Wilton 15HH User's Manual
Contents
1. eee te eo oe tuu a 4 Ads 02847065 m Ier 4 6284766 M22 1 5Px20L 4 155 216 Magnetic cort meme et ne Ut fmm 1 T nix 02847617 tse Bracket n dr RU OU T ONU Ue TN NU UR OA RETO A UR 4 TS 1523051 Socket Set 6 16 7 19 TS 1540044 Hex INU cere ee e a a a eaa 6 1 0 6 QO TS 1490044 Hex M8X25 cem 2 24 6284770 An E 56 AS 2 22 6284771 SprOCKe6lt seres c 1 29 wes TS 1550041 Flat Washer ems MO isses eee 2 DA E TS 1482031 Flex Gap SOW MOX 1B ts 2 255 vc 6284774 Outfe d aaa dde 1 20 6284775 Sprocket 5 nee ees TT ance 1 21 es 6284776 Shaft secca Ga a d ed 1 28 6284777 Retaining Ring TW Zeca 1 29 edem TS 1540081 FX INUES 2 20 20 aene c deed M 12 5 e eee dece 1 6284779 Chip Break r e e 1 1592231 5 0 PAC RE 0022022000200 000 00 0000 09 8028 1 158 232 us Ser CPC EUR 5 0 8PX8L 2 d2. 1 69 nos TS 1503021 Socket Head Cap MOX TO 2 AO ose 6284814 zie 1 T dis 6284815 Sj MMM 1 T2 nu 6284818 e n enne nnn nnn nnnm 1 Bras 6284819 SPIN Ges 1 T4 suh 0284720 rame Flat W ashen se en ne en gets 8 2 22 4 5 1 Deere TS 1503031 Socket Head Cap MOX12 tite 3 Os 6284820 Warning Eabel 2 tese ete De 1 FAR 6284821 ubrication Labels ss muse eo to Du tu 2 TO unus 158 278 mem LAS 1 T9 nouui 0284823 iue Speed Label 1 90 cci 6284824 ote diuine 1 81 nuu 6284830 Handwheel Direction Label 1 82 wd 0284712 immo XE P 4x4x10 essen 1 83 us TS 1540071 Flex IUE cocer e rere e e e du ee tu se ti MATO ertet tes 1 84 5 1503051 Socket Head 6 20 12 BB 6284718 Flat Washer dd aas 10x20x1 5T 1 90 6284816
3. 6284709 6284710 06284711 10 6284712 6284713 12 rs 6284114 uus 6284715 14 6284716 15 2 6284717 16 TS 1550071 TS 1540071 18 ees TS 1550061 19 TS 1490044 201 6284722 21 6284723 22 ns 6284724 29 6284725 DA 6284726 6284727 26 ud 6284728 6284729 20 2 6284730 Description Size Qty FRE CEP E e 1 Socket Set M10x12 neus 8 Crank Case Golu min 2 teet etre te tete te et oa a Le D o Da Da a 3 1 Lead SC 3 Lead Screw Crank iii 1 Lead TU TRE Cane ds 4 ITem 1 Retaining Ring RTW 38 1 REV TR ne tn 4 4 10 1 EE 1 Retaining te t t eee STWP 10 1 Bearing Asnieres 0202Z nr 4 Retaining Ring RTW 35
4. 2 8 6284795 Wom v v vv ivi dvds 1 6284796 WOM GS Cal cis 5 1 50 6284797 gt 1 b ses ede 6284798 Retaining RING 23 deret dete e dte d do RTW 930 2 deed 1 lt sidus 6284799 Handwheel 7 52 DEAE AE BE et deed edd us e e a tu ad 1 53 weeds 6284828 Elaridle 3 8 16 1 DO itii 6284701 6 20 iiie 2 6284702 AE 2 Dsum TS 1481021 Hex Cap S Crew E 5 10 3 DO tuus TS 1504091 Socket Head Cap 8 45 1 6284804 SLUG 2 60 ins 5 0680031 Flat Washer 5 16 asit 2 Glass TS 0561021 plo 5 16 218 ism 2 02s 1597202 rhin Ideo LUE 1 Gina 6284808 N EENEN RER PRE 2 Gin TS 1550061 Flat Washer ee e eT I RA UE MB 4 GE 6284810 06B 03 enian 1 Gris 6284811 zT MB Danses 3 68 sn 6284812
5. 4 nn a ren re ere 4 Flat Washer 1 4 IN L erret rete pe enel 3l vele iius M10 iain 4 Flat Wash r MB miser 2 Flex CAD SCrewW 8 25 2 ST DE 1 Tension Bracket temere EE ase utere e ete uia ia eli 1 Nl m E ER 1 Retaining 7 3 3 7 3 93 3 G0 910 Pa 0d STW 15 1 5 2 Due ee eee te e edes 41x134P 1 UR rro 4 ee a ee OE ETW 412 4 TM 1 NIC BERE NERONE M3 0 5Px6L 1 31 Table Assembly Parts List Table Assembly Index No Part No Description Size Qty lin 158 3015 ss M 1 m 158 309 Table Roller Assembly Items 2 3 4 Qos 6284732 Fable e 2 6284733 te sata ne ste UTE 4 docui 6284734 Eccentric AgJUster e Eats 4 Dion TS 1523044 Socket Set SCIeW eso WWW MOX 12 uses 4 0284731 tn Bore str 2 pom 6284738 Jiteaded Shalt ctetuer sete tese sv toe e 2 Donnie 0284730 a Efe Seis 2 9552 6284739 wit KFiOD PEPATE Daun DDR x QR QR OR OR QR QR QU QN D QU UU i MT2 1 75 2 1
6. 1 9T un 6284817 Shall e 1 92 6284825 Dust HOO e e gue iu da unu eu e d 1 EE TS 2361061 LOCK Washer 2o ase e MO cesses st 3 94 TS 1550031 Flat Washer eae ws Mb csse itat 3 95 es 155 295 Switch Plate eee ad 3 eme 155 296 Strain Relef PR 3 fas Heus 158 297 Mor Corda RER M RE 3 155 298 Power 3 159 2995 ssh Knife Adjustment Pin not shown Model 15S only 2 100 TESd2 TT moms Helical C ttertieadi a voee dede dee ou oua daira 1 10 1491212 2 2 eto Knife Insert set of 10 98 total 1022 5 v 15HH 2102 Knife Insent Screw uiuo Oi n ed ded rev dede 98 ELA DOR 15S HK Hardware Kit for 15S see page 9 for items included Index Nos 100 101 and 102 are used only on the Model 15HH Planer 29 Base Assembly bd dug 6 _feB Opes 30 Parts List Base Assembly Index No Part No lo en 6284703 TS 1525021 E oem cete cn 6284705 6284706 Dit mme 6284707 crue 6284708
7. Adjustment screw for belt tension Figure 12 10 Pulley Alignment The pulleys should be in line for proper belt operation 1 Remove the belt guard and place a straight edge against the faces of both pulleys Figure 13 2 If the straight edge does not lie flat on both pulley faces open the rear panel and loosen the four hex nuts on the motor plate see Figure 12 with a 12mm wrench 3 Nudge the motor left or right until the pulleys are in alignment 4 Tighten hex nuts and replace covers Table Rollers Your planer is supplied with two table rollers Figure 14 which turn as the stock is fed into the machine thus reducing friction It is not possible to give exact dimensions on the proper height setting of the table rollers because each type of wood behaves differently As a general rule however when planing rough stock the table rollers should be set at high position When planing smooth stock the rollers should be set at low position NOTE When raising the roller higher above the table the range is from zero to 0 06 Figure 15 0 0 0 06 v ROLLER Figure 15 The table rollers are factory set for average planing and are parallel to the table surface If you desire to adjust the table rollers higher or lower proceed as follows 1 Disconnect machine from power source 2 Lay a straight edge across both rollers 3 On one side of the table loosen the set screws Figure 16 with a 3m
8. Board thickness does not match depth of cut scale Depth of cut scale is incorrect Adjust depth of cut scale Chain is jumping Inadequate tension Adjust chain tension Sprockets misaligned Align sprockets Sprockets are worn Replace sprockets Machine will not start restart or repeatedly trips circuit breaker or blows fuses No incoming power Verify power connections to planer Overload automatic reset has not reset When planer overloads on the circuit breaker built into the motor starter it takes time for the machine to cool down before restart Allow unit to adequately cool before attempting restart If problem persists check amp setting on the motor starter inside the electrical box Planer frequently trips One cause of overloading trips which is not electrical in nature is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the motor plate If amp setting is correct then there is probably a loose electrical lead Check amp setting on motor starter Building circuit breaker trips or fuse blows Verify that planer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp settting on motor starter Loose electrical connections Go through al
9. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to p
10. Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death Features Adjustable Table Rollers Depth Limiter Stock Return Rollers Dust Port Table Raising Lowering Handwheel Magnetic Starter Table Lock Handles Two speed Oil Bath Gearbox E MERC Feed Rate Shift Lever Cast Iron Tables Digital Depth Scale Model 15S only Lifting Handles Manual Depth Scale Enclosed Cabinet with Casters Te Caster Lock Figure 1 Specifications Model N rmb6E 0 9 20 Deu Deu Quee Deu Dee RS 159 Rd 15HH Stok NUMBER EE Aone ar ere nia nearest MON VO 1791213 Maximum Cutting Width in A hs 14 7 8 Maximum Cutting Thickness in ce 6 Full Width Cutting Depth in JB Res mms 1 8 Minimum Planing Length in Ona TD a ie 8
11. 6284780 e D D de D D aaa 3 Mr 5 1482021 Hex Cap SGIeW a ce tn ev dvd des 6 12 4 DOS UE 6284781 Hex Cap Screw With Washer M6 1 0Px 12L 23 DO 6284782 Chip DefleGtor te e e he 1 De 6284783 Chip Defl ctor Plate x cre eee ee eee 1 BB ares 6284784 AnitizKickback Paw o otro oed ooo esee outer ouo ouod d 39 i 6284785 c E 40 6284786 PPP E 1 AY toits TS 1524031 Socket MB tes 1 42 rss st us 6284788 1 2 6284789 Depth CIMET EE SE RE SERE ERR ir ERES EN RES ere 1 44 6284790 Phillips Flat Head Machine Screw M5 0 8Px8L 2 ro E 6284791 DUuSt COV6E ite e ERE R SEE SS a ERR SE VENE SERERE SES SERE ER SERA SERA SERA RR 1 02047092 too ROIS ASSOMDIY 1 46 6284793 Roller obe tr Eb RE 3 6284794 ROMER e dees heed aid haat heed
12. As with all machines there is a certain amount of hazard involved with the use of this planer Use the machine with the respect and caution demanded where safety precautions are concerned When normal safety precautions are overlooked or ignored personal injury to the operator can result Read understand and follow the safety and operating instructions found in this manual Know the limitations and hazards associated with this machine Electrical grounding Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service In cases where a cord and plug are used make certain that the grounding plug connects to a suitable ground Follow the grounding procedure indicated in the National Electrical Code Eye safety Wear an approved safety shield goggles or glasses to protect eyes NOTE Common eyeglasses are only impact resistant they are not safety glasses Personal protection Before operating the machine remove tie rings watch and other jewelry and roll up sleeves above the elbows Remove all loose outer clothing and confine long hair Protective type footwear should be used Where the noise exceeds the level of exposure allowed in Section 1910 95 of the OSHA Regulations use hearing protective devices Do not wear gloves Guards Keep the machine guards in place for every operation for which they can be used If any guards are removed for maintenance DO NOT OPERATE the m
13. ERR ADR NER ADR na 15 Infeed and Outfeed Roller Spring Tension 15 Height of Infeed Roller Chipbreaker and Outfeed Roller 15 Outfeed Roller Heiglit be epe Dea a e a EE 16 Infeed Roll r Eleight i edd vedi nub ES 16 Chipbreaker Height rp oiia 16 ETAB EE a E E 17 Feed Speed Control e AE uuubes 17 Stock Return 17 Bolo Se cL 18 Maintenance epe EE 18 41022 1176 p etie debe ie bie 18 Functions of the Digital Scale Model 15S only 20 Troubleshooting Performance Problems 23 Troubleshooting Mechanical and Electrical Problems 24 Troubleshooting Digital Scale Model 15S only 26 re v v d v v v E dv dv did Uda ut i t 26 Replacement RAS eco 26 Head ANSON OM EUER 27 Parts ET Head ASSEM rio o o a a 28 Base Assembly 5 5 co ccce e ca a eee eee eee eee eee ee ee dede dense 30 Table Assembly 3 2 2 nn eet e ed edes 32 Parts bist TableAssenmbly os nat E 33 Gearbox Assembly cocco rec e eu T e 34 Parts List Gearbox be e e d e ett etna 35 Cabinet Assem 36 Parts List Cabinet Assembly ss 37 Electrical Connections Single Phase 230 Volt 38 Warnings
14. in relative mode it is an incremental position that can be zeroed at any point and determines not the thickness of a board but how much material will be removed from a board Moving the table up and down will 20 now display relative measurement until you press ABS again to go back to absolute IMPORTANT Always place the digital display in relative INC mode before turning it off If you turn it off while in absolute ABS mode your absolute setting will default to zero Upper stop Scale LCD Display Computer port Function buttons Battery cover Figure 40 MM INCH millimeters inches Pressing this button toggles back and forth between standard and metric and can be done at any time without affecting saved settings HOLD maintains data on the display Press this button to freeze a measurement on the display it will remain even if the table is moved Press HOLD again and it returns to normal measurements SET preset a value Press SET the indicator will flash SET Press and hold the SET button and each digit flashes in turn When the digit you want flashes release the SET button Press SET button once no longer than 1 second and that digit will increase by one each time SET is pressed When finished press and hold SET button until indicator SET flashes then press SET again no longer than 1 second The indicator SET disappears and the value you just input is displ
15. knives Make sure the deflector is oriented so the bevel on its front edge matches the shape of the cutterhead Feed Speed Control Your machine is equipped with a spiral serrated infeed roller and a solid steel outfeed roller When the feed rollers are engaged they turn to feed the stock The feed rollers slow automatically when the machine is under heavy load for best planing in all conditions The feed rollers are driven by chains and sprockets see Figure 29 which take power directly from the cutterhead through the oil bath gear box The drive chain does not need tensioning as a tension device Figure 29 maintains proper tension at all times To gain access to the chain and sprockets 1 Remove the handwheel from the machine 2 Remove the socket head cap screw from the center of the cover and remove the left triangular back plate See Figure 30 3 Pull the cover off the machine AWARNING Always re install cover over the chain and sprockets before operating planer The gear box has two feed speeds These are set by pulling out or pushing in the shift lever Figure 31 Always change feed speed while the machine is running A label showing the lever positions is affixed just above the lever It is also shown in Figure 32 ACAUTION Do not attempt to change feed speed while stock is passing through the machine Damage to the gearbox may result Stock Return Rollers The two rollers on top the machine serve as
16. occu Te 98 four sided inserts Cutterhead Speed RPM E E E E E E 4 500 Cuts per Minute 13 500 Ie ERR not applicable Cutterhead Diameter UU ET 2 7 8 Sound Rating 2 distance dB 18210 85 Ree e Ree 80 to 84 Feed Rate FPM 20 c e ree ce ee e e e eee 16 and 20 MOIOE Gt uL ae TEFC 3HP 1Ph 230V 60Hz TEFC 3HP 1Ph 230V 60Hz Dust Chute Diameter in RT 4 Overall Dimensions LxWxH in 48 x 28 x 43 1 2 sss 48 x 28 x 43 1 2 Net 165 een nte O0 502 Shipping Weight lbs DiS m M M M NE 568 The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Unpacking Open container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Planer is assembled and running properly Compare the contents of your container with the following list to make sure all parts are intact Report any missing parts to your distributor Read this owne
17. screws with the T handle hex wrench as shown in Figure 18 and remove each gib one at a time 4 Carefully remove the knife and clean the cutterhead slot of any dust or debris Place the new knife into the cutterhead slot IMPORTANT As you proceed with knife installation make sure the wings on both ends of each hole see Figure 18 are completely inserted into the groove in the cutterhead Failure to do this may result in knife breakage during operation 7 There are a total of three short gibs and twelve long gibs on the cutterhead It is not important whether long or short gib is used in any particular location along the knife Of course each knife must use one short gib 8 Put the first gib in place at the end of the cutterhead Use the knife adjustment pins shown in Figure 19 The adjustment pins fit down through the smaller holes in the gib knife and cutterhead helping to align them Figure 17 GIB 1 first screw 2nd screw GIB 2 i Adjustment Tool Figure 19 Model 15S only 12 You can also use any 3mm diameter tool such as a hex wrench or drill bit for this purpose 9 Insert the screws for the first gib turning them with the T handle wrench Do not fully tighten the screws make them only snug enough to hold the knife in the groove 10 Put the next gib in place and repeat the process See Figure 19 Use the adjustment pins and make sure the wings
18. 10 ors 06284831 us Hex INL UU UR M10 1 25P 2 lou TS 0680061 Flat Washers ertet rt ann E T URS 1 2 ts 2 ntes 6284890 ke c e T RA V ATIS 4 om TS 0060111 Hex Cap 3 8 16x2 5 4 20 0 6284892 LOCKING eas 3 8 16NC 4 21 es 158 524 Locking Nuts nire rr e s M10 1 5P 1 22 twee TS 1550071 Flat Washer dd dde MO aee 1 VAI 155 529 Foot Brakes ce Rl xm RA a 1 24 155 524 1 QO Cetus 159 525 enne leo 2 26 155 526 Roll Pizarro E en oet uw uu unt 2 pa nr TS 1523011 Socket Set Screw 0 0 ccccssssssccecccecceeeeeeeeeeeeeeeeeees 6 6 2 28 155 528 a ru ta ae 2 29 d PM2000 1095 Powermatic Name Plate ss 1 us 209 5042 Pan Had SCreW sauna ee e eee eee 1 4 20 x 3 8 2 2700 441 51 sold per ft PM2700 440 Wide SPE denii WEE dus VE VS sold per ft 37 Elec
19. 42 5 1504101 5 1550041 5 1482031 Description Size Qty Gearbox Assembly Items 1 thru 35 1 Socket Head Cap M8X50 sinus 4 EE 28 40 8 1 Plug NP Tasso ei eee eee eel 1 4 19 2 Gea DOR MM Hr 1 Gasket icri mus on sue veu avt Vu ous dace aun aise 1 Bearing ee T O204ZZ ununun 1 lalz fio ECT pm 1 GOA A 1 Bearing 0201Z remet 3 KOY PR 5X5 10 ccc 2 Single Geared VO A M 1 Double Geared 18 22 EN 1 CS FA i E um 1 OY EEEE EEEE EE EE E 6 6 40 1 Gear Assembly Mat ete tetto tenet 1 jeu 1 Steel aimons Gimme mm 1 CE STE L 1 OW STE RER 5 25 47 6 1 saan me ae 0204Z uen 1 Gl tch FHaridle nce eese VEON 1 E 1 Gea DOr COVEI coa n E rent A 1 KNOD EENE 32 3 8 16NC 1 Hex Cap M6X25 naan ates 6 PIN r E T 2 SPOCK elisa A2 Tessin 1 Flat Washer MG REPERI 1 Hex CaP SEW caos 16 1 CAIN ds 06B 47 es 1 ene ES 1 Hex Head Bolt With M6 1 0Px12L 1 Socke
20. 53 310 ve eet Cast iron Table EXtensiOn uei sete ee 2 MERE TS 1531012 Phillips Pan Head Machine Screw MIXO mme 2 12 te 159 312 x s NI M M5 0 8Px8L 2 158 9319 ntt Plate i 1 155 314 ett e er s 1 155 rion TS 1550021 Flat Washers seen TU S MA moveret wens 1 16 i TS 1503051 Socket Head Cap MOX20 erit 8 df irm TS 1490044 nahn kh danni men ren re M8X25 n 6 18 155 318 SCT W M4 0 7Px8L 1 mem TS 1524021 Socket Set 8 20 6 20e 6284750 Scale POINTE rare o eaa tatem 1 24 ets 6284751 RIV aa 2 155 600 Battery cnm eR 1 5 volt 1 Po 158 601 Battery COVER oc mercede ne eue RLE 1 Liens 708520 DRO Retrofit Kit index no 11 15 18 22 and 23 Parts with an asterisk are used only on the Model 15S Planer 33 Gearbox Assembly Dm 34 Parts List Gearbox Assembly Index No Part No 62848
21. NTY Oscillating Edge Sanders WARRANTY Dust Collection Dovetailers Warranty reverts to 1 Year if above products are used for commercial industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option
22. This Manual is Bookmarked POWERMATIC Operating Instructions and Parts Manual 15 inch Planer Models 15S and 15HH P 700960 WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 0460286 Ph 800 274 6848 Revision D1 4 08 www powermatic com Copyright 2008 WMH Tool Group Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATICS tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product Industrial Products Non Industrial Products Horizontal Panel Saws Belt Sanders Tablesaws Disc Sanders Cut Off Saws Shapers Vertical Panel Saws Edge Sanders Rip Saws Power Feeders Bandsaws Drum Sanders Bandsaws Mortisers Jointers Shapers y E E R Jointers Dovetailers Y E A R Planers Drill Press s Planers Planer Molder Mortisers WARRA
23. Too heavy a cut Adjust proper depth of cut Knives or inserts cutting against the Torn grain grain Cut along the grain where possible Dull knives or knife inserts 15S Sharpen or replace knives 15HH Rotate or replace inserts Rough raised grain Dull knives or knife inserts 15S Sharpen or replace knives 15HH Rotate or replace inserts Too heavy a cut Adjust proper depth of cut Planing wood with high moisture content Remove moisture by drying or use different stock Rounded glossy surface Dull knives or knife inserts 15S Sharpen or replace knives 15HH Rotate or replace inserts Feed rate too slow Increase feed rate Cutting depth too shallow Increase cutting depth Poor feeding of lumber Inadquate feed roller pressure Adjust feed roller tension If proper tension cannot be achieved replace feed rollers Planer table rough or dirty Clean pitch and residue from table and apply paste wax Belt slipping on pulleys Tighten belt Surface of feed roller is clogged Clean pitch and residue off roller 23 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Uneven depth of cut side to side Knife projection from cutterhead is incorrect 15S only Adjust knife projection Table not parallel to cutterhead Adjust table cutterhead parallelism
24. a convenient rest for stock They save time and motion for the operator as the stock is returned to the infeed side 17 Tensioner Back plate removed Figure 32 Depth of Cut The cutting depth scale is a combination inch metric scale Figure 33 with a cutting range from 0 to 6 152 4mm manual scale is mounted directly to the front column The model 15S planer also features a digital scale for easier more precise depth readings Handwheel lf Locking i handle 155 only Figure 33 The distance of upward or downward movement is controlled by the handwheel Figure 33 Before moving the table up or down loosen the locking handles Figure 33 After obtaining proper table position tighten the locking handles Maximum depth of cut is 3 16 A limiter Figure 33 on the front of the head casting limits the depth of cut on full width planing under 1 8 The digital scale should be calibrated before operating the planer Refer to page 21 Maintenance AWARNING Disconnect machine from power source before performing any maintenance Periodic or regular inspections are required to ensure that the machine is in proper adjustment that all screws are tight that belts are in good condition that dust has not accumulated in the electrical enclosures and that there are no worn or loose electrical connections Buildup of sawdust and other debris can cause your machine to plane i
25. achine until the guards are reinstalled Placement Place machine so that potential kickback area is not in line with aisles doorways wash stations or other work areas Work area Keep the floor around the machine clean and free of scrap material saw dust oil and other liquids to minimize the danger of tripping or slipping Be sure the table is free of all scrap foreign material and tools before starting to cut Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust It is recommended that anti skid floor strips are used on the floor area where the operator normally stands and that each machine s work area be marked off Provide adequate work space around the machine Avoid accidental starting Make certain motor switch is in off position before connecting power to the machine Operator position Maintain a balanced stance and keep your body under control at all times Stand to one side out of line with the table and make sure no one else is standing in line with the table Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap and cleaning rags away from the machine Careless acts Give the work you are doing your undivided attention Looking around carrying on a conversation and horseplay are careless acts that can result in serious injury Disconnect machine before performing any service or maintenance or when changing blades A machine und
26. arts fittings and accessory equipment which they may deem necessary for any reason whatsoever 2 Table of Contents Warranty aid Services EET 2 Table of ess cts 3 WV ARMING ecc EE 4 UP lar 6 Specifications secco a a rera a eia a T VERRE SR YI 6 RR MM MM GIGA NN a NN RI NUI S GGG S E 7 Installation and ASSeImblyz acer tt eee et eee SUE 8 Handwtlieel 2m seek ek eee a eat ORE ee ee E LIE M EE E Ud 8 Stator a ROO DOR epa iecit 8 Extension Tabl685 3 5 2 5 2085 steeds ete ck ava AAA ctct even e ce cece cece de ce dese eect es vest estes tv PEE No 9 Dalee P CR 9 Electrical Connections 53 xA A meneame VIR A LIE ET 9 XISNSION COS RE S 10 AGJUSUTIents cocta ee ee ee ee ee Nee ee eee eee 10 see ee I M I MI I D D I Y 10 M 11 PADIS 11 CULET NEA eer ee ee ee ee cee mere 12 Replacing Knives Model 15S sise 12 Replacing or Rotating Knife Inserts Model 15HH only 13 Work Table Parallel to Cutterhead ss 14 Know the Transmitting Rollers of Your Planer ss 14 Antu Kickback EIngersSs ixa ARRA LR ra annee a ner a
27. ayed on the screen From this point on any table movement will be based off this setting The setting will be kept in the devices memory even when the digital display is turned off and only needs re setting after a battery has lost charge and needs replacing TOL tolerance setting This function is not generally used in planer operations but is here explained for reference Press TOL and an up arrow indicator will appear as well as a flashing SET indicator You can now change the upper tolerance limit Hold down the TOL button and each digit flashes in turn When the digit you want flashes release the TOL button Press TOL button once no longer than 1 second and that digit will increase each time TOL is pressed When finished press and hold TOL button until indicator SET flashes While indicator SET is flashing press SET button to change the arrow to the down arrow indicator You can now change the lower tolerance limit in the same manner as you changed the upper tolerance limit When finished setting the lower tolerance limit while indicator SET is flashing press SET button no longer than 1 second The device is now in tolerance measuring mode When the up arrow indicator is displayed it means the measured value is beyond the upper limit When the down arrow indicator is displayed the measured value is below the lower limit When the display shows an OK indicator the measured value i
28. ccumulation of dust inside the hood may create a safety hazard or eventually cause jamming of the rollers Electrical Connections AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes The machine must be properly grounded to help prevent electrical shock and possible fatal injury A power plug is not provided with the 15S or 15HH planers You may either connect a 230 volt plug or hard wire the machine directly to your electrical panel provided there is a disconnect near the machine Consult electrical schematic on page 38 for further clarification of wiring setup Hex Cap Screw Set Screw Flat Washer Hex Cap Screw MES Dust Hood Soc Hd Cap Screw Lock Washer Figure 10 This machine must be grounded Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction Make sure the voltage of your power supply matches the specifications on the motor plate of the machine Extension Cords The use of an extension cord is not recommended for this machine but if one is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Figure 11 shows the correct size cord to use based on cord length and motor plate amp ratin
29. emove the knife insert screw See Figure 20 It is advisable to rotate all inserts at the same time to maintain consistent cutting However if one or more knife inserts develops a nick rotate only those inserts that are affected NY Figure 20 Model 15HH only Each knife insert has an etched reference mark so you can keep track of the rotations IMPORTANT When removing rotating inserts clean saw dust from the screw the insert and the cutterhead platform Dust accumulation between these elements can prevent the insert from seating properly and may affect the quality of the cut Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw which holds the knife inserts before operating the planer AWARNING Make sure all knife insert screws are tightened securely Loose inserts can be propelled at high speed from a rotating cutterhead causing injury 13 Work Table Parallel to Cutterhead The work table is set parallel to the cutterhead at the factory and no further adjustment should be necessary If your machine is planing a taper first check to see if the knives are set properly in the cutterhead Then check to see if the work table is set parallel to the cutterhead Proceed as follows 1 Disconnect machine from power source 2 Place the gauge block Figure 21 on the work table directly under the edge of a knife as shown Make s
30. er repair should be RED TAGGED to show it should not be used until the maintenance is complete Maintain tools in top condition Keep tools sharp and clean for safe and best performance Dull tools increase noise levels and can cause kickbacks and glazed surfaces Check the condition and adjustment of the tools before making any cuts Follow the sharpening instructions on knife grinding and jointing installing and adjustments Hand safety Keep hands outside the machine NEVER reach under the guards to try to clear stock that stops feeding Do not clear chips and sawdust with hands use a brush Do not have any part of the hands under that part of the board that is over the table when starting a cut the infeed roll will engage the board and force it down against the table causing a pinching action Do not operate machine while the gear cover is open Cutterhead rotation Be sure cutterhead rotates under power in a counterclockwise direction when viewed from the main drive motor side Material condition Do not plane boards with loose knots or with nails or any foreign material on its surface Knife impact on these objects can cause the knives to be pulled out and cause them to shatter against the chipbreaker or pressure bar Twisted warped or in wind stock should first be jointed on one surface before attempting to plane a parallel surface on the planer Serious stock flaws cannot be removed by use of a planer alone Machine adjustments Make a
31. g If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Adjustments Tools required for assembly 10 12 and 17mm open end wrenches 3 5 and 6mm hex wrenches 0 2 0 5mm feeler gauge straight edge gauge block cross point screwdriver AWARNING Disconnect machine from power source before making adjustments except feed rate Belt Tension Inspect the tension of the belts frequently during the first few times you use the planer Belts often stretch during this trial period If they require tightening proceed as follows 1 Remove the belt guard and the rear panel 2 Loosen the bottom nut on the motor adjustment screw Figure 12 with a 17mm wrench 3 Turn the top nut on the adjustment screw to lower the motor plate which will increase the belt tension 4 Proper tension is achieved when there is slight deflection in the belt midway between the pulleys using moderate finger pressure 5 Tighten the bottom nut on the adjustment screw Figure 12 Recommended Gauges AWG of Extension Cords Extension Cord Extension Length 3 mm feet feet feet feet feet feet C pepepepepepe IEEE ER RC XO CB RR GN IG Ed EGLI RH DR I EG eremo pev uere based on limiting the line voltage drop to 5V at 15096 of the rated amperes NR Not Recommended Figure 11 Hex nuts for pulley alignment
32. h the top of the gauge block If an adjustment to the outfeed roller is necessary loosen the lock nut J Figure 27 and turn screw H Figure 27 until the outfeed roller just touches the gauge block Then tighten lock nut J Figure 27 6 Check and adjust the opposite end of the outfeed roller in the same manner Infeed Roller Height Use the exact same procedure for checking the infeed roller as you did for the outfeed roller Use the 02 0 5mm feeler gauge atop the gauge block If adjustment is necessary use the lock nut and screw on each end of the infeed roller Chipbreaker Height The chipbreaker breaks off the larger chips before the stock reaches the cutterhead Use the gauge block and a 02 0 5mm feeler gauge to check the height of the chipbreaker following the same procedure as above If adjustment is needed 1 Remove top cover 2 Loosen the lock nuts A Figure 28 at both ends of the chipbreaker and turn the set screws to raise or lower the chipbreaker as needed The set screws should be turned the same amount 3 When the chipbreaker contacts the gauge block tighten both lock nuts A Figure 28 ll Figure 27 Figure 28 16 Chip Deflector The chip deflector B Fig 28 keeps wood chips from falling into the outfeed roller The deflector should be set approximately 1 16 to 1 8 from the tip of the
33. hich you ll find mounted to the head casting Use a 5mm hex wrench Saas e Fi acum casn HANDLE shown in locked position Label Washer Og Nut Handle Figure 8 Extension Tables 1 Mount a cast iron table to the edge of the main table with three M8 x 25 hex cap screws Figure 9 using a 12mm wrench Do not fully tighten yet 2 The extension table must be leveled with the main table Place a straight edge such as a jointed board across the extension table and the main table NOTE The straight edge should not lie over the raised table rollers as this would distort the leveling process Either place the straight edge just short of the table rollers or lower the table rollers completely into the table see page 11 while mounting the extension tables 3 Insert three socket set screws with a 4mm hex wrench and screw them in or out as needed until tables are level Securely tighten the hex cap screws Mount the second extension table to the opposite side of the planer table using the same procedure Dust Hood Mount the dust hood to the rear of the head casting with three M6 x 12 socket head cap screws with lock washers and three M5 x 10 hex cap screws with flat washers See Figure 10 It is recommended that you use a dust collection system with this planer If you are not using a dust collection system do not attach the dust hood to the planer as the a
34. l the electrical connections on the planer including motor connections verifying the tightness of each Look for any signs of electrical arcing which is a sure indicator of loose connections or circuit overload 24 Trouble Probable Cause Remedy Machine will not start restart or repeatedly trips circuit breaker or blows fuses cont Motor starter failure Examine motor starter for burned or failed components If damage is found replace motor starter If motor starter looks okay but is still suspect you have two options have a qualified electrician test the motor starter for function or purchase a new starter and establish if that was the problem on changeout If you have access to a voltmeter you can separate a starter failure from a motor failure by first verifying incoming voltage at 220 20 and second checking the voltage between starter and motor at 220 20 If incoming voltage is incorrect you have a power supply problem If voltage between starter and motor is incorrect you have a starter problem If voltage between starter and motor is correct you have a motor problem Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a quality electric motor repair shop and have it tested Miswiring of the unit Check to confirm all electrical connections are co
35. light contact by gently raising table 3 Move the gauge block to the opposite end of the work table NOTE Distance from the work table to edge of knife should be the same 4 f the work table is not parallel to the cutterhead perform the adjustment procedure as follows 5 Remove bolts holding the planer to the stand Carefully tilt planer on its side to expose underside of base Figure 22 6 Remove bolt A Figure 22 and loosen bolt B Figure 22 which will allow you to move the idler sprocket assembly C Figure 22 far enough to release tension on the chain 7 Remove the chain from the particular sprocket on the corner of the base that you need to adjust 8 Turn the sprocket by hand to bring that corner into adjustment with the other three corners NOTE Turning sprocket clockwise will increase the distance between the working table and the head casting counterclockwise will decrease the distance This adjustment is very sensitive and it should not be necessary to turn the sprocket more than one or two teeth 9 When adjustments are correct replace chain around corner sprocket slide idler sprocket C Figure 22 back to re tension chain tighten bolt B Figure 22 and insert and tighten bolt A Figure 22 Know the Transmitting Rollers of Your Planer Figure 23 Anti Kickback Fingers Infeed Roller Chipbreaker Cutterhead Outfeed Roller gt Slide sp
36. ll machine adjustments with power off except feed rate Job completion If the operator leaves the machine area for any reason the planer should be turned off and the cutterhead should come to a complete stop before his departure In addition if the operation is complete he should clean the planer and the work area Never clean the planer with power on and never use the hands to clear sawdust and debris use a brush Replacement parts Use only Powermatic or factory authorized replacement parts and accessories otherwise the warranty and guarantee is null and void Misuse Do not use this Powermatic planer for other than its intended use If used for other purposes Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use If you are not thoroughly familiar with the operation of planers obtain advice from your supervisor instructor or other qualified person Drugs alcohol medication Do not operate this machine while under the influence of drugs alcohol or any medication Health hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber
37. ly the amount of stock that you wish to remove ie depth of cut and eliminates having to add or subtract to find the proper setting It is especially helpful when planing many boards to the same thickness Here is an example using relative measurement 22 1 You have planed a board at a setting of one inch at absolute measurement Do not move the table from this position You wish to increase the depth of cut on the next run by 063 inches 2 Press ABS button to start relative measurement mode INC will appear on the display 3 Follow the previous instructions on using the SET button function You would input zeros for all digits thus establishing zero setting for relative measurement mode 4 After setting relative zero bring the table up until the digital display reads 065 inches in relative measurement mode You can now plane your board with exact results Of course you can now toggle back and forth between relative and absolute mode by pressing ABS button and get both stock thickness and depth of cut readings at the same time Clearing a Jammed Board If you have to temporarily move the planer table for example to clear a jammed board use the HOLD button to remember your original setting 1 If a board jams press the HOLD button Your setting will be frozen on the display 2 Lower the table and clear the jam 3 Raise the table back up to the general location and make a mental note of
38. m hex wrench and turn the eccentric shafts to raise or lower the rollers 4 When proper height is achieved tighten set Screws 5 Adjust the rollers from the opposite side of the table in the same manner Straight edge 1 1 Figure 16 11 IMPORTANT Be sure that the height of front and rear rollers are the same And the table rollers must always be set parallel to the table Cutterhead Although your planer was carefully adjusted at the factory it should be checked before being put into operation Any inaccuracies due to rough handling in transit can be corrected by following the directions in this manual To check the adjustments you will need feeler gauges and a dial gauge or home made gauge block made of hardwood This gauge block can be made by following the dimensions shown in Figure 17 Replacing Knives Model 15S only AWARNING Use caution and proceed slowly when working with and around the knives they are extremely sharp When dull knives are replaced care must be exercised in setting the new knives into the cutterhead There is a certain procedure to follow which will ensure a proper setting of knives on the 15S Planer Proceed as follows 1 Disconnect machine from power source 2 Remove the dust hood and the top cover Remove the chip deflector Figure 28 shows the chip deflector Remove the belt guard so you can rotate the cutterhead using the pulley 3 Remove the gib
39. naccurately Periodic cleaning is not only recommended but mandatory for accurate planing Close fitting parts such as the cutterhead slot and gibs should be cleaned with a cloth or brush and non flammable solvent and freed from clinging foreign matter Remove resin and other accumulations from feed rollers and table with a soft rag and non flammable solvent 18 Periodically check all the chains for proper tension and adjust accordingly if required The table should be kept clean and free of rust Some users prefer a paste wax on exposed steel and cast iron surfaces The wax provides a layer of protection as well as reducing friction between lumber and the table making cuts faster and smoother Avoid any wax that contains silicone or other synthetic ingredients These materials can find their way into lumber and can make staining and finishing difficult Another option is talcum powder applied with a blackboard eraser rubbed in vigorously once a week this will fill casting pores and form a moisture barrier This method provides a table top that is slick and allows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as some wax pickup does Lubrication The bearings on the cutterhead are factory lubricated and sealed for life no lubrication is required Gearbox Lubricant The lubricant in the gear box must be replaced every 2 500 hour
40. of the knife are completely in the cutterhead groove Continue sequentially from one end of the cutterhead to the other end Again only make the screws snug enough to hold the knife in the groove 11 When all gibs are loosely installed for one knife rotate the cutterhead and repeat the process for each of the remaining two knives working from one end to the other 12 Now fully tighten all gib screws on one knife Do this in sequential order beginning at one end of the knife and working your way across to the other end tightening each screw in turn 13 Tighten all gib screws on the other two knives in the same fashion until all gib screws on the cutterhead are firmly tightened NOTE The purpose of this incremental tightening process is to prevent any slight deflection or warpage of the cutterhead and to ensure that the knife is completely seated into the groove AWARNING After installing knives check again carefully Make certain all gib screws are tightened securely Failure to heed may result in personal injury 14 Re install chip deflector see Chip Deflector page 17 Re install cover with the four washer head screws and re install belt guard Replacing or Rotating Knife Inserts Model 15HH only The knife inserts on the model 15HH are four sided When dull simply remove each insert rotate it 90 for a fresh edge and re install it Use the provided screwdriver with the socket adaptor to r
41. ons Do not allow any liquids such as machine oil to contact the body of the digital display Keep the device clean Data from the digital scale can be input into a computer via the port at the side of the device Simply slide off the small port cover see Fig 40 This device uses a 1 55 volt battery cell SR44 If it needs replacing see Troubleshooting on page 26 to determine this slide off the battery cover and insert the battery with the positive pole of the battery facing out NOTE After replacing a battery the digital display setting defaults to zero and must be recalibrated ON OFF ZERO power and zero setting Press ON OFF ZERO button no longer than 3 seconds to power on Press ON OFF ZERO button at least 3 seconds to shut off the digital display While in relative mode press ON OFF ZERO no longer than 3 seconds to set current position as relative zero point While in absolute mode press ON OFF ZERO no longer than 3 seconds to set current position as absolute zero point ABS relative absolute modes The device is in absolute mode as soon as power is turned on and displays absolute zero Moving the planer table up and down begins absolute measurement Absolute measurement is set based upon the distance from cutterhead to table and thus represents the thickness of your board Press ABS button no longer than 3 seconds to switch to relative mode INC will appear on the display The value shown is
42. re necessary for the infeed roller chipbreaker or outfeed roller they should be done carefully Use the following steps as an example of procedure NOTE This procedure uses a home made gauge block and feeler gauges which should be sufficient for most planer operations If extra precise measurements are desired however use a dial indicator device A bed and feed roller gauge with dial indicator stock 2230002 is available as an accessory for this machine and may be purchased through our customer service department Roller tension screws Figure 24 7 OUTFEED ROLLER xps d L 0 02 0 5 mm CUTTERHEAD CUTTING amp ROLLER ASSEMBLY SIDE VIEW CHIPBREAKER 0 02 0 5 mm 1 INFEED ROLLER Figure 25 15 Outfeed Roller Height 1 Disconnect machine from power source 2 Make sure the knives are set properly as previously explained under Knife Adjustment 3 Place the gauge block F Figure 26 on the table directly beneath the cutterhead D Figure 26 4 Using a 0 02 0 5mm feeler gauge G Figure 26 placed on top of the gauge block raise the work table until the knife just touches the feeler gauge when the knife is at its lowest point Do not move the work table any further until the outfeed roller is adjusted 5 Remove the feeler gauge and move the gauge block F Figure 27 under one end of the outfeed roller The bottom of the outfeed roller should just touc
43. rial Number of your machine available when you call will allow us to serve you quickly and accurately 26 Head Assembly Model 15S only pi p GUN CD NS NS Au MEUS mms Wl NAM A e 27 Parts List Head Assembly Index Nos 3 4 5 6 7 31 and 32 are used only on the Model 15S Planer 28 Index No Part No Description Size Qty eed 158 201 Cutterhead Assembly Items 3 thru 9 1 eene 6284753 Rolle Case 1 Zuge TS 1525011 Socket Set M10x10 8 DT ARLES 1592203 tes Spiral Gutterhiead 1 Aus 155 204 Short Gib t n a Y uv 3 Dit 1582205 Hex Socket Round Head Screw M6x1 0Px14L 42 Dt 158 206 Eong GID oet m ete RU tte evt ia ento hus as 12 re 158 20 ttt sjiri u Te 3 E 6284759 rime Bearno 6205 2 5 1 Q cse 6284760 CES LEE PRE OE 8 8 36 1 AO rss 0284701 BIN USES 1 dion oco cios TS 1550061 Flat WASHER tette tete tei tt tei t tee td Dee qus 2 12 nores 6284763 luz E E 1 Ars 02864704 ts Retaining Bracket
44. rocket to release tension Figure 22 Figure 23 14 Anti Kickback Fingers The anti kickback fingers A Figure 23 are an important safety feature as they help prevent kickback of stock They operate by gravity and should be inspected frequently to make sure they are free of gum and pitch so that they move independently and operate correctly Infeed and Outfeed Roller Spring Tension The infeed roller B Figure 23 and outfeed roller E Figure 23 are those parts of your planer that feed the stock while it is being planed The infeed roller and the outfeed roller are under spring tension and this tension must be sufficient to feed the stock uniformly through the planer without slipping but should not be so tight that it causes damage to the board The tension should be equal at both ends of each roller To adjust the spring tension of the infeed and outfeed rollers turn screws Figure 24 with a hex wrench Turn screws on both ends of infeed outfeed rollers in the same manner Height of Infeed Roller Chipbreaker and Outfeed Roller The infeed roller chipbreaker and outfeed roller are adjusted at the factory The height relationship between these items and the cutterhead is crucial for accurate and safe planing The infeed roller chipbreaker and outfeed roller should each be set at 0 02 0 5mm below the cutting circle See Figure 25 If any adjustments a
45. rrect and properly tight Make any needed corrections On off switch failure If the on off switch is suspect you have two options Have a qualified electrician test the switch for function or purchase a new on off switch and establish if that was the problem on changeout Troubleshooting Digital Scale Model 15S only Trouble Probable Cause Remedy Flashing digits Low voltage Replace battery Locked digits Haphazard memory Take battery out wait thirty seconds then re insert it No display Poor contact of battery Improve battery contact Low voltage Replace battery Displays only 0000 Short circuit of zero setting spring and slider signal source Remove frame and adjust spring Function buttons won t work Distortion of springs from over pressing Remove frame and adjust springs Optional Accessories 708816 155 600 155 601 2230002 1791212 708520 Knives set of Model 155 only Battery for digital scale Model 15S only Battery cover Model 15S only Bed and Feed Roller Gauge Knife Inserts set of 10 Model 15HH only DRO Retrofit Kit Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www powermatic com Having the Model Number and Se
46. rs manual thoroughly for assembly maintenance and safety instructions Crate Contents Figure 2 Planer not shown Dust hood Cast iron extension tables Handwheel Handle Hex wrenches 3 4 5 and 6mm Open end wrenches 8 10 12 14mm Bags of fasteners see below Owner s manual not shown Warranty card not shown ON BB N Model 15S only 1 T handle hex wrench 4mm 2 Adjustment pins Model 15HH ONLY Figure 4 1 1 4 Drive Screwdriver 1 T25 Torx Drive Socket Adaptor 1 Set of 10 Knife Inserts Contents of fastener bags Figure 3 A for installing handwheel 1 Direction label 1 Hex nut 1 Flat washer 1 Key for installing extension tables 6 Hex cap screws M8x25 6 Socket set screws M8x20 C for installing dust hood 3 Socket head cap screws M6x12 3 Lock washers M6 3 Hex cap screws M5x10 3 Flat washers M5 indicates parts included in hardware kit 15S HK Dust hood Handwheel d T wrench T wrenches OPen end Adjust wrenches TITITT 0 00011 TTT Figure 3 Model 15HH only 1 4 Drive Screwdriver T25 Socket Set of Knife Inserts Adaptor Figure 4 Installation and Assembly Tools required for assembly Forklift or hoist with slings 10 12 12 14mm open end wrenches provided 4 and 5mm hex wrenches provided 16mm open end wrench Remove the screws holding the planer to the palle
47. s Multi purpose gear box lubricant will be suitable To replace the lubricant 1 Remove the drain plug A Figure 34 with a 14mm wrench and remove filler cap B Figure 33 Drain dirty oil thoroughly 2 Insert and tighten the drain plug A Figure 34 3 Fill with clean lubricant through hole B Figure 34 4 Install and tighten filler cap B Figure 34 Figure 34 The item numbers on this chart are referenced to the surrounding illustrations No Position Inspection Interval Suitable Types of Lubricant Figure No Drive Chain Monthly Grease 34 2 Gear Box When operated more than 2 500 Standard gear oil 70 90 weight 34 hours 3 Return Rollers Frequently SAE 30 36 4 Worm Gear Monthly Grease 37 5 Lead Screw Monthly Grease 37 6 Column Weekly Clean columns and apply SAE 30 37 7 Table Chain Monthly Grease or good quality bicycle 38 chain lubricant 8 Feed Rollers Daily SAE 30 39 Lubricate Figure 37 Figure 35 19 Figure 39 Functions of the Digital Scale Model 15S only Figure 40 identifies the parts of the digital scale The button functions are discussed below followed by a section giving practical examples of how to calibrate your settings and how these functions can be used for daily planer operations Before using the device wipe down the vertical scale with a dry soft cloth Do not use cleaning soluti
48. s within tolerance Calibrating amp Using Digital Scale Scale Alignment The scale assembly has been mounted and aligned with the 15S Planer table at the factory The scale should be in vertical position and the digital device should slide smoothly along the full length of the scale Check occasionally that the screws holding the device to the planer are tight If any realignment of the scale should ever be needed slots are provided in the mounting brackets Fig 41 21 Adjustment slots Figure 41 Establish Absolute Zero One of your first steps should be to zero the digital scale in absolute mode This is equivalent to finding the exact point of contact between the cutterhead knife and the table This can t be done simply by raising the table because the depth limiter on the head casting will prevent contact between table and cutterhead However there are two relatively easy methods of establishing zero in absolute mode Method 1 uses a gauge such as a height gauge or a home made gauge block see Fig 17 If using a home made gauge block make sure it has been cut to exact specifications 1 Disconnect machine from power source 2 Turn on the digital display It turns on in absolute mode 3 Place the gauge upon the planer table and under the cutterhead Make sure the gauge lies solidly upon the table and not upon the table rollers 4 Raise the table until the gauge just touches the lowes
49. t Head Cap M6X12 xen 1 e e e eee e ee e e eie es 0201 es 2 35 Cabinet Assembly 36 Parts List Cabinet Assembly Index No Part No Description Size Qty cities 6284875 Assembly Items 1 thru 29 1 ln 155 501 Cabinet aiment tme 1 P 6284877 DOOM nai M MM 1 e 5 2236121 Phillips Flat Head Machine Screw M6X 12 itis 4 6284878 S 1 Din 6284895 Stam Relief ott v Tus SBER J annit 2 TS 1523044 Socket Set SCIGW MG6X12 nitet 4 Thon 6284880 bX5X3 rs mn 1 6284881 Plate mms 1 TS 1490051 Hex Cap SCT ccce mimi mirent MBXS 0 overseen sm fa 4 10 TS 0680031 EAE em HE 12 Tam TS 1540061 aS 8 1 25 4 12 5 oet 6284885 PIVOT BAT pm 2 Tru 6284886 SE E E 1 14 aes TS 1503031 Socket Head Cap MOX12 ettet 1 6284888 Tension Bolt ttt tte ae at 1
50. t and use a forklift or hoist to lift the planer off the pallet Forks and straps should always be placed under the four lifting handles when lifting this machine Figure 5 The lifting handles can be pushed back in when not in use The planer should be operated in a well lit area with good ventilation It can be rolled on its casters to the desired location Press the foot pedal Figure 6 to prevent movement during operation or adjustments Exposed surfaces such as tables rollers cutterhead etc have been given a protective coating at the factory This should be removed with a soft cloth moistened with a good commercial solvent Do not use acetone gasoline lacquer thinner or other solvents with a low flash point Do not use an abrasive pad because it may scratch the polished cast iron surfaces ACAUTION Use care when cleaning around the cutterhead area knives are extremely sharp Handwheel 1 Place the key into the slot on the shaft Figure 7 and mount the handwheel to the shaft making sure it is oriented so it slips over the key 2 Peel off the backing of the directional label and attach it to the center of the handwheel Place flat washer and hex nut on shaft and tighten with 16mm wrench 3 Mount the handle in the threaded hole in the handwheel and tighten with a 12mm wrench placed over the flat on the handle Starter Box Mount the controls as shown in Figure 8 with the two socket head cap screws w
51. t point of a knife Rock the cutterhead slightly use the pulley to do this to make certain the knife s high point is contacting the gauge 5 The reading on the gauge or the height of the gauge block should now be input into the digital display Refer to the instructions above involving the SET button function to input this number into your digital display Method 2 uses a scrap board and calipers 1 Turn on the digital display It turns on in absolute mode 2 Plane one side of a scrap board at an appropriate and safe cutting depth 1 16 for example 3 Raise the table by the same amount 1 16 then turn the board over and plane the other side Do not move the table from the current position 4 Measure the planed board carefully with calipers Our example in Fig 42 shows the calipers reading 850 This measurement of the finished board is the equivalent of the distance from table to knife 5 Input the measurement on the calipers into the digital display Refer to the instructions above involving the SET button function to input this number into your digital display Figure 42 shows the 850 measurement now set in the digital display Using Relative Measurement Mode The absolute setting for which you should have already established the zero point gives the width of your finished board after cutting distance from table to cutterhead The relative measurement mode is useful for measuring on
52. the number frozen on the display 4 Press HOLD to return the display back to absolute measurement and adjust the table until it matches the measurement previously frozen on the display NOTE The HOLD button will not permanently save a setting When the button is pressed a second time the number disappears More Uses The digital scale has been designed to save the operator time and energy leading to increased productivity As you become proficient with the use of the digital readout and explore how to use one function in conjunction with another you ll be able to tailor its functions to suit your own work habits and planing needs Troubleshooting Performance Problems Trouble Probable Cause Remedy Table rollers not set properly Adjust rollers to proper height Inadequate support of long boards APPR long boards with extension Snipe rollers NOTE Snipe cannot be eliminated but can be so minimized Uneven feed roller pressure front to back Adjust feed roller pressure 15S Sharpen or replace knives as to be negligible i ifei gligible Dull knives or knife inserts 15HH Rotate or replace inserts Butt end to end each piece of stock Lumber not butted properly as they pass through Planing wood with high moisture Remove moisture by drying or use content different stock Fuzzy grain 155 Sharpen or replace knives Dallas Orne IMSEN 15HH Rotate or replace inserts
53. trical Connections Single Phase 230 Volt d0119Vd4V9I C JVA0SE 47 0S 40119VdVI IVAOST 009 38 Preventive Maintenance Checklist for Model 15S and 15HH Planers Work area around machine marked off clearly Non skid floor strips in area where operator normally stands Inspect entire machine for loose bolts nuts screws Tighten and replace as necessary Clean table and cutterhead area removing sawdust and chips with a soft bristle brush Remove gum and pitch with oven cleaner Lubricate appropriate places with a good grade non hardening grease Clean table surface If rusted use paste mixture of household ammonia a good commercial detergent and 000 steel wool Wash surface down with hot soapy water rinse and dry thoroughly Coat surface with talcum powder rubbing briskly into surface with a clean blackboard eraser Check blade condition should be sharp and free of nicks or grooves Check belt condition Replace as needed Dress with belt dressing Check belt tension Check motor for loose wiring and sawdust congestion pulleys tight and in line Check bearings Replace any bad or suspect bearings immediately Check leveling of extension tables with main table 39 IHE GOLDISTANDARID POWERMATIC WMH Tool Group Inc 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www powermatic com www wmhtoolgroup com
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