White Rodgers 36H SERIES User's Manual
Contents
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12. a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY PILOT GAS CONNECTION MODELS 36H3X AND 36H6X REQUIRE A PILOT CONNECTION Loosen the pilot fitting until it is finger tight Insert clean deburred tubing all the way through the fitting While holding the tubing securely slowly tighten fitting until you feel a slight give Tighten the fitting an additional 1 1 2 turns Pilot Gas Outlet Gas Outlet Figure 2 gas valve outlet end All piping must comply with local codes ordinances and or national fuel gas codes NOTE A MANUAL SHUTOFF VALVE MUST BE INSTALLED WITHIN 6 FEET OF THE EQUIPMENT Riser 4 NOTE ALWAYS INCLUDE A DRIP LEG IN PIPING Drop Gas Valve Horizontal Gas Valve 3 in s minimum minimum Piped Gas Piped Gas Tubing Gas Supply Supply Supply Figure 3 typical gas valve piping INSTALLATION SYSTEM WIRING REFER TO AND FOLLOVV THE APPLIANCE MANU FACTURER S WIRING DIAGRAM REFER TO FIG 4 FOR TERMINAL IDENTIFICATION PM WIRING DIAGRAM HSI MODELS 36H2X amp 36H5X Two Stage Models Only All wiring should be installed in accordance with local and na tional electrical codes and ordinances Always check that the electrical power supply used agrees with the voltage and frequency shown on the gas control Redundant Coil WIRING DIAGRAM PILOTED MODELS 36H3X amp 36H6X Figure 4 System Wiring ADJUSTMENT PRESS
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14. smell gas go to the next step Push gas control switch to ON NOTE Do not force Replace control access panel Turn on all electric power to the appliance Set thermostat to desired setting If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to lowest setting 3 Remove control access panel 2 Turn off all electric power to the appliance if service is to be 4 Push gas control switch to OFF Do not force performed 5 Replace control access panel White y White Rodgers is a division 4 of Emerson Electric Co Rodgers r 7 7 mark www white rodgers com E M E RSO N of Emerson Electric Co VVVVVV emerson com OO 9199 3 uosi uig OlOlAH S BO EUL eun Iel01 Uuuoo eun s uosi uig odoo 2 U102 U0S UH MAVA ulo2 si9Bpoi JlUA AAA Sa bpox TUM NOSMH4iN4 y 02 929 3 405 0 12 UOISIAID Bun s si9SB5poti 1IUAA 104102 f p os 525 ued f nn uoloesedas ap ease eune ezea aqap IS 0 98J U e 621109 uoli5plu uui e e epo anBedy Oleq sgu pe o e souu lsn Y OLOVSSLEV IV 1 SVD 13 V Vd D OS OOE f UEd 1390 09 P LAANA S 51 nJ O ON 440 Ua 586 ap jonuoo Jap 1oldnui lui f nboyo
15. z n Description Specifications Precautions Figure 1 Gas valve mounting positions nstallation System Wiring Adiustment Pressure Regulator Adiustment Lighting Instructions PART NO 37 6632B EMERSON www white rodgers com Replaces 37 6632A Climate Technologies www emerson com 0927 PRECAUTIONS DO NOT BEGIN INSTALLATION UNTIL YOU READ THE FOLLOWING PRECAUTIONS A vvARNINc W 1 Failure to turn off electric or main gas supply to heating system could cause personal injury and or property damage by shock gas suffocation fire and or explosion Do not use this control on circuits exceeding speci fied voltage Higher voltage will damage the control and may cause shock or fire hazard NEVER USE FLAME OR ANY KIND OF SPARK TO CHECK FOR GASLEAKS COULD CAUSE FIRE AND OR EXPLOSION DO NOT USE WIRE JUMPER on pilot systems such as standing pilot proven pilot or spark to pilot ignition a fire and or explosion may result Properly install gas piping to control Do not remove protective inlet or outlet caps until ready to connect supply pipe to gas valve Use new supply pipe properly threaded reamed de burred and cleaned Usebackupwrench appliedonlyto providedwrench flats on inlet boss when tightening the supply pipe Do not grip bracket solenoid or any other part of control Do not over tighten pipe to control 50ft Ilbs max Alwa
16. URE REGULATOR ADJUSTMENT These controls are shipped from the factory with the regulator set as specified on the control label Consult the appliance rat ing plate to ensure burner manifold pressure is as specified If another outlet pressure is required follow these steps Natural Gas Two Stage Models Low outlet pressure will be factory adjusted in the 1 to 3 5 W C range and high outlet pressure will be factory adjusted in the 2 5 to 5 range The valve cannot be adjusted outside this range and the high outlet pressure setting must always be set at least 1 5 above the low outlet pressure setting Single Stage Models Outlet pressure will be factory adjusted in the 2 5 to 5 range The valve cannot be adjusted outside this range LP Gas Two Stage Models Low outlet pressure will factory adjusted in the 4 to 9 5 W C range and high outlet pressure will be adjusted in the 8 to 12 W C range The valve cannot be adjusted outside this range and the high outlet pressure setting must always be set at least 2 5 above the low outlet pressure setting Single Stage Models Outlet pressure will be factory adjusted in the 7 to 12 range The valve cannot be adjusted outside this range ADJUSTMENT Low regulator cover screw two stage only Pilot adjust screw Single stage and two stage high regulator cover screw Regulator adjust screw Pilot gasket Outlet pressure tap Figure 5 Pre
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18. White 36H SERIES Rodgers Combination Gas Valve INSTALLATION INSTRUCTIONS FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE IN STALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE DESCRIPTION The 36H series combination gas valve is designed with redundant and main solenoid valves that control gas flow to the main burners a pressure regulator to maintain a constant outlet pressure and a two position on off switch for electrical shutoff Model numbers below include features as described Model of Open Proven No Stages Characteristics Pilot SPECIFICATIONS Pressure Regulator Setting W C Type of Gas Natural Gas Ambient Temperature 40 to 175 F Single Min Diff Pressure Rating 14 W C 7 PSI max Stage Low High Low to High Voltage 24 VAC s gt Frequency 50 60 Hz 2570777777 Current Single Stage 410A Gas 7 0 12 014 0 9 5 8 0 12 0 Two Stage 540A PIPE SIZES CAPACITIES Capacity pin a MOUNTING POSITIONS pressure drop across valve Pipe Sizes AGA Std Nat Gas LP Gas aaa sl Available inches 1 000 btu cu ft 2 500 btu cu ft VERTICAL c y 7 7 AT C t 3 4 x 3 4 NPT 300 000 486 000 d 1 2 x 3 4 NPT 260 000 421 000 g 1 2 x 1 2 NPT 170 000
19. as control switch Never appliance Do not try to light the pilot by hand use tools If the switch will not move by hand don t try to repair it call a qualified service technician Force or attempted BEFORE OPERATING smell all around the appliance area repair may result in a fire or explosion for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor Do not use this appliance if any part has been under water Immediately call a qualified service technician FOR YOUR SAFETY to inspect the appliance and to replace any part of the control WHAT TO DO IF YOU SMELL GAS system and any gas control which has been nder water Do not try to light any appliance unger Wale Do not touch any electrical switch do not use any phone in your building OPERATING INSTRUCTIONS STOP Read the safety information above on this label 5 PROVEN PILOT MODELS This appliance is equipped with an Set the thermostat to lowest setting ignition device which automatically lights the pilot Do not try Turn off all electric power to the appliance to light the burner by hand HSI MODELS This appliance is equipped with an ignition Remove control access panel device which automatically lights the burner Do not try to light Wait five 5 minutes to clear out any gas If you then smell the burner by hand gas STOP Follow B in the safety information above on this label If you don t
20. k for leaks at pressure tap plug Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY PILOT FLAME ADJUSTMENT Models 36H3X and 36H6X only If the pilot frame is low and does not engulf the bulb of the mercury flame sensor the system will not energize the main valve If pilot gas pressure is too high gas will sputter past the ignition electrode and may not ignite High pilot gas pressure may also cause the flame to lift off the burner causing the flame sensor bulb to sense low heat To adjust the pilot gas pressure remove the cover screw See fig 5 To REDUCE pilot pressure turn the pilot adjust screw beneath the cover screw clockwise To INCREASE pilot pressure turn the pilot adjust screw counterclockwise Replace and tighten cover screw For gas to gas conversion consult your dealer for appropriate conversion kit LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING A warnine BY HSI MODELS This appliance does not have a pilot It is Immediately call your gas supplier from a neighbor s equipped with an ignition device which automatically lights phone Follow the gas supplier s instructions the burner Do not try to light the burner by hand e If you cannot reach your gas supplier call the fire depart ment PROVEN PILOT MODELS This appliance is equipped with an intermittent ignition device which automatically lights the Use only your hand to move the g
21. micals which might react harmfully with the gas valve components before install INSTALLATION MAIN PIPING CONNECTIONS Refer to vvarnings and cautions on page 2 before attempting installation All piping must comply with local codes ordinances and or national fuel gas codes 1 Turn off electrical power to the system at the fuse box or circuit breaker Also turn off the main gas supply If replacing an existing valve disconnect all plumbing and electrical connections from the old control This valve may be installed upright or 90 from upright or vertical refer to figure 1 The arrovvs on the valve iden tification label and on the bottom plate indicate direction of gas flovv through the valve You should use new pipe thatis properly chamfered reamed and free of burrs and chips If you are using old pipe be sure it is clean and free of rust scale burrs chips and old pipe joint compound Apply pipe joint compound pipe dope or teflon tape that is approved for all gases only to the male threads of the pipe joints DO NOT apply compound or teflon tape to the first two threads see fig 3 for typical piping connections Do not tighten piping excessively as this may damage the valve Ibs max See SYSTEMWIRING when making electrical connections After all gas and electrical connections are completed turn gas on and check for gas leaks with leak detection solution or soap suds Bubbles forming indicate
22. ssure Adjustment OUTLET PRESSURE ADJUSTMENT 1 2 Turn off all electrical power to the system Remove plug and install hose barb fitting and manometer to pressure tap on outlet end of valve See fig 5 Turn on system power Set thermostat to call for heat low stage for two stage systems Main burner should light Proceed to step 6 for single stage systems 2 stage only Remove regulator cover screw from the low outlet pressure regulator adjust tower fig 5 and turn screw clockwise to increase pressure or coun terclockwise IN to decrease pressure Always adjust regulator according to original equipment manufacture s specifications listed on the appliance rating plate Replace regulator cover screw 2 stage only Set thermostat to call for high stage Remove regulator cover screw from the single stage or high outlet pressure regulator adjust tower fig 5 and turn screw clockwise to increase pressure or coun terclockwise to decrease pressure Always adjust regulator according to original equipment manufacturers specifications listed on the appliance rating plate Replace regulator cover screw 7 Turn off all electrical power to the system 8 Remove manometer hose and fitting from outlet pressure tap 9 Replace outlet pressure tap plug and tighten clockwise 40 60 in Ib 10 Turn on system power and set thermostat to call for heat 11 Using a leak detection solution or soapsuds chec
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24. ys install sediment trap in the gas supply line to prevent contamination of gas valve Failure to install properly can cause gas leakage result ing in iniury due to fire or explosion If you do not follow these instructions exactly a fire or explosion may result causing property damage personal iniury or loss of life 5 Do not use a control set for natural gas vvith LP gas or a control set for LP gas with natural gas Personal injury and or property damage gas suffocation fire and or explosion may result Do not use a gas valve which appears to be damaged A damaged valve may cause personalinjury and or property damage due to shock gas suffocation fire and or explosion Contact sup plier to replace any valve that appears to have been damaged Do notuse a gas valve that has been in direct contact with water Water entering gas valve may resultin con cealed internal damage to gas valve Personal injury and or property damage gas suffocation fire and or explosion may result Do not short out terminals on gas valve or primary control to test Short or incorrect wiring can cause equipment damage property damage and or per sonal iniury This control is not intended for use in locations where it may come n direct contact with water Suitable protection must be provided to shield the control from exposure to vvater dripping spraying rain etc Clean gas piping of contaminanis cutting fluid or other che
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