87256 2 WASHER 1 4 LOCK HICOLLAR PLT 16 86259440 87486 2 WASHER M12 SPRING LOCK 17 86271190 57142 2 NUT M12 X 1 75
9. DUTY 10 86005810 57245 6 NUT 1 4 20 HEX NYLOCK SS 11 86273300 00 000277 5 SCR MACH 6MM X 14MM 12 86010780 87162 5 WASHER 1 4 SPLIT LOCK PLTD 13 98406090 270106 1 CONTROLLER PAD MOTOR 14 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 15 86229770 140805 1 BLOCK SHUNT MOUNT 16 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 17 86251410 67506 1 RELAY 15A 36V MINI 18 86279750 87252 4 WASHER RET PUSHNUT 5 16 BOLT 19 86089650 78524 4 TUBE 5 8 OD X 357 ID X 1 57 20 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 21 86070700 140725 1 BRKT RIGHT CONSOLE MOUNT 22 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 23 86253600 73445 1 SHUNT 50MV 70AMP 24 86233990 240145 1 CONTROLLER PAD MOTOR WAS 270106 86306300 CHARIOT BURNISHER 12 22 08 DECALS 5 7 86306300 CHARIOT BURNISHER 01 06 09 DECALS REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86004970 50990 1 LABEL WINDSOR LOGO DOMED 2 86244760 501224 1 DECAL CHARIOT SIDE IGLOSS RT 3 86244770 501225 1 DECAL CHARIOT SIDE IGLOSS LT 4 86244190 500882 1 LABEL PANEL BASIC LEFT 5 86244290 500943 1 LABEL PANEL DECAL RH 6 86243990 500780 1 LABEL COVER PANEL 7 86244350 501050 1 LABEL PAD ALIGNMENT NOTE See SAFETY LABEL LOCATION page for safety label information 86306300 CHARIOT BURNISHER 01 06 09 FILTER 86306300 CHARIOT BURNISHER 11 09
10. 620037 1 PLATE BEARING RETAINER 26 86224330 730294 1 SPACER 25 50 X 4500 X 65L 27 86219630 48107 1 3 16 SQ X 67 28 86000850 05231 1 AXLE TWISTER 29 86219640 48108 1 KEY 1450 X15 30 86259940 89275 1 WHEEL 10X2 WIKEYWY GRY NT 31 86222750 620040 1 PLATE DRIVE YOKE FRONT 32 86224340 730295 1 SPACER 25 510 X 4500 X 43L 33 86222770 620042 1 PLATE BEARING COVER 34 86217720 29269 DRIVE ASM MOTOR COMPLETE 35 86311040 1 SPACER CHAIN DRIVE 86306300 CHARIOT BURNISHER 05 19 08 5 30 WHEEL FRONT BRAKE 13 5 31 86306300 CHARIOT BURNISHER 10 29 08 WHEEL FRONT BRAKE SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86010790 87163 4 WASHER 3 8 SPLIT LOCK PLTD 2 86275190 70377 4 SCR 3 8 16 X 1 25 HHCS SS 3 86006170 66031 1 PIN ROLL 1 8 X 3 4 L SS 4 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 5 86277320 70828 1 SCR M10 X 30 HHCS 6 86233410 81270 1 CLAMP 3 4 DIA CUSHION 406DIA 7 86005710 57105 4 NUT 1 4 20 HEX W STAR WASHER 8 86273740 70010 2 SCR 1 4 20 X 1 50 HHCS 9 86008920 80889 2 RUBBER TERM ISOLATOR 10 86257490 76155 2 TERMINAL MOUNT 11 86006840 70390 2 SCR 1 4 20 X 1 5 PLTD 12 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 13 86273340 00 000289 4
11. SCR 8 32 X 3 8 SHCS SS 14 86001740 140816 1 BRAKE 36VDC W CONNECTOR 15 86270990 57090 3 NUT 10 32 HEX NYLOCK SS 16 86301950 1 PLATE BRAKE SPACER 17 86264930 27050 1 CABLE TIE 3 5 UL CSA 18 86301960 1 SKIRT BRAKE 19 86010650 87018 3 WASHER 10 X 9 16 OD 20 86274290 70162 3 SCR 10 32 X 3 8 PPHMS SS 86306300 CHARIOT BURNISHER 11 09 07 5 32 WHEEL FRONT DRIVE GEAR 14 _ 5 33 86306300 CHARIOT BURNISHER 10 29 08 WHEEL FRONT DRIVE GEAR SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86275190 70377 4 3 8 16 X 1 25 HHCS SS 2 86010790 87163 4 WASHER 3 8 SPLIT LOCK PLTD 3 86002830 27196 1 CABLE TIE 375 X 24 7 4 86006170 66031 1 ROLL 1 8 X 3 4 L 5 86264930 27050 1 CABLE TIE 3 5 UL CSA 6 86301950 1 PLATE BRAKE SPACER 7 86230010 140808 1 6 VDC 8 86273340 00 000289 4 CAP 8 32 X 3 8 5 5 SS 9 86006840 70390 2 SCR 1 4 20 X 1 FHCS PLTD 10 86257490 76155 2 TERMINAL MOUNT 11 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 12 86005710 57105 4 1 4 20 HEX W STAR WASHER 13 86273740 70010 2 SCR 14 20 X 1 5 HHCS 14 86008920 80889 2 BOOT RUBBER TERM ISOLATOR 15 86233410 81270 1 CLAMP 3 4 IDA CUSHION 406 DIA 16 86005810 57245 2 1 4 20 HEX NYLOCK 17A 86011120 89262
12. 12V 205AH 208 86283410 10030 3 BATTERY 12V 225AH 21 86284090 02456 1 CHARGER 36V 20A 115V C175 NOT SHOWN 22 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 23 86233360 28038 1 CLAMP CABLE SY945 24 86273980 70066 1 SCREW 10 32 X 34 PPHMS SS 25 86010650 87018 1 WASHER 10 X 9 16 OD 26 86270890 57084 1 NUT ACORN 10 32 86306300 CHARIOT BURNISHER 10 20 08 5 38 WIRING COMPONENTS 5 39 86306300 CHARIOT BURNISHER 02 03 09 WIRING COMPONENTS REF PART NO PRV NO QTY DESCRIPTION se NOTES 1 86273830 70020 2 SCR 1 4 20 X 1 2 HHCS SS 2 86010780 87162 2 WASHER 1 4 SPLIT LOCK PLTD 3 86255910 73659 2 STANDOFF 1 4 20 X 1 0 HEX INS 4 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 5 86006850 70393 2 SETSCH 1 4 20X 1251 6 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 7 86010680 87013 3 WASHER 1 4 ID X 5 8 OD SS 8 86008920 80889 2 BOOT RUBBER TERM ISOLATOR 9 86238500 81427 2 GROMMET 1 708 ID X 2 5 OD X 125 10 86276070 70593 1 SCR 5 16 18 X 3 4 CARRIAGE SS 11 86233410 81270 1 CLAMP 3 4 DIA CUSHION 406 DIA 12 86270830 57023 1 NUT 5 16 18 HEX NYLOCK SS 13 86239720 41520 1 HORN 108DB MINIATURE PIEZO 86306300 CHARIOT BURNISHER 11 09 07 5 40 WIRING CONTROL PANEL
13. damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep solution tank in raised position when charging Keep sparks and flames away from the batteries Do not smoke around batteries Disconnect batteries before working on machine Only qualified personnel should work inside machine Always wear eye protection and protective clothing when working on or near batteries Avoid skin contact with the acid contained in the batteries Never allow metal to lie across battery tops 2 2 86306300 CHARIOT BURNISHER 11 09 07 SAFETY LABEL LOCATION
14. orior BURNISHER PARTS BUMPER 5 1 86306300 CHARIOT BURNISHER 11 09 07 BUMPER SERIAL NO REF PART NO PRVNO QTY DESCRIPTION FROM NOTES 1 86276890 70752 6 SCR 5 16 18X3 4 PTHMS SS 2 86007070 70849 2 SCR 12 X 1 25 PPHMS SS 3 86063230 140813 1 BUMPER LEFT 4 86063240 140814 1 BUMPER RIGHT 5 86071020 140783 1 BRKT FRONT BUMPER 6 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 7 86010670 87029 4 WASHER 5 16 FLAT SS 8 86070730 140729 2 BRKT BUMPER MOUNT SIDE 9 86197040 57264 4 NUT 5 16 18 HEX ACORN 10 86279130 87083 4 WASHER 5 16 SPLIT LOCK 11 86251750 67602 2 RISER BUMPER 86306300 CHARIOT BURNISHER 11 09 07 5 2 CONTROL PANEL 35 5 3 17 70 86306300 CHARIOT BURNISHER 11 09 07 CONTROL PANEL SERIAL NO REF PARTNO PRVNO QTY DESCRIPTION ien NOTES 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS 2 86273830 70020 2 SCR 1 4 20X1 2 HHCS SS 86010780 87162 2 WASHER 1 4 SPLIT LOCK 4 86274380 70192 2 SCR M5X15 PPHMS PLTD 5 86277480 70850 3 SCR 5 16 18 1 2 PTHMS 55 6 86070670 140722 1 BRKT BATTERY CONNECTOR 7 86008760 80682 1 CONN 175 GRY W O TERMS 8 86005810 57245 2 NU
15. 1 WHEEL 10 X 2 5 X 1 06 WKEYWAY 17B 86259920 89273 1 WHEEL 10 2 5 W KEYWAY GRY OPTION 18 86215440 140920 1 BOX DRIVE UNIT 19 86223980 09134 3 SEALED BALL BRNG 25MM X 52MM 20 86219420 41510 1 HUBSTEERING 21 86223480 67450 2 RING 52MM INTERNAL SNAP 22 86136640 70262 1 M8 1 25 X 20 HHMS PLTD 23 86277320 70828 10 SCR M10 X 30 HHCS 24 86277340 70830 4 M6 X 15 HHCS BLK 25 86279690 87243 4 WASHER M6 SPLIT LOCK BLK 26 86279710 87245 1 WASHER 8 2THK X 26 OD 27 86225810 87506 1 WASHER ANTI ROTATION 28 86222720 620037 1 PLATE BEARING RETAINER 29 86222760 620041 1 PLATE DRIVE YOKE RH 30 86222770 620042 1 PLATE BEARING COVER 31 86224020 730233 1 SHAFT ASM DRIVE PIVOT 32 86224440 730387 1 SPACER 25 51 ID X 45 OD X 39 1 L 33 86217730 29276 1 DRIVE MOTOR ASSEMBLY COMPLETE 86216210 53820 __ 5 SET MOTOR 53810 86005510 34 86270990 57090 3 10 32 HEX NYLOCK SS 35 86301960 1 SKIRT BRAKE 36 86010650 87018 3 WASHER 10 X 9 16 OD 37 86274290 70162 3 SCR 10 32 X 3 8 PPHMS SS 86306300 CHARIOT BURNISHER 11 09 07 5 34 WHEEL HEAR 5 35 86306300 CHARIOT BURNISHER 11 09 07 WHEEL HEAR REF PART NO QTY DESCRIPTION se NOTES 1 86259950 89276 2 WHEEL 10X2 5 W BRNGS GRY NT 2 86008710 80623 2 RING EXT SNAP H D 3 86232130 17309 2 CAP 2751DX1 0 LBLK VI
16. 15 86224800 730315 2 SPROCKET STEERING SHAFT 16 86010670 87029 2 WASHER 5 16 FLAT SS 17 86135970 48045 1 KEY 3 16 SQ X 5 8 LONG 18 86275190 70377 1 568 38 16 X 1 25 HHCS SS 19 86008610 80595 2 FLANGE BEARING PRESS STEEL 20 86001030 09148 1 BEARING BALL 3 4 BORE SPHERED 21 86224320 730221 1 SPACER 63 OD X 385ID X 64L 22 86224810 730316 1 SPROCKET DRIVE WHEEL STEERING 23 86005630 57022 2 NUT 3 8 16 HEX NYLOCK THIN SS 24 86300190 1 CHAIN 12 7MM PITCH 25 86278940 87008 2 WASHER 1 4 ID X 1 1 40D 26 86010780 87162 1 WASHER 1 4 SPLIT LOCK PLTD 27 86274330 70175 1 SCR 6 20HHMS PLTD 28 86279130 87083 2 WASHER 5 16 SPLIT LOCK 29 86253200 70806 1 SETSCR M6 25 ERN E 30 86279620 87200 1 WASHER 410 X 1 3 OD NYLON 31 86002710 270076 1 CHAIN TENSIONER 32 86224270 730293 1 SLEEVE CHAIN TENSIONER 33 86275990 70577 1 SCR 38 16 X 3 5 SHCS PLTD 86232780 279001 CHAIN MASTERLINK 12 7MM ag 86232770 279000 CHAIN OFF SET LINK 12 7MM 86306300 CHARIOT BURNISHER 11 09 07 5 28 WHEEL FRONT DRIVE CHAIN 5 29 86306300 CHARIOT BURNISHER 05 19 08 WHEEL FRONT DRIVE CHAIN REF PART NO PRVNO Q
17. 265 100 CHARGED 1 225 75 CHARGED 1 190 50 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED NOTE Ifthe readings are taken when the battery electrolyte is any temperature other than 80 F 27 the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 Add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C MAINTENANCE BATTERIES CHARGING BATTERIES When servicing machine AA CAUTION avoid contact with battery acid AWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging M Wear eye protection and WARNING protective clothing when working with batteries Charge batteries in a well AAWARNING ventilated area Use a 36 volt 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged 1 Stop the machine in a clean well ventilated area next to the charger 2 Turn OFF machine FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Remove rear cover unplug batteries from machine unlatch battery tray and pull out to expose batteries AWARNING Batteries emit hydr
18. 57290 2 NUT 1 4 20 NYLOCK THIN SS 86306300 CHARIOT BURNISHER 02 12 08 5 54 BATTERY CART OPTION 11 12 ly 5 55 86306300 CHARIOT BURNISHER 11 09 07 BATTERY CART OPTION REF PART NO PRV NO QTY DESCRIPTION s NOTES 1 86078330 66478 1 PEDAL BATTERY CART 2 86276070 70593 2 SCR 516 18 X 3 4 CARRIAGE SS 3 86270830 57023 12 NUT 5 16 18 HEX NYLOCK SS 4 86087800 730307 2 STIFFENER PEDAL BATTERY CART 5 86228840 09124 4 BEARING FLANGED 3140 X 5020D 6 86259410 87206 6 WASHER THRUST 51 ID X 1 OD X 063 7 86006560 70083 4 SGR 5 16 18 X 1 HHCS SS 8 86077140 51404 2 LATCH BATTERY CART 9 86226830 73268 2 SPRING EXT 68D X 3 00L X 098W 10 86010670 87029 10 WASHER 5 16 FLAT SS 11 86244280 500934 1 LABEL BATTERY CAR OPERATION 12 86276060 70590 4 SCR 5 16 18X2 5 CARR 13 86254280 730331 12 SPACER 1 00 ODX 321D X 375 14 86231150 09151 4 BUSHING FLANGE 314 X 502 OD 15 86259400 87205 8 WASHER THRUST 51 ID X 1 OD 16 86276690 70715 16 SCR 5 16 18 X 1 75 CARR 55 17 86077530 51403 2 LINKAGE LATCH BATT CART 86306300 CHARIOT BURNISHER 11 09 07 5 56 SEAT OPTION 5 57 86306300 CHARIOT BURNISHER 11 09 07 SEAT OPTION
19. 67 RED 5 45 86306300 CHARIOT BURNISHER 12 22 08 DIAGRAM A 12 ORG 13 BLK 17 WHT YLW 9 74 16 BLU 19 BLK e 20 WHT E 8 BRN 7 BRN II psu DIAGRAM B m 18 WHT BLU 21 DK BLU 51 WHT RED 50 RED 15 WHT RED 54 ORG 5 4 DIAGRAM C 65RED 4 3 64 BLK 63BLU 62 RED 60RED 6 c 1 61 BLK l 0 DIAGRAM D 10 BLK 5A BLK 6A SHIELD 1A WHT 2A GRN 3A BLU 4 RED 7 WHT GRN SHOWS OPTIONAL EQUIPMENT WIRING MAIN HARNESS SERIAL NO EF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86239170 41528 1 HARNESS BRAKE 2 86239190 41538 1 HARNESS MAIN BRSHR 3 86239520 880446 1 HARNESS HALL SENSOR 4 86260220 80875 3 WIREAX30BK 5 16RINGX5 16RING 5 86009000 81131 1 WIRE4X9 5BK 5 16RINGX5 16RING 6 86260600 880445 1 WIRE 4X36 RD 5 16 RING 7 86010860 880353 1 WIRE 4X20 BK CTERM X 5 16 RING 8 86260580 880443 1 WIRE 4X12 RD 5 16 RING 9 86261210 29204 1 DIODE ASM 76008 X 76008 86306300 CHARIOT BURNISHER 11 09 07 5 46 WIRING PEDAL PLATFORM 5 47 DIAGRAM A 5 ORG 6 BRN 7GRN 3 LT BLU 4 RED
20. 70593 9 SCR 5 16 18 X 3 4 CARRIAGE SS 5 86292100 1 PLATE VERTICAL SUPPORT 6 86074160 270101 1 CHANNEL RIGHT DELUXE 7 86073500 270090 1 BRKT SIDE CHANNEL L 8 86277460 70847 2 SCR 5 16 18 X 5 8 BSHCS SS 9 86238450 36245 1 GROMMET 3 0 ID X 3 25 GROOVE 86306300 CHARIOT BURNISHER 11 09 07 5 14 HOOD 5 15 86306300 CHARIOT BURNISHER 12 22 08 HOOD REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86274460 70205 6 SCR 1 4 20 X 3 8 HHCS PLT 2 OPEN 3 86032920 75482 1 TANK VACUUM BODY COVER 4 86006840 70390 3 SCR 1 4 20 X 1 FHCS PLTD 5 86005810 57245 5 NUT 1 4 20 HEX NYLOCK SS 6 86010630 87013 5 WASHER 1 4 ID X 5 8 OD SS 7 86076710 41533 1 HINGE TANK 8 86273780 70015 2 SCR 1 4 20 X3 4 HHCS SS NP 9 86226370 14493 2 BUSH BRZFLG 25 X 38 38 10 86273830 70020 3 SCR 1 4 20X 1 2 HHCS SS 11 86076720 41534 1 HINGE LID 12 86031140 51408 1 LID BURNISHER 13 86275570 70505 2 SCR 1 4 20 X 1 HHCS GR5 PLTD 14 86254280 730331 2 SPACER 1 00 OD 3210 X 375 15 86250250 66286 2 PLUSNUT 1 4 20 FLATHEAD 16 86279630 87212 6 WASHER 344 D X 1 13 OD X 09 T PLT 86306300 CHARIOT BURNISHER 12 22 08 5 16 PEDAL PLATFORM 5 17 32 18 19 LLL 3 BE B dT 86
21. Directive of Electromagnetic Compatibility 89 336 EEC amp 93 68 EEC EN 60335 1 1991 EN 60335 2 67 1992 EN 60335 2 72 1995 EN 55022 1998 09 EN 55011 1998 05 EN 61000 6 2 1999 EN 61000 4 2 1995 EN 61000 4 3 1997 k C 7 Au horized ignature Date Title of Signature Vice Presidept indsor Industries Inc QUEST ce Windsor s Quality Management Systemis Certified 150 9001 5 61 86306300 CHARIOT BURNISHER 11 09 07 SERIAL NUMBERS REF NO MODEL SERIAL CBE20 100201000010 CB20 100200800369 CB20X 100200900096 86306300 CHARIOT BURNISHER 12 16 08 5 62
22. Emergency Stop Switch this will also engage the parking brake and cause the machine to stop immediately To reset the machine rotate the switch clockwise DIRECTIONAL CONTROL SWITCH Controls the direction of travel of the vehicle The position of the switch indicates direction of travel To travel forward press the top of the switch To travel in reverse press the bottom of the switch THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch To increase speed increase pressure on the pedal To decrease speed decrease pressure on the pedal OPERATOR PRESENCE PEDAL This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever machine is moving The operator must have left foot on Operator Presence Pedal for machine to move 86306300 CHARIOT BURNISHER 11 09 07 3 6 DRIVE CONTROLS SPEED CONTROL SWITCH Controls the maximum speed of the machine There are two setting intended for scrubbing speeds 1 and 2 Speed 3 is recommended for transport only not scrubbing To increase speed press the top of the switch To decrease speed press bottom of the switch Speeds can be adjusted at any time whether machine is moving or not Basic The position of the switch indicates speed setting Deluxe The display indicates speed setting When the key
23. NOTES 1 86270990 57090 4 NUT 10 32 HEX NVLOCK SS 2 86010650 87018 4 WASHER 10 X6 16 OD 3 86276820 70740 4 SCR 10 32 X 1 2 PTHMS BLK 4 86071490 140871 1 BRKT UPPER WARNING LIGHT 5 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 6 86246200 51454 2 LED AMBER LIGHT 12V 7 86071500 140872 1 BRKT LOWER WARNING LIGHT 86306300 CHARIOT BURNISHER 11 09 07 5 60 Manufacturers of Innovative Building Maintenance Equipment Windsor Industries Inc 1351 West Stanford Avenue Englewood CO 80110 USA Phone 303 762 1800 FAX 303 762 0817 http www windsorind com EC Declaration of Conformity We herewith declare Windsor Industries Inc 1351 W Stanford Ave Englewood CO 80110 5545 USA that the following product complies with the appropriate essential health and safety requirements of the relevant EC Directives listed below based on the relevant sections of the applicable EC standards and other normative documents Product Product Identification Trademark Model Tvpe Ref Product Description Applicabie EC Directives Applicable Harmonized Standards Chariot Burnisher 20 Euro Rated 36 VDC 95A um WINDSOR CBE20 This product is a battery powered self propelled wet floor scrubber intended for commercial use EC Machinery Directive 89 392 EEC amp 91 368 EEC amp 93 44 EEC amp 93 68 EEC EC Low Voltage Directive 73 23 amp 93 68 EEC EC
24. in contact with a floor surface that has had a burnishable floor finish applied The burnishing pad can be lowered to the floor and raised by the operator the operator can also control the pad pressure by use of the control knob The burnishing pad will spin only when the machine is directed to move by the operator The function of the dust control system is to collect the dust that is created during the burnishing process It is normal for a portion of the floor finish to be removed in the form of dust during the process While burnishing air movement is created within the burnishing head by the spinning pad The dust that is also created is entrained in the air stream and transported to a filter bag where it is collected and separated from the air stream The filter bag can be easily changed without releasing the collected dust The function of the operator control system is to control the direction and speed of the machine The directional control system consists of the direction control switch throttle pedal operator presence pedal speed control switch drive reset switch emergency stop brake switch steering wheel propel controller and drive wheel The directional control switch signals forward or reverse direction The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine The drive reset switch is to make sure the operator is on platform before machine will propel The op
25. is turned on the controller will automatically adjust the speed to setting 2 DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive Each time the machine power is turned on and each time an operator steps on to the platform the Drive Reset Switch must be pushed before machine will propel HORN BUTTON The horn is activated by pressing the horn button STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction 3 7 86306300 CHARIOT BURNISHER 11 09 07 DRIVE CONTROLS 10 BATTERY CHARGE LEVEL INDICATOR BASIC Indicates the charge level of the batteries The meter display is divided into 10 vertical bars Bars illuminated on the far right indicate full charge Bars flashing near the left side indicate the batteries should be recharged Further operation of the machine could damage the machine or the batteries If the batteries are not fully recharged the meter will continue to flash on the left side 11 HOUR METER BASIC Records the number of hours the machine has been in operation This information is useful in determining when to service the machine 86306300 CHARIOT BURNISHER 11 09 07 3 8 BURNISHER CONTROLS QN IB 2 3 3 Pad Pressure Meter 1 Pad Adjustment Knob 2 Burnisher Head Switch 3 9 86306300 CHARIOT BURNISHER 11 09 07 BURNISHER CONTROLS 1 PAD ADJUSTMENT K
26. resume operation after the fault is corrected After the severity indication has been active for 10 seconds the status LED flashes a 2 digit fault identification code continuously until the fault is corrected For example code 1 4 low battery voltage appears as one LED flash followed by a pause then 4 LED flashes and then repeats LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1 1 THERMAL CUTBACK over under temperature cutback 1 Temperature gt 92 or 25 C 2 Excessive load on vehicle 3 Operation in extreme environments 4 Electromagnetic brake not releasing THROTTLE FAULT 1 throttle fault 1 Throttle input wire open or shorted 2 Throttle pot defective 3 Wrong throttle type selected SPD LIMIT POT FAULT speed limit pot fault 1 Speed limit pot wire s broken or shorted 2 Broken speed limit pot LOW BATTERY VOLTAGE battery voltage too low 1 Battery voltage 17 volts 2 Bad connection at battery or controller OVERVOLTAGE battery voltage too high 1 Battery voltage 236 volts 2 Vehicle operating with charger attached 3 Intermittent battery connection 2 1 MAIN OFF FAULT main contactor driver Off fault 1 Main contactor driver failed open 2 3 MAIN CONT FLTS main contactor fault 1 Main contactor welded or stuck open 2 Main contactor driver fault 3 Brake coil resistance too hi
27. right foot OPERATING THE MACHINE 1 Lower or raise deck by pressing burnishing head switch 2 The pad motor will only run when the burnishing head is lowered to within 2 inches of the floor 3 The pad pressure is adjusted using the knob at right of panel The operator monitors the amp draw using the meter located on the control panel and ensures that the needle remains in the blue operating range To prevent possible damage to the floor surface always keep the machine moving while the pad is spinning 4 When the head is down and the machine is propelled the pad motor runs 5 Return the machine to the battery charger when the battery light indicator meter indicates discharged batteries EMERGENCY STOP PROCEDURES 1 Release the throttle pedal by lifting right foot 2 Turn machine power off with key switch by turning key switch counterclockwise 3 electrical problem is suspected push in emergency stop button This will also engage the parking brake and cause the machine to stop immediately 3 11 86306300 CHARIOT BURNISHER 11 09 07 TO BEGIN BURNISHING When operating the machine around people pay close attention for unexpected movement Use extra caution around children 1 Place left foot on operator presence pedal Throttle pedal must be in neutral position 2 Turn machine power on 3 Check position of Directional Control Switch to ensure that machine is set to travel in direction intend
28. uh _ chierort iGLOSS Operating Instructions ENG FROM SERIAL 100200800001 18 MODELS CB20 CBCD20 10020080 10020160 CBE20 10020100 QUEST for Continuous Improvement Windsor s Quality Management System is Certified ISO 9001 Read these instructions before using the machine 86306300 R 02 03 09 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE 4 YOUR DEALER Name Address Phone Number OVERVIEW The Chariot burnisher is a battery powered ride on hard floor burnisher intended for commercial use The appliance applies a high luster to hard floor surfaces 2 86306300 CHARIOT BURNISHER 11 09 07 Machine Data Log Overview 2 Table Of Contents 3 HOW TO USE THIS MANUAL How To Use This 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Safety Label Location 2 3 OPERATIONS Technical Specifications 3 1 How The Machine Works 3 3 Components eise a thee 3 4 Drive S iie eta 3 5 Burnsiher Controls 3 9 Machine Operation 3 11 Pre Run Machine 3 11 Starting Machine
29. 0 CHARIOT BURNISHER 10 13 08 5 22 DECK LIFT MECHANISM 5 23 DETAIL A 86306300 CHARIOT BURNISHER 01 17 09 DECK LIFT MECHANISM SERIAL NO REF PART NO PRVNO QTY DESCRIPTION FROM NOTES 1 86271840 57285 3 NUT 5 16 18 HEX NYLOCK THIN SS 2 86279130 87083 3 WASHER 5 16 SPLIT LOCK PLTD 3 86135970 48045 1 KEY 3 16 SQ X 5 8 LONG 4 86028170 53269 1 MOTOR 36VDC 4HP 2000RPM 5 86277030 70780 4 SCR 5 16 18 X 1 25 CARRIAGE SS 6 86006560 70083 2 SCR 5 16 18 X 1 HHCS SS 7 86010670 87029 4 WASHER 5 16 FLAT SS 8 86231090 80809 2 BUMPER RUBBER 5 16 ID X 1 50 9 86071480 140868 1 BRKT MOTOR MOUNT 10 86270830 57023 14 NUT 5 16 18 HEX NYLOCK SS 11 86228840 09124 8 BEARING FLANGED 314 ID X 502 OD 12 86259400 87205 8 WASHER 51 ID X 1 ODBRO 13 86083510 66834 1 PLATE MOTOR SPACER 14 86277130 70795 8 SCR 5 16 18 X 1 00 CARRIAGE SS 15 86073440 149992 1 BRKT SWITCH MOUNT INCLUDES BRUSH 16 86026450 730352 1 SHROUD 20 IN BURNISHER STRIPS 730074 17 86278910 87003 4 WASHER 3 8 OD X 7 8 OD SS 18 86010790 87163 4 WASHER 3 8 SPLIT LOCK 19 86276920 70755 4 SCR 3 8 16 X 1 HHCS SS NP 20 86248280 64110 1 PAD DRIVER ASSEM 20 88 BORE INCLUDES 40 amp 41 21 86254310 730355 1 SPACER BURNISHER HUB 22 86277540 70863 1 SCR 7 16 20 X 1 HHCS PLTD 23 86010710 87080 1 WAS
30. 07 5 9 FILTER REF PART NO PRV QTY DESCRIPTION M NOTES 1 86006590 70088 6 SCR 10 32 X 1 2 PPHMS SS 2 86270320 39729 1 HOSE ASM 1 5 BLK VAC X 36 3 86002840 27282 1 CUFF 1 5 SLIP X 1 5 HOSE 4 86072500 14398 1 BRKT FILTER COVER LATCH 5 86002380 20046 1 CLAMP 2 25 WORM GEAR 6 86079280 620094 1 PLATE FAN BAG MOUNT 7 86270970 57081 5 NUT 10 32 CAPTIVE J TYPE 8 86276890 70752 2 SCR 5 16 18 X 3 4 PTHMS SS 9 86079250 620091 1 MOUNT 10 86270990 57090 4 NUT 10 32 HEX NVLOCK SS 11 86271820 57270 2 NUT 5 16 18 CAPTIVE J PLTD 12 86063790 27880 1 COVERFILTER 13 86072510 14399 1 BRKT FILTER COVER HINGE 14 86284870 20038 SM FILTER BAG PACKS 10 PKG 86306300 CHARIOT BURNISHER 11 09 07 5 10 FRAME LOWER 86306300 CHARIOT BURNISHER 11 09 07 5 11 FRAME LOWER REF PARTNO NO QTY DESCRIPTION Me NOTES 1 86300060 1 FRAME MAIN ASM WAS 34440 2 86088760 75458 1 TRAY SLIDE LEFT 3 86270830 57023 21 NUT 5 16 18 HEX NYLOCK SS 4 86071430 140863 1 BRKT BRACE FRONT 5 86071120 140811 1 BRKT BRACE RIGHT REAR 6 86010670 87029 5 WASHER 5 16 FLAT SS 7 86064300 140790 2 PA
31. 09 07 MAINTENANCE BATTERIES 1 Hear Cover Retainer Knob 4 Batteries 2 Hear Cover 5 Battery Tray 3 Battery Connector Machine 6 Battery Tray Latch 86306300 CHARIOT BURNISHER 11 09 07 4 2 MAINTENANCE BATTERIES BATTERIES The batteries provide the power to operate the machine The batteries require regular maintenance to keep them operating at peak efficiency The machine batteries will hold their charge for long periods of time but they can only be charged a certain number of times To get the greatest life from the batteries charge them when their charge level reaches 25 of a full charge Use a hydrometer to check the charge level Do not allow the batteries to remain in a discharged condition for any length of time Never expose a discharged battery to temperatures below freezing Discharged batteries will freeze causing cracked cases Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25 specific gravity below 1 155 Keep all metallic objects off the top of the batteries as they may cause a short circuit Replace worn or damaged cables and terminals Check the electrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all tim
32. 306300 CHARIOT BURNISHER 11 09 07 PEDAL PLATFORM SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86217650 34432 DIVIDER 86222700 34429 PLATFORM 86216380 140713 BUSHING 8MM X 10LG CLY 86007110 72123 SWITCH 25A SPST 125 250V SNAP 86279720 87248 WASHER M4 INT STAR 86272040 57503 NUT M3 5 X 2 8 HEX 86223580 67502 ROD PIVOT 8 5MM X 77 86222520 34431 PEDAL BRAKE 86277390 70836 SCR 5 X 38 PHMS 10 86079000 20054 CLAMP 3 8 NYLON UL CSA 11 86279730 87249 WASHER M5 INT STAR 12 86204290 70835 SCR M4 8 X 16 PHTF 13 86222510 34430 PEDAL THROTTLE 14 86254970 730304 SPRING COMP 18MM OD X 83 X2 15 86222780 620047 PLATE PIVOT mm 5 4 5 A 45 45 16 86277360 70833 SCR M6 X 10 PH 17 86274340 70179 SCR M6 X 16 PH 18 86224360 730325 SPACER 12 7MM ID X 2 78W X 6L 19 86911060 620050 PLATE COVER 20 86279140 87085 WASHER M6 SPLIT LOCK DIN127B 21 86288720 57277 NUT M6 NYLOCK PLATED 22 86250270 66135 POTENTIOMETER 5K OHMS 23 86222790 620048 PLATE THROTTLE 24 86278060 70759 SET SCR M4 X 4MM NP 25 86224350 730305 SPACER 8MM 16L 26 86277370 70834 SCR M5 X 30 SHCS 27 86221850 34433 LINK THROTTLE 28 86218810 23717 HARNESS TWISTER PEDAL
33. 5 5 AA MIRED 7 5 BATTERY METER Gl u 8 g El 3 SPEED 9 a gt 3 E SWITCH ilz ds FI 28 GRN at 22 RED gt S es 29 GAN 25 23 RED Im ag 7 x x 200K L 25 BLK L E 23 RED gt g az 25 BLK FORMARDREV DECK 124 BLK SWITCH al ACTUATOR 1 2 8 a 61 BLK SWITCH x HOURNETER 4 a 2 E al y nm 32 BLU 52 BLK RUNRESET 2 RELAY 86251490 x m PRV NO 67619 a 3 88 5 m RESET 3 39 8 a SWITCH gt 5 al x A SWITCH amp Y 358 X 42 RED E 36 a as F 5 8 888 qs 58 a Qu 7 RED Ir sls 371 1 86 RED Nt Mi 1 semen 6 868 KSN 49 WHT x 8 o 86261250 5 PRV NO 29273 5 38 RED P 144 FE wer 4 CURTIS 1228 MOTOR CONTROLLER 3 8 22 86261210 PRV NO 29204 NS 44 RED REY 86260580 amp PRV NO 880443 c 86237000 ci MEE 1 PRV NO 80688 86010860 PRV NO 880353 i FUSE 1 I 5 86260570 PRV NO 880429 STATUS LED INDICATES OPTIONAL EQUIPMENT 86306300 CHARIOT BURNISHER 12 22 08 SUGGESTED SPARE PARTS PARTNO PRVNO DESCRIPTION an NO NOTES 86284870 20033M SM FILTER BAG PACKS 10 PKG 86001910 14606 BREAKER 30A 50VDC CIRCUIT 86002000 1471
34. 7 BREAKER 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86004870 48077 KNOB 3 50 OD X 3 8 16 86248280 64110 PAD DRIVER ASSEMBLY 20 88 BORE 86251410 67506 RELAY 15A 36V MINI 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86007170 72159 SWITCH KEY TWO POSITION 86007190 72161 SWITCH KEY DPST 86007240 72190 SWITCH SEALED PB ROUND 86237000 80688 FUSE 80 86001740 140816 BRAKE 36 VDC WICONNECTOR 86002730 270085 CHAIN ISO 088 12 7 MM PITCH 86216230 730074 BRUSH STRIP PACKAGE OF 6 86026450 730352 SHROUD 20 BURNISHER 86064370 66829 BURNISHER PAD en 86226930 51419 LOCK PAD DRIVER YELLOW 86306300 CHARIOT BURNISHER 11 09 07 5 50 BACK UP ALARM OPTION 5 51 86306300 CHARIOT BURNISHER 11 09 07 BACK UP ALARM OPTION REF PARTNO PRV NO QTY DESCRIPTION es NOTES 1 86071140 140817 1 BRKT BACK UP ALARM 2 86231500 80882 1 BUZZER PIEZO 6 28VCD 3 86276780 70728 1 SCR 5 16 18 X 3 4 HHCS SS 4 86271840 57285 1 NUT 5 16 18 NYLOCK THN SS 86306300 CHARIOT BURNISHER 11 09 07 5 52 BATTERY CART OPTION 5 53 86306300 CHARIOT BURNISHER 02 12 08 BATTERY CART OPTION REF PARTNO PRVNO DESCRIPTION es NOTES 1 86006930 70514 2 SCR 85 1618 X 1 00
35. 8077 1 KNOB 3 50 OD X 3 8 16 THRU HOLE 2 86254590 81247 1 SPACER 500 OD X 39110 X 300 3 86005690 57085 1 NUT 3 8 16 HEX JAM 4 86253260 730348 1 SHAFT PAD ADJ UPPER 5 86270990 57090 2 NUT 10 32 HEX NVLOCK SS 6 86234620 270107 1 COUPLER PAD ADJ 7 86259410 87206 1 WASHER THRUST 51 ID X 1 OD X 063 8 86071330 140846 1 BRKT ARM SUPPORT 9 86248980 81438 1 PIN CLEVIS 3 8 X 1 75 PLTD 10 86231330 14664 2 BUSH BRZFLG 68 X 75 X 1 0 11 86008670 80606 1 COTTER 3 8 RING 12 86012130 1 ACTUATOR 36VDC DBLSPD NOOK 13 86071320 140845 1 BRKT ARM SUPPORT LFT 14 86276070 70598 2 SCR 5 16 18 X 3 4 CARRIAGE SS 15 86270830 57023 5 NUT 5 16 18 HEX NYLOCK SS 16 86066980 149990 3 BAR COMP SPRING RETAINER 17 86255100 73443 1 SPRING DIE COMP 1 25 OD X 3 0 LG 18 86090360 87492 2 WASHER SPRING RETAINER 19 86078730 51412 1 PLATE ADJUSTMENT ROD 20 86316620 4 NUT 3 8 16 LG THN HEX SS 1 21 86316630 1 SHAFT PAD ADJ LOWER 3 6 16 1 22 86273820 70019 1 SCR 1 420 X 1 25 HHCS 23 86005810 57245 1 NUT 1 4 20 HEX NYLOCK SS 24 86277470 70848 1 5 1618 X 1 5 CARRIAGE SS 25 86091830 140847 1 BRKT ADJUSTMENT ARM 26 86254580 80835 1 SPACER 32 ID X 71 OD X 79 L NYL 27 86316640 1 PIVOT PAD ADJ LH THD 3 8 16 1 28 86248980 81438 1 PIN CLEVIS 3 8 X 1 75 PLTD 29 86300150 1 LINK
36. ACTUATOR CONTROL ARM 30 86001660 41236 1 5 8 SHAFT 31 86274410 70195 2 SCR 10 32X 1 25 PPHMS SS 32 86010680 87030 2 WASHER 3 8 ID X 3 4 OD NYLON 33 86249190 66826 1 PIVOT PAD ADJUST L H THD 34 86253270 730349 1 SHAFT PAD ADJ LOWER 35 86272010 57310 4 NUT 3 8 24 LH THN HEX SS SEE SERIAL NUMBER PAGE CALL MANUFACTURER FOR SERIAL NUMBER 86306300 CHARIOT BURNISHER 12 13 08 5 26 STEERING 5 27 86306300 CHARIOT BURNISHER 11 09 07 STEERING REF PARTNO PRVNO QTY DESCRIPTION nom NOTES 86271610 57228 1 NUT 5 8316 HEX NYLOCK THN 2 86234810 27945 1 COVER STEERING WHEEL 86259610 730117 1 WHEEL STEERING 40 SPLINE 4 86224050 730318 1 SHAFT UPPER STEERING 5 86228790 09111 1 BEARING FLANGE 880DX 75IDX 75 6 86091740 140720 1 BRKT UPPER STEERING 7 86270830 57028 4 NUT 5 16 18 HEX NYLOCK SS 8 86005610 57016 1 NUT 7 8 DIA PUSHLOCK 9 86219600 45012 1 JOINT UNIVERSAL FEMALE 10 86272900 67416 1 RING 3 4 11 86224060 730319 1 SHAFT LOWER STEERING 12 86219650 48110 1 KEY 5MM 50 X39MML 13 86228670 09072 1 BEARING 3 4 BORE FLANGED 14 86276070 70593 4 SCR 5 16 18 X 3 4 CARRIAGE SS
37. BSHCS SS 2 86254290 730338 4 SPACER 10D X 3490 3 86270830 57023 33 NUT 5 16 18 HEX NYLOCK SS 4 86077010 41517 1 HOUSING BATTERY CART 5 86010670 87029 7 WASHER 5 16 FLAT SS 6 86228840 09124 3 BEARING FLANGED 314D X 50200 7 86259410 87206 1 WASHER THRUST 51 ID X 1 OD X 063 8 86259400 87205 6 WASHER THRUST 51 ID X 1 ODBRO 9 86254890 730018 3 SPRING EXT 50D X 4 0L 10 86068490 140019 1 BRKT TRAY CATCH 11 86254280 730331 2 SPACER 1 000DX 32 ID X 375 12 86083120 66442 1 PLATE BATTERY CART BACK 13 86076600 38318 2 HANDLE BATTERY CART 14 86004070 36196 2 GRIP POLISHER HANDEL 15 86276790 70732 4 SCR 5716 18 X 1 75 HACS SS 16 86276690 70715 8 SCR 5 1618 X 1 75 CARR SS 17 86199430 040 03 2 CASTER SWIVEL 4 2504 CPCTY 18 86078800 620020 8 PLATE CASTER SPACER 19 86277130 70795 16 SCR 5 16 18 X 1 00 CARRIAGE SS 20 86136730 70763 1 SCR M6 1 X 40MM PLTD 21 86232590 18032 2 CASTER 4 HARD RUBBER RIGID 22 86001350 140390 2 BUSHING SPANNER 435 X 1 10 23 86011020 89200 2 WHEEL 3 DIA CUSHION RUBBER 24 86271840 57285 2 NUT 5 16 18 HEX NYLOCK THIN SS 25 86008130 73958 2 SPACER 3 80D X 62W X 3121 AL 26 86274730 70265 2 SCR 1 4 20 X 3 4 SHCS PLTD 27 86070790 140737 2 BRKT BATTERY LOCK MOUNT 28 86087340 730339 2 SPACER LATCH GUIDE 29 86070800 140738 2 BRKT BATTERY TRAY LOCK 30 86271870
38. CONTROLLER GEAR DRIVE BASIC GEARS 35 86005700 57104 3 NUT 10 32 WSTAR WASHER PLTD 36 86006370 67315 1 RELAY 36VDC 100AMP DUTY 37 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 38 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 39 86010670 87029 2 WASHER 5 16 FLAT SS 40 86271120 57125 2 NUT 5 16 18 BRASS 41 86002000 14717 1 BREAKER 3 AMP 42 86229770 140805 1 BLOCK SHUNT MOUNT 43 86279300 87134 4 WASHER 6 LOCK 44 86273990 70067 4 SCR 6 32 3 8 PPHMS 45 86005530 54154 1 METER 12 48 VDC LED HOUR 46 86001910 14606 1 30A 50VDC CIRCUIT 47 86078170 61479 1 PANEL BURNISHER 86306300 CHARIOT BURNISHER 11 12 08 CONTROLS amp HOUSING 23 22 18 I SEE DETAIL A E 5 5 86306300 CHARIOT BURNISHER 12 22 08 CONTROLS amp HOUSING SERIAL NO REF PART NO PRV QTY DESCRIPTION FROM NOTES 1 86290540 6 SCR 10 32 X 1 2 TORX SS BLK NP 2 86277480 70850 2 SCR 5 16 18 X 1 2 PTHMS SS 3 86237900 35278 3 GASKET 125 TX 25 W X 234 4 86010670 87029 4 WASHER 5 16 FLAT SS 5 86070710 140726 1 BRKT LEFT CONSOLE MOUNT 6 86270850 57026 2 NUT 8 32 HEX NYLOCK SS 7 86277420 70841 4 SCR 5 16 18 X 2 5 PTHMS SS 8 86062220 270117 1 CONSOLE 9 86006370 67315 1 RELAY 36VDC 100AMP
39. D TIPPING BAR 8 86070740 140730 1 LINKAGE RIGHT 9 86276070 70593 16 SCR 5 16 18 X 3 4 CARRIAGE SS 10 86091420 05251 1 AXLE REAR WELDMENT 11 86088750 75457 1 TRAY SLIDE RIGHT 12 86277470 70848 6 SCR 5 16 18 X 1 5 CARRIAGE SS 13 86071130 140812 1 BRKT BRACE LEFT REAR 14 86070750 140731 1 LINKAGE LEFT 15 86070760 140733 1 BRKT BRACE LEFT FRONT 16 86279130 87083 4 WASHER 5 16 SPLIT LICK PLTD 17 86197040 57264 4 NUT 5 16 18 HEX ACORN PLTD 18 86079290 620097 2 PLATE REAR COVER ADJ 19 86010630 87013 4 WASHER 1 4 ID X 5 8 OD SS 20 86271870 57290 4 NUT 1 4 20 HEX NYLOCK THIN SS 21 86276950 70772 4 SCR 1 4 20 X 3 4 CARRIAGE SS 22 86079320 620101 2 PLATE PAD RETAINER 23 86277130 70795 2 SCR 5 16 18 X 1 00 CARRIAGE SS 24 86276910 70754 1 SCR 5 1618X3 HHCS SS NP 25 86001350 140390 2 BUSHING SPANNER 435 X 1 10 26 86011020 89200 2 WHEEL 3 DIA CUSHION RUBBER 27 86300100 1 BRKT WHEEL MOUNT 86306300 CHARIOT BURNISHER 11 09 07 5 12 FRAME UPPER 86306300 CHARIOT BURNISHER 11 09 07 5 13 FRAME UPPER REF PARTNO PRV NO QTY DESCRIPTION M NOTES 1 86071360 140855 1 BRKT HORIZ ELECT BURNISHER 2 86270830 57023 10 NUT 5 16 18 HEX NYLOCK SS 3 86010670 87029 9 WASHER 5 16 FLAT SS 4 86276070
40. HER 5 X 1 25 FLAT GR8 PLTD 24 86007780 73576 1 SPRING COMP 60D X 2 0L X 045W 25 86270270 27721 2 CLIP RETAINING 7 16 26 86223270 66482 1 PLUNGER MICRO SWITCH 27 86276950 70772 2 SCR 1 4 20 X 3 4 CARRIAGE SS 28 86276010 70580 2 SCR 4 40 X 1 0 PPHMS 29 86072460 14387 1 BRKT MIRCOSWITCH MOUNT 30 86087520 73456 2 SPACER PLUNGER SWITCH 31 86007160 72157 1 SWITCH 10A ROLLER MINI 32 86271280 57163 2 NUT 4 40 W STAR WASHER 33 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 34 86008670 80606 2 COTTER 3 8 RING 35 86071470 140867 1 BRKT HEAD ATTACH 36 86007020 70673 4 SCR 5 16 18 X 1 25 HHCS 37 86300120 2 BRKT HEAD ATTACH RT 38 86216230 730074 BRUSH STRIP PACKAGE OF 6 39 86279650 87222 8 WASHER SEAL 5 16 X 3 4 OD SS 40 86226930 51419 LOCK PAD DRIVER YELLOW 41 86161960 70222 SCR 8 X 1 2 PPHST 42 86300130 2 BRKT HEAD ATTACH LT 43 86008920 80889 3 BOOT RUBBER TERM ISOLATOR SEE SERIAL NUMBER PAGE CALL MANUFACTURER FOR SERIAL NUMBER 86306300 CHARIOT BURNISHER 01 17 09 5 24 DECK LIFT LINKAGE 20 S DETAIL A 2 4 12 5 226 rel 9 11 5 25 86306300 CHARIOT BURNISHER 12 13 08 DECK LIFT LINKAGE REF PART NO PRVNO QTY DESCRIPTION NOTES 1 86004870 4
41. HEX DIN934 PLT 18 86248920 66487 1 PIN CLEVIS 1 2 X 2 25 19 86278850 80613 2 WASHER 506 ID X 94D X 064 NYL 20 86008680 80607 1 COTTER 1 2 RING 21 86256130 730402 1 STRAP STATIC 2T X 1WX 3L 22 86276980 70775 1 SCR 5 16 X2 HHCS SS 23 86279630 87212 1 WASHER 34410 X 1 13 OD X 09T PLT 86306300 CHARIOT BURNISHER 11 09 07 5 20 REAR COVER 5 21 86306300 CHARIOT BURNISHER 01 1 09 07 REAR COVER REF PARTNO PRV NO QTY DESCRIPTION se NOTES 1 86276780 70728 3 SCR 5 1618 X 3 4 HHCS SS 2 86279130 87083 5 WASHER 5 16 SPLIT LOCK PLTD 3 86010670 87029 5 WASHER 5 16 FLAT SS 4A 86031790 270701 1 COVER REAR BASIC 4B 86031780 270082 1 COVER REAR DELUXE 5 86005860 57273 2 NUT 1 4 20 X 12MM HEX BARREL 6 86228980 09152 2 BEARING FLANGED 3770 X 5050D 7 86275870 70556 2 SCH 1 4 20X 1 5 PPHMS SS WAS 70697 8 86242140 72198 1 KNOB 3 8 16 X 1 5 9 86010770 87143 2 WASHER 7 16ID X 1D X SS 10 86248380 66433 1 PAD FLAT LEANING 11 86005630 57022 1 NUT 3 8 16 HEX NYLOCK THIN SS 12 86071030 140786 1 BRKT ASSEMBLY REAR COVER 13 86010780 87162 2 WASHER 1 4 SPLIT LOCK 14 86271940 57299 2 NUT 1 4 20 ACORN SS 15 86006560 70083 2 SCR 5 16 18 X 1 HHCS SS 16 86066940 140891 1 BAR COVER 8630630
42. MOTOR RED 1 WHT GI WHT BLK CONTROL PANEL HARNESS 86306300 CHARIOT BURNISHER 11 09 07 WIRING DRIVE MOTOR 120 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 86239120 41522 HARNESS CHARIOT PROPEL 86306300 CHARIOT BURNISHER 11 09 07 5 44 WIRING MAIN HARNESS TO FUSE TO GND TERMINAL amp i y HORN L 0 713 BLK er 20 WHT _19 BLK pai DRIVE L T7BRN MOTOR 8 BRN No N ET ge SWITCH 21 DK BLU BRUSHMOTOR BASIC ONLY gt 22 DK BLU 16LT BLU FKU Ha 17 WHT YLW DECK LIFT ACTUATOR Dir V BURINSHER FAN MOTOR x U vw 8 WHT GRN 23 WHT GRN 23 WHT GRN L 2RED __ 10 RED 14 RED 18 WHT BLU 22 BLU 150 RED 51 WHT RED 24 BLK TO CONTROL PANEL mmens 61 BLK 60 RED 65 BLK
43. NOB Rotate knob to adjust pad pressure 2 BURNISHER HEAD SWITCH Raises lowers burnisher head To lower head press the bottom of the switch To raise head press the top If the switch The motor will run only when the head is down and the machine is propelling 3 PAD PRESSURE METER Indicates relative pad pressure Blue area indicates proper pad pressure range 86306300 CHARIOT BURNISHER 11 09 07 3 10 MACHINE OPERATION PRE RUN MACHINE INSPECTION Do a pre run inspection to find possible problems that could cause poor performance or lost time from breakdown Follow the same procedure each time to avoid missing steps NOTE See maintenance section for pre run machine inspection checklist items STARTING MACHINE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all safety devices are in place and operating properly 1 Disconnect the battery charger 2 Close the cover 3 Turn or install a new burnishing pad as needed 4 The operator should be on the pedal platform with their left foot on the operator presence pedal The throttle pedal must be in the neutral position 5 Turn the machine power on by turning key switch clockwise to the ON position 6 Checkthe position of the Directional Control Switch to make sure the machine will travel in the direction intended 7 Press the Drive Reset Switch 8 Press lightly on the throttle pedal with
44. NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 5 E 86244310 4 PRV 500956 a CAUTION LABEL e gt l de L 19 Y LJ 86243830 2 PRV NO 500663 PINCH CAUTION 86252520 PRV NO 80885 CAUTION 86306300 CHARIOT BURNISHER 11 09 07 2 3 TECHNICAL SPECIFICATIONS ITEM DIMENSION CAPACITY Nominal power 3450 W Rated Voltage 36 Volts DC Rated Amperage 95 amps Batteries 3 X12 Volt 195 215 AH 20 hr rate Battery Compartment Dimensions 21 in x 16 in x 17 in tall 533mm x 406mm x 432mm Propelling Motor 75 HP 560 W Mass GVW 1 001 Ibs 455 kg Weight empty without batteries 635 105 288 kg Tires 10 254mm Solid gray non marking Maximum Speed 3 5 miles hour 5 6 Km hour Frame Construction Powder coated steel Brake Electrical parking brake sets automatically whenever operator steps off platform or engages emergency stop Minimum aisle u turn width 56 in 1425 mm Maximum rated climb and descent angle 7 5
45. NYL 86306300 CHARIOT BURNISHER 11 09 07 5 36 WIRING BATTERIES 5 37 86306300 CHARIOT BURNISHER 11 09 07 WIRING BATTERIES REF PARTNO PRVNO QTY DESCRIPTION NOTES 1A 86260200 80872 2 WIRE 4X14 5BK 5 16RINGX5 16RING 1B 86002510 23125 2 WIRE 4X15 BCLAMPXBCLAMP 2 86008920 80889 6 BOOT RUBBER TERM ISOLATOR 3 86271910 57295 6 NUT 5 16 18 FLEXLOCK 4 86010670 87029 6 WASHER 5 16 FLAT SS 5 86264960 27915 2 CABLE TIE 375 X 43 6A 86260610 880836 1 WIRE 4X25RD CTERM X 3 8RING 6B 86002570 23190 1 WIRE 4X27 RD BCLAMP X CTERM 7A 86260230 80876 1 WIRE 4X30 BK CTERM X 3 8RING 7B 86002580 23191 1 WIRE 4X27 BK BCLAMP X CTERM 8 86008760 80682 1 CONN 175 DCA GRY W O TERMS 9 86229700 08071 3 BLOCK 3 0 X 1 5 X 1 5 10 86008300 78242 1 TRAY BATTERY LINEAR 11 86008410 78568 1 TRAY BATTERY 12 86272810 67132 1 RING 1 2 EXT SNAP H D 13 86092910 51396 1 LATCH ROD BATTERY TRAY 14 86254990 730813 1 SPRING COMP 630DX3 5LX 074W 15 86278150 70117 8 SHOULDER BOLT 5 16 OD X 1 0 L 16 86259910 89265 8 WHEEL BATTERY TRAY 17 86088790 78571 gt TRAY STANDARD STOP 18 86276070 70593 4 SCR 5 16 18 X 3 4 CARRIAGE SS 19 86270830 57023 4 5 16 18 HEX NYLOCK SS 20A 86228410 10023 3 BATTERY
46. T 1 4 20 HEX NYLOCK SS 9 86255910 73659 2 STANDOFF 1 4 20 X 1 0 HEX INS 10 86006850 70393 2 SET SCR 1 420 1 251 11 86237000 80688 1 FUSE 80 AMP 12 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 13 86008920 80889 2 BOOT RUBBER TERM ISOLATOR 14 86007180 72160 1 SWITCH EMERGENCY STOP 15 86270830 57023 3 NUT 5 16 18 HEX SS 16 86005710 57105 4 1 4 20 HEX W STAR WASHER 17 86255900 73538 8 STANOFF 6 32 X 5 8 18 86223740 70872 2 SCR 1 4 20X 59 PPHMS SS C 19 86257140 72196 1 SWITCHASM SEALED PB 20 86007190 72161 1 SWITCH KEY DPST 51 86007140 72130 1 SWITCH SPST 2 POSITION ROCKER 22 86257110 72189 1 SWITCH 4P3T FIXED POS ROCKER 23 86257280 81371 1 SWITCH PUSH BUTTON 24 86246920 54131 1 METER 0 70 L2020B 25 86008900 80845 1 BOOT SEAL PUSH BUTTON 7 16 28 26 86002010 14942 1 BOOT 3 8 CIRCUIT BREAKER 27 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 28 86246930 54144 1 36V BATTERY CHARGE LEVEL 29 86007130 72128 1 SWITCH DPDT 2 POSITION ROCKER 30 86251410 67506 1 RELAY 15A 36V MINI 31 86226560 36082 1 GROMMET 1 2 ID X 3 32 GROOVE 32 86249290 62283 1 PLATE METER RETAINING 33 86237830 35264 1 AMP 34A 86002760 270092 1 CONTROLLER CHAIN DRIVE BASIC PO Arne 34B 86027740 27911 1
47. TY DESCRIPTION ia NOTES 1 86223980 09134 4 SEALED BALL BRNG 25MM X 52MM 2 86223480 67450 2 RING 52MM INTERNAL SNAP 3 86219420 41510 1 STEERING HUB 4 86224040 730306 1 SHAFT ASM DRIVE PIVOT 5 86005510 53810 1 MOTOR 36V 180RPM GEAR 86216210 53820 BRUSH SET MOTOR 53810 86227440 05261 1 ARMATURE 53810 MOTOR 6 86136360 57275 1 NUT M10X1 5 HEX NYLOCK PLTD 7 86010720 87086 1 WASHER M10 X30 PLTD 8 86222730 620088 1 PLATE DRIVE WHEEL 9 86277320 70828 11 SCR M10 X30 SHCS 10 86275640 70515 4 SCR 3 8 24 X 3 4 HHCS 685 PLTD 11 86279700 87244 5 WASHER M10 X 18 FLAT 12 86219620 48106 1 KEY 1 4 SQ X 63 13 86007620 730310 1 SPROCKET MOTOR SHAFT 14 86279710 87245 3 WASHER X32 FLAT 15 86136640 70262 2 SCR M8 1 25 X 20HHMS PLTD 16 86222710 620036 1 PLATE CHAIN COVER 17 86279690 87243 12 WASHER M6 SPLIT LOCK 18 86277340 70830 12 SCR X 15 HHCS 19 86002730 270085 1 CHAIN ISO 08B 12 7MM PITCH LINK 86232770 279000 CHAIN OFF SET LINK 12 7MM SERVICE ONLY 86232780 279001 CHAIN MASTERLINK 12 7MM SERVICE ONLY 20 86222760 620041 1 PLATE DRIVE YOKE RH 21 86007630 730311 1 SPROCKET DRIVE WHEEL 22 86002710 270076 1 CHAIN TENSIONER 23 86224270 730293 1 SLEEVE CHAIN TENSIONER 24 86277330 70829 1 SCR M10 X45 HHCS 25 86222720
48. achine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key Remove the rear cover Disconnect battery pack from machine Unlatch battery tray from machine and pull out to expose batteries Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries Disconnect main positive lead and secure cable terminals away from batteries Loosen both terminals on each jumper cable and remove one at a time Prepare a suitable site to place the batteries Attach suitable battery lifting device and lift batteries from the machine M Batteries are a potential AWARNING environmental hazard Consult your battery supplier for safe disposal methods REAR OF MACHINE 86306300 CHARIOT BURNISHER 11 09 07 MAINTENANCE 1 Dust Bag Filter 2 Pads 3 Skirts 86306300 CHARIOT BURNISHER 11 09 07 MAINTENANCE DUST BAG REPLACEMENT 1 Raise cover to expose filter cover Using lifting access hole lift bag cover Carefully remove bag from hose Slide a new bag onto hose Ensure bag is pushed on so that top of bag rest on top lip of filter cover DUST CONTROL SKIRTS Replace skirts when worn torn or damaged in any way that allows dust to escape 1 2 4 7 Remove skirt strips by pulling down Inse
49. degrees 3 1 86306300 CHARIOT BURNISHER 11 09 07 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 50 6 inches 1285 mm Length 52 5 inches 1330 mm Width 26 5 inches 670 mm Width of Burnishing Path 20 inches 508mm LENGTH WIDTH SPECIAL NOTES The sound pressure level at the operator s ear was The weighted root mean square acceleration at the measured to be 64 dBA This was a nearfield broad operator s arms was measured to be below 2 5m s band measurement taken in a typical industrial This was a tri axial third octave band measurement environment on a tile floor This appliance contains no made during normal operation on a composite tile possible source of impact noise The instantaneous floor The measurement and related calculations were sound pressure level is below 63 Pa made in accordance with ANSI S3 34 1986 86306300 CHARIOT BURNISHER 11 09 07 3 2 HOW THIS MACHINE WORKS The Chariot is a battery powered self propelled hard floor burnisher intended for commercial use The appliance spins a high speed burnishing pad in contact with the floor surface to produce a high luster shine The machines primary systems are the burnishing system the dust control system and the operator control system The function of the burnishing system is to spin a high speed burnishing pad
50. e by qualified personnel Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached to the machine During operation attention shall be paid to other persons especially children Before use all covers and doors shall be put in the positions specified in the instructions When leaving unattended secure against unintentional movement The machine shall only be operated by instructed and authorized persons When leaving unattended switch off or lock the main power switch to prevent unauthorized use This appliance has been designed for use with the high speed burnishing pads intended for wax finishes The fitting of other pads may affect its safety Do not use on surfaces having a gradient of over 1096 6 degrees SAVE THESE INSTRUCTIONS 86306300 CHARIOT BURNISHER 11 09 07 2 1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property
51. ed 4 Press the Drive Reset Switch MACHINE OPERATION NORMAL BURNISHING Plan the burnishing patern in advance The longest track is around the perimeter of the area to be burnished For efficient operation the runs should be the longest possible without turning stopping or raising or lowering the burnisher head In order to achieve the best possible results the area which is to burnished should be swept before burnishing INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATH 86306300 CHARIOT BURNISHER 11 09 07 3 12 MAINTENANCE SERVICE SCHEDULE AFTER EACH WORK PERIOD BEFORE EACH MAINTENANCE WORK PERIOD Check water level of batteries after charging add distilled water if necessary Visually check for damaged or worn tires Check pad for proper installation Check dust vacuum hose connections Check both pedals brake and steering for proper operation Check dust bag Charge batteries Clean off top of batteries Check battery cells with hydrometer Check battery connections are tight Clean battery cases and battery compartment Clean and check drive tension chain for wear and tension Check parking brake Clean pivot points on burnishing head Check drive motor for carbon brush wear Check steering chain tension NOTE The pad drive motor contains no carbon brushes and requires no service 4 1 86306300 CHARIOT BURNISHER 11
52. er designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts 1 1 86306300 CHARIOT BURNISHER 11 09 07 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE WARNING To reduce the risk of fire electric shock or injury Use only indoors Do not use outdoors or expose to rain Use only as described in this manual Use only manufacturer s recommended components and attachments If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine is not suitable for picking up hazardous dust Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be don
53. erator presence pedal is to make sure the operator keeps both feet safely on platform while driving The steering wheel points the drive wheel in the direction desired by the operator The parking brake automatically engages when the operator steps off the platform The emergency stop brake can be used to hold the machine on slopes 3 3 86306300 CHARIOT BURNISHER 11 09 07 gt to Control Panel Drive Control Panel Burnish Control Housing Pedal Platform COMPONENTS Rear Cover Cover Filter Access Lid Burnisher Deck ONDA 86306300 CHARIOT BURNISHER 11 09 07 3 4 DRIVE CONTROLS 3 5 86306300 CHARIOT BURNISHER 11 09 07 DRIVE CONTROLS 1 Key Switch 7 Drive Reset Switch 2 Emergency Stop Brake Switch 8 Horn Button 3 Directional Control Switch 9 Steering Wheel 4 Throttle Pedal 10 Battery Discharge 5 Operator Presence Pedal Indicator 6 Speed Control Switch 11 Hour Meter KEY SWITCH Controls the power for machine functions To turn the machine power on rotate key clockwise To turn the machine off rotate key counterclockwise EMERGENCY STOP BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake To shut the machine power off push the
54. es A CAUTION When servicing machine avoid contact with battery acid A WARNING Batteries emit hydrogen MI gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and P WARNING protective clothing when working with batteries Charge batteries a well A WARNING ventilated area BATTERY MAINTENANCE 1 When cleaning the batteries use a solution of baking soda and water Do not allow the cleaning fluid to enter the battery cells electrolyte will be neutralized 2 Maintain the proper electrolyte level in each battery cell If a cell should accidentally overflow clean immediately 3 Wipe off the top of the batteries at least once a week 4 Test battery condition with a hydrometer at least once a week 5 Ensure that all connections are tight and all corrosion removed 6 Every 4 to 6 months remove that batteries from the machine and clean the battery cases and battery compartment 4 3 86306300 CHARIOT BURNISHER 11 09 07 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity CHECKING GRAVITY A Hydrometer B Battery NOTE Do not take readings immediately after adding distilled water if the water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer readings against this chart SPECIFIC GRAVITY BATTERY CONDITION 80 F 27 1
55. gh 2 4 MAIN ON FAULT main contactor driver On fault 1 Main contactor driver failed closed 86306300 CHARIOT BURNISHER 05 27 08 4 16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES LED PROGRAMMER LCD EXPLANATION POSSIBLE CAUSE CODE DISPLAY 3 1 PROC WIRING FAULT HPD fault present for 1 Misadjusted throttle gt 10 sec 2 Broken throttle pot or throttle mechanism 3 2 BRAKE ON FAULT brake On fault 1 Electromagnetic brake driver shorted 2 Electromagnetic brake coil open 3 3 PRECHARGE FAULT precharge fault 1 Low battery voltage 2 KSI and throttle turned on at same time 3 4 BRAKE OFF FAULT brake Off fault 1 Electromagnetic brake driver open 2 Electromagnetic brake coil shorted 3 5 HPD HPD High Pedal 1 Improper sequence of throttle Disable fault and KSI push or inhibit inputs 2 Misadjusted throttle pot 4 1 CURRENT SENSE FAULT current sense fault 1 Short in motor or in motor wiring 2 Controller failure 4 2 HW FAILSAFE motor voltage fault 1 Motor voltage does not hardware correspond to throttle request 2 Short in motor or in motor wiring 3 Controller failure 4 3 EEPROM FAULT EEPROM fault 1 EEPROM failure or fault 4 4 POWER SECTION FAULT power section fault 1 EEPROM failure or fault 2 Short in motor or in motor wiring 3 Controller failure 4 17 86306300 CHARIOT BURNISHER 05 27 08
56. gned to stop the flow of electrical current in breaker is tripped reset it by pressing the the event of an electrical overload The fuse exposed button If a circuit breaker continues to protects the burnisher pad motor and controller trip the cause of the electrical overload should If fuse is blown it must be replaced be found and corrected The fuse is located inside the battery compariment CO 30 Amp Protects the propel D motor 3 Amp Protects the machine 4 controls Basic only 86306300 CHARIOT BURNISHER 11 09 07 4 14 TROUBLESHOOTING PROBLEM No power to machine Little or no propel Machine does not change Speeds Forward speed only Reverse speed onl Deck won t go up or down Pad motor won t run Deck vibrates Dust leaks from skirts 4 15 CAUSE Battery disconnected Emergency shut off activated Battery cables corroded SOLUTION Check all battery cable connections Reset Clean connections Faulty key switch Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Faulty throttle circuit or potentiometer Faulty drive reset circuit or switch Faulty operator presence pedal circuit or switch Faulty platform circuit or switch Brake over ride engaged Faulty brake circuit or over ride switch Faulty speed control circuit or switch Faulty forward reverse switch Circuit breaker trip
57. machine stop on a level surface turn off machine and remove key 1 Disconnect batteries from machine 2 Disconnect the electrical connection to the traction motor BRAKE REMOVAL Must be done to access carbon brushes 3 Remove 4 mounting screws and remove brake 4 Drive roll pin out of the hex hub enough to allow hex hub to slide off shaft Its is recommended that the roll pin be left partially in the hex hub ROLL PIN HEX HUB SMALL PIN OR SCREW 5 Remove brush cap 6 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 7 Install new brush and reinstall connecting screw and lead 8 When all new brushes are installed Place all in retracted position held into brush holder by spring tension 9 Carefully replace brush cap Reinstalling 10 When replacing the hex hub use a small pin or screw to help align the holes 11 Drive the pin into the hub and make sure it is flush to the hex surface The brake will not fit on the hub if the roll pin is protruding from the hub 12 Replace the hub and use Lock Tite on the Screws 4 13 86306300 CHARIOT BURNISHER 11 09 07 MAINTENANCE CIRCUIT PROTECTION 2 FUSE 1 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the The fuse is a one time circuit protection device event of an electrical overload When a circuit desi
58. ogen JM gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging 4 Check the electrolyte level in each battery cell Before charging add just enough distilled water to cover the plates After charging is complete add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine 86306300 CHARIOT BURNISHER 11 09 07 4 4 MAINTENANCE BATTERIES 5 6 Replace the battery caps and leave them in place while charging Unplug the battery connector from the machine FOR SAFETY When charging connect the charger to the batteries before connecting the charger to the AC wall outlet Never connect the charger to the AC wall outlet first Hazardous sparks may result T 10 11 Plug the charger connector into the battery connector Connect the charger AC plug to a wall outlet The charger gauge should indicate that the batteries are charging When the batteries are fully charged disconnect the charger from the AC wall outlet then disconnect the charger from the batteries Connect the batteries to the machine connector Check the electrolyte level It should be up to the indicator ring If necessary add distilled water Install the rear cover CHANGING BATTERIES Stop the m
59. otor shaft key spacer washer and bolt Then install pad lock keeper pad and pad lock Turn deck assembly over onto pad Reattach wires to motor and connect motor wire harness to frame harness Tie wires in place Set actuator barrel by rotating barrel up or down to set barrel at 3 7 8 0 3 16 from top of frame to bottom of barrel Reattach deck assembly to frame Install actuator barrel on to spring retainer bars Lift bottom of deck using your hand to align hole for clevis pin Install clevis and rue ring Turn machine on raise deck drive machine check that machine is working properly If not recheck actuator barrel and reset again if needed 4 9 86306300 CHARIOT BURNISHER 11 09 07 MAINTENANCE SHUNT ADJUSTMENT SHUNT ADJUSTMENT This pad pressure meter adjustment is factory set Over the course of time it may become necessary to adjust this setting using the slotted connection on the shunt Slotted From Meter To Meter Connection Moves needle toward E toward RED GREEN range NOTE See wiring diagram for lead connections Check the amp range when nuisance tripping of the pad motor controller indicates that the shunt may be out of adjustment APPROX AMP RANGE 1 Connecta DC ampere meter to the positive battery lead Running the machine with a pad lower the pad to the floor until it is operating at 60 5 amps 2 Moving the wire in the slot adjust the pad pressure me
60. ped Fuse blown Faulty switch or connection Faulty relay Pad off center Dust hose blocked Replace switch Charge batteries Allow pedal to return to neutral Restart Reset circuit breaker Allow cool down period Check wires and connections from controller to motor Check wires and connections from throttle to controller and potentiometer resistance Check wires connections and switch Check wires connections and switch Check wires connections and switch Disengage brake over ride Check wires connections and switch Check wires connections and switch Replace switch Reset circuit breaker Replace fuse Check switch or connections Check pad motor relay Re center or replace pad using pad install tool Check for blockage and clear if needed 86306300 CHARIOT BURNISHER 11 09 07 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS Basic and Cylindrical During normal operation with no faults present the status LED is steadily on If the controller detects a fault the status LED provides two types of information First it displays a slow flash 2 Hz or a fast flash 4 Hz to indicate the severity of the fault Slow flash faults are self clearing as soon as the fault is corrected the vehicle will operate normally Fast flash faults in Table 2 are considered to be more serious in nature and require that the key switch be cycled to
61. rt new skirt strips and snap them into place PAD INSTALLATION Install pad using the pad centering tool 86064370 PRV NO 66829 1 Lay the pad in the pan and position under the pad driver The edges of the pan will align the pad and driver 2 Screw the center lock in place through the hole in the pan The center lock has a right hand thread The pad centering tool can be stored under the hood PAD PAD CENTERING TOOL CENTER LOCK 86306300 CHARIOT BURNISHER 11 09 07 MAINTENANCE PAD DRIVER PAD DRIVER REPLACEMENT Turn key switch on to lower deck down Make sure pad adjustment knob is turned fully in the up position counter clockwise Use needle nose vise grips to clamp together spring retainer bars between spring Remove the four bolts holding deck assembly onto frame Two bolts on each side Label and remove wires coming off of motor Disconnect by unplugging motor wire harness from machine wire harness Take note cable tie locations Slide deck out from under machine and turn deck assembly over on to motor Remove pad lock and pad Attach metal ring 86082070 PRV NO 629000 using same screws that held pad lock keeper Screw in spacer 862454470 PRV NO 739000 into motor shaft 86306300 CHARIOT BURNISHER 11 09 07 4 8 MAINTENANCE PAD DRIVER Use Gear puller to remove pad driver from motor shaft Take care not to misplace motor shaft key Install new pad driver m
62. ter until the needle sets at the line between the blue and red areas 86306300 CHARIOT BURNISHER 11 09 07 4 10 MAINTENANCE DRIVE MOTOR amp BRAKE 1 Drive motor 2 Parking brake 3 Drive chain 4 11 86306300 CHARIOT BURNISHER 10 29 08 MAINTENANCE DRIVE MOTOR amp BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake FOR SAFETY Before leaving or servicing machine stop on a level surface turn off machine and remove key Electric Brake Engagement This machine is equipped with an electric parking brake The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged The brake has a mechanical over ride that can be engaged so machine can be pushed or towed slowly 1 Mechanical over ride disengaged When the mechanical over ride is engaged the Machine can be driven machine cannot be driven 2 Push lever firmly in direction of arrow To engage brake 1 Mechanical over ride engaged Machine can be pushed or towed slowly 2 Push lever firmly in direction of arrow Note There is an intermediate stop Make sure lever is fully in the down position 86306300 CHARIOT BURNISHER 10 29 08 4 12 MAINTENANCE DRIVE MOTOR amp BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT WARNING Do not use a pressure M washer to clean around the motors Use tap pressure only FOR SAFETY Before leaving or servicing
63. umber of your machine are located below the battery compartment of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards are identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Batteries Maintenance Shunt Adjustment Drive Motor amp brake A Circuit Protection Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part NO reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show old

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