White Rodgers 36j27-554 User's Manual
Contents
1. 24VAC Frequency 60 Hz 75 1 0A hes CONTENTS Description 1 Pulse VVidth Modulation PVVM Specifications B Lovv level 0 03 volts Mounting Positions 52 High level 3 5 5 volts Precautions 555 Modulation 35 100 opening Installation 4 System Wiring with 196 increments Adiustmenti een 5 Regulator Vent Outlet accepts 5 16 1 D hose Pressure Regulator Adiustment Rotary dip svvitch for pressure regulation adiustment Lidlirinailnstr ctlons nanan 6 Precalibrated for LP simplifies conversion PART NO 37 7004D EMERSON www white rodgers com Replaces 37 7004C Climate Technologies www emersonclimate com 1345 MOUNTING POSITIONS UPRIGHT OR 0 TO 90 FROM UPRIGHT Vertical inlet top 90 from Upright inlet bottom Fig 2 Valve Mounting 3 000 MAX SWING RADIUS Length rtm 4 75 Width reete 2 38 Height 22 4 58 Swing Radius 3 00 Swing Radius Fig 3 Dimensions 2 Upright facing left PRECAUTIONS DO NOT BEGIN INSTALLATION UNTIL YOU RE2. SISBPOY 2 gt HUM 02 91199 3 uosu uu3 p 3IAJ s anbiew aun enbueuu aun 3s uosi uug p obo 81 02 311993 uosi uug p esudaue eun I59 SISHPOY 3HYM SINOYVIN3Y pueuuuuo2 e ep se2e p neeuued zanajug anpajje n HOP usa ua un 15 ieedde e nbin l uonexueuure a3003 zadno seq sn d aj ebejbai ne 3e3souuat za2e d pueuuuuo2 e ap sa22e p neeuued aj e ejd ua zayaway AISS X 210J eun sed z sl 13n N 19446 lt 440 gt uonisod e e unod zeb np apuewwod inaydnuaqul uns ze nddy y 134744 30 ZVD N3 434 2 4 4 2 jnassiunoJ no u luu3 1un Zajadde ya resedde 266 ue uonelu uulj jednoo inoq gt 401295 e AP s l z AIns sed au rasedde I auisap ne ye1souuu u1 ze2e d juedde ap nbim l uoneueuuie z ssi qe1 2 apueuJuuo2 e ap s 322 p ne uued l a e d ue zaysway N SS X 3210 SUN sed zas jn N INOYVINIY lt NO gt uonisod e e ayaw e nod zeb np pueuuuuo2 ep 4neidnusqut ins zaAnddy aquenins adea e z ssed zeb ap in po eunone zanbuewa au snoA IS s id e ap un u dns anied e e Jua ndy inb siu uu uBi su u sap lt g gt uono s e Z AINS iz31gsuv zeb ap in po aun z nbie
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6. 36J27 554 White Rodgers DSI and HSI Modulating Combination Gas Valve INSTALLATION INSTRUCTIONS FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE DESCRIPTION The 36J27 combination gas valve is designed for direct spark ignition DSI and hot surface ignition HSI system applications This control is equipped withredundantand main solenoid valvesthat control gas flow to the main burners a pressure regulator and a two position on off switch for regulation and electrical shut off of the solenoid valves Upon signal from an integrated furnace control the valve modulates outlet pressure ONTROL LABEL SPECIFICATIONS Pressure Regulator Adjustment Range inches W C CSA Std Gas LP Gas Adjustment Adjustment 64 Sp Gr 1 53 Sp Gr Range Range Pipe Sizes 1000 BTU CU FT 2500 BTU CU FT NAT IN W C LP IN W C B 20 000 210 000 32 600 340 000 _ _ 1 2 x 1 2 NPT BT HR 0 40 4 0 1 3 11 5 For L P Gas Use Conversion Kit F92 1021 1 0 Pressure Drop Capacity CSA Std Gas LP Gas 64 Sp Gr 1 53 Sp Gr Pipe Sizes NPT 1000 BTU CU FT 2500 BTU CU FT 1 2 x 1 2 Vertical or Upright 140 000 BTU HR 226 800 BTU HR Ambient Temperature 40 to 175 F Pressure Rating 14 W C 172 PSI max Voltage
7. AD BEFORE OPERATING Ifyou do not follow these instructions exactly a fire or explosion WARNING may result causing property damage personal injury or loss of life A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand C Use only your hand to move the gas control B BEFORE OPERATING smellall around the appli switch Never use tools If the switch will ance area for gas Be sure to smell next to the floor not move by hand don t try to repair it call a because some gas is heavier than air and will settle qualifled service technician Force or attempted on the floor repair may result in a fire or explosion FORYOUR SAFETY D Do not use this appliance if any part has been VVHAT TO DO IFYOU SMELL GAS Donottry to light any appliance Donot touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS STOP Read the safety information above on this label Set the thermostat to lowest setting Turn off all electric power to the ap
8. AD THE FOLLOWING PRECAUTIONS A WARNING Failure to turn off electric or main gas supply to heating system could cause personal injury and or property damage by shock gas suffocation fire and or explosion Donotusethis control on circuits exceeding specified voltage Higher voltage will dam age the control and may cause shock or fire hazard NEVERUSEFLAMEORANY KINDOFSPARK TOCHECKFORGASLEAKS COULD CAUSE FIRE AND OR EXPLOSION Do notuse a control set for natural gas with LP gas oracontrolsetforLP gas with natural gas Personal injury and or property dam age gas suffocation fire and or explosion may result If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 5 Do not use a gas valve which appears to be damaged A damaged valve may cause personal injury and or property damage due to shock gas suffocation fire and or explosion Contact supplier to replace any valve that appears to have been damaged Do not use a gas valve which appears to be damaged A damaged valve may cause personal injury and or property damage due to shock gas suffocation fire and or explosion Contact supplier to replace any valve that appears to have been damaged Do not use a gas valve that has been in direct contact with water Water entering gas valve may result in concealed internal damage to gas valve Personal injury and or property damage g
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10. a vise or open end wrench to hold the valve while installing piping do not tighten excessively as this may damage the valve Torque 375 in Ib maximum Do not cross thread during installation as this may damage the valve See SYSTEM WIRING when making electrical connections After all gas and electrical connec tions are completed turn gas on and check for gas leaks with leak detection solution or soap suds Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY SYSTEM WIRING Refer to and follow the appliance manufacturer s wiring diagram Refer to figure 5 for terminal identification NOTE All wiring should be installed according to local and national electrical codes and ordinances Always check that the electrical power supply used agrees with the voltage and frequency shown on the gas control NOTE ALWAYS INCLUDE A DRIP LEG IN PIPING Drop Gas Valve Riser A 3in minimum y Piped Gas Piped Gas Tubing Gas Supply Supply Supply Fig 4 Typical Gas Valve Piping INSTALLATION ELECTRICAL 5 PIN CONNECTOR PIN1 LOCATION INLET PRESSURE TAP POST REGULATOR OUTLET VALVE INLET VENT PRESSURE TAP POST VALVE Electrical 5 PIN Connector Pin Out PIN 5 TH Main Valve 24 VAC top pin with the cover pointing up PIN 4 TR Ground PIN 3 TX Communication to IFC PIN 2 RX Communication to Stepper PIN 1 TH Board 24VAC bottom pin with the cover po
11. as suffocation fire and or explosion may result Do not short out terminals on gas valve or primary control to test Short or incorrect wiring can cause equipment damage property damage and or personal injury This control is not intended for use in locations where it may come in direct contact with water Suitable protection must be provided to shield the control from exposure to water dripping spraying rain etc INSTALLATION Turn off electrical power to the system at the fuse box or circuit breaker Also turn off the main gas supply If replacing an existing valve disconnect all plumbing and electrical connections from the old control The control may be installed upright or 90 from upright or vertical refer to fig 2 The arrow on the valve indicates the direction of inlet gas flow All piping must comply with local codes ordinances and or national fuel gas codes 4 You should use new pipe that is properly chamfered reamed and free of burrs and chips If you are using old pipe be sure it is clean and free of rust scale burrs chips and old pipe joint compound Apply pipe joint compound pipe dope that is approved for all gases only to the male threads of the pipe joints DO NOT apply compound to the first two threads see figure 4 for typical piping connections NOTE AMANUAL SHUTOFF VALVE MUST BE INSTALLED WITHIN 6 FEET OFTHE EQUIPMENT 6 If you are using
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15. inting up Fig 5 36327 Valve Features ADJUSTMENT The gas valve outlet pressure was pre adjusted for both Nat and LP at the factory but fine adjustment is possible by removing the access plug and turning the fine adjustment screw with a 1 8 flat blade screwdriver Adjustment must only be done while monitoring outlet pressure with a suitable manometer properly attached to the outlet pressure tap The outlet pressure tap must be leak checked after reseal ing refer to Notes and Fig 6 below Notes 1 The maximum outlet pressure adjustment using the fine adjustment screw is approximately 15 from the original factory setting TO INCREASE DECREASE OUTLET PRESSURE ON OFF SWITCH 2 The fine adjustment screw has 16 detents and can be rotated infinitely 360 in either direc tion However at some point in the rotation the outlet pressure will switch from 15 to 7 15 or vice versa depending on the direction IS LOCATED BENEATH PLUG of rotation 3 The fine adjustment screw affects the entire 1 8 NPT OUTLET I PRESSURE TAP modulation range Therefore once adiustment SOME MODELS is made the valve outlet pressure must be checked at both the minimum and maximum JSUSSOCKEEH AD extremes of the modulation range Refer to SCREW OUTLET the appliance manufacturer s instructions PRESSURE TAP SOME MODELS Fig 6 36 27 Modulating Gas Valve LIGHTING INSTRUCTIONS FORYOUR SAFETY RE
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17. pliance HSI MODELS This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand PROVEN INTERMITTENT PILOT MODELS This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the burner by hand Remove control access panel Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step Push gas control switch to ON NOTE Do not force Replace control access panel Turn on all electric power to the appliance Setthermostat to desired setting Ifthe appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE 1 Setthethermostat to lowest setting 2 Turnoffallelectricpovvertothe appliance ifservice is to be performed 3 4 5 Remove control access panel Push gas control switch to OFF Do not force Replace control access panel NOTES White Rodgers is a business of Emerson Electric Co White Rodgers The Emerson logo isa trademark and service mark www white rodgers com of Emerson Electric Co www emersonclimate com EMERSON Climate Technologies s lbolouu l 3jewip NOS I3I3 U102 93eUll uOsJ9UJ9 MMM 5
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