Wilson WAM-5500-375/500 User's Manual
Contents
1. 14139 34 IER ALO 19 5 165 SHAFT amp CASING REPLACEMENT In order to replace the shaft and casing follow these steps 1 2 3 4 Remove brush from Shaft amp Casing Un screw the shaft from the Shaft Drive Connector Reverse the Shaft amp Casing until it comes back out from the feed wheel Remove the Stop Collar Stop Spring and the Spring Cone from the worn Shaft amp Casing then replace it onto the new Shaft amp Casing 5 Feed the new Shaft amp Casing in to the machine and then screw the back end of the shaft amp casing on to the Shaft Drive Connector 6 Attach the new brush and continue on with your cleaning cycle MAINTENANCE 10 Note Remove the plug from the power outlet before carrying out any adjustment service or maintenance Safety coupling replacement 80 Safety Coupling 9600 0102 is supplied within the motor connection assembly as standard This will break if the shaft is overloaded by forcing cleaning tool within the tube A hook type removal tool 9600 0055 is supplied for removing this broken unit Engage the far end of the broken coupling with this tool and pull the coupling out Storage To store disconnect water supply hose and gun assembly Disconnect flexible shaft from machine Dry out the shaft with an air blast through a hose fitting optional 9614 attached to large aluminum coupling Stor2. 0015 yeys dois yeys z 02 1 666 onewnaud 6111 2666 ZE 9 ZE 8110666 1011266 CCC XO OC 1066 6 e 1511266 8 1611266 UG WEIS zz 0000 8 86 SN Paul 92 0000 1996 SN Ar 0000 6296 02 7 SOHH 72 0008 9296 Buign ez 0000 8196 81 9 4 4907 INN ZZ ug 6210 0096 SN seqqny z 7510 0096 OZ 9010 0096 10N ei 8200 0096 81 9119 SOHH 81 11900 00996 ze 1500 0096 26 01 ued 94 z 00 0096 8il val 91 0100 0096 plous os FI 8000 0096 Bu sng 000 006 7 2 0000 5696 7 0000 0756 7 or 0000 0756 7 6 0000 6869 25 01 OT 8 0415 0009 SSH 2 2 9000 920 9 lt 10000 71988 ee s v 0000 0088 7 oooo zzsoe SEM egeew 8 10000 6 806
3. front cover and plug it in a properly grounded outlet Press the reset button on the GFCI plug Un coil Feeder Gun Assembly and connect it to the unit using the shaft con nector and electrical connector At this point the green light will come on to show that you have power inside the unit Install the Shaft amp Casing Length Stop Unit on to the Shaft amp Casing 1 Remove Shaft Stop Nut from the New Shaft amp Casing might be already removed 2 Insert the Stop Collar 3 Insert the Stop Spring 4 Insert the Spring Cone AMMD The Spring and the Spring Cone must brush side of the Stop Collar At this point place the unit its wheels and bumper so that there is an easy access to the shaft amp casing inlet on the bottom of the unit Now remove the bottom protection cover with 5 thumb screws must also remove handle pins to remove the bottom cover Then feed the Shaft in to the Shaft amp Casing Inlet thru the stop switch plate and housing and guide the tip to the feed wheel If using 1 2 Dia Shaft guide it into the large groove If using 3 8 Dia Shaft guide it into the small groove e Attach the Shaft amp Casing to the Shaft Drive Connector Once the tip is grabbed between the feed wheel and the edge Press the Forward Trigger in pulses until the tip of the Shaft amp Casing comes out from the tip of the Gun At this point to make the initial feeding eas
4. shaft amp casing doesn t move forward anymore and then reversing the brush until it comes out of the tube FEED WHEEL LARGE GROOVE SMALL GROOVE STOP SWITCH PLATE 5 165 PARTS LIST 5 165 71 69266 2 0 1169 2666 9 0055 2666 pun pee 29 z 0192661 19 0919266 8958 en 09 1 0713 5666 84 es 19 666 89 lt 519 666 noo 15 lt 1213 6666 95 LLluszeeel 0612266 ZA XOGJONUOD ys 9122666 7 eww 69 z 8512 2666 LAN ZIL 95 2 2666 dos youms 19 0912266 05 1512 2666 81 96 INN 67 0512 2666 1 4907 INN 87 8 221 2666 25 98 JP 62 266 lt 69 9 8121 2666 pieng uey 4151 6666 7 0082661 er z 2811 2666 81 91 5 SOSHE Zr 08 1 2666 aping peys Lr 1 671 5666 or 8711 5666 axy 5211 0666 0971 211 2666 dug weoy punoy pug v 211 0666 1 24 266 12 2666 4046 9
5. 1 21 458 e Spiral Brushes 61746 x0xx Max Speed 1725 min H 62501 0 Speed 1725 min Thomas Wilson Inc 21 11 44th Avenue Long Island City New York 11101 5 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tewilson tcwilson com
6. 5 165 Wilson WAM 5500 375 500 Smarter Tools for 5520 375 500 Smarter Work WILS MATIC AUTO TUBE PUNCHER OPERATING INSTRUCTIONS amp SERVICE MANUAL Rev A 2 22 2007 TO REDUCE THE RISK OF INJURY AND EQUIPMENT DAMAGE USER MUST READ AND UNDERSTAND OPERATOR S MANUAL Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tcwilson tewilson com 5 165 SAFETY INSTRUCTIONS Ne d 10 11 12 13 14 15 16 17 18 19 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in accident fire and or personal injury SAVE THESE INSTRUCTIONS KNOW YOUR POWER TOOL Read this service manual carefully GROUNDING INSTRUCTIONS This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances KEEP GUARDS IN PLACE and in working order KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents AVOID DANGEROUS ENVIRONMENT Keep work areas well lit STORE IDLE TOOLS When not in use tools should be stored in dry high or locked up place out of reach of children DON T FORCE TOOLS It will do the job better and safer at the rate for w
7. be Reverse couple of inches and feed forward e Motor running and water drips inside unit Note Some water coming back from the rotating brush that is col lected inside the Feeder Gun Assem bly will come out from under the unit There are 4 drainage holes for this water to drain out of the control unit e Worn Teflon seal inside Motor Connec tor e Leakage in tube or tube fittings e Unit running rough and or noisy Lack of lubrication in Motor Connector grease ball bearings inside Motor Connec tor worn or corroded ball bearings in Motor Connector e Loose Covers on the unit 11 5 165 SPECIFICATIONS MODEL 5500 500 5500 375 5520 500 5520 375 115 115 220 220 FREQUENCY 60 60 50 60 50 60 HORSEPOWER 1 1 RPM 1725 1725 1425 1425 SELF FEED RATE 4 2 FT PER SECOND 4 2 FT PER SECOND 1 3 m s 1 3 m s SHAFT amp CASING 1 2 O D 3 8 O D 12 70 mm 9 52 mm DIMENSION 42 in x 30 in x 16in 42 in x 30 in x 16in 1067mm x 762mm x 1067mm x 762mm x 406mm excluding gun 406mm excluding assembly gun assembly WEIGHT 85 Ibs 38kgs 85 Ibs 38kgs LIST OF ACCESSORIES Item Part No Description Flexible Shaft Lubricator 9675 0000 Safety Shaft Coupling 9600 0102 includes removal tool Flexible Shaft amp Casing 9722 0045 Shaft amp Casing 3 8in OD 45ft 9724 0045 Shaft amp Casing
8. e the tube cleaner in a dry heated place Lubrication Periodically grease ball bearing inside motor connector housing through grease fitting usually every 200 hours of services Replacement of cords or electrical components If supply cord is damaged it must be replaced by a special cord or an assembly available from the factory TROUBLE SHOOTING SM 165 PROBLEM e No power e Green Light not lit up when unit is first plugged into power outlet CAUSE amp SOLUTION GFCI Plug not reset press reset button on GFCI GFCI Plug defective e Power cord defective Green Light Power On defective e Power up but motor not turning when activated Blown Fuse replace fuse 1 Defective motor e Defective wiring in unit e Overload protection engaged on the mo tor reset the motor by pressing OLP reset but ton from the back of the unit use the hole next to the fan e Power up but motor not turning forward when activated e Stop switch plate damaged and is con stantly hitting the forward stop switch e Motor running but Flexible Shaft not turning Broken Safety Coupling Broken Shaft Cable e Motor running but no water output at end of Flexible Shaft e Water supply not turn on e Defective Solenoid Valve Flexible Shaft turning but not feeding out Feed wheel not grabbing the shaft Broken belt Brush head is getting resistance from inside the tu
9. hich it was designed USE RIGHT TOOLS Don t force small tool or attachment to do the job of a heavy duty tool WEAR PROPEL APPAREL No loose clothing or jewelry to get caught in mov ing parts Rubber gloves and footwear are recommended when working outdoors USE SAFETY GLASSES with most tools Also face or dust mask if cutting op eration is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOL WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS When not in use before servicing when changing ac cessories such as blades bits cutters etc REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking that keys and adjusting wrenches are removed from tool before turning it on AVOID ACCIDENTAL STARTING Don t carry plugged in tool with finger or switch Remove the plug from the socket before carrying out any adjustment servicing or maintenance Do not use unit with combustible fluids or where combustible fluids or fumes may be present 165 ASSEMBLY 1 Place the drive unit on its wheels and bumper 2 Take the handle and slide in to the slots 3 Insert the quick release p
10. ier make sure the shaft is spinning and that the flex hose on the feeder gun is straight It is easier to go in pulses and guide the tip of the shaft amp casing thru the flex hose If there is any resistance going forward then reverse with a pulse or two and then go forward again 165 4 e Screw back on bottom protection cover re install the handle pins and lay down the unit in operation position e Connect water hose to water inlet with the strainer within Turn water supply on Solenoid valve only opens to allow water through when the motor is run ning e Attach the appropriate brush on to the shaft tip e Send the brush inside the tube to be cleaned and make the final adjustment for the Shaft amp Casing Length Stop Unit on the Shaft amp Casing To adjust the stop unit loosen the hex screws on the stop collar and slide it to the desired posi tion Retighten screws e After the length of the tube to be cleaned is decided with the stop collar Just send in the brush by pressing the top of the trigger Once the Stop Collar on the shaft and casing hits the stop switch plate the unit will stop sending the shaft amp casing forward So at this time Press the bottom of the trigger and bring back the brush out of the tube When exiting the tube hold the gun a few inches from the tube head and when you see the brush passing by release the trigger e Repeat the cycle by just holding the forward trigger until the
11. ins thru the handle as shown below OPERATING POSITION The WILS MATIC tube cleaner at all times should be operated with the covers in place In addition it should be operated only with the top side side with shaft exit up as illustrated below SHAFT EXIT UP 5 165 OPERATION 1 POWER EE INDICATOR CONNECTOR SHAFT EXIT GUIDE HANDLE BAR SHAFT amp CASING INLET WATER INLET SHAFT DRIVE CONNECTOR 5 165 2 OSIM YOO Ysniq 95 POSLI 51 198811 Hun 4284 ASIMYOOTO oy 4 youtms 1035 29 1125 y 1902 401 1070W 03 PIA 8 V ILYS 58146 y yrun 80100 51 4 20 9 372101 ILYS M L ysejds 1 apis yrun y 912301 IM 27245 901 2 0 JON 8158 Upus dn pozomod gt yun dn si yun sr 1988121 1988111 165 3 Un coil electrical cord from inside
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