Wibur Curtis Company D500GT User's Manual
Contents
1. odels Included e D500GT e D500GT H WARNING HOT LIQUID WN Scalding may occur Avoid splashing CAUTION Please use od this setup procedure before attempting to use IMPORTANT this brewer Failure to follow the instructions can result in injury or the voiding of the warranty CAUTION DO NOT Nod connect this brewer to hot water The inlet valve is not rated for hot water IMPORTANT NEA CAUTION When Mamita cleaning DO NOT use powders liquids Cleansers or any substance containing chlorine These products promote corrosion cause pitting of stainless steel and will void the warranty ISO 9001 REGISTERED WILBUR CURTIS COMPANY Montebello CA 90640 o WILBUR CURTIS COMPANY INC N amp n VERAGE s D500 Generation 3 Airpot Brewer Instructions Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance Should be performed by an authorized Wilbur Curtis service center e Do NOT immerse the unit in water or any other liquid e To reduce the risk of fire or electric shock do NOT open top or rear panel No user serviceable parts inside Repair should be done only by authorized service personnel e Keep hands and other items away from hot parts of unit during operation e Never clean with scouring powders bleach or harsh implements Conventions WARNINGS To help avoid personal injury Important2. ALL WIRES SHALL BE 22AWG TEFLON vorace 120 D500GT12 NOTES UNLESS OTHERWISE SPECIFIED RE SEW ESHED psocrai warace 1700 E LADDER DIAGRAM DIMENSIONS ARE IN INCHES _ farrroveo cul TOLERANCES ARE reproduced ysed ransfored i DESIMAL ANGLES NEXT ASSY USED ON unless speci ically authorized in writing by LD D500GT 0 A 5 ee a Wilbur Curtis Company Inc Also all rights scate CAD FILE SHEET XXX 0 010 APPLICATION open Eweg due aas eman the 1 2 LD D500GT 10 LOFI Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component i
3. moved for cleaning underneath 2 In some areas an approved backflow prevention device may be required between the brewer and water supply 1 A 3 8 NPT x 1 4 Flare elbow has been supplied for water line connection Use tubing sized sufficiently to provide a minimum of 1 0 GPM 2 Connect the unit to an appropriate electrical power circuit 3 Turn on the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level in the tank rises to the correct volume the heating elements will energize automatically With ADS Systems there is no danger of element burnout caused by an empty tank 4 The heating tank will require 20 to 30 minutes to reach operating temperature 200 F as indicated by the READY TO BREW indicator light 5 Prior to brewing dispense 12 ounces of hot water through the hot water faucet 6 Brew a cycle of at least 12 ounces to purge the water lines of any air that may be trapped after filling BREWING INSTRUCTIONS 1 Brewer should be ON Confirm at rear toggle switch then press ON OFF button Ready to Brew should be displayed 2 Place empty airpot on deck 3 Place filter in brewcone 4 Pour ground 5 Position coffee into brewcone 6 Press Brew brewcone into brew button rails FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 1 Your Curtis ADS System is Factory Pre Set for Optimum Performance After connection to water and power
4. number can be change 1 to 4 or lt to move place and ex to exit when complete Banner Name Factory set to WILBUR CURTIS Press to display letters and change letters or lt to move place and EX to exit when complete This feature allows up to 14 letters to be programmed for company name or regional name Programming all blanks disables Banner Name If programmed Banner Name is displayed every 5 sec on and off P Maintenance Factory set to OFF Press to Select Set gallons brewed to indicate P Maintenance Press lt or gt to adjust from Off to 3000 gallons Press to exit Beeper On Off Factory set to ON Press to display ON or OFF Pressing either lt or gt toggles between on and off to set 2 Pulse Brew Factory set to OFF Press to select lt or gt to select OFF or one of four pulse patterns A to D Guidelines for Pulse Brew This feature allows tuning of the coffee flavor This option should only be used with the standard Gray or Purple AFS sprayheads The pot level should always be set first with this option OFF Depending on your grind profile and water conditions the three Pulse Brew options help tune or change the coffee flavor Filter Pack type coffees typically extract better with the A and B pulse setting Decaffeinated coffees typically extract better with the B pulse setting High Yield coffees typically extract better with the C pulse setting Of course any of the A B or C settings may be
5. 20 WC 5502 01 PROBE ASSY WATER LEVEL 21 WC 917 HEATING ELMNT 1450W 120V W NUTS 22 WC 4394 GUARD SHOCK HEATING ELEMENT 23 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL 23A WC 523 THERMOSTAT MANUAL RESET 24 WC 43055 GUARD SHOCK RESET THERMOSTAT 25 WC 43062 GASKET HEATING TANK 26 WC 43058 PLUG TANK DRAIN PP RED 27 WC 1438 101 SENSOR HEATING TANK 28 WC 5231 COMPOUND SILICONE 5 OZ TUBE 29 WC 37098 KIT BYPASS GEN USE ELECTRICAL REVISIONS SCHE MA TIC HEATSINK EAEN vw THERMOSTAT eee 5289 A SEE ECN 5289 FORREVISION 12 2 2002 AJ _ MAN RESET BLK 10GA BLK I4GA 12 RED 14GA aj O Ja BLU 14GA 5 pE WHT 22GA 220 faat GRN 18GA A POWER CORD CAPACITOR H1 120V 1600W B HEATING ELEMENT COMMON STUD CHASSIS GROUND TRIAC PIN ASSIGNMENTS Al ANODE 1 TOGGLE SW ANODE 2 LEGEND PIN ASSIGNMENT CONTROL BOARD i N C N C N C INLET VALVE SIP YEL BREW VALVE N TEMP TRIAC GATE SENSOR TRIAC A2 TANK WHT STP YEL vine et POWER INPUT HOT TEMPERATURE SENSOR TEMPERATURE SENSOR GROUND LEVEL PROBE N C N C N C POWER RETURN CONTROL MODULE GRN TANK GROUND A JUNOR Wilbur Curtis Company Inc Phone 323 837 2300 6913 Acco Street Fax 323 837 2402 2 DO NOT CHANGE NOR SUBSTITUTE WIRE COLORS i A 1
6. Notes Cautions from the factory is Sanitation Requirements Your Curtis ADS System is Factory Pre Set and Ready to Go Right out of the Carton Following are the Factory Settings for your D500GT Airpot Coffee Brewing System e Brew Temperature 200 F e Brew Volume Set to dispensing vessel requirements 2 2 liters Generally there will never be a reason to change your ADS programming However should you need to make slight adjustments to meet your brewing needs programming instructions are provided later in this manual System Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM e Flectrical See attached schematic for standard model or visit www wilburcurtis com for your model Equipment to be installed to comply with applicable federal state or local plumbing electrical codes having jurisdiction SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed This will prolong the life of your brewing system and enhance coffee quality The National Sanitation Foundation requires the following water connection 1 A quick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be
7. e or select gt to increase range from OFF to 10 through 60 seconds to set If Pre infusion is selected ON Cold Brew Lock is set to Delta 1 within 5 F of set point and Cold Brew Lock is dissappears from the list of program selections When Pre infusion is ON Pulse Brew raed dissappears from the list of program selections Brew Count Total Press to Select Shows total gallons and total brew cycles on the unit Not resettable Cold Brew Lock Factory set to OFF Press to select lt or gt to select desired setting CBL 5 15 or OFF to set The Cold Brew Lock feature allows the brewer to brew at three different temperature levels from the actual set point The first setting is within 5 degrees of set point next is within 15 degrees of set point OFF is within 30 degrees of set point for the Ready to Brew message however it will brew at any temperature This feature will operate after initialization to set temperature after the rear standby toggle switch is reset to ON Master Reset Press to display Are You Sure Then lt for Yes gt for No Brewer factory defaults are then reset Service Call Phone number Factory set to 800 995 0417 Press to display number and change number or lt to move place and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or during a WATER ERROR Access Code Factory set to 1 2 3 4 Press to display number and change number the
8. ew by Volume Press to Select Display will now show Push START To Begin Press the BREW button then hot water starts running when desired MPORTANT x a a sere 7 E volume is reached press BREW button again to stop the flow Now the volume has been set Pressing gt button will display the subsequent menu features O back brewing in Velta o allow i Next item in the sequence is Brew by Time Press to Select to change the brew time Display will now show the current time By pressing lt or gt you can or an increase of water volume toggle back and forth from minutes to seconds to exit ex Change the time or set and exit by pressing Temperature Factory set to 200 F Press to Select Press lt or gt to move to desired temperature and then to set Temperature is programmable from 170 F to 204 F in 2 degree increments Energy Save Mode Factory set to OFF Press to Select lt or gt ON OFF or ON 140 F to set When in ON unit will automatically shut off 4 hours from last brew When feature is OFF unit does not have the energy saving mode In the ON 140 position temperature goes down to 140 F if unit has not brewed in 4 hours This feature will save energy by not heating the tank during periods of non operation Brew Count Odom Press to display total brew cycles Press ex or Reset Pre Infusion Factory set to OFF Press to Select Current setting in seconds is displayed lt to decreas
9. he responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained according to the manufacturer s recommendations Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks O rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION A claims under this warra
10. nty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equipment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you WILBUR CURTIS CO INC 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Service Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techservice wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM Printed in U S A 4 03 F 3240 S Rev D 7 16 02 15 0 edr 3410 Rev NC 9 11 02 8 1 ecn 5131 Rev A A 7 3 4 22 3 95 ecn 5751 rev B 15 0 ecn 5789 rev C
11. s installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 2 3 4 5 6 7 8 9 Improper operation of equipment The equipment must be used for its designed and intended purpose and function Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are t
12. the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller The control displays Press ON OFF button and the screen will display After three seconds is displayed Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 200 F Control will display when temperature reaches the setpoint 200 F Unit is now ready to brew To Go Into Programming Turn off dark display by pressing ON OFF button yellow Press and hold BREW button green and then press and release ON OFF button yellow Continue holding BREW button Display will read wait until is displayed Enter the 4 digit access code the digits 1 4 correspond to the buttons see illustration below The default code set at the factory is 1 2 3 4 Then will be displayed All programming selections are performed with the three center buttons The symbols below the buttons are lt 1 Scroll LEFT SELECTION or ENTER to save new parameter D gt Scroll RIGHT PROGRAM MENUS Brew Volume Factory set to 2 2 Liters During actual brew cycle a Selecting Brew by Volume or Brew by Time depends on whether you know your brew time before starting 2 minute drip mode is added to From Program Menus press gt display will now show the next feature A the brew time The programmed Br
13. used to suit your taste profile Model Select Press to select lt or gt to select desired model ALPHA 1 ALPHA 2 ALPHA 3 4 5 Airpot Brewer Thermo Alpha Press to set The control will reset itself when a new model is selected Exit Press to select exits program mode and returns unit to operation Tank Temperature Check Turn on brewer at the control panel ON OFF button Press and hold button see illustration page 2 for 5 seconds Water Temperature will be displayed temperature in heating tank PARTS DIAGRAMS Illustrated Parts List D500GT Ne Part Ne Description 1 WC 2977 FITTING ASSY SPRAYHEAD 2 WC 37064 KIT LABEL amp UCM D500GT CURTIS 3 WC 39346 LABEL CNTRL PNL CURTIS LOGO 4 WC 1809 FAUCET HOT WATER W JAM NUT 5 WC 3621 BREWCONE UNIV7 1 8 BLK PLASTIC 5A WC 3316 BREW CONE ASSY S S OPTIONAL 5B WC 3316 101 BREWCONE ASSY WITH BYPASS OPTNL 6 WC 5310 TUBING SILICONE 5 16 I D 1 FT 7 WC 5450 COVER TOP 8 WC 889 VALVE DUMP RIGHT 120V 9 WC 2936 SPRAYHEAD RED 131 DIA 10 WC 102 SWITCH TOGGLE 125 250 VAC RESISTIVE 11 WC 6221 GRID DRIP TRAY AIRPOT 12 WC 3503 LEG SCREW BUMPER 3 8 16 STD 13 WC 826 VALVE INLET 1 GPM 120V 10W 14 WC 8591 CAPACITOR X2 15 WC 3763 KIT VALVE REPAIR USE ON WC 889 16 WC 3765 KIT VALVE REPAIR USE ON WC 826 17 WC 830 WASHER FLW 12 1 0 GPM USE W WC 826 18 WC 6277 TANK COMPLETE D500GT 120V 19 WC 5851 COVER TANK W NOTCHES
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